CIRCUI T Electrical Circuit Diagramsbodybuilder.navistar.com/General/Documents/svcmanpdf/0000017581.pdfELECTRICA L CIRCUI T DIAGRA M MANUAL 0000017581 Electrica l Circui t Diagrams

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Revision

1July

2015

Electrical Circuit Diagrams320041004200430044007300

Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532 USA

© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

75007400

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Start Date: 03/11/2004 End Date: 09/30/2005

TABLE OF CONTENTS

TABLE OF CONTENTS2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.11. LAMP BULB CHART, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER

IDENTIFICATION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.4. 1708 DATA LINK CHASSIS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163.5. SWITCH DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.8. GROUNDS CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.9. GROUNDS CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.10. GROUNDS IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.11. GROUNDS IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233.12. IGNITION CAB, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.13. IGNITION CAB, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.14. IGNITION FEEDS, CHASSIS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.15. START, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324.6. HORN, DUAL ELECTRIC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384.12. LIGHTED AIR SHIELD, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . . . . 414.15. SELF CONTAINED AIR SEAT, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424.16. DIGITAL CLOCK PTC, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454.19. BACKUP CAMERA, P. 19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464.20. XATA COMPUTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474.21. KEYLESS IGNITION SYSTEM, P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495.1. I6 EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515.4. I6 HEUI ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . . 535.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556.1. FAN WIRING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556.2. ETHER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637.6. CUMMINS ISM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647.7. I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH

MANUAL TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

8. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . 678.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND

WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . 738.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING

LAMPS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN

FUEL LIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL

TEMP. GAUGE, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 768.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 778.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 788.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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TABLE OF CONTENTS (CONT.)9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

9.1. BACK UP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. . . 819.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS

(CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 829.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 859.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869.8. HEADLIGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 889.10. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9010.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9010.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9110.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . 9210.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9310.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9410.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9510.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL

HEATER N/WARN LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9610.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9710.9. FUEL TRANSFER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9810.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . . . . . 9910.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . 10010.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . . . 10110.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY

BUILDER, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10210.14. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10310.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED

CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10410.16. HYD POWER PARK, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10510.17. AIR SUSPENSION, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10610.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10710.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10810.20. LIFT AXLES (NON-STEERABLE), P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910.21. LIFT AXLES (STEERABLE), P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11010.22. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11110.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11310.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11410.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . 11510.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11610.28. LECTRASHIFT ACCOMMODATION, P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11710.29. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11810.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11910.31. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010.32. LIFT AXLE WITH 14RAR, P. 32.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110.33. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12210.34. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

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TABLE OF CONTENTS (CONT.)

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12411.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . 12411.2. ALLISON MD TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12511.3. ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12611.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12711.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12811.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12911.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13011.8. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13111.9. ALLISON HD TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13211.10. ALLISON HD TRANSMISSION, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13311.11. ALLISON HD TRANSMISSION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13411.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13511.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . 13611.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . 13711.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED

EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13811.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED

EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14012.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14012.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14112.3. AUTOTHERM SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14313.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14313.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . 14413.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14513.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14613.5. CONNECTOR COMPOSITE (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14713.6. CONNECTOR COMPOSITE (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14813.7. CONNECTOR COMPOSITE (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14913.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . . . 15013.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . 15113.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15213.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . 15313.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . . . . 15413.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . . . . 15513.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),

(1813), (1814), (1815), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15613.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),

(1901M), (1915), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15713.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),

(2004M), (2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15813.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),

(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M),(2303M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

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13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . . . 16213.21. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16313.22. CONNECTOR COMPOSITE (4002), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16413.23. CONNECTOR COMPOSITE (4003), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16513.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16613.25. CONNECTOR COMPOSITE (4014), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16713.26. CONNECTOR COMPOSITE (4014/1700), P. 26.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16813.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),

(4023), P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16913.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28. . . 17013.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . 17113.30. CONNECTOR COMPOSITE (4103), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17213.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17313.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),

(4410H), (4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17413.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),

(4460A), (4460), P. 33.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17513.34. CONNECTOR COMPOSITE (4705), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17613.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850),

P. 35.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17713.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17813.37. CONNECTOR COMPOSITES (6007), (6011), P. 37.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17913.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18013.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18113.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),

(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18213.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A),

(7105), (7106), (7111), P. 41.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18313.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18413.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . 18513.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18613.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600),

(7601), P. 45.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18713.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609),

(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . 18813.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . 18913.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151),

(8200), P. 48.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19013.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),

(8501), (8502), (8502A), P. 49.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19113.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509),

(8600), (8601), (8602), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19213.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 51. . . 19313.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),

(9254), (9255), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19413.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.

53.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19513.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54. . . 196

v

TABLE OF CONTENTS


13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513),(9514), (9515), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19813.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19913.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20013.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20113.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20213.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20313.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754),

(9762), (9763), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20413.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20513.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),

(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20613.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107),

(7208), (7615), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

vi

ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK

INTERNATIONAL TRUCK AND ENGINE CORPORATION

PART NO. SHEET

REV

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

DATE CHANGE

CHAPTER 1

INTERNATIONAL CIRCUIT NUMBER

IDENTIFICATIOIN AND LOCATION

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 01AE08−52365

PREFIX DESIGNATIONS

PREFIX LOCATION

A Cab−instrument Panel Module

B

Cab−Header/Clearance LightsC

Cab−Roof/Rear PanelD

Cab−Left Door/Doors

Cab−Driver Control Module

E

F Cab−Right Door/Doors

H Cab−Sleeper

J Cab−Dash(outside)

K Engine/Radiator

L Transmission

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

R Chassis/Suspension/Rear Axle/Axles

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

CIRCUIT

NUMBERCOLOR DESCRIPTION

1 LTBL ALTERNATOR − FIELD

2 RD ALTERNATOR − CHARGE

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (−)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (−)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

7 RD ALTERNATOR − RESISTANCE

8

PRODUCTION RELEASE. A P54304UPEC 16JAN01

Figure 1 Circuit Number Identification and Location Chart

1


2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1


IDENTIFICATION AND LOCATION (CONT.)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 02AE08−52365

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT


9 GY ZERO VOLT REFERENCE (ZVR)

10 WH CHASSIS/ENGINE GROUND

11 WH CAB/SLEEPER GROUND

12 LTBL ACCESSORY FEED

13 PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG/PRE−HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 COLD START CONTROLS (ETHER)TN

22

23 TN ENGINE FAN/SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 ENGINE OIL TEMPERATURETN

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE


Figure 2 Circuit Number Identification and Location Chart (Cont.)

2



DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1



U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15 MAY 00 03AE08−52365


CIRCUIT


33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI − THEFT WARNING

46 GY POWER TAKE − OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI − BEAM

53 YL HEADLIGHT LO − BEAM

54 BN PARKING/MARKER LIGHTS

55 OR TURN SIGNAL − FEED

56 OR TURN SIGNAL LIGHTS − LEFT

YL TURN SIGNAL LIGHTS − LEFT (BODY BUILDER CONNECTION)

57 OR

LT GN

TURN SIGNAL LIGHTS − RIGHT

TURN SIGNAL LIGHTS − RIGHT (BODY BUILDER CONNECTION)



3



DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1



U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 04AE08−52365

COLORCIRCUIT

NUMBERDESCRIPTION


58 BN CLEARANCE/IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY/DOME LIGHTS

64 YL FOG/DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHT

66 YL DAYTIME RUNNING LIGHTS

67

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70 OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71 OR BACK − UP LIGHTS

LTBL BACK − UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED − BATTERY

73 PWMLTGN

74 LTGN HEATER RECIRC MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS − HEATED; MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY − FEED

81 LTGN POWER DOOR LOCKS



4




5


2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBERIDENTIFICATION, P. 6

Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification

6


2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15MAY00 07AE08−52365

R32−G

B − MULTIPLE CONNECTIONS ARE DISPLAYED ON

SCHEMATIC AS SHOWN. REFER TO CONNECTOR

COMPOSITE WITH APPLICABLE NUMBER FRO MORE

COMPLETE INFORMATION.

SINGLE IN−LINE CONNECTORS DISPLAYED

AS SHOWN WITH OR WITHOUT CONNECTOR

NUMBER.

R32−GB

WIRE CONNECTION

C − PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT

CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.

D − MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.

SUFFIX

G IS NOT A SUFFIX BUT INDICATES

A GROUND CIRCUIT.

ETHER

SWITCH

PRINTED CIRCUIT IN

INSTRUMENT

CLUSTER

F − CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT

IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED

PER EXAMPLE).

GROUND CIRCUITS ARE DESCRIBED THUS:

A12

11−GB

WIRE

CONNECTION

A55A16OR

LOCATION IN FUSE/CIRCUIT

BREAKER CONNECTIONBUSS IN FUSE/CIRCUITBREAKER CONNECTOR

F19

COMMON GROUND

CIRCUIT NUMBER

B

RELAY − SUPPRESSED

12

20A

F1

A − SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION

WITH IGNITION OFF UNLESS OTHERWISE NOTED.

12

R32−GA

BUSSED CONTACT

30 86

87A 87 85

A128

E − SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL

CONNECTIONS OR CONTACTS.

LOCATION

OFFOFFOFFOFF

A

AA

AI

II

I

S S SS

B

SGND I A

INDIVIDUAL GROUND

CIRCUIT NUMBER

16BN

A55A/A6016OR

16RD

A6016OR

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE

COLOR WHITE SHALL BE USED.

CONTACT

VOLTMETER

A12A

11−GA11−G

KEY SWITCH PIGTAIL

INTERNALCONNECTION

INDICATES

CASE

GROUND

SUFFIX

FUSE RATING

SWITCH:

MANUAL/MECHANICAL

F18

G IS NOT A SUFFIX BUT

INDICATES A GROUND

CIRCUIT.

A

20A

AND/OR

PRODUCTION RELEASE. A P54304U

SWITCHMAGNETIC

SUPPRESSED

PEC 16JAN01

LOCATION/CIRCUIT NUMBER

WIRE GAUGE/WIRE COLOR

Figure 7 Circuit Diagram Instructions

7


2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1

CIRCUIT DIAGRAM INSTRUCTIONS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 08AE08−52365

AIR CONDITIONER

WH − WHITE

IND

−

NOUN ABBREVIATION

INDICATOR−AWG

ACC

−BLT

W/O WITHOUT−

−

G − ABBREVIATIONS: COLOR, NOUN AND ENGINE

−

R

COLOR ABBREVIATION

ENGS

RIGHTENGINESTART OR SENDER

BN − BROWN

−

−

GD − GOLD

−GA

W/

GN − GREEN

G

WITH

LT GN − LIGHT GREENACCESSORY

PL − PURPLE

PK − PINK

GROUND

SIL − SILVER

IGNAUX

VT − VIOLET

IGNITION−

YL − YELLOW

−

AUXILIARY

A

LAMERICAN WIRE GAUGE

LEFTBAT LIGHT−

BATTERY

−CONNOPTDRL

CONNECTION OR CONNECTOROPTIONALDAYTIME RUNNING LIGHTS

−

AQ − AQUA

−

−

BL − BLUE

BK − BLACK

FWDTHERMO

DK GN − DARK GREEN

FORWARDTHERMOSTAT

GY − GRAY

GAUGE−

LT BL − LIGHT BLUE

GND

ISM − MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS − MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL

C−10,C−12 − MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8−AVNT − MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6−HEUI − MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

ENGINE ABBREVIATION

OR − ORANGE

RD − RED

IAC

TN − TAN


Figure 8 Circuit Diagram Instructions (Cont.)

8


2.9. SCHEMATIC SYMBOL CHART, P. 9

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1

SCHEMATIC SYMBOL CHART

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19MAY00 09AE08−52365

RESISTOR

SOLENOID − GENERAL USAGE

SWITCH CONTACT, NORMALLY CLOSED

SPLICE

CIGAR LIGHTER

SWITCH−MANUAL/MECHANICAL

SYMBOL

SPEAKER − SOUND SYSTEM

LIGHT − SINGLE FILMENT

SENDER − OIL, WATER,

FUEL, TEMPERATURE

DESCRIPTION

GROUND

MALE TERMINAL

LIGHT EMITTING DIODE

SWITCH CONTACT, NORMALLY OPEN

JUNCTION POINT

MOTOR − ELECTRIC

SWITCH−PRESSURE

RELAY−SUPPRESSED

3086

87A 87 85

HORN

DESCRIPTION

MAGNETIC SWITCH

LIGHT − DOUBLE FILAMENT

MALE/FEMALE IN−LINE CONNECTION

SYMBOL

FEMALE TERMINAL

FUSE


Figure 9 Schematic Symbol Chart

9


2.10. RELAY FUNCTIONS, P. 10

Figure 10 Relay Functions

10


2.11. LAMP BULB CHART, P. 11

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 1

LAMP BULB CHART

U00DLCK

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 11AE08−52365

BULB APPLICATION BULB TRADE NUMBERCANDLEPOWER OR WATTS


BACK−UP LIGHTS 32 CANDLEPOWER GE1156

CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193

COURTESY LIGHT 3 CANDLEPOWER GE168

DOME LIGHTS 12 CANDLEPOWER GE561

FOG LIGHTS 55 CANDLEPOWER VH550

HEAD LIGHTS:

LOW BEAMS 65 WATTS GE9007

HIGH BEAMS GE900765 WATTS

INSTRUMENT CLUSTER:

GAUGE BACK LIGHT 082S270538−3

GAUGE WARNING LED (RED) 082S272109−3

RANGE INHIBIT LED (YELLOW) 082S272109−4

COLD AMBIENT PROTECTION LED (YELLOW) 082S272109−4

FUEL FILTER LED (YELLOW) 082S272109−4

WARN ENGINE LED (YELLOW) 082S272109−4

STOP ENGINE LED (RED) 082S272109−3

BRAKE PRESSURE LED (RED) 082S272109−3

BRAKE FLUID LED (RED) 082S272109−3

WAIT TO START LED (YELLOW) 082S272109−4

CHECK TRANSMISSION LED (YELLOW) 082S272109−4

TRAILER ABS LED (YELLOW) 082S272109−4

WASHER FLUID LED (YELLOW) 082S272109−4

LEFT TURN SIGNAL LED (GREEN) 082S272109−2

TRACTION CONTROL LED (GREEN) 082S272109−2

WATER IN FUEL LED(YELLOW) 082S272109−4

PARK FLUID LED LIGHT (RED) 082S272109−3

CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109−4

PARK BRAKE LED (RED) 082S272109−3

CRUISE CTRL ACTIVE LED (GREEN) 082S272109−2

ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109−4

RIGHT TURN LED (GREEN) 082S272109−2

COOLANT LEVEL LED (RED) 082S272109−3

SEAT BELT LED (RED) 082S272109−3

HIGH BEAM ICON LED (BLUE) 082S272109−5

CHECK AIR CONDITIONER LED (YELLOW) 082S272109−4

RETARD OVER HEAT LED (RED) 082S272109−3

PTO/THROTTLE LED (RED) 082S272109−3

MAP LIGHT 3 CANDLEPOWER 1816

SIDE MARKER 2458

STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157

TURN SIGNAL/MARKER (FENDER) 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK−UP) LIGHT 4411

REVISED DRWG SHEET. B P54634FPEC 18JUN01

Figure 11 Lamp Bulb Chart

11


2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBERIDENTIFICATION, P. 12

Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification

12


12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)3.1. ACCESSORY, P. 1


DRAWNDATE


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET

CHAPTER 2

ACCESSORY

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JXP9

09AUG0052778H AE08052366 001

CNA1 31MAR09 ADDED MXT EFFECTS - H 61817B

F34, CIRC AIRCP, ACC

DIODE ASSY

(1106M)

B

E1

F5

5AB4

15A

H1

DIAG CONN

(1650-B)

C

A12AB

18LTBL

S

I

A13DH

18PK

A

A12M

16LTBL

GND

A12C

10LTBL

A

A12E

10LTBL

A12D

10LTBL

D3

S

A12P

18LTBL

A12N

18LTBL

A12S

16LTBL

A86

18LTGN

A86F

16LTGN

A14AT

10RD

G3

I

CAB FUSE BLOCK

(1013)

CAB FUSE BLOCK

(1011)

POWER MIRRORS

CH3_07

SWITCH PACK

CH3_11

RADIO

CH3_08,CH3_29

TRAILER AUX/

ROOF AUX

CH3_12

30

85

OFF

IGN RELAY

CH2_12

OFFOFF

AA

A78L

18LTGN

I I

A13DD

18PK

KEY SWITCH

(1100)

D

5A

S

B3

S

F35

J3

ACCESSORY

RELAY

(CAB FUSE BLOCK)

(1012)

CB RADIO

CH3_02

A15

18RD

ELECT SYSTEM

CONTROLLER

(1600-2)

A98

18VT

86

87

J4

S

G4

A

B

A

87A

I

A12B

10LTBL

5A

F1

A

A4

F34

G1

F23

A12

18LTBL

A11-GAF

16WH

OFF

IGN RELAY

CH2_12

BODY BUILDER

CONN

CH9_10

A15

18RD

{ CH2_02

RELAY EXHAUST

(1012-A4)

CH5_06

#A24-GE

16WH

# W/ MWM ENGINE

* W/ MXT

TRANSFER CASE

(J2A) CH10_27

ECU

(C70) CH9_41

*AIRCP

12PK

*ACC

16LTBL

C3

A3

10A

F36

Figure 13 Accessory

13


3.2. BATTERY FEEDS, CAB, P. 2

A14A

A6

RD

A14A

AB

6R

D

A14FJ10RD

30A

A3 B3

CAB FUSE

BLOCK

(1011)

F15

ROOF MOUNTED ASSY

100A

AUX PWR

A14AB10RD

5A

E2 F2F6

MEGA

FUSE

STUD

A14A

A6

RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

BATTERY FEEDS, CAB

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 02AE08−52366

CNA 23AUG02 DVD/ADDED F38 TO FUSE

BLOCK 1014.

56507ZD

20A

A2 B2F14

10A

G2 H2F38

KEY SW & DIAG

HVAC CONTROL

A1410RD

10A

C4D4

F12

TBD

INSTR CLUSTER

C2 D2

CAB FUSE

BLOCK

(1014)

F42

PWR WIN/LOCK (DRIVER)

A14EG10RD

30A

A4 B4F13

IGNITION RELAY (1012) D4 SEE CH02_12

PWR WIN/LOCK(PASS)

A14AV10RD

5A

C2 D2F10

ACCESSORY RELAY (1012) G4

A14AS10RD

A14FR10RD

PWR WIN/LOCK (TRAVEL CREW)

E2 F2F40

D4

G4

G4

G4

CH 3_04

CH 3_04

CH 03_01

CH 11_01

CH 2_01, 12, 15

SEE CH 2_01

CH 7_05

DOME LT/RADIO MEMORY CH 3_08 CH 8_05

15A

G2 H2F2

A14AT10RD

OR

CAB FUSE

BLOCK

(1012)

30A

A1 B1F43

TBD

LIGHTED AIR SHIELD

OPTIONAL IGN RELAY (1013) G4 SEE CH 2_13

SEE CH 3_05

SEE CH 3_12

BLOCK

1&2

OR

BLOCK

1&2

BLOCK

3&4

A2 B2F44

AIR SEAT/QUALCOM SEE CH 3_15

A14FM10RD

CAB FUSE

BLOCK

(1013)

Figure 14 Battery Feeds, Cab

14


3.3. BATTERY, P. 3

J14T

12

RD

J14AW12RD

J14D

12

RD

J94HC14GY

J94H14GY

5A

F2−C3 F2−D35A

F2−E3 F2−F3

25A

F2−G4 F2−H4

J14R10RD

30A

F2−C4 F2−D4

J14S12RD

J14MM8RD

30AF2−A2

F2−B2

15A

F2−E2 F2−F2

J56T12OR

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

12V POWER DISTRIBUTION −

BATTERY (CONT)

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

30JUN00 03AE08−52366

CNA 25SEP02 DVD/ADDED LCT SHIFT

RELAY, REMOVED J92UA.56507ZC

K14H4RD

60A

A2

J26D18TN

A14AA6RD

20A W/BODY BUILDER25A W/AUX TRLR SOCKET

F2−A3F2−B3

J14V

6R

D

J1916GY

30A W/AIR ABS25A W/HYD ABS

F2−E4 F2−F4

20A

F2−G3 F2−H3

40A

A6

J17D10PK

J4410RD

J44J18GY

MEGAFUSE

J57T12OR

40A

A1

15A

F2−G2 F2−H2

J90*16BK

J9012GY

PTC BODY BUILDER FEED CH03_01

STARTER RELAY CH02_15,CH04_01,02

POWER PARK MOTOR CH09_16

CAB FEED CH02_01,02,12,15

HYDRAMAX MOTOR RELAY CH09_08

FROM START SOLENOID

TAIL MARKER RELAY FEED CH09_10

STOP RELAY FEED CH09_10

TRAILER ABS RELAY CH09_11

TRLR RIGHT TURN RELAY CH09_11

TRLR LEFT TURN RELAY CH09_11

BODY ACCESSORY RELAY CH09_10

TRLR AUX CTR PIN RELAY CH09_11

REAR REMOTE POWER MODULE CH09_15

FUEL HEATER & WIF MODULE CH07_09,CH09_07

FORWARD REMOTE POWER MODULE CH09_15

PAM MODULE CH07_11

EATON AUTOSHIFT CH10_06

AIR ABS RELAY CH09_02

HYD ABS MOD RELAY CH09_06

HYD ABS ECU RELAY CH09_04

J14W16RD

J14X16RD

J14BB14RD J72

12OR

J14J

12

RD

J14J

12

RD

J94A12GY

J14M10RD

*FUSEABLE LINK

IGN

RE

LA

Y R

9 C

H02_14

SYSTEM

CONTROLLER

*12BL

*12BL

J14H

4R

D 12RD

12RD*14GY

40A

A5

J92FB16TN LCT SHIFT RELAY CHO3_17

10A

F2−C4 F2−D4

Figure 15 Battery

15


3.4. 1708 DATA LINK CHASSIS, P. 4


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2

1708 DATA LINK-CHASSIS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00DAG9

19JUN0052778H AE08052366 004

CNA1 31MAR09 ADDED MXT EFFECTS K 61817B

K3C(-)

18GY

W/V8-AVNT ENGINES

10

ECM 2 CONN

(6021)

ECM CONN

(6007)

11

K3A(+)

18DKBL

K3B(+)

18DKBL

J3C(+)

18DKBL

15

W/ALLISON WTEC

TRANSMISSION

K3C(+)

18DKBL

J3C(-)

18GY

CH9_04,37

17

ECU "S"

CONN BLACK

(7204F)

20

ECM 2 CONN

(6021)

10

TCM

BULKHEAD

(7214)

16

DASH

(4705F2)

W/ALLISON

HD WTEC

TRANSMISSION

C4

PASS THRU

AT DASH

(1701)

J1708

SPLICE

(4820)

21

40

J3-151

18GY

K3-151

18GY

J3+142

18DKBL

K3+142

18DKBL

J3B(+)

18DKBL

IDM2 /

CONN BODY LOCK

(6011)

10

2

1

K3A(-)

18GY

3

41

J3B(-)

18GY

15

20

C3

CH9_04,37

W/I6-HEUI ENGINES

N3A(-)

18GY

K3C(+)

18DKBL

J3A(+)

18DKBL

K3A(+)

18DKBL

K3D(+)

18DKBL

11

*K3A(+)

18BK

10

K3C(-)

18GY

K3B(-)

18GY

16 17

DASH/CENTER

CHASSIS

(9714)

(W/HYD ABS BRAKES)

21

11

ENGINE

(4103)

IDM2

(6011)

11

J3D(-)

18GY

J3A(-)

18GY

N3A(+)

18DKBL

K3B(-)

18GY

14

J1708

SPLICE

(4820)

W/I6-EGR ENGINES

J3B(-)

18GY

2

3

W/EATON GEN3

TRANSMISSION

LE3(-)

18GY

LE3(+)

18DKBL

(7909)

10

11

A3B(+)

16DKBL

A3B(-)

16GY

CH2_04A

K3A(+)

18DKBL

* W/ MXT

Figure 16 1708 Data Link Chassis

16


3.5. SWITCH DATA LINK, P. 5

T3B

B(+

)1

8D

KB

L

SWITCHPACK

(1101)

D E

E3X

(−)

18G

Y

A3Z(−)18GY

A3J(+

)1

8D

KB

L

D3A

A(−

)18G

Y

DOOR POD

SIGNAL

(3202)

D C

E3W

(+)

18

DK

BL

DOOR PODPASSENGER

(3204)

A B

ELECT SYSTEM CONTROLLER

(1600)

30 29

A3Y(+)18DKBL

D3Y

(+)

18

DK

BL

A3K

(−)

18G

Y

T3A

A(−

)18G

Y

RIGHT CREWDOOR POD

(3208)B A

E3X

(−)

18G

Y

T3A

A(−

)18G

Y

DOOR POD

SIGNAL

(3202)

C D

D3B

(+)

18

DK

BL

D3B

B(+

)1

8D

KB

L

A3P

(−)

18G

Y

T3B

B(+

)1

8D

KB

L

A3W

(+)

18

DK

BL

D3

CC

(−)

18G

Y

CREW

DOOR

(2600)

E B

D3Z

(−)

18G

Y

A3N

(+)

18

DK

BL

DOOR POD SIGNAL

(3209)

C D

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

SWITCH DATA LINK

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 05AE08−52366

E3W

(+)

18

DK

BL

DOOR PODDRIVER

(3200)

B A

A3E

(+)

20

DK

BL

A3X

(−)

18G

Y

DOOR POD

SIGNAL

(3209)

C D

A3F

(−)

20G

Y

LEFT CREW

DOOR POD

(3208)

B A


Figure 17 Switch Data Link

17


3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

Figure 18 Drivetrain 1939 Data Link (Cab)

18


3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

Figure 19 Drivetrain 1939 Data Link (Chassis)

19


3.8. GROUNDS CHASSIS, P. 8

J94−GHD18WH

J94−GHF18WH

J94−GHE18WH

J94−GHA14WH

J94−GHB14WH

J94−GHC14WH

STARTER

GND

(4036)J94−GA12WH

J5M(D)20WH

PRIMARY IGN RELAY GND CH02_14

J94−GAB18WH

HYD MOD PUMP RELAY GND CH09_06

J11−GD18WH

ABS WARN LIGHT RELAY GND CH09_06

J11−GL4WH

J5M(S)20 SHLD

WIPER MOTOR GND CH03_09

J94−GAA18WH

ABS EVENT RELAY GND CH09_06

J11−GPM14WH

REAR REMOTE SOLENOID POWER MOD

GND CH09_15

AIR ABS GND CH09_02

J94−GH10WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

GROUNDS, CHASSIS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26MAY00 08AE08−52366

J82−G16WH

J1939 GND CH09_15

J94−GAD18WH

AIR ABS GND CH09_02

AIR ABS GND CH09_02

HYD ABS GND CH09_04

J11−GJ10WH

SYSTEM CONTROLLER SHD GND CH09_15

ABS ECU POWER RELAY GND CH09_02

HYD ABS GND CH09_04

GND

(4005)

(4006)

J11−G12WH

FWD REMOTE POWER MOD CH09_15

J11−GQR14WH

FWD CHASSIS GND CH03_6, CH08_02

HYD ABS MOD GND CH09_04

J11−GA14WH

J94−GAC18WH

REAR CHASSIS GNDCH07_08; CH08_01,02; CH09_01,09

J11−GPN16WH

J11−GQS14WH

(FWD ONLY)

(FWD AND REAR)

FWD REMOTE POWER MOD CH09_15


Figure 20 Grounds Chassis

20


3.9. GROUNDS CHASSIS, P. 9

J11−GAM12WH

J61−G18WH

J11−GPN16WH

J11−GPM16WH

J90−GM12WH

POWER PARK GND

J11−GBR18WH

TRAILER RIGHT TURN RELAY CH9_11

TRAILER LEFT TURN RELAY CH9_11

J11−GL4WH

J19−GA16WH

J11−GM8WH

POWER PARK GND

TRAILER AUX CENTER PIN RELAY CH9_11

EATON AUTOSHIFT GND

J11−GH8WH

FUEL HEATER RELAY CH9_07

J56−GH18WH

GND

(4005)(4006)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

GROUNDS, CHASSIS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26MAY00 09AE08−52366

J90−G16WH

J19−G18WH

J11−GW18WH

CRANK INHIBIT W/AUTO NEUTRAL CH10_05

BODY BUILDER GND CH9_10

WORK LIGHT GND CH08_05

J57−GH18WH

ACCESSORY BODY BUILDER RELAY CH9_10

J44−GA16WH

J17−GR118PK

J11−GBG12WH

FUEL FILTER WARNING LIGHT GND CH07_09

J11−GBB12WH

TRAILER SOCKET GND CH9_11

STARTER GND(4036)

J65−G18WH

FLOW SWITCH GND CH09_8

J72−G18WH

TRAILER ABS CENTER PIN RELAY CH9_11

J44−G10WH

PAM MODULE CH7_11

FORWARD REMOTE POWER MODULE CH9_15

AIR SUSPENSION SOLENOID CH9_17

HYDRAMAX MOTOR CH9_08


Figure 21 Grounds Chassis (Cont.)

