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    Spare parts section

    Chieftain 1600

    Issue 01EG

    14 00001

    Page 1

    Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

    Table of contents Page

    9.1 General information 2

    9.2 Spare parts ordering procedure 2

    9.3 Ordering 3

    9.4 Spare parts catalogue 4

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    Spare parts section

    Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

    9.1 General information

    When purchasing spare parts

    customers should in their own

    interest, always use genuine

    POWERSCREEN International

     parts.

    Spare parts must comply with the

    technical requirements specified by

    the manufacturer.

    Only spare parts from the original

    equipment manufacturers can be

    relied to do so.

    Spare parts that have not been

    supplied by POWERSCREEN

    International Distribution Ltd., or 

    POWERSCREEN of America Inc.,cannot be relied upon for correct

    material, dimensions or finish.

    POWERSCREEN International

    Distribution Ltd., or 

    POWERSCREEN of America Inc.,

    cannot therefore be responsible for 

    any damage arising from use of any

    such parts and the Guarantee will be

    invalid.

    When ordering spare parts, the

    following must be observed:

    1. State the type of machine and

    the machine serial number.

    The serial number may be

    found on the machine plate or 

    in Section 1, “Technical Infor-

    mation“.

    2. State clearly Item No.,

    description and the Fig. No.

    for the part required.

    3. State the quantity being

    ordered.

    4. State name and address clearly

    as well as method of delivery

    required.

    5. Engine spare parts should be

    obtained from your nearest

    Engine Agent.

    9.2 Spare parts ordering procedure

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    Powerscreen International Distribution Ltd., Dungannon, N.Ireland.

    Customer Name

    Address

    Phone

    Fax

    Delivery Name

    Address

    Phone

    Fax

    Machine Type

    Serial Number 

    Required Parts Quantity Figure Item No. Description

    #1

    #2

    #3

    #4

    #5

    #6

    #7

    #8

    #9

    #10

    #11

    #12

    #13

    #14

    #15

    #16

    #17

    #18

    #19

    #20

    9.4 Order form

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    Spare parts section

    Index to Spare Parts listings

    Section Description Fig. Fig. No.

    A Reject grid - Grid framework, Grid bars, Hydraulic cylinders 1

    A Feeder - Chassis rear end, Support legs, Jacking legs, Hopper, Side guards 2

    A Feeder - Conveyor frame, Tail drum, Drive drum, Gearbox & drive motor 3

    C Main conveyor - lower section, Feedboot, Tail drum 4

    C Main conveyor - upper section, Drive drum, Hydraulic motor, Coupling 5

    G Powerunit - Baseframe, Doors, Exhaust, Emergency stops 6

    G Powerunit - Hydraulic tank, Suction and return pipes 7

    G Powerunit - Hydraulic tank, Suction and return pipes, Coupling brackets 8

    G Powerunit - Control valves, Hydraulic pipes 9

    G Powerunit - Air cleaner 10

    G Powerunit - Engine, Hydraulic pumps, Pump couplings, Oil cooler 11

    I Chassis - Chassis frame, Mudguards, Lateral protectio.n 12

    I Chassis - Axle, Brakes, Air tank 13

    I Chassis - Axle, Brakes 14

    D Screenunit - Screenbox, Subframe 15

    D Screenunit - Screen fittings, Hydraulic tensioning, Walkways 16

    D Screenunit - Screen shaft, Pipe unit, Bearings, Hydraulic motor, V-Belt drive 17

    E Side conveyor - Lower end, Feedboot, Rollers, Undercarriage 18

    E Side conveyor - Upper end, Drive drum, Hydraulic motor, Rollers 19

    F Tail conveyor - Lower end, Tail drum, Rollers 20

    F Tail conveyor - upper end, Drive drum, Hydraulic motor, Rollers 21

    I Lights - Lighting board, Lights, Marker boards, Brake connectors 22

    A Vibrating Grizzly - Screen, Subframe, Protection deck, Screen mesh 23

    A Vibrating Grizzly - Screen shaft, Pipe unit, Bearings, Hydraulic motor 24

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    Left and Right hand

    When using this handbook, at all

    times the right and the left hand

    references are viewed from the

    towbar end of the machine.

    Front and Rear

    When using this handbook, at all

    times the rear of the machine is

    situated at the towbar end.

    Front

    Rear - Towbar 

    Left Right

    Rear 

    FrontLeft

    Right

    F G

    AC

    I

    D E

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    3

    44

    29

    30,31

    15

    9

    17

    26

    12 14

    20

    22,23,24

    25

    27,28

    41,42

    56

    13

    37,38

    2

    35

    32,33

    34

    39,40

    46434745

    4

    44

    1611101,

    21

    8

    19

    18

    7

    36

    Fig 9.4.1 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No. Off Notes Ref.

    5740110 1 Grid Complete 1

    1604522 2 Bolt, Nut, Washer 10

    1420210 3 Tipping Grid Side Plate RH 1

    1420211 4 Tipping Grid Side Plate LH 1

    5740200 5 Tipping Grid Back Plate 1

    1604522 6 Bolt, Nut, Washer 10

    5740205 7 Tipping Grid Front Channel 1

    1604522 8 Bolt, Nut, Washer 4

    6740115 9 Tipping Grid Wing Plate RH 1

    6740116 10 Tipping Grid Wing Plate LH 1

    1604522 11 Bolt, Nut, Washer 8

    6740155 12 Tipping Grid Corner Plate RH 1

    6740156 13 Tipping Grid Corner Plate LH 1

    1203022 14 Bolt, Nut, Washer 86740120 15 Tipping Grid Pivot Channel RH 1

    6740121 16 Tipping Grid Pivot Channel LH 1

    1604522 17 Bolt, Nut, Washer 8

    5180111 18 Pivot Shaft Collar 2 2”

    1010021 19 Bolt, Nut, Washer 2

    5740211 20 Tipping Grid Tipping Frame 1

    5740215 21 Tipping Grid Bar Assembly 3 4” Aperture

    5740220 Tipping Grid Bar Assembly 3 6” Aperture

    2081160 22 Pin 6 1” x 70mm

    2020151 23 Spring Pin 6 25mm

    1910225 24 Washer 6 1²

    6740130 25 Tipping Grid Support Arm 26740135 26 Rubber Buffer 2

    12002 27 Nut 4

    12006 28 Washer 4

    6740102 29 Pin & Chain 2 1” x 125mm

    2020151 30 Spring Pin 2 25mm

    1910225 31 Washer 2 1²

    8010109 32 Hydraulic Cylinder 2

    8010123 33 Hydraulic Cylinder Seal Kit 2

    8010114 34 Hydraulic Cylinder Breather 2

    6740160 35 Hydraulic Cylinder Internal Spacer 2

    2081160 36 Pin 2 1” x 80mm

    2530131 37 Pin 2 1” x 125mm Welded On

    7230178 38 Spacer 2

    2020151 39 Spring Pin 4 25mm

    1910225 40 Washer 4 1”

    2060297 41 Adaptor 2 3/8” x 3/8” M/M P/P

    2060218 42 Seal 2 3/8” Dowty

    1460xxx 43 Hydraulic Hose 1 3/8”

    1460xxx 44 Hydraulic Hose 1 3/8”

    1460xxx 45 Hydraulic Hose 1 3/8”

    2060239 46 T-Junction 1 3/8” M/M/M Tee

    3260173 47 Hose Clamp 3 3/8”

    Key To Fig 9.4.1 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.2 (Issue 1, Ref. 14xxxxx)

    4 1

    12 5 6,7,8 310911

    1314,15 16,17

    22 23

    18,19,20,21

    2726 2425

    51,525453 50 70 71 49

    55,56

    2829 413230,31 42 44 43

    3738,3936 47,48 46 4540

    2

    61

    62

    63,64

    68,69

    67

    65,66

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    Part No. Item Description No. Off Notes Ref.

    1430160 1 Feeder frame inc Hopper 1

    1605022 2 Bolt, nut, washer 12

    1421125 3 Feeder support outer leg 2

    2422021 4 Bolt, nut, washer 2

    1420120 5 Feeder support inner leg 2

    2480101 6 Pin & chain 2

    24006 7 washer 2

    2020151 8 Spring pin 2

    1420121 9 Feeder support leg crossbeam 1

    1604522 10 Bolt, nut, washer 8

    1420122 11 Feeder support leg crossbeam stay 2

    1604522 12 Bolt, nut, washer 4

    1430168 13 Hopper back guard door 1

    2011133 14 Hinge eye 21203522 15 Bolt, nut, washer 2

    1430169 16 Hopper back guard door stay 1

    1003522 17 Bolt, nut, washer 1

    2070206 18 J - cage nut 2

    2070205 19 Plastic captive washer 2

    2070204 20 Retaining washer 2

    12035 21 Bolt 2

    5010234 22 King Pin 1 Bolt in type

    0012040 23 Bolt 8

    1130131 24 Inner jacking leg 2

    2415021 25 Bolt, nut, washer 2

    2480101 26 Pin & chain 22020151 27 Spring pin 2

    1160125 28 Jacking leg ram 2

    2418021 29 Bolt, nut, washer 2

    2060297 30 Adaptor 4 3/8“ x 3/8“ M/M

    2060218 31 Seal 4 3/8“

    1460551 32 Hydraulic hose (tee junction to ram) 4

    5620320 33 Tee junction assembly (twin) 1

    080521 34 Bolt, nut, washer 2

    1460550 35 Hydraulic hose (tee junction to powerunit) 2

    1430173 36 Belt cleaner frame 1

    1605021 37 Bolt, nut, washer 2

    1430175 38 Mounting bracket RH 1

    1430176 39 Mounting bracket LH 1

    1204021 40 Bolt, nut, washer 4

    1430178 41 Belt cleaner plastic strip 1

    1430177 42 Clamp plate 1

    16002 43 Nut 7

    16006 44 Washer 7

    1430174 45 Belt cleaner rubber flap 1

    1430177 46 Clamp plate 1

    16002 47 Nut 7

    16006 48 Washer 7

    9130174 49 Return roller 2 L1320

    2020146 50 U-bolt 4

    10002 51 Nut 810006 52 Washer 8

    1470130 53 Return roller scraper 2

    1203521 54 Bolt, nut, washer 4

    Key To Fig 9.4.2 (Issue 1, Ref. 14xxxxx)

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    Key To Fig 9.4.2 (Issue 1, Ref. 14xxxxx)

    Part No. Item Description No. Off Notes Ref.

    6520156 55 Rear emergency stop complete 1

    502021 56 Bolt, nut, washer 2

    1430135 57 Hopper back clamp 1

    1430132 58 Hopper back rubber 1 90x10 ‘X’ section

    12002 59 Nut 3

    12006 60 Washer 3

    1430468 61 Side conveyor transport arm mounting 2

    1605021 62 Bolt, nut, washer 8

    1430465 63 Side conveyor transport arm (long) 1

    1430466 64 Side conveyor transport arm (short) 1

    2480101 65 Pin and Chain 2

    2220151 66 Spring cotter pin 2

    1430467 67 Side conveyor transport bracket 2

    2480101 68 Pin and Chain 22220151 69 Spring cotter pin 2

    1470258 70 Feeder tail drum underguard 2

    1203521 71 Bolt,Nut,Washer 4

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    Spare parts section

    Fig 9.4.3 (Issue 1, Ref. 14xxxxx)

    38 39

    36374041

    22,23 21 14,1512,131119,20181 6824

    25,24 2 4

    9

    6,7

    5

    6,7

    8

    10

    17

    16

    30,31

    32,33,34,35

    67

    25

    26,27

    6970

    64

    65,66

    62

    57,58,59

    64

    49

    44

    42

    63

    43

    47

    48

    50,51

    5556

    71

    72

    73

    74 7675

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    Part No. Item Description No. Off Notes Ref.

