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Solving Problems Since 1913 Exceptional service, quality and strong client relationships have helped Stanley Consultants become one of the largest engineering firms in the world. Since 1913, we have had a definitive focus on answering the world’s engineering challenges in power, water, transportation, energy and the environment.

We work with utilities, industries, institutions, U.S. federal, state and local agencies, foreign allied governments, developers and builders to plan, design, procure, manage, commission and help permit capital projects.

Good Stewards of Client Investments We understand the importance our clients place on capital investments. We tailor integrated solutions with our multidisciplinary, full life-cycle project services and alternate delivery methods.

Clients trust Stanley Consultants to help them optimize assets, reduce risk, improve efficiency and reliability and lower operating costs.

Committed to an Exceptional Client Experience We know our clients look for partners who serve as an extension of their staff and understand their profitability goals and performance expectations. At Stanley Consultants, we understand that role perfectly. We adhere to the highest ethical standards and are committed to safety, service and excellence.

Our global resources, size and structure allows us to be flexible for quick response and mobilization of resources where and when our clients need us. Our award-winning, diverse portfolio includes projects of all sizes and in a wide range of markets that span all 50 states and U.S. territories, 118 countries and all seven continents.

CHP Types: » Boilers and Steam Turbine » Combustion Turbine and

HRSG » Reciprocating Engine and

HRSG » Hybrid

Services Offered: » 3D Modeling » Architectural » Chemical » Civil and Site Development » Electrical » Environmental » Geotechnical » GIS » Instrumentation and Controls » Mechanical » Structural » Water and Wastewater

Combined Heat and Power

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Minneapolis

Chicago

Jackson

Salt Lake City

Boise

Las Vegas

DenverBroomfield

AustinNew Orleans

Baton Rouge

Des MoinesCedar Rapids

MuscatineIowa City

West Palm Beach

Atlanta

Sarasota

Phoenix

Fairbanks

St. George

Tampa

Domestic Office Locations

PLANNING

COMMISSIONING STARTUP

COST ESTIMATING

CONSTRUCTION SERVICES

DESIGN PROGRAM MANAGEMENT

ALTERNATIVE DELIVERY

Top CHP Clients: » University of Iowa » NRG Energy » University of Ill Chicago » University of Ill Urbana-Champaign » Purdue University » University of AK Fairbanks

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University Combined Heat and Power Plant, AKProvided preliminary and detailed engineering for the construction of a new combined heat and power plant consisting of a single 240 KPPH Circulating Fluidized Bed (CFB) boiler and a single 17 MW condensing and extracting steam turbine. » Conceptual Design » Permitting Support » Cost Estimating » Technology Selection » Procurement Specifications » Procurement Support » Detailed Design including Structural, Electrical,

Mechanical and Instrumentation and Controls Disciplines

» Construction Specifications » Submittal Reviews » In-Office and On-site Construction Support » Commissioning Support

University Reciprocating Engine CHP Plant, IAProvided preliminary and detailed engineering for the addition of two reciprocating engine-generators and heat recovery boilers in an existing central energy facility. » Conceptual Design and Study » Relay Coordination Study » Preliminary Design » Detailed Design including Structural, Electrical,

Mechanical and Instrumentation and Controls Disciplines

» Procurement Specifications » Cost Estimating » Procurement Support » Submittal Review » Record Drawings

Combustion Turbine CHP Installation, IL (Argonne)Provided design and construction services for the installation of a new 6.5 MW combustion turbine and Heat Recovery Steam Generator and duct burner in a new building at an existing central energy facility. The ability to fire the duct burner with fresh air was also included to allow full load operation of the boiler when the turbine was off line. » Air Permitting Support » Design Development and Construction Document

Phase Support » Civil, Architectural, Structural, Mechanical, Electrical

and I&C Detailed Design » Procurement Specifications » Construction Specifications » Equipment Submittal Review » Construction Submittal Review » In-Office and On-site Construction Support » Commissioning and Function Tests

