CF-II M40, M4012 Revised EVAPORATOR COIL, MOTOR & FAN GROUP (M40) 126C9 2/14/97 REF PART# DESCRIPTION QTY 1 98-3334 SHROUD - evaporator 1 55-2969 SCREW - shroud 2 55-2958 FLATWASHER

Printed (February 21, 2006)

Copyright © 1995 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

CF-II M40, M40.1TK 40905-1.39

Printed (Tuesday, February 21, 2006)

Copyright©1995 - Thermo King Corp. - Minneapolis, MN, U.S.A.

General InformationTables of Contents

This Parts Manual contains a numerical table of con-tents listing each assembly name, its associated Grid number and page number. The numerical table of con-tents is arranged numerically by Grid number. There are references in a parts list referring to other Grid num-bers, the numerical table of contents is arranged to facil-itate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part num-bers and descriptions which appear in this manual.

Assemblies and Subassemblies

When parts are indented in the description list, they are preceded with a bullet ( • ). This indicates that the part(s) is available separately or included in an assem-bly.

GRID NO. 67D6SWITCH PANEL ASSEMBLY

For example: the switch panel nameplate (99-6280) is available separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 • PANEL 1

99-6280 • • NAMEPLATE - panel 1

2 33-743 • GASKET 1

A AC . . . . . . . . . alternating current

A/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatorA or amp . . . . ampereassy . . . . . . . . assembly

B bd . . . . . . . . . boardbrg . . . . . . . . . bearingbrkr . . . . . . . . breakerbrkt . . . . . . . . bracket

C C . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counter- clockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,

connectorcyl . . . . . . . . . cylinder

D def . . . . . . . . . defrostdeg . . . . . . . . degreedehyd. . . . . . . dehydratordia . . . . . . . . . diameterDC . . . . . . . . . direct currentdisch . . . . . . . dischargediff . . . . . . . . . differential

E EMI . . . . . . . . Extended . . . . . . . . . . . Maintenance

IntervalEEC. . . . . . . . European

Economic Community

eng . . . . . . . . engine

E (continued)evap. . . . . . . . evaporatorexch . . . . . . . . exchangerexp . . . . . . . . . expansionext . . . . . . . . . external

F F . . . . . . . . . . . Farenheitfill . . . . . . . . . . fillisterfi . . . . . . . . . . . fuel injectionfl . . . . . . . . . . . flarefpt . . . . . . . . . . female pipe

threadft . . . . . . . . . . . feetftg . . . . . . . . . . fitting

H hex . . . . . . . . . hexagonhh . . . . . . . . . . hexagon headhd . . . . . . . . . . headhp . . . . . . . . . . horsepowerhsg . . . . . . . . . housing

I id . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54

centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal tooth

L liq . . . . . . . . . . liquidlg . . . . . . . . . . long

M mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulating

N neg . . . . . . . . . negativeNo. . . . . . . . . . numberNS . . . . . . . . . not suppliedNSS . . . . . . . . not sold

separately

O os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameter

P pcb . . . . . . . . . printed circuit board

pkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds per

square inch

R rad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions per

minute

S sec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd. . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switch

T term . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thick

U us . . . . . . . . . . undersize

V vib . . . . . . . . . . vibrasorber

W W . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

ABBREVIATIONS The following abbreviations appear in parts manuals

CF-II M40, M40.1 Contents

Name Grid PageCF-II M40, M40.1 REFERENCE SHEET. . . . . . . . . . . . . . . . . . . . . . . .2U44. . . . . . . . . . . . . . . . . . . . . .3RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .56G6. . . . . . . . . . . . . . . . . . . . .87THERMOMETER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95F11 . . . . . . . . . . . . . . . . . . . .85DEFROST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102B10 . . . . . . . . . . . . . . . . . . .75WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .47COMPRESSOR JUNCTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117F5 . . . . . . . . . . . . . . . . . . . .41CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .61BOARD ASSEMBLY - PC/LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G1. . . . . . . . . . . . . . . . . . . .57MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .25VALVE ASSEMBLY - SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E2 . . . . . . . . . . . . . . . . . . . .29SOLENOID VALVE - NORMALLY CLOSED. . . . . . . . . . . . . . . . . . . . .125B11 . . . . . . . . . . . . . . . . . . .27CONDENSER - WATER COOLED . . . . . . . . . . . . . . . . . . . . . . . . . . . .125G3. . . . . . . . . . . . . . . . . . . .31CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C1. . . . . . . . . . . . . . . . . . . .73MICROPROCESSOR CONTROLLER (M40) . . . . . . . . . . . . . . . . . . . .126C2. . . . . . . . . . . . . . . . . . . .63HIGH VOLTAGE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C3. . . . . . . . . . . . . . . . . . . .59CONTROL BOX (M40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C4. . . . . . . . . . . . . . . . . . . .49ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C5. . . . . . . . . . . . . . . . . . . .43REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .126C6. . . . . . . . . . . . . . . . . . . .19COMPRESSOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C7. . . . . . . . . . . . . . . . . . . .33COMPRESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C8. . . . . . . . . . . . . . . . . . . .37EVAPORATOR COIL, MOTOR & FAN GROUP (M40). . . . . . . . . . . . .126C9. . . . . . . . . . . . . . . . . . . .11CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .126C10. . . . . . . . . . . . . . . . . . . .7AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C11. . . . . . . . . . . . . . . . . . . .5STRUCTURAL COMPONENTS (M40) . . . . . . . . . . . . . . . . . . . . . . . . .126C12. . . . . . . . . . . . . . . . . . .89NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C13. . . . . . . . . . . . . . . . . . .95REMOTE MONITOR BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126C14. . . . . . . . . . . . . . . . . . .81USDA HARNESS GROUP (M40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126E1 . . . . . . . . . . . . . . . . . . . .77DOOR ASSEMBLY SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126F5 . . . . . . . . . . . . . . . . . . . .93HARNESS GROUP - REMOTE MONITOR. . . . . . . . . . . . . . . . . . . . . .126G13. . . . . . . . . . . . . . . . . . .71USDA HARNESS GROUP (M40.1). . . . . . . . . . . . . . . . . . . . . . . . . . . .128A13 . . . . . . . . . . . . . . . . . . .79STRUCTURAL COMPONENTS (M40.1) . . . . . . . . . . . . . . . . . . . . . . .128A14 . . . . . . . . . . . . . . . . . . .91MICROPROCESSOR CONTROLLER (M40.1). . . . . . . . . . . . . . . . . . .128C2. . . . . . . . . . . . . . . . . . . .67EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) . . . . . . . . . . .128C3. . . . . . . . . . . . . . . . . . . .15COMPRESSOR OIL FILTER GROUP . . . . . . . . . . . . . . . . . . . . . . . . .128F8 . . . . . . . . . . . . . . . . . . . .39CONTROL BOX (M40.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128G11. . . . . . . . . . . . . . . . . . .53

3

2U44 CF-II M40, M40.1 REFERENCE SHEET Revised12/13/96

CF-II M40, M40.1

REFERENCE

SHEET

2U44

12/13/96

4

2U44CF-II M40, M40.1 REFERENCE SHEETRevised12/13/96

B/M DESCRIPTION Date

090214 CF-II M40 1/95

090222 CF-II M40.1 5/95

5

126C11 AIR EXCHANGER GROUP Revised10/2/95

AIR EXCHANGER

GROUP

126C11

10/2/95

6

126C11AIR EXCHANGER GROUPRevised10/2/95


1 98-3541 DOOR - evaporator 1

2 98-3540 DOOR - air exchanger (M38, M40, M41) 1

98-4839 DOOR - air exchanger (M40.1) 1

55-2979 SCREW - door 28

55-2086 FLATWASHER 28

55-1800 LOCKWASHER 28

91-6206 COVER - air exchanger 1

3 91-581 • COVER - air exchanger 1

4 33-2015 • GASKET - air exchanger 2

5 99-6748 • BRACKET - air exchanger 1

6 55-4012 • WASHER - special 1

7 55-2550 • PIN - cotter 1

8 55-5120 • SCREW - wing 1

9 98-2998 DUCT - air exchanger 1

10 99-7115 STRIP - gasket (door, 25 ft) A/R

11 91-5639 NAMEPLATE - Fresh Air Exchange 1

12 33-1712 GASKET - air exchanger 1

13 99-6783 NAMEPLATE - arrow 1

14 91-374 BRACKET - duct 1

55-3049 SCREW - duct 3


15 99-9251 STRIP - gasket (duct, 25 ft) A/R

16 91-521 SCREEN - cap (duct, optional) 1

55-3010 RIVET - screen 2

55-6157 WASHER - special 2

7

126C10 CONDENSER COIL & MOTOR GROUP Revised6/3/97

CONDENSER COIL

& MOTOR GROUP

126C10

6/3/97

8

126C10CONDENSER COIL & MOTOR GROUPRevised6/3/97


1 67-1392 COIL - condenser (complete, incl 7, 12, 13, 17, 18) 1

55-2969 SCREW - coil 3



2 99-5966 STRIP - gasket (condenser, 50 ft) A/R

3 98-4236 BRACKET - condenser motor 1


55-4955 NUT 4

55-7422 INSERT - threaded (1/4-20) 6

4 104-607 MOTOR - condenser 1

77-1498 • BEARING - motor 2

44-6259 • PROTECTOR - motor 1

55-2969 SCREW - motor 4



55-4954 NUT 4

5 44-7112 HARNESS - condenser 1

11-3305 SLEEVING - hose (25 ft, pvc) A/R

6 78-520 FAN - condenser 1

55-3089 • SCREW - hub 2

55-2959 • LOCKWASHER 2

55-2958 • FLATWASHER 2

7 99-7088 NUTSTRIP 3

55-3010 RIVET - nutstrip 6

8 91-3801 BRACKET - orifice 2

55-1587 SCREW - bracket 6



9 98-3035 ORIFICE 1

10 98-3202 GRILLE - condenser 1

55-2979 SCREW - grille 4




55-5691 INSERT - threaded 4

11 99-9702 STRIP - gasket (grille) 2

12 91-6153 BRACKET - coil 1




13 99-9338 ANGLE - condenser coil 1

55-1587 SCREW - angle 4

9

126C10 CONDENSER COIL & MOTOR GROUP Revised6/3/97

10

126C10CONDENSER COIL & MOTOR GROUPRevised6/3/97




55-3059 NUT - speed 4

14 44-5316 CONNECTOR - barb (1/2 mpt) 1

55-2788 FITTING - barb (3/4 mpt) 1

55-5018 NUT - connector (3/4 mpt) 1

15 55-2324 KEY - motor 1

16 91-4237 INSULATION - coil (mylar pad) 1

17 91-6154 INSULATOR - bracket 2

18 91-6155 INSULATOR - angle 2

19 91-6915 INSULATOR - nutstrip 1

11

126C9 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) Revised2/14/97

EVAPORATOR

COIL, MOTOR &

FAN GROUP (M40)

