179
Non-Confidential Business Information (Non-CBI) Certification Test Report Travis Industries, Inc. Catalytic Wood Burning Factory Built Fireplace Model: 42 Apex Prepared for: Travis Industries, Inc. 12521 Harbour Reach Drive Mukilteo, WA 98275 Prepared by: OMNI-Test Laboratories, Inc. 13327 NE Airport Way Portland, OR 97230 (503) 643-3788 May 22, 2018 May 24, 2018 July 20, 2018 Test Period: Report Issued: Report Number: 0028WF102E All data and information contained in this report are confidential and proprietary to Travis Industries, Inc.. Its significance is subject to the adequacy and representative character of the samples and to the comprehensiveness of the tests, examinations, or surveys made. The contents of this report cannot be copied or quoted, except in full, without specific, written authorization from Travis Industries, Inc. and OMNI-Test Laboratories, Inc. No use of the OMNI-Test Laboratories, Inc. name, logo, or registered mark (O-TL) is permitted, except as expressly authorized by OMNI-Test Laboratories, Inc. in writing. - Document Edition # 002 (7/12/19) - OMNI-Test Laboratories, Inc.

Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Non-Confidential Business Information

(Non-CBI)

Certification Test Report

Travis Industries, Inc.Catalytic Wood Burning Factory Built Fireplace

Model: 42 Apex

Prepared for: Travis Industries, Inc.

12521 Harbour Reach Drive

Mukilteo, WA 98275

Prepared by: OMNI-Test Laboratories, Inc.

13327 NE Airport Way

Portland, OR 97230

(503) 643-3788

May 22, 2018 – May 24, 2018

July 20, 2018

Test Period:

Report Issued:

Report Number: 0028WF102E

All data and information contained in this report are confidential and proprietary to Travis

Industries, Inc.. Its significance is subject to the adequacy and representative character of the

samples and to the comprehensiveness of the tests, examinations, or surveys made. The contents

of this report cannot be copied or quoted, except in full, without specific, written authorization

from Travis Industries, Inc. and OMNI-Test Laboratories, Inc. No use of the OMNI-Test

Laboratories, Inc. name, logo, or registered mark (O-TL) is permitted, except as expressly

authorized by OMNI-Test Laboratories, Inc. in writing.

- Document Edition # 002 (7/12/19) -

OMNI-Test Laboratories, Inc.

Page 2: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

AUTHORIZED SIGNATORIES

This report has been reviewed and approved by the following authorized signatories:

Evaluator:

__________________________

Bruce Davis

TechnicianOMNI-Test Laboratories, Inc.

Reviewer:

__________________________

Alex TiegsPresidentOMNI-Test Laboratories, Inc.

Page 3: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Travis Industries, Inc. Model: 42 Apex Report Number:0028WF102E

OMNI-Test Laboratories, Inc.

TABLE OF CONTENTS PREFACE ............................................................................................................... (3 pages) 1. SAMPLING PROCEDURES AND TEST RESULTS........................................................4 Introduction ..........................................................................................................................5 Individual Run summaries ...................................................................................................6 Summary Tables Table 1 - Particulate Emissions Results ...............................................................................7 Table 2 - Particulate Emissions Results (First Hour)...........................................................7 Table 3 – B415.1 Efficiency and CO Emissions .................................................................7 Table 4 - Test Facility Conditions .......................................................................................8 Table 5 – Kindling and Start-up Fuel Description Summary ..............................................8 Table 6 - Fuel Measurements and Cordwood Descriptions - Test .......................................8 Table 7 - Dilution Tunnel Gas Measurements and Sampling Data .....................................9 Table 10 - Test Configurations ..........................................................................................10 2. PHOTOGRAPHS/APPLIANCE DESCRIPTION/DRAWINGS ......................................11 Fuel Photographs ...............................................................................................................13 Appliance Description .......................................................................................................17 3. TEST DATA BY RUN ......................................................................................................18 Run 1 ..................................................................................................................................23 Run 2 ..................................................................................................................................47 Run 3A ...............................................................................................................................57 Run 3 ..................................................................................................................................62 4. QUALITY ASSURANCE/QUALITY CONTROL ..........................................................71 Sample Analysis.................................................................................................................73 Calibrations – EPA Method 28R, ASTM E2515, ASTM E3053 ......................................80 Example Calculations ........................................................................................................97 5. LABELING & OWNER’S MANUAL ............................................................................109 6. Appendix A Alt-125 E3053 Letter

