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CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW Micah J. Somarriba, P.E. [email protected]

CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

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Page 1: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

CHILLED WATER

THERMAL ENERGY STORAGE

TANK OVERVIEW

Micah J. Somarriba, P.E.

[email protected]

Page 2: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Overview

• Thermal Energy Storage (TES) Concept

• TES Tank Options

• Innovations In Tank Technology

• Example TES Projects

Page 3: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Energy Storage Concept

• Energy is stored during “off-peak” periods,

then distributed during “peak” periods.

• Examples of energy storage systems:

Batteries in a mobile phone

The human body

Thermal Energy Storage (TES)

Page 4: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Thermal Energy Storage

• Commercialized over 30 years ago

• Thousands of installations throughout

the GCC, world, and the U.S.

• Adaptable to almost any chilled water

district cooling system

Page 5: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Predominantly Two Types of

Commercial TES Systems

Ice Storage• Energy stored in a solid

or ice phase

• Relatively small footprint, ideal for small work areas

Chilled Water• Energy in the chilled

water liquid phase

• Economical in larger applications

BIG “rechargeable batteries”

Page 6: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Tank Building Experience

• 3,000+ tanks designed and

built world-wide

• Prestressed concrete tanks

• 87 years of tank experience

• 34 years of TES tank

experience

• 48 tanks in Middle East

• 40 crews building tanks

throughout the world

Page 7: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

• Circular concrete TES tanks

• Custom built up to 160,000 m3

(35 MIG) & beyond

• Heights up to 30m (98.5 feet)

• Design / Build capabilities

Our Capabilities

Page 8: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

TES Tank Options

• Welded Steel

• Conventionally Reinforced

Concrete

• Internal Post Tensioned

Concrete

• External Prestressed

Concrete

Page 9: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Welded Steel

• Advantages:• Low initial cost

• Disadvantages:• Maintenance costs

• Corrosion

• Out of service time

Page 10: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Conventionally Reinforced Concrete

• Advantages:• Concrete likes water

• Availability of material

• Widely used in the area

• Disadvantages:• Concrete in tension

• Congestion of rebar

• Liners and coatings

• Rectangular shape

Page 11: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Internal Post Tensioned Concrete

• Advantages:• Concrete in compression

• Disadvantages:• Tendon ducts

• Base joints

• Liners

• Repair is difficult

Page 12: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

External Prestressed Concrete

• Disadvantages:• Potential for higher initial

cost

• Advantages:• Lowest total cost of

ownership

• Complete compression

• No maintenance

• Speed of construction

Page 13: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

University

Campuses

Government and

Municipalities

Examples of TES Tanks

Private Industry,

Power Plants, and

Data Centers

Los Angeles, CA - USC Riverside, CA - UC

Lackland AFB, TX San Antonio, TX - Airport

Brooks, CA – CCC Resort Santa Clara, CA – DFP Escondido, CA – SDG&E

Raleigh, NC

Orlando, FL - UCF

Page 14: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

TES with Chilled Water

District Cooling Systems

Page 15: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Chilled Water TES Concept

Tank

“Charging”

- Night mode

Tank

“Cooling the Building”

- Day mode

Page 16: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Stratified Chilled Water

Page 17: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Daily Operation of a TES Tank

Page 18: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Typical Performance of a

Properly Functioning TES Tank

1 Hour into the

Test Thermocline

11.7 DEG C

11.7 DEG C

11.9 DEG C

12.2 DEG C

8.9 DEG C

5.2 DEG C

5.4 DEG C

5.3 DEG C

5.3 DEG C

5.5 DEG C

5.3 DEG C

Page 19: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Electric Load Profile

With TES:

permanent electric load shift from peak periods to off-peak periods

energy consumption reduction by taking advantage of cooler

ambient conditions at nighttime when chillers run more efficiently

LOAD PROFILE WITH TESLOAD PROFILE WITHOUT TES

Page 20: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Financial Benefits

All TES systems provide owners with financial

benefits – some examples:

Energy Cost Savings – using electrons wisely

Cost Avoidance – when expanding the campus

Insurance – no downtime of critical processes

Page 21: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

TES Tank Design – Typical Plan

• Octagonal diffuser piping

• Distribution piping

Page 22: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

.

TES Tank Design – Typical Elevation

• Diffuser and distribution piping

• SS hangers and supports

• Flat roof

Page 23: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Upper Diffuser Piping

SS PIPE HANGERS

DISTRIBUTION PIPE

DIFFUSER PIPE

Page 24: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Diffuser Piping

Page 25: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

AWWA D110 Type 1 PRESTRESSED

CONCRETE TANKS

• Inner Concrete Core

• Horizontal Prestressing

• Vertical Post-Tensioning

• Flexible Floor-Wall Connection

Page 26: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Wall Construction

- AWWA D110 Type 1

Page 27: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Wall Shutters

Page 28: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Wall Detail

Page 29: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Cast-in-Place

Page 30: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Pour

Windows

Page 31: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Vertical Post Tensioning

- AWWA D110 Type 1

Page 32: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Electronic Recorder Hydraulic Ram

Continuous Electronic Monitoring

78 tons force – 36 mm

Page 33: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Electronic Recording

Page 34: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Circumferential Prestressing

- AWWA D110 Type 1Machine Wrapped Strand

Page 35: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Machine Wrapped Prestressing

Page 36: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Water blasting

Water Blasting VIDEO

Page 37: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Strandwrapping

Page 38: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Automated Shotcrete

Automated Shotcreting VIDEO

Page 39: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Plastic Wrapping

Page 40: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Exterior Insulation &

Finishing System (EIFS)

Page 41: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Blend in with the Campus

Page 42: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Industrial

Page 43: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Owner’s Logo

Page 44: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

Multi-Color

Page 45: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

2 Nos. X 19,000 m3 (4.2 MIG) Tanks

Page 46: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

4,500 m3 (1.0 MIG) Tank

Page 47: CHILLED WATER THERMAL ENERGY STORAGE TANK OVERVIEW

• Superior track record of performance

• Concrete in biaxial compression

• No maintenance – no cracks, no leaks• No internal coatings

• No corrosion

• No measureable leakage

• Quicker construction time

• Singular responsibility: design, diffuser & tank building

Advantages: AWWA D110 Type 1

Micah J. Somarriba, P.E.

[email protected]

Mobile: +974.6690.6245