126C9

2/14/97

12

126C9EVAPORATOR COIL, MOTOR & FAN GROUP (M40)Revised2/14/97


1 98-3334 SHROUD - evaporator 1

55-2969 SCREW - shroud 2


55-4954 NUT 4

99-3281 MOUNT - cable tie 14

55-2988 RIVET - mount 14

2 78-769 FAN - evaporator 2

3 104-623 MOTOR - evaporator fan 2


44-7798 • PROTECTOR - low speed 1

44-7799 • PROTECTOR - high speed 1



55-4954 NUT 8

4 91-193 PLATE - motor 2

5 98-3355 MOUNT - motor 2

55-2969 SCREW - mount 8


55-4954 NUT 8

6 67-1272 COIL - evaporator 1


55-4954 NUT 4




55-5018 NUT - fitting (3/4 mpt) 1

99-9084 NAMEPLATE - arrow 4

8 99-9168 ANGLE - coil support 2

55-4954 NUT - angle 4



9 98-3354 SCREEN - evaporator 1

10 33-1725 GASKET - shroud 2

11 91-686 RETAINER - gasket 2

55-2988 RIVET - retainer 8

12 91-519 PLATE - switch access 1

55-5636 SCREW - plate 2

13 98-4765 SUPPORT - screen/shroud 1

55-2988 RIVET - support 11

14 33-572 GROMMET (3/4 id) 2

15 99-1908 STRIP (neoprene) A/R

16 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1

13

126C9 EVAPORATOR COIL, MOTOR & FAN GROUP (M40) Revised2/14/97

14

126C9EVAPORATOR COIL, MOTOR & FAN GROUP (M40)Revised2/14/97


17 99-5966 STRIP (neoprene, 1 in wide x 50 ft lg) A/R

18 55-6010 PLUG (black poly) 1

15

128C3 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) Revised2/14/97

EVAPORATOR

COIL, MOTOR &

FAN GROUP

(M40.1)