    1430170 1 Feeder conveyor frame 1

    1430425 2 Feeder conveyor belt 1

    1605022 3 Bolt, nut, washer 6

    1431103 4 Tail drum 1

    3210100 5 Bearing 3 SNH 515

    3210294 6 Adaptor 6 1/8“ x 1/8“ M/M

    2060213 7 Seal 6 1/8“ Dowty

    2050331 8 Grease Nipple 3

    1460438 9 Grease pipe short 2

    1460437 10 Grease pipe long 1

    1430107 11 Bearing saddle 2

    1431108 12 Bearing adjuster shoe RH 2

    1431109 13 Bearing adjuster shoe LH 1

    16002 14 Nut 32020761 15 Hardened washer 3

    2420116 16 Adjuster rod 3

    5020119 17 Adjuster end cap 3

    1430115 18 Drum scraper mounting 1

    12002 19 Nut 2

    12006 20 Washer 2

    1430116 21 Drum scraper plate 1

    12002 22 Nut 4

    12006 23 Washer 4

    1430118 24 Drum scraper rubber 1

    1430117 25 Drum scraper rubber strap 2

    12002 26 Nut 612006 27 Washer 6

    2020607 28 30 deg Wing roller RH 16

    2020606 29 30 deg Wing roller LH 16

    16002 30 Nut 64

    16006 31 Washer 64

    8010100 32 Impact Centre roller 32 L388 Impact

    7231127 33 Centre roller support bracket 16

    16002 34 Nut 32

    16006 35 Washer 32

    9130174 36 Return roller 2 L1320

    2020146 37 U - Bolt 4

    10002 38 Nut 8

    10006 39 Washer 8

    1470130 40 Return roller guard 2

    1204022 41 Bolt, nut, washer 4

    1432102 42 Drive drum 1

    1430850 43 Gearbox 1 Danfoss RMB 510

    1430852 44 Motor 1 Danfoss OMSS 250

    16045 45 Bolt 8

    2020540 46 Washer 8

    1606522 47 Bolt, nut, washer 12

    1430255 48 Gearbox mounting bracket 1

    2007521 49 Bolt, nut, washer 2

    2060202 50 Adaptor 2 1/2“ x 3/4“ M/M

    2060215 51 Seal 2 1/2“ Dowty

    Key To Fig 9.4.3 (Issue 1, Ref. 14xxxxx)

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    Spare parts section

    Part No. Item Description No. Off Notes Ref.

    1460529 55 Hydraulic hose 1

    1460530 56 Hydraulic hose 1

    1430163 57 Hopper outlet door 1

    1606022 58 Bolt, nut, washer 4

    1430164 59 Hopper door mounting angle 1

    1604521 60 Bolt, nut, washer 8

    1430163 61 Door additional weight 3

    1212021 62 Bolt, nut, washer 2

    1430171 63 Drive drum contour rubber 2

    1430347 64 Clamp plate R.H. 1

    1430348 Clamp plate L.H. 1

    12002 65 Nut 4

    12006 66 Washer 4

    24002 67 Adjuster Washer 224006 68 Adjuster Nut 2

    1430133 69 Clamp plate L.H. 3

    Clamp plate R.H. 3

    12001 70 Nut, Washer  

    1461588 71 Hydraulic hose 1

    1460587 72 Hydraulic hose 1

    2060203 73 Adaptor 2 3/4” x 3/

    4” P/P M/M

    2060277 74 Tee Adaptor 1 3/4” F/F/F

    5060157 75 Swivel Adaptor 1 3/4” x 3/

    4” P/P M/F

    3260316 76 Relief Valve 1

    Key To Fig 9.4.3 (Issue 1, Ref. 14xxxxx)

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    Page 15Key To Fig 9.4.3 (Issue 1, Ref. 14xxxxx)

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    Spare parts section

    Fig 9.4.4 (Issue 1, Ref. 14xxxxx)

    1

    2

    3

    5

    30,31

    63 61,62

    59,60 29

    26 17

    20,21

    24 18,19 23 22

    44,45,46,47 552,53 49,50

    12,13

    10,11

    8

    9

    27,28

    79

    78

    80,81

    4

    7

    83,84 85,86,87,88

    25

    33 32 34,35

    14

    15

    16

    10

    11

    38,39 4037

    54

    36

    55

    41 42 43

    51 48

    56

    57

    58

    65,66,67

    64 69 68

    70 72 71 73,74 75,76,77

    82

    92,93,94,95 89 90,9197,98

    99,100,101,10296

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    Part No. Item Description No. Off Notes Ref.

    1430260 1 Main conveyor lower section 1

    2412021 2 Bolt, nut, washer 2

    1420250 3 Support frame 1

    1605021 4 Bolt, nut, washer 8

    1605021 5 Bolt, nut, washer 10

    1430264 6 Tail drum 1

    3916021 7 Pivot bolt 2

    2022213 8 Bearing 2 SY208 2 1/2“

    2020603 9 Grub screw 2

    6560329 10 Adaptor 4 1/8“ x 1/8“ M/M

    2060213 11 Seal 4 1/8“ Dowty

    1460440 12 Grease pipe RH (short) 1

    1460441 13 Grease pipe LH (long) 1

    2050331 14 Grease Nipple 46530176 15 Grease point mounting plate 1

    1203021 16 Bolt, nut, washer 2

    1430106 17 Bearing saddle 2

    6530185 18 Bearing adjuster shoe RH 1

    6530186 19 Bearing adjuster shoe LH 1

    16002 20 Nut 4

    2050458 21 Hardened washer 4

    24006 22 Adjuster washer 2

    2420116 23 Adjuster rod 2

    24002 24 Adjuster nut 2

    5020119 25 End cap 2

    1430285 26 Drum scraper mounting 112002 27 Nut 2

    12006 28 Washer 2

    1430286 29 Drum scraper plate 1

    12002 30 Nut 4

    12006 31 Washer 4

    1430287 32 Drum scraper rubber 1

    1430288 33 Drum scraper rubber strap 2

    12002 34 Nut 6

    12006 35 Washer 6

    1430265 36 Feedboot 1

    1203521 37 Bolt, nut, washer 6

    1430225 38 Feedboot leg RH 5

    1430226 39 Feedboot leg LH 5

    1203521 40 Bolt, nut, washer 20

    1430277 41 Feedboot back rubber flap 1

    1430278 42 Feedboot back rubber flap strap 1

    1204521 43 Bolt, nut, washer 3

    1430296 44 Feedboot back skirting 1

    1430297 45 Feedboot back skirting clamp 1

    12002 46 Nut 3

    12006 47 Washer 3

    1430295 48 Feedboot side skirting 2

    5121408 49 Feedboot rear side clamp RH 1

    5121409 50 Feedboot rear side clamp LH 1

    5630216 51 Feedboot side clamp 212002 52 Nut 24

    12006 53 Washer 24

    1430266 54 Feedboot extension 1

    Key To Fig 9.4.4 (Issue 1, Ref. 14xxxxx)

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    Spare parts section

    Part No. Item Description No. Off Notes Ref.

    1003521 55 Bolt, nut, washer 16

    1430268 56 Skirting lower section RH 1

    1430269 57 Skirting lower section LH 1

    1203521 58 Bolt, nut, washer 4

    2020607 59 Wing roller RH 14 30 deg

    2020606 60 Wing roller LH 14 30 deg

    16002 61 Nut 56

    16006 62 Washer 56

    9130180 63 Centre roller 14 L690

    5120116 64 Return roller 4 L1145

    2020146 65 U - bolt 8

    10002 66 Nut 16

    10006 67 Washer 16

    1470133 68 Return roller scraper 41203521 69 Bolt, nut, washer 8

    1430262 70 Snub drum 1

    2032218 71 Bearing 2 SY 108 - 1 1/2”

    1205022 72 Bolt, nut, washer 4

    6560329 73 Adaptor 4 1/8“ x 1/8“ M/M

    2060213 74 Seal 4 1/8“ Dowty

    1460435 75 Grease pipe RH 1

    1460436 76 Grease pipe LH 1

    2050331 77 Grease Nipple 2

    1470242 78 Snub drum scraper plate 1

    1203521 79 Bolt, nut, washer 4

    1470240 80 Scraper plate mounting plate RH 11470241 81 Scraper plate mounting plate LH 1

    1470140 82 Side guard 4

    1470143 83 Upper side guard RH 1

    1470144 84 Upper side guard LH 1

    2070206 85 J - cage nut

    12035 86 Bolt

    2070204 87 Retaining washer  

    2070205 88 Plastic captive washer  

    1470220 89 Tail drum rear guard 1

    1470128 90 Tail drum side guard RH 1

    1470129 91 Tail drum side guard LH 1

    2070206 92 J - cage nut

    12035 93 Bolt

    2070204 94 Retaining washer  

    2070205 95 Plastic captive washer  

    1470225 96 Tail drum under guard 1

    2010134 97 Bolt on hinge pin 2

    1203521 98 Bolt, nut, washer 2

    2070206 99 J - cage nut

    12035 100 Bolt

    2070204 101 Retaining washer  

    2070205 102 Plastic captive washer 

    Key To Fig 9.4.4 (Issue 1, Ref. 14xxxxx)

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    Spare parts section

    3 5 4 24 23 286,7,8,9

    16

    18

    17

    26 23 25 27

    15

    10,11

    12

    13

    20,21,22

    19

    39 38 3714

    2

    Fig 9.4.5 (Issue 1, Ref. 14xxxxx)

    3029 31 32,33 34 35,36

    41

    40

    42

    43,44

    4845 46 4749,50

    58

    56

    57

    60

    59

    62

    61

    80 79

    63,64 68,69 68,69,70,71 7576,77,78

    Optional54 5552 51

    53

    70 71,72,73,74

    67

    64

    65,66

    1

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    Part No. Item Description No.Off Notes Ref.

