Chapter 4b - Wastewater Treatment 2

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    Chapter 4B

    Wastewater Treatment:Primary and Secondary

    1

    Treatment

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    Learning Outcomes

    At the end of this learning activities the

    students are expected be able to;

    1. Recognize the function of primary

    2

    2. Apply knowledge on secondary

    treatment on wastewater

    3. Apply different treatment methods onwastewater

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    3

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    Flow equilization is done after the wastewater

    passed through screens and grit chambers The objectives of flow equilization are:

    To equalize the flows to minimize flow surge

    Flow Equalization

    4

    To equalize the organic loads to dampen fluctuations To neutralize the pH variations to bring it to the range

    6.5-8.5

    To provide a continuous wastewater flow to the plant To control of high toxicity loads.

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    Example of Flow Equilization

    5

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    Flow Equalization Flow equalization is needed to overcome the

    variation in flow rates into a w/w treatment plant The purpose of flow equalization is to dampenthis variations so that the wastewater can betreated at near constant rate

    6

    Flow equalization can significantly improve theperformance of existing plant and increase itsuseful capacity

    Flow equalization is achieved by constructinglarge basin that collect and store the wastewaterflow and from which the wastewater is pumpedto treatment plant.

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    Flow equalization is achieved by reducing the variations

    in flow rate and/or concentrations of the wastewaterbeing fed to the treatment facility by using equalizationbasins.

    Flow equalization

    Flow Equalization

    7

    Common in industries that operate a 5 day week. The flow is balanced or spread out equally over 7 days so that

    the flow arriving into the plant is the same for each of the 7 days.

    Organic equalization

    Industries may at different times during the week have a highCOD effluent, lasting only a few hours.

    If this sent directly through the treatment plant it may cause ashock load with consequent problem.

    Then balancing the high load should be done by retaining thepollutant load in a balance or equalization tank prior to treatment.

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    Nutrient Balancing

    Where nutrient will be added to the influent wastewater if thewastewater be deficient in nutrient.

    pH Balancing Should be re uired for influent of wastewater treatment lant

    Flow Equalization

    8

    which too high or low in pH for secondary treatment. It is desirable that the pH be in range 6.5 -8.5 for activated

    sludge treatment system.

    Many industrial wastewater not within the range therefore needto be balance.

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    Primary Treatment

    (Physical Treatment)

    Primary treatment is to provide protection to

    WWTP equipments Primary treatment remove large objects by bar

    racks and screens

    9

    Grits (sand, broken pebbles, broken glass andsilt) are also removed in grit chambers to protect

    expensive equipments such as pumps

    After going through screens and grit chambers,wastewater is then kept in the primary settling

    tanks for a suitable period of time (retention

    time) to remove other settleable solids

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    Primary Settling Basins

    (Rectangular)

    10

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    Rectangular Primary SettlingTank

    11

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    Circular Primary Settling Tank

    12

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    Circular Primary Settling Tank

    13

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    Primary Settling Tank Design(typical values)

    Size rectangular: 3-24 m wide x 15-100 m long

    circular: 3-90 m diameter

    14

    Detention time: 1.5-2.5 hours Overflow rate: 25-60 m3/m2.day

    Typical removal efficiencies

    solids: 50-60% BOD5: 30-35%

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    15

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    Using an overflow rate of 26 m/d and detention

    time of 2 hrs, find the size of primary

    Example of PrimaryTank Design

    16

    . .

    What would be the overflow rate? Assume 15

    sedimentation tanks with length to width ratio of

    4.7.

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    Solution

    17

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    18

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    19

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    Unit Processes of

    Secondary Treatment

    Conventional aerobic secondary biologic treatmentare the availability of many microorganisms,organic material, oxygen and favorableenvironment (temperature and sufficient time)

    20

    The stabilization of organic material (pollutant) isaccomplished by microbes which convert colloidaland dissolved organic matter into gases andprotoplasm

    ExampleC5H7O2N + 7O2 4CO2 + 3H2O + HNO3

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    Aerobic Decomposition (AD)

    of Wastewater

    21

    Occurs in the presence of oxygen Organic material oxidized aerobically by microbes resulting in large

    production of new cells generating sludge (dead and living cells)

    AD is only suitable for low strength wastewater (ie < 500 mg/l BOD).