128C3

2/14/97

16

128C3EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1)Revised2/14/97


1 98-4840 SHROUD - evaporator 1

55-2969 SCREW - shroud 2


55-4954 NUT 4

99-3281 MOUNT - cable tie 14

55-2988 RIVET - mount 14

2 77-2294 FAN - evaporator 2

3 104-623 MOTOR - evaporator fan 2


44-7798 • PROTECTOR - low speed 1

44-7799 • PROTECTOR - high speed 1



55-4954 NUT 8

4 91-193 PLATE - motor 2

5 98-3355 MOUNT - motor 2

55-2969 SCREW - mount 8


55-4954 NUT 8

6 67-1272 COIL - evaporator 1


55-4954 NUT 4




55-5018 NUT - fitting (3/4 mpt) 1

99-9084 NAMEPLATE - arrow 4

8 99-9168 ANGLE - coil support 2

55-4954 NUT - angle 4



9 98-4841 SCREEN - evaporator 1

10 33-1725 GASKET - shroud 2

11 91-6909 PANEL - shroud (right) 1

55-2988 RIVET - panel 6

12 91-519 PLATE - switch access 1

55-5636 SCREW - plate 2

13 91-6907 PANEL - shroud (center) 1


14 33-572 GROMMET (3/4 id) 2

15 99-1908 STRIP (neoprene) A/R

16 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1

17

128C3 EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1) Revised2/14/97

18

128C3EVAPORATOR COIL, MOTOR & FAN GROUP (M40.1)Revised2/14/97


17 99-5966 STRIP (neoprene, 1 in wide x 50 ft lg) A/R

18 33-428 GROMMET (1/2 id) 1

19 91-6908 PANEL - shroud (left) 1


19

126C6 REFRIGERATION COMPONENTS Revised3/8/01

REFRIGERATION

COMPONENTS

126C6

3/8/01

20

126C6REFRIGERATION COMPONENTSRevised3/8/01


1 67-1272 COIL - evaporator (see 126C9) 1

2 66-6601 VALVE - expansion (M40) 1

66-6567 • ELEMENT - expansion valve (M40) 1

66-7980 VALVE - expansion (M40.1) 1

66-9378 • SCREEN - inlet 1

66-4101 • ELEMENT - power 1

3 66-5367 TUBE - equalizer 1

4 66-5366 TUBE - exchanger to expansion valve 1

5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1

99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R

6 66-4537 TUBE - exchanger to coil 1

7 66-6403 TUBE - suction 1

8 66-4466 TUBE - liquid 1

9 66-7815 TUBE - dehydrator to solenoid 1

55-302 NUT - tube 1

10 66-6603 VALVE - dehydrator inlet 1

11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2

12 66-7792 TUBE - tank to dehydrator 1

55-302 NUT 1

13 67-1026 TANK - water cooled condenser (see 125G3) 1

14 66-6088 TUBE - condenser to tank 1

55-3295 • FITTING 1

15 66-7392 VALVE - relief 1

33-1015 • O-RING - relief valve 1

16 66-7814 TUBE - exchanger to modulation 1

66-3615 • FITTING - saddle 1

17 66-4538 TUBE - exchanger to coil 1

18 66-7811 TUBE - valve to coil 1

19 66-8055 VALVE - service (discharge, see 126C7) 1

20 91-6554 CLAMP - suction tube (plastic) 1

91-6629 CLAMP - suction tube (ss) 5

91-5790 SPACER - clamp 1

55-4811 SCREW - clamp 2



21 8102-582 COMPRESSOR - service (see 126C8) 1

22 55-6388 CLAMP - tube (liquid injection) 4




21


22



55-4953 NUT 4

23 61-3318 VALVE - suction (see 126C7) 1

24 66-7813 TUBE - suction (see 126C7) 1

25 33-920 O-RING - suction 1

26 67-1392 COIL - condenser (see 126C10) 1

27 44-5840 SWITCH - hpco (for connectors see 115D14) 1

44-5841 • SWITCH - only 1

28 44-6930 SWITCH - lpco (for connectors see 115D14) 1

33-768 GASKET - flare 1

29 55-308 ELBOW - lpco 1

30 55-4390 HANGER - dehydrator 1

55-3121 SCREW - dehydrator 1

55-1587 SCREW - hanger 1


55-4953 NUT 2

31 66-6099 TUBE - tank to valve 1

32 66-6996 FITTING - saddle 1

33 66-6610 FITTING - charge port (highside) 1

66-7182 • CAP - fitting 2

34 66-7798 VALVE - solenoid (for connectors see 115D14) 1

41-767 •• COIL - valve 1

35 66-7816 TUBE - tee to solenoid valve 1

36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1

37 66-5516 TUBE - solenoid to tee 1

38 66-622 TEE (1/2 x 3/8 x 1/2) 1

39 91-6624 CLAMP - exchanger 2

55-3101 RIVET - clamp 4

40 55-5211 U-BOLT - valve 2

55-2001 FLATWASHER - U-bolt 2

55-4560 NUT - u-bolt 2

41 91-1874 BRACKET - valve 1




55-7422 INSERT 2

42 55-8311 ADAPTER (o-ring seal) 1

43 33-1936 O-RING 1

44 66-7750 VALVE - solenoid (for connectors see 115D14) 1

66-7725 • VALVE - solenoid (see 125B11) 1

45 66-7981 VALVE - modulation (for connectors see 115D14) 1

66-7866 • VALVE & COIL (see 123A8) 1

46 55-7797 ELBOW 2

23


24



47 55-4308 TEE 2

48 66-7359 TUBE - compound gauge 1

66-5752 FITTING - tube 1

25

123A8 MODULATION VALVE ASSEMBLY Revised9/20/95

MODULATION

VALVE ASSEMBLY

123A8

9/20/95

26

123A8MODULATION VALVE ASSEMBLYRevised9/20/95


1 60-203 KIT - repair 1

2 44-5175 • COIL 1

3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1

66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

27

125B11 SOLENOID VALVE - NORMALLY CLOSED Revised5/19/95

SOLENOID VALVE

- NORMALLY

CLOSED

125B11

5/19/95

28

125B11SOLENOID VALVE - NORMALLY CLOSEDRevised5/19/95


66-7725 VALVE - solenoid (normally closed) 1

1 60-207 • KIT - repair 1

2 41-1097 • COIL 1

29

124E2 VALVE ASSEMBLY - SOLENOID Revised2/16/96

VALVE ASSEMBLY

- SOLENOID

124E2

2/16/96

30

124E2VALVE ASSEMBLY - SOLENOIDRevised2/16/96


66-7622 VALVE - solenoid (complete) 1

60-205 • KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8) 1

1 NSS • RETAINER - coil 1

2 NSS • PLATE - voltage 1

3 NSS • COIL - assembly 1

4 NSS • TUBE - enclosing 1

5 NSS • SPRING - plunger 1

6 NSS • PLUNGER 1

7 NSS • GASKET 1

8 NSS • PISTON - assembly 1

9 NSS • BODY 1

31

125G3 CONDENSER - WATER COOLED Revised9/10/97

CONDENSER -

WATER COOLED

125G3

9/10/97

32

125G3CONDENSER - WATER COOLEDRevised9/10/97


1 67-1026 TANK - water cooled condenser 1

55-2969 SCREW - tank 3



99-1754 PAD (plastic) 3

2 55-3248 ELBOW 1

3 66-6603 VALVE - angle 1

4 66-7792 TUBE - condenser to dehydrator 1

5 66-4687 SWITCH - water valve (for connectors see 115D14) 1

6 55-1827 PLUG - inlet 1

203-385 SEALER - thread A/R

7 55-7135 FITTING - switch 1

8 66-7420 INDICATOR - liquid 2

9 66-2170 CAP - valve 1

10 66-6099 TUBE - tank to valve 1

11 66-6793 TUBE 1

12 55-6042 ELBOW 1

13 91-4595 BRACKET - coupling 1




14 55-2257 ELBOW 1

15 66-4788 COUPLING - outlet 1

16 55-5122 U-BOLT 1


55-4953 NUT 2

17 91-6627 CAP - dust cover 1

18 91-6628 CAP - dust cover 1

33

126C7 COMPRESSOR GROUP Revised12/5/02

COMPRESSOR

GROUP

126C7

12/5/02

34

126C7COMPRESSOR GROUPRevised12/5/02



2 41-1626 SWITCH - hpco (blue band, for connectors see 115D14) 1


3 55-2505 ELBOW - switch 1

4 41-444 SENSOR - heat (liquid injection) 1

5 55-8311 ADAPTER (o-ring seal) 1

6 91-6623 BRACKET - injection valve 1

7 55-2363 LOCKWASHER 2

8 55-3300 NUT - bracket 2

9 66-8055 VALVE - discharge 1

10 66-3015 • CAP - valve (brass) 1

66-2296 • CAP - valve (plastic) 1

33-350 •• GASKET - brass cap 1

33-3007 •• GASKET - plastic cap 1

11 33-2542 GASKET - discharge valve 1

12 66-7812 ADAPTER - elbow 1

13 55-3565 SCREW - valve 2

14 55-8423 WASHER - belleville 4

15 66-6610 FITTING - charge port (highside) 1

16 66-7182 • CAP - fitting 1

17 55-2747 SCREW - compressor 4


19 55-2173 FLATWASHER 4

91-1754 PAD (plastic) 4

20 91-6208 CHANNEL - compressor 1

21 91-3227 NUTSTRIP - compressor 2

55-3044 RIVET - nutstrip 4

22 55-2969 SCREW - channel 2


24 55-4727 WASHER - spacer 2

25 33-920 O-RING 2

26 91-7120 BOX - junction (see 117F5) 1

27 44-5519 CABLE - power 1

28 91-6435 ANGLE - lifting 1



29 66-7813 TUBE - suction 1

30 61-3318 VALVE - suction 1

31 66-3015 • CAP - valve 1

32 33-350 • GASKET - cap 1

33 33-963 • GASKET 1

35

126C7 COMPRESSOR GROUP Revised12/5/02

36

126C7COMPRESSOR GROUPRevised12/5/02


34 66-1845 • COUPLING 1

35 66-2457 • COLLAR 1

36 55-3490 • SCREW - collar 4

37 66-6607 FITTING - charge port (lowside, incl cap) 1

66-6605 FITTING - adapter 1

38 66-7183 CAP - fitting 1

39 55-2921 PLUG - pipe 1

40 55-2747 SCREW - valve 2



37

126C8 COMPRESSOR Revised3/10/04

COMPRESSOR

126C8

3/10/04

38

126C8COMPRESSORRevised3/10/04

NOTE: 8102-646 Compressor has been replaced with the Delta reed compressor (8102-743), see 133D7.


8102-646 COMPRESSOR - service (see note) 1

1 22-1002 • HEAD - cylinder 1

2 * 33-2218 • GASKET - cylinder head 1

3 22-772 • KIT - valve plate (incl 2, 4) 1

4 * 33-2510 • GASKET - valve plate to body 1

5 22-775 • TEE - oil pump (Schrader) 1

6 22-379 • KIT - oil pump 1

7 * 33-2220 • GASKET - oil pump 1

8 NSS • COVER - housing 1

9 * 33-2224 • GASKET - housing cover 1

10 NSS • CRANKSHAFT - assembly 1

11 NSS • PISTON, PIN & ROD - group 1

12 NSS • COVER - oil screen 1

13 * 33-2221 • GASKET - oil screen cover plate 1

14 22-408 • SCREEN - oil (behind plate) 1

15 22-398 • KIT - sight glass (incl glass, gaskets & mounting screws) 1

* 33-2222 •• O-RING - oil sight glass 1

* 33-2223 •• GASKET - oil sight glass (flat) 1

16 22-780 • KIT - bottom plate 1

17 * 33-2225 • GASKET - bottom plate 1

18 22-781 • SCREEN - suction strainer (internal behind suction valve) 1

19 22-776 • COVER - stator 1

20 * 33-2226 • GASKET - stator cover 1

21 44-9256 • PLATE - terminal (incl terminal fusite, gaskets, bolts) 1

22 44-9257 • PLATE - terminal (incl terminal fusite, gaskets, bolts) 1

* 33-1106 • GASKET - terminal plate 1

* 33-1107 • O-RING - terminal fusite 1

41-485 • PROTECTOR - motor 1

* 30-199 KIT - gasket (incl all compressor gaskets) 1

203-516 OIL - compressor (gallon) A/R

39

128F8 COMPRESSOR OIL FILTER GROUP Revised2/20/04

COMPRESSOR

OIL FILTER

GROUP

128F8

2/20/04

40

128F8COMPRESSOR OIL FILTER GROUPRevised2/20/04


1 55-8424 ADAPTER - tee 1

2 66-8064 ELBOW 1

203-393 SEALER - thread (red) A/R

3 66-6607 VALVE (Schrader) 1

4 66-8052 TUBE - pump to filter 1

66-8644 • VALVE - check 1

5 91-6964 STRAP - filter 1

6 55-1587 SCREW - strap 1


8 55-3059 NUT - captive 1

9 66-7800 FILTER - oil 1

10 33-1461 O-RING 1

11 33-1015 O-RING 1

12 91-6963 PLATE - oil filter 1

13 55-3300 NUT 2



16 55-2114 NUT 1

17 55-8460 STUD - bracket 2

18 55-8461 STUD - bracket 1

19 66-8051 TUBE - filter to compressor 1

20 55-8425 ADAPTER 1

21 33-1223 O-RING 2


23 8102-743 COMPRESSOR (see 126C8) 1

41

117F5 COMPRESSOR JUNCTION BOX Revised2/16/96

COMPRESSOR

JUNCTION BOX

117F5

2/16/96

42

117F5COMPRESSOR JUNCTION BOXRevised2/16/96


1 91-7120 BOX - junction (compressor) 1

2 33-2792 GASKET 1

55-3559 SCREW - box 4



3 44-4341 BOARD - terminal 1

55-2991 SCREW - block 2



4 99-2847 COVER 1

55-3027 SCREW - cover 4



5 33-976 GASKET 1

6 55-5018 NUT 1

7 55-6141 CONNECTOR 1

8 55-2995 SCREW - ground 1



9 99-6519 PAD (neoprene) 1

10 91-6207 NAMEPLATE - danger 1

43

126C5 ELECTRICAL COMPONENTS Revised1/11/99

ELECTRICAL

COMPONENTS

126C5

1/11/99

44

126C5ELECTRICAL COMPONENTSRevised1/11/99


1 104-623 MOTOR - evaporator fan (M40 see 126C9; M40.1 see 128C3)

2

2 44-6565 SENSOR - defrost 1

3 41-1099 SENSOR - return air 1

4 41-806 SENSOR - discharge air 1

5 45-1682 HEATER - evaporator coil (see 102B10) 2

6 45-1683 HEATER - drip pan (see 102B10) 1

7 91-6806 BOX - remote monitor (see 126C14) 1

8 41-1626 SWITCH - hpco (see 126C7) 1

9 104-607 MOTOR - condenser fan (see 126C10) 1

10 66-7865 VALVE - modulation (for connectors see 115D14) 1

66-7981 • VALVE & COIL (see 123A8) 1

11 44-8838 HARNESS - evaporator motor (#1) 1

44-8839 HARNESS - evaporator motor (#2) 1


13 91-3238 BRACKET - cable restraint 1



55-4953 NUT 3

14 NSS BOX - control (see 126C4) 1

15 66-7798 VALVE - solenoid (liquid refrigerant, for connectors see 115D14)

1

41-767 •• COIL 1

16 45-1320 CABLE - power (69 ft) 1

17 33-2749 BUSHING - cable 1

18 44-4051 PLUG - power cable (MIPCO) 1

41-1976 PLUG - power (Minnekes) 1

41-2820 PLUG - power (ESL) 1

44-9891 TERMINAL - pin (cable end) 3

44-6310 TERMINAL - pin (plug end) 4

19 44-9249 HARNESS - sensor (see 126E1) 1

20 44-8844 HARNESS - heater 1

21 41-757 HARNESS - main (for connectors see 115D14) 1

22 41-444 SENSOR - head temperature 1

23 91-2462 BRACKET - sensor 1




24 55-6388 CLAMP - sensor 2




45

126C5 ELECTRICAL COMPONENTS Revised1/11/99

46

126C5ELECTRICAL COMPONENTSRevised1/11/99


25 91-2197 BRACKET - sensor 1


26 66-4687 SWITCH - water valve (see 125G3) 1

27 44-6930 SWITCH - lpco (for connectors see 115D14) 1


28 66-7622 VALVE - solenoid (see 124E2) 1

29 66-7750 VALVE - solenoid 1

66-7725 • VALVE - solenoid (see 125B11) 1

30 45-1673 THERMOMETER - recording (see 56G6) 1

31 44-5840 SWITCH - hpco 1


47

115D14 WEATHER PACK CONNECTORS Revised11/15/02

WEATHER PACK

CONNECTORS

115D14

11/15/02

48

115D14WEATHER PACK CONNECTORSRevised11/15/02


1 44-5836 TERMINAL - male (14-16 gauge) A/R

44-5883 TERMINAL - male (18-20 gauge) A/R

44-8851 TERMINAL - male (22 gauge) A/R

2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R

44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R

44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R

44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R

44-7812 PLUG - cavity (green, no hole) A/R

3 44-7330 SHROUD (1 pin) 1

4 44-7327 CONNECTOR - tower (1 pin) 1

5 44-5839 TERMINAL (14-16 gauge, female) A/R

44-5884 TERMINAL (18-20 gauge, female) A/R

44-8853 TERMINAL (22 gauge, female) A/R

6 44-5835 SHROUD (2 pin) 1


8 44-9569 SHROUD (3 pin) 1


10 44-7880 SHROUD (4 pin) 1


12 44-8294 SHROUD (6 pin) 1


14 44-7884 SHROUD (22 pin) 1


16 44-7811 LOCK - secondary 2


18 41-1310 SHROUD (4 pin) 1

19 204-623 TOOL - pin removal 1

20 204-624 TOOL - terminal crimper 1

49

126C4 CONTROL BOX (M40) Revised2/13/01

CONTROL BOX

(M40)