New CHP Plant for VA, DallasStanley Consultants served as the design engineer of record for this design-build project in partnership with contractor McCarthy Building Companies to add a nominal 4.5 MW recuperated gas turbine with a duct fired heat recovery steam generator. The gas turbine is sized to supply approximately half of the hospital complex normal electrical requirements. » Detailed Design including Structural, Electrical,

Mechanical, Civil and Instrumentation and Controls » Procurement Support » Procurement Specifications » Construction Specifications » Equipment Submittal Review » Construction Submittal Review

Representative Large Capital Projects

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Representative Modification and Maintenance ProjectsBoiler and Steam System Assessment; Northern Illinois University; DeKalb, IL - Stanley Consultants performed a comprehensive assessment of the University’s steam generation and distribution systems. The overall system assessment included steam generation and all existing equipment, piping and systems in east and west, heating plants, steam distribution system and the concrete tunnel system. Recommendations included short- to medium-term repairs and possible operating adjustments and modifications to improve efficiency and/or extend boiler capacity. The assessment also identified a long term system strategy that identified the most cost and energy efficient and reliable method of meeting campus energy requirements.

Combined Heat and Power Feasibility Studies; Bridgestone Americas Tire Operations, LLC; Multiple locations - Stanley Consultants provided Bridgestone Firestone USA (BFUSA) engineering services to complete detailed CHP feasibility studies at four separate manufacturing facilities. The work was performed in two phases for each site. Phase 1 was the initial investigation and data analysis work. Phase 2 included the detailed cost estimates, economic model analysis and life cycle costanalysis. Phase 1 activities included preparation of load duration and profile curves for electric and thermal loads, review of site data, review of previously completed CHP screening analysis, preparation of a cost estimate for each option completion of screening analysis, preparation of preliminary site and building general arrangement drawings, preparation of preliminary electrical one-line diagrams and determination of preliminary environmental air emission for each option and review of existing Title V permit. Based on the results of the Phase 1 studies, several sites were identified for further study in Phase 2. Phase 2activities included completion of an economic model, obtaining budgetary cost estimates, completion of a project construction cost estimate, estimation of environmental emissions, finalizing electric one-line diagrams, site and building general arrangement drawings,determining and documenting utility tie-in locations, economic analysis and preparation of a final report.

University of Iowa; Iowa City, IAThe University of Iowa’s Research Park campus continued to expand, giving them the opportunity to increase the campus sustainability through the construction of new facilities and utility infrastructure. To this end, Stanley Consultants provided architectural and engineering services to construct the first two phases of the Oakdale Renewable Energy Plant (OREP).The project included a review of campus energy needs to determine the projected electric, heating and chilled water loads, as well as technologies that would be employed to meet these needs. Campus additions include a major data center, library storage facility, hygienic laboratory and other research facilities. The goal of the OREP project was to utilize renewable energy sources to meet the growing campus energy needs.

Following this evaluation, the development of the OREP project began with two phases at the existing Oakdale Power Plant. The first phase consisted of installing two 1.4 MW gas-fired engine generator sets with waste heat recovery boilers and silencers. The engines are capable of burning either natural gas or biogas supplied from a nearby landfill. Heat from the engine cooling system and exhaust system are recovered to supply hot water for heating the new research campus facilities.

The engine generator sets and auxiliary equipment were installed inside the existing Oakdale Heating Plant, which required extensive structural analysis, foundation replacement for much of the facility through interior demolition and construction of the new foundation, including special placement of the foundation under the engine generators, column replacement and a new roof to accommodate the new equipment. Provisions for sound attenuation such as supplying and exhausting the large volume of ventilation air for the engine room through the roof of the facility, not the side walls, aided in controlling sound to minimize disturbance to the surrounding Research Park Campus. A new stainless steel duct section combined the exhausts from up to four engines into a common flue and was routed to an existing 60-inch nominal diameter, 159-foot high stack that was used by the previous incinerator located in the facility. An interior concrete deck at the operating floor level was demolished and replaced with grating, as necessary, for access to the equipment. New stairs between the operating floor and the basement were designed to improve accessibility between the engines and heat recovery equipment.

