Civilengineering Fram Work

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    Form work , Scaffolding

    Shoring

    Student : SEM SONA

    Tel : 012 239 737

    Department of Civil Engineering

    E-mail : [email protected]

    Website : http://www.semsona.com.nu

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    General

    For the different construction activities like Brick work above 1.50 m Surface finishing works like plastering, painting, walling

    etc. Renovation, repair and alteration works. Roof and slab pouring

    Some temporary nature supports and structures arerequired like

    Formwork (Supporting Structure) Scaffoldings (arrangement for working plate forms) Shoring (supporting method for unsafe structure) Underpinning (Method of strengthening an existing

    structures footing)

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    Form work

    Definition Qualities of formwork

    Types of formwork Formwork detail for different structuralmembers

    Removal of formwork

    Maintenance of formwork Cost of formwork Advantages of steel form work

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    Definition

    Its is an artificial support provided below andaround the precast or cast insitue concrete work.

    Formwork is commonly made of Steel wood

    Formwork construction & casting is of primeimportance in concrete industry. It share a

    significant amount of concrete cost. Formwork is designed according to The ACI

    document SP-4. It can be purchased fromwww.concrete.org

    http://www.concrete.org/http://www.concrete.org/
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    Qualities of formwork

    It should be according toACI document SP-4

    It should be water tight It should be strong It can be reusable Its contact surface should be uniform It should be according to the size of

    member.

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    Types of formwork

    Formwork are mainly of two types Steel formwork Wooden formwork

    Steel formwork is made of steel sheets Angle Iron Tee Iron

    Wooden formwork consists of

    Props Planks battens Ledgers sheeting

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    Formwork detail for differentstructural members

    In concrete construction formwork iscommonly provided for the followingstructural members.

    Foundations Wall Column

    Slabs & beams Stairs

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    Formwork for Foundations

    Wallfoundations

    It consists of Plywood

    Sheeting

    Struts

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    Formwork for Foundations

    ColumnFoundations

    It consists of Side

    Supports

    Side Planks Cleats

    Side SupportSide Planks

    Cleats

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    Formwork for Wall

    It consists of Timber sheeting Vertical posts Horizontal members Rackers Stakes Wedges

    After completing oneside of formwork

    reinforcement isprovided at the placethen the second sideformwork is provided.

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    Formwork forColumn

    It consists of thefollowing Side & End Planks

    Yoke

    Nut & Bolts

    Two end & twoside planks arejoined by theyokes and bolts.

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    Columnform work

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    Formwork for Slabs & beams It consists of

    Sole plates Wedges Props

    Head tree Planks Batten Ledgers

    Beam formwork rests

    on head tree Slab form work rests

    on battens and joists If prop height are

    more than 8 provide

    horizontal braces.

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    Lintel or Beam Formwork

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    Formwork for Stairs

    It consists of Vertical & inclined

    posts Inclined members

    Wooden Planks orsheeting

    Stringer

    Riser Planks

    Riser Planks

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    Removal of formwork

    Time of formwork removal mainly dependson the following factors

    1.Type of Cement

    1. Rapid hardening cements require lesser timeas compared to OPC (Ordinary PortlandCement)

    2.Ratio of concrete mix1. Rich ratio concrete gain strength earlier as

    compared to weak ratio concrete.3.Weather condition

    1. Hydration process accelerates in hot weatherconditions as compared to cold and humid

    weather conditions.

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    Time of Removal of formwork

    Sr.

    NoStructural Member

    OPC(Ordinary Portland

    Cement)

    Rapid

    Hardenin

    g Cement

    1 Beam sides, walls &Columns

    2-3 Days 2 Days

    2 Slab (Vertical Supports remains intact) 4 Days 3 Days

    3 Slab (Complete Formwork removal) 10 Days 5 Days

    4 Beams (Removal of Sheeting, Propsremains intact)

    8 Days 5 Days

    5 Beams & Arches (Completeformwork removal) (up to 6 m span)

    14 Days 5-8 Days

    6Beams & Arches (Completeformwork removal) (more than 6 m span) 21 Days 8-10 Days

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    Maintenance of formwork

    Due to continuous use wooden planks &steel plates surfaces become uneven and

    require maintenance. For wooden formwork use cardboard or

    plastic fiber board. Bolt hole places mustalso be repaired.

    For steel formwork plates must be leveledby mallet and loose corners must bewelded.

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    Cost of formwork

    For normal works cost of formwork isabout 30%-40% of the concrete cost.

    For special works cost of formwork isabout 50%-60% of the concrete cost.

    Formwork cost is controlled by thefollowing factors Formwork Material cost Formwork erecting cost Formwork removal cost Formwork jointing cost (Nails and Cables) Labor charges.

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    Advantages of steel form work

    It can be used for a no of times.

    It is non absorbent.

    Smooth finish surface obtained.

    No shrinkage of formwork occurs.

    Easy to use. Its volume is less

    Its strength is more.