126C4

2/13/01

50

126C4CONTROL BOX (M40)Revised2/13/01


1 98-3860 BOX - control 1

55-2977 SCREW - box 4



2 44-6822 SOCKET - remote monitor 1

55-4437 SCREW - socket 4



55-2361 NUT 4

3 41-895 RELAY 3

4 44-5537 SOCKET - relay 3


55-3023 WASHER - sealing 2


55-4223 NUT 2

5 44-2368 SWITCH - on/off (2pdt) 1

6 44-2099 SWITCH - defrost (1p) 1


7 99-8981 ANGLE 1


55-4953 NUT 2

8 99-8149 LATCH - door 1

9 55-4953 NUT 1



10 99-8994 SPACER - tube 1

11 99-8993 BRACKET - latch 1

12 55-2957 SCREW 1

13 99-9240 ANGLE - microcontroller 1




55-4560 NUT 2

14 55-4953 NUT 1

15 99-8151 SPACER 1


203-392 SEALER - antiseize A/R


17 55-2977 SCREW - roller 1

18 91-4999 WINDOW 1

19 91-230 NAMEPLATE - On/Off Defrost 1

20 91-4998 COVER - control box 1

51

126C4 CONTROL BOX (M40) Revised2/13/01

52

126C4CONTROL BOX (M40)Revised2/13/01


21 99-8986 STRIP - gasket (25 ft) A/R

22 55-3473 PIN 2

23 44-8910 BOARD - pc/LED (see 120G1) 1

55-6036 SCREW - board (truss head) 2


24 99-8161 SHIELD - light 2

55-7149 RIVET - shield (plastic) 8

25 99-9401 NAMEPLATE - Lights Display 1

26 55-4954 NUT - cover 2


28 55-3034 WASHER - sealing 2


30 55-2114 NUT - cover 2

31 55-3059 NUT - captive 3

32 45-1599 CONTROLLER - microprocessor (see 126C2) 1

33 99-8162 ROLLER - door latch 1

34 44-739 BOOT - switch 2

35 99-7900 ROD - cover 2

36 NSS BREAKER - circuit (see 126C1) 1

37 NSS TRAY - high voltage (see 126C3) 1

53

128G11 CONTROL BOX (M40.1) Revised2/13/01

CONTROL BOX

(M40.1)

128G11

2/13/01

54

128G11CONTROL BOX (M40.1)Revised2/13/01


1 98-3860 BOX - control 1

55-2977 SCREW - box 4



2 NSS TRAY - high voltage (see 126C3) 1

3 41-895 RELAY 3

4 44-5537 SOCKET - relay 3




55-4223 NUT 2

5 44-2368 SWITCH - on/off (2pdt) 1

6 44-2099 SWITCH - defrost (1p) 1


7 99-8981 ANGLE 1


55-4953 NUT 2

8 99-8149 LATCH - door 1

9 55-4953 NUT 1



10 99-8994 SPACER - tube 1

11 99-8993 BRACKET - latch 1

12 55-2957 SCREW 1

13 99-9240 ANGLE - microcontroller 1




55-4560 NUT 2

14 55-4953 NUT 1

15 99-8151 SPACER 1


203-392 SEALER - antiseize A/R


17 55-2977 SCREW - roller 1

18 91-4999 WINDOW 1

19 91-230 NAMEPLATE - On/Off Defrost 1

20 91-4998 COVER - control box 1


22 55-3473 PIN 2

23 44-8910 BOARD - pc/LED (see 120G1) 1

55-6036 SCREW - board (truss head) 2

55

128G11 CONTROL BOX (M40.1) Revised2/13/01

56

128G11CONTROL BOX (M40.1)Revised2/13/01



24 99-8161 SHIELD - light 2

55-7149 RIVET - shield (plastic) 8


26 55-4954 NUT - cover 2




30 55-2114 NUT - cover 2

31 55-3059 NUT - captive 3

32 45-1599 CONTROLLER - microprocessor (see 128C2) 1

33 99-8162 ROLLER - door latch 1

34 44-739 BOOT - switch 2

35 99-7900 ROD - cover 2

36 NSS BREAKER - circuit (see 126C1) 1

37 91-6917 BRACKET - receptacle 1

38 41-1317 PLUG (4 pin) 1

39 91-6916 TUBE - receptacle 1

40 41-1316 RECEPTACLE (4 pin) 1

41 41-1315 CAP & CHAIN - dust 1

55-4437 SCREW - chain 1



55-2361 NUT 1

57

120G1 BOARD ASSEMBLY - PC/LED Revised11/22/99

BOARD ASSEM-

BLY - PC/LED

120G1

11/22/99

58

120G1BOARD ASSEMBLY - PC/LEDRevised11/22/99


1 44-8910 BOARD - pc/LED (complete) 1

2 41-2558 • BOARD - pc/LED 1

3 91-4424 •• BLOCK - mounting board 2

4 91-3254 NAMEPLATE - Mode Lite Indicator 1

5 55-6036 SCREW - board to cover 2


7 55-3844 SCREW - board to block 2



10 91-7656 BRACKET - board 1

11 55-8745 STANDOFF - bracket 2

59

126C3 HIGH VOLTAGE TRAY Revised11/4/96

HIGH VOLTAGE

TRAY

126C3

11/4/96

60

126C3HIGH VOLTAGE TRAYRevised11/4/96


1 91-5623 PANEL - high voltage 1

99-8982 SEALER - tape (roll) A/R

2 55-5018 NUT 5

3 55-2788 FITTING - barb 5

4 44-8812 CONTACTOR 6

55-3842 SCREW - contactor 12



5 44-8813 INTERLOCK - contactor 2

6 41-1114 TRANSFORMER - power 1

55-3842 SCREW - transformer 4



7 44-8832 TRANSFORMER - current 1




8 44-6381 CONNECTOR - transformer 2

44-5066 TERMINAL - fingrip 2

9 55-5111 CONNECTOR - cable 10

10 55-5885 CONNECTOR - cable 2

11 55-1587 SCREW - panel to box 12



14 55-4953 NUT 12





17 55-2965 NUT 6

18 41-1971 CONTACTOR - phase correction (see 119G3) 1

55-3842 SCREW - contactor 4



19 44-3710 JUMPER 1

20 99-3522 NAMEPLATE - Caution 460 Volts 1

21 33-1435 GROMMET - connector 4

22 33-285 GROMMET 1

23 41-758 HARNESS - high voltage tray to microprocessor 1

24 41-761 • SOCKET - liquid injection sensor (2 circuit) 1

61

119G3 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) Revised

1/14/99

CONTACTOR

ASSEMBLY

(PHASE CORREC-

TION, 460V)

119G3

1/14/99

62

119G3CONTACTOR ASSEMBLY (PHASE CORRECTION,

460V)Revised1/14/99


41-1971 CONTACTOR - phase correction (complete) 1

1 44-5752 • CONTACTOR 1

2 44-4889 •• COIL - contactor 1

3 40-333 •• KIT - points 1

4 99-6511 • BRACKET - resistor 2

5 55-2869 • SCREW - bracket 4

6 55-3014 • LOCKWASHER 8

7 55-3013 • FLATWASHER 8

8 99-5225 • BRACKET - capacitor 1

9 55-3256 • SCREW - bracket 4

10 44-2812 • CAPACITOR (0.5 UF) 1

11 55-2330 • BANDWRAP 1

41-1980 • BOARD - phase correction 1

12 99-5226 •• BRACKET - pc board 1

13 44-5149 •• BOARD - pc 1

55-2012 •• RIVET - board 4

14 44-3832 •• RECTIFIER 2

15 41-1970 •• RESISTOR 2

16 55-4438 • SCREW - resistor 4

17 55-2998 • LOCKWASHER 4

18 55-2999 • NUT 4

63

126C2 MICROPROCESSOR CONTROLLER (M40) Revised2/13/01

MICROPROCES-

SOR CONTROL-

LER (M40)

126C2

2/13/01

64

126C2MICROPROCESSOR CONTROLLER (M40)Revised2/13/01


1 45-1599 CONTROLLER - microprocessor (A+) 1

2 44-5571 • RELAY - microprocessor 9

3 41-1101 • JUMPER - terminal (7 fin) 1


5 91-6574 • PANEL - microprocessor (rear) 1

6 55-3845 • SCREW - rear panel 6



7 99-8166 • HINGE 4

55-4199 • SCREW - hinge 4


55-2999 • NUT 4

8 99-8167 • BLOCK - hinge 2

55-2997 • SCREW - block 4



9 91-3458 • COVER - assembly 1

92-1159 • NAMEPLATE - cover 1

10 44-6564 • CONNECTOR & CABLE - data port 1

55-3427 • SCREW - connector 2

11 44-7468 • BULB - alarm 1

44-7469 • LENS (red) 1

12 91-2304 • COVER (top) 1

12 91-1109 •• NAMEPLATE - indicator lights 1

13 99-9341 • COVER - connector 1

55-4437 • SCREW - cover 2



55-2361 • NUT 2

14 55-6771 • SCREW - assembly 3

15 55-5396 • SCREW 2

55-3059 • NUT - captive 2

16 44-9393 • KEYPAD 1

17 44-8187 • JUMPER 1

18 203-439 • BATTERY - lithium (3.5V) 1

19 33-1264 • STRIP - gasket 1

20 55-5425 • PLUG - button 1

65

126C2 MICROPROCESSOR CONTROLLER (M40) Revised2/13/01

66

126C2MICROPROCESSOR CONTROLLER (M40)Revised2/13/01

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMO-GUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Control-ler and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric weld-ing on the unit and/or container chassis without taking precautionary steps.


21 91-6575 • NAMEPLATE - Real Time Clock 1

22 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1

23 99-8168 HINGE 2

24 99-8169 ANGLE - hinge 1

55-2995 SCREW - angle & hinge 7

55-3008 WASHER - sealing (angle) 3

55-2001 FLATWASHER - hinge 4

55-4560 NUT - hinge 4

25 204-635 INSTALLER - integrated circuit 1

26 204-636 REMOVER - integrated circuit 1

27 204-622 WRIST STRAP - electrostatic 1

67

128C2 MICROPROCESSOR CONTROLLER (M40.1) Revised2/13/01

MICROPROCES-

SOR CONTROL-

LER (M40.1)

128C2

2/13/01

68

128C2MICROPROCESSOR CONTROLLER (M40.1)Revised2/13/01


1 45-1599 CONTROLLER - microprocessor (A+) 1

2 44-5571 • RELAY - microprocessor 9



5 91-6574 • PANEL - microprocessor (rear) 1

6 55-3845 • SCREW - rear panel 6



7 99-8166 • HINGE 4

55-4199 • SCREW - hinge 4


55-2999 • NUT 4

8 99-8167 • BLOCK - hinge 2

55-2997 • SCREW - block 4



9 91-3458 • COVER - assembly 1

92-1159 • NAMEPLATE - cover 1

10 44-6564 • CONNECTOR & CABLE - data port 1

55-3427 • SCREW - connector 2

11 44-7468 • BULB - alarm 1

44-7469 • LENS (red) 1

12 91-2304 • COVER (top) 1

91-1109 •• NAMEPLATE - digital display 1


55-4437 • SCREW - cover 2



55-2361 • NUT 2

14 55-6771 • SCREW - assembly 3

15 55-5396 • SCREW 2

55-3059 • NUT - captive 2

16 44-9393 • KEYPAD 1

17 Not Used

18 203-439 • BATTERY - lithium (3.5V) 1

19 33-1264 • STRIP - gasket 1

20 55-5425 • PLUG - button 1

21 91-6575 • NAMEPLATE - Real Time Clock 1

69

128C2 MICROPROCESSOR CONTROLLER (M40.1) Revised2/13/01

70

128C2MICROPROCESSOR CONTROLLER (M40.1)Revised2/13/01

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a complete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sen-sitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Controller and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric welding on the unit and/or container chassis without taking precautionary steps.


