CHEMOLAK a.s. company presentation€¦ · 1. Alkyd resins 1.1 Short alkyd resins Product Oil type Drying Oil length Acid number Colour Flow time +|SSOHU Solid cont. Solvent Properties

CHEMOLAK a.s.

company presentation

History

More than 125 years of tradition;

In 1883, the count Pálfy builds the first chemical plant;

First phase – utilization of natural raw materials;

Since 1929 – changing to manufacturing of coatings, resins, adhesives, diluents, and ancillary products;

In 1969 a new factory was build in a current area;

In 1983 a new resin plant was finished and launched;

In 1992 becomes publicly held corporation with shareholders;

Since 2003, greater emphasis on retail market by strengthening the image of Chemolak‘s brands and by active product promotion.

Management Management • ROMAN ŠUSTEK Managing Director

• ĽUBOŠ OBERT Production Director

• IVAN BEDNÁR Business Director

• TOMÁŠ ČERNICKÝ Financial Director

Board of Directors • Roman Šustek Chairman of the Board

• Juraj Široký Vice Chairman of the Board

• Vladimír Balaník Member of the Board

• Peter Štefanička Member of the Board

• Adriana Matysová Member of the Board

Board of Supervisors • Pavel Hollý Chairman of the Board of Supervisors

• Eva Michalidesová Member of the Board of Supervisors

• Róbert Bachratý Member of the Board of Supervisors

Strategic Objectives of Chemolak

• Satisfy customer needs through our high quality products

• Improve quality of our environment

• Introducing progressive forms of manufacturing and modernizing our technological processes

• Professional growth of employees

• Building a customer oriented corporation

Organization structure

Managing

Director’s dept.

Production

Director’s dept.

Business

Director’s dept.

Financial

Director’s dept.

environment, personal, IT,

purchasing, project

management

coatings,

resins,

adhesives,

R & D,

storage and

handling of

raw materials,

maintenance

sales retail,

sales industry,

sales export,

marketing,

storage and

handling of

final products

accounting,

controlling,

pricing, wages

and taxes

Research and Development

Maintaining all applicable laws and regulations in the field of ecology and dangerous materials that are used in manufacturing and applying of coatings;

• Increase the share of water borne products

• Increase the production of high solids coatings

Reduce energy consumption in all aspects of surface preparation and coatings;

Most of the company's retail products are up to standard of 2004/42/ES about requirement for VOC emissions reduction

Implementation of EU regulations (1907 / 2006 – REACH, 1272 / 2008 – GHS etc.)

• One of the strategic objectives of Chemolak;

• Introduced and maintained system of environmental management in compliance with EN ISO 14001;

• Joined program Responsible Care®

Increased care of the environment;

Increased care of health and safety of all employees who make, handle, transport and use chemical products;

• Minimize undesirable effects on the environment;

• 2000-2001 reconstruction of the water treatment plant

Protection of Environment

Manufacturing Program

COATINGS

PAINTS

LACQUERS

SOLVENTS

AUXILIARY PRODUCTS

RESINS

ALKYD

ACRYLIC

UNSATURATED POLYESTER

ADHESIVES

Types of coatings according to binder

• nitrocellulose

• alkyd

• epoxy

• acrylic

• oil based

• polyurethane

• water borne

1K and 2K primers

Production assortment

- synthetic anticorrosive primers for air and airless spraying

- synthetic fast-drying primers

- penetrating primers for galvanized and aluminium surface

- dispersion anticorrosive waterborne primers

- 2K epoxy primers (zinc-rich, containing ferrous mica)

- 1K and 2K polyurethane primers (zinc phosphate, or with

zinc-dust)


Enamels

- 1K synthetic glossy and mat enamels

- acrylic dispersion matt and glossy paints

- 2K epoxy glossy and semi-gloss enamels

- 2K epoxy matt enamels with ferrous mica (interlayer for

corrosive area)

- 1K and 2K polyurethane enamels (glossy, with reduced

gloss, with plastic effect)


