CIVIL - STS Systemsstssystems.com/.../2016/06/STS-Systems-CIVIL-Catalogue.pdfCONTENTS Supporting our world’s infrastructure STS Systems provides post tensioning systems for civil

CIVILPRODUCT CATALOGUE

www.stssystems.com

CONTENTS Supporting our world’sinfrastructureSTS Systems provides post tensioning systems for civil projects, including ground anchoring systems for tunnelling; post tensioning components for cable stay bridges, incrementally launched bridges, and bridge bearings; and ground anchoring and wailer systems for large scale excavations.

STS Systems, originally Severs Technical Systems, was formed in 1992. Over the last 20 years we have established ourselves as technical experts and leading suppliers of pre and post tensioning systems to customers worldwide.

Our products are manufactured in facilities across Australia and Asia. Our systems and processes are certified to the ISO9001 quality standard, and we also certify according to regional requirements engineering our systems to di�erent local markets.

Our executive team and main operations are based in Australia, with key account managers, engineers and quality assurance managers located across our global sites in Australia, North America, Europe and Middle East.

We are part of the HMI Group which specialises in sourcing, using the economic advantages of Asian manufacturing whilst guaranteeing the highest quality. We are supported by HMI’s global network of over 35 sourcing experts and engineers.

www.stssystems.com www.stssystems.com

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Circular Anchors

Strand Spacers

Wall Anchor

Wall Plates

Wedges

Stressing Jack

Stressing Pump

Grout Pump

Barrels

Double-Ended Joiners

Reusable Multigrip Wedges

Reusable Multigrip Barrels

Contact STS Systems

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www.stssystems.comE: [email protected]: +61 2 9738 5508 www.stssystems.comE: [email protected]: +61 2 9738 5508

CIRCULAR ANCHORS

PRODUCT CODE:

2 Strand: GFANCH1502





SPECIFICATION:

Maximum Capacity

Weight

Length

Diameter

2-6 strands

0.4-5.3kg

28-35mm

55-86mm

FEATURES:

• Hole pattern can be customised to suit application

• Circular anchors can have flat base or locating shoulder as required

• Mill certificates can be provided

• Inspection reports for batch can be provided

RECOMMENDED PRODUCTS:

• Wall Anchor

• Wedges

STRAND SPACERS

PRODUCT CODE:

2 Strand: SPACER2

3/4 Strand: SPACER4

5/6 Strand: SPACER5

SPECIFICATION:

Maximum Capacity

Length

Diameter

2-6 strands

28-35mm

55-86mm

FEATURES:

• Tough plastic design suited for use in civil and building environment

• Smooth edges to aid grout flow, preventing air pockets and stress concentrators

• Sti� enough to hold cable in position, and flexible enough to allow cable seating

during grouting/stressing operations


• Circular Anchors

• Wall Anchor

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WALL ANCHOR WALL PLATES

PRODUCT CODE:

WALLANCH

SPECIFICATION:

Weight

Length

Width

Height

11.8kg

290mm

220mm

220mm

FEATURES:

• Bearing plate design with steel

trumpet and grout hole tube

• Grout tube to suit 22mm diameter

• Can be customised to suit application

COMPATIBLE WEDGE BLOCKS:



• Wedges

Strand Size Product CodeStrand Configuration

15mm 2 Strand GFANCH1502

GFANCH1503

GFANCH1504

GFANCH1505

3 Strand

4 Strand

5 Strand

15mm

15mm

15mm

PRODUCT CODE:

WALLPLATE

SPECIFICATION:

Weight

Length

Width

Height

11.0kg

150mm

200mm

200mm

FEATURES:

• Designed to suit STS Systems circular anchors

• Clearance between anchor and wall to

allow for cable cutter post loading if required

• Can be customised to suit application

• 6mm fillet welded

COMPATIBLE WEDGE BLOCKS:



• Wedges

Strand Size Product CodeStrand Configuration

15mm 2 Strand GFANCH1502

GFANCH1503

GFANCH1504

GFANCH1505

3 Strand

4 Strand

5 Strand

15mm

15mm

15mm

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WEDGES

PRODUCT CODE:

12.7mm Strand

12.7mm 2 Piece: GFPTW2P13


15.2mm Strand



FEATURES:• Australian made• Unique teeth design helps strand to achieve designated ultimate capacity• Unique heat treatment creates superior load durability• Meets AS1443 and AS1314 requirements (12.7mm only)



• Stressing Jack

COMPATIBLE STRESSING JACKS:

Strand Size Product CodeWedge Configuration

12.7mm3 piece

STRESSJACK25T13

STRESSJACK25T15

2 piece

3 piece

2 piece15.2mm

SPECIFICATION:

Maximum Capacity

Weight

Length

Diameter

184kN

0.06kg

35mm

25mm

260kN

0.08kg

42mm

27mm

12.7mm strand 15.2mm strand

STRESSING JACK

PRODUCT CODE:

FEATURES:• Australian made• Specialised jack wedges helps strand to achieve ultimate capacity• Quick and easy set up to change from 12.7mm strand to 15.2mm strand• Designed to ISO4413:1998• Hard chrome ram and bronze seals ensure super low friction and maximum durability• Lightweight