    For high strength w/w (>1000 mg/l BOD), AD not suitable because ofdifficulty in supplying of enough oxygen and also because of the amountof sludge produced

    Organic Matter + O2new cells + energy + CO2 + H2O(CHONSP)

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    22Aeration Tanks in Aerobic Treatment

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    Anaerobic Decomposition (AnD)

    Occurs in the absence of oxygen. This

    process is also called fermentation

    It is a two step process;

    First, complex organic compoundsare fermented to low-molecular

    weight volatile fatty acids (VFA)

    Secondly, the organic acids are

    23

    convened to methane (CH4)

    AnD yields CO2, CH4 and H2O as

    major end products

    Because of small amount of energy

    released, the amount of cell production

    is low, thus sludge production is alsolow.

    Organic Matter (CHONSP) + Combined O2 (from organics)

    new cells + energy + CH4

    + CO2

    + H2O + other end products

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    Gaseous oxygen is excluded from the reactions by physical

    containment.

    Anaerobes utilize electron acceptors from sources other thanoxygen gas. These acceptors can be the organic material itself or

    may be supplied by inorganic oxides from within the input material.

    When the oxygen source in an anaerobic system is derived from the

    Anaerobic Digestion

    organ c mater a tse , t e nterme ate en pro ucts are

    primarily alcohols, aldehydes, and organic acids, plus carbon

    dioxide.

    In the presence of specialised methanogens, the intermediates are

    converted to the 'final' end products of methane, carbon dioxide, and

    trace levels of hydrogen sulfide.

    In an anaerobic system, the majority of the chemical energy

    contained within the starting material is released by methanogenic

    bacteria as methane.

    24

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    There are two conventional operational temperaturelevels for anaerobic digesters, which are determined

    by the species of methanogens in the digesters: Mesophilicwhich takes place optimally around 30-

    38C or at ambient temperatures between 20- 45Cwith mesophiles

    Anaerobic Digestion

    25

    mesophilic archaea are the primarymicroorganism present

    Thermophilicwhich takes place optimally around49- 57 at elevated temperatures up to 70C withthermophiles

    thermophilic archaea - are the primarymicroorganisms present

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    Anaerobic WW Treatment Facility

    26

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    Comparing AD and AnD

    27

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    Comparing AD and AnD

    28

    AEROBIC: More sludge to manage (60%)

    often causing problems

    Main product CO2 and H2O

    No odor

    ANAEROBIC: Less sludge to manage(10%)

    Main product CH4, CO2 and H2O and

    Bad odor due to H2S and NH3 gases

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    Biological Treatment Main agent of biological treatment is the

    microorganisms (microbes) that thrives in the

    municipal wastewater

    These microbes consumed the organic

    po u an s n e was ewa er as e r oo

    The degradation of organics (pollutant) is done

    aerobically or anaerobically

    The microbes reproduce and multiply in thewastewater resulting in more numbers to

    continue degrading pollutants until the

    wastewater rendered clean29

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    Bacterial Growth Requirements1. Terminal electron acceptor

    2. Macronutrients

    a. carbonb. nitrogen

    c. phosphorus

    3. Micronutrientsa. trace metals

    b. vitamins

    4. Environmenta. moistureb. temperature

    c. pH

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    Bacteria Growth in Pure

    Cultures

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    Phases of Growth (Wikipedia) During lag phase, bacteria adapt themselves to growth conditions.

    It is the period where the individual bacteria are maturing and notyet able to divide. During the lag phase of the bacterial growthcycle, synthesis of RNA, enzymes and other molecules occurs.So in this phase the microorganisms are not dormant.

    Exponential phase (sometimes called the log phase or thelogarithmic phase) is a period characterized by cell doubling. The

    32

    num er o new ac er a appear ng per un me s propor ona o

    the present population. Exponential growth cannot continueindefinitely, however, because the medium is soon depleted ofnutrients and enriched with wastes.