22 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1

23 44-8187 • JUMPER 1

24 99-8168 HINGE 2

25 99-8169 ANGLE - hinge 1

55-2995 SCREW - angle & hinge 7

55-3008 WASHER - sealing (angle) 3

55-2001 FLATWASHER - hinge 4

55-4560 NUT - hinge 4

26 204-635 INSTALLER - integrated circuit 1

27 204-636 REMOVER - integrated circuit 1

28 204-622 WRIST STRAP - electrostatic 1

71

126G13 HARNESS GROUP - REMOTE MONITOR Revised2/28/96

HARNESS GROUP

- REMOTE MONI-

TOR

126G13

2/28/96

72

126G13HARNESS GROUP - REMOTE MONITORRevised2/28/96


1 44-7337 CONNECTOR & CABLE - remote monitor 1

2 44-8972 • CONNECTOR (15 pin, female) 2

3 41-1220 • CONNECTOR (15 pin, male) 1

4 99-9604 BRACKET - connector 2

55-7136 SCREW - connector 2



55-2361 NUT 2

5 44-7336 HARNESS - remote monitor 1

6 41-1218 • CONNECTOR (15 pin, male) 1


8 41-1219 • DIODE 1

73

126C1 CIRCUIT BREAKER ASSEMBLY Revised4/22/96

CIRCUIT

BREAKER ASSEM-

BLY

126C1

4/22/96

74

126C1CIRCUIT BREAKER ASSEMBLYRevised4/22/96


1 91-4603 BRACKET - circuit breaker 1



2 44-6949 BREAKER - circuit (25 amp) 1

55-2997 SCREW - breaker 4



3 44-3280 RECTIFIER 1

203-454 MASTIC - heat transfer A/R

55-2997 SCREW - rectifier 2



55-2999 NUT 2

4 91-6196 COVER - hourmeter 1




55-5754 NUT 2

5 55-4015 PLUG - button 2

6 91-6194 NAMEPLATE - Circuit Breaker 1

7 41-756 HARNESS - circuit breaker 1

8 44-8973 • CONNECTOR 1

9 44-6558 BREAKER - circuit (1.5 amp) 1




13 91-6593 NAMEPLATE - HV Part Identification 1

75

102B10 DEFROST GROUP Revised2/21/96

DEFROST GROUP

102B10

2/21/96

76

102B10DEFROST GROUPRevised2/21/96


1 98-2985 PAN - drain (auxilliary) 1

55-1587 SCREW - pan 8



55-4953 NUT 4

55-3059 NUT - captive 4

2 99-8964 BRACKET - drain pan 1

3 45-1682 HEATER - evaporator coil 2

4 91-3228 BRACKET - heater 4

5 99-8973 BRACKET - drip pan heater 4


6 45-1683 HEATER - drip pan 1

7 99-7103 HOSE - drain 2

55-2332 BANDWRAP 2

8 99-9230 CLIP - drain tube retainer 2

9 99-8977 TUBE - drain 2

77

126E1 USDA HARNESS GROUP (M40) Revised5/19/95

USDA HARNESS

GROUP (M40)

126E1

5/19/95

78

126E1USDA HARNESS GROUP (M40)Revised5/19/95


1 55-3427 SCREW - connector 4



55-2361 NUT 4

2 44-9249 HARNESS - sensor (USDA) 1

3 44-8329 • RECEPTACLE 1

4 44-8333 • CAP - dust (receptacle) 1

5 44-8334 • STRAIN - relief 1

6 99-3685 • CHAIN - cap 1

79

128A13 USDA HARNESS GROUP (M40.1) Revised5/19/95

USDA HARNESS

GROUP (M40.1)

128A13

5/19/95

80

128A13USDA HARNESS GROUP (M40.1)Revised5/19/95


1 91-6911 BRACKET - connectors 1

55-3010 RIVET - bracket 8

2 41-1312 HARNESS - USDA 1

3 41-1313 • RECEPTACLE (9 pin) 1

44-9602 • PIN - sealing 1

4 91-6272 • CAP - dust (receptacle) 1

5 44-9729 • STRAIN - relief 1

6 99-3685 • CHAIN - cap 1

7 91-6914 NAMEPLATE - connectors 1

8 55-4437 SCREW - connector 4



55-2361 NUT 4

81

126C14 REMOTE MONITOR BOX Revised1/18/02

REMOTE MONI-

TOR BOX

126C14

1/18/02

82

126C14REMOTE MONITOR BOXRevised1/18/02


1 91-6806 BOX - remote monitor 1

55-1587 SCREW - box 4



55-6526 INSERT 4

2 99-9610 CHANNEL - support 2

55-4955 LOCKNUT - channel 4


3 44-6557 BREAKER - circuit 1

4 91-6812 NAMEPLATE - CB10 1




55-1801 NUT 2

6 41-1262 TRANSFORMER 1




7 41-1261 MONITOR - remote 1

8 41-4643 • FUSE (2 amp) 1

9 99-7834 NAMEPLATE - Caution 1

10 99-7115 STRIP - gasket (door, 25 ft) A/R

11 91-6807 COVER - box 1




12 91-6808 NAMEPLATE - remote communications 1

13 99-5454 NAMEPLATE - Caution 460 Volt 1


15 41-1265 HARNESS - low voltage (assembly) 1

16 41-1267 • FLANGE - mounting 1

17 41-1266 • PLUG - circular 1

18 41-1268 HARNESS - high voltage 1

19 41-1267 • FLANGE - mounting 1

20 41-1269 • PLUG - circular (6) 1

21 41-1264 BOARD - terminal (5 terminal) 1

55-4487 SCREW - board 4



22 41-1263 BOARD - terminal 1

23 91-6811 MARKSTRIP 1

24 91-6810 MARKSTRIP 1

83

126C14 REMOTE MONITOR BOX Revised1/18/02

84

126C14REMOTE MONITOR BOXRevised1/18/02


25 55-3059 NUT - captive 1

26 55-5111 CONNECTOR - liquid tite 2

27 91-6809 BRACKET - connector retaining 1

55-4953 LOCKNUT - bracket 1


28 91-6805 BRACKET - monitor 1

55-4953 LOCKNUT - bracket 4


85

95F11 THERMOMETER GROUP Revised1/4/96

THERMOMETER

GROUP

95F11

1/4/96

86

95F11THERMOMETER GROUPRevised1/4/96


1 55-2977 SCREW - bracket 4

55-1587 SCREW - thermometer 4



3 91-2460 BRACKET (upper) 1

4 45-1673 THERMOMETER - recording 1

5 91-2461 BRACKET (lower) 1

6 55-6389 CLAMP - sensor 2



55-4560 NUT 2

7 203-219 CHART (31 day, C) A/R

203-180 CHART (31 day, F) A/R

8 91-6599 BRACKET - capillary tube 1




55-1801 NUT 2

87

56G6 RECORDING THERMOMETER ASSEMBLY - 31 DAY Revised6/16/97

RECORDING

THERMOMETER

ASSEMBLY - 31

DAY

56G6

6/16/97

88

56G6RECORDING THERMOMETER ASSEMBLY - 31 DAYRevised6/16/97

NOTE: Thermometer 45-1136 has been replaced with 45-1673.


45-1136 THERMOMETER - recording (31 day, see note) 1

1 44-4520 • COVER - thermometer 1

2 33-1169 • GASKET - cover 1

3 99-5288 • GLASS - cover 1

4 33-1377 • GASKET - glass 1

5 99-6642 • CATCH - cover 2

6 99-5771 • CLIP - key 1

7 99-5155 • KEY - clock 1

8 44-4277 • FLANGE & SCREW - chart drive 1

9 55-4586 • NUT - chart drive 1

10 44-4261 • PLATEN - chart 1

11 55-4577 • SCREW - platen 4

12 99-4607 • ANGLE 4

55-4585 • SCREW - angle 4

55-4581 • WASHER 4

13 99-5161 • STAND - chart drive 1

14 44-2966 • DRIVE - chart (31 day) 1

15 55-4583 • SCREW - chart drive 3

16 55-6036 • SCREW - stand 3

17 44-2872 • STYLUS 1

18 99-5001 • PLATE - stylus 1

19 55-4587 • SCREW - stylus 2

20 91-2205 • KIT - stylus 1

21 44-5445 • MECHANISM 1

33-1315 • O-RING - mechanism 1

22 33-1294 • O-RING 1

23 99-5002 • PUSHROD 1

24 44-5644 • ELEMENT - thermo (1/2 od, 7.5 in lg bulb, 10 ft capillary) 1

25 55-3465 • SCREW - element 4

203-180 CHART (31 day, F) A/R

203-219 CHART (31 day, C) A/R

89

126C12 STRUCTURAL COMPONENTS (M40) Revised7/31/97

STRUCTURAL

COMPONENTS

(M40)

126C12

7/31/97

90

126C12STRUCTURAL COMPONENTS (M40)Revised7/31/97


1 98-5087 FRAME - unit (foamed, complete) 1

2 91-1753 • NUTSTRIP - door 24

55-3044 • RIVET - nutstrip 48

3 98-3354 SCREEN - air 1


55-7527 SCREW - screen 14

4 98-4764 PANEL - rear (upper) 1

5 33-1693 GASKET - panel (rear, top) 2

6 99-8967 STRIP - gasket support 2

55-3010 RIVET 6

7 98-4763 PANEL - rear (lower) 1

55-7527 SCREW - panel 25

55-5223 WASHER - spacer 25


8 33-1694 GASKET - panel (rear, bottom) 2

55-2988 RIVET - gasket 32

9 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R


11 99-9702 • STRIP - gasket (grille) 2

12 98-4751 PANEL - compressor 1




13 98-3056 SCREEN - evaporator (rear) 1

14 99-9233 SCREEN - evaporator (side) 2

55-2841 RIVET - container 2


55-2864 RIVET - blind 12

15 98-3423 CHANNEL - stiffener 4

55-2988 RIVET - channel 24

16 98-4765 SUPPORT - screen 1

91

128A14 STRUCTURAL COMPONENTS (M40.1) Revised7/31/97

STRUCTURAL

COMPONENTS

(M40.1)