Single-layer coatings

- single-layer anticorrosive glossy and matt paints for steel

constructions

- single-layer anticorrosive alkyd-urethane paints

- 2K polyurethane single-layer paints

- single-layer anticorrosive waterborne paints


Special coatings

- fire-retarding coatings for metal

- fire-retarding coatings for wood

- damp-proof coatings for flat floor

- silicone coatings resistant up to 500 °C

- paints for directional road marking

- coatings for concrete roofing and for anti noise screen


Coatings for building industry

- impregnantion for wood, concrete and mineral surfaces

- interior wall paints

- exterior facade paints

- 1K and 2K paints for concrete surfaces (alkyd urethane,

acrylic, polyurethane, epoxy)

- thin-layered and thick-layered varnishes for wood (synthetic

and waterborne)

- 1K and 2K glossy and matt lacquers for wood

Sales

• distribution channels :

company owned shops – 20 in Slovakia

– 3 in Czech republic

„brand“ shops – privately owned with contract – 60 in Slovakia


contract partners – wholesalers – 23 in Slovakia


chain stores – Hornbach, Merkury Market

many industrial customers

• together more than 700 retail points of sale in Slovakia

Slovak republic

Company's warehouse

Company's shop

Czech republic

Subsidiary corporation:

CHEMOLAK TRADE, spol. s r. o. Dlouhomostecká 1137

463 11 Liberec Czech Republic

Company's shop

1.4.2010 was established new company called „IBA Chemolak s.r.o.“ as a joint venture of CHEMOLAK a.s. and IBA KIMYA ( 50 % share of each company)

specialized in production and sale of powder coatings.

Assortment of IBA Chemolak’s powder coatings:

- epoxy

- hybrid

- polyester

Offer of special powder coatings:

- POLYESTER ARCHITECTURAL COATINGS SUPER DURABLE (UV resistant )

- HYPER DURABLE POWDER COATINGS - fluorpolymer

- ANODIZED LOOK POWDER COATING –deep mattt

- CHAMELEON POWDER COATINGS

- ANTIBACTERAL POWDER COATING

- METALLIC BONDED POWDER COATINGS

- ANTIGRAFFITI POWDER COATINGS

- SOLAR REFLECTANCE POWDER COATINGS

- SOFT TOUCH POWDER COATINGS

- LOTUS EFFECT POWDER COATINGS

- WHITE BOARD POWDER COATINGS

- LOW CURING THERMOSETTING MATT POWDER COATINGS

- THIN COATINGS

- ULTRA THIN COATINGS

- POWDER COATINGS WITH TERMIC RESISTANCE UP TO 330 °C

- POWDER COATINGS WITH HIGHTTERMIC RESISTANCE UP TO 500 °C

- ZINKOPRIM – zink-rich epoxy powder coatings

- CorrShield – polyester powder coatings with anticorrosion protection

- BOND EPOXY POWDER COATINGS with excellent anticorrosion protection

1. Alkyd resins

1.1 Short alkyd resins

Product Oil type Drying Oil length Acid number Colour Flow time Höppler Solid cont. Solvent Properties and fields of application

[mgKOH/g] [mgJ2, ISO 4630] [F4, 23 şC, sek.] [23 şC, mPas] [DIN 53216]

LB 40 L AD 40 max. 9 max. 50 100 - 180 400 - 1200 60 ± 2 X

Very good adhesion, exellent f illing capacity , f ast dry ing, excellent anti-

corrosiv e properties. Recommended f or the manuf acture of primers f or

wood and metal and chlorinated-rubber paints.

S 40/55 X S AD 43 max. 8 max. 15 150 - 350 500 - 2800 55 ± 2 X

Excellent adhesion, can be f ormulated with high lev els of f illers, f ast

dry ing, good anti-corrosiv e property . Recommended f or the

manuf acture of primers f or wood and metals.

S 41/55 LBC S AD 43 max. 8 max. 10 150 - 350 500 - 2800 55 ± 2

WS +

BAc

Very good adhesion, high lev el f iller f ormulation, f ast dry ing, excellent

anti-corrosiv e properties. Recommended f or the manuf acture of

primers f or wood.

S 47/60 X S AD 47 max. 10 max. 50 100 - 180 400 - 1200 60 ± 2 X

Very good adhesion, exellent f illeing capacity , f ast dry ing, excellent

anti-corrosiv e properties. Recommended f or the manuf acture of

primers f or wood and metal and chlorinated-rubber paints.