    During stationary phase, the growth rate slows as a result ofnutrient depletion and accumulation of toxic products. This phase

    is reached as the bacteria begin to exhaust the resources that areavailable to them. This phase is a constant value as the rate ofbacterial growth is equal to the rate of bacterial death.

    At death phase, bacteria run out of nutrients and die.

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    Mathematics of Growth log growth phase

    ....222222 0000 ++++= PPPPP

    nPP )2(0=

    2logloglog 0 nPP +=

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    Example Bread yeast cells divide and form 2 cells every

    5 minutes. If you place 105

    cells in a suitableenvironment, how many cells will you have in

    30 minutes?

    sgeneration6nerationminutes/ge5

    minutes30==n

    ( ) cells10x4.6210 665 ==P

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    How is this accomplished? Create a very rich

    environment for

    growth of a diverse

    microbial community

    35

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    MostAbundant Microbes in W/W

    Aerobic treatment

    36

    Amoeba Rotifer

    Filamentous

    Ciliated Protozoa

    Flagellated Protozoa

    Vorticella

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    Secondary Treatment Provide BOD removal beyond what is achievedin primary treatment

    removal of soluble BOD additional removal of suspended solids

    Basic approach is to use aerobicbiological

    37

    degradation:Organic Matter + O2 New Cells + CO2 +

    (CHONSP) H2O + NO2 + PO4

    Objective is to allow the BOD to be exerted in

    the treatment plant rather than in the stream

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    Monod Equation

    38

    max = maximum growth rate, t-1

    S = concentration of limiting food in solution, mg/L

    Ks = half saturation constant, mg/L

    = concentration of limiting food when, = max

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    In the log growth phase;

    Monod Equation;

    XdtdX =

    SK

    S

    s

    m

    +=

    dX/dt = growth rate of biomass = growth rate constant

    X = concentration of biomass

    m = maximum growth rate, t-1

    S = concentration of limiting food in

    solution, mg/L

    Ks = half saturation constant, mg/L

    = concentration of limiting food when,

    =

    ..1

    .2

    39

    Taking into account naturaldie-off;

    . m

    Xk

    SK

    SX

    dt

    dXd

    s

    m

    +

    =

    kd= endogenous decay

    3

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    Rate of food utilization dS/dt would equal rate of biomass production

    dt

    dX

    Ydt

    dS 1=

    Combining equation 1, 2 and 3

    Y = decimal fraction of food mass converted

    to biomass

    40

    SKYdt s

    m

    +=

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    Basic Ingredients

    High density of microorganisms (keep

    organisms in system)

    Good contact between organisms and

    wastes (provide mixing)

    41

    Provide high levels of oxygen (aeration) Favorable temperature, pH, nutrients

    (design and operation)

    No toxic chemicals present (control

    industrial inputs)

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    Dispersed growth vs

    Fixed Growth

    Dispersed Growth suspended organisms Activated sludge

    42

    Aerated lagoons, stabilization ponds

    Fixed Growth attached organisms

    Trickling filters

    Rotating Biological Contactors (RBCs)

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    Activated Sludge Process in which a mixture of wastewater and

    microorganisms (biological sludge) is agitatedand aerated (disperse growth)

    Leads to oxidation of dissolved or anics

    43

    After oxidation, separate sludge fromwastewater

    Induce microbial growth

    Need food, oxygen

    Want Mixed Liquor Suspended Solids

    (MLSS) of 3,000 to 6,000 mg/L

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    Activated Sludge

    Mixed LiquorAeration Tank Air

    w/winfluent

    edSludge

    )Air

    Q,So

    44

    , ,

    SecondaryClarifier

    Waste ActivatedSludge (WAS)

    ReturnActiva

    (R

    AS

    Treated

    w/w Discharged toRiver or LandApplication

    (Q+Qr) X,S

    (Q-Qw),

    S,Xe

    Qr

    ,Xr

    ,S

    Qw,Xr,S

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    Activated Sludge Processr

    Xw

    Qe

    Xw

    QQXd

    kS

    sK

    SXmV

    oQX +=

    ++ )()(

    Q = wastewater flowrate, m3/d

    Xo = microbes concentration (VSS) entering aeration tank, mg/L

    V = volume o aeration tank m3

    Eq. 8.10

    (pg 491)

