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Concrete Equipment Solutions

CNBM Concrete Mchinery 2014

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Page 1: CNBM Concrete Mchinery 2014

Concrete Equipment Solutions

Page 2: CNBM Concrete Mchinery 2014

Company Profile

China National Building Materials (Group) Corporation (CNBM), which is established in 1984, is one of largest state-owned corporation of building & mechanical materials with total assets of USD 60 billion and a total staff of 140,000. CNBM now owns 300 subsidiary companies of solely owned and joint-venture companies, 6 publicly listed companies in which CNBM has a controlling percentage of shares; 20publicly listed companies in which CNBM has a substantial percentage of shares. CNBM International Corporation, as one leading subsidiary of CNBM Group, specializes in offering total solutions of concrete equipment and spare parts. Our products cover concrete pumps, batching plants, concrete mixer trucks, concrete placing booms and delivery lines.

Our expertise team concentrates on quality management, technology innovation and improvement, by taking quality as the first and foremost factor in our organization development. Quality control “ISO 9001:2000” is arranged through all stages of manufacture. So we enjoy good quality control system, great production capacity and perfect quality stability. We are prestigious among our customers all over the world.

We sincerely welcome friends around the world to establish business cooperation with us on the basis of mutual trust, benefit and development.

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Stationary Concrete Pump

■ Double open hydraulic circuit and great displacement with two pumps, pumping hydraulic circuit and distributing hydraulic circuit work separately, makes it more appropriately. The reliability of whole system is also much higher as well as the components’ life is prolonged greatly, which is convenient for seeking and settling the problem.

■ It has safe relief protection that pumping hydraulic circuit, at the time, when the system pressure is over, the oil pump cut device, makes the main pump protect reliably.

Hydraulic system

1. Features

Stationary Concrete Pump

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■ The outstanding feature of the electric control system is advanced technology, simple and high reliability.

■ The reliability of industry control is higher than PLC(programmable control). It uses fewer auxiliary relays, father reducing the quantities of the electric element.

■ 90% electric elements are imported from Mitsubishi, Japan Mitsubishi Japan and Simems, ensure high reliability.

■ They are intellectualized and operate simply of our products, with adopting wire remote control.■ Pumping direction changes through proximity switch, the high efficiency and reliable double-

signal control system, ensure pumping reliably. The electric control display screen made working status real-time display, read data and set parameter expediently.

■ Using ‘Y-Δ’for motor enable avoid the accident, which could be chose according requirements of users.

Electric control system

■ Oscillating oil cylinder adopts constant pressure pump and accumulator, reversing oil cylinder is stable and economic energy control.

■ Cone or rectangular sealing of all pipes make the pipe joints seal reliably.■ High or low pressure could be chosen expediently through using logical electric H/L switching

or manual stopcock. It has fewer hydraulic leaking compared with domestic homogeneous products.

Stationary Concrete Pump

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Mechanical system

■ The design of hopper and S valve and so on adopt I-DEAS software, through this calculation, the hopper and S valve have good rigidity and avoid the phenomenon of hopper distort ion and S valve broken. Abnormity is never happened about the hopper and S valve of our concrete pump.

■ The agitator use unique form, which separates the hydraulic motor and agitator bearing block, it will not influence fluid motor even though abrasion and slurry leak.

■ Wearing parts as spectacles plate and cutting ring have increased operational life more than 30%, through using new material, new process and new structure and technique research.

Stationary Concrete Pump

Lubrication system

■ The lubrication system has patent technology of automatic lubrication system, which force filter and double pumps provide oil intermittently. It makes good lubrication and low cost.

Cooling system

■ The radiator equipment of cooling makes the working oil temperature of hydraulic system below 60℃ and makes the machine in normal status. The radiator which uses water could be chosen by user.