21


3.10. GROUNDS IP, P. 10

Figure 22 Grounds IP

22


3.11. GROUNDS IP, P. 11

A28−GC18TN

A62−GC18WH

A23−GA18WH

A21−G16WH

GND STUD

(1858)

(1862)(1552F)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 2

GROUNDS, IP

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

9AUG00 11AE08−52366

A18818DKBL

PREMIUM TRIM GNDCH3_03

A81−GA12WH

A11−GDX16WH

A62−GD18WH

A81−G12WH

TRANSMISSION GNDCH10_03

A41−G18WH

A11−GBA18WH

A81−GB12WH

COURTESY LIGHT DRV CH8_04

TRANSMISSION GND

CH10_03

A11−GDW18WH

D

E

BU

SS

BA

R

F

G

J

H

A

K

B

C

GROUND

(1003)

A81−GC12WH

COURTESY LIGHT PASS CH8_04A11−GDV18WH

A11−GAL12WH

POWER WINDOW / LOCK DRV CH3_04

OPT IGN RELAY GND CH2_13

POWER WINDOW / LOCK PASSTRAVEL CREW CH3_05

POWER WINDOW / LOCK PASS CH3_04

SNOW VALVE

SWITCH

(1901)

A62−GF16WH

A18618DKBL

POWER WINDOW / LOCK DRV

TRAVEL CREW CH3_05

A11−GH8WH

IP AIR HORN SWCH3_06

A11−GDY12WH

SEE CH03_07

10

ETHER START SWITCH

(1010)

SEE

CH05_02

5B

SEE CH05_03

SHIFTER GND CH10_01

AUTO NEUTRAL LIGHT

MIRROR SWITCH

SEE CH10_05

PRODUCTION RELEASE. A P54304U PEC 16JAN01

Figure 23 Grounds IP

23


3.12. IGNITION CAB, P. 12

Figure 24 Ignition Cab

24


3.13. IGNITION CAB, P. 13


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 212 VOLT POWER DISTRIBUTION - IGNITION

CAB (CONT)


09AUG00P52778H AE08052366 013

CNA1 31MAR09 ADDED TRANSFER CASE L 61817B

CONNECTION

5A

E2

CAB FUSE BLOCK

(1011)

A14FJ

10RD

F6

A

OFF

A2

A13FA

10PK

OPTIONAL WARNING

LIGHTS

CH7_08

J4

S

F34

S

C2

G4

S

B2

I

A59J

18BK

REMOTE STOP

RELAY CH9_31

10A

A15

18RD

J3

S

I

A49E

18GY

A1

BATTERY FEED

CH2_02

G3

A

A12AB

18LTBL

86

I

F30

A13FB

10PK

DATA LOGGING RELAY

(1008) CH3_35

30

ACCESSORY RELAY

CH2_01

CENTER PIN DIODE

(1906) CH9_38

A13

16PK

TACHOGRAPH

(1662) CH3_34

A12

18LTBL

5TH WHEEL INTERLOCK RELAY

(1016) CH9_39

87A

I

5A

C

5A

87

A59H

18BK

A13DB

18PK

OFF

A

F33

A11-GBA

18WH

A13L

18PK

CAB FUSE BLOCK

IGNITION

(1013)

A

B1

A11-GAM

16WH

F28

A13LA

18PK

CAB FUSE BLOCK

(1013)

A

C1

CAB FUSE BLOCK

(1013)

I

DIODE ASSY

(1106M)

HA13A

16PK

KEY SWITCH

(1100)

D1

A13DA

18PK

CH2_11

A86P

16LTGN

A13DD

18PK

CH3_13

D

E1

F2

F2

A21C

16TN

SNOW VALVE SWITCH

CONNECTOR CH5_03

GND

A13DB

18PK

2 WAY RADIO

CH3_10

A

F1

7.5A/10A

G2

F31

10A

ETHER START

CH5_02

85

OFF

H2

A13DH

18PK

S

E2

SATELLITE COMMUNICATION

QUALCOMM-IMCT SYSTEM

CH3_14

F29

A49C

18GY

OFF

10A

A13F

16PK

B

LIFT AXLES

CH9_25

A13E

16PK

A

5A

B

F32D2

10A A13A

16PK

A13B

16PK

TELEMATICS

CH3_22

TELEMATICS GEN I MODULE

(1J) CH3_35

7.5A

IGN

16PK

TRANSFER CASE

(J2A) CH10_27

Figure 25 Ignition Cab (Cont.)

25


3.14. IGNITION FEEDS, CHASSIS, P. 14

Figure 26 Ignition Feeds, Chassis

26


3.15. START, P. 15

Figure 27 Start

27


CAB ACCESSORIES (CHAPTER 3)4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

Figure 28 Cigar Lighter and Power Feeds

28


4.2. CB POWER, P. 2

Figure 29 CB Power

29


4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3COMPASS AND

TEMPERATURE DISPLAY


25AUG0052778H AE08052367 003

CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

G

C41A

18GY

A41B

18GY

C62F

18DKBL

G

PANEL LIGHT

BUSS BAR

(1002)

SEE CH08_10

A

COMPASS/TEMP

MODULE

GROUND

12V IGN

DIMMER

TEMP +

TEMP -

A41A

18GY

1CONSOLE / IP PREMIUM

/ *PREMIUM ROOF CONN

(2503)

CB

B

AUX FWD /

DASH

(4305)

M41

18GY

M41A

18GY

CAB FUSE

BLOCK

(1012)

J41A

18GY

J41

18GY

H

38PASS THRU

(1701)

A62F

18DKBL

D

DOME / READING LIGHT

COMPASS / TEMP UNIT

(2117)

67

43

C41

18GY

C41B

18GY

C41-G

18WH

B1

A1

F23

5A

A41

18GY

2

TEMP SENDER

(8601)

10

E

A41-G

18WHH

GROUND

(1003)

A

* W/ MXT

Figure 30 Compass and Temperature Display

30


4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3FRONT DOORS

WINDOWS AND LOCKS (POWER)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00JXP9

25AUG0052778H AE08052367 004

CNA1 31MAR09 ADDED MXT CIRC A11-GH D 61817B

WINDOW

POWER

A3W(+)

18DKBL

C

A3X(-)

18GY

D

A3P(-)

18GY

A

DOOR

POD SIGNAL

(3202)

C

A81-GA

12WH

E3W(+)

18DKBL

A

E3W(+)

18DKBL

E81B

12LTGN

E83A

14LTGN

30A

F16

E81E

14LTGN

A3

E83A

14LTGN

A

E81E

14LTGN

B

DOOR / IP

(3204)

DRIVER

CH3_05

DOOR

LOCK

(3203)

A A

DDATA +

DOOR POD

A81-GB

12WH

LOCK

B

NEGATIVE

STUD

(1858)

C

29

A81A

12LTGN

E

WINDOW

WINDOW

MOTOR

(3100)

E81B

12LTGN

A81B

12LTGN

POD SIGNAL

(3202)

B

ADDRESS 2

GNDE

D

F15

G

B

WINDOW

ADDRESS 1

DATA -

LOCK

A3N(+)

18DKBL

LOCK

ADDRESS 2

GND

A3Y(+)

18DKBL

D

A3F(-)

20GY

C

A81-G

12WH

G

*A11-GH

8WH

DOOR

POD LOAD

(3201)

A

D

E3X(-)

18GY

WINDOW

MOTOR

(3100)

E81-GA

12WH

E3X(-)

18GY

E81-GA

12WH

30

SYSTEM

CONTROLLER

(1600)

E83E

14LTGN

E81A

14LTGN

B3

E81A

14LTGN

CAB FUSE

BLOCK

(1011)

C

B

A3Z(-)

18GY

B4

B

B

WINDOW

ADDRESS 1

DATA -

DOOR / IP

(3200)

LOCK

DOOR

LOCK

(3203)

30A

E83E

14LTGN

CAB FUSE

BLOCK

(1011)

A

PASSENGER

A4

A81-GC

12WH

POWER

B

C

D

A

DOOR

POD LOAD

(3201)

DATA +

DOOR POD

A3E(+)

20DKBL

A11-GH

10WH

* W/ MXT

Figure 31 Front Doors Windows and Locks (Power)

31


4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3CREW DOORS

WINDOWS AND LOCKS (POWER)


25AUG0052778H AE08052367 005

CNA1 31MAR09 REVISED AND REDRAWN D 61817B

ADDRESS 2

B A

C

D3BB(+)

18DKBL

A3Z(-)

18GY

C

D

B

D3Y+)

18DKBL

A81D

12LTGN

30A

G1

D3Z(-)

18GY

WINDOW

DOOR POD

WINDOW

T8A

18WH

B

RIGHT CREW

DOOR POD

(2602)

GND

B

C

A

DOOR

POD SIGNAL

(3209)

DOOR

POD LOAD

(3210)

WINDOW

ADDRESS 1

DATA -

LOCK

E

D

D

A

E

G

A

DOOR

POD LOAD

(3210)

T8A

18WH

T81E

12LTGN

T83C

12LTGN

D

T81F

12LTGN

A

T3BB(+)

18DKBL

T8B

18WH

D81-GB

12WH

CH3_04 F43

A81-GC

12WH

E

LEFT CREW

T3AA(-)

18GY

T83F

12LTGN

B

RIGHT CREW

D3CC(-)

18GY

D81-GD

12WH

C

T81F

12LTGN

D81C

12LTGN

E

F

B

D81-GE

18WH

B

DOOR

LOCK

(3211)

B

A

CAB FUSE BLOCK

(1014)

D81-GF

12WH

WINDOW

MOTOR

(3002)

ADDRESS 2

A

F

D81-GC

12WH

T3BB(+)

18DKBL

H1

F37

T81E

12LTGN

T3AA(-)

18GY

DATA +

DATA -

LOCK

LOCK

POWER

GND

C

D

A

G

DATA +

DOOR POD

LOCK

WINDOW

POWER

B

C

B

C

A

D3B(+)

18DKBL

DOOR

POD SIGNAL

(3209)

A

LEFT CREW

DOOR POD

(2601)

D

A81C

12LTGN

F

DOOR

LOCK

(3211)

A

T81C

12LTGN

A3Y(+)

18DKBL

T83F

12LTGN

T83C

12LTGN

T81C

12LTGN

ROOF / IP

CREW DOOR

(2600)

T81-GD

12WH

B

A81-GB

12WH

CAB FUSE BLOCK

(1014)

30A

CH3_04

B1 A1

D3AA(-)

18GY

CH3_04

E

T81-GD

12WH

WINDOW

MOTOR

(3002)

D81D

12LTGN

D81-GG

18WH

D

CH3_04

T8B

18WH

Figure 32 Crew Doors Windows and Locks (Power)

32


4.6. HORN, DUAL ELECTRIC, P. 6

M11−GC12WH

5

AIR

HO

RN

A9M18GY

AIR

HO

RN

A4CAB/DCM

(1800)

A85B

20G

Y

20

M85E

16G

Y

B9V

18G

Y

ESYSTEM

CONTROLLERBROWN FRONT

(4007)

A9V

18G

Y

CIT

Y H

OR

N

3

SYSTEM

CONTROLLER

(1600)

ZE

RO

VO

LT

RE

F

20

D

10

M11−

G12W

H

A9

H20G

Y

A85K18GY

A6

2R

18

DK

BL

F

GROUND

ADAPTER

(1003)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 3

HORN, DUAL ELECTRIC

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19JUN00 06AE08−52367

A8

5C

20G

Y

B

J11−G12WH

B10

3

A62−

GF

18W

H

A

RIGHT SIDEELECT HORN

(8312)

J11−GJ10WH

13

ELE

C H

OR

N S

W

(4006)GND 2

B85B

18G

Y

CACLOCKSPRING

(1809)

M85−GD16WH

W/INSTRUMENT PANEL HORN SWITCH

E

PANEL LIGHT

BUSS BAR (1002)

B

B8

5C

18G

Y1

8

1310FWD CHASSIS/DASH

(4301)

M11−GD12WH

A85L18GY

A8

5C

20G

Y

B11

A

LEFT SIDE

ELECT HORN (8311)

2B

HORNSWITCH

(1018)

M85−GE16WH

8

20

B9

R18G

Y

M85L16GY

M85−GA16WH

M85−GC16WH

B

A

(8301)

M85J16GY

M85K16GY

J85A

A16G

Y

SEE CH08_08

GROUND

ADAPTER #1

(8800)

GROUND

ADAPTER #2

(8801)

RADIATORA

RADIATOR

GND

(8600)


Figure 33 Horn, Dual Electric

33


4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7

CHAPTER 3

MIRRORS (HEATED, LIGHTED & POWER)

DATECHK


NAME

NAVISTAR, INC

DRAWNREV REFERENCECHANGE

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

RELEASE NO. SHEETPART NO.DATE

CIRCUIT DIAGRAM,-

-91680J AE08052367 007

JJHD 28SEP12 ADDED HTD HD MIR EFCT E 91680J

20OR

18BK

DOOR / IP

MIRROR

(3000)

18OR

18YL

18LTGN

18BK

18BK

GROUND

(1003)

CH2_11

A78-GB

16WH

A58S

16BN

D

LIGHT

HEATER

B

L/R

AXIS

F

PASSENGER

POWER

MIRROR

20BL

20OR

A2

A4

B2

B4

A78-GE

16WH16BL

CAB FUSE

BLOCK

(1011)

B

A62D

18DKBL

F17

A78D

18LTGN

E

H

A58F

16BN

A78E

18LTGN

10A

20WH

G2

H

F18

A58U

18BN

F

D

A78J

16LTGN

LIGHT

HEATER

L/R

AXIS

F

18BN

DRIVER

POWER

MIRROR

10A

A1

A

20YL

DOOR / IP

MIRROR

(3003)

A58T

18BN

A11-GDY

12WH

MIRROR

SWITCH

ANT GND

G

C

ANT GND

A78F

18LTGN

CAB FUSE

BLOCK

(1011)

A78-GD

16WH

F21

B

H2

18RD

CH8_10

D

A78H

16LTGN

18DKGN

E

C

G

A

U/D

AXIS

CAB FUSE

BLOCK

(1012)

A1

18RD

A3

B1

B3

D

16BL

CAB FUSE

BLOCK

(1012)

A78-GC

16WH

J

7.5A

20BL

J

G1

B

H

F

20YL

H1

A78L

18LTGN

A78P

16LTGN

20BN

A

A78M

16LTGN

C

5A

D1

C1

A78

14LTGN

E

C

G

A

U/D

AXIS

G

B1

F13

F21

B4

5A

D1

CAB FUSE

BLOCK

(1013)

A78L

16LTGN

A78-GD

16WH

SYSTEM CONTROLLER

/ BOOSTER CONN

(1601)

W/ MXT

N/ MXT

W/ MXT

63

PASS THRU

(1701)

A B

A B

M11-G

12WH

A E

M11-GD

12WH

LEFT SIDE DASH

MTD GROUND

(4006)

LEFT HEATED

HOOD MIRROR

RIGHT HEATED

HOOD MIRROR

FORWARD

GROUND

(4308)

M78AC

16LTGN

M78BC

16LTGN

M78-GC

16WH

A78J

16LTGN

A78DC

16LTGN

M78-GA

16WH

M78-GB

16WH

M78-GB

16WH

M78-GA

16WH

GROUND

ADAPTER

(8800)

W/HTD HOOD

MIR

W/SINGLE HEATED

HOOD MIRROR

W/DUAL HEATED

HOOD MIRROR

Figure 34 Mirrors (Heated, Lighted and Power)

34


4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8

A86M18LTGN

A8

6−

G2

0W

H

A6218DKBL

4

ROOFCONN(2000)

8 6

PREMIUMROOFCONN(2503)

GND STUD(1851)

1

CAB FUSE BLOCK (1011)

LEFT CONSOLE SPEAKER

(2305)

A B

+ −

C86K

18LT

GN

CLUSTER CONN (1500)

7

CHAPTER 3

RADIO (ENTERTAINMENT), SPEAKERS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 08AE08−52367

CNA 16MAR04 REV PINOUTS ON CONN 1300,ADDED CH8_03 CALLOUT, 1011WAS 1012, FUSE F21 WAS F23.

50174WE

5

RIGHTCONSOLESPEAKER

(2304)

A B

+ −

W/PREMIUMCAB TRIMONLY

13

LEFT REAR SPEAKER

(2302)

A B

+ −

NOTE: REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB.

9

A86J20LTGN

C86H

18LT

GN

RIGHT REAR SPEAKER

(2301)

A B

+ −

10A

D4

C4

F12

10A

H1

G1

F1

D86B

18LT

GN

D86D

18LT

GN

C86L

18LT

GN

C86J

18LT

GN

D86C

18LT

GN

D86E

18LT

GN

1

CAB FUSE BLOCK (1011)

A86D20LTGN

A86L20LTGN

A86K20LTGN

A86H20LTGN

A62E20DKBL

A86C20LTGN

A86B20LTGN

A8

6A

18LT

GN

LEFT CONSOLE

RIGHT CONSOLE

RADIO POWER

RIGHT FRONT +

LEFT FRONT +

LEFT REAR −

RADIO MEMORY

PANEL LIGHT

RIGHT REAR −

RIGHT REAR +

LEFT REAR +

GROUND8

4

7

6

12

14

11

13

16

10

9

15

A8

618LT

GN

A86E20LTGN

5

3

7

10

4

11

12

1

7

6

8

2

GROUND

LEFT REAR +

RIGHT REAR +

RIGHT REAR −

LEFT REAR −

PANEL LIGHT

RADIO MEMORY

LEFT FRONT +

RIGHT FRONT +

RADIO POWER

RIGHT CONSOLE −

LEFT CONSOLE −

A11−

GA

10

WH

RADIOCONN(1301)

RADIOCONN(1300)

PREMIUM RADIO

AM−FM CASSETTE BASE RADIO

W/PREMIUMRADIO ONLY

3PARK LIGHTS

PA

RK

LIG

HT

SS

EE

CH

08

PG

03

Figure 35 Radio (Entertainment), Speakers

35


4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3

WINDSHIELD WIPER AND WASHER PUMP


10AUG0052778H AE08052367 009

CNA1 31MAR09 ADDED MXT EFFECTS G 61817B

DCM

CONNECTOR

(1800)

C1

22

B87A

18GY

*A87A

18GY

WIPER 0

PASS THRU

(1701-30)

24

12

GND

HI

2.2uF x2

PRK

A

C

1

A82A

20GY

B82

18GY

7

20YL

WASHER FLUID

LEVEL SENSOR

(4022)

2

WIPER 1

WIPER 1

WIPER HIGH

A82

20GY

6

SYSTEM

CONTROLLER

(1600)

J82-G

16WH

B9S

18GY

A87C

18GY

F

WIPER 0

A11-G

10WH

WASHER PUMP

20OR

A4

20RD

SYSTEM CONTROLLER

(4004)

TURN SIGNAL

SWITCH

(1810)

E

GND 2

(4006)

B11-GAA

18WH

5A

F1-C2

ZERO VOLT REF

SPLICE

(4830)

86

87

WIPER PWR

RELAY /

*ISO PWR

RELAY

(4003)

R1-5

30

87A

85

R2-2

R2-5

J82F

16GY

J82B

16GY

29

SYSTEM

CONTROLLER

(4004)

D3

J87KA

18GY

D6

A9V (250)

18GY

J87B

18GY

5

LO

R1-2

B82B

18GY

B9U

18GY

A5

20WH

12

A87B

18GY

LOW WASHER

FLUID LIGHT

DIGITAL

ZERO VOLT REFERENCE

MINIFUSE

BLOCK

(4001)

30

87A

85

R1-1R1-3

R1-4

86

87

WIPER HI-LOW

POWER RELAY

/ *ISO PWR RELAY

(4003)

R2-1

R2-3

R2-4

20

D1

*J87BA

18GY

F1-D2

A3

WIPER 2

J11-GJ

10WH

3

J87C

18GY

*N87BA

16GY

J87KB

18GY

N87DB

18GY

J87CA

18GY

N87EA

18GY

J82L

16GY

J82H

16GY

J82P

16GY

J82RP

18GY*J82FB

18GY

J82FA

18GY

*J82RP

18GY

J82HLP

16GY

C9

N87HA

18GY

A9H

20GY

20GN8

WV50V

B+

4.4uH

x3

C/B

WIPER MOTOR

(4015)

A82B

20GY

B

D

B82A

18GY

2

WASHER PUMP

(4021 / *9745)

SYSTEM CONTROLLER

BLUE

(4008)

WASHER

1

B1

28

J82RH

18GY

WINDING

A11-GAA

18GY

23

A

11

WIPER 2

*J82HL

16GY

J82HL

16GY

NOTE:

ALL DASH LINES

REFER TO

RH- MRD MODULES.

* W/ MXT

*A11-GAA

18WH

A87A

20GY

*A87B

20GY

CENTER CHASSIS

/ *DASH

(9700 / *9714)-VE STUD

(1852)

*N87KA

16GY

D2

N87DB

18GY

J87BB

18GY

J82FB

18GY

Figure 36 Windshield Wiper and Washer Pump

36


4.10. 2–WAY RADIO, P. 10

Figure 37 2–Way Radio

37


4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

Figure 38 Switch Pack, Optional Gauge Pack

38


4.12. LIGHTED AIR SHIELD, P. 12

Figure 39 Lighted Air Shield

39


4.13. ROOF AUX. LOAD, P. 13

Figure 40 Roof Aux. Load

40


4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems

41


4.15. SELF CONTAINED AIR SEAT, P. 15

Figure 42 Self Contained Air Seat

42


4.16. DIGITAL CLOCK PTC, P. 16

Figure 43 Digital Clock PTC

43


4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17

Figure 44 Transmission Allison LCT Column Shifter

44


4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18

Figure 45 Heated Seats for 7700 Models Only

45


4.19. BACKUP CAMERA, P. 19

A1

2−

G1

8B

K

J71

BK

18LT

GN

A12B

K18LT

GN

A12RD18RD

GB

12

RD

18R

D

GB

12

BK

18LT

GN

GB

12

−G

18

BK

SAFTEY VISIONMONITOR CONNECTION(9999)

BACKUP MONITORPROVISION(6900A)

5A

C2 D2

CAB FUSE BLOCK(1013)

CABGROUND

Figure 46 Backup Camera

46


4.20. XATA COMPUTER, P. 20

A9

8(−

)1

8G

Y

A9

8(+

)18D

KB

L

A11−

GZ

18

WH

A14Z18RD

XATA COMPUTERPROVISION(734M)

5A

C2 D2

CAB FUSE BLOCK(1014)

J1708 PUBLIC (−)CONN(1661)

J1708 PUBLIC (+)CONN(1660)

Figure 47 XATA Computer

47


4.21. KEYLESS IGNITION SYSTEM, P. 21

EJ13DD18PK

EC12AB18LTBL

DS1718PK

BP1518RD

EJ13DD18PK

EC12AB18LTBL

DS1718PK

BP1518RD

START STOP

SWITCH SWITCH

ANT.