    45

    m

    = maximum growth rate, d-1

    S = soluble BOD5 in aeration tank end effluent, mg/L

    X = microbes concentration (MLVSS) in aeration tank, mg/L

    Ks = half velocity constant, mg/L

    = soluble BOD5 concentration at one half the maximum growth rate

    kd= decay rate of microbes, d-1Qw = flow rate of liquid containing microbes to be wasted, mg/L

    Xe = microbes concentration in effluent from settling tank, mg/L

    Xr= microbes concentration (VSS) in sludge being wasted, mg/L

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    At steady state

    ( )( )

    ( ) SQSQQSKY

    SXVQS wws

    mo +=

    +

    Food in

    influent

    Food

    consumed

    Food in

    efffluent

    Food in

    WAS++ =

    Eq. 8.13

    (pg 493)

    46

    Combining Eq. 6.10 and 6.13

    ( ) dorw

    kSSX

    Y

    V

    Q

    VX

    XQ= Eq. 8.17

    (pg 493)

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    The inverse of left side of Eq. 8.17 defines

    the mean cell residence time

    c

    rwXQ

    VX=

    The concentration of BOD5 in the effluent (S) is fixed,

    Eq. 8.19

    (pg 493)

    47

    ( )( ) 1

    1

    +=

    dmc

    cds

    k

    kKS

    Eq. 8.21(pg 494)

    From Eq. 6.17, the concentration of microbes in the tank,

    ( )( )( )cd

    c

    k

    SSYX

    +

    =

    1

    0Eq. 8.23

    (pg 494)

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    Activated sludge

    48

    Activated Sludge Vid

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    Secondary Clarifier

    49East Lansing WWTP

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    Example 1Ex. A wastewater treatment plant to treat wastewater to meet

    effluent standard of 25 mg/L BOD and 30 mg/L suspended

    solids. The treatment plant flow rate is 0.029 m3/s. The effluentfrom the primary tank has BOD of 240 mg/L. Using the

    following assumptions, estimate the required volume of the

    aeration tank

    50

    1. BOD of effluent suspended solids is 70% of the allowable

    suspended solids concentration

    2. Growth constant values are estimated to be;

    Ks = 100 mg/L BOD, kd = 0.025 /d, m = 10/d,

    Y = 0.8 mg VSS/mg BOD removed

    3. Design MLVSS is 3000 mg/L

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    51

    ( )( ) 1

    1

    +=

    dmc

    cds

    k

    kKS

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    52

    ( )cdc

    k +

    =

    1

    F d t Mi i R ti

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    Food to Micro-organism Ratio

    (F/M Ratio) The F/M ratio is one of the major design parameter

    0=VX

    QSF

    53

    (MLVSS)solidssuspended

    atileliquor volmixed

    volume

    BODsolubleinitialrateflowwhere

    50

    =

    =

    ==

    X

    V

    SQ

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    F/M Ratio Low F/M (low rate of wasting)

    starved organisms

    more complete degradation

    larger, more costly aeration tanks

    54

    2

    higher power costs (to supply O2) less sludge to handle

    High F/M (high rate of wasting)

    organisms are saturated with food low treatment efficiency

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    F/M Ratio F/M Ratio is controlled by

    wasting part of the biomassthereby reducing MLVSS

    High rate of wasting causeshigh F/M ratio (meaning morefood than organism) thuscausing poor treatment

    Parameters Tank A Tank B

    F/M

    c

    Sludge

    Low

    Long

    Little

    High

    Short

    Much

    55

    Low F/M Ratio causes microbeto starve thus resulting in morecomplete degradation of waste(pollutant)

    Long cell mean residence time

    (c) is not always usedbecause this would result inbigger tank and longeraeration time (thus wouldincrease power consumption)

    Power High Low

    F/M values typically range

    from 0.1 to 1.0 mg/mg

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    F/M Ratio ExampleFlow = 0.15 m3/s, BOD5 = 84.0 mg/L