Page 4: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Section 1

Sampling Procedures and Test Results

4 of 179

Page 5: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Travis Industries, Inc. Model: 42 Apex Report Number:0028WF102E

INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection Agency (EPA) certification testing on the 42 Apex factory-built fireplace. The 42 Apex factory-built fireplace is a Catalytic wood burning fireplace. The firebox is constructed of mild steel. Usable firebox volume was measured to be 3.2 cubic feet and the stove is vented through 7” flue collar located on the stove top. Testing was performed at Travis Industries. The altitude of the laboratory is 108 feet above sea level. The unit was received in good condition and logged in on 5/21/2018, then assigned and labeled with OMNI ID #2289. OMNI representative Bruce Davis conducted the certification testing and completed all testing by 5/24/2018. This report is organized in accordance with the EPA-recommended outline and is summarized in the Table of Contents immediately preceding this section. The results in this report are limited to the item submitted. SAMPLING PROCEDURE The 42 Apex factory-built fireplace was tested in accordance with the U.S. EPA 40 CFR Part 60, Subpart AAA – Standards of Performance for New Residential Wood Heaters using EPA ASTM E2515 and E3053 per EPA Alt-125’s requirements for cordwood testing in accordance with the CFR. No 28R. Particulate emissions were measured using sampling trains consisting of two Teflon coated 47mm filters (front and back). See Appendix A for details on EPA Alt-125. The model 42 Apex was tested for thermal efficiency and carbon monoxide (CO) emissions in accordance with CSA B415.1-10 using Douglas Fir cordwood. SUMMARY OF RESULTS The weighted average emissions of the three test runs included in the results indicate a particulate emission rate of 0.93 grams per hour. A fan confirmation test was not required, the component is installed at the factory on every unit. Particulate emissions were sampled on only one of the high burn fuel loads, test 3a was conducted to generate a coal bed for test number 3. The 42 Apex results are within the emission limit of 2.5 g/hr for affected facilities tested with cordwood, manufactured on or after May 15, 2020. The proportionality results for all 3 test runs were acceptable when calculated at a 10-minute sample rate. Quality check results for each test run are presented in Section 2 of this report.

5 of 179

Page 6: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

INDIVIDUAL RUN SUMMARIES

Run 1 - Test procedures followed to produce a high burn rate with a primary air setting of

fully open. Observed burn rate was calculated at 4.34 kg/hr. Emissions results

were calculated using particulate sampling from kindling, start-up fuel, and test

fuel load combined (cold to hot). Burn rate, and efficiency were calculated using

data from the test fuel load only (hot to hot).

Quality checks found when the data was calculated using a 10-minute sampling

rate, proportional rates were found to be within acceptable limits. No sampling

anomalies occurred, this test run was determined to be valid for inclusion in the

weighted average.

Run 2 - Test procedures were followed to produce a low burn rate with a primary air

setting of full closed. Observed burn rate was calculated at 0.97 kg/hr. Emissions

and efficiency results were calculated using a hot to hot burn cycle, a coal bed

generated by the high burn conducted in test one was used. No sampling

anomalies occurred, this test run was determined to be valid for inclusion in the

weighted average.

Run 3 - Test procedures were followed to produce a medium high burn rate with a

primary air setting of 0.375” (3/8”) open. Observed burn rate was calculated at

1.19 kg/hr. Emissions and efficiency results were calculated using a hot to hot

burn cycle, a coal bed generated by the high burn procedure conducted in test 3A

was used, no emissions data was generated from this high burn. No sampling

anomalies occurred, this test run was determined to be valid for inclusion in the

weighted average.

6 of 179

Page 7: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Travis Industries, Inc. Model: 42 Apex

Report Number:0028WF102E

Table 1 – Particulate Emissions

Run

Burn Rate

Calculated from a

Hot to Hot burn

cycle

(kg/hr dry)

ASTM E2515

Emissions

(g/hr)

ASTM E3053

Weighting Factor

(%)

ASTM E3053 Weighted

Emissions

(g/hr)

1 3.78 1.2.62 20 0.524

2 0.97 0.43 40 0.172

3 1.19 0.58 40 0.232

The sum of weighted particulate emission of 3 test runs: 0.93

grams per hour.