KEYSWITCHCONTROL TOSWITCH(1100M)

Figure 48 Keyless Ignition System

48


12V CHARGING + CRANKING SYSTEM (CHAPTER 4)5.1. I6 EGR ENGINES, P. 1

Figure 49 I6 EGR Engines

49


5.2. V8 AVNT ENGINES, P. 2


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4CHARGING AND CRANKING

(V8-AVNT) ENGINES


10AUG0052778H AE08052368 002

CNA1 31MAR09 ADDED MXT EFFECTS G 61817B

G

TO ECM2 CLEAN

POWER/GND CONN

(A-12V,B-GND)

(6323F)

CH06_03

1/0RD

PASS THRU

AT DASH

(1701-8)

K17L

18PK

R12-3

K17K

18PK

100A

*K2A

2RD

B

86

C

ECM

NEGATIVE

(9260)

MEGA-FUSE

A17

18PK

BATTERIES

J17E

10PK

1/0RD

N14BA

10RD

NOTE:

FOR CIRCUIT K18 FUSELINK IS 10RS

FOR CIRCUIT K14H FUSELINKS ARE 2-12BL

FOR CIRCUIT K2 FUSELINKS ARE 2-12BL

FOR CIRCUIT K2A FUSELINKS ARE 2-10RS

* W/ MXT

J17D

10PK

ECM

POSITIVE

FEED

(9261)

R12-5

GB

1/0RD

N97-G

10WH

1/0BK

N14AY

10RD

ALTERNATOR

J17S

18PK

N97AA

10RD

1/0BK

MAXIFUSE

BLOCK

(4000)

ENGINE

BLOCK

GND

ECM POWER/

STARTER SOLENOID

(4105-C)

1/0BK

K17C

10PK

GND

(4005/*4058)

J17E

10PK

K2-G

4WH

K11-GL

4WH

40A

AB

ENGINE

ECM FEED

FUSE

(9254)

ECM2

(6020)

N14-G

10WH

ENGINE /

DASH

(4103-17)

FRAME

GND

CRANK MOTOR

SOLENOID

CRANKING

MOTOR

M

B S4/0RD

K10-GC

1BK

K14H

4RD

J14H

4RD

GLOW PLUG

RELAY

(4057/*6010)

87

30

87A

85

STARTER

ISO & POWER

RELAY

(4003)

R12-1

R12-2

R12-4

K17L

18PK

2/0BK

14GY

FUSIBLE

LINK

K18

6PK

A

W/AUTO

NEUTRAL

CH10_05

23

4/0BK

A

R

J17

18PKKEY SWITCH S

(1100_B)

LSD

*K14H

4RD

POWER STUD

(4075)

K2

4RD

FUSIBLE

LINKS

*K2-GA

2WH

*K17M

18PK

*A17

16PK

Figure 50 V8 AVNT Engines

50


5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3

Figure 51 Caterpillar, Cummins ISM Engines

51


5.4. I6 HEUI ENGINES, P. 4

CHAPTER 4

CHARGING AND CRANKINGI6−HEUI ENGINES

U00DLCK

58774T

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

12SEP03 04AE08−52368

CNA 12SEP03 RELEASE FOR PRODUCTION. 58774T−

SEE CH10_05

N/THERMALOVERCRANKPROTECTION

100A

MEGAFUSE

A1718PK

BATTERIES

K10−GC

1BK

J17E10PK

K17M

18P

K

NOTE:FOR CIRCUIT K14H FUSELINKS ARE 2−12BLWITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BLWITH 2 GAUGE CHARGE CIRCUITS K2−GA & K2A FUSELINK ARE 2−10RSWITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−12RS

J1718PK

GR

B

ALTERNATOR

2/0

BK

W/THERMALOVERCRANKPROTECTION

FUSIBLELINKS

K17L18PK

FUSIBLELINKS

J17S18PK

1/0RD

K2*4RD

J17D10PK

FRAMEGND

14GY

1/0BK

MAXIFUSEBLOCK (4000)

J14H4RD

KEYSWITCH S (1100) B

ENGINEBLOCKGND

K14H4RD

C ECM POWERSTARTER(4101)

W/AUTO NEUTRAL

K17K18PK

K1

7C

10

PK

2/0RD

8

PASS THRU AT DASH (4014)

DASH PANELGND(4005)

J17E

10P

K

K2−

G*

4W

H

K1

1−

GL

4W

H

SEE NOTE

SEE NOTE

CRANKINGMOTORSOLENOID

CRANKING MOTOR

THERMALOVERCRANK(6316)

A

B

B S

M

G

2/0

BK

46ECM(6007)

86

87

30

87

A

85

STARTERISO & POWERRELAY(4003)

R12−1

R12−2

R12−3

R12−4

R12−5

FUSIBLELINK

17

ENGINE/DASH(4103)

FRAMEGND

Figure 52 I6 HEUI Engines

52


5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P.5

CHAPTER 4

CHARGING AND CRANKINGCAT ENGINES, CUMMINS ISM &W/EATON ULTRASHIFT/DM2

U00DLCK

58689K

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

17NOV03 05AE08−52368

CNA 17DEC03 RELEASE FOR PRODUCTION. 58689K−

J17D10PK

KEY SWITCH"S" TERMINALCH02_15,CH10_18

K17S

16P

K

DASH/ENG (4103)

18

K24RD

ALTERNATOR

A1718PK

DASH/ ENG (4103)

NOTES:

FOR 4 GAUGE CHARGE CIRCUITS K2−FL & K2A−FL FUSELINKS ARE 2 − 12BLFOR 1 GAUGE CHARGE CIRCUITS K2D−FL, K2E−FL & K2F−FL FUSELINKS ARE 3 − 10RSFOR 1 GAUGE CHARGE CIRCUITS K2B−G & K2B

J17G14PK

CR

AN

K M

OT

OR

SO

LE

NO

ID

CRANKING MOTOR

THERMALOVERCRANK(6316)

B S

M

G

100 AMPS

J1718PK

R12−1

MEGA FUSE

K17J16PK

K17G14PK

K10−GC1BK

GR

B

1BK

ENGINEBLOCKGND(6303)

A

J17−

G1

8W

H

R12−2

4BK

8

17

1RD

16

FRAME GND

PASSTHRU(4014)

STARTERISO & PWR RELAY (4003)

K1

1−

GL

4W

H

BATTERIES

NEGSTUD(4005)

B

J17F14PK

R12−4

J17−

G1

8W

H

2B

K

NOT W/ THERMALOVERCRANK

FUSIBLELINKS

K17F14PK

K2

−G

4W

H

15

CAB GND(4005)

4RD

FUSIBLE LINK14GY

J17

S18P

K

30

86

87

A8

78

5

R12−5

Figure 53 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2

53


5.6. I6 EGR ENGINES WITH AIR START, P. 6

KA17−G10WH

KA17C10PK

2/0

BK

CHAPTER 4

CHARGING AND CRANKINGI6−EGR ENGINES W/ AIR START

U00DLCK

59169P

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05MAR04 06AE08−52368CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P

SEE CH10_05

J17

18

PK

100A

MEGAFUSE

N/ALLISON MD TRANS

J17

18

PK

BATTERIES

A1718PK

K17−G10WH

J17E10PK

GR

B

ALTERNATOR

J1718PK

NOTE:FOR CIRCUIT K14H FUSELINKS ARE 2−12BLWITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BLWITH 2 GAUGE CHARGE CIRCUITS K2A−G & K2A FUSELINK ARE 2−10RSWITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−10RS

2/0BK

J17S18PK

1/0RD

J104K

18D

KB

L

K2*4RD

J17D10PK

J104C

C18D

KB

L

FRAMEGND

14GY

MAXIFUSEBLOCK (4000)

1/0BK

J14H4RD

W/ALLISON MD XMSN (CH 10_05)

KEYSWITCH S (1100) B

ENGINEBLOCKGND

K14H4RD

CECM POWERSTARTER(4101)

W/AUTO NEUTRAL

K1

7M

18

PK

2/0RD

K17C

10

PK

8

PASS THRU AT DASH (4014)

DASH PANELGND(4005)

J17

E1

0P

K

K11−

GL

4W

H

K2−

G*

4W

H

SEE NOTE

SEE NOTE

23ECM 2(6020)

86

87

30

87

A

85

STARTERISO & POWERRELAY(4003)

R12−1

R12−2

R12−3

R12−4

R12−5

W/REMOTESTART/STOP(CH09_31)

FUSIBLELINK

FRAMEGND

17

ENGINE/DASH(4103)

AIR STARTSOLENOID

AIR STARTENGINE(6398)

POWERSTUD

Figure 54 I6 EGR Engines with Air Start

54


FANS AND ENGINE ACCESSORIES (CHAPTER 5)6.1. FAN WIRING, P. 1

Figure 55 Fan Wiring

55


6.2. ETHER START, P. 2

Figure 56 Ether Start

56


6.3. SNOW VALVE, P. 3

Figure 57 Snow Valve

57


6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4

Figure 58 Fan Wiring, Caterpillar and Cummins

58


ELECTRONIC ENGINES (CHAPTER 6)7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1

J97H14VT

N14BD10RD

N14BC10RD

J97XA10VT

K97S16VT

K97E16VT

INTAKE AIR TEMP SENSORS(6703)(LOCATED ON AIR INTAKE)

A

B

CHAPTER 6

ELECTRONIC ENGINE CONTROLS (I6−EGR) ENGINES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 01AE08−52370

CNA 18MAY04 CIRCUIT K97AB WASK97−FL20VT

59249MF

10

K97K18VT

J97T

A10

VT

8687

30

87A

85

ECM / IDMMICRO RELAY (4002)

M1−G4

M1−J4M1−H3 M1−J3

M1−G3

N97−G10WH

K97J18VT

BAPSENSOR(1808)

13

2

K97−GV16WH

5A

A2

B2

CAB FUSEBLOCK(1012)

F24

N97AA10RD

18

7

B97

Q18

VT

K97−GA12WH

12

EC

M2

(6

02

1)

J97QA18VT

5

A

ECM / IDMNEGATIVE (9260) BATTERIES

A99U18VT

A99V18VT

B99V18VT

9

(6704) GND

J97UA16VT

K97C18VT

4

2

K97AB16VT

8687

30

87A

85

IDMPWR RELAY (4003)

R8−1

R8−5R8−3 R8−4

R8−2

1

PASS THRUAT DASH(4014)

A97P18VT

K97M16VT

J97J

18V

T

4

A

ECM / IDMPOSITIVE (9261)

K9718VT

K97Y12VT

1

ENGINE/DASH(4103)

B97A

H18

VT

5A

F1−E1F1−F1

MINI FUSE BLOCK (4001)

K97

AZ

16V

T

B

K34

−G18

WH

LOWCOOLANT SENSORLT−(6400M)RT−(6401) A B

6

6

7

J97P18VT

K97LA16VT

B97A

E18

VT

24

K97−GW16WH

A97Y18VT

B99U18VT

18

A99E

18V

T

N14AY10RD

J13S14PK19

C5

3

2B97AF18VT

K97F16VT

1

IDM

2 (

60

11

)

J97LC16VT

C10

DCMCONN(1800)

12N14BA10RD

C4

K97−G10WH

B5

K99T18VT

A

CLEAN POWER & GROUND (6323)

J99V18VTJ97Y18VT

6

K97T10VT

B97Y18VT

2

12

B97AD18VT

A

J97T

C16

VT

1

AB

CD

EF

APS/IVS(1804)

8

B99E18VT

K97H14VT

C2

A97Q18VT

24

A13AH10PK

5

K97X10VT

K97UA18VT

3

N14−G10WH

K97Z16VT

J97L

D16

VT

FROM PRIMARYIGNITION FEEDRELAY

J97H

A16

VT

C6

K99S18VT

K34A18TN

B4

4

5

EC

M2

(6

02

0)

J99U18VT

BPOWER/STARTERSOLENOID (4105)

40A

ABENGINE IDMFEED FUSE (9254)

4

J13CW10PK

E2

21

B97P18VT

J97LA18VT

K97R18VT

K97D18VT

5IDM

2(6

01

1)

FROM PRIMARYIGNITIONRELAY (R9−4)(4003) CH 02_14

4K97−GB16WH

10A

F1−H4

F1−G4MINI−FUSE BLOCKSENGINE ECM(4001)

20A

F2−A4F2−B4


J97JA18VT

9

(4103)

C C

40A

B AENGINE ECM / IDMPOS FEED FUSE (9258)J97HB

14VT

N97B10RD

K97MA12RD

Figure 59 Electronic Engine Controls, I6–EGR Engines

59


7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL ANDBODY BUILDER CONNECTIONS, P. 2

Figure 60 Electronic Engine Controls, I6-EGR Engine Cruise Control and Body Builder Connections

60


7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 6ELECTRONIC ENGINE CONTROLS

(V8-AVNT) ENGINES


10AUG0052778H AE08052370 003

CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

B6

J13S

14PK

J97J

18VT*

N97-GA

10WH

R11-2

B2

7

F24

B97AD

18VT

C4

F1-E1

1

FROM PRIMARY

IGNITION FEED

RELAY

J97Y

16VT*

12

L92#141

18TN

A97Q

16VT*

2

3

K99S

18VT*

19

BAP

30

3

18

A

6

A

J97HB

18VT

B5

K97Z

16VT*

ENGINE

/ DASH

(4103)

J97P

16VT*

C2

A97P

16VT*

A

K97-GV

16WH

BATTERIES

5

1

A

J99U

16VT*

6

8

1A99V

16VT*

J97LA

18VT*

F1-G4

87

87A

V8 IDM

POWER RLAY

(4003)

R8-5

N14-G

10WH

5

ECM2 (6020)

R8-4

A

ENGINE ECM

FEED FUSE

(9254)

K97F

16VT*

18

C6

K97-GA

12WH

8787A

R11-5

R11-4

A99W

16VT*

A

BD

(1804)

MINI FUSE

(4001)

N14AY

10RD

A13AH

10PK

A99E

18VT*

J97TA

10VT*

2

K97Y

12VT*

B99U

18VT

N14BA

10RD

J97JA

18VT*

K97K

18VT*

12

10

B97Q

18VT

4

ENGINE

BLOCK

GND

K97D

18VT*

2

K97-G

10WH

K97LC

16VT*

A2

CAB FUSE

BLOCK

(1012)

B97AE

18VT

J13CW

10PK

5A

B97Y

18VT

12

&J97HA

16PL

N97AA

10RD

ECM2 (6021)

K97C

18VT*

N97-G

10WH

2

4

6

SENSOR1

A99U

16VT*

B

FROM PRIMARY

IGNITION

RELAY (R9-1)

(4003)

CH2-14

B97P

18VT

B4

B97AF

18VT

J97LD

16VT*

1

K97M

16VT*

K97T

10VT*

3

ECM -VE

(9260)

K34-G

16WH

K97X

10VT*

J97TC

10VT*

J99V

16VT*

K99T

18VT*

7

B99E

18VT

10A

F1-H4

K97-GW

16WH

MINI-FUSE BLOCKS

ENGINE ECM

(4001)

86

30 85

R8-1

R8-3

K97-GB

16WH

R8-2

40A

9

4

86

85ECM ISO &

POWER

RALAY

(4003)

R11-1

R11-3

K97UA

18VT*

ECM +VE

(9261)

K97LA

16PL

EF

APS/IVS

B99W

18VT

24

21

K97H

16PL

B99V

18VT

E2

C5

BECM POWER/

STARTER

SOLENOID

(4105)

4

K97

18VT*

B

J97H

18VT*

4

10A

F2-A4

J97LC

16VT*

MINI-FUSE

BLOCK

(4001)

B97AH

18VT

J97LB

18VT*

ECM2 CLEAN

POWER & GROUND

(6323)

24

J97QA

16VT*

C10

IDM2(6011)

K34A

18TN

5A

3

PASS THRU

AT DASH

(1701)

DCM

CONN

(1800)

A97Y

16VT*

(1808)

5

J97XA

10VT*

B

K97AZ

18VT*

&J97UA

16PL

AC

F1-F1

SEE CH10_20 FOR EATON DM3 TRANS

&J97HB

16PL

J97UA

18VT

&K97LA

10PL

J97HA

18VT

& W/ MXT

* W/ MXT VT IS

REPLACED BY PL

8

K97J

18VT*

20K3B(+)

18DKBL

21K3B(-)

18GY

17&SPD-SIG

18PL

17

19&GPS

18PL

&L47C125

18TN10

&L47B125

18TN

&L47#125

18TN

D

41

L5A(-)1

18GN13

12L5A(+)1

18YL

TO

DRIVETRAIN

J1708

CH2_04

XMSN CONTROL

MODULE

(7151&R)

CONN BODY

LOCK

(7906F)

25

LOW

COOLANT

SENSOR

(6400M)

TO

DRIVETRAIN

J1939

CH2_07,07A

F2-B4

TRANS

CONTROL

MODULE

(7151&R)

ATA-

KL.87

(VPWR)

NOT

USED

KL.87

(VPWR)

KL.31B

APS

VBREF

IVS

VSS+

ATA+

KL.31

CAN+

MPR

(LSD)

KL.31

KL.15

DDS

CAN-

ECL

BAP

Figure 61 Electronic Engine Controls, (V8–AVNT) Engines

61


7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL ANDBODY BUILDER CONNECTIONS, P. 4

K97DF18VT

K97AR18VT

K46A18GY

K47B18GY

K97CB18VT

K97CC18VT

K46B18GY

B9S

18G

Y

B9VH18GY

B70C18OR

B70CA18OR

B70CB18OR

B9VG18GY

C2

CAB FUSE

BLOCK

(1012)

W/HYD

BRAKES

B9

10

ECM2

(6021)

B9V

18G

Y

K4

718G

Y

33

SYSTEM

CONTROLLER

(1600)

18

PASS THRU

AT DASH

(4014)

A9

620V

T

F

XMSN/

DASH

(4705)

L1

7E

18

PK

J17J18PK

B7

0C

18R

D

5A

E2F2F24

IGNITION FEED FROM

INGITION RELAY

A1

7J

18

PK

B9

R18G

Y

17

B9

618V

T

A1

7H

18

PK

A4

A9

H20G

Y

C11

8

ECM2

(6020)

A13AH10PK

A2

K4

7A

18G

Y

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 6

ELECTRONIC ENGINE CONTROLS − V8−AVNT

ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 04AE08−52370

CNA 9SEO02 DVD/RMVD ENG/TRANS CONN

(7800).56507ZD

10

A9

6A

20V

TD

8

D7 DCM

CONN

(1800)

12

10

OH

M

61

90

OH

M

23

70

OH

M RE

SU

ME

SE

T

CR

UIS

E O

N

CR

UIS

E O

FF

AIR

HO

RN

CIT

Y H

OR

N

STEERING WHEEL SWITCHES

ABCD

9

3

CLOCK

SPRING

(1809)

ABCD

B9VF18GY

A9V

18G

Y

A7

0C

20R

DB

12

TRANS SPEED

SENSOR

(7601)

AB

BA

STOP LIGHT

(1814)

6.8

V

150

7

TURN SIGNAL

SWITCH

(1810)

NOTE:

ONLY ONE STOP LIGHT SWITCH USED

W/AIR BRAKES & W/TRACTOR

21

EC

M2

(6

02

0)

20

19

17

11

14

SET PTO SPEED − SCS

VARIABLE PTO ENABLE − RVAR

PRESET PTO ENABLE − RPRE

VEHICLE SPD SENSOR CAL CNTRL − VSS_CAL

RESUME PTO SPEED − RAS

TACHOMETER CONTROL − TACH

BODY

BUILDER

TO FUEL FILTER

(6708) SEE CH07_09

DC

STOP LIGHT

#2

W/AIR BRAKES

(1824)

6.8

V

150

DC

STOP LIGHT

#1

W/AIR BRAKES

(1823)

6.8

V

150

1200

1200

ABCD

CLUTCH

SWITCH

(1807)B

17

J1

8P

K

B1

7H

18

PK

B9

6A

18V

T

B9V

B18G

Y

Figure 62 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections

62


7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 6

CAT C10, C11, C12 & C13 ENGINES

U00DLCK

16DEC01 AE08-52370 05

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

E 59924RADDED EATON DM3 TRANS NOTE

52778H

JKP 4JAN06

A97P

18VT

D

20YL

A97Y

18VT

(9260)

LOW COOLANT

A

D

ENGINE/TRANSMISSION

(7800)

6 11 7

DASH

B

20

K97AT

14VT

FREON

(6200)

SYS CONTROL

BLUE

(4008)

K3A(+)

18DKBL

2 15

PASS THRU

B4 C4

J5E(-) W/WABCO

5

A5AP(-)

20LTGN

(1800)

34

C

K97AM

10VT

C

(1650)

(1500)

PUBLIC

J1708 & 5V

K97-GD

14WH

(4820)

19

F1-F1

MINI FUSE (4001)

CH02_14

B(1805)

SENSOR

65

B99V

18VT

B97P

18VT

K97U

18VT

A5AL(+)

18YL

A5B(-)

18LTGN

(1600)

J5C(+) W/BENDIX

J5C(-) W/BENDIX

J99V

18VT

J97P

18VT

K10-GU

14WH

K77B

16LTGN

K5T

18LTGN

K99V

18VT

K34D

16TN

K5V

20YL

K5W

20LTGN

K47

16GY

K97YA

18VT

K34B

16TN

K97AS

14VT

N14-G

10WH

K97-GE

14WH

N97-G

10WH

5334

J5E(+) W/WABCO

328

A5AC(+)

20YL

4 49 54 66

ECM

(6013)

A5B(+)

18YL

B

B

A

A

CLEAN PWR

(6323)FEED

J1939

ECM NEG

5

(1652)

BATTERIES

(6407)

B

E

4 10 8(4103)

A

ENGINE GND

(6340)

COMP

G

5 16 1 (1701)

C5

4

DCM

35

D

A

DIAGNOSTIC

SYS CONTROLLER

CLUSTER

FEED

70

5A

F1-E1

IGN FEED

CA

ACCEL. PEDAL

REF SPLICE

B97Y

18VT

J97U

8VT

A5AG(+)

18YL

A5AE(+)

18YL

A5AM(-)

18LTGN

A5AF(-)

18LTGN

A99V

18VT

J3B(-)

18GY

J3B(+)

18DKBL

20YL

20GN

J97Y

18VT

J77B

16GN

K77-G

16WH

K3B(-)

18GY

K5S

18YL

K97P

18VT

K5U

18YL

K5AE

18LTGN

K47A

16GY

K34-GA

16WH

K34C

16TN

K97-GA

10WHN14AY

10RD

N14BA

10RD

N97AA

10RD

503352 52 67A C

A A

30A

B

& GND

ECM POS

(9261)

A5AD(-)

20LTGN

9

20GN

K97Y

18VT

A5AS(-)

20LTGN

A5AR(+)

20YLA5AN(+)

20YL

A5AH(-)

18LTGN

CH10_20 FOR EATON DM3 TRANS

Figure 63 Caterpillar C10, C11, C12, and C13 Engines

63


7.6. CUMMINS ISM ENGINE, P. 6

Figure 64 Cummins ISM Engine

64


7.7. I6 HEUI ENGINE, P. 7

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 6ELECTRONIC ENGINE CONTROLS

(16-HEUI) ENGINES

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JLH3

12SEP0352778H AE08052370 007A AND B.

DLV1 10APR11 CONN 6703 CAVITY WAS C 77596V

K97S

16VT

B97AF

18VT

B

A

1

47

ENGINE/

DASH

(4103)

24

K34A

18TN

16

5

21

J24B

18GY

J24C

18GY

B

87A

R11-2

B

CAB FUSE

BLOCK

(1012)

M1-A4

N14AY

10RD

J13CW

10PK

DCM

CONN

(1800)

N97-G

10WH

J97W

10VT

A97Y

18VT

ENGINE/

DASH

(4103)

8

A18

2

J97W

10VT

K97L

14PL

J13S

14PK

A2

K97V

14PL

K10-GB

14WH

23

K10-G

18WH

5A

5A

MINI FUSE BLOCK

(4001)

M1-A3

F1-E2

R11-5

K97AA

10VT

F

B99V

18VT

K97C

18VT

10

FROM PRIMARY

IGNITION FEED

RELAY

B97AH

18VT

1

F1-E1

6

ECM2 CLEAN

POWER & GND

(6323)

K97E

16VT

ENGINE/

DASH

(4103)

ECU POWER/

STARTER

(4105)

ECM

NEGATIVE

(9260)

2

J99V

18VT

18

B99E

18VT

K24A

18GY

M1-C3

22

EXHAUST BRAKE

SOLENOID

(6500)

86

C4

F1-B2

85

K97Z

14PL

K97UA

18VT

C

A13AH

10PK

C5

2

K97K

18VT

BAP

SENSOR

(1808)

K97R

18VT

B97AD

18VT

12

J97QA

18VT

87

A97P

18VT

EXHAUST

BRAKE

SOLENOID

(6502)

K97P

14PL

BATTERIES

B

K97V

14PL

7

M1-B3

K10-GA

18WH

B

F24

87

J13W

14PK

R11-3

K97D

18VT

A

18GN

APS/IVS

(1804)

J97Y

18VT

ENGINE

BLOCK

GND

A

N14BA

10RD

K99S

18VT

3

FROM PRIMARY

IGNITION

RELAY (R9-4)

(4003) CH02_14

11

J97P

18VT

J24B

18GY

ECU POWER/

STARTER

(4105)

42

J99U

18VT

GND

(6704)

30

4

B2

M1-C4

C6

5A

POWER RELAY

(4003)

15

DJ97UA

18VT

B99U

18VT

2

3

K97AA

12VT

LOW

COOLANT

SENSOR

(6400)

B97P

18VT

INTAKE AIR

TEMP SENSORS

(6703)

(LOCATED ON

AIR BRAKE)

B5

A

A

K97Y

14VT

5

1

ENGINE/DASH

(4103)

A99V

18VT

85

ENGINE ECM

FEED FUSE

(9254)

EXHAUST BRAKE

RELAY

(4002)

30

J97AAA

14VT

FROM

SECONDRY

IGNITION

RELAY

(4003)

R11-4

AC10

A99U

18VT

POWER

RELAY

(4003)

N14-G

10WH

F1-A2

R11-1

ECM POSITIVE

FEED (9261)

41

E

B97AE

18VT

27

K24-G

18WH

4

3

B97Q

18VT

N97AA

10RD

A

N97-GA

10WH

K97T

18VT

K97F

14PL

1

PASS THRU

AT DASH

(4014)

A97Q

18VT

B97Y

18VT

86

A99E

18VT

F1-F1

B

29

J24A

18GY

19

2

B4

J97-GA

10VT

K97N

14PL

K99T

18VT

1

K34-G

18WH

87A

40A

MINIFUSE

BLOCK

(4001)

MULTIFEED TERMINAL/

BUSS BAR

ECM

(6007)

+-

SEE CH10_20 FOR EATON DM3 TRANS

Figure 65 I6 HEUI Engine

65


7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITHMANUAL TRANSMISSION, P. 8

Figure 66 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission

66


GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)8.1. IP/GAUGE LIST, P. 1

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

YES

AIR 1 (PRES)

VOLT

WARN

TRANSMISSIONMPH/KPH (SPD)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

YES

AIR 2 (PRES)

SIGNAL PATH


AIR APPLICATION

FUEL TANKFUEL


YES

YES

WATER (TEMP)

SENSOR

FWD CHASSIS

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

IP/GAUGES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 01AE08−52371

−−−−−−−−−−−−−−−−−−−−−−−


YES

ENG OIL (TEMP)

NOTES:

REAR AXLE TEMP

INSIDE CAB − DASH PNL

NO

ENGINE



YES

OIL (PRES)

1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

AXLE

NO

STEERING COL AREA


ENGINE


YES

TRANS (TEMP)

LIGHT LOCATION

ENGINE

ENGINE

TRANSMISSION


INSTRUMENT PANEL GAUGES

YES

NO

GAUGE


YES

XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

RPM (TACH)


Figure 67 IP/Gauge List

67


8.2. WARNING LIGHT LIST, P. 2

Figure 68 Warning Light List

68


8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

WAIT TO START

ENGINE (RED LED)

RETARD OVERHEAT

ENGINE (YELLOW LED)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

WARNING LIGHTS CONTROLLED BY

ENGINE, TRANSMISSION, ABS CONTROLLER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 03AE08−52371

AUTO NEUTRAL

TRAC CTRL

CHECK TRANS

OPTIMIZED IDLE

TRAILER ABS

CHECK ELECTR SYS

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY

THAT CAN BE OR NEEDS TO BE SHOWN:

ABS

RANGE INHIBIT


(NOT ON DATA BUS TO CLUSTER)

(NOT ON DATA BUS TO CLUSTER)

PEC 16JAN01

Figure 69 Warning Lights Controlled by Engine, Transmission, ABS Controller

69


8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER ANDWATER TEMP GAUGE CIRCUITS, P. 4

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,

VOLTMETER & WATER TEMP GAUGE CIRCUITS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 04AE08−52371

TACHOMETER GAUGE

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES−175 (DT466), EGES−190 (V8−AVNT), FOR CIRCUIT

DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

WATER TEMPERATURE GAUGE

SPEEDOMETER GAUGE


Figure 70 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp GaugeCircuits

70


8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

A5AM(−)20LTGN

A5AL(+)20YL

A2818TN

GROUND

STUD

A6218DKBL

14

SYSTEM

CONTROLLER

(1600)

DRIVETRAIN

J1939

DATA

LINK

A28−G18WH

CAB

FUSE

BLOCK

(1011)

HEADLIGHT ENABLE

BATTERY +

1

4

NC

DRIVETRAIN J1939+

2

11

5

NC

DRIVETRAIN J1939−

3

12

7

NC

J1939 SHIELD 6

SYSTEM GND

PANEL LT DIM O/P

8

GND

9

SW IGN

10

GAUGE CLUSTER

(1500)

A13B16PK

A5020YL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

IP / GAUGES & WARNING LIGHTS −

GAUGE CLUSTER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 05AE08−52371

CNA 20SEP02 DVD/A13B WAS 13B, CHGD

FONT SIZES.