    1430261 1 Main conveyor head section 1

    1430430 2 Main conveyor belt 1 1050mm wide 3 PLY

    1430263 3 Drive drum complete 1

    2022213 4 Bearing 2 SY 208 - 2 1/2“

    2020603 5 Grub screw 2

    6560329 6 Adaptor 2 1/8“ x 1/8“ M/M

    2060213 7 Seal 2 1/8“ Dowty

    1460442 8 Grease pipe RH 1

    1460443 9 Grease pipe LH 1

    6530185 10 Bearing adjuster RH 1

    6530186 11 Bearing adjuster LH 1

    24006 12 Adjuster washer 2

    2420116 13 Adjuster rod 2

    24002 14 Adjuster nut 25030118 15 Endcap 2

    2020511 16 Spacing plate 1

    16002 17 Locknut 4

    2050458 18 Hardened washer 4

    5020112 19 Motor Mounting Bracket 1

    16100 20 Bolt 4

    16002 21 Nut 12

    16006 22 Washer 16

    2280264 23 Coupling steel flange 2

    2280265 24 Coupling centre disc 1

    2020163 25 Taperlock (Drum side) 1 2517 - 2 1/2”

    2220159 26 Key 1 5/8” x 3/8” x 1 3/4” FEK2220220 27 Taperlock (Motor side) 1 2517 - 50mm

    2220222 28 Key 1 14 x 9 x70 FEK

    6520164 29 Motor mounting stand 1

    8010106 30 Hydraulic motor 1 Danfoss OMV 630

    1606021 31 Bolt, nut, washer 4

    2060217 32 Seal 2 1” Dowty

    2060204 33 Adaptor 2 1” x 3/4” M/M

    5060150 34 Non return valve 1 5 psi

    2060203 35 Adaptor 1 3/4” x 3/4” M/M

    2060216 36 Seal 1 3/4” Dowty

    6530112 37 Coupling cover plate 2

    10035 38 Bolt 4

    10006 39 Washer 4

    1460545 40 Hydraulic hose (Drive) 1

    1460547 41 Hydraulic hose (Return) 1

    1460546 42 Hydraulic hose (Bleed) 1

    2060214 43 Seal 1 1/4” Dowty

    2060231 44 Adaptor 1 3/8” x 1/4” M/M

    1430280 45 Belt cleaner frame 1

    1605021 46 Bolt, nut, washer 2

    1430281 47 Belt cleaner plastic strip 1

    1430282 48 Belt cleaner clamp plate 1

    12002 49 Nut 6

    12006 50 Washer 6

    1430217 51 Belt cleaner adjuster 21604521 52 Bolt, nut, washer 4

    1430245 53 Spreader plate frame 1

    1205021 54 Bolt, nut, washer 4

    Key To Fig 9.4.5 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    1430248 55 Special washer 4

    1430246 56 Rubber enclosure 1

    1430247 57 Backing plate 1

    1430156 58 Strap (Long) 1

    1430232 59 Strap (Short) 1

    1205021 60 Bolt, nut, washer  

    1430249 61 Spreader Plate 1 Optional Part

    2006521 62 Bolt, nut, washer 2 Optional Part

    1430290 63 Skirting RH 1

    1430291 64 Skirting LH 1

    1430225 65 Mounting leg RH 5

    1430226 66 Mounting leg LH 5

    1203521 67 Bolt, nut, washer 30

    1470141 68 Side guard upper RH 11470142 69 Side guard upper LH 1

    1470140 70 Side guard 4

    2070206 71 J - cage nut 18

    12035 72 Bolt 18

    2070204 73 Retaining washer 18

    2070205 74 Plastic captive washer 18

    1470180 75 Headdrum side guard 2

    12035 76 Bolt 4

    2070204 77 Retaining washer 4

    2070206 78 J - cage nut 4

    1450133 79 Support arm 2

    3922021 80 Bolt, nut, washer 4

    Key To Fig 9.4.5 (Issue 1, Ref. 14xxxxx)

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    5

    67,8,9

    21,22,23

    19,20

    24

    25,26

    32,33

    31

    29

    34

    30 35

    36

    40

    37 38 39

    48 49,50 45 39 44

    47

    46

    41

    4243

    51 5253 54

    2

    3

    1 4

    10,11 12,13,14 15 16,17,18

    Fig 9.4.6 (Issue 1, Ref. 14xxxxx)

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    Page 25Part No. Item Description No.Off Notes Ref.

    1490400 1 Powerunit baseframe 1

    2005022 2 Bolt, nut, washer 41490410 3 Canopy frame 1

    1605022 4 Bolt, nut, washer 8

    1204022 5 Bolt, nut, washer 3

    1490415 6 Hydraulic tank cover 1

    2030475 7 Antiluce fastener 2

    12002 8 Nut 2

    12006 9 Washer 2

    1490460 10 Canopy door RH 1

    6590520 11 Beading 1

    2030475 12 Antiluce fastener 2

    12002 13 Nut 2

    12006 14 Washer 2

    1490461 15 Control panel access door 12030475 16 Antiluce fastener 1

    12002 17 Nut 1

    12006 18 Washer 1

    1490465 19 Canopy door LH 1

    6590520 20 Beading 1

    2030475 21 Antiluce fastener 2

    12002 22 Nut 2

    12006 23 Washer 2

    1490421 24 Back door 1

    12035 25 Bolt 6

    2070204 26 Retaining washer 6

    2070205 27 Plastic captive washer 62070206 28 J - cage nut 6

    1490430 29 Air intake duct 1

    1203522 30 Bolt, nut, washer 8

    6590124 31 Cover plate 1

    12035 32 Bolt 1

    12006 33 Washer 1

    6590520 34 Beading 1

    5790155 35 Intercooler top sealing plate 1

    5790156 36 Intercooler bottom sealing plate 1

    5790270 37 Exhaust gasket 1

    5790260 38 Exhaust connector 1

    5790263 39 Exhaust clamp 7 66mm

    1490500 40 Exhaust pipe upper bend 1

    1490506 41 Exhaust extractor 1 Donaldson 2 1/2” bore

    1490501 42 Exhaust pipe short straight 1

    5790255 43 Exhaust bellows 1

    1490502 44 Exhaust pipe lower bend 1

    5790255 45 Exhaust silencer box 1

    1204522 46 Bolt, nut, washer 4

    5790263 47 Exhaust tail pipe 1

    5790257 48 Exhaust heat shield 1

    1204021 49 Bolt, nut, washer 2

    2070204 50 Retaining washer 2

    1490506 51 Extractor pipe 1

    1190118 52 Pipe clamp 2 Mikalor 40-43mm1490475 53 Air filter cover 1

    1203522 54 Bolt, nut, washer 4

    Key To Fig 9.4.6 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.7 (Issue 1, Ref. 14xxxxx)

    4,5

    24,25

    26,27

    11,15

    19

    10

    13,14

    3

    2

    12

    39383736353426,27

    30,31

    8

    45 41 42 43 4420,211 32,33

    16,17,18

    28,29 32,33

    6,7

    28,29 40

    9

    22,23

    63,64

    54 55 5856,57 59

    6160 625348,494746 525150

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    Part No. Item Description No.Off Notes Ref.

    1490415 1 Hydraulic tank 1

    6590131 2 Hydraulic tank mounting rubber 2

    1204522 3 Bolt, nut, washer 4

    6590133 4 Hydraulic tank lid 1

    6590136 5 Hydraulic tank lid gasket 1

    10002 6 Nut 8

    10006 7 Washer 8

    2012116 8 Hydraulic oil filler cap 1 UC AB5515.10 Lockable type

    502020 9 Bolt, nut, washer 6

    2011518 10 Hydraulic oil level indicator 1 UL FL 211

    5060187 11 Return line filter (Large) 1 FFPA-3 1091-10

    3260329 12 Gasket 1

    10006 13 Washer 4

    10002 14 Nut 43260232 15 Return line filter element (Large) 1 FFPA -1 1091-10

    3210175 16 Copper washer 1 Wade M352 - 1/4“

    6590184 17 Male stud elbow 1 Wade 2023 - 1/4“ BSP

    6590320 18 Connector 1 M10 F/F

    3260221 19 Return line filter gauge 1

    5090168 20 Cover plate 1

    5090167 21 Gasket 1

    10006 22 Washer 4

    10002 23 Nut 4

    1490521 24 Return line manifold 1

    1203522 25 Bolt, nut, washer 1

    3260145 26 Adaptor 1 1 1/2” x 1 1/2” M/M3260144 27 Seal 1 1 1/2” Dowty

    2060203 28 Adaptor 4 3/4” x 3/4” M/M

    2060216 29 Seal 4 3/4” Dowty

    2060205 30 Adaptor 1 1” x 1” M/M

    2060217 31 Seal 1 1” Dowty

    2060295 32 Adaptor 7 3/8” x 3/4” M/M

    2060216 33 Seal 7 3/4” Dowty

    1460533 34 Hydraulic hose (Main conveyor return) 1

    1460530 35 Hydraulic hose (Feeder return) 1

    1460533 36 Hydraulic hose (LHS Side conv return) 1

    1460546 37 Hydraulic hose (Main conveyor bleed) 1

    1460562 38 Hydraulic hose (Aux valve return) 1

    1460537 39 Hydraulic hose (Screen bleed) 1

    1460570 40 Hydrualic hose (Aux return) 1

    1460585 41 Hydraulic hose (V’ Grizzly bleed) 1

    1460531 42 Hydraulic hose (Feeder bleed) 1

    1460554 43 Hydraulic hose (aux return) 1

    1460379 44 Hydraulic hose (from Oil Cooler) 1

    6760127 45 Swivel Cap 1 3/8”

    6760105 46 Suction filter 1 2” UC-SE-1219

    6760106 47 Adaptor 1 2” x 2” M/M

    6760108 48 Seal 1 2” Dowty

    6760107 49 Adaptor 1 2” x 2” M/M P/T

    1190116 50 Ball valve 1 Pegler 2”

    2110539 51 Threaded pipe adaptor 1 2” BSP x 3” lg2110627 52 Pipe clamp 4 Mikalor 68-73mm

    1460190 53 Suction hose (to DB Q4032 4032) 1 2 3/8”

    Key To Fig 9.4.7 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    3260146 55 Adaptor 3 1 1/2” x 1 1/2” M/M

    3260144 56 Seal 3 1 1/2” Dowty

    3260145 57 Adaptor 3 1 1/2” x 1 1/2” M/M P/T

    1190115 58 Ball valve 3 Pegler 1 1/2”

    9160235 59 Adaptor 3 1 1/4” x 1 1/2” M/M

    1460355 60 Suction hose (to Ultra 2PL 070 070) 1

    1460356 61 Suction hose (to Ultra 2PL 070 070) 1

    1460357 62 Suction hose (to Ultra 1PL 072) 1

    2060256 63 Bung 1 3/4” M

    2060216 64 Seal 1 3/4” Dowty

    Key To Fig 9.4.7 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.8 (Issue 1, Ref. 14xxxxx)

    12 3,4

    3,4

    5

    6

    7 9

    2221188

    14

    13

    23 31 32

    33

    34

    35

    36

    37

    38

    41 42 43 44 45 46

    302928262524

    50

    49

    48

    47 54,55,56,57

    52

    53

    59,60

    63

    61,62

    58

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    POWERUNIT DIESEL TANK

    Part No. Item Description No.Off Notes Ref.