1. Based on a cold start including kindling and start-up fuel.

Table 2 – Particulate Emissions (First Hour)

Run

ASTM E2515

Emissions – First Hour

(g/hr)

1 3.25

2 0.27

3 1-0.77

1. Negative emissions due to filter residue sticking to O-rings.

Table 3 – B415.1 Efficiency and CO Emissions

Run

Heat

Output

(BTU/hr)

HHV

Efficiency

(%)

LHV

Efficiency

(%)

CO Emissions

(g/MJ Output)

CO Emissions

(g/kg Dry Fuel)

CO Emissions

(g/min)

1 49,626 68.0 73.5 0.38 5.16 0.334

2 13,537 74.6 80.6 3.91 57.79 0.9298

3 15,840 74.1 80.1 1.93 28.41 0.5385

Weighted average HHV efficiency of 3 tests: 73.08%.

Average CO emissions: 0.6008 g/min

7 of 179

Page 8: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Table 4 – Test Facility Conditions

Run

Room Temperature

(°F)

Barometric Pressure

(Hg)

Air Velocity

(ft/min)

Before After Before After Before After

1 70 77 29.99 29.96 <50 <50

2 77 76 29.95 29.83 <50 <50

3 80 76 29.81 29.93 <50 <50

Table 5 – Kindling and Start-up Fuel Description Summary

Douglas Fir Cordwood

Run

Kindling

Weight

Wet Basis

(lbs)

Start-up

Fuel Weight

Wet Basis

(lbs)

Residual

Start-up

fuel weight

(lbs)

1 4.33 7.89 3.4

3a 4.40 5.90 3.2

Note: Test 3a was a high burn used to create a coal bed for test number 3, no particulate

sampling occurred during this test.

Table 6 – Fuel Measurement and Cordwood Description Summary – TEST

Douglas Fir Cordwood

Run

Test Fuel

Wet Basis

(lbs)

Firebox

Volume

(ft3)

Fuel Loading

Density Wet

Basis

(lbs/ft3)

Test Fuel

Dry Basis

(lbs)

Test Fuel

Consumed

During Test

Dry Basis (lbs)

Piece

Length

(in)

1 31.87 3.2 9.96 26.5 23.1 6@15

2 39.45 3.2 12.3 32.7 32.7 6@15

3a 31.05 3.2 9.70 25.6 22.2 6@15

3 37.91 3.2 11.84 29.6 29.6 6@15

8 of 179

Page 9: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Table 7 – Dilution Tunnel Gas Measurements and Sampling Data Summary

Run

Length of Test

(min)

Average Dilution Tunnel Gas Measurements

Velocity

(ft/sec)

Flow Rate

(dscf/min)

Temperature

(°F)

1 228 24.62 257.6 123

2 920 24.43 270.4 90

3 680 23.85 261.9 94

9 of 179

Page 10: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Table 10 – Test Configurations

Run Startup Procedures Combustion Air

1

Fuel Loading: Kindling and start-up fuel loaded together, a torch was used

for 40 seconds to establish a fire. At 62 minutes placed fuel load into the

firebox and closed the loading door after 55 seconds. Loading required less

than 1 minute to complete.

Door: For kindling and start-up fuel, loading door was open for 90 seconds,

then closed. Test fuel load; fuel loading door was closed 55 seconds after

loading.

Primary Air: Air control fully open for the entire test.

Secondary: No user control for secondary air.

Fan: Fan was set to an automatic setting that turns on to a desired setting

after the firebox reaches a specified temperature. Fan turned on high at

approximately 35 minutes after fire was lit.

Bypass: Open for 3:30 minute after lighting kindling load. Open 45 seconds

while loading fuel load.

Fully open for

entire test.

2

Fuel Loading: Test fuel loaded onto coal bed generated by test number 1 in

40 seconds.

Door: Open for 45 seconds, then closed.

Primary Air: Fully open, then set to full closed by 13.0 minutes.

Secondary: No user control for secondary air.

Fan: Turned off during loading, then turned to automatic after 45 seconds.

Fan operated on high the remainder of the test.

Bypass: Not used for loading test fuel load.

Fully open for first

13.0 minutes, then

set to full closed.

3a

Fuel Loading: Kindling and start-up fuel loaded together, a torch was used

for 40 seconds to establish a fire. At 53 minutes placed fuel load into the

firebox and closed the loading door after 55 seconds. Loading required less

than 1 minute to complete.

Door: For kindling and start-up fuel, loading door was open for 90 seconds,

then closed. Test fuel load; fuel loading door was closed 60 seconds after

loading.

Primary Air: Air control fully open for the entire test.

Secondary: No user control for secondary air.