56507ZC

CAB

FUSE

BLOCK

(1012)

PANEL LIGHT

DIMMER

SEE CH08_10

SEE CH02_12

SEE CH02_06

SEE CH02_06

5A

F1 E1F19

15A

H2 G2F2

Figure 71 IP/Gauges and Warning Lights — Gauge Cluster

71


8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

J9EA18GY

J40F18GY

A40F18GY

B9VF18GY

B6HC18GY

B40F18GY

A4020GY

B40G18GY

J40FA18GY

A99W18VT

M4018GY

M6A18GY

B9VE18GY

B9VC18GY

B9V18GY

A9V18GY

A9H20GY

A6H20GY

B6HA18GY

B6H18GY

B6HB18GY

B4018GY

A4020GY

M9A18GY

A40A20GY

B40A18GY

27

B3

3

B2

SYSTEM CONTROLLER

15

(1600)

16

PRIMARY AIR SENSE

26

SYSTEM CONTROLLER

(4004)

3

AUX AIR SENSE

W / HYD BRAKES

15

SYSTEM CONTROLLER

(1600)

2

3

PASS THRU

(4014)

SECONDARY AIR SENSE

1

FWD CHASSIS/DASH

(4301)

SWITCHED SENSE CMD

C12

LOGIC GND

27

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

AIR PRESSURE INPUT CIRCUIT

U00TRH2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 06AE08−52371

C12

A4

CAB/DCM

(1800)

B6

DCM

(1800) & (1805)

ZERO VOLT REFERENCE

5V OUT

PRIMARY AIR

TRANSDUCER

(1811)A

B

C

SECONDARY AIR

TRANSDUCER

(1812)A

B

C

AUX AIR

TRANSDUCER

(8505)A

B

C

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

AIR SYSTEM PRESSURE GAUGE WIRING

J6A18GY

J6BA18GY

(5V)

13

SYSTEM CONTROLLER

(4004)

AIR APPLICATION

TRANSDUCER

(1822)A

B

C

C217

PASS THRU

(4014)

ELECTRONIC REF

GROUND

SPLICE PACK

(4830)

J9A18GY

(4820)

5V REF

SPLICE PACK

AIR BRAKE APP


REVERSED 4014 TERMINAL. B P54634FPEC 18JUN01

Figure 72 Air Pressure Input Circuit

72


8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.7

J9G

18G

Y

ZERO VOLT REFSPLICE

(4830)

1

F REAR AXLE

TEMP SENDER

(9811)

1

2

5CENTER/REAR

CHASSIS

(9800)

J9A18GY

FR AXLE OIL TEMP

R32A18TN

2

SYSTEM

CONTROLLER

(4004)

A1

DASH/CENTERCHASSIS

(9700)

RR AXLE

TEMP SENDER

(9812)

1

2

R9C*18GY

* GAUGE REAR** GAUGE REAR & RR

2

N3

2A

18T

N

ZERO VOLT REF

RR AXLE OIL TEMP

R3218TN 1

N3

218T

N

D8

6

1

R9A**18GY

R9

B**

18G

Y

A2

R9**18GY

26

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

AXLE TEMPERATURE, FWD REAR &

REAR REAR AXLES, GAUGE INPUT CIRCUIT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 07AE08−52371

11

2

J32A18TN

J3218TN

ZERO VOLT REFSPLICE

(8802)

N9

18G

YN

918G

Y

N9H**

18GY

N9F*

18GY


Figure 73 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

73


8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNINGLAMPS, P. 8

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 7FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

DIFFERENTIAL LOCK WARNING LAMPS

-


10AUG0052778H AE08052371 008

BPH4 30JUL12 ADDED ULTRASHIFTVP EFFH 90797D

* W/ ULTRASHIFTVP

* *

ZERO VOLT REF SPLICE

/ *ELECTRONIC

GROUND SPLICE

(4830)

CAB FUSE

BLOCK

(1013)

SENSOR RESISTANCE

FULL - 29 TO 37 OHMS

EMPTY - 234 TO 246 OHMS

CHASSIS GND

SPLICE PACK

(8803)

A49F

18GY

D1

9

N36

18TN

N49B

18GY

CENTER/REAR

CHASSIS

(9800)

A49C

18GY

D8

R10-GB

18WH

BN9A

18GY

13K

16PK

J9A

18GY

FUEL SENDER

B

OPTIONAL WARNING

LIGHT ADAPTOR

(1040)

20

C12

DASH/CENTER

CHASSIS

(9700)

A49E

18GY

C

E1

F29

IGNITION FEED

CAB FUSE BLOCK

(1013)

CH02_13

A13FB

10PK

WARNING

LIGHTS

(1555)

B

N36A

18TN

E

J9G

18GY

B11

A1

J49B

81GY

19

R49-G

18WH

SYSTEM

CONTROLLER

(4004)

A

LEFT FUEL

SENSOR

(9100)

J36A

18TN

A

N49-G

18WH

R49-GA

18WH

RR AXLE

DIFF LOCK

(9815)

8

A49D

18GY

DASH / CENTER

CHASSIS

(9714 / 9700)

C6

5A

PASS THRU

(1701)

R49A

18GY

A

26

F1

J49A

18GY

D

7

J11-GJ

10WH

5

N10-G

14WH

J11-GA

14WH

B

B

G

B

N49A

18GY

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

GND

(4006)

RIGHT GAUGE

FUEL SENDER

(9101)

F REAR AXLE

DIFF LOCK

(9814)

N9B

18GY

ZERO VOLT

REF SPLICE

(8802)

*N9

18GY

R49

18GY

DIFFERNTIAL LOCK WARNING LAMPS

C

A

A

B

ZERO VOLT REF

A

N9

18GY

* W/ MXT

FUEL TANK

LOCATION

DEPENDENT

N49A

18GY

J49A

18GY

J49A

18GY

N49A

18GY

D1

D1

Figure 74 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

74


8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER INFUEL LIGHTS, P. 9

Figure 75 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights

75


8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSIONOIL TEMP. GAUGE, P. 10

Figure 76 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

76


8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 7

GAUGES & WARNING LIGHTS−AMMETER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 11AE08−52371

7

8

9

1

6

12

10

11

PAM MODULE

J5R(+)20YL SEE CH02_07

20SHLD SEE CH02_07

J5R(−)20GN SEE CH02_07

J26D18TN

J11−GPP18WH

J26B18TN

J26A18TN

GND (4005)

5A

F2−D3

F2−C3

F2−E3J14M10RD

J14F8RD

MAXIFUSE

BLOCK (4000)

23

22

A

A AK26B18TN

K26A18TN

AMMETER (6332)

N26B14TN

K26A10TN

AMMETER (6333)

N26B10TN

STARTERGROUND

STUD

BATTERY

NEGATIVE

POST

DRIVETRAIN

J1939 DATALINK

ENGINE/

DASH (4103)

SEE CH02_03

MINI−FUSE

BLOCK

(4001)

AMMETER

(9262)

(4087)


Figure 77 Gauges and Warning Lights — Ammeter

77


8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 78 Engine Oil Temperature Gauge With Caterpillar

78


8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 79 Front Axle Engagement Lamp

79


LIGHTS (CHAPTER 8)9.1. BACK UP LIGHTS, P. 1

J13S

14P

K

J7

118O

RL

71

B16O

RL

71

C16O

R

J71AA18OR

J71A

18O

R

N10−

G14W

H

S10−GC14WH

S71C14LTBL

ASTOP TAIL

& TURN

(9303)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 8

BACKUP LIGHTS W/MANUAL XMSN

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 01AE08−52372

E

A

LEFT TAIL

LIGHT

(71)

E E

A

RIGHT TAIL

LIGHT(72)

C6A4

DASH/CHASSIS

(9700)

A

B

CHASSIS GND

SPLICE PACK

(8803)

AB

TRANS/

DASH(4705)

1

CENTER/REAR

CHASSIS

(9800) 12

R10−

G12W

HN

10−

GA

12W

H

R7

114O

RN

71

14O

R

CAB

GND

(4006)

J11−GA14WH

J11−GJ10WH

BACKUP

T/S SPLICE

(4810)

BACKUP

LIGHT SWITCH

(7500)

A B

10A

F1−A1

F1−B1

FROM PRIMARY

IGNITION RELAY

SEE CH02_14


F1−E1

F1−F1

MINI − FUSE BLOCK

(4001)

PEC 16JAN01

Figure 80 Back Up Lights

80


9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS, P. 2

N10−

G12W

H

N10−

GD

16W

H

N10−

GC

16W

H

N10−

G14W

H

J56BC16OR

N56J

16O

R

N57J

16O

RHEADLIGHT SWITCH IS

PART OF GAUGE CLUSTER

SEE CHAPTER 7 FOR

CLUSTER WIRING.

A

E

B

RIGHT TAIL

LIGHT

(72)

C

CHASSIS GND

SPLICE PACK

(8803)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS − CLEARANCE, MARKER,

PARK, TAIL, TURN, & STOP LAMPS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22AUG00 02AE08−52372

CNA 26SEP02 DVD/RMVD R/L HEADLIGHT

T/S HARNESS, R/L FENDER

MARKERS

56507ZC

C6B7A5

CENTER

CHASSIS

(9700)A4 B6

S10−GC14WH

S57B14LTGNS68C14BN

S71C14LTBL

R7

114O

R

R6

814B

N

R5

714O

R

R10−

G12W

H

R5

614O

R

2

REAR/CENTER

CHASSIS

(9800)112 34

N10−

GA

12W

H

N6

814B

N

N5

614O

R

N5

714O

R

N7

114O

R

TAIL

TURN/

STOP

BACK

UP

J57AA16OR

J56AA16OR

COMBINATION

STOP/TURN (4830)

(RIGHT)BACKUP LIGHT

T/S SPLICE (4810)

(BACKUP)

BACKUP LIGHT

T/S SPLICE (4810)

(LEFT TURN)

B

SYSTEM

CONTROLLER

(4007)

C

H

COMBINATION STOP/

TURN (4830) (LEFT)

BACKUP LIGHT

T/S SPLICE (4810)

(RIGHT TURN)

J56B

16O

R

J57B

16O

R

J71A

18O

R

J68B

14B

N

1312 119FORWARD

CHASSIS

(4301)

J1

1−

GA

14W

H

J56A

16O

R

J1

1−

G12W

H

J58A

A14B

N

J57A

16O

RGND

(4006)

J58A14BN

J11−GJ10WH

GROUND

ADAPTER #2

(8801)

A

RIGHT GUIDE

POST LIGHT

(8151)

B

A

LEFT GUIDE

POST LIGHT

(8150)

B

GROUND

ADAPTER #1

(8800)

LEFT FENDER

TURN LIGHT

LEFT FRONT

MARKER &

TURN LIGHT

TURN

PARK

M11−

G12W

H

M58B

14B

NM58H16BN

M58−GA16WH

BSYSTEM

CONTROLLER

BLUE (4008) C J56J16OR

J57J16OR

RIGHT FRONT

MARKER &

TURN LIGHT

RIGHT FENDER

TURN LIGHT

M58−GB16WH

M58J16BN

M11−GD12WH

POST

LIGHT

POST

LIGHT

RT

MO

DE

ST

Y

TU

RN

LA

MP

(9316)

LE

FT

MO

DE

ST

Y

TU

RN

LA

MP

(9315)

B C B C

C10C9

BA

CK

UP

LIG

HT

T/S

SP

LIC

E (

4810)

(BA

CK

UP

)

BA

CK

UP

LIG

HT

T/S

SP

LIC

E (

4810)

(BA

CK

UP

)

J57BC16OR

STOP TAIL

AND TURN

(9303)

A

E

B

LEFT TAIL

LIGHT

(71)

C

AB CD E

Figure 81 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

81


9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS (CONT.), P. 3

A5

8L

18B

NA

58

S18B

N

A86M18LTGN

A5

8S

18B

NA

58

L18B

N

RIGHTCLEARANCE(2006)

AB

58

−G

A1

8W

H

D58N

18B

N

58

F18B

N

B

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTERSEE CHAPTER 7 FOR CLUSTER WIRING.

D58−

GD

18

WH

A1

1−

G1

0W

H

W/SUNSHADE

D5

8T

18B

N

58

C18B

N

D58R

18B

N

LEFTCLEARANCE(2002)

AB

CLEARANCELIGHT (523)

AB

D58H

18B

N


AB

LEFTMARKER(2003)

AB

D5

8−

GF

18

WH

A5

8L

18B

N

58

−G

F1

8W

H

CABGND(1852)

58

E18B

N

A63−

GA

20

WH

D58L

18B

N


AB


AB

RIGHTMARKER(2005)

AB

D58M

18B

N

D58P

18B

N

58

A18B

N

58

−G

E1

8W

H

MIDMARKER(2004)

AB

D5

8−

GE

18

WH

58

B18B

N

ASUNSHADE(2007)

CHAPTER 8

LIGHT SYSTEMS − CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 03AE08−52372

CNA 16MAR04 ADDED SHEET CALLOUT CH03PG 08.

50174WC

D5

8−

GL

18

WH

58

−G

B1

8W

H

D5

8−

GJ

18

WH

9 ROOF/IP(2000)

58

−G

D1

8W

H

58

D18B

N

58

−G

C1

8W

H

H

ELECT SYSTEMCONTROLLER(1601)


AB

D5

8−

GA

18

WH

D58−

GH

18

WH

2

9 ROOF/IP(2000)

2

D58−

GC

18

WH

D58H

18B

N

A63−

GA

20

WH

9 ROOF/IP(2000)

2

A1

1−

G1

0W

H

CABGND(1852)

H

ELECT SYSTEMCONTROLLER(1601)

A5

8L

18B

NA

58

S18B

N

W/LIGHTED MIRRORS

TO RADIO CONNSEE CH03 PG 08

A86M18LTGN

TO RADIO CONNSEE CH03 PG 08

Figure 82 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

82


9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4

B70CB18OR

B70C18RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS − TURN SIGNAL & STOP SWITCHES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 04AE08−52372

19

B57A

18O

R

A57A

20O

R

A2A1

DCM CONN

(1800)

3

B56A

18O

R

33SYSTEM

CONTROLLER(1600)

A56A

20O

R

18

A9

H20G

YA

9V

18G

Y

A7

0C

20

RD

1 7TURN SIGNAL

SWITCH (1810)

2

W/AIR

BRAKES

B9V

G18G

Y

B9VH18GY

B7

0C

A18O

RB

70

C18O

RB9V

18G

Y

B9A4

B9S

18G

Y

W/HYD

BRAKES

B9VF18GY

LEFT

TURN

RIGHT

TURNHAZARD

STOP LIGHT

LIGHT #1

(1823)6.8V

150

AB

STOP

LIGHT #2

(1824)

6.8

V

15

0

AB

STOP

LIGHT (1814)

6.8

V

15

0

AB

NOTE:

ONLY ONE STOP LIGHT SWITCH

USED W/AIR BRAKES, W/TRACTOR


Figure 83 Light Systems — Turn Signal and Stop Switches

83


9.5. DOME LIGHT, MAP LIGHT, P. 5


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

DOME LIGHT, MAP LIGHT


25AUG0052778H AE08052372 005

CNA1 31MAR09 ADDED MXT EFFECTS D 61817B

CONSOLE /

ROOF

(2502)

B

D63E

18DKBL

A

D63-GH

18WH

D63-GA

18WH

C

11 6

W/ PREMIUM

TRIM

D63D

18DKBL

D63N

18DKBL

D11-GF

16WH

ROOF

(2000)

C4

DOME

LIGHT

C

CONSOLE/ROOF

(2502)

C

D63C

18DKBL

C

B

C63-GE

18WH

10A

2

D63C

18DKBL

REAR

DOME

LIGHT

B

C

GND

(1852)

C

A11-GF

16WH

DOME/READING

COMP/TEMP

(2117)

W/PREM TRIM & CB

DOME

LAMP

(2116)

A63M

18DKBL

MAP

LIGHT

C

CONSOLE/

ROOF

(2502)

C

1011

REAR

DOME

LIGHT

(2115)

C4GND

(1852)

CONSOLE/

ROOF

(2502)

D63L

18DKBL

D11-GF

16WH

D63D

18DKBL

B

C63D

18DKBL

D63-GH

18WH

C63E

18DKBL

D11-GF

16WH

C

C

D4

SYSTEM CONTROLLER

/ * BOOSTER CONN

(1601)

B

DOME

LIGHT

DRIVERS SIDE

CTSY LIGHT

(1553)

A63D

18DKBL

A

F

PASS SIDE

CTSY LIGHT

(1554)

EXTENDED CAB

CONSOLE/

ROOF

(2502)

D63J

18DKBL

D

A11-G

10WH

D63L

18DKBL

11

10

C63D

18DKBL

D63-GA

18WH

11

2

B

C63E

18DKBL

D

D

F

C11-GF

16WH

C11-GF

16WH

D63D

18DKBL

6

D

C11-GF

16WH

D4

D63K

18DKBL

CAB FUSE BLOCK

(1011)

D63M

18DKBL

F12

D63E

18DKBL

C

A63N

18DKBL

A63-GA

18WH

A63-GA

20WH

A63E

18DKBL

A11-GDV

18WH

A63D

18DKBL

A63P

18DKBL

B

A11-GF

16WH

2

A

B

A11-GDX

16WH

10A

C63-GE

18WH

CAB FUSE BLOCK

(1011)

SYSTEM CONTROLLER

/ * BOOSTER CONN

(1601)

A11-GDW

18WH

10

B

A11-G

10WH

B

D63E

18DKBL

TRAVEL CREW CAB

A

C

C63D

18DKBL

DOME/READING

COMP/TEMP

(2117)

W/PREMIUM TRIM

DB

CONSOLE/ROOF

(2502)

C63E

18DKBL

C

C63E

18DKBL

MAP

LIGHT

DOME /

READING LT

COMPASS/

TEMP

(2117)

A63E

18DKBL

A B

GND

(1552)

REAR

DOME

LIGHT

62 ROOF

(2000)

B

F12

D

A

W/ COURTESY LIGHT

* W/ MXT

F

C63D

18DKBL

C

10

B

REAR

DOME

LIGHT

(2115)

C11-GF

16WH

B

6

DOME LAMP

(2116)

W/STD TRIM &CB

C

ROOF

(2000)

ROOF

(2000)

* W/ MXT

Figure 84 Dome Light, Map Light

84


9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

3

D63A

18D

KB

L

14

14

D9

W1

8G

Y

B

A

RIGHT CREW

DOOR

DOME SW

(2113)

A

LEFT CREW

DOOR

DOME SW

(2114)

A9H

18

GY

D63K

18D

KB

L

25

SYSTEM

CTRLR

(1600)

B

D9L18GY

D63A

18D

KB

L

D9N

18

GYD

9Y

18

GY

D9D

18

GY

D63H

18D

KB

L

A

LEFT

DOOR

DOME SW

(2112)

A

LEFT DOOR

DOME SW

(2112)

A63A

18D

KB

L

D63B

18D

KB

L

D63H

18D

KB

L

B

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 8

DOME LIGHT, MAP LIGHT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 06AE08−52372

B

D9L

18

GY

B

A9L

18

GY

D63J

18D

KB

L

3ROOF

(2000)

3ROOF

(2000)

A

RIGHT

DOOR

DOME SW

(2111)

D9N

18

GY

D63B

18D

KB

L

W/CREW CAB

A

RIGHT DOOR

DOME SW

(2111)

B

D9D

18

GY

A9L

18

GY

B

A9H

18

GY

D9L

18W

H

3

3ROOF

(2000)

D63A

18D

KB

LA

63A

18D

KB

L

25SYSTEM

CTRLR

(1600)

14

A

LEFT DOOR

DOME SW

(2112)

325

SYSTEM

CTRLR

(1600)

A9L

18

GY

A9H

18

GY

A63A

18D

KB

L

W/STD & EXTD CAB

W/PTC CABNOTE:

SWITCHES SHOWN W/DOORS OPEN

PRODUCTION RELEASE. A P54304U16JAN01PEC

REVISED CONN 2113. B P54634FPEC 18JUN01

Figure 85 Dome Light, Map Light (Cont.)

85


9.7. FOG LIGHT AND WORK LIGHT, P. 7

M6

4−

GA

16W

H

M64

16Y

LM

64B

16Y

L

M64A

16Y

L

M6

4−

G16W

HM

64

−G

B16W

H

M6

4−

GA

16W

H

M1

1−

G12W

H

M11−GD12WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS − FOG LIGHT & WORK LIGHT

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22JUN00 07AE08−52372

13

J64A

12B

N

J11−G12WH

20FWD CHASSIS/

DASH

(4301)

A

RIGHT

FOG LIGHT

(8200)BBA

LEFT

FOG LIGHT

(8201)

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED

SEE SWITCH PACK DIAGRAM FOR WIRING.

WORK

LIGHT

(9720)

A

B

GND

(4006)

FSYSTEM

CONTROLLER

BROWN

(4007)

A

WORK

LIGHT

(9719)

J11−GK16WH

B

J6516OR

A

J1

1−

GJ

10W

H

A

WORK

LIGHT

(9718)

B

J6

5−

G16W

H

J65−G16WH

J6516OR

J6516OR

GROUND

ADAPTER

(8800)GROUND

ADAPTER

(8801)

16 W

H

14 B

K

16 W

H

14 B

K

REV 8201 AND 8200. B P54634FPEC 18JUN01

W/RH−HDD & SS MODELS

N/RH−HDD & SS MODELS

*

* *

*

* "J65" IS "16 BK" W/RH−HDD & SS

"J65−G" IS "J11−GK" W/RH−HDD & SS

ADDED RH−HDD AND SS. C 55043ZJKP 11JAN02

Figure 86 Fog Light and Work Light

86


9.8. HEADLIGHTS, P. 8

A1

02

A2

0Y

L

A52A

20

YL

B1

02

A2

0Y

L

B52A

20

YL

J53A

14

YL

J52A

14

YL

M5

31

4Y

L

M53A

14

YL

M53B

14

YL

M52B

14

YL

M5

2C

14

YL

M5

2D

14

YL

M11−

G12W

H

M11−

GA

14W

H

M11−GD12WH

M11−

GB

14W

H

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 8

HEADLIGHTS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 08AE08−52372

A C B CA B

LEFT HEADLIGHT

T/S HARNESS (8001)

RT HEADLIGHT

T/S HARNESS (8000)

4FWD CHASSIS/

DASH

(4301)

135

DG

ELECT SYSTEM

CONTROLLER

BROWN

(4007)

HI B

EA

M

LO

BE

AM

GROUNDSTUD

(4006)

NOTE:

HEADLIGHTS CONTROLLED BY SWITCH ON

GAUGE CLUSTER THUOUGH DRIVETRAIN

J1939 DATA LINK AND CLUSTER HEADLIGHT

ENABLE PIN (SEE CH07_05 FOR GAUGE

CLUSTER WIRING)

J11−G12WH

J11−GJ10WH

GROUND

ADAPTER(8801)

GROUND

ADAPTER

(8800)


DIMMER FTP

3

TURN

SIGNAL

SWITCH

(1810)

4 7

A7DCM

CONN(1800)

A8 A4

320

SYSTEM

CONTROLLER

(1600)

21

HIG

H B

EA

M

FLA

SH

TO

PA

SS

ZE

RO

VO

LT

RE

FB

9S

18G

YB

9V

18G

YA

9V

18G

YA

9H

20G

Y

PEC 16JAN01

Figure 87 Headlights

87


9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AUX HEADLIGHTS, AUX PARK,

AUX TURN

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00EDL2

22JUN0052778H AE08052372 009

CNA1 31MAR09 ADDED MXT EFFECTS E 61817B

J58AA

14BN

F

J68B

14BN

J57A

16OR

J56AA

16OR

J53LO

14YLJ52B

14YL

PARK LIGHTS

M11-GA

14WH

M53B

14YL

M53B

14YL

M52B

14YL

M1-C2

M57B

16OR

M57C

16OR

M58C

14BN

M58F

14BN

M58B

14BN

M58D

14BN

M11-G

12WH

M11-GE

14WH

M11-GB

14WH

M11-GF

14WH

M56B

16OR

M56D

16YL

M56C

16OR

M64HI

14YL

BACKUP LIGHTS

T/S SPLICE

PACK/

(LEFT - 4810)

J64HI

14YL

A

SNOW

PLOW

(8102) B C D EF

A

AUX FWD/

DASH

(4305)

A

B

C

D

E

913

FWD CHASSIS/

DASH

(4301) 4

C

D

A

LEFT HEADLIGHT

TURN SIGNAL

(8001)B

1211

D

SYSTEM

CONTROLLER

BROWN

(4007)

5

G

GROUND

(4005)

H

C

J64C

16YL

B

32

J11-GJ

10WH

GROUND

(4006)

B7

CENTER

CHASSIS

CONN

(9714)

RIGHT FRONT T/SJ57AA

16OR

LEFT FRONT T/S

M1-A2

M1-B1 M1-A1

M2-F2 M2-D2

M2-F1M2-D1

GROUND

ADAPTER

(8800)

BACKUP LIGHTS

T/S SPLICE

PACK

(RIGHT - 4810)

86

87A87

AUX HI-

BEAM

RELAY

(4002)

30

87A8785

AUX LOW-

BEAM

RELAY

(4002)

J64-GA

18WH

J64-G

18WH

J64AB

16YL

J64LO

14YL

RIGHT HEADLIGHT

TURN SIGNAL

(8000)

M64LO

14YL

M11-GD

12WH

E

85

J52HI

14YL

J11-G

12WH

HEADLIGHTS-LOW

HEADLIGHTS-HI

M1-C1

GROUND

ADAPTER

(8801)

30

86

J58A

14BN

J56A

16OR

M57D

16LTGN

J53B

14YL

SYSTEM

CONTROLLER

(4004)

M2-E1

M53A

14YL

M52D

14YL

M52C

14YL

*M57B

16OR

*M11-GA

14WH

*M56B

16OR

*M11-GB

14WH

*M53

14YL

*J53A

14YL

*J52A

14YL

* W/ MXT

Figure 88 Aux. Headlights, Aux. Park, Aux Turn

88


9.10. PANEL LIGHTS, P. 10



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 8

PANEL LIGHTS


21JUN0052778H AE08052372 010

NRA1 22SEP14 ADDED CURCUIT A62BUA G 92750A

PREMIUM ROOF

(2503-3)

A62A

18DKBL

DOME / READING LIGHT

COMPASS / TEMP UNIT

(2117-E) CH3_03

SWITCH PACK

(1101-C)

HVAC CONTROL

(1200-A12)

CH11_01

A62T

18DKBL

START SWITCH LIGHT

(1105M-8)

AUTOSHIFT SELECTOR (WTEC)

(420A-U) CH10_03

TO CLUSTER

DIMMER OUTPUT

CH7_05

CAB FUSE BLOCK

(1011)

F

F9

E

OPTIONAL GAUGE

PACK

(1510-4)

G

A

D

H

B

PANEL LIGHT

BUSBAR

(1002)

EATON AUTOSHIFT SELECTOR

(7905-B3) CH10_07

HORN SWITCH

(1018-8) CH3_06

DOOR / IP MIRROR

(3000-E) CH3_07

C

A62L

18DKBL

C62F

18DKBL

A21B

16TN

A62S

18DKBL

A62P

18LTBL

A62J

18DKBL

A62N

16DKBL

A62M

18DKBLA62E

18DKBL

BUSBAR

A62

18DKBLD1

A62C

18DKBL

C1

5A

A62F

18DKBL

A62R

18DKBL

A62D

18LTBL

RADIO CONN #1

(1300-F) CH3_08

ETHER START

(1010-8) CH5_02

SNOW VALVE SWITCH

(1901-8) CH5_03

A62KB

18DKBL

AUX TRAILER

SOCKET SWITCH

(1006) CH9_38

A62KA

18DKBL

AUX TRAILER

SOCKET SWITCH

(1005) CH9_39

DATA LOGGING INDICATOR

(1007) CH3_35

A62

16DKBL

W/ AWARE

JA62BUA

16DKBL

BLACKOUT TRUCK LIGHTS

CH8_15

Figure 89 Panel Lights

89


CHASSIS ACCESSORIES (CHAPTER 9)10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

Figure 90 Air Dryer and Heated Drain Valve

90


10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 91 Antilock Brake System (ABS), Air

91


10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

17

15

13

C4

A8

J94AE18GY

R94D16YL

18

R94BD16BN

2R94A16GY

J94AC18GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 9

ANTILOCK BRAKE SYSTEM

(ABS),AIR CONTINUED ,TRACTION CONTROL

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 03AE08−52373

N94E16BK

18BK

18BK

J94AD18GY

B4

**

DASH/CHASSIS

CENTER(9700)

19

R94C16DKBL

N94H16BN

1

20

J94AK18GY

B8

B2

**

RIGHT REAR

WHEELSPEED SENSOR

(9503)

J94AJ18GY

J94AB18GY

14

N94F16RD

R94H16BN

R94B16OR

C3

A6J94AA18GY

NOTE: TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS

(Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053)

(Chapter 2, Sheet 06) OVER J1939.

IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939

(4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.