    6590167 1 Watertrap 1 AC0044F3

    0803021 2 Bolt, Nut, Washer 2

    2210187 3 Seal 2 3/8” Dowty

    5790356 4 Coupling 2 M16 X 1.5 X 3/4” M/M JIC

    1462514 5 Diesel Tank Filter Suction Line 1 3/4“ JIC 90 x 3/

    4“ JIC 90

    6590169 6 Watertrap Element 1

    1462515 7 Filter To Engine Suction Line 1 3/4“ JIC 90 x 3/

    4“ JIC 90

    2060266 8 Bulkhead Adaptor 4 3/8“ M/M

    1460374 9 Hydraulic Hose 4 3/8“

    1460582 13 Hydraulic Hose 1 3/4“

    1461548 14 Hydraulic Hose 2 3/8“

    1460550 18 Hydraulic Hose 2 3/8“

    2280109 21 Bulkhead Adaptor 1 3/4“ M/M

    1460552 22 Hydraulic Hose 1 3/4“1460371 23 Hydraulic Hose 1 3/

    4“

    1460380 24 Hydraulic Hose 1 3/4“

    1461380 24 Hydraulic Hose 1 3/4“

    1460580 25 Hydraulic Hose 1 3/8“

    1461580 25 Hydraulic Hose 1 3/8“

    1460378 26 Hydraulic Hose 1 1”

    2060279 28 Tee Piece 1 1” x 1” x 3/4“ M/M/M

    2060309 29 Double Swivel Adaptor 1

    5160250 30 Bulkhead Adaptor 1 1” M/M

    1460581 31 Hydraulic Hose 1 3/8“

    2060266 32 Bulkhead Adaptor 1 3/8“ M/M

    1460373 33 Hydraulic Hose 13

    /4“2280109 34 Bulkhead Adaptor 1 3/4“ M/M

    1460368 35 Hydraulic Hose 1 3/4“

    1460372 36 Hydraulic Hose 1 3/4“

    1460369 37 Hydraulic Hose 1 3/4“

    2280109 38 Bulkhead Adaptor 3 3/4“ M/M

    1460529 41 Hydraulic Hose 1 3/4“

    1460545 42 Hydraulic Hose 1 3/4“

    1460536 43 Hydraulic Hose 1 3/4“

    1460532 44 Hydraulic Hose 1 3/4“

    2280109 45 Bulkhead Adaptor 1 3/4“ M/M

    1460534 46 Hydraulic Hose 1 3/4“

    2060266 47 Bulkhead Adaptor 1 3/8“ M/M

    1460544 48 Hydraulic Hose 1 1”

    1460586 49 Hydraulic Hose 1 3/8“

    1460586 50 Hydraulic Hose 1 3/8“

    1420156 51 Diesel Tank 1

    5690195 52 Level Gauge 1 UCC FL313-10”

    2210163 53 Diesel Tank Cap 1

    6590152 54 Diesel Tank Strap 2

    6590163 55 Diesel Tank Top Rubber 2

    0010002 56 Nut 2

    0010006 57 Washer 2

    1462514 58 Diesel Tank Filter Suction Line 1 3/4“ JIC 90 x 3/

    4“ JIC 90

    5790355 59 Adaptor 1 3/8“ BSP x 3/

    4“ JIC

    2060218 60 Seal 1 3/8“ Dowty5790355 61 Adaptor 1 3/

    8“ BSP x 3/

    4“ JIC

    2060218 62 Seal 1 3/8“ Dowty

    1462516 63 Engine Return Line To Tank 1 3/4“ JIC 90 x No End Fitted

    Fig 9.4.8 (Issue 1, Ref. 14xxxxx)

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    13 12 11 10 9 8 7 6

    19,20

    21,22

    23

    25 26 27 28 29 30 31 32 33 34 35 36 37 38

    14,15

    24 16,17,18

    49,50

    41,4245 45 45 45

    51,52

    40

    39

    48

    47 46 43 44

    13

    4

    5659 57,58 53 54 55

    62

    64

    63

    61

    60

    2

    Fig 9.4.9 (Issue 1, Ref. 14xxxxx)

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    POWERUNIT CONTROL VALVES

    Part No. Item Description No.Off Notes Ref.

    1490450 1 Control panel front plate 1

    1203522 2 Bolt, nut, washer 3

    1490455 3 Control valve mounting plate 1

    1203522 5 Bolt, nut, washer 3

    2010205 6 Control valve (Feeder) 1 Nimco CV301

    2010205 7 Control valve (Main conveyor) 1 Nimco CV301

    2010205 8 Control valve (Screen & Tail) 1 Nimco CV301

    2010205 9 Control valve (RHS side conveyor) 1 Nimco CV301

    2010205 10 Control valve (LHS side conveyor) 1 Nimco CV301

    1009021 11 Bolt, nut, washer 15

    2010207 12 Safety pin 5

    2010206 13 Pin retaining chain 5

    2060203 14 Adaptor 15 3/4” x 3/4” M/M

    2060216 15 Seal 15 3/4” Dowty2060295 16 Adaptor 5 3/8” x 3/4” M/M

    2060216 17 Seal 5 3/4” Dowty

    6760127 18 Swivel cap 5 3/8”

    6560318 19 Pressure carry over adaptor 1 1”

    2060217 20 Seal 1 1” Dowty

    2060203 21 Adaptor 1 3/4” x 3/4” M/M

    2060216 22 Seal 1 3/4” Dowty

    1460364 23 Hydraulic hose (Feeder to auxiliary) 1

    1460363 24 Hydraulic hose (Feeder to tank) 1

    1460312 25 Hydraulic hose (Feeder drive) 1

    1460361 26 Hydraulic hose (Feeder from pump) 1

    1460363 27 Hydraulic hose (M’ conv to tank) 11460372 28 Hydraulic hose (M’ conv drive) 1

    1460362 29 Hydraulic hose (M’ conv from pump) 1

    1460363 30 Hydraulic hose (Screen to tank) 1

    1460368 31 Hydraulic hose (Screen drive) 1

    1460359 32 Hydraulic hose (Screen from pump) 1

    1460363 33 Hydraulic hose (RHS Side conv to tank)1

    1460373 34 Hydraulic hose (RHS Side conv drive) 1

    1460358 35 Hydraulic hose (RHS Side conv from pump) 1

    1460363 36 Hydraulic hose (LHS Side conv to tank)1

    1460370 37 Hydraulic hose (LHS Side conv drive) 1

    1460360 38 Hydraulic hose (LHS Side conv from pump) 1

    6560331 39 Trebel bank control valve 1 Nimco CV403

    809021 40 Bolt, nut, washer 3

    2060232 41 Adaptor 8 3/8” x 1/2” M/M

    2060215 42 Seal 8 1/2” Dowty

    6760127 43 Swivel cap 1 3/8”

    1460364 44 Hydraulic hose (Feeder to auxiliary) 1

    1460374 45 Hydraulic hose (Raise/Lower jacking legs) 4

    1460581 46 Hydraulic hose (Raise Vibrating Grizzly)1

    1460377 47 Hydraulic hose (Return to manifold) 1

    1460582 48 Hydraulic hose (Carryover to next valve)1

    6560328 49 Pressure carryover adaptor 1 3/4”

    2060216 50 Seal 1 3/4” Dowty

    2060232 51 Adaptor 1 3/8” x 1/2” M/M

    2060215 52 Seal 1 1/2” Dowty3220116 53 Flow control valve mounting bracket 2

    1203521 54 Bolt, nut, washer 4

    Key To Fig 9.4.9 (Issue 1, Ref. 14xxxxx)

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    Spare parts section

    Part No. Item Description No.Off Notes Ref.

    3220115 55 Flow control valve 2 Webtec 2FV 250J

    605021 56 Bolt, nut, washer 2

    2060203 57 Adaptor 6 3/4” x 3/4” M/M

    2060216 58 Seal 6 3/4” Dowty

    1460385 59 Hydraulic hose (Flow C’valve to manifold) 1

    1461385 59 Hydraulic hose (Flow C’valve to manifold) 1

    1460371 60 Hydraulic hose (Flow C’valve to bulkhead) 1

    1430370 61 Hydraulic hose (From Side conv C’valve) 1

    1460367 62 Hydraulic hose (Flow C’valve to manifold) 1

    1460369 63 Hydraulic hose (Flow C’valve to bulkhead) 1

    1460313 64 Hydraulic hose (From Grid Solenoid) 1

    Key To Fig 9.4.9 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.10 (Issue 1, Ref. 14xxxxx)

    15

    10 22

    21

    20

    181712 1614

    1 2

    5

    3 4

    67

    8 9

    11

    19

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    POWERUNIT WIRING

    Part No. Item Description No.Off Notes Ref.

    1190170 1 Air Cleaner 1 PC H00 1510K

    1490122 2 Air Filter Pre Cleaner Mounting Strap 1

    1490125 3 Air Filter Pre Cleaner Mounting Plate 1

    10002 4 Nut 2

    1190118 5 Superclamp 2 40-43

    1190171 6 Scavenge Hose 2 P138408

    1490127 7 Air Cleaner Pipe Reducer Long 2

    5090140 8 Neophix clamp 2 4.5”

    5790375 9 Rubber Bend 1 PPP-10-5533 4”

    5090139 10 Neophix clamp 2 5”

    1490476 12 Air Cleaner Complete 1

    1490477 14 Air Cleaner Element 1

    1490478 15 Air Cleaner Safety Element 1

    1204522 16 Bolt,nut,washer 46590461 17 Superclamp 1 104-112

    1490577 18 Air Induction Hose 1

    1490475 19 Air Cleaner Cover Box 1

    5790310 20 Superclamp 2 92-97

    1490578 21 Air Breather Pipe Clamp 1

    1800074 22 Rubber Bend 1 P113733 5”

    Key To Fig 9.4.10 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.11 (Issue 1, Ref. 14xxxxx)

    74

    43

    23,24,25

    2237,38 41

    31

    30

    27,28,29

    26

    32,33

    10 1

    34,35

    36

    39,40 42

    44,45,4653,54

    55,56 57,58

    13

    11,12

    9

    49,5047,48

    59,60,61

    62,63 64,65 66,67

    72,73

    68,69

    70,71

    7 6 8

    75

    77

    78

    79

    81 80

    82

    83

    16,17 1418 15 2120 19

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    ENGINE & PUMPS

    Part No. Item Description No.Off Notes Ref.

    6590505 1 Engine 1 BF4M1012C (No Oil Cooler)5790450 2 Engine rubber mounting 4 Deutz P’ Nos 0216 7498

    5790451 3 Engine mounting top washer 4 Deutz P’ Nos 0216 2026

    5790452 4 Engine mounting spacer block 4 Deutz P’ Nos 0224 0268

    1212021 5 Bolt, nut, washer 4

    5790506 6 Cooling fan V - belt 1

    5790245 7 Fuel lift pump V - belt 1 Deutz P’ Nos 0117 9648

    5790236 8 Alternator V - belt 1 Deutz P’ Nos 0117 9474

    5790235 9 Alternator 1 Deutz P’ Nos 0117 8521

    5790232 10 Starter motor 1 Deutz P’ Nos 0117 9318

    5790222 11 Engine filter kit complete 1

    5790221 12 Oil filter 1 Deutz P’ Nos 0117 4418

    5790220 13 Fuel filter 1 Deutz P’ Nos 0117 4696

    1490550 14 Flywheel coupling plate 1 (Modified for speed pickup) HRC 1

    10030 15 Bolt 10

    10006 16 Washer 10

    2010625 17 Spring washer 10

    2051351 18 Coupling steel flange 1 HRC 130 (Taperlock type)

    2280266 19 Taperlock 1 2517 - 1”

    6760130 20 Key 1 1/4” x 1/4” x 1” FEK

    2050352 21 Coupling centre disc 1 HRC 130

    1490525 22 Hydraulic pump mounting bracket 1 (With speed pickup mounting)

    10025 23 Bolt 12

    10006 24 Washer 12

    2010625 25 Spring washer 12 M10

    1490555 26 Coupling cover plate 110030 27 Bolt 2

    10006 28 Washer 2

    2010625 29 Spring washer 2 M10

    1460101 30 Hydraulic pump 1 David Brown Q4032 4032

    1205021 31 Bolt, nut, washer 4

    6560110 32 Pump inlet adaptor 1 SAE 2” Flange

    6760116 33 O - ring 1 to match SAE 2” Flange

    6760119 34 Cap head screw 4 M12 x 45 lg

    2020182 35 Spring washer 4 M12

    2110539 36 Threaded Pipe fitting 1 2” BSP x 3” lg

    6760111 37 Pump outlet adaptor 2 SAE 3/4” Flange

    6760115 38 O - ring 2 to match SAE 3/4” Flange6760117 39 Cap head screw 8 M10 x 40 lg

    2010625 40 Spring washer 8 M10

    2060203 41 Adaptor 2 3/4” x 3/4” M/M

    2060216 42 Seal 2 3/4” Dowty

    6560351 43 Hydraulic pump 1 Ultra 2PL 070 070 ASSFFBN

    12035 44 Bolt 2

    12006 45 Washer 2

    2020182 46 Spring washer 2 M12

    3260111 47 Pump inlet adaptor 2 1” - 90deg

    2060229 48 O - ring 2

    2060227 49 Cap head screw 4 5/16” x 1” lg

    2060233 50 Spring washer 4 5/16”

    2060201 51 Adaptor 2 1 1/4” x 1” M/M2060217 52 Seal 2 1” Dowty

    5060172 53 Pump outlet adaptor 2 3/4” - 90deg

    5060173 54 O - ring 2

    Key To Fig 9.4.11 (Issue 1, Ref. 14xxxxx)

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    Spare parts section

    Part No. Item Description No.Off Notes Ref.

