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Mechanical Vibrations Chapter 1: Fundamental of Vibration Dr. Azma Putra Faculty of Mechanical Engineering Department of Structure and Materials Semester I/2014-2015

Ch1-Fundamental of Vibration

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This chapter explain about the fundamentals of vibration, the equation of motion, forced vibration. In this chapter also explain about the cause of vibration and how its occur. It is also explain about single degree of freedom the energy equation and mass equation.

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Page 1: Ch1-Fundamental of Vibration

Mechanical Vibrations

Chapter 1: Fundamental of Vibration

Dr. Azma Putra

Faculty of Mechanical Engineering

Department of Structure and Materials

Semester I/2014-2015

Page 2: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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What you will get from this course

Nothing

Something

Lots of thing

Page 3: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Introduction

Most engineering structures vibrate:

machines, cars, aircraft, etc

Materials becoming lighter, more flexible, engines becoming faster

need to model, design, analyze, understand, treat

Vibration is usually (relatively) small, oscillatory motion about a static equilibrium position

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Effect of vibration: Structural failure

Fatigue

*Courtesy of Mobius ILearn interactive

Machine failure

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Effect of vibration: Structural failure

Fatigue in pipeline

Case study:

PETRONAS Malaysia LNG, Bintulu, Sarawak

Cracked pipe, one module had to be shut down

Loss RM25 million/day

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Effect of vibration: Noise

Piling Railway

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Effect of vibration: Instabilities

Flutter

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Effect of vibration: Health

White finger: Hand-arm vibration syndrome

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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What causes vibration?

Imperfection in machine or structure

Design

Manufacturing defect

Installation

Assembly

Operations

Maintenance

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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How to quantify the vibration?

1. Measurement and/or Simulation

2. Analysis: frequency, amplitude and phase

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Where to apply the knowledge?

1. Vibration isolation

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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2. Aircraft – Ground vibration test

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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3. Structural vibration

Noise, Vibration and Harshness (NVH)

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Which one requires more treatment to control vibration?

Comfort - Customer demand

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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4. Maintenance/Vibration monitoring

Rotating machinery Plant piping system: oil and gas

Most industrial problems !!

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5. Building design

Millenium Bridge – London (2000)

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Most vibrations are undesirable, but there are many instances where vibrations are useful:

Tooth cleaning

Massage chair

Music instrument

Heartbeat

Vibration energy harvesting

VIBRATION: CAN IT BE FRIEND?

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Terminologies and Definitions

Mass - store of kinetic energy

Stiffness - store of potential (strain) energy

Damping - dissipate energy

Force - provide energy

Ingredients in vibration:

Can you identify mass, stiffness and damping from a piece sheet of a panel?

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Most contents of this course assume that the force and the resulting motion are time harmonic

i.e. a periodic motion that repeats at regular interval.

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Three important results from vibration measurement:

1. Amplitude - HOW MUCH

2. Frequency - HOW FAST

3. Phase - HOW IT IS VIBRATING

*Courtesy of Mobius ILearn interactive

Page 21: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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What is amplitude?

Amplitude is the level of vibration from the ‘equilibrium position’.

It can be displacement, velocity or acceleration.

maxy A

( )oy t t B

maximum amplitude:

instantaneous amplitude:

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Am

pli

tud

e

Time Peak-Peak

Peak RMS Average

Amplitude: Time signal Desciptor

2

0

1( )

T

x t dtT

x(t)

RMS

0

1| ( ) |

T

x t dtT

Average

T

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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What is frequency?

Frequency is the number of ‘cycles’ repeated per second.

The unit is Heartz (Hz)

1f

T

T is the period,

i.e. the time required to complete one cycle

Page 24: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Low frequency vs. High frequency

Which light has the highest flashing frequency?

A

C

B

Which wave has the highest frequency?

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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What is phase?

Blue curve leads the green curve by π/2 radians

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Example of a sinusoidal signal

General expression of a sinusoidal signal: ( ) sin( )x t A ωt φ

( ) 0.2sin(150 3.14)x t t

Amplitude (peak value) = 0.2 m

Frequency = 150 rad/s or 23.9 Hz

Peak-peak = 0.4 m

Phase = 3.14 rad or 180o

Period = 0.04 s

Average = 0.1 m

RMS = 0.14 m

Page 27: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Complex Exponential Notation

cos sinjωte ωt j ωt

Write time harmonic quantity as ( ) jωtx t Xe

amplitude (usually complex)

frequency

where

However in ‘real world’ we see Re x(t)

( ) cos( )x t X ωt φ ( ) jωtx t XeFor short, we just write

phase magnitude (absolute, real)

Page 28: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Suppose X a jb

2 2X a b

Show that:

jφX X e

(1).

(2).

(3). ( ) cos( )x t X ωt φ

| |X = max. magnitude 1tanb

φa

= phase

HOW?