RECOMMENDED PRODUCTS: • Stressing Pump• Anchors

SPECIFICATION:

Max Pressure

Maximum Capacity

Weight

Length

Diameter

10,000PSI

245kN (25T)

from 22kg

from 334mm

from 115mm

10,000PSI

294kN (30T)

from 22kg

from 334mm

from 115mm


15.2mm Strand

25T Jack

200mm Stroke: STRESSJACK25TNP20015GF


12.7mm Strand

25T Jack



30T Jack



30T Jack

STRESSJACK30TNP20015GF

STRESSJACK30TNP30015GF

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STRESSING PUMP GROUT PUMP

PRODUCT CODE: HYDPUMP

FEATURES:• Bleed down valve operational on Port A• 4 way 3 position valve• Small lightweight unit without compromising power and speed• Dual control (via remote or switch on unit control box)• Dead man switch to prevent accidental continuous operation

SPECIFICATION:

Maximum Pressure

LP Flow Rate

HP Flow Rate

Oil Capacity

Weight

Dimensions

Power

10,000PSI

11.5L/min

0.98L/min

8L

32kg

414 x 424 x 240mm

Single phase 240v 10A


• Stressing Jack

• Grout Pump

PRODUCT CODE: GROUTPUMP10B

FEATURES:• Belt or Chain drive• E-STOP• Four point lifting lugs• Hinged safety mesh• Choice of rear caster wheels or stands• Puncture free front tyres

SPECIFICATION:

Power

Capacity

Pump Rate

Weight

Dimensions

Single phase 240v 10A

12 x 20kg bags

2700 L/min

250kg

1010 x 1700 x 1200mm


• Stressing Jack

• Hydraulic Pump

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BARRELS

PRODUCT CODE:

12.7mm Strand

GFPTBAR13

15.2mm Strand

GFPTBAR15

FEATURES:• Compact design• High load capacity

• Stressing Jack• Wedge


COMPATIBLE WEDGES:


12.7mm2 piece GFPTW2P13

GFPTW3P13

GFPTW2P15

GFPTW3P15

3 piece

2 piece

3 piece15.2mm

SPECIFICATION:

Load Capacity

Weight

Length

Diameter

209kN

0.27kg

37mm

40mm

300kN

0.40kg

45mm

42mm


PRODUCT CODE:

12.7mm Strand

GFPTJNR13

15.2mm Strand

GFPTJNR15

FEATURES:• Quick locking design• High load capacity

• Stressing Jack• Strand Spacer


SPECIFICATION:

Load Capacity

Weight

Length

Diameter

209kN

0.82kg

116mm

45mm

300kN

1.28kg

135mm

50mm


DOUBLE-ENDED JOINERS

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REUSABLE MULTIGRIP WEDGES

PRODUCT CODE:

12.7mm Strand

12.7mm 3 Piece: MGPSW13

15.2mm Strand

15.2mm 3 Piece:MGPSW15

FEATURES:• Unique teeth design helps strand to achieve designated ultimate capacity

• Unique heat treatment creates a superior durabel product

• Quick release post load due to unique surface finish

• Strand size stamped on to wedge

• Reusable Multigrip Barrels

• Stressing Jack


COMPATIBLE BARRELS:

Product Code

MGPSBAR13S

MGPSBAR15S

Strand Size

12.7mm

15.2mm

SPECIFICATION:

Maximum Capacity

Weight

Length

Diameter

184kN

0.130kg

50mm

30mm

260kN

0.200kg

54mm

35mm


PRODUCT CODE:

12.7mm Strand

MGPSBAR13S

15.2mm Strand

MGPSBAR15S

SPECIFICATION:

Load Capacity

Weight

Length

Diameter

209kN

0.405kg

50mm

45mm

300kN

0.610kg

57mm

50mm


REUSABLE MULTIGRIP BARRELS

FEATURES:• Quick strand locking design

• Easy release post load

• Anti-corrosion coating

• Stamped load rating and strand size

• Reusable Multigrip Wedges

• Stressing Jacks


COMPATABLE WEDGES:


12.7mm 3 piece MGPSW13

MGPSW153 piece15.2mm

STS Systems Pty Ltd17 Gunya Street, Regents ParkNSW, 2143, AustraliaABN: 50 056 962 004

© 2015 STS Systems.All Rights Reserved.

NORTH AMERICA+1 262 236 [email protected]

EUROPE+49 160 365 [email protected]

MIDDLE EAST+971 4 269 [email protected]

AUSTRALIA (head o�ce)1300 30 35 11

+61 2 9738 [email protected]

[email protected]

CONTACT STS SYSTEMS

If you would like to find out more about any of our products, or discuss the manufacture of a product according to your own custom design, please contact your nearest STS Systems location shown on the map below or email [email protected].

Documents

CIVIL - STS Systemsstssystems.com/.../2016/06/STS-Systems-CIVIL-Catalogue.pdfCONTENTS Supporting our world’s infrastructure STS Systems provides post tensioning systems for civil