128A14

7/31/97

92

128A14STRUCTURAL COMPONENTS (M40.1)Revised7/31/97


1 98-5087 FRAME - unit (foamed, complete) 1

2 91-1753 • NUTSTRIP - door 24

55-3044 • RIVET - nutstrip 48

3 98-4841 SCREEN - air 1


55-7527 SCREW - screen 14

4 98-4764 PANEL - rear (upper) 1

5 33-1693 GASKET - panel (rear, top) 2

6 99-8967 STRIP - gasket support 2

55-3010 RIVET 6

7 98-4763 PANEL - rear (lower) 1


55-5223 WASHER - spacer 25


8 33-1694 GASKET - panel (rear, bottom) 2

55-2988 RIVET - gasket 32

9 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R


11 99-9702 STRIP - gasket (grille) 2

12 98-4751 PANEL - compressor 1




13 98-3056 SCREEN - evaporator (rear) 1

14 99-9233 SCREEN - evaporator (side) 2

55-2841 RIVET - container 2


55-2864 RIVET - blind 12

15 98-3423 CHANNEL - stiffener 4

55-2988 RIVET - channel 24

93

126F5 DOOR ASSEMBLY SENSOR Revised1/25/96

DOOR ASSEMBLY

SENSOR

126F5

1/25/96

94

126F5DOOR ASSEMBLY SENSORRevised1/25/96


1 91-6701 POCKET - door 1

2 91-6702 INSULATION - door 1

3 33-2664 GASKET - door 1

4 91-6703 PANEL - door 1

5 55-6153 CONNECTOR - liquid tite 1

6 55-8270 NUT - connector 1

7 55-8317 SCREW - pocket 1



9 55-8361 NUT - tube 2

10 91-6705 TUBE - sensor 1

11 91-6704 CAP & CHAIN - assembly 1

55-5130 RIVET - chain 1

12 55-6388 CLAMP - tube 1



55-1801 NUT 1

13 55-2240 CLAMP - harness 1

55-1587 SCREW - panel/clamp 2



95

126C13 NAMEPLATES Revised3/12/98

NAMEPLATES

126C13

3/12/98

96

126C13NAMEPLATESRevised3/12/98


1 91-5634 NAMEPLATE - Thermo King 1

2 91-6447 NAMEPLATE - Schematic diagram 1

3 91-4019 NAMEPLATE - Caution, Sensitive Electronic Devices 1


5 91-6448 NAMEPLATE - Wiring Diagram 1

6 99-9234 NAMEPLATE - Fan Universal 1

7 99-9534 NAMEPLATE - American Bureau of Shipping 1



10 91-3254 NAMEPLATE - Mode Lite Indicator 1

11 91-6904 NAMEPLATE - Operating instructions (M40) 1

12 91-6918 NAMEPLATE - Operating instructions (M40.1) 1

13 91-5635 NAMEPLATE - Setpoint Temperature Alarm 1

14 99-3522 NAMEPLATE - Caution 460 Volts 1

15 91-5640 NAMEPLATE - R134a Compressor 1

16 91-5638 NAMEPLATE - Unit On/Off 1

17 91-6672 NAMEPLATE - Fresh air exchange 1

18 91-5636 NAMEPLATE - Liquid Level 1

INDEX - 1

INDEX NUMERICAL BY PART NUMBER

104-607 8, 44104-623 12, 16, 4411-3305 8203-180 86, 88203-219 86, 88203-385 32203-392 50, 54203-393 40, 50, 54, 94203-439 64, 68203-454 74203-516 38204-622 66, 70204-623 48204-624 48204-635 66, 70204-636 66, 7022-1002 3822-379 3822-398 3822-408 3822-772 3822-775 3822-776 3822-780 3822-781 3830-199 3833-1015 20, 4033-1106 3833-1107 3833-1169 8833-1223 4033-1264 64, 6833-1294 8833-1315 8833-1377 8833-1435 6033-1461 4033-1693 90, 9233-1694 90, 9233-1712 633-1725 12, 1633-1936 2233-2015 633-2218 3833-2220 3833-2221 3833-2222 3833-2223 3833-2224 3833-2225 3833-2226 3833-2510 3833-2542 3433-2664 9433-2749 4433-2792 4233-285 6033-3007 3433-350 34

33-428 1833-572 12, 1633-768 2233-920 22, 3433-963 3433-976 4240-333 6241-1097 2841-1099 4441-1101 64, 6841-1114 6041-1217 7241-1218 7241-1219 7241-1220 7241-1261 8241-1262 8241-1263 8241-1264 8241-1265 8241-1266 8241-1267 8241-1268 8241-1269 8241-1310 4841-1312 8041-1313 8041-1315 5641-1316 5641-1317 5641-1527 4841-1626 34, 4441-1970 6241-1971 60, 6241-1976 4441-1980 6241-2558 5841-2820 4441-444 34, 4441-4643 8241-485 3841-756 7441-757 4441-758 6041-761 6041-767 22, 4441-806 4441-811 3441-895 50, 5444-2099 50, 5444-2368 50, 5444-2812 6244-2872 8844-2966 8844-3280 7444-3710 6044-3832 6244-4051 4444-4258 46

44-4261 8844-4277 8844-4341 4244-4520 8844-4889 6244-5066 6044-5149 6244-5175 2644-5316 10, 12, 1644-5445 8844-5519 3444-5537 50, 5444-5571 64, 6844-5644 8844-5752 6244-5835 4844-5836 4844-5837 4844-5838 4844-5839 4844-5840 22, 4644-5841 22, 4644-5883 4844-5884 4844-5885 4844-5996 7444-6180 7444-6259 844-6310 4444-6324 4844-6381 6044-6557 74, 8244-6558 7444-6564 64, 6844-6565 4444-6822 5044-6930 22, 4644-6949 7444-6959 4844-7112 844-7253 64, 6844-7327 4844-7330 4844-7336 7244-7337 7244-739 52, 5644-7468 64, 6844-7469 64, 6844-7798 12, 1644-7799 12, 1644-7811 4844-7812 4844-7829 4844-7872 4844-7880 4844-7881 4844-7884 4844-8187 64, 7044-8294 48

INDEX - 2


44-8329 7844-8333 7844-8334 7844-8681 4844-8812 6044-8813 6044-8832 6044-8838 4444-8839 4444-8844 4444-8851 4844-8853 4844-8910 52, 54, 5844-8972 7244-8973 7444-9249 44, 7844-9256 3844-9257 3844-9393 64, 6844-9569 4844-9602 8044-9729 8044-9891 4445-1136 8845-1320 4445-1599 52, 56, 64, 6845-1673 46, 8645-1682 44, 7645-1683 44, 7655-1587 8, 22, 40, 44, 60, 76, 82,

86, 90, 92, 9455-1800 6, 8, 10, 20, 22, 40, 44,

50, 54, 76, 82, 86, 90,92, 94

55-1801 82, 86, 9455-1827 3255-2001 6, 22, 42, 50, 54, 60, 66,

70, 86, 90, 9255-2012 6255-2070 2055-2086 6, 8, 10, 20, 22, 32, 44,

50, 54, 60, 76, 82, 84,86, 90, 92, 94

55-2114 40, 52, 5655-2159 34, 3655-2173 34, 3655-2201 50, 54, 58, 60, 8255-2202 60, 8255-2240 9455-2257 3255-2324 1055-2330 6255-2332 7655-2359 50, 56, 64, 68, 72, 78, 8055-2360 50, 56, 64, 68, 72, 78, 8055-2361 50, 56, 64, 68, 72, 78, 8055-2363 34, 40, 50, 5455-2505 3455-2550 6

55-2641 8255-2747 34, 3655-2788 10, 12, 16, 6055-2841 90, 9255-2864 90, 9255-2869 6255-2921 3655-2957 50, 5455-2958 8, 12, 16, 32, 34, 40, 52,

5655-2959 8, 32, 40, 52, 5655-2964 42, 6055-2965 6055-2969 8, 12, 16, 32, 3455-2977 44, 50, 54, 82, 86, 9455-2979 6, 8, 20, 4455-2988 12, 16, 18, 90, 9255-2989 8255-2991 42, 50, 54, 7455-2993 82, 9455-2995 42, 66, 7055-2996 42, 6055-2997 64, 68, 7455-2998 50, 54, 6255-2999 62, 64, 68, 7455-3000 6055-3008 50, 54, 60, 66, 70, 7455-3010 6, 8, 80, 90, 9255-3013 62, 64, 68, 74, 8255-3014 62, 64, 68, 74, 8255-302 2055-3022 6055-3023 50, 52, 54, 56, 5855-3027 4255-3028 50, 54, 6055-3031 8655-3034 52, 5655-3044 34, 90, 9255-3049 655-3059 10, 40, 52, 56, 64, 68,

76, 84, 90, 9255-308 2255-3089 855-3101 2255-3121 2255-3248 3255-3256 6255-3295 2055-3300 34, 4055-3319 8255-3427 64, 68, 7855-3465 8855-3473 52, 5455-3490 3655-3496 4255-3511 50, 5455-3559 4255-3565 3455-3800 58

55-3842 6055-3844 5855-3845 64, 6855-4012 655-4015 7455-4199 64, 6855-4223 50, 5455-4308 2455-4390 2255-4437 50, 56, 64, 68, 8055-4438 6255-4487 8255-4560 22, 50, 54, 66, 70, 8655-4577 8855-4581 8855-4583 8855-4585 8855-4586 8855-4587 8855-4727 8, 3455-4742 855-4811 2055-4931 855-4953 22, 32, 44, 50, 54, 60,