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    Scaffolding

    Definitions

    Its a temporary structure to provide a

    platform at different levels of abuilding for workers and Materials.

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    Types of Scaffolding

    Following are the types of scaffolds

    1. Single Scaffolds

    2. Double Scaffolds

    3. Ladder Scaffolds

    4. Cantilever Scaffolds

    5. Suspended Scaffolds

    6. Steel or Tubular Scaffolds

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    Definition

    Scaffold

    It is the temporary support systemprovided for the construction &maintenance purposes.

    It consists of supports and a workingplate form for workers and Materials.

    ScaffoldingMethod of construction of scaffolds is

    called scaffolding.

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    Single Scaffolds

    It consists of

    Standards (v posts) (10 cm)

    Putlogs (7.5 x 7.5)

    Ledgers ( )Wooden boards

    Braces

    Used for ordinary buildings

    1.2 m

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    Double Scaffolds

    It consists of

    Two rows ofstandards.

    15 cm, 1.5 m

    Shores are provided.

    Used for superior works

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    Ladder Scaffolds

    It consists of

    Brackets forPlate form.

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    Cantilever Scaffolds

    It consists of

    Cantilever

    StrutsStandards

    Putlogs

    Plate forms

    It is used above groundlevel

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    Suspended Scaffolds

    It consists of

    Ropes

    Working platformsRopes can be raised Manually

    or mechanically

    Used for light construction

    and finishing works ofmultistory buildings.

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    Steel or Tubular Scaffolds

    It consists of

    Steel tubes (1-1/2 2-1/2 diameter)

    Coupler or Clamps (to hold pipes indifferent positions)

    Prop nuts (to hold single pipes)

    Bolts, Nuts & washersWedge & Clip

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    Scaffold pipes

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    Coupler or Clamps

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    Scaffold fittings

    Double Coupler It joins ledgers and standards.

    Swivel Coupler

    Composed of two single couplers and used to join twoscaffolds at any angle.

    Putlog Coupler

    Used to join putlogs with transom.

    Base Plate

    Used at the base of the standards.

    Split joint Pin

    Its a connection fitting used to join scaffold tubes. Reveal Pin

    It fit in to the end of a tube to form an adjustable strut.

    Putlog end

    A flat plate used at the end of a scaffold to convert it into a putlog.

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    Scaffold fittings

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    Scaffold fittings

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    Prop nuts, clamp and fasteners

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    Wedge & Clip

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    Standards

    BS 1139:Part 2:Section 2.1 (working scaffoldsand false work made of steel tubes )

    NZ 3620 Scaffold Planks

    AS 1576 Scaffolding

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    Web links for Scaffolding

    http://www.advancescaffold.com/international-standard.html

    http://www.bhanuudyog.com/product.htm#

    http://www.advancescaffold.com/international-standard.htmlhttp://www.advancescaffold.com/international-standard.htmlhttp://www.advancescaffold.com/international-standard.htmlhttp://www.advancescaffold.com/international-standard.html
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    Shoring

    Definition It is the method of providing temporary

    support (shores) to an unsafe structure.

    Types of Shoring Horizontal shoring or flying shoring

    Vertical shoring or dead shoring

    Inclined Shoring or flying shoring

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    Horizontal shoring

    It consists of Horizontal

    beam or strut Wall plates

    Cleats Straining

    beams Used to support

    two adjacentbuildings.

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    Single Flying Shoring

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    Double Flying Shoring

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    Vertical shoring

    It consists of

    Deadshores

    Sole plates

    Needles

    Props

    Used for

    rebuilding ofwalls.

    Dead or Vertical

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    Dead or VerticalShoring

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    Inclined Shoring

    It consists of

    Rackers

    Needles

    Cleats Braces

    Sole plate

    Used to

    strengthen a wall.

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    Inclined or Raking Shoring

    I li d R ki Sh i

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    Inclined or Raking Shoring(unsymmetrical)

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    Raking Shoring Details

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    Raking Shoring Details

    Inclined Shoring

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    Inclined Shoringor Raking Shoring

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    Under-Pinning

    Definition

    Methods of Under-Pinning

    Pit method Pile method

    Pit th d

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    Pit method Old wall is supported by a

    bearing plate, steel beamand jacks. Excavation up to new depth

    is carried out. Foundation is provided for

    small 5 (1.5 m) lengths. P.C.C (1:2:4) is provided for

    new foundation. For proper joint b/w old

    and new work,strengthening and to avoidsettlement vertical steelbars may be added.

    Steel Bars

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    Pile method

    PI

    L

    E

    PI

    L

    E

    PI

    L

    E

    Pile Cap

    P.C.C

    Hard Strata

    P.C.C (1:2:4)

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    ACI Document SP-4

    Back

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    Kicker or Starter

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    Inverted Beams

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    Thank you for watching

    Student : SEM SONA

    Tel : 012 239 737

    E-mail : [email protected]

    Website : http://www.semsona.com.nu

    mailto:[email protected]:[email protected]