Fan: Fan was set to an automatic setting that turns on to a desired setting

after the firebox reaches a specified temperature. Fan turned on high at

approximately 35 minutes after fire was lit.

Bypass: Open for 3:30 minute after lighting kindling load. Not used while

loading fuel load.

Fully open for

entire test.

3

Fuel Loading: Test fuel loaded onto coal bed generated by test number 3a in

40 seconds.

Door: Closed at 45 seconds.

Primary Air: Fully open, then set to 0.375” by 16 minutes.

Secondary: No user control for secondary air.

Fan: Turned off during loading, then turned to automatic after 45 seconds.

Fan operated on high the remainder of the test.

Bypass: Not used for loading test fuel load.

Fully open for first

16.0 minutes, then

set to 0.375” for

remainder of test.

10 of 179

Page 11: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Section 2

Photographs/Appliance Description/Drawings

11 of 179

Page 12: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Travis Industries, Inc.

42 Apex Test Dates: May 22, 2018 – May 24, 2018

12 of 179

Page 13: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Travis Industries, Inc.

42 APEX

Run 1 – Kindling Run 1 − Kindling and start-up fuel

Run 1 – Ignition of kindling Run 1 − Fuel load

13 of 179

Page 14: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Travis Industries, Inc.

42 APEX

Run 1 – Test Fuel Load In Stove Run 1 − Remaining Coal bed

Run 2 – Test Fuel Load Run 2 − Coal Bed Prior To Loading

14 of 179

Page 15: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 2 – Test Fuel Loaded into Stove Run 2 − Remaining Coal After Test

Run 3 – Test Fuel Load Run 3 − Coal Bed Prior To Loading

15 of 179

Page 16: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 3 – Test Fuel Loaded into Stove Run 3 – Remaining Coal Bed

File was lost

16 of 179

Page 17: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

WOOD HEATER DESCRIPTION

Appliance Manufacturer: Travis Industries, Inc.

Wood Stove Model: 42 Apex

Type: Catalytic Wood Burning Factory Built fireplace

WOOD HEATER INFORMATION

Materials of Construction: The unit is constructed primarily of mild steel. The firebox

is lined with fire brick that measures 2.75” x 9.0”. The feed door has a 26.60 x 14.10

glass panel and 7/8” fiberglass rope gasket.

Air Introduction System: Air is introduced into three different areas of the fire chamber

and is controlled by one sliding control rod. Primary and secondary air is introduced

through an opening in the bottom of the fire box near the front. It is then channeled up to

a manifold across the top of the door, from this channel primary air is directed down

across the glass and into the fire chamber and secondary air is directed out the back of the

channel into the fire chamber in front of the catalyst. A lower primary air orifice is

mounted on the firebox floor near the loading door. Air is routed through the air wash

channels to the lower orifice manifold, it is then directed horizontally into the coal bed

near the front of the combustion chamber.

Combustion Control Mechanisms: Combustion air mechanism is a sliding rod

connected to a flat plate that covers and uncovers an air inlet when the rod is slid left or

right.

Combustor: Catalyst is a 25 cell per square inch ceramic manufactured by LSV

Ceramics CO.LTD, part number 174-01111. The component has an outside dimension of

18.029 x 3.625. An Interram gasket is wrapped around the outside and then covered by a

20-gauge Stainless steel can.

Internal Baffles: There is an internal baffle behind the catalyst that stands between the

catalyst and the bypass opening, the bypass is integrated into the catalyst receiver box

and is located behind the catalyst and internal baffle.

Other Features: A Fasco room air fan is offered as standard equipment; tested model

had a variable speed control mounted in the power supply cord.

Flue Outlet: The 7” diameter flue outlet is located at the rear of the top of the appliance,

it is designed to be used with 7” class A chimney or, 7” air cooled type chimney.

WOOD HEATER OPERATING INSTRUCTIONS

Specific Written Instructions: See Section 4 of this report. All markings and

instruction materials were reviewed for content prior to printing.