76, 8455-4954 8, 12, 16, 52, 5655-4955 8, 8255-5018 10, 12, 16, 42, 6055-5111 60, 8455-5120 655-5122 3255-5130 9455-5211 2255-5223 90, 9255-5396 64, 6855-5425 64, 6855-5636 12, 1655-5639 46, 7655-5691 855-5754 7455-5885 6055-6010 1455-6036 52, 54, 58, 8855-6042 3255-6141 4255-6153 9455-6157 655-6388 20, 44, 9455-6389 8655-6526 8255-6771 64, 6855-7135 3255-7136 7255-7149 52, 5655-7422 8, 2255-7527 90, 9255-7564 3455-7797 2255-8270 94

INDEX - 3


55-8311 22, 3455-8317 9455-8361 9455-8423 3455-8424 4055-8425 4055-8460 4055-8461 4055-8745 5860-203 2660-205 3060-207 2861-3318 22, 3466-1845 3666-2170 3266-2296 3466-2457 3666-3015 3466-3615 2066-4101 2066-4466 2066-4537 2066-4538 2066-4687 32, 4666-4788 3266-5366 2066-5367 2066-5516 2266-5752 2466-6088 2066-6099 22, 3266-622 2266-6403 2066-6567 2066-6601 2066-6603 20, 3266-6605 3666-6607 36, 4066-6610 22, 3466-6793 3266-6996 2266-7182 22, 3466-7183 3666-7359 2466-7392 2066-7420 3266-7622 22, 30, 4666-7725 22, 28, 4666-7750 22, 4666-7790 2666-7791 2666-7792 20, 3266-7798 22, 4466-7800 4066-7811 2066-7812 3466-7813 22, 3466-7814 2066-7815 20

66-7816 2266-7865 4466-7866 2266-7980 2066-7981 22, 4466-8051 4066-8052 4066-8055 20, 3466-8064 4066-8644 4066-9015 2066-9378 2067-1026 20, 3267-1073 2067-1272 12, 16, 2067-1392 8, 2277-1498 8, 12, 1677-2294 1678-520 878-769 128102-582 20, 34, 448102-646 388102-743 4091-1109 64, 6891-1753 90, 9291-1754 3491-1874 2291-193 12, 1691-2197 4691-2205 8891-230 50, 5491-2304 64, 6891-2460 8691-2461 8691-2462 4491-3227 3491-3228 7691-3238 4491-3254 58, 9691-3458 64, 6891-374 691-3801 891-4019 66, 70, 9691-4237 1091-4424 5891-4595 3291-4603 7491-4998 50, 5491-4999 50, 5491-519 12, 1691-521 691-5623 6091-5634 9691-5635 9691-5636 9691-5637 9691-5638 9691-5639 691-5640 96

91-5790 2091-581 691-6153 891-6154 1091-6155 1091-6194 7491-6196 7491-6206 691-6207 4291-6208 3491-6272 8091-6435 3491-6447 9691-6448 9691-6554 2091-6574 64, 6891-6575 66, 6891-6593 7491-6599 8691-6623 3491-6624 2291-6627 3291-6628 3291-6629 2091-6672 9691-6701 9491-6702 9491-6703 9491-6704 9491-6705 9491-6805 8491-6806 44, 8291-6807 8291-6808 8291-6809 8491-6810 8291-6811 8291-6812 8291-686 1291-6904 9691-6907 1691-6908 1891-6909 1691-6911 8091-6914 8091-6915 1091-6916 5691-6917 5691-6918 9691-6963 4091-6964 4091-7120 34, 4291-7656 5892-1159 64, 6898-2985 7698-2998 698-3035 898-3056 90, 9298-3202 8, 90, 92

INDEX - 4


98-3334 1298-3354 12, 9098-3355 12, 1698-3423 90, 9298-3540 698-3541 698-3860 50, 5498-4236 898-4751 90, 9298-4763 90, 9298-4764 90, 9298-4765 12, 9098-4839 698-4840 1698-4841 16, 9298-5087 90, 9299-1754 3299-1908 12, 1699-2847 4299-3281 12, 1699-3522 60, 9699-3685 78, 8099-4607 8899-5001 8899-5002 8899-5155 8899-5161 8899-5225 6299-5226 6299-5288 8899-5454 8299-5771 8899-5966 8, 14, 1899-6511 6299-6519 4299-6642 8899-6748 699-6783 699-6968 20, 90, 9299-7088 899-7103 7699-7115 6, 8299-7834 8299-7900 52, 5699-8149 50, 5499-8151 50, 5499-8161 52, 5699-8162 52, 5699-8166 64, 6899-8167 64, 6899-8168 66, 7099-8169 66, 7099-8963 12, 1699-8964 7699-8967 90, 9299-8973 7699-8977 7699-8981 50, 5499-8982 60

99-8986 52, 54, 8299-8993 50, 5499-8994 50, 5499-9084 12, 16, 9699-9168 12, 1699-9230 7699-9233 90, 9299-9234 9699-9240 50, 5499-9251 699-9338 899-9341 64, 6899-9401 52, 56, 9699-9534 9699-9604 7299-9610 8299-9702 8, 90, 92

INDEX - 1

INDEX ALPHABETICAL BY DESCRIPTION

AADAPTER 22, 34, 40ADAPTER - elbow 34ADAPTER - tee 40ANGLE 50, 54, 88ANGLE - coil support 12, 16ANGLE - condenser coil 8ANGLE - hinge 66, 70ANGLE - lifting 34ANGLE - microcontroller 50, 54

BBANDWRAP 62, 76BATTERY - lithium 64, 68BEARING - motor 8, 12, 16BLOCK - air 12, 16BLOCK - hinge 64, 68BLOCK - mounting board 58BOARD - pc 62BOARD - pc/LED 52, 54, 58BOARD - phase correction 62BOARD - terminal 42, 82BODY 30BOOT - switch 52, 56BOX - control 44, 50, 54BOX - junction 34, 42BOX - remote monitor 44, 82BRACKET 86BRACKET - air exchanger 6BRACKET - board 58BRACKET - cable restraint 44BRACKET - capacitor 62BRACKET - capillary tube 86BRACKET - circuit breaker 74BRACKET - coil 8BRACKET - condenser motor 8BRACKET - connector 72BRACKET - connector retaining 84BRACKET - connectors 80BRACKET - coupling 32BRACKET - drain pan 76BRACKET - drip pan heater 76BRACKET - duct 6BRACKET - heater 76BRACKET - injection valve 34BRACKET - latch 50, 54BRACKET - monitor 84BRACKET - orifice 8BRACKET - pc board 62BRACKET - receptacle 56BRACKET - resistor 62BRACKET - sensor 44, 46BRACKET - valve 22BREAKER - circuit 52, 56, 74, 82BULB - alarm 64, 68BUSHING - cable 44

CCABLE - power 34, 44

CAP - dust 78, 80CAP - dust cover 32CAP - fitting 22, 34, 36CAP - valve 32, 34CAP & CHAIN - assembly 94CAP & CHAIN - dust 56CAPACITOR 62CATCH - cover 88CHAIN - cap 78, 80CHANNEL - compressor 34CHANNEL - stiffener 90, 92CHANNEL - support 82CHART 86, 88CLAMP - exchanger 22CLAMP - harness 94CLAMP - sensor 44, 86CLAMP - suction tube 20CLAMP - tube 20, 94CLIP - drain tube retainer 76CLIP - key 88COIL 26, 28, 44COIL - assembly 30COIL - condenser 8, 22COIL - contactor 62COIL - evaporator 12, 16, 20COIL - valve 22COLLAR 36COMPRESSOR 40COMPRESSOR - service 20, 34, 38,

44CONNECTOR 42, 72, 74CONNECTOR - barb 10, 12, 16CONNECTOR - cable 60CONNECTOR - liquid tite 84, 94CONNECTOR - tower 48CONNECTOR - transformer 60CONNECTOR & CABLE - data port 64,

68CONNECTOR & CABLE - remote

monitor 72CONTACTOR 60, 62CONTACTOR - phase correction 60,

62CONTROLLER - microprocessor 52,

56, 64, 68COUPLING 36COUPLING - outlet 32COVER 42, 64, 68COVER - air exchanger 6COVER - assembly 64, 68COVER - box 82COVER - connector 64, 68, 72COVER - control box 50, 54COVER - hourmeter 74COVER - housing 38COVER - oil screen 38COVER - stator 38COVER - thermometer 88CRANKSHAFT - assembly 38

DDEHYDRATOR 20DIODE 72DOOR - air exchanger 6DOOR - evaporator 6DRIVE - chart 88DUCT - air exchanger 6

EELBOW 22, 32, 40ELBOW - lpco 22ELBOW - switch 34ELEMENT - expansion valve 20ELEMENT - power 20ELEMENT - thermo 88

FFAN - condenser 8FAN - evaporator 12, 16FILTER - oil 40FITTING 20FITTING - adapter 36FITTING - barb 10, 12, 16, 60FITTING - charge port 22, 34, 36FITTING - saddle 20, 22FITTING - switch 32FITTING - tube 24FLANGE - mounting 82FLANGE & SCREW - chart drive 88FLATWASHER 6, 8, 10, 12, 16, 20,

22, 32, 34, 36, 40, 42, 44, 50, 52, 54, 56, 58, 60, 62, 64, 68, 72, 74, 76, 78, 80, 82, 84, 86, 90, 92, 94

FLATWASHER - hinge 66, 70FLATWASHER - U-bolt 22FRAME - unit 90, 92FUSE 82

GGASKET 30, 34, 42GASKET - air exchanger 6GASKET - bottom plate 38GASKET - brass cap 34GASKET - cap 34GASKET - cover 88GASKET - cylinder head 38GASKET - discharge valve 34GASKET - door 94GASKET - flare 22GASKET - flare nut 20GASKET - glass 88GASKET - housing cover 38GASKET - oil pump 38GASKET - oil screen cover plate 38GASKET - oil sight glass 38GASKET - panel 90, 92GASKET - plastic cap 34

INDEX - 2


GASKET - shroud 12, 16GASKET - stator cover 38GASKET - terminal plate 38GASKET - valve plate to body 38GLASS - cover 88GRILLE - condenser 8, 90, 92GROMMET 12, 16, 18, 60GROMMET - connector 60

HHANGER - dehydrator 22HARNESS - circuit breaker 74HARNESS - condenser 8HARNESS - evaporator motor 44HARNESS - heater 44HARNESS - high voltage 82HARNESS - high voltage tray to

microprocessor 60HARNESS - low voltage 82HARNESS - main 44HARNESS - remote monitor 72HARNESS - sensor 44, 78HARNESS - USDA 80HEAD - cylinder 38HEAT EXCHANGER 20HEATER - drip pan 44, 76HEATER - evaporator coil 44, 76HINGE 64, 66, 68, 70HOSE - drain 76