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a. A time harmonic motion at 1 kHz has a peak acceleration of 100g (1 g = 9.8 ms-2). What is the peak displacement? (Ans. 0.0248 mm)

b. A time harmonic force f(t) = (4 + j3)ejωt produces a response x(t) = (2 - j)ejωt. Calculate the magnitude and the phase of the force. Calculate the magnitude and the phase of the displacement. Find the velocity per unit force magnitude, assuming ω = 5. (Ans. 5 N, 0.644 rad, 2.24 m, -0.464, 0.447 N/m, 2.24 m/s/N)

Problem examples

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jeXX = |X|cos (ϕ) + j|X|sin (ϕ)

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Makes life easy but introduce complex numbers

Summary of Complex Exponential Notation

tωjXetx )(

Used widely in frequency response methods

Implicitly carries phase information

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Vibration units: Definitions

Displacement:

The distance travel by the mass, how far up and down it is moving

Velocity:

Rate change of displacement. For example, how far it can cover in one second

Acceleration:

Rate change of velocity. How quickly the mass is speeding up or slowing down

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Converting vibration units

( ) jωtx t Xe

Displacement:

Velocity:

( )( )

dx tv t x

dt

Acceleration: 2

2

( ) ( )( )

dv t d x ta t x

dt dt

*Note phase difference between them

Velocity leads displacement by 90o

Velocity lags acceleration by 90o

jωtjωXe

2 jωtω Xe

Page 34: Ch1-Fundamental of Vibration

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( ) jωtx t Xe

( ) jωtv t jωXe

2( ) ( ) jωta t j j ω Xe

Lead

Lag

Note on the imaginary sign

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90o

270o

180o90

o

270o

180o90

o

270o

180o ωt

Displacement

Velocity

Acceleration

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displacement probe

B

C

A

D

Maximum

displacement

If the sensor measures maximum displacement at point A, at which location is the maximum acceleration?

The maximum velocity?

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Free vibration - no external forces act on the system

Forced vibration - forces act on the system

Damped/undamped system - damping does/doesn’t exist

What is the phase difference between the two systems?

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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FREE VIBRATION

( )x t

System vibrates at its natural frequency

Natural frequency

( ) sin( )nx t A ω t

Page 39: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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FORCED VIBRATION

( )x t

System vibrates at its forcing frequency

Forcing frequency

( ) sin( )fx t A ω t

( )F t

Page 40: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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We deal with only linear system.

same frequency as input

magnitude change

output proportional

to input

superposition holds

all components linear linear vibration (idealisation)

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Modeling

Degree of Freedom (DOF): number of independent coordinates to describe the motion.

Coordinates may be:

displacement of some points

rotation

other (modal amplitudes, waves, etc)

Number depends on:

how complex the system is

modeling simplifications + assumptions

(how we choose to model it)

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Example:

Modelling vibration of a motor cycle

suspension design (1 DOF)

Bounce +wheel hop (3 DOF)

Effect of motorcycle vibration to rider comfort (4 DOF) Simplification (2 DOF)

Page 43: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Could you try to model this system?

Missile carrier: isolating the vibration from the ground

Mass of missile

Mass of truck

Suspension

Isolator

road input

Page 44: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Stiffness and Flexibility

Stiffness arises from any structural component that deforms (elastically)

under action of forces.

F kx

x : deformation (m) k : spring constant (N/m)

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Examples

vibration mounting

Engineering structures

?

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Spring in series

Carry same force !!

1 ,F k y 2( )F k x y 21

Fk x F

k

1 2

1 1 1

eq

x

k F k k

Extension = sum of individual extension

Page 47: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Spring in parallel

Have same extension !!

Total force = sum of forces in each spring

1 1F k x

2 2F k x

1 2F F F

1 2eq

Fk k k

x

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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The equivalent stiffness can be found by considering:

force-deformation relation

potential energy-deformation relation (Chapter 2)

Fk

x

Page 49: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Cantilever beam

For cantilever with length L and a tip load F giving displacement x

3

3EIF x

L

EI : bending stiffness

Note that this is the stiffness only at the tip of the cantilever 3

3EIk

L

L F

x

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Series or Parallel?

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Shaft

Torque T produces rotation θ

GJT θ

L

G : Shear modulus

J : Polar moment of area of

shaft cross section

GJk

L

Page 52: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Helical spring

4

364

Gdk

nR

G : Shear modulus of spring material

d : Diameter of wire

2R : Diameter of turn

n : Number of turn

Page 53: Ch1-Fundamental of Vibration

Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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STIFFNESS TABLE

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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STIFFNESS TABLE

(cont.)

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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Linearisation

sinx r θ

If small displacement, i.e. θ is small:

3

sin ...3!

θθ θ θ

x rθThus

r

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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bx 1

ax 2

cx 3

1 ?x

2 ?x

3 ?x

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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POTENTIAL ENERGY

2120 0

( )x x

V Fdx kx dx kx

‘Linear’ spring equivalent stiffness ‘Torsional’ spring equivalent stiffness

= work done from unstreched position

212 eqV k x 21

2 eqV k θ

2

21 Rkkkeq 22

1 kR

kkeq

**note: we should relate x and θ

More discussion in Chapter 2

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Lecture Note, Mechanical Vibrations, Semester I/2014-2015

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References

B. R. Mace, ISVR Lecture Notes, Univ. of Southampton

D. J. Inman, Engineering Vibrations, 3rd Ed., Pearson

Animations courtesy of Dr. Dan Russell, Kettering University, USA

S. Rao, Mechanical Vibrations, 5th Ed., Pearson