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Phase 1 Cogeneration Screening Study for Multiple Sites; General Mills; Covington, GA - Stanley Consultants performed an initial cogeneration screening study to evaluate the options to add reliable generating capacity. The purpose of the study was to determine the economic feasibility of a cogeneration system at each site and to screen the many cogeneration options available and determine the two or three most viable options. An economic spreadsheet screening model was used to evaluate the options and determine the sensitivity of the economics to key variables. It was based on annual average data for electric and steam use, as well as average annual costs for utilities. The model provided both simple payback and Internal Rate of Return (IRR) for the selected options. Stanley Consultants prepared load profiles and load duration curves for both steam and electricity, estimated total installed costs for each option screened and prepared a major equipment list for each option.Cogeneration Study; Evonik Industries; Lafayette, INStanley Consultants completed a study to explore and evaluate options to add reliable generating capacity at the Evonik Tippecanoe Labs at the Lafayette, Indiana, facility. Stanley Consultants performed a cogeneration screenings study examining gas turbine CHP options with HRSG to produce steam compatible with the existing boilers at the facility. Four options were examined. Option 1A examined the installation of one 7.5 MW gas turbine. Option 1Bexamined the installation of two 7.5 MW gas turbines. Option 2 examined the installation of one 10 MW gas turbine. Option 3 examined the installation of one 15 MW gas turbine. Potential sites were evaluated. Electrical one-line drawings, economic model, schedule, air emissionsestimate and capital costs were provided.

Eli Lilly Level III Cogeneration Study; Eli Lilly and Company; Clinton, INStanley Consultants provided engineering support services for a Level III cogeneration study. The Level III scope of work included capital cost estimates for the selected options, initial site and building location drawings for the proposed equipment and thermal and mass balances forthe systems.

South Loop District Energy Study; City of Bloomington; Bloomington, MNThe work associated with this project was divided into two phases: a Preliminary Assessment and a Feasibility Study. The assessment investigated the use of a district energy system to provide district heating and cooling, along with options for cogeneration as an alternate to stand-alone systems. The feasibility study phase of the project assessed the feasibility of implementing a District Energy System to reduce the environmental impact, while providing affordable utility service for the various entities located within and potentially near the South Loop District. Our work included initial concept design, capital cost estimates and operating costs for each option investigated. Stanley Consultants facilitated discussions with major stakeholders, prepared a report detailing the findings and assisted with presenting these findings to the City Council.

Steam Production Alternatives Study; Confidential Client; Lansing, MIStanley Consultants explored options for the installation of a CHP facility to provide steam to the Central Steam District. Stanley Consultants analyzed and made recommendations for a gas turbine combined cycle-based source of steam for the client’s steam distribution system.The primary system design consideration of the CHP system was a reliable steam source to meet their customers steam needs with electric production as the secondary consideration. The HRSG with auxiliary gas burners were considered to meet the steam production and send-out requirements. Stanley Consultants surveyed gas turbines of the appropriate size and made recommendations for the manufacturer and model. The use of either a backpressure or condensing steam turbine was also considered.

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You can trust Stanley Consultants to use our expertise to build a team that can meet your multi-faceted needs in today’s competitive environment. Please contact us today!

Committed to Long Term RelationshipsOur commitment to our clients and the quality of our work, is reflected in our 93% repeat business. To support our commitment, we establish account managers and core teams for each client. We believe these dedicated teams are the foundation to building a successful long term relationship for the following reasons: » Establishes consistent points of contact » Accelerates learning and understanding of client policies

and design standards » Streamlines and improves client and design team

interaction and communication » Increases efficiencies due to familiarities » Builds and strengthens relationships with corporate and

plant personnel » Develops a thorough knowledge of individual plant

systems and operations, resulting in improved integration during design and less site visits (reducing costs)

» Forms a solid foundation on which to expand the design team without compromising quality

With our extensive capabilities and full portfolio of services, Stanley Consultants is a “one-stop-shop” for all your planning, permitting, design and construction needs.