IINDICATOR - liquid 32INSERT 22, 82INSERT - threaded 8INSTALLER - integrated circuit 66, 70INSULATION - coil 10INSULATION - door 94INSULATOR - angle 10INSULATOR - bracket 10INSULATOR - nutstrip 10INTERLOCK - contactor 60

JJUMPER 60, 64, 70JUMPER - terminal 64, 68

KKEY - clock 88KEY - motor 10KEYPAD 64, 68KIT - bottom plate 38KIT - gasket 38KIT - oil pump 38KIT - points 62KIT - repair 26, 28KIT - sight glass 38KIT - stylus 88KIT - valve plate 38KIT - valve repair 30

LLATCH - door 50, 54LENS 64, 68LOCK - secondary 48LOCKNUT - bracket 84LOCKNUT - channel 82LOCKWASHER 6, 8, 10, 20, 22, 32,

34, 36, 40, 42, 44, 50, 52, 54, 56, 58, 60, 62, 64, 68, 72, 74, 76, 78, 80, 82, 86, 90, 92, 94

MMARKSTRIP 82MASTIC - heat transfer 74MECHANISM 88MONITOR - remote 82MOTOR - condenser 8MOTOR - condenser fan 44MOTOR - evaporator fan 12, 16, 44MOUNT - cable tie 12, 16MOUNT - motor 12, 16

NNAMEPLATE - American Bureau of

Shipping 96NAMEPLATE - arrow 6, 12, 16, 96NAMEPLATE - Caution 82NAMEPLATE - Caution 460 Volt 82NAMEPLATE - Caution 460 Volts 60,

96NAMEPLATE - Caution, Sensitive

Electronic Devices 66, 70, 96

NAMEPLATE - CB10 82NAMEPLATE - Circuit Breaker 74NAMEPLATE - connectors 80NAMEPLATE - cover 64, 68NAMEPLATE - danger 42NAMEPLATE - digital display 68NAMEPLATE - Fan Universal 96NAMEPLATE - Fresh Air Exchange 6NAMEPLATE - Fresh air exchange 96NAMEPLATE - HV Part Identification

74NAMEPLATE - indicator lights 64NAMEPLATE - Lights Display 52, 56,

96NAMEPLATE - Liquid Level 96NAMEPLATE - Mode Lite Indicator 58,

96NAMEPLATE - On/Off Defrost 50, 54NAMEPLATE - Operating instructions

96NAMEPLATE - R134a Compressor 96NAMEPLATE - Real Time Clock 66, 68NAMEPLATE - remote

communications 82NAMEPLATE - Schematic diagram 96

NAMEPLATE - Setpoint Temperature Alarm 96

NAMEPLATE - Thermo King 96NAMEPLATE - Unit On/Off 96NAMEPLATE - Wiring Diagram 96NUT 8, 12, 16, 20, 22, 32, 40, 42, 44,

50, 54, 56, 60, 62, 64, 68, 72, 74, 76, 78, 80, 82, 86, 94

NUT - angle 12, 16NUT - bracket 34NUT - captive 40, 52, 56, 64, 68, 76,

84, 90, 92NUT - chart drive 88NUT - connector 10, 94NUT - cover 52, 56NUT - fitting 12, 16NUT - hinge 66, 70NUT - speed 10NUT - tube 20, 94NUT - u-bolt 22NUTSTRIP 8NUTSTRIP - compressor 34NUTSTRIP - door 90, 92

OOIL - compressor 38ORIFICE 8O-RING 22, 34, 40, 88O-RING - mechanism 88O-RING - oil sight glass 38O-RING - relief valve 20O-RING - suction 22O-RING - terminal fusite 38

PPAD 32, 34, 42PAN - drain 76PANEL - compressor 90, 92PANEL - door 94PANEL - high voltage 60PANEL - microprocessor 64, 68PANEL - rear 90, 92PANEL - shroud 16, 18PIN 52, 54PIN - cotter 6PIN - sealing 80PISTON - assembly 30PISTON, PIN & ROD - group 38PLATE - motor 12, 16PLATE - oil filter 40PLATE - stylus 88PLATE - switch access 12, 16PLATE - terminal 38PLATE - voltage 30PLATEN - chart 88PLUG 14, 56PLUG - button 64, 68, 74PLUG - cavity 48

INDEX - 3


PLUG - circular 82PLUG - inlet 32PLUG - pipe 36PLUG - power 44PLUG - power cable 44PLUNGER 30POCKET - door 94PROTECTOR - high speed 12, 16PROTECTOR - low speed 12, 16PROTECTOR - motor 8, 38PUSHROD 88

RRECEPTACLE 56, 78, 80RECTIFIER 62, 74RELAY 50, 54RELAY - microprocessor 64, 68REMOVER - integrated circuit 66, 70RESISTOR 62RETAINER - coil 30RETAINER - gasket 12RIVET 90, 92RIVET - blind 90, 92RIVET - board 62RIVET - bracket 80RIVET - chain 94RIVET - channel 90, 92RIVET - clamp 22RIVET - container 90, 92RIVET - gasket 90, 92RIVET - mount 12, 16RIVET - nutstrip 8, 34, 90, 92RIVET - panel 16, 18RIVET - retainer 12RIVET - screen 6RIVET - shield 52, 56RIVET - support 12ROD - cover 52, 56ROLLER - door latch 52, 56

SSCREEN - air 90, 92SCREEN - cap 6SCREEN - evaporator 12, 16, 90, 92SCREEN - inlet 20SCREEN - inlet strainer 26SCREEN - oil 38SCREEN - suction strainer 38SCREW 50, 54, 64, 68SCREW - angle 8, 12, 16, 34, 50, 54,

88SCREW - angle & hinge 66, 70SCREW - assembly 64, 68SCREW - block 42, 64, 68SCREW - board 52, 54, 82SCREW - board to block 58SCREW - board to cover 58SCREW - box 42, 50, 54, 82SCREW - bracket 8, 22, 32, 44, 46, 62,

74, 76, 86SCREW - breaker 74SCREW - chain 56SCREW - channel 34SCREW - chart drive 88SCREW - clamp 20, 44, 86, 94SCREW - coil 8, 12, 16SCREW - collar 36SCREW - compressor 34SCREW - connector 64, 68, 72, 78, 80SCREW - contactor 60SCREW - cover 42, 64, 68, 74, 82SCREW - dehydrator 22SCREW - door 6SCREW - duct 6SCREW - element 88SCREW - grille 8SCREW - ground 42, 60, 82SCREW - hanger 22SCREW - hinge 64, 68SCREW - hub 8SCREW - motor 8, 12, 16SCREW - mount 12, 16SCREW - pan 76SCREW - panel 90, 92SCREW - panel to box 60SCREW - panel/clamp 94SCREW - plate 12, 16SCREW - platen 88SCREW - pocket 94SCREW - rear panel 64, 68SCREW - rectifier 74SCREW - resistor 62SCREW - roller 50, 54SCREW - screen 90, 92SCREW - shroud 12, 16SCREW - socket 50, 54SCREW - stand 88SCREW - strap 40SCREW - stylus 88SCREW - tank 32SCREW - thermometer 86SCREW - transformer 60, 82SCREW - valve 34, 36SCREW - wing 6SEAL 48SEALER - antiseize 50, 54SEALER - tape 60SEALER - thread 32, 40, 50, 54, 94SENSOR - defrost 44SENSOR - discharge air 44SENSOR - head temperature 44SENSOR - heat 34SENSOR - return air 44SHIELD - light 52, 56SHROUD 48SHROUD - evaporator 12, 16SLEEVING - hose 8SOCKET - liquid injection sensor 60

SOCKET - relay 50, 54SOCKET - remote monitor 50SPACER 50, 54SPACER - clamp 20SPACER - tube 50, 54SPRING - plunger 30STAND - chart drive 88STANDOFF - bracket 58STRAIN - relief 78, 80STRAP - filter 40STRIP 12, 14, 16, 18STRIP - gasket 6, 8, 52, 54, 64, 68, 82,

90, 92STRIP - gasket support 90, 92STRIP - sealing 20, 90, 92STUD - bracket 40STYLUS 88SUPPORT - screen 90SUPPORT - screen/shroud 12SWITCH - defrost 50, 54SWITCH - hpco 22, 34, 44, 46SWITCH - lpco 22, 46SWITCH - only 22, 34, 46SWITCH - on/off 50, 54SWITCH - water valve 32, 46

TTANK - water cooled condenser 20, 32TEE 22, 24TEE - oil pump 38TERMINAL 48TERMINAL - fingrip 60TERMINAL - male 48TERMINAL - pin 44THERMOMETER - recording 46, 86,

88TOOL - pin removal 48TOOL - terminal crimper 48TRANSFORMER 82TRANSFORMER - current 60TRANSFORMER - power 60TRAY - high voltage 52, 54TUBE 32TUBE - compound gauge 24TUBE - condenser to dehydrator 32TUBE - condenser to tank 20TUBE - dehydrator to solenoid 20TUBE - drain 76TUBE - enclosing 30TUBE - equalizer 20TUBE - exchanger to coil 20TUBE - exchanger to expansion valve

20TUBE - exchanger to modulation 20TUBE - filter to compressor 40TUBE - liquid 20TUBE - pump to filter 40TUBE - receptacle 56TUBE - sensor 94

INDEX - 4


TUBE - solenoid to tee 22TUBE - suction 20, 22, 34TUBE - tank to dehydrator 20TUBE - tank to valve 22, 32TUBE - tee to solenoid valve 22TUBE - valve to coil 20

UU-BOLT 32U-BOLT - valve 22

VVALVE 40VALVE - angle 32VALVE - check 40VALVE - dehydrator inlet 20VALVE - discharge 34VALVE - expansion 20VALVE - modulation 22, 44VALVE - relief 20VALVE - service 20VALVE - solenoid 22, 28, 30, 44, 46VALVE - suction 22, 34VALVE & COIL 22, 44

WWASHER 88WASHER - belleville 34WASHER - sealing 50, 52, 54, 56, 58,

60, 66, 70, 74, 82WASHER - spacer 34, 90, 92WASHER - special 6, 8, 90, 92WINDOW 50, 54WRIST STRAP - electrostatic 66, 70

Documents

CF-II M40, M4012 Revised EVAPORATOR COIL, MOTOR & FAN GROUP (M40) 126C9 2/14/97 REF PART# DESCRIPTION QTY 1 98-3334 SHROUD - evaporator 1 55-2969 SCREW - shroud 2 55-2958 FLATWASHER