B

C

A

LEFT REAR

MODULATOR VALVE

(9502)

N94BD16BN

R94J16PL

J94AL18GY

N94B16OR

RIGHT MODULATOR

E1

A3

D1

D3

A2

C3

LEFT MODULATOR

D2

A1

F3

C2

TRACTION SOL GND

LEFT SENSOR

F2

C1

TRACTION SOL

SOURCE

LEFT MODULATOR

LEFT SENSOR

RIGHT MODULATOR

F1

B3

LEFT MODULATOR

E3

B2

RIGHT MODULATOR

RIGHT SENSOR

RIGHT SENSOR

E2

B1

AIR BRAKEABS ECU #2 (4023)

N94D16YL

24

B

C

A

RIGHT REAR

MODULATOR

VALVE

(9504)

R94K16LTGN

B1

CENTER/REAR

(9800)

R94F16RD

N94BE16YL

J94AF18GY

LEFT REAR

WHEEL

SPEED SENSOR(9501)

N94A16GY

N94C16DKBL

R94E16BK

J94AH18GY

B5

A7

R94L16LTBL

16 2

(9501)

AUTO TRACTCONTROL (4950)

1

2

N94K16LTGN

23

22

B3

1A3

(9503)

18BK

R94BE16YL

21

18BK

N94L16LTBL

N94J16PL

J94ATC18GY

J94ATR18GY


Figure 92 Antilock Brake System (ABS), Air, Traction Control

92


10.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

Figure 93 Antilock Brake System (ABS), Hydraulic

93


10.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 9

ANTILOCK BRAKE SYSTEM

(ABS), HYDRAULIC

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 05AE08−52373

M94P

18

BN

2

RIGHT FRONT

WHEEL SPEED

SENSOR

18B

K

18B

KM

94

L18B

KM

94M

18

BN

2

LEFT REAR

WHEEL SPEED

SENSOR

1(8503)

18B

K

6

RIGHT REAR

WHEEL SPEED

SENSOR

1 (8502)18B

K

18B

K

LEFT FRONTWHEEL SPEED

SENSOR

18B

K

18B

K

14

FWD CHASSIS/

DASH

(4301)

1 (9505)1(9506)22

18B

K

715

M9

4N

18B

K

R9

4M

18B

KS

EE

CH

09

_0

4

R9

4N

18

BN

SE

E C

H0

9_

04

R9

4P

18B

KS

EE

CH

09

_0

4

R9

4R

18

BN

SE

E C

H0

9_

04

J94H

T18G

YS

EE

CH

09

_0

4

J9

4H

M18G

YS

EE

CH

09

_0

4

J9

4H

N18G

YS

EE

CH

09

_0

4

J9

4H

U18G

YS

EE

CH

09

_0

4


Figure 94 Antilock Brake System (ABS), Hydraulic (Cont.)

94


10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

Figure 95 Antilock Brake System (ABS), Hydraulic (Cont.)

95


10.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUELHEATER N/WARN LIGHTS, P. 7

Figure 96 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

96


10.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 97 Brake System, Hydraulic

97


10.9. FUEL TRANSFER PUMP, P. 9

Figure 98 Fuel Transfer Pump

98


10.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

Figure 99 Back of Cab Body Builder and Trailer Stop, Tail, Marker

99


10.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,P. 11


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BODY BUILDER AND TRAILER TURNS,CENTER

PIN ABS, CENTER PIN AUX


09AUG00P52778H AE08052373 011

CNA1 31MAR09 ADDED MXT EFFECTS J 61817B

M2-F3

SYSTEM

CONTROLLER

BLUE

(4008)

TRAILER AUX

CENTER PIN

(4003)

J72-G

18WH

F2-D2

*J11-GM

16WH

87

87A

TRAILER ABS

CENTER PIN

(4003)

M2-D3

J11-GW

18WH

C

J57J

16OR

R5-2

R5-5

F2-F2

TRAILER

RIGHT

TURN

(4002)

J56K

16OR

30

TRAILER

LEFT

TURN

(4002)

R3-1

100A

M2-A4

85

B

86

C

J94UA

12GY

F2-G2

25A

CH9_12,13

W/ EATON VORAD

J72B

18OR

GND

(4006)

30

MINIFUSE

BLOCK

(4001)

87A

J56C

12OR

F2-E3

FROM AUX

SWITCHES

CH09_18,19

R5-1

J94BC

10GY

J56AA

16OR

J57C

12OR

J13AV

18PK

R3-5

15A

CH3_22

MINIFUSE

BLOCK

(4001)

LEFT COMBO

TURN STOP

(4850)

87A

J57AA

16OR

30

W/ EOF SOCKET & COMBO

TURN STOP (RED)

86

CH9_12

J56T

12OR

8587A 87

IGNITION

SPLICE PACK

(4840)

M2-C3

F2-A3

RIGHT TURN

SPLICE PACK

(4810)

J73J

16LTBL

30A LEFT TURN

SPLICE PACK

(4810)

F2-C2

PASS THRU

(1701-12)

15A

J72A

12OR

SYSTEM

CONTROLLER

BROWN

(4007)

87

F2-H2

F2-B3

F2-E2

J72D

18OR

87

M2-C4

M2-A3

J56H

16OR

CENTER PIN DIODE

CH9_38

W/ STANDARD TURNS (AMBER)

CH9_12,13

M2-F4

86

30

R3-4

RIGHT COMBO

TURN STOP

(4850)

J56-GH

18WH

85

CH9_12,13

J14M

10RD

R5-4

B

J56S

16OR

J14T

10RD

M2-D4

J57-GH

18WH

J14H

4RD

R3-2

86

85

J72

12OR

J57H

16OR

J57K

16OR

MEGAFUSE

J57T

12OR

J11-GH

8WH

* W/ MXT

*J57-GH

16WH

*J56J

16OR

*J14T

12RD

*J56-GH

16WH

Figure 100 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

100


10.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9

BODY BUILDER AND 7-WAY TRAILER

SOCKET BACK OF CAB SOCKET


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



15NOV0552778H AE08052373 012

CNA1 31MAR09 ADDED MXT EFFECTS F 61817B

A

C

TRAILER SOCKET #1

(9715M)

B

A

TRAILER SOCKET #2

(9716F)

B

N57F

10LTGN

N56F

10YL

N58F

10BK

N94F

10DKBL

N68F

12BN

N70F

10RD

J94BC

10GN

MINI FUSE

BLOCK

(4001)

CH9_10

J68F

12BN

J10A

10OR

C

A

BB

A

C

GREEN ABS TRAILER

SOCKET 2 (9779F)

J58F

12BN

J56C

12OR

J57C

12OR

N70F

10RD

N68F

12BN

N58F

10BK

N56F

10YL

N57F

10LTGN

N94F

10DKBL

TRAILER ABS

CENTRE PIN

(4003)

CH9_11

TRAILER

RIGHT TURN

(4002)

CH9_11

C

N10F

8WH

N10A

8WHGREEN ABS TRAILER

SOCKET GND (9778F)

TRAILER SOCKET

GROUND FOC (9717M)

TRAILER

SOCKET

RD

GREEN ABS TRAILER

SOCKET 1(9780M)

WH

GN

BL

BN

YL

BK

N58A

10BK

C

N58A

12BK

A

TRAILER SOCKET #2

(9716F)

CCH9_10

N10B

8WH

N70A

10RD

N57A

10LTGN

A

B

N68A

10BN

CH9_10

B

TRAILER SOCKET #1

(9715M)

B

CH9_10

GREEN ABS TRAILER

SOCKET 2 (9779F)

N56A

12YL

A

N68B

10BN

N57A

12GN

C

TRAILER SOCKET

GND FOC(9717M)

A

C

N10A

8WH

N70B

10RD

B

GREEN ABS TRAILER

SOCKET 1 (9780M)

N94A

10DKBL

N56A

10YL

BN

YL

BK

RD

WH

GN

BL

TRAILER AUX

SOCKET

(9733M)

A

GREEN ABS TRAILER

SOCKET GND (9779F)

N68C

12BN

C

BN

YL

TRAILER

SOCKET

BK

RD

B

N70C

10RD

N72C

12DKBL

BLACK AUXTRAILER

SOCKET 1 (9781M)

N56C

10YL

B

WHN10C

8WH

N58C

10BK

BL

C

N57C

10LTGN

A

GN

BLACK AUX TRAILER

SOCKET GND(9783F)

BLACK AUX TRAILER

SOCKET 2 (9782)

TRAILER

SOCKET

N68B

12BN

N58C

10BK

N57B

12GN

N10B

8WH

N70C

10RD

N68C

12BN

N72C

12DKBL

N58B

10BK

N10C

8WH

N56B

10YL

N56C

10YL

N57C

10LTGN

N70B

10RD

J72A

12ORCH9_11

N94A

10DKBL

*N70A

10OR

*N68A

10BN

*N94A

10GY

*J70A

10OR

*J68F

16BN

*J94BC

10GY

*N56A

10OR

*N58A

10BN

*N57A

16OR

*J56C

12OR

*J58F

16BN

*J57C

12OR

* W/ MXT

MINI FUSE

BLOCK

(4001)

CH9_10

TRAILER

LEFT TURN

(4002)

CH9_11

Figure 101 Body Builder and Trailer Socket Back of Cab Sockets

101


10.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET ANDBODY BUILDER, P. 13


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9

BODY BUILDER AND TRAILER SOCKET END

OF FRAME (EOF) AND BODY BUILDER


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE



05JUL0052778H AE08052373 013

CNA1 31MAR09 ADDED MXT EFFECTS H 61817B

A

C

TRAILER SOCKET 1

(9715)

B

A

GREEN ABS TRAILER

SOCKET GND (9778F)

B

R57A

10LTGN

R56A

10YL

R58A

10BK

R94A

10DKBL

R68A

10BN

R70A

10RD

GREEN ABS TRAILER

SOCKET 1(9780M)

N94E

10DKBL

N68E

10BN

N70E

10RD

C

A

BB

A

C

GREEN ABS TRAILER

SOCKET 2 (9779F)

N50E

10BK

N68E

10YL

N74E

10LTGN

N70E

10RD

N68E

10BN

N94E

10DKBL

C

CH9_11J94BC

10DKBL

B

TRAILER SOCKET #1

(9715M)

ACH9_10

C

J68F

10BN

J10A

10RD

CH9_10

B

A

GREEN ABS

TRAILER

SOCKET 1

(9780M)

C

N70D

10RD

N68D

10BN

N94D

10DKBL

R68A

10BN

R70A

10RD

R94A

10DKBL

N94F

10DKBL

N70F

10RD

N68F

10BN

R56A

10YL

R58A

10BK

R57A

10LTGN

N56E

10YL

N58E

10BK

B

A

N57E

10LTGN

C

N74E

10LTGN

N68E

10YL

N50E

10BK

N10D

8WH

N10E

8WH

GREEN ABS TRAILER

SOCKET 2 (9779F)

R10A

8WH

J57C

10LTGN

J58F

10BK

J56C

10YL

CH9_11

CH9_10

CH9_10

C

R10

8WH

R68

10BN

J94BC

10GY

J68F

10BN

C

A

GREEN ABS

TRAILER

SOCKET 2

(9779F)

BJ56C

10YL

B

TRAILER

SOCKET #2

(9716F)

B

R56

10YL

R94

10GY

BRAKES

N58D

10BK

N57D

10LTGN

CH9_10

CH9_11

10D

8WH

A

CH9_10

N56D

10YL

J70A

10RD

A

B

C

N70D

10RD

J58F

10BK

J57C

10LTGN

A

3

R58

10BK

N68D

10BN

N94D

10GYCH9_11

TRAILER SOCKET #1

(9715M)

R57

10LTGN

TRAILER SOCKET

GROUND (9724)

TAIL LIGHTS

IGNITION OR

ELECTRIC BRAKE

MARKER LIGHTS

LT TURN

RT TURN

TRAILER SOCKET 1

(9715)

TRAILER SOCKET

GND FOC(9717M)

TRAILER GROUND

(9717)

N10E

8WH

TRAILER SOCKET #2

(9716F)

TRAILER

SOCKET

GND FOC

(9717M)

TRAILER

SOCKET

R10A

8WH

R10R

8WH

TRAILER

SOCKET

RD

BN

BL

BK

YL

GN

WHWH

GN

YL

BK

BL

BN

RD

GREEN ABS TRAILER

SOCKET GND (9778F)

TRAILER

GROUND

(9717)

TRAILER SOCKET

BOC & EOF

R94

12DKBL

R10

10WH

N57BC

14OR

N56BC

14OR

CENTER

CHASSIS

REAR CHASSIS

N56F

10YL

N58F

10BK

N57F

10LTGN

C

A

B

4

1

2

R70

10RD

INLINE TO

POLLAK

RV STYLE

TRAILER

SOCKET

(9998)

INLINE

TO BODY

BUILDER

LIGHTING

(4450A)

N12BB

12LTBL

6

7

5

A

E

F

R68

12BN

N71BB

14OR

INLINE TO

POLLAK RV

STYLE

TRAILER

SOCKET

(9998)

* W/ MXT*J70A

10OR

*J58F

16BN

*J56C

12OR

*J57C

12OR

C

Figure 102 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

102


10.14. AIR SOLENOID 4–WAY PACK, P. 14

J59E

14G

Y

J5

9D

18G

Y

J5

9C

18G

Y

J59B

18G

Y

J59A

18G

Y

N5

9H

14G

Y

N59M

18G

Y

N5

9L

18G

Y

N59K

18G

Y

N5

9J

18G

Y

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 9

AIR SOLENOID 4−WAY PACK

U00EDL2

P53778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05JUL00 14AE08−52373

B C D E A

AIR SOLENOID

4−PACK

(9736)

B10DASH/CENTER

CHASSIS

(9700)

C1 C2 C5 C7

31SYSTEM

CONTROLLER

(4004)

24 22 30 A

SYSTEM

CONTROLLER

(BLUE)

(4008)

AIR

SO

LE

NO

ID 1

AIR

SO

LE

NO

ID 2

AIR

SO

LE

NO

ID 3

AIR

SO

LE

NO

ID 4

SO

LE

NO

ID P

OW

ER

PEC 16JAN01 PRODUCTION RELEASE. A P54304U

11JAN02 REV 4004 LABEL IDENT. B 55043ZJKP

Figure 103 Air Solenoid 4–Way Pack

103


10.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 15

Figure 104 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

104


10.16. HYD POWER PARK, P. 16

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 9

CHASSIS ACCESSORIES − HYD POWER PARK

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10JUL00 16AE08−52373

DIAGRAM NOT AVAILABLE


Figure 105 HYD Power Park

105


10.17. AIR SUSPENSION, P. 17

J13T14PK

J61−G18WH

J61

16G

Y

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV





DATE CHANGE

CHAPTER 9

CHASSIS ACCESSORIES − AIR SUSPENSION

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10JUL00 17AE08−52373

GND

(4006)5A

F1−D4

F1−C4

MINI FUSE BLOCK

(4001)

F1−E4

A

AIR SUSPENSION

DUMP

(4098)B

FROM PRIMARY

IGNITION RELAY

CH02_14

NOTE: 2ND AIR SUSPENSION SOLENOID

IS IN AIR SOLENOID PACK

SEE CH09_14

CH09_15


B

A

AIR SUSPENSION

DUMP VALVE

* (9870)

**(9871)

* ** * **

* 4 X 2

(9870−A N61A / 18 GY)

(9870−B N61−GA / 18 GY)

** 6 X 4

(9871−A N61AA / 18 GY)

(9871−B N61−GB / 18 GY)

11JAN02 ADDED NOTE,9870 & 9871. B 55043ZJKP

Figure 106 Air Suspension

106


10.18. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 107 Aux. Trailer, Acc Controlled

107


10.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19

Figure 108 Aux. Trailer, Battery Controlled

108


10.20. LIFT AXLES (NON-STEERABLE), P. 20

Figure 109 Lift Axles (Non-Steerable)

109


10.21. LIFT AXLES (STEERABLE), P. 21

Figure 110 Lift Axles (Non-Steerable)

110


10.22. AIR ACTUATED PARK BRAKE, P. 22

Figure 111 Air Actuated Park Brake

111


10.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

Figure 112 Antilock Brake System, WABCO Air

112


10.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

Figure 113 Antilock Brake System, WABCO Air

113


10.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25

Figure 114 Lift Axles, With Non-Steerable for SS Models

114


10.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

Figure 115 Fuel / Water Separator With 12VDC Fuel Preheater

115


10.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 116 Electronic Trailer Brake Accommodation

116


10.28. LECTRASHIFT ACCOMMODATION, P. 28

Figure 117 Lectrashift Accommodation

117


10.29. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 118 Auxiliary 40 Amp Circuit

118


10.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 119 Hourmeter, Customer Mounted PTO

119


10.31. REMOTE START/ STOP, P. 31

Figure 120 Remote Start/ Stop

120


10.32. LIFT AXLE WITH 14RAR, P. 32

Figure 121 Lift Axle with 14RAR

121


10.33. LIFT GATE, P. 33

Figure 122 Lift Gate

122


10.34. LIFT AXLE MULTIPLEX, P. 34

J9A

18

GY

J6A

18

GY

J9M

18

GY

J6H

18

GY

J61C

18

GY

N61C

18

GY

N6

H1

8G

Y

N9

M1

8G

Y

R61C

18

GY

R6

H1

8G

Y

R9

M1

8G

Y

SUSPENSIONTRANSDUCER(9830)

A B C

LOADINDICATOR(9865M)

LOADINDICATOR(9860)

GND(4830)

5V REF(4820)

ZE

RO

VO

LT

RE

F

5V

OU

T

12

V I

N

Figure 123 Lift Axle Multiplex

123


TRANSMISSIONS (CHAPTER 10)11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1


DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ALLISON GEN4 LCT TRANSMISSION OR (CONT)

(ALLISON 1000, 2000, 2400)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00DLCK

10AUG0052778H AE08052374 001

CNA1 31MAR09 ADDED MXT EFFECTS L 61817B

J13CW

10PK

F1-G2

K92#155

18WH

K31#111

18OR

K92#136

18OR

K92#145

18OR

K92#179

18PK

F1-E1

37

*K92#117

18LTBL

K92#114

18GY

K13#163

18YL

B

K92#141

18TN

*K92#143

18DKBL

K92#103

18YL

C

A

K47#125

18TN

IGNITION

RELAY

CH2_14

F1-H2

K92#177

18LTGN

K92#157

18WH

PASS THRU

AT DASH

(1701) K92#153

18YL

10A

J13M

18PK

K92#174

18LTBL

MINI FUSE

BLOCK

(4001)

TRANSMISSION ECU (7151&R)

H

K92#134

18WH

L47B125

18TN

K92#150

18PK

K92#138

18OR

9

10

J13W

14PK

* W/ MXT

D

13

ECM2

(6020)

F1-E2

J44L

18GY

K92#171

18YL

G

K92#178

18WH

FK92#123

18LTGN

EK92#154

18TN

35

*J92#142

18WH

J13S

14PK

C

17

B

L92#142

18WH

K92#105

18OR

J92#128

18TN

K92#173

18LTBL

F1-A1

L92B103

18YL

10

MINI FUSE

BLOCK

(4001)

COLUMN

MOUNTED

SHAFTER

CONN

(1828)

CH10_01A

TRANSMISSION

F1-B1

K47C125

18TN

XMSN

BULKHEAD

(7350)

G

K92C103

18YL

10A

K92#158

18LTGN

W/BODY BUILDER

K47#125

18TN

N/BODY BUILDER

K92#103

18YL

N/BODY BUILDER

*K92#165

18TN

41 K92#176

18YL

57

79

54

58

78

77

11

55

71

36

38

74

14

53

73

34

76

51K92#151

18WH

33

K92#133

18YL

52K92#152

18LTGN1

2

3

4

6

7

8

9

10

11

14

15

16

17

18

19

20

21

22

23

24

F

25

45

23

1

5

50

43

3

42

63

65

K92B101

18LTBL

K92#101

18TN

*K92#101

18DKBL

K92C101

18LTBL

W/WHLCHR LIFT

30

87

F1-A1

J71J

180R

PRIMARY

IGNITION RELAY

CH2_14

F1-E1

85

M1-F1

M1-D2

10AF1-B1

J71B

180R

M1-D1

J13S

14PK

J71H

180R

BACKUP LAMP

RELAY (WTEC)

(4002)

87A

86

M1-F2

J71#165

180R

*K92#173

18DKBL

K92#117

18LTBL

*K92#174

18DKBL

MINI FUSE

BLOCK

(4001)

K92#101

18LTBL

K92#143

18LTB

*K13M4

18YL

K13#165

18TN

ECM2

(6021)

J92#110

18TN

8

VIW C / *CONN

BODY LOCK

(7205M / *7906F)

CAB FUSE

BLOCK

(1012)

DASH / TRANS

(*4705F3 / 4712F)

DASH / TRANS

(4705)

I6-EGR ENGINE

WIRING SHOWN

FOR V8 SEE

CH6_04

BACKUP LAMP T/S

SPLICE PACK

/ *CONN BODY LOCK

(4810)

*K92#111

18OR

PASS THRU

CH9_22

A92AG

18TN

A123

18PK

A110

18YL

A92AF

18TN

Figure 124 Allison LCT Transmission or Allison 1000, 2000, 2400

124


11.2. ALLISON MD TRANSMISSION, P. 2

Figure 125 Allison MD Transmission

125


11.3. ALLISON MD TRANSMISSION (WTEC), P. 3

Figure 126 Allison MD Transmission (WTEC)

126


11.4. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 127 Allison MD Transmission (Cont.)

127


11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 128 Transmission, WTEC MD W/Auto Neutral

128


11.6. EATON AUTOSHIFT TRANSMISSION, P. 6

Figure 129 Eaton Autoshift Transmission

129


11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 130 Eaton Autoshift Transmission (Cont.)

130


11.8. EATON LIGHTNING TRANSMISSION, P. 8

R7114OR

N7114OR

J71E16OR

J11−GB

16WH

J11−GC

16WH

J3AA(+)16DKBL

J3AB(−)

16GY

J71D16OR

J14AA16RD

J13AA16PK

L47T16GY

K5D(−)

18GN

K5D(+)18YL

K5E(+)18YL

K5E(−)

18GN

K47S16GY

K47R16GY

K71D16OR

K71E16OR

K31D16TN

K31−GD

16TN

K3AB16GY

K14AA16RD

K3AA16DKBL

K11−GC

16WH

K11−GB

16WH

K13AA16PK

K92E

A16T

N

K92E

B16T

N

K92E

C16T

N

K4716GY

K47A16GY

K5AE18GN

K5U18YL

SEE CH06_05

SEE CH06_05

SEE CH06_05

SEE CH06_05A

C

E

D

B

ENG/TRANS (7800)

B

C

A

SHIFTERJUMPER (7105)

F3

F2

F1

E3

E2

E1

D3

D2

D1

C3

C2

C1

B3

B2

B1

A3

A2

A1

LIG

HT

NIN

G E

CM

(

7106)

K

J

H

G

F

E

D

C

B

A

2

1

TRANS OIL TEMP SENSOR (7703)

B

A

BACKUP LIGHT (7503)

DASH/TRANS (4713)

A

B

EATON SPEED SENSOR (7612)

A

B

C

J1939 TRANSRESISTOR(7107) HDD OR (7801) V8/I6−EGR

120 ohms

TRUCK SPEED SENSOR (7613)B

F2

B4

A4

F1

H2

G2

F1

B1

A1

A4 1 A

CENTERCHASSIS (9700)

REARCHASSIS (9800)

STOP TAIL & TURN (9303A)

(4001)

J1708/J1587 5V SPLICE (4820)

BOTTOM DASH GROUND (4005)

L5C(+)18YL

L5C(−)

18GN

8

13

12

7

K5B(+)18YL

K5A(−)

18GNDASH CONNECTION

(4103)K5A(+)18YL

K5C(+)18YL

K5B(−)

18GNK5C(−)

18GN

L47U16GY

A

W/CAT C10, C11, C12 & C13ENGINES

ECM 2(6020)

TRUCK SPEED SENSOR (7613)

10

9

A

BK5B(+)18YL

K5B(+)18YL

ECM 2(6021)

W/V8 OR I6−EGR ENGINES

CHAPTER 10

EATON LIGHTNING TRANSMISSION

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20DEC01 08AE08−52374

CNA 12SEP03 CHANGED FORMAT 58774TD

Figure 131 Eaton Lightning Transmission

131


11.9. ALLISON HD TRANSMISSION, P. 9

A1718PKJ17

18PK

J17SA18PK

J17−GR118PK

L17AA18PK

J92C12318TN

L17A18PK

L17A

B1

8P

K

L92#11218TN

L92#11418TN

L92#15318TN

L92#11818TN

L92#11718TN

L92#15518TN

L92#13718TN

L92#10518TN

L92#16718TN

L92#12518TN

L71#11318OR

L92E13616TN

L92F13616TN

L92E14316TN

L92F14316TN

G

L92#15518TN

N14−GA10WH

A

VIW C(7206)

L92#12318TN

SIGNAL RETURN

G

4

GENERAL PURPOSE IN 7

L92B14318TN

19

1

ECU "V" CONNGRAY (7202F)

C

2

6

22

F

J71J18OR

L92#12518TN

BATTERY GROUND

D

FROM PRIMARYIGNITION RELAY


H

30

J71#11318OR

GENERAL PURPOSE OUT 5

N92−G10WH

13

29

L92#16118TN


32


L92C14318TN

L92#13610TN



L92#10518TN

B

REVERSE WARNING

L92#11718TN


BATTERY POWER

10A

ABTRANS ECUFEED FUSE(9255)

12

BATTERY GROUND

L92#11218TN

BATTERIES


L92B13618TN

18

L71#11318OR

EL92#11418TN

BATTERY POWER

L92#16718TN

SIGNAL RETURN

17

11

L92#16118TN

A

VIW A(7205)

BECMPOSITIVE(9261)

13

TRANS/DASH(4705)

31

BACKUP LAMPT/S SPLICE PACK(4810)

J71HJ18OR

J71B18OR


L92B16118TN

L92#13718TN

F

10A

F1−B1 F1−A1


D

N92A10RD

NEUTRAL START TO PDC

L92#15318TN

B

CH02_14

GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 8


86

87

30

87

A

85

BACKUP LAMPRELAY (WTEC)(4002)

M1−D1

M1−F1

M1−D2

M1−F2

L92#11818TN

5

L92#14310TN

J71H

18

OR

J13

S1

4P

K


A

CLEANBATTFEED(7104F)



L92C16118TN

SIGNAL RETURN


N14AZ10RD


B

ECMNEGATIVE(9260)


N14BB10RD


L92C13618TN

16

27

28

21

22

41

TCMBULKHEADCONN(7214)

19

24

25

26

29

30

31

33

34

35

36

13

F1−E1

86

87

30

87

A

85

M1−D3

M1−F3

M1−D4

M1−F4

CRANK INHIBIT(4002)

TCMBULKHEADCONN(7214)

C

14

ENG/XMSN(7800)

TO STARTERRELAY R12−5CH10_13

14

DASH PASS THRU(4014)

CH02_15TO KEY SWITCH

N/AUTO NEUTRAL

CHAPTER 10

TRANSMISSION, ALLISON HD

U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

18FEB03 09AE08−52374

CNA 11MAR04 N92A WAS N92−G & N92−G WASN92A.

59169PB

GND(4005)

Figure 132 Allison HD Transmission

132



Figure 133 Allison HD Transmission (Cont.)

133



Figure 134 Allison HD Transmission (Cont.)