    Volume of reactor = 970m3, MLVSS = 2000 mg/L

    Calculate F/M Ratio in mg/mg.day

    Total mass of subsrate (Food) = Q x BOD concentration

    = 3

    56

    . ,

    Mass of MLVSS = Volume of tank x Concentration of MLVSS

    = 970 m3 x 2000 mg/L

    Therefore F/M ratio = 0.15 m3/s x 84 mg/L x 86,400 s/d = 0.56 mg/mg.d

    970 m3 x 2000 mg/L

    Typical F/M Ratio values are 0.1 to 1.0 mg/mg

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    S

    57

    VXM

    =

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    Sludge Volume Index (SVI) SVI is used to control the rate of sludge return to the reactor

    basin in activated sludge process

    SVI can be used as an indication of the settlingcharacteristics of the sludge, thereby impacting on the returnrate and MLSS

    SVI is defined as the volume in ml occupied by 1 g of

    58

    ac va e s u ge a er e aera e quor as se e

    minutes as calculated below;

    g

    mgx

    MLSS

    SVSVI 1000=

    SVI = Sludge Volume Index, mL/g

    SV = Volume of settled solids in one liter graduated

    cylinder after 30 minutes settling, mL/L

    MLSS = Mixed liquor suspended solids, mg/L

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    SVIOne sample of wastewater contain 4000 mg/L of MLSS. After settled

    for one hour the volume of sludge in the 1L cylinder after 30 minutes

    is 400 mL. Calculate SVI

    SVI = SV x 1000 mL

    59

    SVI = 400 mL x 1000 mL = 100 mL/g

    4000 mg/L

    Typical values of SVI is 80 150 mL/g for activated sludge

    operating with concentration 2000 3500 mg/l of MLSS

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    Activated Sludge Design td = approximately 6 - 8 hr

    Long rectangular aeration basins Air is injected near bottom of aeration

    60

    Aeration system used to providemixing

    MLVSS and F/M controlled by wastinga portion of microorganisms

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    Tutorials Refer to text book page 495, Example 4

    Please do this example as well as questionsfrom page 561 564

    Nos. 8.8, 8.10, 8.11, 8.12, 8.18, 8.22, 8.24

    61

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    A Trickling Filter is a fixed bed, biological filter that operates under(mostly) aerobic conditions. Pre-settled wastewater is trickled orsprayed over the filter. As the water migrates through the pores of

    the filter, organics are degraded by the biomass covering the filtermaterial.

    Advantages

    Small land area re uired com ared to Constructed Wetlands.

    Trickling Filters

    62

    Can be operated at a range of organic and hydraulic loading

    rates. Disadvantages/limitations

    - High capital costs and moderate operating costs- Requires expert design and construction.- Requires constant source of electricity and constant w/w flow.

    - Flies and odours are often problematic.- Not all parts and materials may be available locally.- Pre-treatment is required to prevent clogging.- Dosing system requires more complex engineering.

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    Trickling Filter Plant Layout

    63

    Trickling Filters

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    Trickling Filters

    Rotating distribution arm sprays primary

    effluent over circular bed of rock or other

    coarse media

    Air circulates in pores between rocks

    64

    Biofilm develops on rocks and micro-

    organisms degrade waste materials as

    they flow past

    Organisms slough off in clumps when filmgets too thick

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    65

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    Trickling Filters

    66

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    67

    Slime growth on rocks in trickling filter

    Latest Technology

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    Latest Technology

    Trickling filter medium

    68High Density Polyethelene

    (HDPE) Polypropelyne (PP)

    (HDPE)

    Trickling

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    Trickling

    Filters

    69

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    Trickling Filters Not a true filtering or sieving process

    Material only provides surface on whichbacteria to grow

    70

    lighter - can get deeper beds (up to 12 m) reduced space requirement

    larger surface area for growth

    greater void ratios (better air flow) less prone to plugging by accumulating slime

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    Trickling Filter Example

    A trickling filter has diameter of 15 m anddepth of 5 m, if flow is 3000 m3/day, calculate

    the surface overflow rate SAR

    71

    Answer : SOR = Q/A= 3000/(D2/4)

    = .? m

    3

    /day.m

    2

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    Rotating Biological Contactors Called RBCs