NR 45/50 CAD in combination

withNC 45 max. 15 max. 45 250 - 350 1000 - 3000 50 ± 2 XHigh gloss, good hardeness, f ast dry ing. Recommended f or the

manuf acture of NC-paints and v arnishes.

R 45/65 CAD in combination

with NC 45 max. 13 max. 20 min. 30 65 ± 2 BacFast dry ing, excellent hardeness, good sandabilty , slight y ellowing.

Recommended f or manuf acture of v arnishes f or wood and f urniture.

Viscosity

1.2 Long alkyd resins



S 60/60 NBB S AD 60 max. 7 max. 10 2200 - 3600 60 ± 1,5 DB

Very good mechanical properties, good outdoor weathering

resistance, excellent f lexibility . Recommended f or the

manuf acture of sy nthetic wood and metal paints.

S 60/60 NBB/E60 S AD 60 max. 7 max. 10 min. 5000 60 ± 2 DB




S 72/70 BB/E60 S AD 72 max. 10 max. 10 45 - 55 800 - 1500 70 ± 1 DB

Very good outdoor weathering resistance, high elasticity , good

application properties, high gloss, good spreadability .

Recommended f or lacquer and paints f or wood and metal in

exterior.

S 60/60 NV-P S AD 60 max. 7 max. 10 180 - 520 1100 - 2700 60 ± 2 WS




S 60/55 LB S AD 60 max. 10 max. 15 150 - 250 700 - 1500 55 ± 1,5 WS




S 61/70 NB S AD 61 max. 10 max. 10 9000 - 14000 70 ± 2 DB




PL 60/60 LB L AD 60 max. 6 max. 8 200 - 500 2000 - 2800 62 ± 2 WS

Excellent hardness, good outdoor weathering resistance, v ery

good dry ing, slight y ellowing. Recommended f or the manuf acture

of paints f or metal and wood f or outdoor and interior application.

PL 60/60 X L AD 60 max. 15 max. 20 150 - 250 500 - 1500 60 ± 2 X Similar to PL 60/60 LB, solv ent xy lene.

PL 65/55 LB L AD 64 max. 5,5 max. 10 100 - 230 500 - 1100 55 ± 2 WS

Good f lexibility and mechanical properties, excellent outdoor

weathering resistance, high gloss, slight y ellowing. Recommended

f or paints and v arnishes f or metal and wood.

PL 65/60 LB L AD 64 max. 6 max. 10 200 - 300 900 - 1800 60 ± 1,5 WS

Good elasticity , excellent outdoor durability , high gloss, slight

y ellowing, good mechanical resistance. Recommended f or paints

and lacquers f or metal and wood.

HS 824 TOFA AD 82 max. 10 max. 25 150 - 300 600 -1 400 min. 95 - Univ ersal application f or env iromental f ormulas

S 6210/70 LB S AD 64 max. 10 max. 15 4 000 - 6 000 70 ± 2 WS Univ ersal application f or env iromental f ormulas

PL 72/60 LB L AD 72 max. 9 max. 20 150 - 300 800 - 2000 60 ± 1,5 WSExcellent outdoor durability and f lixibility , good painting, high

gloss and good f low. Recommended f or outdoor wood paints.

SL 65/65 LB S/L AD 65 max. 11 max. 10 150 - 250 500 - 1300 64 ± 2 WS

Excellent outdoor durability and f lexibility , good painting, high

gloss, good poly merisation. For wood and metal paints and

v arnishes f or outdoor and interior application.

Viscosity

2. Thixotropic resins



TS 61 BB S AD 60 max. 10 max. 20 - min. 13000 60±2 DB

High thixotropy and gloss, good outdoor durability . For the

manuf acture of sy nthetic paints f or metals and wood in

combination with long alky d resins.

1) F 6 mm

S - soya-bean oil X - xylene

L - linseed oil WS - white spirit

C - castor oil DB - dearomatized spirit

BAc - butylacetate

AD - air drying

B - baking

Viscosity

3. Acrylic resins

Drying Acid Colour Viscosity OH-group

Product Monomer method number as Tg Hoppler, cont. as Solid Solvent Properties and fields of application

(mg KOH/g) supplied (oC) 23 oC (mPas) supplied cont.