134


11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12

Figure 135 Allison HD Transmission With Auto Neutral

135


11.13. ALLISON HD TRANSMISSIONWITH AUTO NEUTRAL ANDWITH 0013WUA, P. 13

Figure 136 Allison HD Transmission With Auto Neutral and with 0013WUA

136


11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 137 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

137


11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 15

RETARDER REQUEST (423)

RETARDER LIGHT

GND(1003)

RETARDER ON LAMP (425)

AB

29

48

46

45

24

47

3086

87A

8785

RETARDER ON RELAY (1013)

RESISTANCE MODULE

CH

10

_1

6

BULKHEADCONNECTOR(4014)

RESISTANCE OUT (422)

C

B

A

4

5

2

3

1

6

SHIFTSELECTOR (420F) A

B

IGNITION FUSE (1013−D1)

RESISTANCEMODULE IN (421)

1 2

F4

D3

E3

D4

A

B

D

C

Figure 138 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

138


11.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 16

K92C

161

18TN

K92B

161

18TN

K92B

124

18TN

K92/16118TN

K92D16118TN

K92/12518TN

K92A12418TN

K92C12418TN

K92/16418TN

K92/13518TN

K92/16318TN

J92D16118TN

J92#12518TN

J92#16318TN

J92C12418TN

J92#16418TN

J92#13518TN

CHAPTER 10

TRANSMISSION RETARDER CONTROLS WIRINGW/MD XMSN, HARD WIRED EFFECTS

U00DLCK

58928U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

29SEP03 16AE08−52374

CNA 06FEB04 CONN 4014 29 WAS 3, 48 WAS 18,46 WAS 29, 24 WAS 46; J92*XXX ;WAS J92/XXX 4 PLACES.

59102UA

TRANS/DASHCONN(4705)

PASS THRU(BULKHEADCONN)(4014)

ALLISONECU "S"CONN(7204)

ALLISONECU "T"CONN(7203)

ALLSIONECU "V"CONN(7202)

XMSNBULKHEAD(7200)

WTECVIEW A(7205)

WTECVIEW C(7206)

Figure 139 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

139


AIR CONDITIONING (CHAPTER 11)12.1. HVAC SYSTEMS, P. 1

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11

HVAC SYSTEMS


10AUG0052778H AE08052375 001

1653 25JUN13 ADDED HVAC EFFECTS H 92114R

4

LPM

A3

A10

B

A74

18LTGN

2

PASS

THRU

(1701)

BATTERY

A11

H

DRIVETRAIN J1939 (-)

* W/ MWM ENGINE

# W/ MXT

B

BLOWER FAN CNTRL

B8

B7

A73B

16LTGN

F1

DRIVETRAIN J1939 (+)

A

A6

TEMP SEN #2 +

A73D

16LTGN

A4

B2

A74A

18LTGN

35

J74A

18LTGN

A62

18DKBL

PASS TEMP RETURN

B

5A

B11

HVAC

(1211)

OAT

RECIRC MOTOR +

D

PASS PNL DUCT TEMP SEN

B3

A74-G

18WH

PASS TEMP REF

SW IGN

A75C

18LTGN

WITH AC OR RECIRC

A

A9

CAB FUSE

BLOCK

(1011)

CH2_02

#A62

16DKBL

1

B5

G1

A8

F19

PASS FLR DUCT TEMP SEN

A74C

18LTGN

HVAC CONTROL HEAD

1

E

AC REQ OUTPUT

PANEL DIM I/P

D2

30A

B12

SYSTEM

CONTROLLER

(1600)

A1

*A62C

16LTBL

B1

C

F

MODE DOOR MOTOR +

A7

A11-GA

10WH

8

BLOWER

MOTOR

ABLOWER HOUSING ASSEMBLY

5A

TEMP SEN MOTOR -

TEMP SEN MOTOR 1 +

A

15

PASS DUCT TEMP RETURN

G

16RECIRC MOTOR -

F

OAT RETURN

A77

20LTGN

3

B

A12

GND

(1851)

MODE DOOR MOTOR -

A14G

12LTGN

A74E

18LTGN

B6

CLUSTER

(1500)

E1

A74D

18LTGN

HVAC

RECIRC

MOTOR

(4017)

FAN SWITCH

(1010-7)

CH5_05

H4

B4

MODE

ACTUATOR

DIAGNOSTICS

J74

18LTGN

HVAC

CONTROL

(1200)

CAB FUSE

BLOCK

(1012)

CH2_12

F10

GROUND

B10

TEMP

ACTUATOR

A2

A5

TEMP SEN #2 -

B9

F4

7

34

*A62A

16LTBL

A75A

20LTGN

A62A

18DKBL

CC5AN(+)

18YL

CC5B(+)

18YL

CC5B(-)

18GN

CC5AP(-)

18GR

5 6

A74B

18LTGN

J

K

GND

(1003)

A75D

18LTGN

A75E

18LTGN

(1220)

CAB FUSE

BLOCK

(1011)

CH2_02

CBELECTRONIC

GND SPLICE

(4830)

C2

A104A

18LTGN

A103A

18LTGN

PASS THRU

(1701)

CH11_02

PASS THRU

(1701)

CH11_02

A

Figure 140 HVAC Systems

140


12.2. AIR CONDITIONING (ONLY), P. 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11

AIR CONDITIONING


10AUG0052778H AE08052375 002

1653 25JUN13 ADDED HVAC EFFECTS J 92114R

A/C CLUTCH

(6200)

SYSTEM

CONTROLLER

BLUE

(4008)

K77-G

18WH

B

J9Y

20GY

5 VOLT REF

SPLICE

(4820)

W/RH-HDD AND SS MODELS

ENGINE / DASH

(4103-20)

26

K6E

16GY

K10-GA

18WHK10-G

18WH

J77C

20LTGN

J6A

18GY

J6E

18LTGN

J9Y

20GY

J77B

16LTGN

B

SYSTEM CONTROLER

(4004)

23

K77-G

18WH

A/C CLUTCH

(6200)

6

SPLICE BLOCK

(6704)

G

K9A

18GY

7

M6

20GY

8

J6E

18LTGN

A

AC PRESSURE

TRANSDUCER

(8602)

A

A

C

24

8

FWD CHASSIS

(4301)

K104A

18LTGN

K10-GB

14WH

K77A

16LTGN

ENGINE / DASH

(4103-20)

I6-EGR ENGINE

B

A

A/C CLUTCH / *FREON

COMPRESSOR

(6200)

V8-AVNT ENGINE

GND

(6204)

K77-G

16WH

ZERO VOLT

REF SPLICE / *ELECTRONIC

GROUND SPLICE

(4830)

AC PRESSURE

TRANSDUCER

(8602)

GND

(6302)

B

C

22

23

DASH

CONN

(4103)

ZERO VOLT

REF SPLICE

(4830)

27

26

SYSTEM

CONTROLLER

(4004)

8

I6-HEUI ENGINE

K10-GB

14WH

G

J77B

16LTGN

B

G

SPLICE BLOCK

(6704)

ENGINE / DASH

(4103-20)

J77B

16LTGN

SYSTEM

CONTROLLER

BLUE

(4008)

J9A

18GY

K77C

16LTGN

K9Y

16GY

K6A

18GY

J77C

20LTGN

27

M9

20GY

M77

20LTGN

21

K77A

16LTGN

SYSTEM

CONTROLLER

BLUE

(4008)

GND

(6302)A

K77A

16LTGN

* W/ MXT

* W/ MXT

PASS THRU

(1701)

K103A

18LTGN

23

22A103A

18LTGN

A104A

18LTGN

PASS THRU

(1701)CH11_01

PASS THRU

(1701)CH11_01

Figure 141 Air Conditioning (Only)

141


12.3. AUTOTHERM SYSTEMS, P. 3

5A

E1 F1

5A

E2F2

30

86

87

A87

85

(F20)F6

SEE CH02_12

P4

K1

+ BATTERY

P6

REFERENCE AUTOTHERM WIRING

HVAC CONTROL HEAD(1200)

HVAC(1210)

30

86

87

A87

85

P6

REFERENCE AUTOTHERM WIRING

K1

P4

+ BATTERY

SEE CH02_12

HVAC CONTROL HEAD(1200)

HVAC(1210)

F19

PRE OCT 2002 MODELS

AFTER OCT 2002 MODELSCUT CIRCUIT A75D AT FUSE F20. TAPE CUT END STILL ATTACHEDTO F20. TAKE REMAINING WIREAND CRIMP TO A75C AND PLUGINTO CONNECTOR P4 − 9 AS SHOWN.

Figure 142 Air Conditioning (Only)

142


CONNECTOR COMPOSITES (CHAPTER 12)13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.

DATE REFERENCEREVCHK

U00DAG9

CONNECTOR COMPOSITES - MATING VIEW SHOWN

28JUN00 01

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

10M WAS 10. 345F WAS B 56507K

345. RMV’D CHART (72)

AUXILIARY POWER (10M)

(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 1661197C1

B

A


B

A

CIGAR LIGHTER TYPE

TWO POST TYPE

LEFT TAIL LIGHT (71)

(LOCATED AT TAIL LIGHTS)

RIGHT TAIL LIGHT (72)

(LOCATED AT TAIL LIGHTS)

C

D

B

A

E

C

D

B

A

E

CONNECTOR - 1661375C2 CONNECTOR - 1661375C2

BODY LOCK - 1661376C1 BODY LOCK - 1661376C1

PLUG - 0587579C1PLUG - 0587579C1

STOP & TAIL LIGHT TO LIGHT

B

A

CLEARANCE LIGHT

(345F)

(LOCATED IN ROOF OF CAB)


BODY LOCK - 1661264C1

STOP & TAIL LIGHT TO LIGHT

CAV CIR GAUGE COLOR TERM

A A86M 14 LT GN 3534167C1

B A86-GA 14 WH 3534167C1


A A86N 14 LT GN 3534167C1

B A86-GB 14 WH 3534167C1


A A86M 14 LT GN 1661209C1

B A86-GA 14 WH 1661209C1

CAV CIR GAUGE COLOR TERM SEAL

A S71C 14 LT BL 2033816C1 0589391C1

B S68C 14 BN 2033816C1 0589391C1

C S57B 14 LT GN 2033816C1 0589391C1

D PLUG - - - -

E S10-GC 14 WH 2033816C1 0589391C1


A S71C 14 LT BL 2033816C1 0589391C1

B S68C 14 BN 2033816C1 0589391C1

C S57B 14 LT GN 2033816C1 0589391C1

D PLUG - - - -

E S10-GC 14 WH 2033816C1 0589391C1


A 58A 18 BN 1661261C1

B 58-GA 18 WH 1661261C1

Figure 143 Connector Composites (10M), (71), (72), (345F)

143


13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DAG9


31MAY00 02

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

REF 420F WAS 420A. B 56507K

REF 420M WAS 420B.

SHIFT SELECTOR (420F)




PLUG - 3518314C1

P

L

H

R

U

W

B

M

J

V

F

S

N

D

G

T

K

A

E

C

B

D

C

AG

H

E

F

SHIFTER (420M)




PLUG - 2025431C1

CLEARANCE LIGHT (520)

(LOCATED IN SUNSHADE)









B

A



B

A



B

A



B

A



B

A




A A170 18 OR 3517243C1

B A171 18 LT GN 3517243C1

C A172 18 DK BL 3517243C1

D A173 18 YL 3517243C1

E A174 18 TN 3517243C1

L - - - -

M A175 18 LT GN 3517243C1

N A124 18 PK 3517243C1

P A143D 18 GY 3517243C1

R A136D 18 PK 3517243C1

S A180 18 DK BL 3517243C1

T A186 18 DK BL 3517243C1

U A62L 18 DK BL 3517243C1

V A188 18 DK BL 3517243C1


A PLUG - - - -

B A62-GC 18 WH 1661875C1 1661872C1

C A92VA 18 PK 1661875C1 1661872C1

D 128D 18 YL 1661875C1 1661872C1

E A123 18 PK 1661875C1 1661872C1

F A110 18 YL 1661875C1 1661872C1

G A92AF 18 TN 1661875C1 1661872C1

H A92AG 18 TN 1661875C1 1661872C1


A 58B 18 BN 1661261C1

B 58-GB 18 WH 1661261C1


A 58C 18 BN 1661261C1

B 58-GC 18 WH 1661261C1


A 58D 18 BN 1661261C1

B 58-GD 18 WH 1661261C1


A 58E 18 BN 1661261C1

B 58-GE 18 WH 1661261C1


A 58F 18 BN 1661261C1

B 58-GF 18 WH 1661261C1

Figure 144 Connector Composites (420F), (420M), (520), (521), (522), (523), (524)

144


13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3

DATE

DATE


NAME


RELEASE NO.

CHANGE




PART NO.

DRAWNCHK REV REFERENCE

SHEET

U00JXP9


21JUN00 03

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


F

K

C

B

G

D

J

A

E

H

F

K

C

B

G

D

J

A

E

H

PANEL LIGHT ADAPTER (1002)



NOTE:

A62L USED WITH WTEC TRANSMISSION

A62J USED WITH EATON AUTO SHIFT

F

K

C

B

G

D

J

A

E

H

F

K

C

B

G

D

J

A

E

H


GROUND ADAPTER (1003)


NOTE:

A62-GC USED WITH LCT TRANSMISSIONS

A62-GD USED WITH WTEC TRANSMISSIONS

ETHER START (1010)


2B

8

4

3

9

5B

1

6

7

10



A A62N 16 DK BL 1661209C1

B A62L 18 DK BL 1661208C1

B A62J 18 DK BL 1661208C1

C A62P 18 LT BL 1661208C1

D A62D 18 DK BL 1661208C1

E A62R 18 DK BL 1661208C1

F A21B 16 TN 1661209C1

G A62F 18 DK BL 1661208C1

H - - - -

J - - - -

K - - - -


A A11-GAL 12 WH 1661211C1

B A11-GBA 18 WH 1661208C1

C A62-GC 18 WH 1661208C1

C A62-GD 18 WH 1661208C1

D A23-GA 18 WH 1661208C1

E A11-GDY 12 WH 1661211C1

E A11-GDY 12 WH 1661211C1

F A62-GF 18 WH 1661208C1

G A21-G 16 WH 1661209C1

H A41-G 18 WH 1661208C1

J - - - -

K - - - -


1 - - - -

2B A21C 16 TN 1661226C1

3 A21E 16 TN 1661226C1

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A21B 16 TN 1661226C1

9 - - - -

10 A21-G 16 WH 1661226C1

Figure 145 Connector Composites (1002), (1003), (1010)

145


13.4. CONNECTOR COMPOSITE (1011), P. 4


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DAG9


31MAY00 04

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

RMVD & ADDED MULTIPLE B 56507K

CIR NUMBERS TO (1011).

FUSE BLOCK #1 (1011)

LOCATED IN INSTRUMENT PANEL


A

D

12

H

G

3

E

4

F

C

J

B

NOTE:

CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT

BUSS BARS



A1 A78P 16 LT GN 3573312C1

A2 A14AS 10 RD 3536303C1

A3 A14 10 RD 3536303C1

A4 A14AB 10 RD 3536303C1

B1 A78J 16 LT GN 3573312C1

B2 A86M 14 LT GN 3573312C1

B3 A81B 12 LT GN 3573311C1

B4 A81A 12 LT GN 3573311C1

C1 A62M 16 DK BL 3573312C1

C2 (A14AS) - - 3536303C1

C3 (A14) - - 3536303C1

C4 (A14AB) - - 3536303C1

D1 A62N 16 DK BL 3573312C1

D2 A73B 16 LT GN 3573312C1

D3 - - - -

D4 A63D 18 DK BL 3573312C1

D4 A86A 20 LT GN 3573312C1

E1 A12C 10 LT BL 3536298C1

E1 A12B 10 LT BL 3573311C1

E2 (A14AS) - - 3536303C1

E3 (A14) - - 3536303C1

E4 A14AB - - 3536303C1

F1 A12P 18 LT BL 3573312C1

F1 A12N 18 LT BL 3573312C1

F2 A15 18 RD 3573312C1

F2 A98 18 VT 3573312C1

F3 A84 14 LT GN 3573312C1

F4 - - - -

G1 (A12C) - - 3536298C1

G1 (A12B) - - 3536298C1

G2 (A14AS) - - 3536303C1

G3 (A14) - - 3536303C1

G4 (A14AB) - - 3536303C1

H1 A86F 18 LT GN 3573312C1

H1 A86 20 LT GN 3573312C1

H2 A28 16 TN 3573312C1

H3 A14G 16 RD 3573312C1

H4 A73C 12 LT GN 3573311C1

LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTION

FUSE BREAKER

F13 A1, B1 10 AMPS 3534209C1 3536178C1 RIGHT MIRROR HEAT

F9 C1, D1 5 AMPS 3534208C1 - OPTIONAL PANEL LIGHTS

F5 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTROLLER/6 SW PACK

F1 G1, H1 10 AMPS 3534209C1 3536178C1 CB/RADIO

F14 A2, B2 20 AMPS 353421C1 3536180C1 AUX POWER SOURCE

F10 C2, D2 5 AMPS 3534208C1 - HEATER-A/C CONTROL

F6 E2, F2 5 AMPS 3534208C1 - KEY SWITCH/DIAGNOSTIC CONN

F2 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTER

F15 A3, B3 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-DRIVERS DOOR

F11 C3, D3 N/A - - -

F7 E3, F3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTER

F3 G3, H3 15 AMPS 3534210C1 3536179C1 OWNER/OPERATOR

F16 A4, B4 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-PASS RT FRT DR

F12 C4, D4 10 AMPS 3534209C1 3536178C1 DOME LIGHTS/MAP LIGHTS/RADIO

F8 E4, F4 - - - NOT AVAILABLE

F4 G4, H4 30 AMPS 3534213C1 3536182C1 HEATER-A/C BLOWER

Figure 146 Connector Composite (1011)

146




147




148




149


13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8

Figure 150 Connector Composites (1018), (1019M), (1020M), (1021M), (1022M)

150


13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9

Figure 151 Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)

151


13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DAG9


21JUN00 10

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED CIRCUIT A75D. C 56507K

HVAC UNIT (1210)


A

A

11

B

C

CONNECTOR - 0872291R1

TERMINAL - 0879630R1

D


B

1

DIODE ASSY - 0467404C91

A

25

C

4


9

B

6

HVAC CONTROL (1200)


HYD BRAKE SWITCH (1104)


8

H

3


B

G


(LOCATED ABOVE ACCELERATOR PEDAL)

B

10


D

A


7

DIODE ASSEMBLY

(1106)

12

F

E


A

BASE HARNESS DIODE ASSY

CAV CIR GAUGE COLOR

A - - -

B A12 1031 LTBL

B A12AB 18 LTBL


A1 A75C 18 LT GN 3522073C1

A2 A73B 16 LT GN 3522073C1

A3 - - - -

A4 A77 20 LT GN 3534303C1

A5 - - - -

A6 - - - -

A7 - - - -

A8 - - - -

A9 A75A 20 LT GN 3534303C1

A10 - - - -

A11 A73D 16 LT GN 3522073C1

A12 A62A 18 DK BL 3522073C1

B1 A74 18 LT GN 3522073C1

B2 A74A 18 LT GN 3522073C1

B3 - - - -

B4 - - - -

B5 - - - -

B6 A74-G 18 WH 3522073C1

B7 - - - -

B8 - - - -

B9 A74B 18 LT GN 3522073C1

B10 A74C 18 LT GN 3522073C1

B11 A74D 18 LT GN 3522073C1

B12 A74E 18 LT GN 3522073C1


A A74B 18 LT GN 1661208C1

B A74C 18 LT GN 1661208C1

C A74D 18 LT GN 1661208C1

D A74E 18 LT GN 1661208C1

E A73C 12 LT GN 1661211C1

F A73D 16 LT GN 1661209C1

G A73-G 12 WH 1661211C1

H A75D 18 LT GN 1661208C1


A A44K 16 GY 1661261C1

B A44F 16 GY 1661261C1

C A44H 16 GY 1661261C1

D A44J 16 GY 1661261C1

Figure 152 Connector Composites (1104), (1106), (1200), (1210)

152


13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510),P. 11

Figure 153 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)

153


13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12

Figure 154 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)

154


13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13


NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DLCK


21JUN00 13

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED CIRS A17-GH & C 56507K

B17-GH TO (1800)

61

7

9 4

5

2

A

9

53

4

GAUGE HARNESS

CAB/DCM

(1800)

B

1

C

3

DCM HARNESS

A

43

SHIFTER HARNESS

1

10

A

7

CAB HARNESS

1

4

2

5

6

B

5

1

22

D

6

IP HARNESS

B

12

911

C

1

2 10

CONNECTOR: 1661259C1

BODY LOCK: 1661263C1

9

3

DRIVETRAIN J1939 EATON AUTOSHIFT

(1652)

4

A

DRIVETRAIN J1939 AUTO HVAC

(1658)

24

3



CONN CLIP: 3545905C1(1805A)

TERMINAL: 3544886C1

(18 AWG)

5

A

4

B

5

3

IP HARNESS

A

6

5

12

6

11 7 C



150 SERIES TERMINAL: 3544883C1 (20 AWG)

3544884C1 (18 AWG)

280 SERIES TERMINAL: 3544875C1 (20 AWG)

3544876C1 (18 AWG)

7

6

A

3



4

8

A

8

2

B



TERMINAL: 3534481C1

(20 AWG)

7

DRIVETRAIN J1939 TERM. RESISTOR

(1657M)

8

DRIVETRAIN J1939 OPT. GAUGES

(1659)

3

C

11C



TERMINAL: 3534481C1

(20 AWG)

2

8

5

D



6

8

16

7

7

A

7

B

12



DIODE ASSY: 0467404C1

11

B

10

D

108

12

8

B

B

8A

B 1

D


A A5BE(+) 20 YL 3544254C1

B A5BF(-) 20 GN 3544254C1


A A5BJ(+) 20 YL 3544254C1

B A5BK(-) 20 GN 3544254C1

CAV CIR GAUGE COLOR NOTES

A1 B56A 18 OR

A2 B57A 18 OR

A3 B11-GAA 18 WH

A4 B9V 18 GY

A5 B87A 18 GY

A7 B52A 18 YL

A8 B102A 18 YL

B1 B82B 18 GY

B10 B85B 18 GY

B11 B85C 18 GY

B12 B96 18 VT

B2 B40A 18 GY

B3 B6H 18 GY

B4 B97Y 18 VT

B5 B99U 18 VT

B6 B40G 18 GY DCM W/HYD BRAKES

B6 B40G 18 GY W/HYD BRAKES

B6 B99W 18 VT DCM W/AIR BRAKES

B7 B44BB 18 GY

B9 B70C 18 RD

C1 B82A 18 GY

C10 B97Q 18 VT

C11 B96A 18 VT

C12 B40 18 GY

C2 B40F 18 GY

C4 B99V 18 VT

C5 B97P 18 VT

C6 B99E 18 VT

C9 B82 18 GY

D7 B17J 18 PK

D8 B17H 18 PK

D8 B17-GH 18 WH

CAV CIR GAUGE COLOR

A A5AV(+) 20 YL

B A5AV(-) 20 GN


A A5AG(+) 20 YL 1661875C1 1661872C1

C A5AH(-) 20 GN 1661875C1 1661872C1


A A5C(+) 20 YL 3534481C1

B A5C(-) 20 GN 3534481C1


A1 A56A 20 OR

A2 A57A 20 OR

A3 A11-GAA 18 WH 280 SERIES TERTMINAL

A4 A9V 18 GY 280 SERIES TERMINAL

A5 A87C 20 GY 280 SERIES TERMINAL

A7 A52A 20 YL

A8 A102A 20 YL

B1 A82B 20 GY

B10 A85B 20 GY

B11 A85C 20 GY

B11 A85K 18 GY

B12 A96 20 VT

B2 A40A 20 GY

B3 A6H 20 GY

B4 A97Y 18 VT

B5 A99U 18 VT

B6 A99W 18 VT

B7 A44BB 20 GY

B9 A70C 20 RD

C1 A82A 20 GY

C10 A97Q 18 VT

C11 A96A 20 VT

C12 A40 20 GY

C2 A40F 18 GY

C4 A99V 18 VT

C5 A97P 18 VT

C6 A99E 18 VT

C9 A82 20 GY

D7 A17J 18 PK

D8 A17H 18 PK

D8 A17-GH 18 WH

CAV CIR GAUGE COLOR

A A5AV(+) 20 YL

B A5AV(-) 20 GN

Figure 155 Connector Composites (1652), (1657M), (1658), (1659), (1800)

155


13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),(1813), (1814), (1815), P. 14


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK


21JUN00 14

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


P54634FBADDED CONN 1804-1815.PEC 25JUN01


TERMINAL: 1651943C1(18 AWG)


TERMINAL: 3539213C1

(18 AWG)

D

A

SECONDARY AIR TRANSDUCER

(1812)

BAP SENSOR

(1808)

B

12

B

D

F

AB

A

B

CLOCKSPRING

(1809)

D


TERMINAL: 2036586C1

(18 AWG)


TERMINAL: 1651934C1

(18 AWG)

6 CC

1

C

A

TURN SIGNAL SWITCH

(1810)

E

PARK BRAKE

(1813)



SEAL: 1661872C1

TERMINAL: 1661875C1

(18 AWG)

STOP LIGHT

(1814)



SEAL: 1661872C1

TERMINAL: 1667742C1

(18 AWG)


TERMINAL: 1661261C1

(18 AWG)

B

PARK BRAKE

(1815)


TERMINAL: 1661261C1

(18 AWG)

CLUTCH SWITCH

(1807)

A

B

C

3

B

C

1



TERMINAL: 2003343C1

(18 AWG)

ACCELERATOR PEDAL

(1804)


TERMINAL: 1651934C1

(18 AWG)

PRIMARY AIR TRANSDUCER

(1811)

D

7

B

A

A

2

C

A

CAV CIR GAUGE COLOR

C B44BB 18 GY

D B9VD 18 GY

CAV CIR GAUGE COLOR

A B9VE 18 GY

B B6HA 18 GY

C B40A 18 GY

CAV CIR GAUGE COLOR

A B17J 18 PK

B B17H 18 PK

C B96A 18 VT

D B9VB 18 GY

CAV CIR GAUGE COLOR

A WHITE 18 WH

B BLACK 18 BK

CAV CIR GAUGE COLOR

A B99V 18 VT

B B97AD 18 VT

C B97AF 18 VT

D B99U 18 VT

E B99W 18 VT

F B99E 18 VT

CAV CIR GAUGE COLOR

1 B56A 18 OR

2 B57A 18 OR

3 B52A 18 YL

4 B102A 18 YL

5 B82B 18 GY

6 B11-GAA 18 WH

7 B9S 18 GY

8 B82 18 GY

11 B82A 18 GY

12 B87A 18 GY

CAV CIR GAUGE COLOR

1 B97AE 18 VT

2 B97AH 18 VT

3 B97Q 18 VT

CAV CIR GAUGE COLOR

A B9R 18 GY

B B96 18 VT

C B85C 18 GY

D B85B 18 GY

CAV CIR GAUGE COLOR

A B70C 18 RD

B B9VF 18 GY

CAV CIR GAUGE COLOR

A B9VC 18 GY

B B6HB 18 GY

C B40 18 GY

Figure 156 Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),(1815)

156


13.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),(1901M), (1915), P. 15


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK


25AUG00 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


P54634FBADDED CONN 1820-1915.PEC 25JUN01

3

7

SHIFTER (1828)


A

B

PTC BODY BUILDER DCM BATT FEED

(1820)

STOP LIGHT #2

(1824)

G

H

8

C

4


TERMINAL: 3517439C1

(8 AWG)

5B

CIGAR LIGHTER PWR SOURCE

(1860)

AIR APPLICATION

TRANSDUCER

(1822)

1


A


TERMINAL: 3517818C1

(8 AWG)

CONNECTOR: 0872291R1

TERMINAL: (W/2 POST PWR): 0879633R1

TERMINAL: (W/LTR PWR): 0188396R1

10

D

B


TERMINAL: 1651943C1

(18 AWG)

E

F

AUX ROOF LOAD SWITCH CONN

(1915)

7

8

A

2B

B

TWO POST POWER SOURCE

(1861)

5B

STOP LIGHT #1

(1823)


SEAL: 1661872C1

TERMINAL: 1661875C1

(18 AWG)

A

6

10


SEAL: 1661872C1

TERMINAL: 1661875C1

(18 AWG)

IP HARNESS

1

SNOW VALVE SWITCH CONN

(1901M)