    Consists of series of closely spaceddiscs mounted on a horizontal shaft

    72

    an ro a e w e ~ o eac sc s

    submerged in wastewater Discs: light-weight plastic

    Slime is 1-3 mm in thickness on disc

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    Rotating Biological Contactors

    73

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    RBC

    74

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    RBC On Site

    76

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    Rotating Biological Contactors

    PrimarySettling

    77

    Sludge

    Treatment

    SecondarySettling

    Sludge Treatment

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    Low-tech solutions Aerobic ponds

    Facultative ponds Anaerobic ponds

    78

    On-site Treatment

    (Septic Tanks)

    WW Stabilization Ponds

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    Waste or Wastewater Stabilisation Ponds (WSPs) are artificial

    man-made lagoons in which blachwater, greywater or faecal

    sludge are treated by natural occurring processes and theinfluence of solar light, wind, microorganisms and algae. The

    ponds can be used individually or in series of an anaerobic,

    S ab a o o ds

    acu a ve an aero c ma ura on pon . s are ow-cos

    for O & M and BOD and pathogen removal is high. However,large surface areas and expert design are required.

    The effluent still contains nutrients (e.g. N and P) and is

    therefore appropriate for the reuse in agriculture (irrigation)

    or aquaculture (e.g. fish- or macrophyte ponds) but not fordirect recharge in surface waters.

    79

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    Anaerobic Ponds

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    Primarily used as a pretreatment process

    for high strength, high temperature wastes Can handle much high loadings

    82

    s age:

    Acid fermentation: Organics Org. acids

    Methane fermentation Org. Acids CH4 and

    CO2

    Facultative ponds

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    p

    Ponds 1 - 2.5 m deep

    HRT = 30 - 180 d Not easily subject to

    83

    fluctuations in Q,loading

    Low capital, O&M

    costs

    Facultative

    Anaerobic

    Facultative Ponds

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    84

    Facultative zone

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    85

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    Septic Tanks

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    In locations where sewers and a centralized

    wastewater treatment system are not available,

    on site disposal must be used

    Septic systems most common for individual

    87

    residences

    Engineered systems used for unfavorable site

    conditions

    Larger systems required for housing clusters,rest areas, commercial and industrial facilities

    Septic Systems

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    Septic Tank settling, flotation and anaerobic degradation

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    Septic

    Systems

    89

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    Example

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    Design a septic tank and tile field systemfor highway rest area. Use the followingassumptions; Avrg daily traffic = 6000 vehicle/d

    91

    Percent turn in = 10%

    Use rate = 20 liters/turn in Maximum use rate = 2.5 x average

    GWT = 4.2 below GL

    Soil percolation = 5min/cm

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    Oxidation Ditches

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    95

    Oxidation Ditch

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    Wetlands

    (From: http://www.city.pg.bc.ca/finished.htm)

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    Wetlands

    Use of natural or artificial wetlands

    98

    oa ng p an s ac as ers an suppor

    for bacteria

    (From: Environmental Science, 4th ed., B.J. Nebeland R.T. Wright, Prentice-Hall, N.J., 1981)

    Constructed Wetland

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    Constructed Wetland

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    Reed bed filtration system

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    101

    Facility Options

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    Facility Options Considerations for wastewater treatment

    facility options

    costs

    ca ital

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    operation and maintenance (including energy)

    availability of space

    degree of treatment required by DOE

    permit municipal or municipal plus industrial

    flow rate

    Facility Options

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    Facility Options

    Considerations for wastewater

    treatment facility options distance from residential properties

    103

    problems with: odors, flies, other nuisances

    agricultural usage or land application

    options

    presence of pathogens

    experience of design engineers

    The inverse of left side of Eq. 8.17 defines

    the mean cell residence time

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    c

    rwXQ

    VX=

    The concentration of BOD5 in the effluent (S) is fixed,

    Eq. 8.19

    104

    ( )( ) 1

    1

    +

    =dmc

    cdsk

    kKS

    Eq. 8.21

    From Eq. 6.17, the concentration of microbes in the tank,

    ( )( )( )cd

    c

    k

    SSYX

    +=

    1

    0Eq. 8.23

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    END OF

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