    2060227 55 Cap head screw 4 5/16” x 1” lg

    2060233 56 Spring washer 4 5/16”

    2060203 57 Adaptor 2 3/4” x 3/4” M/M

    2060216 58 Seal 2 3/4” Dowty

    6010105 59 Hydraulic pump 1 Ultra 1PL 072

    10120 60 Bolt 2

    2010625 61 Spring washer 2 M10

    5190566 62 Pump inlet adaptor 1 3/4” - 90 deg

    5190561 63 O - ring 1 3/4” OD

    5190565 64 Cap head screw 2 5/16” x 2 1/4” lg

    2060233 65 Spring washer 2 5/16”

    2060200 66 Adaptor 1 1 1/4” x 3/4” M/M

    2060216 67 Seal 1 3/4”

    5190560 68 Pump outlet adaptor 1 1/2” - 90 deg5190564 69 O - ring 1 1/2”

    5190562 70 Cap head screw 2 5/16” X 2 1/4” LG

    2060233 71 Spring washer 2 5/16”

    2060202 72 Adaptor 1 1/2” x 3/4” M/M

    2060215 73 Seal 1 1/2” Dowty

    5790216 74 Water temperature switch 1 Deutz P’ Nos 0419 0804

    5790215 75 Low oil pressure switch 1 Teddington DCA BJ/070

    5790217 76 Low water level switch 1 Deutz P’ Nos 0419 9022

    5790157 77 Alternator guard 1

    5790159 78 Alternator rear guard 11003022 79 Bolt, nut, washer 2

    5790158 80 V - belt top guard 1

    1003022 81 Bolt, nut, washer 2

    5790290 82 V - belt lower guard 1

    1490560 83 Speed sensor with plug 1

    Key To Fig 9.4.11 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.12 (Issue 1, Ref. 14xxxxx)

    2,3,4

    1

    6

    7

    10,11

    5

    13

    14

    8,9

    12

    16

    17,18

    19

    20

    21

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    CHASSIS FRAME

    Part No. Item Description No.Off Notes Ref.

    1420100 1 Chassis Frame 1

    1420260 2 Mudguard Mounting (small) 4

    1420261 3 Mudguard Mounting (medium) 2

    1420262 4 Mudguard Mounting (large) 2

    1208021 5 Bolt,Nut,Washer 16

    6720225 6 Plastic Mudguards 4 J39B

    1002521 7 Bolt, Nut, Washer 16

    1420241 8 Side bumper LHS - Front 1

    1420240 9 Side bumper LHS - Rear 1

    1420242 10 Side bumper RHS - Rear 1

    1420243 11 Side bumper RHS - Front 1

    12035 12 Bolt 16

    1420300 13 Wheels 8 235/75/R17.5

    1420301 14 Wheel Nuts 401410120 15 Tool Box 1

    1410115 16 Spanner 1

    16002 17 Nut 1

    16006 18 Washer 1

    6520185 19 Wheel Chock 2

    6520186 20 Wheel Chock Mounting Bracket 2

    0803022 21 Bolt, Nut, Washer 8

    Key To Fig 9.4.12 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.13 (Issue 1, Ref. 14xxxxx)

    29 30 33 32 31 25 27 26

    28

    1,2

    16

    15141312 11

    10

    9

    5,6,743 8

    17

    18

    19

    20

    21,22,23

    25

    24

    8 8165,6,721,22,235,6,7 13

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    Part No. Item Description No.Off Notes Ref.

    10002 1 Nut 4

    10006 2 Washer 4

    6520231 3 Air Tank Saddle 2

    7010142 4 Air Tankl U-Bolt M10 2

    6520250 5 Coupling 1 M16X10 ST

    6520265 6 O-Ring 1 M16X1.5

    6520264 7 Brass Backing Washer 1 M16

    6520261 8 Yellow Brake Pipe 1 10mm

    7220134 Brake Tube Insert 2

    6520232 9 M22 Test Point Valve 1

    6520263 O-Ring 1 M22x1.5x10

    6520262 Brass Backing Washer 1 M22

    6520222 10 Air Tank 1 60LTR

    7010155 11 M22 Drain Valve 1 Freuhauf  

    6520263 O-Ring 1 M22x1.5x106520262 Brass Backing Washer 1 M22

    7010158 12 BulkHead Adaptor 1 M22XM22

    6520263 O-Ring 2 M22x1.5x10

    6520262 Brass Backing Washer 2 M22

    6520241 13 Emergency Relay Valve RE4 1 Braking Axle AS3011

    6520272 Emergency Relay Valve RE2 1 ABS Braking

    1420357 14 Short Brake Pipe 2 Braking Axle

    6520249 15 Hose Connector 2 M16

    6520265 O-Ring 2 M16X1.5

    6520264 Brass Backing Washer 2 M16

    1900493 Jubilee Clip 2

    6520259 16 Red Brake Pipe 1 10mm7220134 Brake Tube Insert 2

    6520234 17 Rubber Strip 2

    7010161 18 M22 Bung 1

    6520263 O-Ring 1 M22x1.5x10

    6520262 Brass Backing Washer 1 M22

    1420358 19 Long Brake Pipe 2 Braking Axle

    7220475 20 M16 Bung 2 Braking Axle

    6520265 O-Ring 2 Braking Axle M16X1.5

    6520264 Brass Backing Washer 2 Braking Axle M16

    6520252 21 Coupling 1 M16X10 90 DEG

    6520265 22 O-Ring 1 M16X1.5

    6520264 23 Brass Backing Washer 1 M16

    5010222 24 Hose Connector 2 Braking Axle M22

    6520263 O-Ring 2 Braking Axle M22X1.5

    6520262 Brass Backing Washer 2 Braking Axle M22

    6520204 25 Handbrake Assembly Complete 1

    5030215 26 Handbrake Cross Bar 1

    1205021 27 Bolt,Nut,Washer 3

    1003521 28 Bolt, Nut, Washer 4

    6520205 29 Handbrake Wind up 1

    6520206 30 Handbrake Pulley 1 60mm O.D.- Single Groove

    6520207 31 Handbrake Pulley 1 90mm O.D.- Single Groove

    6520208 32 Wire Rope 1 6mm Diameter  

    6520209 33 Bulldog Grip 6 1/4”

    Key To Fig 9.4.13 (Issue 1, Ref. 14xxxxx)

    CHASSIS AXLES & BRAKES

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    12

    17

    14,158

    7

    13

    9,10,11

    16

    1 2,3 456

    Fig 9.4.14 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    1800011 1 Nylon Tube 1 ABS Braking 18mm

    6520287 2 Brake Tube Insert 2 ABS Braking 16mm

    5010222 M22 Hose Connector 1 ABS Braking

    1800069 3 M22x18 Elbow 1 ABS Braking

    1420355 4 Short Brake Pipe 2 ABS Braking

    1420356 Long Brake Pipe 2 ABS Braking

    1800029 5 Abs Lead 1 ABS Braking

    1800030 6 ABS Modulator Valve 1 ABS Braking

    1800236 7 Spring Suspension Kit 1 20 Tonne

    1800025 8 Axle 2

    0020075 9 Bolt 12 M20X75BOLT8.8ZP

    7250119 10 Hardened Washer 24 M20

    0020002 11 Nut 24 M20

    5010202 12 Salati Air Brake Chamber 4 247010150 13 Automatic Slack Adjuster 4 ABS Braking

    6520239 Slack Adjuster 4

    6520243 14 Clevis End 4

    6520245 15 Split Pin 4

    6520232 16 Test Point 1 M22x1.5

    7010161 M22 Bung 3

    1420351 17 Axle Bogie Assembly 1 .

    Fig 9.4.14 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.15 (Issue 1, Ref. 14xxxxx)

    2

    4

    5,6,7,8,9

    11

    312,13,14,15,16

    18

    19

    21

    22

    23

    24

    26

    2520

    2830 31

    32

    34

    35

    36

    37

    38,39

    40

    41

    42

    4647,48

    50

    54,55

    56,57

    36

    58

    17

    10

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    SCREENBOX & SUBFRAME

    Part No. Item Description No.Off Notes Ref.

    1450133 1 Main Conveyor Upper Arm 2

    1450105 2 Subframe Welded Assembly 1

    6550168 3 Subframe Side Plate R.H. 2

    655016? Subframe Side Plate L.H. 2

    1450118 4 Grease Pipe Protection Plate 2

    12035 5 Bolt 1

    12006 6 Washer 1

    2030475 7 Anti - Luce Fastener 1

    16045 8 Nut 1

    16006 9 Washer 1

    6550177 10 Retaining Pin 2

    11 Grease Pipe Bulkhead Adaptor 4 1/8

    16045 12 Bolt 4

    16006 13 Washer 42030475 14 Anti - Luce Fastener 4

    16001 15 Nut 4

    16006 16 Washer 4

    1150118 17 Compression Spring 12

    5130199 18 Double Hose Clamp 2

    1800059 19 Hose Clip Panduit

    20090 20 Bolt 12

    20002 21 Nut 12

    6560305 22 Screen Tension Ram 2

    1460290 23 Hydraulic Hose 4

    1800059 24 Hose Clip

    1450102 25 Transport Stay10040 26 Bolt 2

    1450215 28 Walkway Ladder 1

    1203521 30 Bolt, Nut, Washer 20

    1604521 31 Bolt, Nut, Washer 4

    1450100 32 Screen Box 1

    1800059 34 Hose Clip

    6550184 37 Camber Bar 2 1800mm

    20130 38 Bolt 8 M20X130 10.9

    7230150 39 Hardened Washer 8 M20

    6550177 40 Retaining Pin 2

    1450199 41 Tensioner 4

    12040 42 Bolt, Nut, Washer ? M12 x 40

    1450125 46 Flywheel Guard Door 1

    1450120 Motor Guard Door 1

    12035 47 Bolt 4

    2020175 48 Guard Washer 4

    1451125 48 Flywheel Guard 1

    1603521 50 Bolt, Nut, Washer 4

    2020175 51 Guard Washer 4

    1451120 52 Motor Guard 1

    1203521 53 Bolt, Nut, Washer 4

    1450266 54 Side Walkway L.H. 1

    1450265 55 Side Walkway R.H. 1

    1450226 56 Screen Side Walkway Handrail L.H. 1

    1450225 57 Screen Side Walkway Handrail R.H. 11450109 58 Screenbox Pivot Pin 2 2”

    Key To Fig 9.4.15 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.16 (Issue 1, Ref. 14xxxxx)

          4      5

          8

          4      1

          1      1

          1      2

     ,      1      3

          1      5

     ,      1      6

          3      5

          3      4

          3      3

          3      2

          3      1

          2      9

     ,      3      0

          2      8

          2      7

          2      5

          2

          4

          2      3

          2      2

          2      1

          2      0

          1      9      1

          8      1      7

          3      7

     ,      3      8

     ,      4      0

          4      2

          1      2

          9 ,      1

          0 ,      1

          1

          1      4

          2      6

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    SCREENBOX FITTINGS & WALKWAY

    Part No. Item Description No.Off Notes Ref.