D

2B4

9

C

B

C

9

A

BDASH HARNESS

B


TERMINAL: 1661224C1

(18 AWG)

6

C



PLUG: 2025431C1

A

3

D


TERMINAL: 3517476C1

(14 AWG)

CAV CIR GAUGE COLOR

A A86-GA 14 WH

B A86M 14 LT GN

CAV CIR GAUGE COLOR

A P14 8 RD


2B A12X 14 LT BL 1661227C1

3 A12Y 14 LT BL 1661227C1

3 A12V 14 LT BL 1661227C1

7 A12V 14 LT BL 1661227C1

8 A62U 18 DK BL 1661224C1

9 A12-GA 18 WH 1661224C1

CAV CIR GAUGE COLOR

A J14MM 8 RD

CAV CIR GAUGE COLOR

A A86N 14 LT GN

B A86-GB 14 WH

CAV CIR GAUGE COLOR

C B70CB 18 OR

D B9VH 18 GY


A PLUG - - - -

B A62-GC 18 WH 1661875C1 1661872C1

C A92VA 18 PK 1661875C1 1661872C1

D 128D 18 YL 1661875C1 1661872C1

E A123 18 PK 1661875C1 1661872C1

F A110 18 YL 1661875C1 1661872C1

G A92AF 18 TN 1661875C1 1661872C1

H A92AG 18 TN 1661875C1 1661872C1

CAV CIR GAUGE COLOR

C B70CA 18 OR

D B9VG 18 GY

CAV CIR GAUGE COLOR

1 A23M 18 TN

3 A23J 18 TN

4 A23L 18 TN

6 A23K 18 TN

7 A23H 18 TN

8 A62P 18 LT BL

2B A13DA 18 PK

5B A23-GA 18 WH

CAV CIR GAUGE COLOR

A B9VF 18 GY

B B6HC 18 GY

C B40F 18 GY

Figure 157 Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)

157


13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),(2004M), (2005M), P. 16

Figure 158 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)

158


13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F),(2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M),(2302M), (2303M), P. 17


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK


25AUG00 17

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


P54634FBADDED 2006M-2303M.PEC 25JUN01

RIGHT

CLEARANCE

(2006M)

A



TERMINAL : 3534167C1

(14 AWG)

A

B



TERMINAL: 1661261C1

(18 AWG)

A

A

IP/AUX ROOF

CONNECTION

(2021M)



TERMINAL: 1661262C1

(18 AWG)

AUX ROOF/IP

CONNECTION

(2021F)

B

B




(14 AWG)

SUNSHADE

(2007F)

B

B

A

REAR DOME

LIGHT

(2115M)




(18 AWG)


TERMINAL: 2036586C1

(18 AWG)




(18 AWG)

B A

A

A


TERMINAL: 2036586C1

(18 AWG)

H

BA

C

B

C

A



TERMINAL: 1661261C1

(18 AWG)

A


TERMINAL: 2036586C1

(18 AWG)

CB RADIO

POWER

(2303M)


BODY LOCK: 3515764C1-2

TERMINAL: 1661261C1(18 AWG)CONNECTOR: 1661197C1

TERMINAL: 1661212C1

(16 AWG)

B

B


BODY LOCK; 3535770C1

RIGHT CREW DOOR

DOME SWITCH

(2113M)

RIGHT DOOR

DOME SWITCH

(2111M)

LEFT CREW DOOR

DOME SWITCH

(2114M)

DOME LAMP

(2116M)

A

B

RIGHT REAR

SPEAKER

(2301M)

A

B

AUX ROOF/IP

CONNECTION

(2022F)

G

E

B



TERMINAL: 1661261C1

(18 AWG)

C

DOME/READING LIGHT

COMPASS/TEMP UNIT

(2117M)

LEFT DOOR

DOME SWITCH

(2112M)



TERMINAL: 1661261C1

(18 AWG)

B

B


TERMINAL: 2036586C1

(18 AWG)

IP/AUX ROOF

CONNECTION

(2022M)

A

B A

D

F

A

LEFT REAR

SPEAKER

(2302M)

CAV CIR GAUGE COLOR

A D58T 18 BN

B D58-GL 18 WH

CAV CIR GAUGE COLOR

A A12U 14 LT BL

B A12-GB 14 WH

CAV CIR GAUGE COLOR

A D58R 18 BN

B D58-GJ 18 WH

CAV CIR GAUGE COLOR

A D58W 14 BN

B D58-GW 14 WH


A D63H 18 DK BL

A D63A 18 DK BL PTC

B D9D 18 GY

B D9L 18 GY PTC

CAV CIR GAUGE COLOR

A D63B 18 DK BL

B D9N 18 GY

CAV CIR GAUGE COLOR

A D63K 18 DK BL

B D9Y 18 GY

CAV CIR GAUGE COLOR

A C41-G 18 WH

B C63-GE 18 WH

C C63D 18 DK BL

D C41B 18 GY

E C62F 18 DK BL

F C63E 18 DK BL

G C41 18 GY

H C41A 18 GY

CAV CIR GAUGE COLOR

A BK 18 BK

B WH 18 WH

CAV CIR GAUGE COLOR

A A58AD 18 BN

B A11-GHF 18 WH


A C63D 18 DK BL

B C63-GE 18 WH W/DUAL CB

B C11-GF 16 WH W/O CB

C C63E 18 DK BL


A D86D 18 LT GN 1661261C1

B D86E 18 LT GN 1661261C1

CAV CIR GAUGE COLOR

A D86B 18 LT GN

B D86C 18 LT GN

CAV CIR GAUGE COLOR

A D63J 18 DK BL

B D9W 18 GY

CAV CIR GAUGE COLOR

A D63L 18 DK BL

B D63-GH 18 WH

C D63K 18 DK BL

CAV CIR GAUGE COLOR

A C86F 16 LT GN

B C86-GF 16 WH

Figure 159 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)

159


13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),(2502F), (2502M), (2503F, M), (2600F, M), P. 18


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9


25AUG00 18

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


P54634FBADDED 2304M-2600M.PEC 25JUN01

RIGHT CONSOLE

SPEAKER

(2304M)

AA

CB RADIO/CONSOLE

CB ANTENNA

(2306M)

B

LEFT CONSOLE

SPEAKER

(2305M)

B



TERMINAL: 1661261C1

(18 AWG)



TERMINAL: 1661261C1

(18 AWG)


TERMINAL: ASSEMBLY

4

8

CONSOLE/ROOF STANDARD

(2502M)

A

CONSOLE/MIRROR

CB ANTENNA

(2308F)

9

CONNECTOR: 3550638C1C1



C

(2503F)

1 4

5

C

7

CONSOLE/IP

PREMIUM

9

B

D

(2600M)

510

C

CONNECTOR: 3554596C9X

TERMINAL: ASSEMBLY

D

2

(2600F)

F B

10

2

68

A

A

3



1

(2503M)

B

C

DA E

CONSOLE/ROOF STANDARD

(2502F)


TERMINAL: 3544692C1

(18 AWG)

6

ROOF/IP

CREW DOOR

B

CONSOLE/MIRROR

CB ANTENNA

(2307F)

3

CONNECTOR: 3554596C9Y

TERMINAL: ASSEMBLY

F

D

CONNECTOR: 3550639C1C1



E

7


BODY LOCKS: 1661263C1(2 REQD)

TERMINAL: 1661261C1(16,18 AWG)


TERMINAL: 3544691C1

(18 AWG)

CAV CIR GAUGE COLOR

1 [L-CB] 4 BK

1 [R-CB] 4 BK

CAV CIR GAUGE COLOR

A C86K 18 LT GN

B C86L 18 LT GN

CAV CIR GAUGE COLOR

A C86H 18 LT GN

B C86J 18 LT GN


A C86F 16 LT GN 1661262C1

B C11-GF 16 WH 1661262C1

C C63D 18 DK BL 1661262C1

D C63E 18 DK BL 1661262C1


A D86F 18 LT GN

B D11-GF 16 WH

C D63D 18 DK BL STANDARD CAB

C D63J 18 DK BL EXTENDED CAB

C D63N 18 DK BL TRAVEL CREW CAB

D D63E 18 DK BL STANDARD CAB

D D63C 18 DK BL EXT & TRAVEL CREW CAB

CAV CIR GAUGE COLOR

A A81C 12 LT GN

B A3Y(+) 18 DK BL

C A81D 12 LT GN

D A81-GB 12 WH

E A3Z(-) 18 GY

F A81-GC 12 WH

CAV CIR GAUGE COLOR

1 [R-CB] 4 BK

CAV CIR GAUGE COLOR

1 [L-CB] 4 BK

CAV CIR GAUGE COLOR

A D14B 12 RD

B D3A(+) 18 BK

C D14A 12 RD

D D11-GA 12 WH

E D3A(-) 18 BK

F D11-GB 12 WH

CAV CIR GAUGE COLOR

1 C41-G 18 WH

2 C41B 18 GY

3 C62F 18 DK BL

4 C41 18 GY

6 C86L 18 LT GN

7 C86J 18 LT GN

8 C86H 18 LT GN

9 C86K 18 LT GN

10 C41A 18 GY

CAV CIR GAUGE COLOR

1 A41-G 18 WH

2 A41B 18 GY

3 A62F 18 DK BL

4 A41 18 GY

6 A86L 18 LT GN

7 A86J 18 LT GN

8 A86H 18 LT GN

9 A86K 18 LT GN

10 A41A 18 GY

Figure 160 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),(2503F, M), (2600F, M)

160


13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9


28JUN00 19

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED 2601M-3203M. B P54634F25JUN01PEC

55043ZCREV 3000M & 3003.PEC 15JAN02

B B

D

E

LEFT CREW

DOOR POD

(2601F)


TERMINAL: 3534167C1

(12 AWG)

TERMINAL: 1661212C1

(18 AWG)

F

C

A

A

C


TERMINAL: 1661211C1

(12 AWG)

TERMINAL: 1661208C1

(18 AWG)

F

(2601M)

D

E

D


TERMINAL: 1661261C1

(16,18 AWG)

B

C



SEAL: 0589391C1

TERMINAL: 2033816C1

(14 AWG)

CREW W/POD

WINDOW MOTOR

(3002M)



SEAL: 0589390C1

TERMINAL: 2039344C1

(12 AWG)

D

B

DOOR I/P MIRROR

(3000F)

B

(2602F)

FRONT DOOR

WINDOW MOTOR

(3100M)

E

DOOR/IP

DOOR POD

A

J

DOOR POD

LOAD

(3201M)

E

B

D C

A

F

D

C

DOOR LOCK

(3203M)

(2602M)

B

C

B

A

A

C

RIGHT CREW

DOOR POD

F

C

D

B


TERMINAL: 1661261C1

(16,18 AWG)

B


TERMINAL: 3534167C1

(12 AWG)

TERMINAL: 1661212C1

(18 AWG)

(3200M)

G


TERMINAL: 1661211C1

(12 AWG)

TERMINAL: 1661208C1

(18 AWG)

E

D

D

C

(3200F)

A

H


TERMINAL: 1661212C1

(18 AWG)

TERMINAL: 3534167C1

(12 AWG)

E

DOOR POD SIGNAL

(3202)

G

K

F

F

A



SEAL: 0589391C1

TERMINAL: 2033816C1

(14 AWG)

PASSENGER DOOR

MIRROR CONN

(3003)



SEAL: 0589391C1

TERMINAL: 3535486C1

(14 AWG)

B



TERMINAL: 3534481C1

(20 AWG)

TERMINAL: 1661262C1

(16 AWG)

F

A

A

A

BA



SEAL(18 AWG):1661872C1

SEAL(12 AWG):2025427C1

TERMINAL: 1661875C1

(18 AWG)

TERMINAL: 2031531C1

(12 AWG)

F


TERMINAL: 1661208C1

(18 AWG)

TERMINAL: 1661211C1

(12 AWG)

E

DRIVER DOOR

MIRROR CONN

(3000M)

E

K

J

H

GD

C

B

A

E F

D

K

J

H

G

C

B

A

E F

CAV CIR GAUGE COLOR

A T3BB(+) 18 DK BL

B T3AA(-) 18 GY

C T81E 12 LT GN

D T81-GD 12 WH

E T8A 18 WH

F T8B 18 WH

CAV CIR GAUGE COLOR

A D3B(+) 18 BK

B D3B(-) 18 BK

C D14B 12 RD

D D11-GBB 12 WH

F D8B 18 WH

CAV CIR GAUGE COLOR

A E3W(+) 18 DKBL

B E3X(-) 18 GY

C E81B 12 LTGN

D E81-GA 12 WH

CAV CIR GAUGE COLOR

A A78D 18 LTGN

B A78E 18 LTGN

C A78F 18 LTGN

D A78H 16 LTGN

E A62D 18 DKBL

F A58U 18 BN

G A78L 18 LTGN

H A78-GD 16 WH

J A78-GE 16 WH

CAV CIR GAUGE COLOR

A T83C 12 LTGN

B T83F 12 LTGN

CAV CIR GAUGE COLOR

A A78D 18 LTGN

B A78E 18 LTGN

C A78F 18 LTGN

D A78J 16 LTGN

E A58T 18 BN

H A78-GB 16 WH

J A78-GC 16 WH

CAV CIR GAUGE COLOR

A D3C(+) 18 BK

B D3C(-) 18 BK

C D14A 12 RD

D D11-GAA 12 WH

E D8A 18 WH

CAV CIR GAUGE COLOR

A E81A 14 LTGN

B E81E 14 LTGN

CAV CIR GAUGE COLOR

A E78D 20 LTGN

B E78E 20 LTGN

C E78F 20 LTGN

D E78H 16 LTGN

E E62A 20 LTBL

F E58A 16 BN

G E14DLB 20 RD

H E11-GDK 16 WH

J E11-GDU 16 WH

CAV CIR GAUGE COLOR

C E3X(-) 18 GY

D E3W(+) 18 DKBL

E E81-GA 12 WH

G E81B 12 LTGN

CAV CIR GAUGE COLOR

A E83E 14 LTGN

B E83A 14 LTGN

C E81A 14 LTGN

D E81E 14 LTGN

CAV CIR GAUGE COLOR

A E83A 14 LTGN

B E83E 14 LTGN

CAV CIR GAUGE COLOR

A A3W(+) 18 DKBL

B A3X(-) 18 GY

C A81B 12 LTGN

D A81-GA 12 WH

CAV CIR GAUGE COLOR

A T3BB(+) 18 DK BL

B T3AA(-) 18 GY

C T81E 12 LT GN

D T81-GD 12 WH

E T8A 18 WH

F T8B 18 WH

Figure 161 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),(3200F, M), (3201M), (3202), (3203M)

161


13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20

Figure 162 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)

162




163




164




165




166




167


13.26. CONNECTOR COMPOSITE (4014/1700), P. 26

Figure 168 Connector Composite (4014/1700)

168


13.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),(4023), P. 27

Figure 169 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)

169




170


13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29

Figure 171 Connector Composites (4070), (4071), (4087), (4098), (4101)

171




172




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DAG9


21JUN00 31

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED CAV 14 TO 4301 D 56507K

SWITCHED NOTES CAV 5.

DASH HARNESS

FORWARD CHASSIS HARNESS

FORWARD CHASSIS/DASH (4301)


LOCK - 1667734C1

E

AC

A

A

B

ENGINE HARNESS


LOCK - 3558056C1

PLUG - 3532129C1

13

24


LOCK - 3522253C1C1

ECM POWER/STARTER (4105)

(LOCATED ON AIR INTAKE FILTER)

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

DASH HARNESS

(LOCATED NEAR WIPER MOTOR BRACKET)


SEAL - 3559047C1

LOCK - 3558056C1

PLUG - 3532129C1

SNOW VALVE (4120)

A

FORWARD CHASSIS HARNESS

FAN AIR SOLENOID (4111)

C

D

B


LOCK - 1667734C1

FORWARD CHASSIS/DASH (4301)

(LOCATED NEAR WIPER MOTOR BRACKET)

1

12

B

C

B

1

12


LOCK - 1671608C1

13

24

DASH HARNESS

CAV CIR GAUGE COLOR TERM SEAL NOTES

1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR

1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS

1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR

2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS

2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR

2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR

3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR

3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS

3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR

4 M52B 14 YL 3559037C1 3509903C1

5 M53 14 YL 3559037C1 3509903C1

6 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS

6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS

6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR

7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS

7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS

7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR

8 M9 20 GY 3559036C1 3532128C1

9 M56B 16 OR 3559037C1 3509903C1

10 M85E 16 GY 3559037C1 3509903C1

11 M57B 16 OR 3559037C1 3509903C1

12 M58B 14 BN 3559037C1 3509903C1

13 M11-G 12 WH 3559037C1 3509903C1

14 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS

14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS

14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR

15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS

15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS

15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR

16 M94H 18 GY 3559036C1 3509903C1

16 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR

17 M94J 18 GY 3559036C1 3509903C1

17 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR

18 M94K 18 GY 3559036C1 3509903C1

18 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR

19 M21C 18 TN 3559036C1 3509903C1

20 M64LO 14 YL 3559037C1 3509903C1 W/AUX LIGHTS

20 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS

21 M78H 16 LT GN 3559037C1 3509903C1

22 M21D 18 TN 3559036C1 3509903C1

23 M77 20 LT GN 3559036C1 3532128C1

24 M6 20 GY 3559036C1 3532128C1


1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS

1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR

2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS

2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR

3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR

3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS

4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS

4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS

5 J53A 14 YL 3559035C1 3509903C1 W/STD LIGHTS

5 J53B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS

6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS

6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS

7 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS

7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS

8 J9Y 20 GY 3509874C1 3532128C1

9 J56A 16 OR 3559035C1 3509903C1

10 J85AA 16 GY 3559035C1 3509903C1

11 J57A 16 OR 3559035C1 3509903C1

12 J58AA 14 BN 3559035C1 3509903C1

13 J11-G 12 WH 3559035C1 3509903C1

14 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS

14 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS

15 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS

15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS

16 J94AV 18 GY 3509874C1 3509903C1

17 J94AW 18 GY 3509874C1 3509903C1

18 J94AX 18 GY 3509874C1 3509903C1

19 J21E 18 TN 3509874C1 3509903C1

20 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS

20 J64LO 14 YL 3559035C1 3509903C1 W/AUX LIGHTS

21 J78K 16 LT GN 3559035C1 3509903C1

22 J21F 18 TN 3509874C1 3509903C1

23 J77C 20 LT GN 3509874C1 3532128C1

24 J6E 18 LT GN 3509874C1 3509903C1


A J97W 10 VT 2025425C1 1667735C1 W/I6

A J97TA 10 VT 2025425C1 1667735C1 W/V8

B J97AA 12 VT 2025424C1 1671603C1 W/I6

B J97XA 10 VT 2025425C1 1667735C1 W/V8

C J17E 10 PK 2025425C1 1667735C1


A K97W 10 VT 1667737C1 1667735C1 W/I6

A K97T 10 VT 1667737C1 1667735C1 W/V8

B K97AA 10 VT 1667737C1 1667735C1 W/I6

B K97X 10 VT 1667737C1 1667735C1 W/V8

C K17C 10 PK 1667737C1 1667735C1


A J23F 18 TN 1661875C1 1661872C1

B J23H 18 TN 1661875C1 1661872C1

C J23J 18 TN 1661875C1 1661872C1

D J23K 18 TN 1661875C1 1661872C1

E J23L 18 TN 1661875C1 1661872C1


A K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDER

A K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDER

B K97B 18 VT 2033819C1 1652325C1


173


13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),(4410H), (4410M), (4411), P. 32

Figure 174 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),(4410M), (4411)

174


13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),(4460A), (4460), P. 33


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9


31MAY00 33

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

C 55043ZADDED 4411A-4415PEC 15JAN02

E

D

CENTER

CHASSIS

HARNESS

F

DASH

HARNESS

G

D

AB

G

C


LOCK - 2039342C1

PLUG - 587579C1

A

FE

B

BODY BUILDER LIGHTING (4450)

C



LOCK - 2039342C1

PLUG - 587579C1

A

A

BODY BUILDER TURN/STOP (4460)

C


LOCK - 1664408C1

PLUG - 0587579C1

D


C

B

CENTER

CHASSIS

HARNESS

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)

E

CENTER

CHASSIS

HARNESS

F

A

B


LOCK - 3554019C1

PLUG - 587579C1

CENTER

CHASSIS

HARNESS

C

C

B

BODY BUILDER LIGHTING (4450A)

G

B

A

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)


LOCK - 1664408C1

PLUG - 0587579C1

DASH

HARNESS


LOCK - 2039342C1

PLUG - 587579C1

BODY BUILDER TURN/STOP (4460A)

2

2


6



3

(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES)

5


LOCK - 2005243C1

PLUG - 453133C1

3

REAR

CHASSIS

HARNESS

REMOTE POWER MODULE POWER (4412)

1

4


4

POWER MODULE FEED CENTER/REAR (4411A)(LOCATED NEAR END OF FRAME)


LOCK - 2005242C1

PLUG - 453133C1

REAR

CHASSIS

HARNESS

5

1


DASH

HARNESS

REMOTE POWER MODULE POWER (4411B)

CENTER

CHASSIS

HARNESS

FORWARD

CHASSIS

HARNESS

6

FORWARD REMOTE POWER MODULE (4415)

CENTER

CHASSIS

HARNESS

(LOCATED BACK OF CAB)


A J68BB 14 BN 3535486C1 0589391C1

B J56BB 16 OR 2039343C1 1652325C1

C J57BB 16 OR 2039343C1 1652325C1

D J58BB 14 BN 3535486C1 0589391C1

E J71BB 16 OR 2039343C1 1652325C1

F J12BB 14 LT BL 3535486C1 0589391C1

G J11-GBB 12 WH 2039344C1 0589390C1


A N68BB 14 BN 2033912C1 0589391C1

B N56BB 16 OR 2033911C1 1652325C1

C N57BB 16 OR 2033911C1 1652325C1

D N58BB 14 BN 2033912C1 0589391C1

E N71BB 16 OR 2033911C1 1652325C1

F N12BB 14 LT BL 2033912C1 0589391C1

G N11-GBB 12 WH 1687848C1 0589390C1


A N56BC 16 OR 2033819C1 1652325C1

B N57BC 16 OR 2033819C1 1652325C1

C N70BB 14 OR 2033816C1 0589391C1


A N68BB 14 BN 3535486C1 0589391C1

B N56BB 16 OR 2039343C1 1652325C1

C N57BB 16 OR 2039343C1 1652325C1

D N58BB 14 BN 3535486C1 0589391C1

E N71BB 16 OR 2039343C1 1652325C1

F N12BB 14 LT BL 3535486C1 0589391C1

G N11-GBB 12 WH 2039344C1 0589390C1


A N56BC 16 OR 2033911C1 1652325C1

B N57BC 16 OR 2033911C1 1652325C1

C N70BB 14 OR 2033912C1 0589391C1


A J56BC 16 OR 2033819C1 1652325C1

B J57BC 16 OR 2033819C1 1652325C1

C J70BB 14 OR 2033816C1 0589391C1


1 PLUG - - -

2 J11-GPN 16 WH 1680206C1

3 J5P(+) 20 YL 1651968C1

4 J5P(-) 20 GN 1651968C1

5 J5P(S) 20 NONE 1651968C1

6 J14X 16 RD 1680206C1


A R14 4 RD 3517758C1


A N14A 4 RD 3517757C1


A R14 4 RD 3517757C1


1 PLUG - - -

2 M11-GPN 16 WH 1680205C1

3 M5P(+) 20 YL 1651969C1

4 M5P(-) 20 GN 1651969C1

5 M5P(S) 20 NONE 1651969C1

6 M14X 16 RD 1680205C1


A N14C 4 RD 3517757C1

Figure 175 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)

175




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DAG9


31MAY00 34

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED 4705. B P54634F25JUN01PEC

56507KCADDED MISC. CIRC.