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3. Main technical parameter

Stationary Concrete Pumps HBT40-10-86R

HBT60D-13-110R

HBT80C-16-176R

HBT100D-13-156

Max Theory Output (High pressure) (m³/h)

45 75 87 94

Max Theory Output (Low pressure) (m³/h)

34 61 51 52

Mpa Max Concrete Pressure(Mpa) 10/5 13/7 16/9 13/7

Hydraulic System Type Open Open Open Open

Power Mode Diesel Diesel Diesel Diesel

Speed(r/min) 1800 2000 2200 2200

Diesel Brand Yuchai/Deutz Yuchai/Deutz Yuchai/Deutz Shangchai

Power(kw) 86 110 176/145/130 156/187

Valve Type S S S S

Delivery Cylinder Diameter (mm) 180 200 200 200

Hopper Capacity(m³) 0.4 0.8 0.8 0.8

Dimension: l×w×h(cm×cm×cm) 540×186×190 630×216×260 630×216×260 630×216×260

Total Weight(kg) 4000 6100 6600 7000

2. Pumping performance diagram

Stationary Concrete Pump

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Concrete Placing Boom

Mobile Concrete Placing Boom

■ The placing boom has a Z&R-shaped boom assembly with three foldable sections, which can swing through 360 degrees while luffing, folding/unfolding, thus allowing it to place concrete to form walls, pipes, columns, piles and other vertical structures without confined placement areas.

■ The boom assembly’s luffing, folding/unfolding and swinging are carried out hydraulically with buttons. The hydraulic and electrical system feature overload protectors, flow controls, alarms, phase sequence protectors and so on, which ensures the placing boom to have reliable performance, easy and smooth operation, and high safety.

■ Featuring compact structure and lightweight, the placing boom can be completely lifted and transferred to any suitable places for concrete placement, such as floors, platforms, simply-structured racks or even trailers. It does not need to be fixed while working. In addition, it can be lifted off the placement sites when it is not needed, which leads to no disturbance to other jobs and easy maintenance.

■ It is well fit for the construction of different floors and for complicated jobsites without being influenced by the size and shape of floors.

Features

A mobile concrete placing boom can be put on any places that are rigid and flat according to job requirements. It needn’t to be fixed while working, having excellent mobility.

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Brief Technical Description

Mobile Concrete Placing Booms HGY13 HGY15 HGY17

Horizontal Reach (m) 13 15 17

Length of End Hose (m) 3 3 3

Rotation (m) 360 360 360

Elevation Angle (°) 2~84.4 0~90 0~90

Hydraulics Output (kw) 4 4 5.5

Hydraulics Pressure (Mpa) 20

Total Weight (t) Without counterweight 2.7 3.2 4.94

Counterweight 1.6 2.2 2.1

Self -Climbing Placing BoomA climbing concrete placing boom mainly consists of the tower body, climbing frames, slewing mechanism, upper-lower pedestals, boom assembly, hydraulic system, electrical system, etc., and is suitable for the construction of high-rise buildings. It is fixed in the lift shafts or floor openings and climbs up by means of its climbing system or a tower crane, providing enhanced efficiency and quality of concrete placement and saving labor.

Self-climbing in the lift shafts

The placing boom climbs up along the lift shaft with the rising of the floors, with horizontal reaches of 28m and 24m.

Self-climbing in the floor openings

The placing boom climbs up along the floor openings with the rising of the floors, with horizontal reaches of 32m, 28m, 24m and 17m.

Concrete Placing Boom

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Concrete Placing Boom

Tower crane-aided climbing in the floor openings (Model HGY17)

The HGY17 places concrete by fixing it in the prepared openings in the floor plates. When the placing boom is required to climb up, lift it up to a higher floor by means of a tower crane so as to fix its tower body in the prepared openings in the floor plates with the help of its climbing frames. In case of large square concrete placement, more tower bodies can be mounted in different openings to match with the boom assembly that is disassembled from one location and then lifted to the designated location.This type of placing boom is unable to climb up by itself, but with the help of a tower crane it can perform as a self-climbing one or a mobile one, and has the following advantages:

■ Prepared openings can be built in different locations according to job requirements to make full use of the length of boom sections.

■ Transfer of the boom assembly to different tower bodies that have been fixed in the openings can realize the function of a mobile placing boom.

■ It only needs a tower crane to lift it up to a higher floor for being fixed, eliminating the need for a self-climbing mechanism, and proving compact structure, easy operation, safety, reliability and good economy.