D 1102 SA PUR max. 5 max. 5 42 1200 - 2500 1,02 55+2 BAc

AD 242 SA PUR max. 8 max. 5 24 2200 - 3500 1,87 55+2 BAc +X

AD 242 BA SA PUR max. 8 max. 5 24 min.2000 1,87 55+2 BAc

D 129 SA PUR max. 5 max. 5 54 1000 - 2000 1,12 53+2 Bac+X

D 133 SA PUR max. 8 max. 5 25 1900 - 3100 2,25 60+2 Bac+X

D 134 K SA PUR max. 5 max. 5 25 2000 - 3500 1,1 60+2 Bac+X

BS 50 XT SA AD max. 10 max. 5 41 1000 - 2000 50+2 X + T

D 216 SBC SA PUR max. 20 max. 5 30 2400 - 4000 1,4 69+1 Sl + BAc

(cca) (Brookfield)

SB 60 XT SA AD max. 10 max. 5 41 min. 3500 60+2 XT

SB 60 BC SA AD max. 10 max. 5 41 min. 3500 60+2 Bac

SA - styren-acrylate X - xylene

PUR - with isocyanate BAc- butylacetate

AD - air drying Bl - butanol

B - baking Sl - Solvesso 100

T - toluene

Excellent adhesion, excellent penetrating ability, high f illing ability, fast drying. For production of road-marking paints,

paints for concrete, for penetrating appliances under dispersion acrylic paints

Fast drying, excellent outdoor durability, excellent chemical resistance, high gloss, excellent adhesion and

hardness. For the manufacture of 2K polyurethane paints and varnishes for metal

Excellent adhesion and penetrating properties, high level f iler formulations, fast drying. For the manufacture of road-

marking paint, paint for concrete, penetrating paint an a primer for acrylic dispersion paints.

Fast drying, excellent outdoor durability, excellent chemical resistance, high gloss, good adhesion and hardness.

Recommended for 2K pigmented and transparent lacquers for metal and w ood.


hardness. For the manufacture of 2K polyurethane paints and varnishes especially for stones and mineral surfaces

Fast drying, excellent outdoor durability, excellent chemical and household detergents resistance, high gloss. For

the manufacture of 2K polyurethane w ood paints and varnishes for furniture industry





Excellent adhesion, excellent penetrating ability, high f illing ability, fast drying. For production of road-marking paints,

paints for concrete, for penetrating appliances under dispersion acrylic paints

Fast drying, excellent outdoor durability, excellent chemical and household detergents resistance, high gloss. For

the manufacture of 2K polyurethane w ood paints and varnishes for furniture industry

References retrieval

Coatings for steel constructions S 2000B synthetic anticorrosive primer for airless spraying (1 x 60 μm)

S 2553 single-layer anticorrosive constructional matt paint VAGONA (1 x 60 μm)

Service life of coating: 5-15 years

Degree of corrosiveness: C 3

Use: poles, steel constructions

Surface pretreatment: Sa 2 ½

Coatings for highway crash barriers and road fences S 2004 reactive solventborne primer REAK Z (1 x 80 μm)

S 2300 2K epoxy anticorrosive primer (1 x 90 μm)

U 2094 2K single-layer polyurethane coating CHEMOPUR RW 1 SCH (1 x 40 μm)

Service life of coating: over 15 years

Degree of corrosiveness: C5-I, C5-M

Use: steel constructions, building elements in areas with high

corrosive risk



Coatings for steel constructions and building elements in forwarding infrastructure S 2330 2K-epoxy high-solid primer (1 x 120 μm)



Degree of corrosiveness: C 4 – C 5

Use: steel constructions, building elements in medium corrosive area


Coatings for steel constructions and building elements in

forwarding infrastructure

S 2301 2K epoxy anticorrosive primer with zinc dust (1 x 80 μm)

S 2302 2K epoxy anticorrosive paint with ferrous mica (1 x 120 μm)