13

24

13

24

1

12

W/ALLISON LCT XMSN

E

F

C

DASH

HARNESS

1

12

B

H

G

A

TRANSMISSION/DASH (4705)

XMSN

HARNESS

F

E

W/MANUAL XMSN

W/EATON AUTOSHIFT XMSN

(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)

DA

G

H

CONNECTOR -

3558022C1

SEAL -

3559074C1

LOCK -

3558056C1

PLUG -

3532129C1

CONNECTOR -

3525872C1

LOCK -

3525873C1

PLUG -

2025431C1

C

CONNECTOR -

3558026C1

LOCK -

3558022C1

PLUG -

3532129C1

W/EATON AUTOSHIFT XMSN

W/MANUAL XMSN

B

D

W/ALLISON LCT XMSN

CONNECTOR -

3525874C1

LOCK -

3525875C1

PLUG -

2025431C1

W/ALLISON WTEC XMSN XMSN HARNESSDASH HARNESS W/ALLISON WTEC XMSN


A L71C 16 OR 1667742C1 1661872C1

B L71B 16 OR 1667742C1 1661872C1

C L93 18 TN 1667742C1 1661872C1

D PLUG - - - -

E L31B 18 TN 1667742C1 1661872C1

F L17D 18 PK 1667742C1 1661872C1

G L31GC 18 WH 1667742C1 1661872C1

H PLUG - - - -


A J71AA 18 OR 1661875C1 1661872C1

B J71 18 OR 1661875C1 1661872C1

C J93 18 TN 1661875C1 1661872C1

D PLUG - - - -

E J31 18 TN 1661875C1 1661872C1

F J17J 18 PK 1661875C1 1661872C1

G J9X 18 GY 1661875C1 1661872C1

H PLUG - - - -


1 PLUG - - - -

2 PLUG - - - -

3 J92Z 16 TN 3559037C1 3509903C1

4 J92AE 16 TN 3559037C1 3509903C1

5 J92AD 16 TN 3559037C1 3509903C1

6 J92AC 16 TN 3559037C1 3509903C1

7 J31F 18 TN 3559036C1 3532128C1

8 J31GF 18 TN 3559036C2 3509903C1

9 - - - - -

10 - - - - -

11 - - - - -

12 J11-GAM 12 WH 3559037C1 3509903C1

13 J14AW 12 RD 3559037C1 3509903C1

14 PLUG - - - -

15 PLUG - - - -

16 PLUG - - - -

17 J71 18 LT BL 3559036C1 3532128C1

18 J71A 18 PK 3559036C1 3532128C1

19 J17C 18 PK 3559036C1 3532128C1

20 J92AB 16 TN 3559037C1 3509903C1

21 J92AA 16 TN 3559037C1 3509903C1

22 PLUG - - - -

23 PLUG - - - -

24 PLUG - - - -


A PLUG - - - -

B L92B128 18 TN 1667742C1 1661872C1

C L92#110 18 TN 1667742C1 1661872C1

D L71 16 OR 1667742C1 1661872C1

E PLUG - - - -

F PLUG - - - -

G L13M4 18 PK 1667742C1 1661872C1

H L71A 16 OR 1667742C1 1661872C1


A PLUG - - - -

B J92#128 18 TN 1661875C1 1661872C1

C J92#110 18 TN 1661875C1 1661872C1

D J71 18 OR 1661875C1 1661872C1

E PLUG - - - -

F PLUG - - - -

G J13M 18 PK 1661875C1 1661872C1

H J71AA 18 OR 1661875C1 1661872C1


1 PLUG - - - -

2 PLUG - - - -

3 L92Z 16 TN 3559035C1 3509903C1

4 L92AE 16 TN 3559035C1 3509903C1

5 L92AD 16 TN 3559035C1 3509903C1

6 L92AC 16 TN 3559035C1 3509903C1

7 L31F 18 TN 3509874C1 3509903C1

8 L31GF 18 TN 3509874C1 3509903C1

9 - - - - -

10 - - - - -

11 - - - - -

12 L11-GAM 12 WH 3559035C1 3509903C1

13 L14AW 12 RD 3559035C1 3509903C1

14 PLUG - - - -

15 PLUG - - - -

16 PLUG - - - -

17 L71 18 OR 3559035C1 3509903C1

18 L71A 18 OR 3559035C1 3509903C1

19 L17C 18 PK 3509874C1 3509903C1

20 L92AB 16 TN 3559035C1 3509903C1

21 L92AA 16 TN 3559035C1 3509903C1

22 PLUG - - - -

23 PLUG - - - -

24 PLUG - - - -


1 J92#170 18 TN 3559036C1 3509903C1

2 J92#171 18 TN 3559036C1 3509903C1

3 J92#172 18 TN 3559036C1 3509903C1

4 J92#173 18 TN 3559036C1 3509903C1

5 J92#174 18 TN 3559036C1 3509903C1

6 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL

7 J92#175 18 TN 3559036C1 3509903C1

8 J92#124 18 TN 3559036C1 3509903C1

9 J92#180 18 TN 3559036C1 3509903C1

10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL

11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL

12 J92#146 18 TN 3559036C1 3509903C1

13 J71#113 18 OR 3559036C1 3509903C1

14 J92C123 18 TN 3559036C1 3509903C1

15 J3+142 18 DK BL 3559036C1 3509903C1

16 J3-151 18 GY 3559036C1 3509903C1

17 J92#125 18 TN 3559036C1 3509903C2

18 J92D136 18 TN 3559036C1 3509903C1

19 J92D143 18 TN 3559036C1 3509903C1

20 J92#163 16 TN 3559037C1 3509903C1

21 J92D161 16 TN 3559037C1 3509903C1

22 J92C124 18 TN 3559036C1 3509903C2

23 J92#135 18 TN 3559036C1 3509903C2

24 J92#164 18 TN 3559036C1 3509903C2


1 L92#170 18 TN 3509874C1 3532128C1

2 L92#171 18 TN 3509874C1 3532128C1

3 L92#172 18 TN 3509874C1 3532128C1

4 L92#173 18 TN 3509874C1 3532128C1

5 L92#174 18 TN 3509874C1 3532128C1

6 L92A114 18 TN 3509874C1 3532128C1

7 L92#175 18 TN 3509874C1 3532128C1

8 L92#124 18 TN 3509874C1 3532128C1

9 L92#180 18 TN 3509874C1 3532128C1

10 L17B 18 PK 3509874C1 3532128C1

11 L92DL 18 TN 3509874C1 3532128C1

12 L92#146 18 TN 3509874C1 3532128C1

13 L71#113 18 OR 3509874C1 3532128C1

14 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL

14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL

15 L3+142 18 WH 3509874C1 3532128C1

16 L3-151 18 DK BL 3509874C1 3532128C1

17 L92#125 18 TN 3509874C1 3532128C1

18 L92D136 18 TN 3509874C1 3532128C1

19 L92D143 18 TN 3509874C1 3532128C1

20 L92#163 16 TN 3509874C1 3532128C1

21 L92D161 16 TN 3509874C1 3532128C1

22 L92C124 18 TN 3509874C1 3532128C1

23 L92#135 18 TN 3509874C1 3532128C1

24 L92#164 18 TN 3509874C1 3532128C1


176


13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840),(4850), P. 35

Figure 177 Connector Composites (4810), (4712F), (4820), (4713F), (4830), (4840), (4850)

177




178


13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37

Figure 179 Connector Composites (6007), (6011)

179


13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38

Figure 180 Connector Composites (6013M), (6014)

180




181


13.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40

Figure 182 Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401),(6406), (6407), (6407D), (6409), (6500)

182


13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104),(7104A), (7105), (7106), (7111), P. 41

Figure 183 Connector Composites (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106),(7111)

183




NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00EDL2


31MAY00 42

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED 7207-7300. B P54634F25JUN01PEC

55043ZCADDED 7200-7203.PEC 15JAN02

32

1

16

ECU "V"

CONN GRAY

(ALLISON WTEC)

(7202)

17

16

32

1

ECU "T"

CONN BLUE

(ALLISON WTEC)

(7203)


PLUG - 3518314C1

17


PLUG - 3508928C1

W/ & NOT W/RETARDER

* - W/RETARDER ONLY

TRANSMISSION BULKHEAD

CONNECTION (WTEC)

(7200)

W/AUTO NEUTRAL


PLUG - 3518314C1


1 L92B136 18 TN 3517243C1

2 L92A114 18 TN 3517243C1

3 PLUG -

4 L71#113 18 OR 3517243C1

5 L92#167 18 TN 3517243C1

6 L92A123 18 TN 3517243C1

7 PLUG -

8 PLUG -

9 PLUG -

10 PLUG -

11 L92#155 18 TN 3517243C1

12 L92A153 18 TN 3517243C1

13 L92#118 18 TN 3517243C1

14 PLUG -

15 PLUG -

16 L92C136 18 TN 3517243C1

17 L92B143 18 TN 3517243C1

18 L92#125 18 TN 3517243C1

19 L92#105 18 TN 3517243C1

20 PLUG -

21 PLUG -

22 L92#112 18 TN 3517243C1

23 PLUG -

24 PLUG -

25 PLUG -

26 PLUG -

27 PLUG -

28 PLUG -

29 L92#137 18 TN 3517243C1

30 L92A117 18 TN 3517243C1

31 L92#161 18 TN 3517243C1

32 L92C143 18 TN 3517243C1


A L92#102 18 TN 3508927C1 N/A

B L92#103 18 TN 3508927C1 N/A

C L92#104 18 TN 3508927C1 N/A

D L92A124 18 TN 3508927C1 N/A

E L92#107 18 TN 3508927C1 N/A

F L92#110 18 TN 3508927C1 N/A

G L92#120 18 TN 3508927C1 N/A

H L92#121 18 TN 3508927C1 N/A

J L92#128 18 TN 3508927C1 N/A

K L92#129 18 TN 3508927C1 N/A

L L92#130 18 TN 3508927C1 N/A

M L92#131 18 TN 3508927C1 N/A

N L92B135 18 TN 3508927C1 N/A


P L31#147 18 TN 3508927C1 N/A

U L92A140 18 TN 3508927C1 N/A

V L92A149 18 TN 3508927C1 N/A

W L92#195 18 TN 3508927C1 N/A

X L92#162 18 TN 3508927C1 N/A

Y L92#165 18 TN 3508927C1 N/A

a PLUG

b PLUG

c PLUG

d PLUG

e PLUG

f PLUG

g PLUG


1 L92B136 18 TN 3517243C1

2 L92#114 18 TN 3517243C1

3 PLUG -

4 L71#113 18 OR 3517243C1

5 L92#167 18 TN 3517243C1

6 L92#123 18 TN 3517243C1

7 PLUG -

8 PLUG -

9 PLUG -

10 PLUG -

11 L92#155 18 TN 3517243C1

12 L92#153 18 TN 3517243C1

13 L92#118 18 TN 3517243C1

14 PLUG -

15 PLUG -

16 L92C136 18 TN 3517243C1

17 L92B143 18 TN 3517243C1

18 L92#125 18 TN 3517243C1

19 L92#105 18 TN 3517243C1

20 PLUG -

21 PLUG -

22 L92#112 18 TN 3517243C1

23 PLUG -

24 PLUG -

25 PLUG -

26 PLUG -

27 PLUG -

28 PLUG -

29 L92#137 18 TN 3517243C1

30 L92#117 18 TN 3517243C1

31 L92#161 18 TN 3517243C1

32 L92C143 18 TN 3517243C1

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM

1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C1

2 L92#121 18 TN 3517243C1 18 PLUG -

3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C1

4 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C1

5 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C1

6 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C1

7 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C1

8 PLUG - 24 L92#101 18 TN 3517243C1

9 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1

10 PLUG - 26 L92#165 18 TN 3517243C1

11 PLUG - 27 L31#147 18 TN 3517243C1

12 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C1

13 L92#195 18 TN 3517243C1 29 PLUG -

14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C1

15 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C1

16 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1

Figure 184 Connector Composites Connector Composites (7200), (7202), (7203)

184


13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43

Figure 185 Connector Composites (7204), (7205), (7206), (7211), (7212), (7213)

185




186




187


13.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609),(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46

Figure 188 Connector Composites (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611),(7612), (7613), (7615), (7700), (7702), (7703), (7703A)

188


13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47

Figure 189 Connector Composites (7800), (7801M), (7803), (7900), (7901)

189




NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00EDL2


31MAY00 48

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

ADDED 8000-8200. B P54634FPEC 25JUN01

55043ZCADDED 7905 & 7906.PEC 15JAN02

*

LEFT HEADLIGHT T/S HARNESS CONN(8001)


PLUG - 0587579C1

LOCK - 1661376C1

RIGHT GUIDE

POST LIGHT

(8151)


PLUG - 0587579C1

LOCK - 1661376C1

A

A

F

B

D

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,

CIRCUIT NUMBER IS M11-GF.

** - FOR SINGLE HORN W/ SNOW PLOW LIGHT,

CIRCUIT NUMBER IS M56C

RIGHT HEADLIGHT T/S HARNESS CONN(8000)

D

* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,

CIRCUIT NUMBER IS M57C.

A

C

B

E


PLUG - 0587579C1

LOCK - 2039342C1

**

B

RIGHT FOGLIGHT

(8200)

*

E


PLUG - 0587579C1

B

A

G

C

E

D

A


PLUG - 1687788C1

LOCK - 1661874C1


PLUG - 1687788C1

LOCK - 1661874C1

A

B

LEFT GUIDE POST LIGHT (8150)

B

SNOW PLOW HARNESS CONN (8102)

C

H

2

3

K

2

F

3

A


PLUG - 1687788C1

4

AUTOSHIFT DISPLAY (7906)

J

D

1

B

G

C

EATON AUTOSHIFT

SELECTOR

(7905)

1


E


A M58J 16 BN 1661875C1 1661872C1

B M58-GB 16 WH 1661875C1 1661872C1


A M52C 14 YL 2033816C1 0589391C1

B M11-GB 14 WH 2033816C1 0589391C1

C M53A 14 YL 2033816C1 0589391C1

D M56B 16 OR 2033819C1 1652325C1

E M58C 14 BN 2033816C1 0589391C1


A M64A 16 YL 0587577C1 1652325C1

B M64-GB 16 WH 0587577C1 1652325C1


A M52D 14 YL 2033816C1 0589391C1

B M11-GA 14 WH 2033816C1 0589391C1

C M53B 14 YL 2033816C1 0589391C1

D M57B 16 OR 2033819C1 1652325C1

E M58D 14 BN 2033816C1 0589391C1


A M58H 16 BN 1661875C1 1661872C1

B M58-GA 16 WH 1661875C1 1661872C1


A M64HI 14 YL 3535486C1 0589391C1

B M11-GE 14 WH 3535486C1 0589391C1

C M64LO 14 YL 3535486C1 0589391C1

D M56D 16 YL 2039343C1 1652325C1

E M58F 14 BN 3535486C1 0589391C1

F M57D 16 LT GN 2039343C1 1652325C1


1 A92R 16 TN 1661539C1

2 A92S 16 TN 1661539C1

3 A92T 16 TN 1661539C1

4 A92U 16 TN 1661539C1


A1 PLUG - - -

A2 A17Q 18 PK 1651943C1

A3 A17-GB 16 WH 1651943C1

B1 PLUG - - -

B2 A3T(+) 18 DK BL 1651943C1

B3 A62J 18 DK BL 1651943C1

C1 A92Y 16 TN 1651943C1

C2 A3T(-) 18 GY 1651943C1

C3 A17N 16 PK 1651943C1

D1 PLUG - - -

D2 PLUG - - -

D3 PLUG - - -

E1 A92T 16 TN 1651943C1

E2 A92S 16 TN 1651943C1

E3 A92U 16 TN 1651943C1

F1 A5AX(+) 20 YL 1651943C1

F2 A5AX(-) 20 GN 1651943C1

F3 A5AX(S) 20 WH 1651943C1

G1 A5AV(+) 20 YL 1651943C1

G2 A5AV(-) 20 GN 1651943C1

J1 A92AC 16 TN 1651943C1

J2 A92AD 16 TN 1651943C1

J3 A92AE 16 TN 1651943C1

K1 A92Z 16 TN 1651943C1

K2 A92AA 16 TN 1651943C1

K3 A92AB 16 TN 1651943C1


190


13.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),(8501), (8502), (8502A), P. 49


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00EDL2


31MAY00 49

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

APRODUCTION RELEASE.PEC 19JAN01 P54304U

P54634FBADDED 8201-8502A.PEC 25JUN01

B


PLUG - 1687788C1

LOCK - 1661874C1

1

A

C

A

1

LEFT FOGLIGHT

(8201)

LEFT HYD ABS

WHEEL SENSOR

(8502)

BENDIX

LEFT ABS

MODULATOR

(8500)

A

W/DUAL HORNS

DUAL ELECTRIC

HORNS

(8310)

B

ETHER START

(8400)

A

B


PLUG - 0587579C1

B

W/SINGLE HORN

BENDIX

LEFT AIR ABS

WHEEL SENSOR

(8502A)

A

A


PLUG - 0587579C1

LOCK - 1664408C1

PURCHACED

ASSEMBLY P/N

3519878C1

2

ELECTRIC HORN

(8301)

BENDIX

RIGHT ABS

MODULATOR

(8501)


PLUG - 1687788C1

LOCK - 1661874C1

ELECTRIC

HORN #1

(8311)

C

ELECTRIC

HORN #2

(8312)

A

B

B

B


PLUG - 0453133C1

LOCK - 1684263C1

A


PLUG - 2025431C1

LOCK - 1661874C1


PLUG - 1687788C1

LOCK - 1661874C1


PLUG - 0587579C1

LOCK - 1664408C1

2

B


PLUG - 0587579C1


A M85J 16 GY 1661875C1 1661872C1

B M85-GC 16 WH 1661875C1 1661872C1


A M94H 18 GY 2033819C1 1652325C1

B M94J 18 GY 2033819C1 1652325C1

C M94K 18 GY 2033819C1 1652325C1


A M85J 16 GY 1667742C1 1661872C1

B M85-GC 16 WH 1667742C1 1661872C1


A M85L 16 GY 1661875C1 1661872C1

B M85-GE 16 WH 1661875C1 1661872C1


A M94 18 GY 2033819C1 1652325C1

B M94A 18 GY 2033819C1 1652325C1

C M94B 18 GY 2033819C1 1652325C1


A M85E 16 GY 1661875C1 1661872C1

B M85-GA 16 WH 1661875C1 1661872C1


A M85K 16 GY 1661875C1 1661872C1

B M85-GD 16 WH 1661875C1 1661872C1


A M64B 16 YL 0587577C1 1652325C1

B M64-GA 16 WH 0587577C1 1652325C1


1 [M94L] 18 BK ASSY

2 [M94M] 18 BN ASSY


1 M94C 18 GY 1680205C1

2 M94D 18 GY 1680205C1


A M21D 18 TN 0587576C1 1652325C1

B M21C 18 TN 0587576C1 1652325C1

Figure 191 Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502),(8502A)

191


13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),(8509), (8600), (8601), (8602), P. 50


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00EDL2


31MAY00 50

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12

A P54304UPRODUCTION RELEASE.19JAN01PEC

ADDED 8503-8602. B P54634FPEC 25JUN01


1

2

WABCO RIGHT FRONT AIR

ABS WHEEL SPEED SENSOR

(8507)

2

1

C

2

BENDIX

RIGHT AIR ABS

WHEEL SENSOR

(8503A)

PURCHACED

ASSEMBLY P/N

3554539C1

TEMP SENDER

(8601)

PURCHACED

ASSEMBLY P/N

3519878C1

AA

2


2

B

B

WABCO RIGHT FRONT AIR

ABS MODULATOR

(8509)


PLUG - 0587579C1

2

1

1

WABCO LEFT FRONT AIR


(8506)

A/C TRANSDUCER

(8602)

RIGHT HYD ABS

WHEEL SENSOR

(8503)

B

RADIATOR GROUND

(8600)

1

PURCHACED

ASSEMBLY P/N

3554539C1


PLUG - 1687788C1

LOCK - 1661874C1

C3

AIR COMPRESSOR

FOR HYD BRAKES

(8505)

3

PURCHACED

ASSEMBLY P/N

3519666C1

A

1

WABCO LEFT FRONT AIR

ABS MODULATOR

(8508)

PURCHACED

ASSEMBLY P/N

3519878C1


PLUG - 0453133C1

LOCK - 1684263C1


1 M94AH 14 BL ASSY

2 M94AJ 14 GN ASSY

3 M94AK 14 BN ASSY


A M9 20 GY 1651943C1

B M6 20 GY 1651943C1

C M77 20 LT GN 1651943C1


1 M94AE 18 BN ASSY

2 M94AF 18 BK ASSY


A M9 18 GY 1651943C1

B M6 18 GY 1651943C1

C M40 18 GY 1651943C1


1 M94AL 14 BL ASSY

2 M94AA 14 GN ASSY

3 M94AB 14 BN ASSY


A M41 18 GY 1661875C1 1661872C1

B M41A 18 GY 1661875C1 1661872C1


1 M94E 18 GY 1680205C1

2 M94F 18 GY 1680205C1


A M11-GC 12 WH 1673747C1 0589390C1


1 M94AC 18 BN ASSY

2 M94AD 18 BK ASSY


1 [M94N] 18 BK ASSY

2 [M94P] 18 BN ASSY

Figure 192 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),(8602)

192




193


13.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),(9254), (9255), P. 52

Figure 194 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)

194


13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265),(9303A), P. 53


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00EDL2


28JUN00 53

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P52778H AE08-52376

CHAPTER 12


P54634FBADDED 9260-9303A.PEC 25JUN01

A

A

BATTERY

CABLE

B

(LOCATED IN BATTERY BOX)

B

BATTERY

INTERCONNECT


LOCK - 1675053C1

2-WAY RADIO FEED

FUSE CONNECTOR

(9265)


PLUG - 2025432C1

LOCK - 2033927C1


PLUG - 0587579C1

LOCK - 1661376C1

A

2-WAY RADIO NEGATIVE CONNECTION (9263)AMMETER (9262)

B

A


PLUG - 2025432C1

LOCK - 2033927C1

D


LOCK - 1675053C1BATTERY

HARNESS

B



PLUG - 2025432C1

LOCK - 2033927C1


PLUG - 2025432C1

LOCK - 2033927C1


B

BATTERY

HARNESS

(LOCATED AT BATTERY)

C

E

BATTERY

CABLE

BATT ECM NEGATIVE CONN (9260)


LOCK - 1675053C1

2-WAY RADIO POSITIVE CONNECTION (9264)

A

A


LOCK - 1675053C1


PLUG - 453133C1

BATT ECM POSITIVE CONN (9261)


LOCK - 1675053C1


LOCK - 1675053C1

B

BATTERY

HARNESS

STOP TAIL AND TURN (9303A)


A N26B 14 TN 2033816C1 589391C1


A N97-G 10 WH 2031531C1 2025426C1

B N92-G 10 WH 2031531C1 2025426C1


A R71 14 OR 2033816C1 0589391C1

B R56 14 OR 2033816C1 0589391C1

C R57 14 OR 2033816C1 0589391C1

D R68 14 BN 2033816C1 0589391C1

E R10-G 12 WH 2033816C1 0589390C1


A N14-GD 10 WH 1687847C1 589390C1


A N14-G 10 WH 2025423C1 2025426C1

B N14-GA 10 WH 2025423C1 2025426C1


A N26B 10 TN 1687848C1 589390C1


A N14HB 10 RD 1661708C1 N/A

B N14HC 10 RD 1661708C1 N/A


A N14HC 10 RD 1687848C1 589390C1


A N14HC 10 RD 1687847C1 589390C1


A N14-GD 10 WH 1687848C1 589390C1


A N97AA 10 RD 2025423C1 2025426C1

B N92A 10 RD 2025423C1 2025426C1


A N14BA 10 RD 2031531C1 2025426C1

B N14BB 10 RD 2031531C1 2025426C1

Figure 195 Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)

195




196




197




NAME

DATE




RELEASE NO.


CHANGE

SHEET

DRAWN

PART NO.


U00DAG9


28JUN00 56

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P52778H AE08-52376

CHAPTER 12

C 56507K

9520D & 9520E

RMVD 9520A, 9520B,

1

2

3 2

1

WABCO LEFT REAR AIR


(9516)

WABCO RIGHT REAR AIR


(9517)

WABCO RIGHT REAR AIR

ABS MODULATOR

(9519)

WABCO LEFT REAR AIR

ABS MODULATOR

(9518)

1

2

PURCHASED

ASSEMBLY P/N

3519878C1

PURCHASED

ASSEMBLY P/N

3519878C1

3 2

1

CONNECTOR: 3519879C1CONNECTOR: 3519879C1

CAV CIR GAUGE COLOR

1 R94AWL 18 GY

2 R94AWM 18 GY

CAV CIR GAUGE COLOR

1 R94AWS 18 GY

2 R94AWT 18 GY

CAV CIR GAUGE COLOR

1 R94A-G7 18 GN

2 R94AWN 18 BK

3 R94AWR 18 BN

CAV CIR GAUGE COLOR

1 R94A-G6 18 GN

2 R94AWH 18 BK

3 R94AWW 18 BN


198




NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DAG9


28JUN00 57

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H AE08-52376

CHAPTER 12


P54634FBADDED 9700.PEC 25JUN01

D8

C1

A1

C12

A8


PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT

THOSE LISTED FOR PLUG2)

PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,

B7,C6,& C7 ONLY)

LOCKS - 3535307C1 (2)

3535309C1 (1)

A1

(DASH SIDE)

B1

D8

(CHASSIS SIDE) CHASSIS/DASH

INTERCONNECT

(9700)

B1

D1

A8

B12

C12

D1

B12

C1


PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT

THOSE LISTED FOR PLUG2)

PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,

B7,C6,& C7 ONLY)

LOCKS - 3535311C1 (2)

3535312C1 (1)

CONT. ON NEXT PAGE

THIS SPACE LEFT

INTENTIONALLY

BLANK


199




200


13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK


14JUN01 59

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54634F AE08-52376

CHAPTER 12

TRAILER

SOCKET #1

(9715)

C

A

B


PLUG - 1675451C1

LOCK - 1667734C1


PLUG - 1675451C1

LOCK - 1667734C1

A

B

A

TRAILER

SOCKET #1

(9715A)

A


PLUG - 1675451C1

LOCK - 1667734C1

B

B

C

W/EOF BODY BUILDER CONNECTOR

C

W/EOF OR BOC TRAILER SOCKET &

EOF BODY BUILDER CONNECTOR

C

W/BOC TRAILER SOCKET

BOC - BACK OF CAB

EOF - END OF FRAME

C

B


PLUG - 1675451C1

LOCK - 1667734C1

NOT W/BOC BODY BUILDER CONNECTORS

TRAILER

SOCKET #1

(9715B)

A

W/BOC AND AUX BOC TRAILER SOCKET


PLUG - 1675451C1

LOCK - 1667734C1

W/EOF TRAILER SOCKET

W/BOC TRAILER SOCKET AND


W/BOC BODY BUILDER CONNECTORS

W/EOF TRAILER SOCKET OR



A J70A 10 OR 2025425C1 1667735C1

B J68F 16 BN 1667736C1 1664232C1

C J94BC 10 GY 2025425C1 1667735C1


A N70D 10 RD 1667737C1 1667735C1

B N68D 10 BN 1667737C1 1667735C1

C N94D 10 GY 1667737C1 1667735C1


A R70A 10 RD 2025425C1 1667735C1

B R68A 10 BN 2025425C1 1667735C1

C R94A 10 DK BL 2025425C1 1667735C1


A J70A 10 OR 2025425C1 1667735C1

B J68F 12 BN 2025424C1 1671603C1

C J94BC 10 GY 2025425C1 1667735C1


A N70A 10 RD 1667737C1 1667735C1

B N68A 10 BN 1667737C1 1667735C1

C N94A 10 DK BL 1667737C1 1667735C1


A R70 10 RD 1667737C1 1667735C1

B R68 10 BN 1667737C1 1667735C1

C R94 10 GY 1667737C1 1667735C1


A R70 10 RD 2025425C1 1667735C1

B R68 10 BN 2025425C1 1667735C1

C R94 10 GY 2025425C1 1667735C1


A N70D 10 RD 1667737C1 1667735C1

B N68D 10 BN 1667737C1 1667735C1

C N94D 10 GY 1667737C1 1667735C1


A N70F 10 RD 1667737C1 1667735C1

B N68F 10 BN 1667737C1 1667735C1

C N94F 10 GY 1667737C1 1667735C1


A N70 10 RD 1667737C1 1667735C1

B N68 10 BN 1667737C1 1667735C1

C N94 10 DK BL 1667737C1 1667735C1

Figure 201 Connector Composites (9715), (9715A), (9715B)

201


13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60


NAMEREVCHK

DATE

DATE





PART NO.

DRAWNREFERENCE

RELEASE NO.

CHANGE

SHEET

U00DLCK


14JUN01 60

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P54634F AE08-52376

CHAPTER 12


PLUG - 1675451C1

LOCK - 1667734C1

B

TRAILER

SOCKET #2

(9716A)

A


PLUG - 1675451C1

LOCK - 1667734C1

C

B


PLUG - 1675451C1

LOCK - 1667734C1

W/EOF TRAILER SOCKET OR


TRAILER

SOCKET #2

(9716B)

A

C

B

W/BOC BODY BUILDER CONNECTORS

NOT W/BOC BODY BUILDER CONNECTORS

C

W/BOC TRAILER SOCKET AND


C

B

W/EOF BODY BUILDER CONNECTOR

A

BOC - BACK OF CAB

EOF - END OF FRAME

W/EOF TRAILER SOCKET

TRAILER

SOCKET #2

(9716)

W/BOC AND AUX BOC TRAILER SOCKET

W/EOF OR BOC TRAILER SOCKET &


W/BOC TRAILER SOCKET

A

A

B

C


PLUG - 1675451C1

LOCK - 1667734C1


PLUG - 1675451C1

LOCK - 1667734C1


A R58 10 BN 2025425C1 1667735C1

B R56 10 YL 2025425C1 1667735C1

C R57 10 LT GN 2025425C1 1667735C1


A R58 10 BN 1667737C1 1667735C1

B R56 10 YL 1667737C1 1667735C1

C R57 10 LT GN 1667737C1 1667735C1


A J58F 16 BN 1667738C1 1664232C1

B J56C 12 OR 1667737C1 1671603C1

C J57C 12 OR 1667737C1 1671603C1


A N58A 10 BK 2025425C1 1667735C1

B N56A 10 YL 2025425C1 1667735C1

C N57A 10 LT GN 2025425C1 1667735C1


A N58D 10 BN 2025425C1 1667735C1

B N56D 10 YL 2025425C1 1667735C1

C N57D 10 LT GN 2025425C1 1667735C1


A R58A 10 BK 1667737C1 1667735C1

B R56A 10 YL 1667737C1 1667735C1

C R57A 10 LT GN 1667737C1 1667735C1


A N58 10 BK 2025425C1 1667735C1

B N56 10 YL 2025425C1 1667735C1

C N57 10 LT GN 2025425C1 1667735C1


A N58F 10 BK 2025425C1 1667735C1

B N56F 10 YL 2025425C1 1667735C1

C N57F 10 LT GN 2025425C1 1667735C1


A N58D 10 BN 2025425C1 1667735C1

B N56D 10 YL 2025425C1 1667735C1

C N57D 10 LT GN 2025425C1 1667735C1


A J58F 12 BN 1667737C1 1671603C1

B J56C 12 OR 1667737C1 1671603C1

C J57C 12 OR 1667737C1 1671603C1

Figure 202 Connector Composites (9716), (9716A), (9716B)

202


13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61

Figure 203 Connector Composites (9717A), (9717B)

203




204




205


13.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64

Figure 206 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860),(9865M), (9900), (9900A), (9913A)

206


13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502),(7107), (7208), (7615), P. 65

Figure 207 Connector Composites (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615)

207