Self-Climbing Placing Booms HGY 17 HGY24 HGY28 HGY32

Horizontal Reach (m) 17 24 28 32

Length of End Hose (m) 3 3 3 3

Stationary Height (m) 11 21 21 21

Rotation (°) 360 360 360 360

Elevation Angle (°)  -4~90 -4~90 -4~90  -4~90

Hydraulics Output (kw) 5.5 11 11 18.5

Mode of Drive Hydraulic Hydraulic Hydraulic Hydraulic

Mode of Operation Radio/Cable/Control panel

Pipeline Diameter (mm) 125 125 125 125

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Concrete Mixer Truck

Concrete Mixer Trucks 8m³ 9m³ 10m³ 12m³

Dimension (mm)9050×2500

×3950

8760×2500

×3820,3930

8760×2500

×3820,3930

9770×2500

×3840,3980

Gross Weight of Chassis (kg) 25000 25000 25000 25000

Weight of Superstructure and Chassis

(kg)13260 14320 13470 14370

Max.Load (kg) 10800 10500 11400 10500

Max.Speed (km/h) 80 80 80 80

Engine Weichai, Sinotruck, Dongfeng Cummins

Max.Output (kw) 240/247/247 240/247/247 240/247/247 240/247/247

Air Conditioner Yes

Chassis Options North Benz,Sinotruck, Howo, DongFeng, D-long, Isuzu

Concrete Mixer Truck

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Concrete Batching Plant and Dry Mix Mortar Plant

Concrete Batching Plant

Concrete Batching Plant HZS35 HZS50 HZS75 HZ(L)S120

Productivity (m3/h) 35 50 75 120

Discharger Capacity (L) 750 1000 1500 2000

Discharger Height (m) 3.8 3.8 3.8 3.8

Mixed Aggregate (m3*number) 5*3 7*4 15*4 15*4

Aggregate

Scale

Measure Range (kg) 0-2300 0-3000 0-4500 0-6000

Measure Precision ±2% ±2% ±2% ±2%

Powder

Scale

Measure Range (kg) 0-500 0-700 0-1000 0-6000

Measure Precision ±1% ±1% ±1% ±1%

Total Power (Kw) 87 108 188 225

Automatic Control System PC controller PC controller PC controller PC controller

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The production line is designed annual production capacity of 50-60 million tons, with a large automatic rotary mortar packaging machine, automatic loading machine, and stacked charter.

■ Using large automatic rotary mortar packing machine, automatic loading machine, stacked charted and high degree of automation can save labor and reduce the normal operating costs.

■ Strong independence, drying system, sieving system, measurement system, mixing system, bulk packaging system all can run and with good system maintainability.

Concrete Batching Plant and Dry Mix Mortar Plant

Dry Mix Mortar Plant

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Concrete Delivery Lines and Accesories

Concrete Delivery Lines and AccesoriesOur concrete delivery lines and accessories cover concrete pump elbows, couplings, delivery pipes, bends, weld-on ends, rubber end hoses, and clean out balls & columns etc. and other automobile and other hydraulic Series.

Rubber end hoses with both couplings Concrete delivery pipes with both flanges

HD pipes with ZX flanges

Twin pipe lines with double insert flanges

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Concrete Delivery Lines and Accesories

Twin layers elbows

Shut-off valve

Forged clamp Reducer

Casting elbows with ash painting

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Formwork System

Formwork SystemTimber-beam Formwork Steel-frame Formwork

Steel Prop Tripod& Beam clamp Ring-Lock Scaffolding

Climbing Platform

Page 16: CNBM Concrete Mchinery 2014

Add: Floor ��th, No.� Building, Zhuyu Business Center, No.�, Shouti South Road,

Haidian District, Beijing, China.

Tel: (00��-�0) �������� Fax: (00��-�0) ���� ����

E-mail: [email protected] [email protected] [email protected]

Website: www.cnbmparts.com www.icnbm.com www.okorder.com

CNBM Oversea Branches:

CNBM INTERNATIONAL CORPORATION U.A.E. BRANCH

CNBM INTERNATIONAL CORPORATION K.S.A. BRANCH

CNBM INTERNATIONAL CORPORATION IRAN BRANCH

CNBM INTERNATIONAL CORPORATION GERMANY BRANCH

CNBM U.S.A CORPORATION

CNBM RUSSIA CORPORATION

CNBM VIETNAM CORPORATION

OTHER BRANCHES UNDER CONSTURCION