Use: steel constructions, building elements in high corrosive area



Coatings for rail vehicles - antigraffiti U 2061 AG 2K polyurethane primer (1 x 45 μm)

U 2094 AG 2K single-layer polyurethane coating (1 x 40 μm)

U 2081 AG 2K polyurethane enamel CHEMOPUR E (2 x 40 μm)



Use: rail vehicles, feeders, bridge constructions

Surface pretreatment: degree 2

Coatings for rail vehicles

U 2061 2K polyurethane primer CHEMOPUR G (1 x 40 μm)

U 2081 2K polyurethane enamel CHEMOPUR E (1 x 40 μm)



Use: rail vehicles, feeders, bridge constructions



Coatings for undercarriage and loading-floors of

good-wagons NEODUR 1 SCH waterborne single-layers anticorrosive paint (1 x 80 μm)

Service life of coating: 5 years


Use: loading floors and undercarriages of wagons, steel constructions,

containers


Coatings for grey-castings V 2053 anticorrosive waterborne primer AKVAKRYL (1 x 60 μm)

Service life of coating: up to 5 years in combination with enamel EKOKRYL (2 x 40 mm)


Use: steel constructions, primer for oxidized, galvanized and aluminum

surfaces



Repairing of tank rail vehicles

S 2000B synthetic anticorrosive primer for airless spraying (1 x 60 μm)

S 2553 single-layer anticorrosive constructional matt paint VAGONA (1 x 60 μm)



Use: wagons, tank rail vehicles

Coatings for poles and cable-railway devices SYNTETIKA EXTRA anticorrosive synthetic primer (2 x 35 μm)

SYNTETIKA EXTRA anticorrosive synthetic paint (2 x 35 μm)



Use: steel constructions, stair rails, fences, technological equipment



Coatings for containers and vehicles load-floors S 2000 B synthetic anticorrosive primer for airless spraying (1 x 60 μm)

S 2554 single-layer anticorrosive constructional glossy paint VAGONA (1 x 60 μm)



Use: steel constructions, stair rails, fences,technological equipment


Coatings for building mechanisms and its extensions S 2000 B synthetic anticorrosive primer for airless spraying (2 x 35 μm)

S 2029 fast-drying enamel for industrial use (2 x 40 μm)



Use: building mechanisms, extensions



Coatings for holding and emergency reservoirs S 2302 2K epoxy anticorrosive paint with ferrous mica (2 x 100 μm)



Use: petrol steel tanks


Coatings for steel constructions S 2000 B synthetic anticorrosive primer for airless spraying (2 x 35 μm)

SYNTETIKA EXTRA synthetic enamel (2 x 35 μm)



Use: steel constructions, stair rails, containers, building elements



Repairing of powder coatings U 2081 LV 2K high-solid polyurethane enamel (1 x 60 μm)

Service life of coating: 5 – 10 years

Degree of corrosiveness: depends on type of powder coating

Use: pressure tanks


Lacquers for edges of furniture parts C 1185 nitrocellulose lacquer for edges (1 x 35 µm)

Use: furniture parts, wooden elements in interior

Lacquers for dining tables S 1026 synthetic lacquer for wood (3 x 30 µm)

Use:bar and dining tables in interiors and exteriors


Lacquers for beech-block furniture C 1175 EXTRA nitrocellulose sandable primer for interior wood (1 x 20 µm)

C 1182 EXTRA nitrocellulose lacquer for edges (1 x 25 µm)

Use: furniture parts

Coatings for wooden cribs and constructions CHEMOLUX biocide impregnator for wood (1 layer)

CHEMOLUX S Klasik wood varnish (1 layer)

CHEMOLUX S Extra thick-layered wood varnish (2 layers)


Use: cribs, fences, garden furniture, pergola, carpenter goods,

windows, wooden gable, soffits.


