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Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott Fogler, Ph.D.

Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

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Page 1: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Chemical Reaction Engineering

Asynchronous Video Series

Chapter 1:

General Mole Balance Equation Applied to

Batch Reactors, CSTRs, PFRs, and PBRs

H. Scott Fogler, Ph.D.

Page 2: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• A chemical species is said to have reacted when it has lost its chemical identity.

Chemical Identity

Page 3: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• A chemical species is said to have reacted when it has lost its chemical identity.

• The identity of a chemical species is determined by the kind, number, and configuration of that species’ atoms.

Chemical Identity

Page 4: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• A chemical species is said to have reacted when it has lost its chemical identity.

• The identity of a chemical species is determined by the kind, number, and configuration of that species’ atoms.

1. Decomposition

Chemical Identity

Page 5: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• A chemical species is said to have reacted when it has lost its chemical identity.

• The identity of a chemical species is determined by the kind, number, and configuration of that species’ atoms.

1. Decomposition

2. Combination

Chemical Identity

Page 6: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• A chemical species is said to have reacted when it has lost its chemical identity.

• The identity of a chemical species is determined by the kind, number, and configuration of that species’ atoms.

1. Decomposition

2. Combination

3. Isomerization

Chemical Identity

Page 7: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• The reaction rate is the rate at which a species looses its chemical identity per unit volume.

Reaction Rate

Page 8: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• The reaction rate is the rate at which a species looses its chemical identity per unit volume.

• The rate of a reaction can be expressed as the rate of disappearance of a reactant or as the rate of appearance of a product.

Reaction Rate

Page 9: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• The reaction rate is the rate at which a species looses its chemical identity per unit volume.

• The rate of a reaction can be expressed as the rate of disappearance of a reactant or as the rate of appearance of a product.

Reaction Rate

Consider species A:

Page 10: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• The reaction rate is the rate at which a species looses its chemical identity per unit volume.

• The rate of a reaction can be expressed as the rate of disappearance of a reactant or as the rate of appearance of a product.

Reaction Rate

Consider species A:

rA = the rate of formation of species A per unit volume

Page 11: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• The reaction rate is the rate at which a species looses its chemical identity per unit volume.

• The rate of a reaction can be expressed as the rate of disappearance of a reactant or as the rate of appearance of a product.

Reaction Rate

Consider species A:

rA = the rate of formation of species A per unit volume

-rA = the rate of a disappearance of species A per unit volume

Page 12: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

• The reaction rate is the rate at which a species looses its chemical identity per unit volume.

• The rate of a reaction can be expressed as the rate of disappearance of a reactant or as the rate of appearance of a product.

Reaction Rate

Consider species A:

rA = the rate of formation of species A per unit volume

-rA = the rate of a disappearance of species A per unit volume

rB = the rate of formation of species B per unit volume

Page 13: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

• EXAMPLE:

If B is being formed at 0.2 moles per decimeter cubed per second, ie,

rB = 0.2 mole/dm3/s

Page 14: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

• EXAMPLE:

If B is being formed at 0.2 moles per decimeter cubed per second, ie,

rB = 0.2 mole/dm3/s

Then A is disappearing at the same rate:

-rA= 0.2 mole/dm3/s

Page 15: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

• EXAMPLE:

If B is being formed at 0.2 moles per decimeter cubed per second, ie,

rB = 0.2 mole/dm3/s

Then A is disappearing at the same rate:

-rA= 0.2 mole/dm3/s

The rate of formation (generation of A) is

rA= -0.2 mole/dm3/s

Page 16: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

• For a catalytic reaction, we refer to -rA', which is the rate of disappearance of species A on a per mass of catalyst basis.

Page 17: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

• For a catalytic reaction, we refer to -rA', which is the rate of disappearance of species A on a per mass of catalyst basis.

NOTE: dCA/dt is not the rate of reaction

Page 18: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

Consider species j:

Page 19: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

Consider species j:

• rj is the rate of formation of species j per unit volume [e.g. mol/dm3*s]

Page 20: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

Consider species j:

• rj is the rate of formation of species j per unit volume [e.g. mol/dm3*s]

• rj is a function of concentration, temperature, pressure, and the type of catalyst (if any)

Page 21: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

Consider species j:

• rj is the rate of formation of species j per unit volume [e.g. mol/dm3*s]

• rj is a function of concentration, temperature, pressure, and the type of catalyst (if any)

• rj is independent of the type of reaction system (batch, plug flow, etc.)

Page 22: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

Consider species j:

• rj is the rate of formation of species j per unit volume [e.g. mol/dm3*s]

• rj is a function of concentration, temperature, pressure, and the type of catalyst (if any)

• rj is independent of the type of reaction system (batch, plug flow, etc.)

• rj is an algebraic equation, not a differential equation

Page 23: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reaction Rate

Consider species j:

• rj is the rate of formation of species j per unit volume [e.g. mol/dm3*s]

• rj is a function of concentration, temperature, pressure, and the type of catalyst (if any)

• rj is independent of the type of reaction system (batch, plug flow, etc.)

• rj is an algebraic equation, not a differential equation

• We use an algebraic equation to relate the rate of reaction, -rA, to the concentration of reacting species and to the temperature at which the reaction occurs [e.g. -rA = k(T)CA

2].

Page 24: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

General Mole Balance

Page 25: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

General Mole Balance

Page 26: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Batch Reactor Mole Balance

Page 27: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Batch Reactor Mole Balance

Page 28: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Batch Reactor Mole Balance

Page 29: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Batch Reactor Mole Balance

Page 30: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Constantly Stirred Tank Reactor Mole Balance

Page 31: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Constantly Stirred Tank Reactor Mole Balance

Page 32: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Constantly Stirred Tank Reactor Mole Balance

Page 33: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Constantly Stirred Tank Reactor Mole Balance

Page 34: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Constantly Stirred Tank Reactor Mole Balance

Page 35: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

Page 36: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

Page 37: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

Page 38: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

Page 39: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

Page 40: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

The integral form is:

V =dFArAFA 0

FA∫

Page 41: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Plug Flow Reactor Mole Balance

PFR:

The integral form is:

V =dFArAFA 0

FA∫

This is the volume necessary to reduce the entering molar flow rate (mol/s) from FA0 to the

exit molar flow rate of FA.

Page 42: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Packed Bed Reactor Mole Balance

PBR

Page 43: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Packed Bed Reactor Mole Balance

PBR

FA0 −FA + ′ r AdW=dNA

dt∫

Page 44: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Packed Bed Reactor Mole Balance

PBR

FA0 −FA + ′ r AdW=dNA

dt∫

Page 45: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Packed Bed Reactor Mole Balance

PBR

FA0 −FA + ′ r AdW=dNA

dt∫

Page 46: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Packed Bed Reactor Mole Balance

PBR

The integral form to find the catalyst weight is:

W =dFA

′ r AFA 0

FA∫

FA0 −FA + ′ r AdW=dNA

dt∫

Page 47: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reactor Mole Balance Summary

Page 48: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reactor Mole Balance Summary

Page 49: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reactor Mole Balance Summary

Page 50: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reactor Mole Balance Summary

Page 51: Chemical Reaction Engineering Asynchronous Video Series Chapter 1: General Mole Balance Equation Applied to Batch Reactors, CSTRs, PFRs, and PBRs H. Scott

Reactor Mole Balance Summary