17 of 179

Page 18: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Section 3

Test Data by Run

18 of 179

Page 19: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Conditioning Data - ASTM E2515

Manufacturer:

Model:

Tracking No.:

Project No.:

Test Date:

Catalyst:

Operation Category:

Elapsed Time

(hr)

Catalyst

Exit Temp

(° F)

Elapsed

Time (hr)

Catalyst Exit

Temp (° F)

0 899.0 26 1091.0

1 883.0 27 933.0

2 1020.0 28 924.0

3 1008.0 29 843.0

4 833.0 30 877.0

5 839.0 31 772.0

6 749.0 32 748.0

7 782.0 33 674.0

8 680.0 34 701.0

9 629.0 35 652.0

10 670.0 36 514.0

11 573.0 37 781.0

12 551.0 38 930.0

13 514.0 39 972.0

14 963.0 40 1018.0

15 853.0 41 845.0

16 931.0 42 797.0

17 987.0 43 761.0

18 780.0 44 802.0

19 692.0 45 748.0

20 700.0 46 810.0

21 674.0 47 736.0

22 621.0 48 695.0

23 590.0 49 621.0

24 746.0 50 550.0

25 1037.0

Technician Signature:___________________________

II - IV

Travis Industries

42 APEX

2289

0028WF102E

May

174-01111

Control No. P-SSAR-0003 42 APEX Run 1_1-min Emissions Data Fixed19 of 179

012
Rectangle
Page 20: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Fueling instructions for use with ASTM E3053-17

42 Apex High burn Procedure

Test Fuel:

Follow the guidelines of the cordwood standard (E3053-17) for correct moisture and weight

ratios for the Kindling, startup, core and sub loads. The nominal length for the core and sub

load is 15” oriented in the North/South direction.

Startup and kindling loading:

Kindling and Startup fuel to be loaded as follows for a top down start:

2 pieces kindling placed on the floor of the firebox to raise the first layer of startup and kindling

off the firebox floor

5 layers of 3 pieces of startup fuel with 2 slightly smaller pieces of kindling in between each

piece of startup (shown with arrows below) stacked in alternating directions as shown.

The top layer is 2 pieces of medium kindling on the edges of the stack with small kindling

stacked in alternating layers between forming a square of small kindling as shown below.

Open the bypass and air control full. Light the small square of top kindling with a hand held

propane torch just long enough to get it burning well, usually 20 to 40 seconds, Shut the fuel

door after 90 seconds and shut the bypass afterl 3 minutes and 30 seconds, if the fire begins to

go out the door and or bypass may be opened for a short period of time to get the fire

reestablished.

Kindling placed

between start up

pieces in each layer

Startup fuel

20 of 179

Page 21: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

High Fire Test Fuel:

High fire load should be loaded near the bottom of the allowable coal bed range to allow the

startup/kindling load time to burn down.

Loading:

The air control is to be left in the full open position, there is no need use the bypass due to the

temperature of the unit.

The load is 2 layers of 3 pieces oriented front to back. The load should be stacked so that the

pieces will fall into the middle as they burn down. Load the 3 bottom pieces flat onto the coal

bed then place the last 3 pieces on top. Typical test loads shown below.

21 of 179

Page 22: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Fueling instructions for use with ASTM E3053-17

42 Apex Medium and Low burn Procedure

Test Fuel:

Follow the guidelines of the cordwood standard (E3053-17) for correct moisture and weight

ratios for the core and sub loads. The nominal length is 15” oriented in the North/South

direction.

Coal Bed:

The coal bed is always a result of running a high burn. As soon as the high burn has been

complete, move the bigger raw pieces toward the middle of the firebox stacked up for best

combustion to get a uniform coal bed prior to the next fuel load.

Settings & Fuel Loading:

Settings:

Low Fire: Air control full closed

Medium Fire: air control open 3/8”

Fuel Loading:

Low and Medium fire load should be loaded before all the fire goes out on the high fire burn

down, usually about 4.5 +/- 1 pound of fuel left.

Level the coal bed before you start sampling and if there are any big pieces of charcoal move

them to the side of the firebox to make room for the fuel load to sit flat on the coal bed, there

is no need to use the bypass due to the temperature of the unit.

The fuel load is 2 layers of 3 oriented front to back as shown below. Pieces shall be stacked to

limit the air gaps between as much as possible . Load the fuel in the center of the unit and

pushed all the way back. Typical load configurations shown below

22 of 179

Page 23: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 1

High Burn 1-minute data

Emissions Results (Cold to Hot Cycle)

23 of 179

Page 24: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

0 0.000 0.000 0.83 73 0.88 0.63 74 0.1 75 0.140 12.2 71 70 70 70 70 70 70 71 84 70 84 70 70 -0.019 0.1 -0.01

1 0.077 0.098 0.08 0.10 1.01 73 0.85 0.84 74 -0.1 83 0.140 70 85 12.1 -0.1 91 70 70 70 70 74 87 125 84 70 84 70 70 -0.039 0.11 0