Lacquers for parquets U1053 polyurethane 1K solvent base lacquer PARKETOPUR (1 – 2 x 30 μm)

or

V 1610 waterborne lacquer PARKETOLAK (1 – 2 x 30 μm)

Use: wood, shredded-wood and wood-fiber boards

Lacquers for wood in interior C 1037 nitrocellulose glossy finishing lacquer (15 – 20 μm)

or

C 1038 nitrocellulose mat finishing lacquer (15 – 20 μm)



Lacquers for wooden interior elements V 1220 acrylic waterborne lacquer for wood (2 x 30 – 40 μm)

Use: furniture, wooden, facings, doors, ceilings

Lacquers for parquets and wood in interior S 1300 two component epoxy lacquer EPONAL (1 – 3 x 20 μm)



Coatings for concrete floors in warehouses and garages U 2094 2K single-layer polyurethane paint CHEMOPUR RW 1SCH (2x60 μm)


Use: concrete floors of garages, warehouses, production

plants

Coatings for concrete floors in production plants V 2312 two component waterborne epoxy lacquer EPONAL (2 x 35 μm)


Use: concrete floors in warehouses, productions plants


Coatings for anti-noise screens

FANETA waterborne paint for eternit ( 1x 50 μm)


Use: anti-noise screens (Durisol), concrete roofing

Coatings for concrete elements used in infrastructure V 1358 waterborne lacquer for concrete ( 2 x 55 μm)


Use: protects concrete and mineral surfaces from road

salt spread and water.


Damp-proof coatings for roofs FOBAL damp-proof material for flat roofs (2 x 650 μm)


Use: renovation and isolation of flat roofs

Coatings for facades DECORHIT H MIX acrylic waterborne facade paint (2 x 40-50 μm)

Use: facades of houses, historical, production and administrative buildings


Coatings for interior walls DECORHIT COLOR interior waterborne coloured paint for walls (2 x 50-55 μm)

Use: residential areas, representative rooms, offices, kitchens, dinning rooms,

bath rooms, and others

Coatings for interior walls DECORHIT FRESH interior waterborne coloured washable paint for walls (1 - 2 x 50-55 μm)

Use: residential areas, representative rooms, offices, kitchens, dinning rooms,

bath rooms, and others


Coatings for interior walls FARMAL V 2073 interior waterborne paint for walls (2 x 50-55 μm)

Use: offices, kitchens, dinning rooms, children rooms, bath rooms, and

others

Coatings for interior walls DECORHIT 1 MIX interior waterborne acrylic paint for walls (2 x 50-55 μm)

Use: residential areas, representative rooms, offices, kitchens, dinning

rooms, bath rooms, and others


Coatings for roads – directional roadmarking UNIAKRYL S 2822 universal acrylic paint

Paint coat thickness: 400-500 μm (wet)

Use: directional roadway marking, swimming pools, concrete floors

Service life of coating: 12 months (directional roadway marking)

DIY coatings for interior and exterior aplications EKOKRYL V 2045 waterborne acrylic glossy enamel (1 - 2 x 40-45 μm)

or

EKOKRYL V 2062 waterborne acrylic matt enamel (1 - 2 x 40-45 μm)

Use: wood, shredded-wood and wood-fiber boards, steel, mineral surfaces

(walls, plasters) Plasterboard, paper, polystyrene

Main retail brands

universal use alkyd solvent borne paints (wood and metal)

special paints for special purpose (doors, radiators, swimming pools, childrens furniture…)

universal use acrylic water borne paints (wood and metal)

anticorrosive paints for metal

Main retail brands

wood protecting varnishes and wood stains

interior and exterior wall paints (top quality)

transparent wood lacquers

interior wall paints (standard quality)

concrete floor paint

paint for road marking and concrete floors UNIAKRYL

• 1995, introduced system of quality

management EN ISO 9001 in research

and development, manufacturing, and

sales of coatings, resins, diluents, and

ancillary products, certified by RW TUV

• 1998, introduced system of environmental

management EN ISO 14001, certified by

RW TUV

• 2009 re-certified according to the new

standard EN ISO 9001:2008

Quality Policy

Thank you for your attention

CHEMOLAK a.s., Továrenská 7, 919 04 Smolenice, Slovak republic

+421-33-5560 111 (operator); +421-33-5560 630 (fax)

www.chemolak.sk , [email protected]

Documents

CHEMOLAK a.s. company presentation€¦ · 1. Alkyd resins 1.1 Short alkyd resins Product Oil type Drying Oil length Acid number Colour Flow time +|SSOHU Solid cont. Solvent Properties