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OIL COMPANY One Source. Countless Solutions. COLD ROLLING LUBRICANTS

COLD ROLLING LUBRICANTS - Wallover Oil Company ColdRoll 4pg Brochure_R4.pdf · Cold Rolling Oils Wocorol 5000 Series The Wocorol 5000 SERIES of products represents a quantum leap

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Oil COmpany

One Source.

Countless Solutions.

COLD ROLLING

LUBRICANTS

Cold Rolling Oils

Wocorol 5000 SeriesThe Wocorol 5000 SERIES of products represents a quantum leap forward in rolling oil technology. The base oil and additives in the Wocorol 5000 Series were carefully selected after extensive laboratory testing. This testing allowed Wallover Oil Company to formulate a product with three major advantages over more traditional rolling oils. First, Wocorol 5000 Series products are formulated with additives that will leave no residue on the rolled strip, even with the lower annealing temperatures seen on copper alloys. It is by far the cleanest running rolling oil available. Second, Wocorol 5000 Series has a heavy-duty additive package that allows greater reductions per pass. This means your strip can be rolled to final gauge with fewer passes, therefore eliminating an intermediate annealing process. Third, all of the above benefits were achieved while lowering the base oil’s viscosity to a bare minimum. This dramatically enhances surface finish. Also, the light viscosity will inherently carry less dirt, improving your filtration capabilities without any equipment changes. Wocorol 5000 Series are designed specifically for stainless steel. It has also proven to be extremely effective on titanium and beryllium copper.

Typical Properties

Viscosity @ 40º C, cSt 6 Flash Point, COC, ºC 150 API Gravity 36

Founded in 1863, Wallover Oil Company is one of the oldest independent manufacturers of industrial lubricants in the United States today. With more than a century of experience, a diverse product line and a commitment to provide outstanding service, it is little wonder that Wallover is also one of the largest manufacturers of premium lubricants and metalworking fluids in the industry.

Our experience with cold rolling oils dates back more than 60 years when we blended our first product for a Sendzimir Mill rolling stainless steel in Pennsylvania. Our products today are sold worldwide for all types of metals, including carbon and stainless steels, titanium, copper, brass, bronze, beryllium copper and aluminum alloys. With customized products, customized service, extensive R&D and laboratory facilities to maximize your mill’s performance and maintain your system, Wallover Oil Company is the best choice to provide your rolling oil requirements.

0.55 0.51

2.21

0.47 0.39 0.39 0.37

2.06

0.36

0

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Woco 5200 TCP HD

Woco 5200 TCP

Woco 5200 TCP 2350 RPM

Woco 7050 TCP HD

Woco 7050 TCP

Woco 6200 TCP HD

Woco 6200 TCP

Woco 6200 TCP 2350 RPM

Woco 7200 TCP

This bar graph compares 4 ball scar diameters to assist you in choosing an oil that will give you a desired work roll life, assuring consistent surface quality

throughout the entire length of your strip.

Wocorol 6000 SeriesThe Wocorol 6000 SERIES of products is formulated for applications where finish, cooling ability and strip cleanliness are the primary requirements of your rolling oil. The straight cut 60 SUS base oil is extremely stable and displays good natural resistance to oxidation. With its low viscosity and additive package for wetting and extreme pressure, the Wocorol 6000 Series of products will aid greatly in shape control and other heat related problems. These products burn extremely clean in both strip and bell annealing and were designed for finish rolling of stainless steel, copper alloys and titanium.

Typical Properties

Viscosity @ 40º C, cSt 9 Flash Point, COC, ºC 170 API Gravity 34

Wocorol 7000 SeriesThe Wocorol 7000 SERIES of products represent our most versatile rolling oils. The 70 SUS base oil is straight cut and exhibits excellent natural oxidation resistance, cooling ability, rust protection and demulsibility. Wocorol 7000 Series, with their heavy additive package, are a good selection when large reductions are being taken. This additive package gives even wetting along the entire length of the work roll providing maximum cooling while eliminating surface to surface contact with specially selected extreme pressure agents. Providing excellent surface conditions in breakdown or finish rolling, with varied speeds and reduction schedules, the Wocorol 7000 Series, with its broad product mix, will do the job.

Typical Properties

Viscosity @ 40º C, cSt 12 Flash Point, COC, ºC 175 API Gravity 33

TGA

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0 °C 50°C 100°C 150°C 200°C 250°C 300°C 350°C 400°C 450°C 500°C

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Wocorol 6000 Series Total Gravimetric Analysis (TGA)

Wocorol 6000 series

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Comparison between Wocorol 6000 Series vs Exxon/ Mobil, Shell and Fuchs Rolling Oils

Wocorol 6000 Series Competitor A Competitor B Competitor C

The lower roll force of the Wocorol 6000 Series translates into higher production through faster speeds and/or greater reductions.

This TGA (Thermogravimetric Analysis) graph shows that at 500º C, Wocorol 6000 Series will burn off clean leaving no residue.

Comparison between Wocorol 6000 Series vs Exxon, Mobil and Fuchs Rolling Oils

02004006008001000120014001600

10% 15% 20% 25% 30% 35% 40%Reduction (%)

Rol

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Wocorol 6000 SeriesCompetitor ACompetitor BCompetitor C

For more information on

Wallover products

ideally suited for Cold Rolling applications,

contact Wallover at:

21845 Drake Road • Strongsville, Ohio 44149800.255.9626 • Fax 440.238.0395

[email protected] • www.wallover.com

Oil Company

Wocorol 10000 SeriesThe Wocorol 10000 SERIES of products is the workhorse of the Wallover line of rolling oils. These products are the ones to use if you are evaluated in tons-per-hour. They are blended using a 100 SUS straight cut base oil and contain an additive package for wetting, anti-foam, oxidation inhibition, rust protection and extreme pressure. Wocorol 10000 Series, with its additional EP additive, will help extend bearing life under the extreme pressures encountered when taking maximum reductions at high speeds. Designed primarily for breakdown rolling, the Wocorol 10000 Series will help you meet your production requirements today and into the future.

Typical Properties

Viscosity @ 40º C, cSt 20 Flash Point, COC, ºC 85 API Gravity 8.5

Wocorol 5000

Wocorol 6000

Wocorol 7000

Wocorol 10000

Finish Best Excellent Good Average

Reductions Excellent Average Good Best

Viscosity Stability Good Excellent Best Average

Cooling Ability Best Excellent Good Average

Demulsibility Average Good Excellent Best

Filterability Best Excellent Good Average

Anti-Foam Good Best Excellent Average

Wetting Best Good Excellent Average

Bearing Protection Average Good Excellent Best

Oxidation Stability Good Excellent Best Average

Rust Protection Average Good Excellent Best

Strip Residue Best Excellent Good Average

Shape Control Best Excellent Good Average