2 0.188 0.213 0.11 0.12 1.00 73 0.84 0.86 74 -0.1 86 0.140 101 100 11.8 -0.3 146 70 70 70 70 85 116 208 83 70 84 70 70 -0.041 1.03 0.05

3 0.295 0.324 0.11 0.11 1.00 73 0.84 0.82 74 -0.1 81 0.140 97 96 11.7 -0.1 204 70 70 71 71 97 123 214 83 70 84 70 70 -0.046 6.94 1.23

4 0.404 0.436 0.11 0.11 1.00 74 0.85 0.81 75 -0.1 80 0.150 95 93 11.6 -0.1 254 70 70 74 73 108 156 210 83 70 83 70 70 -0.036 9.65 1.38

5 0.512 0.548 0.11 0.11 1.01 74 0.84 0.81 75 -0.1 79 0.140 98 96 11.6 0 272 70 71 79 75 113 217 180 83 70 83 70 70 -0.038 10.5 0.43

6 0.620 0.659 0.11 0.11 0.98 74 0.85 0.82 75 -0.1 79 0.140 98 96 11.5 -0.1 302 70 71 84 79 121 294 191 83 70 83 70 70 -0.045 8.77 0.09

7 0.728 0.771 0.11 0.11 1.00 74 0.83 0.82 75 -0.1 80 0.140 98 97 11.3 -0.2 325 70 71 89 83 128 359 218 83 71 83 70 71 -0.050 10 0.04

8 0.834 0.883 0.11 0.11 0.96 74 0.84 0.82 75 -0.1 82 0.140 96 97 11.1 -0.2 350 70 72 94 86 134 408 251 83 71 83 70 71 -0.054 9.62 0.03

9 0.942 0.994 0.11 0.11 0.97 74 0.83 0.82 75 -0.1 83 0.140 98 96 11.0 -0.1 372 70 72 98 91 141 448 281 84 71 84 70 71 -0.056 9.47 0.02

10 1.048 1.106 0.11 0.11 0.98 75 0.82 0.81 75 -0.1 84 0.140 96 97 10.9 -0.1 384 70 73 103 95 145 480 303 84 71 84 70 71 -0.059 10.13 0.03

11 1.155 1.218 0.11 0.11 0.94 75 0.83 0.81 75 -0.1 86 0.140 97 97 10.6 -0.3 401 70 74 108 99 150 513 333 84 71 84 71 71 -0.061 9.83 0.02

12 1.262 1.329 0.11 0.11 0.97 75 0.83 0.82 76 -0.1 87 0.140 97 96 10.5 -0.1 413 70 75 113 103 155 541 356 84 71 84 71 71 -0.064 9.76 0.02

13 1.368 1.441 0.11 0.11 0.97 75 0.82 0.81 76 -0.1 88 0.140 96 97 10.4 -0.1 422 70 76 118 107 159 563 376 84 71 84 71 71 -0.065 9.38 0.01

14 1.473 1.553 0.11 0.11 0.94 76 0.82 0.81 76 -0.2 90 0.130 99 101 10.2 -0.2 431 71 78 123 111 163 583 394 84 71 84 71 71 -0.065 9.1 0

15 1.580 1.664 0.11 0.11 0.96 76 0.82 0.82 76 -0.2 91 0.140 97 96 10.1 -0.1 443 71 79 129 115 167 598 412 84 71 84 71 71 -0.067 9.37 0

16 1.686 1.775 0.11 0.11 0.97 76 0.82 0.82 76 -0.2 92 0.140 97 97 10.0 -0.1 453 71 80 134 118 171 614 426 84 71 84 71 71 -0.068 9.45 0

17 1.791 1.887 0.11 0.11 0.93 76 0.82 0.81 76 -0.2 93 0.140 96 97 9.9 -0.1 459 71 82 139 121 174 627 438 84 71 84 71 72 -0.070 9.51 0

18 1.898 1.998 0.11 0.11 0.96 77 0.82 0.82 77 -0.2 94 0.140 97 97 9.7 -0.2 465 71 84 144 124 178 637 451 84 71 84 71 72 -0.070 9.23 0

19 2.004 2.110 0.11 0.11 0.96 77 0.82 0.81 77 -0.2 94 0.140 97 97 9.6 -0.1 469 72 86 148 126 180 641 459 84 71 84 71 72 -0.071 8.79 0