    1450261 1 Walkway Handrail Upper End 1

    12040 2 Nut 4 M12

    12006 3 Washer 4

    1450262 4 Upper Walkway Mounting Frame 1

    1450260 5 Walkway Upper End 1

    1450227 8 Walkway Gate Upper RHS 1

    1450228 Walkway Gate Lower 1

    1450229 Walkway Gate Upper LHS 1

    1490166 9 Control Valve / E Stop Mounting Plate 1

    6520156 10 Emergency Stop 1

    6560327 11 Control Valve 1

    1204521 12 Bolt, Nut, Washer 5

    1450160 13 Rear Rubber Flap Clamp 1

    1450186 14 Screen Feedboot Back Rubber 11450167 15 Rubber Washer 12

    1204522 16 Bolt, Nut, Washer 8 M?

    1430273 17 Tail Conveyor Mid Section x-Beam 1

    2414021 18 Bolt, Nut, Washer 2

    1430250 19 Tail Conveyor Support Arm - Inner 2

    1450252 20 Tail Conv Short Strut 2

    3922021 21 Bolt, Nut, Washer 4

    1470132 22 Return Roller Guard 2

    9130174 23 Return Roller 3 L1320

    2020146 24 U-Bolt, Nut, Washer 4

    2412021 25 Bolt, Nut, Washer 4 M24

    3110121 26 Hydraulic Ram 21450250 27 Screen Box Support Arms - Outer 2

    1421108 28 Pin and Chain 2

    1450181 29 Screen Feedboot Side Rubber Strap 2

    1204522 30 Bolt, Nut, Washer 20

    1450195 31 Screen Feedboot Side Rubber 2

    2480101 32 Pin and Chain 4 1”

    1450182 33 Screen Feedboot Side Rubber Strap 2

    1450184 34 Screen Feedboot Side Rubber Strap 2

    1450183 35 Screen Feedboot Side Rubber Strap 2

    1450181 37 Screen Feedboot Back Rubber Strap 2

    1450186 38 Screen Feedboot Back Rubber 2

    1204521 40 Bolt, Nut, washer 10

    16045 41 Bolt, Nut 12

    1450251 42 Screen Box Support Arm - Inner 2

    Key To Fig 9.4.16 (Issue 1, Ref. 14xxxxx)

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    34 323128,2930 33 89 88

    35,36 41,4240 439190

    73,74

    69,70

    71,72

    76

    77

    78

    64 6751 5968656662635758 4547 4644

    84

    61 5680

    60

    75

    48 49 5052,53,5455

    79 838182 86

    85

    278 1

    2

    4

    6

    7

    1012

    15 16 19 18

    911 17 20

    21

    2223 24 252638,3937

    13

    14

    35

    87

    Key To Fig 9.4.17 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No. Off Notes Ref.

    1150103 1 Pipe unit 1

    2020752 2 Bolt 20 M20x80 Grade 10.9

    7250326 3 Nut 20 M20 Grade 10.9

    7250119 4 Hardened washer 20 M20

    2010627 5 Spring washer 20 M20

    1150161 6 Screen Shaft 1

    1150200 7 Bearing housing 2

    2020753 8 Bolt 24 M20x90 Grade 10.9

    7250326 9 Nut 24 M20 Grade 10.9

    7250119 10 Hardened washer 24 M20

    2010627 11 Spring washer 24 M20

    1150201 12 Inner bearing inner cap 2

    12030 13 Bolt 12

    2020182 14 Spring washer 12 M121150181 15 Inner bearing inner seal 2 135x160x12

    1150175 16 Inner bearing 2 SKF 22322 CCJA/W33 VA405orVA406

    1150180 17 Bearing spacer ring 4 FRB 10-240

    1150176 18 Bearing retaining ring 1

    1150215 19 Grubscrew with locknut 3

    7252156 20 Inner bearing outer seal 2 110x140x13

    1150202 21 Inner bearing outer cap 2

    12030 22 Bolt 12

    2020182 23 Spring washer 12 M12

    1051178 24 Flywheel 2 15mm thick

    1150159 25 Taperlock centre 2 4545 x 100mm (modified)

    1150163 26 Half flywheel 2 10mm thick1207022 27 Bolt, nut, washer 8

    1150197 28 Bearing unit complete 2

    1150188 29 Plummer block housing 2 SNH 522-619

    2010021 30 Bolt, nut, washer 8

    1150186 31 Sleeve and nut 2 H2322-100mm

    1150189 32 Housing seal 4 TSNA 522G

    1150187 33 Locating ring 2 FRB 5 1-200

    1150185 34 Outer Bearing 2 23222 CCK/C3 W33

    2060213 35 Seal 4 1/8“ Dowty

    3210294 36 Adaptor 4 1/8“ x 1/8“ M/M

    1460412 37 Inner bearing grease pipe 2

    3260173 38 Hose clamp 2 15mm single

    2020697 39 Bolt 41460413 40 Outer bearing grease pipe 2

    2060213 41 Seal 2 1/8“ Dowty

    3210294 42 Adaptor 4 1/8“ x 1/8“ M/M

    2050331 43 Grease nipple 4 1/8“ BSP

    2050978 44 Motor Pulley 1 180x3G SPB

    2050393 45 Taperlock 1 2517 x 60mm

    2050396 46 Key 1 18x11x50 FEK

    2110369 47 V - Belt 3 SPB 1800

    6010102 48 Screenbox Pulley 1 200x3G SPB

    3210166 49 Taperlock 1 2517 x 1 1/4“

    2220159 50 Key 1 1 3/4“ x 5/8“ x 3/8“ FEK

    7251123 51 Hydraulic motor 1 David Brown MCC 22085050125 52 Bolt 4 M12x45 Countersunk

    12002 53 Nut 4

    12006 54 Washer 4

    SCREEN SHAFT ASSY

    Key To Fig 9.4.17 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No. Off Notes Ref.

    6550180 55 Motor mounting bracket 1

    6550181 56 Bolt Fitting 2

    16002 57 Nut 4

    16006 58 Washer 4

    2020681 59 Adjuster bolt short 2 M16x80

    2020535 60 Adjuster bolt long 2 M16x100

    16001 61 Nut 8

    3260252 62 Motor outlet adaptor 1

    2060229 63 O-ring 1

    2250316 64 Cap head screw 4

    2440162 65 Spring washer 4

    2060217 66 Seal 1 1“ Dowty

    2060204 67 Adaptor 1 1“ x 3/4“ M/M

    1460259 68 Hydraulic hose (motor return to tee) 13260252 69 Motor inlet Adaptor 1

    2060229 70 O-ring 1

    2250316 71 Cap head screw 4

    2440162 72 Spring washer 4

    2060217 73 Seal 1 1“ Dowty

    2060204 74 Adaptor 1 1“ x 3/4“ Dowty

    1460258 75 Hydraulic hose (relief valve to motor) 1

    2060216 76 Seal 1 3/8“ Dowty

    2060297 77 Adaptor 1 3/8“ x 3/8“ M/M

    1460537 78 Hydraulic hose (motor bleed to tank) 1

    6560165 79 Relief / Check valve 1 Sterling 8F4196

    0609021 80 Bolt, nut, washer 22060216 81 Seal 3 3/4“ Dowty

    2060203 82 Adaptor 2 3/4“ x 3/4“ M/M

    5060157 83 Swivel Adaptor 1 3/4“ x 3/4“ M/F

    3560134 84 Tee junction 1 3/4“ x 3/4“ x 3/4“ M/M/M

    1460538 85 Hydraulic hose (tee to tail conveyor) 1

    1460536 86 Hydraulic hose (drive from c‘valve) 1

    2051423 87 Counter weight 2 6mm

    2051424 Counter weight 2 5mm

    2051425 Counter weight 2 3mm

    2051426 Counter weight 2 1.6mm

    1450108 88 Sensor ring 1

    5120170 89 Grub screw 1 1/2“ BSW x 5/8“ lg

    1490560 90 Speed Sensor complete with plug 1

    1450106 91 Sensor mounting bracket 1

    Key To Fig 9.4.17 (Issue 1, Ref. 14xxxxx)

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    4

    16,17

    15 12 1314

    26

    2119,20 22,23182425

    27

    3

    95 96,97,98

    104,105,106

    103

    44 4539 48 37,3842,43 49 50,51,52

    30,31 31 99 100,101,102 5,6

    92

    46,47

    40

    41

    28,29 1

    7,8

    10,11

    7,8,9

    93,94

    42,43

    33

    34

    36 35

    53 54 55

    108,109,110

    107

    56

    57

    2

    7477,78 83,84 76 72,73 80 68,69,70 66 7167

    6564 63 9 59 61,62 60

    58

    75

    9

    79

    81

    81

    82

    Fig 9.4.18 (Issue 1, Ref. 14xxxxx)

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    SIDE CONVEYOR LOWER END

    Part No. Item Description No.Off Notes Ref.

    1432300 1 Side conveyor tail section 2

    2006021 2 Bolt, nut, washer 8

    2006021 3 Bolt, nut, washer 12

    1430316 4 Tail drum complete 2

    2021213 5 Bearing 4 SY 208 - 2”

    2020603 6 Grub screw 4

    6560329 7 Adaptor 12 1/8” x 1/8” M/M

    2060213 8 Seal 12 1/8” Dowty

    2050331 9 Grease nipple 14

    1460446 10 Grease pipe RH 2

    1460447 11 Grease pipe LH 2

    2422118 12 Bearing adjuster 4

    24006 13 Adjuster washer 4

    2420116 14 Adjuster rod 424002 15 Adjuster nut 4

    16002 16 Locknut 8

    2050458 17 Hardened washer 8

    1430325 18 Tail drum scraper mounting 2

    12002 19 Nut 4

    12006 20 Washer 4

    1430326 21 Tail drum scraper plate 2

    12002 22 Nut 6

    12006 23 Washer 6

    1430328 24 Belt underside scraper rubber 2

    1430327 25 Clamp plate 2

    12002 26 Nut 1212006 27 Washer 12

    2020609 28 Wing roller RH 4 20 deg

    2020608 29 Wing roller LH 4 20 deg

    1604521 30 Bolt, nut, washer 20

    8010101 31 Centre roller 10 L388

    5120151 32 Centre roller mounting bracket 2

    1430340 33 Feedboot 2

    1203521 34 Bolt, nut, washer 16

    1430360 35 Feedboot mounting leg 8

    1203521 36 Bolt, nut, washer 16

    1430347 37 Side clamp RH 2

    1430348 38 Side clamp LH 2

    1430358 39 Side skirting rubber 4

    1430346 40 Rear clamp 2

    1430359 41 Rear skirting rubber 2

    12002 42 Nut 34

    12006 43 Washer 34

    1430380 44 Feedboot extension 1 Oversize conveyor only

    1203521 45 Bolt, nut, washer 7 Oversize conveyor only

    1430365 46 Feedboot extension paddle RH 2

    1430366 47 Feedboot extension paddle LH 2

    1430367 48 Securing bolt 4

    1430341 49 Wearplate 1 Oversize conveyor only

    5050125 50 Countersunk bolt 7 Oversize conveyor only M12 x 45 lg

    12002 51 Nut 7 Oversize conveyor only12006 52 Washer 7 Oversize conveyor only

    1430357 53 Feedboot back rubber flap 2

    1430342 54 Clamp plate 2

    1204022 55 Bolt, nut, washer 6

    Key To Fig 9.4.18 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    1430551 56 Strut mounting frame 2

    2005021 57 Bolt, nut, washer 12

    1605021 58 Bolt, nut, washer 8

    1430530 59 Top section pivot 2

    1430600 60 Pivot bolt 2 M48 x 400 lg (100mm threaded)

    48002 61 Locknut 2

    48006 62 Washer 2

    1430502 63 Pin 2

    1430503 64 Collar 2

    65 Bolt, nut, washer 2

    1430535 66 Lower arm pivot 4

    16050 67 Bolt 4

    2020540 68 Spring washer 4 M16

    16006 69 Washer 42020175 70 Large retaining washer 4

    3916021 71 Bolt, nut, washer 4

    1430555 72 Inner support arm RH 1

    1430556 73 Inner support arm LH 1

    1430570 74 Adjuster rod 2

    2412021 75 Bolt, nut, washer 2

    48002 76 Adjuster nut 2 M48 plain

    2480101 77 Retaining pin 2

    0000007 78 Spring pin 2

    1460132 79 Hydraulic cylinder (large) 2

    1461131 80 Hydraulic cylinder (small) 2

    2013021 81 Bolt, nut, washer 42412021 82 Bolt, nut, washer 4

    2060297 83 Adaptor 8 3/8” x 3/8” M/M

    2060218 84 Seal 8 3/8” Dowty

    1950104 85 Cap with breather hole 2 3/8”

    1460559 86 Hydraulic hose (extend arm RH) 1

    1460567 87 Hydraulic hose (extend arm LH) 1

    1460558 88 Hydraulic hose (Swing out arm RH) 1

    1460566 89 Hydraulic hose (Swing out arm LH) 1

    1460557 90 Hydraulic hose (Swing in arm RH) 1

    1460565 91 Hydraulic hose (Swing in arm LH) 1

    1471160 92 Rear guard upper 2

    12035 93 Bolt 4

    2070204 94 Retaining washer 4

    1430640 95 Side guard 4

    12035 96 Bolt 16

    2070204 97 Retaining washer 16

    2070206 98 J - cage nut 16

    1471155 99 Underguard 2

    12035 100 Bolt 8

    12006 101 Washer 8

    2070206 102 J - cage nut 8

    1471150 103 Tail drum rear guard 2

    1204021 104 Bolt 4

    2070204 105 Retaining washer 4

    2070206 106 J - cage nut 45420143 107 Return roller 2 L960

    2020146 108 U - bolt 4

    10002 109 Nut 4

    10006 110 Washer 4

    Key To Fig 9.4.18 (Issue 1, Ref. 14xxxxx)

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          2      3

          1      8

          2      2

          1      9

          2      0

          1      8

          2      1

    Fig 9.4.19 (Issue 1, Ref. 14xxxxx)

          2      6

     ,      2      7

          2      5

          1      5

     ,      1      6

     ,      1      7

          X      X

          X      X

          3      1

          3      2

          2      9

     ,      3      0

          2      8

          4      6

     ,      4      7

     ,      4      8

          4      5

          2      4

          5      2

          5      0

     ,      5      1

          5      3

          5      4

     ,      5      5

          3      5

          3      4

          4      0

     ,      4      1

     ,      4      2

          4      3

          4      4

          3      9

          3      8

          2

          1

          3

          1      4

          3      3

          3      7

          3      6

          4      9

          1      1 ,      1

          2

          9 ,      1

          0

          1      3

          4 6 ,      7 ,      8

          5

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    SIDE CONVEYOR UPPER END

    Part No. Item Description No.Off Notes Ref.

    1450501 1 Side conveyor head section 2

    1434410 2 Side conveyor belt 2

    1431305 3 Drive drum complete 2

    2250105 4 Bearing 4 FY 208 - 2“

    2020603 5 Grub screw 4

    16140 6 Bolt 16

    16002 7 Locknut 16

    2050458 8 Hardened washer 16 M16

    6560329 9 Adaptor 4 1/8“ x 1/8“ M/M

    2060213 10 Seal 4 1/8“ Dowty

    1460451 11 Grease pipe RH 2

    1460450 12 Grease pipe LH 2

    16070 13 Bearing adjuster bolt 4

    5421140 14 Motor Mounting Bracket 216100 15 Bolt 8

    16002 16 Nut 24

    16006 17 Washer 32

    2280264 18 Coupling steel flange 4 HRC 180

    2280265 19 Coupling centre disc 2 HRC 180

    2020163 20 Taperlock (Drum side) 2 2517 - 2 1/2”

    2220159 21 Key 2 5/8” x 3/8” x 1 3/4” FEK

    3510164 22 Taperlock (Motor side) 2 2517 - 40mm

    5420141 23 Key 2 12 x 8 x 70 FEK

    2060322 24 Hydraulic motor 2 Danfoss OMT 315

    1204521 25 Bolt, nut, washer 8

    2060216 26 Seal 4 3/4” Dowty2060203 27 Adaptor 4 3/4” x 3/4” M/M

    5420154 28 Coupling cover plate 4

    10035 29 Bolt 8

    10006 30 Washer 8

    1460534 31 Hydraulic hose (Drive RHS conveyor) 1

    1460532 Hydraulic hose (Drive LHS conveyor) 1

    1450535 32 Hydraulic hose (Return RHS conveyor) 1

    1460533 Hydraulic hose (Return LHS conveyor) 1

    5130199 33 Hose clamp complete 2

    1430540 34 Undercarriage 2

    1604521 35 Bolt, nut, washer 20

    1430563 36 Outer fixed arm 2

    1430561 37 Outer sliding arm 2

    3916021 38 Bolt, nut, washer 4 M39 x 160 lg

    3220103 39 Return roller 2 L916

    1430545 40 Retaining bracket 4

    12035 41 Bolt, 8

    12006 42 Washer 8

    1470131 43 Return roller scraper 2

    1203521 44 Bolt, nut, washer 4

    1430330 45 Octagonal return roller 2 up to m/c no. -------- L916 Octagonal

    9421255 45 Beater roller 2 from m/c no. -------- L1025 Beater  

    1430331 45 Beater roller 2 from m/c no. -------- L980 Octagonal

    1430545 46 Retaining bracket 4

    12035 47 Bolt, 8120006 48 Washer 8

    1430590 49 Roller sliding bogie 10

    2020605 50 Wing roller RH 12 45 deg

    2020604 51 Wing roller LH 12 45 deg

    1604521 52 Bolt, nut, washer 48

    Key To Fig 9.4.19 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    8010101 53 Centre roller 12 L388

    3231174 54 Retaining pin 10 1” x 8” lg

    2020151 55 Spring pin 10

    Key To Fig 9.4.19 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.20 (Issue 1, Ref. 14xxxxx)

    1,2 3,4 5 6

    2227,28,29

    7

    9

    8

    13,14

    10,11

    12

    15,161825,26 19,2023,24

    30

    31,32

    33

    34

    43

    37

    36

    35 33

    42

    44,45

    46,47

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    TAIL CONVEYOR LOWER END

    Part No. Item Description No.Off Notes Ref.

    5121408 1 Feedboot rear side clamp RH 1

    5121409 2 Feedboot rear side clamp LH 1

    12002 3 Nut 24

    12006 4 Washer 24

    1130146 5 Tail Drum

    2022213 6 Bearing 2 SY208 2 1/2“

    2070206 7 Cage Nut 2

    24006 8 Adjuster washer 2

    2420116 9 Adjuster rod 2

    6560329 10 Adaptor 4 1/8“ x 1/8“ M/M

    2060213 11 Seal 4 1/8“ Dowty

    2020603 12 Grub screw 2

    16002 15 Nut 4

    2050458 16 Hardened washer 41430115 18 Drum scraper mounting 1

    12002 19 Nut 2

    12006 20 Washer 2

    1430116 22 Drum scraper plate 1

    1430118 23 Drum scraper rubber 1

    1430117 24 Drum scraper rubber strap 2

    12002 25 Nut 6

    12006 26 Washer 6

    16045 27 Bolt

    16001 28 Nut

    16006 29 Washer  

    2070206 30 Cage Nut 212002 31 Nut 4

    12006 32 Washer 4

    1431270 33 Tail Conveyor Bottom Section 1

    1470225 34 Tail Drum Underguard 1

    1470235 35 Tail Drum Rear Guard 1

    6530176 36 Tail Conveyor Grease Point Mtg 1

    37 Grease Point Adaptor 4

    1430220 42 Feedboot

    1430134 43 Clamp

    12006 44 Washer  

    12001 45 Nut

    12006 46 Washer  

    12001 47 Nut

    Key To Fig 9.4.20 (Issue 1, Ref. 14xxxxx)

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    36 31 35 32 33 31

    7

    34

    27

    11 9 8

    24

    14,15 16,17

    6

    10

    12 13

    44,45

    18,19 2622 2125 2023

    43393840,41424648 28,29,30 37

    52

    51

    53,54

    55,56

    60

    644,5 1

    47 49 50

    2 65 57,58 59

    69

    67,68

    66

    61,62,63

    71,72,73 70 75 74

    3

    Fig 9.4.21 (Issue 1, Ref. 14xxxxx)

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    TAIL CONVEYOR UPPER END

    Part No. Item Description No.Off Notes Ref.

    1430272 1 Tail conveyor head section 1

    1430271 2 Tail conveyor middle section 1

    1430435 3 Tail conveyor belt 1 1200mm wide 2 PLY

    2480106 4 Retaining pin 2 6” lg

    2020151 5 Spring pin 2

    1130146 6 Drive drum complete 1

    1130149 7 Drive drum shaft 1

    2020163 8 Drive drum taperlock 2 2517 - 2 1/2”

    2220159 9 Drive drum key 2 1 3/4” x 5/8” x 3/8” FEK

    2020250 10 Spacer 2

    5120170 11 Spacer grubscrew 4 1/2” BSW x 5/8” lg

    2022213 12 Bearing 2 SY 208 - 2 1/2“

    2020603 13 Grub screw 2

    6560329 14 Adaptor 2 1/8“ x 1/8“ M/M2060213 15 Seal 2 1/8“ Dowty

    1460444 16 Grease pipe RH 1

    1460445 17 Grease pipe LH 1

    6530185 18 Bearing adjuster RH 1

    6530186 19 Bearing adjuster LH 1

    24006 20 Adjuster washer 2

    2420116 21 Adjuster rod 2

    24002 22 Adjuster nut 2

    5030118 23 Endcap 2

    2020511 24 Spacing plate 1

    16002 25 Locknut 4

    2050458 26 Hardened washer 45421140 27 Motor Mounting Bracket 1

    16100 28 Bolt 4

    16002 29 Nut 12

    16006 30 Washer 16

    2280264 31 Coupling steel flange 2 HRC 180

    2280265 32 Coupling centre disc 1 HRC 180

    2020163 33 Taperlock (Drum side) 1 2517 - 2 1/2”