20 2.110 2.222 0.11 0.11 0.93 77 0.83 0.81 77 -0.2 96 0.140 97 98 9.5 -0.1 475 72 88 153 128 183 642 466 84 71 84 71 72 -0.072 8.14 0

21 2.216 2.333 0.11 0.11 0.95 77 0.82 0.82 77 -0.2 97 0.140 97 97 9.4 -0.1 478 72 90 157 129 185 641 470 84 71 84 71 72 -0.072 8.37 0

22 2.322 2.445 0.11 0.11 0.96 78 0.81 0.81 77 -0.2 97 0.140 97 98 9.3 -0.1 481 73 92 161 132 188 636 476 84 72 84 71 72 -0.072 8.4 0

23 2.427 2.557 0.11 0.11 0.93 78 0.82 0.81 78 -0.2 98 0.140 96 98 9.1 -0.2 488 73 94 165 134 191 635 483 84 72 84 71 72 -0.073 8.38 0

24 2.534 2.668 0.11 0.11 0.95 78 0.81 0.81 78 -0.2 99 0.140 98 97 8.9 -0.2 493 73 96 169 136 193 641 488 85 72 84 71 72 -0.074 9.17 0

25 2.640 2.779 0.11 0.11 0.96 78 0.81 0.81 78 -0.2 100 0.140 97 97 8.9 0 493 74 98 172 139 195 652 495 85 72 84 71 72 -0.073 8.82 0

26 2.745 2.891 0.11 0.11 0.93 79 0.82 0.81 78 -0.2 100 0.140 96 98 8.7 -0.2 496 74 100 176 141 197 661 504 85 72 84 71 72 -0.075 8.37 0

27 2.852 3.003 0.11 0.11 0.95 79 0.81 0.81 78 -0.2 101 0.130 101 102 8.6 -0.1 502 75 103 180 144 201 670 510 85 72 84 71 72 -0.075 8.67 0

28 2.957 3.114 0.11 0.11 0.96 79 0.81 0.81 78 -0.2 102 0.130 100 101 8.4 -0.2 510 75 105 185 147 204 679 517 85 72 84 71 72 -0.075 8.72 0

29 3.062 3.226 0.11 0.11 0.92 79 0.81 0.81 79 -0.2 103 0.130 100 102 8.3 -0.1 521 76 107 190 151 209 686 523 85 72 84 72 73 -0.077 9.04 0

30 3.169 3.337 0.11 0.11 0.94 80 0.81 0.81 79 -0.2 104 0.140 98 97 8.1 -0.2 529 77 110 195 154 213 694 531 85 72 84 72 73 -0.078 9.14 0

31 3.274 3.449 0.11 0.11 0.95 80 0.81 0.81 79 -0.2 105 0.130 100 102 7.9 -0.2 536 78 112 199 157 216 699 538 85 72 84 72 73 -0.078 9.03 0

32 3.379 3.561 0.11 0.11 0.92 80 0.81 0.81 79 -0.2 105 0.140 96 98 7.8 -0.1 540 79 115 204 160 220 702 544 85 72 84 72 73 -0.078 9.03 0

33 3.485 3.672 0.11 0.11 0.93 80 0.81 0.81 79 -0.2 106 0.140 97 97 7.7 -0.1 542 80 117 209 164 222 705 551 85 72 84 72 73 -0.078 9.15 0

34 3.591 3.784 0.11 0.11 0.95 80 0.8 0.81 79 -0.2 107 0.130 101 102 7.6 -0.1 543 80 120 214 167 225 708 556 85 72 84 72 73 -0.078 8.96 0

35 3.696 3.896 0.11 0.11 0.93 81 0.81 0.81 80 -0.2 108 0.140 96 98 7.5 -0.1 547 81 122 218 171 228 710 560 85 73 85 72 73 -0.078 8.96 0

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

Control No. P-SSAR-0003 Page 3 of 12 42 APEX Run 1_1-min Emissions Data

24 of 179

012
Rectangle
Page 25: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

36 3.802 4.007 0.11 0.11 0.93 81 0.8 0.81 80 -0.2 107 0.130 101 101 7.3 -0.2 528 82 116 224 175 225 714 563 85 73 85 72 73 -0.078 9.13 0

37 3.907 4.119 0.11 0.11 0.94 81 0.8 0.81 80 -0.2 107 0.130 100 102 7.2 -0.1 516 84 114 229 179 224 720 565 85 73 85 72 73 -0.078 9.29 0