    2220159 34 Key 1 5/8” x 3/8” x 1 3/4” FEK

    3510164 35 Taperlock (Motor side) 1 2517 - 40mm

    5420141 36 Key 1 12 x 8 x70 FEK

    5420139 37 Motor mounting stand 1

    5420138 38 Hydraulic motor 1 Danfoss OMT 500

    1204521 39 Bolt, nut, washer 4

    2060216 40 Seal 3 3/4” Dowty

    2060203 41 Adaptor 3 3/4” x 3/4” M/M

    5060150 42 Non return valve 1 5 psi

    5420154 43 Coupling cover plate 2

    10035 44 Bolt 4

    10006 45 Washer 4

    1460540 46 Hydraulic hose (Drive 1) 1

    1460539 47 Hydraulic hose (Drive 2) 1

    1460543 48 Hydraulic hose (Return 1) 1

    1460542 49 Hydraulic hose (Return 2) 1

    2280109 50 Bulkhead adaptor 1 3/4”

    1430275 51 Belt cleaner frame 11605021 52 Bolt, nut, washer 2

    1130155 53 Belt cleaner plastic strip 1

    1130156 54 Belt cleaner clamp plate 1

    Key To Fig 9.4.21 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    12002 55 Nut 7

    12006 56 Washer 7

    1470230 57 Side guard RH 1

    1470231 58 Side guard LH 1

    1203521 59 Bolt, nut, washer 4

    1470181 60 Headdrum side guard 2

    12035 61 Bolt 4

    2070204 62 Retaining washer 4

    2070206 63 J - cage nut 4

    1460130 64 Hydraulic cylinder 1

    2416021 65 Bolt, nut, washer 1

    2414021 66 Bolt, nut, washer 1

    2060297 67 Adaptor 2 3/8” x 3/8” M/M

    2060218 68 Seal 2 3/8” Dowty1460571 69 Hydraulic hose 2

    9130174 70 Return roller 1 L1320

    2020146 71 U - bolt 2

    10002 72 Nut 4

    10006 73 Washer 4

    1470130 74 Return roller scraper 2

    1203521 75 Bolt, nut, washer 4

    Key To Fig 9.4.21 (Issue 1, Ref. 14xxxxx)

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    Fig 9.4.22 (Issue 1, Ref. 14xxxxx)

    3

    32 33

    49

    48

    50

    5152,5354 55 56 574139

    34,35,36,37,38

    40 42

    58 30 659

    47171619,202221

    12,13,14,15

    18

    31

    25

    23,24

    1,2

    7 11

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    Part No. Item Description No. Off Notes Ref.

    1410125 1 Lighting Board Complete 1

    1410130 2 Lighting Board 1

    1410135 3 Lighting Board Mounting Bracket 2

    5011297 6 Plug 1 7 Pole - ISO 1185 -24V N

    5010304 7 24 Volt Socket (Black) 1 8JB 00383

    6790430 11 Lights Wiring Loom 1

    5011290 12 Tail Light Complete RH 1 Rubolite CF3703508

    5011291 13 Tail Light Complete LH 1 Rubolite CF3703511

    5002 14 Nut 6

    5006 15 Washer 6

    5011269 16 Tail Light Guard 2

    1002521 17 Bolt, Nut, Washer 4

    5010296 18 Number Plate Lamp Complete 2 2KA 00358 1061

    5010276 19 Reflector Mounting Plate 2802021 20 Bolt, Nut, Washer 4

    5010294 21 Red Triangle Reflector 2 8RA 0020Z0

    602021 22 Bolt, Nut, Washer 4

    5010293 23 Bull Horn Lamp RH 1 2XS9500 71. 031

    5010277 24 Bull Horn Lamp LH 1 2XS9500 71. 031

    502021 25 Bolt, Nut, Washer 4

    1002521 29 Bolt, Nut, Washer 2

    5010302 30 Rectangular Reflector 2 Hella 8RA 003 326 011

    602021 31 Bolt, Nut, Washer 4

    6520255 32 Palm Coupling (Red) 1

    6520257 33 Palm Coupling (Yellow) 1

    6520262 34 Brass Washer 26520263 35 O-Ring 2

    6520251 36 Bulkhead Adaptor 2 M22 x 1.5 x 10

    6520248 37 Insert 2 10mm x 1mm

    6520258 38 Olive 2 10mm O.D. Tube

    6720285 39 Red Brake Pipe 1 10mm

    6720286 40 Yellow Brake Pipe 1 10mm

    5010304 41 24 Volt Socket (Black) 1 8JB 0383

    5010303 42 24 Volt Socket (White) 1 8JB 0384

    5010300 48 Side Marker Light 2 2TJ001633211

    5010301 49 Reflector 2 Hella 8RA 002 014 041

    2020429 50 Grommet 4 CZB 214 W10

    5010269 51 Marker Board 41410140 52 Btm. Back Marker Light Holder R/H 11410141 53 Btm. Back Marker Light Holder L/H 15010304 54 24V Socket (Black) 25010303 55 24V Socket (White) 15010259 56 ABS Socket 16520271 57 ABS Warning Lamp Complete 1

    LIGHTS & BRAKE COUPLINGS

    Key To Fig 9.4.22 (Issue 1, Ref. 14xxxxx)

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    27

    28

    21,22,23

    25

    24

    26

    29

    70,71,72,73353634437430 65,66,67

    61

    56,57,58

    59,60

    47,48

    68,69

    62,63,64

    49,50,51

    10 33

    Fig 9.4.23 (Issue 1, Ref. 14xxxxx)

    911

    42,43

    814,15,161,23837

    7

    53,54,55

    52

    41

    76

    544,45,4632753140396

    122017,18,1913

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    Part No. Item Description No.Off Notes Ref.

    5750300 1 Vibrating Grizzly Complete 1 Commander 510 type

    6550800 2 Screenbox Welded Assembly 1 New 1997 design

    1430190 3 Grizzly Mounting Crossbeam 1

    2006022 4 Bolt, Nut, Washer 14

    5750310 5 Screenbox Subframe 1

    1450350 6 Subframe Mounting Frame 1

    1604521 7 Bolt, nut, washer 10

    6550310 8 Wing Plate RH 1

    6550311 9 Wing plate LH 1

    2006021 10 Bolt, Nut, Washer 12

    1605022 11 Bolt, Nut, Washer 8

    7250900 12 Top Protection Deck 1 New one piece type

    2007521 14 Bolt 8 M2

    2020764 15 Nut 8 M207250119 16 Hardened Washer 16 M20

    17 Bolt 16 M20

    2020764 18 Nut 16 M20

    7250119 19 Hardened Washer 32 M20

    ——— 21 Top Deck Mesh 2 State Aperture

    7250207 22 Mesh Fitting Kit 1

    7250108 23 Top Deck Rubber Cushion 6

    7250820 24 Top Deck Clamp Plate RH 1

    7250821 Top Deck Clamp Plate LH 1

    2020754 25 Bolt, Nut 8 M20

    7250119 26 Hardened Washer 8 M20

    2051610 27 Top Deck Clamp Plate Stopper 8 50mm16002 28 Nut 8

    16006 29 Washer 8

    7250170 30 Screen Spring 12

    6550328 31 Screen Transport Straps 4

    1604521 32 Bolt, Nut, Washer 8

    6550332 33 Upper Flywheel Guard 1

    1204522 34 Bolt, Nut, Washer 4

    6550333 35 Lower Flywheel Guard 1

    1203001 36 Bolt, Washer 2

    6550330 37 Motor/Flywheel Guard 1

    1203521 38 Bolt, Nut, Washer 4

    6550331 39 Motor/Flywheel Lower Guard 1

    1203521 40 Bolt, Nut, Washer 4

    6550335 41 Motor Coupling Cover 1

    12030 42 Bolt 4

    12005 43 Washer 4

    6550317 44 Subframe Hinge Pins 2 38mm x mm Long

    1910225 45 Washer 2

    4280100 46 Spring Cotter Pin 2 38mm

    5750326 47 Outer Support Arm RH 1

    5750326 48 Outer Support Arm LH 1

    2480106 49 Pin 2 150mm Long

    1910225 50 Washer 2

    2020151 51 Spring Pin 2 25mm

    5750325 52 Inner Support Arm 22081103 53 Pin 2 130mm Long

    1910225 54 Washer 2

    VIBRATING GRIZZLY MAIN

    Key To Fig 9.4.23 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    7280102 56 Support Arm Pin & Chain 2 130mm Long

    1910225 57 Washer 2

    2020151 58 Spring Pin 2 25mm

    7250185 59 Hydraulic Cylinder 2

    7250188 60 Hydraulic Cylinder Seal Kit 2

    8010114 61 Hydraulic Cylinder Breather 2 1/4” BSP

    2081103 62 Hydraulic Cylinder Upper Pin 2 130mm Long

    1910225 63 Washer 2

    2020151 64 Spring Pin 2 25mm

    2250109 65 Hydraulic Cylinder Lower Pin 2 100mm Long

    1910225 66 Washer 2

    2020151 67 Spring Pin 2 25mm

    2060218 68 Seal 2 3/8” Dowty

    2060297 69 Adaptor 2 3/8” x 3/8” M/M P/P1460579 70 Hydraulic Hose (long pipe) 1 (Back Cylinder) 3/8”

    1460578 71 Hydraulic Hose (short pipe) 1 (Front Cylinder) 3/8”

    2060239 72 Tee Junction 1 3/8” M/M/M Tee

    1460577 73 Hydraulic Hose (tee to bulkhead) 1 3/8”

    7260140 74 Hose Clamp 6 20mm

    5130199 75 Hose Clamp 1 32mm x 32mm

    5750330 76 Angle Ram Guard 2

    Key To Fig 9.4.23 (Issue 1, Ref. 14xxxxx)

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    363135343233

    20 57565548,4950,5152,53

    58

    62,63 64 65 69

    67

    195960,616668542827 29 30

    21 3,4,51 183837 3940

    43,4441,42 22,23,24,25264745,46

    16 10 2 786911141517 12,13

    Key To Fig 9.4.24 (Issue 1, Ref. 14xxxxx)

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    Part No. Item Description No.Off Notes Ref.

    7250120 1 Screen Shaft 1

    7250164 2 Bearing Housing 2

    7250137 3 Bolt, Nut 24 M20 x 90 Grade 12.9

    7250119 4 Hardened Washer 24 M20

    2010627 5 Spring Washer 24 M20

    7250163 6 Inner Bearing Cap 2

    12030 7 Bolt 1

    2020182 8 Spring Washer 12 M12

    7250157 9 Inner Seal 2 120 x 150 x 12

    7250154 10 Bearing 2 22322ES.JPA.T41A

    7250161 11 Bearing Spacing Ring 2

    7250155 12 Bearing Retaining Ring 1

    5120170 13 Grub Screws 3 1/2” BSW x 5/8” lg

    7252156 14 Outer Seal 2 110 x 140 x 137251162 15 Outer Bearing Cap 2

    12030 16 Bolt 12

    2020182 17 Spring Washer 12 M12

    2050331 18 Grease Nipple 2 1/8” BSP

    7251123 19 Hydraulic Screen Motor 1 David Brown MC 2208

    1204521 20 Bolt, Nut, Washer 4

    7250134 21 Hydraulic Motor Mounting Bracket 1

    7250128 22 Backing Plate 2

    2450168 23 Nut 4 M16 x 1.5 Fine Thread

    2050458 24 Hardened Washer 4 M16

    2110629 25 Spring Washer 4 M16

    5050235 26 Hydraulic Motor Mounting Stand 17250128 27 Backing Plate 4

    24