38 4.012 4.231 0.11 0.11 0.93 81 0.8 0.81 80 -0.2 108 0.130 100 102 7.1 -0.1 507 85 114 234 182 224 726 565 85 73 85 72 73 -0.079 9.22 0

39 4.117 4.342 0.11 0.11 0.92 81 0.81 0.81 80 -0.2 109 0.130 100 101 6.9 -0.2 501 86 114 239 186 225 734 566 85 73 85 72 74 -0.079 9.87 0

40 4.223 4.454 0.11 0.11 0.93 82 0.8 0.81 81 -0.2 109 0.140 97 98 6.8 -0.1 496 87 114 244 189 226 743 568 85 73 85 72 74 -0.079 9.35 0

41 4.327 4.565 0.10 0.11 0.94 82 0.8 0.81 81 -0.2 110 0.130 99 101 6.7 -0.1 491 88 114 248 193 227 749 570 85 74 85 72 74 -0.080 9.29 0

42 4.432 4.677 0.11 0.11 0.91 82 0.8 0.81 81 -0.2 110 0.140 96 98 6.5 -0.2 490 89 115 252 196 228 755 573 85 74 85 73 74 -0.080 9.88 0

43 4.538 4.788 0.11 0.11 0.92 82 0.8 0.80 81 -0.2 111 0.130 101 101 6.3 -0.2 491 91 116 256 200 231 764 576 85 74 85 73 74 -0.080 10.05 0

44 4.643 4.900 0.11 0.11 0.94 82 0.79 0.80 82 -0.2 112 0.130 100 102 6.2 -0.1 496 92 117 261 203 234 774 580 85 75 85 73 74 -0.078 9.91 0

45 4.747 5.011 0.10 0.11 0.92 83 0.79 0.81 82 -0.2 112 0.130 99 101 6.1 -0.1 504 93 118 264 207 237 779 583 85 75 85 73 74 -0.080 10.4 0

46 4.852 5.122 0.11 0.11 0.91 83 0.8 0.80 82 -0.2 112 0.140 96 97 6.0 -0.1 507 95 119 268 210 240 781 585 85 75 85 73 75 -0.081 10.13 0

47 4.958 5.234 0.11 0.11 0.92 83 0.79 0.80 83 -0.2 113 0.140 97 98 5.8 -0.2 505 97 120 272 214 242 782 587 85 75 85 73 75 -0.081 10.49 0

48 5.062 5.345 0.10 0.11 0.93 83 0.79 0.81 83 -0.2 114 0.130 99 101 5.5 -0.3 502 98 121 275 218 243 783 588 85 75 85 73 75 -0.081 11.19 -0.01

49 5.166 5.457 0.10 0.11 0.90 84 0.8 0.80 83 -0.2 114 0.140 95 98 5.4 -0.1 497 100 123 279 222 244 786 587 86 76 85 74 75 -0.082 11.64 -0.01

50 5.272 5.568 0.11 0.11 0.93 84 0.79 0.80 83 -0.2 114 0.140 97 97 5.3 -0.1 493 102 124 283 227 246 788 587 86 76 85 74 75 -0.081 11.76 -0.01

51 5.377 5.680 0.11 0.11 0.93 84 0.79 0.81 84 -0.2 115 0.130 100 102 5.1 -0.2 490 104 126 286 231 247 786 587 86 76 85 74 75 -0.080 11.42 -0.01

52 5.481 5.791 0.10 0.11 0.92 84 0.79 0.80 84 -0.2 115 0.140 95 97 4.9 -0.2 489 106 128 290 236 250 786 587 86 76 85 74 75 -0.080 11.78 -0.01

53 5.587 5.903 0.11 0.11 0.90 84 0.79 0.80 84 -0.2 115 0.130 101 102 4.8 -0.1 490 108 130 294 241 253 794 585 86 76 85 74 75 -0.080 12.02 -0.01

54 5.692 6.015 0.11 0.11 0.92 85 0.78 0.81 84 -0.2 116 0.130 100 102 4.5 -0.3 488 110 132 298 247 255 807 586 86 77 85 74 75 -0.081 12.33 -0.01

55 5.796 6.126 0.10 0.11 0.93 85 0.78 0.80 84 -0.2 116 0.130 99 101 4.5 0 485 113 134 303 252 257 814 589 86 77 85 74 75 -0.080 12.21 -0.01

56 5.900 6.238 0.10 0.11 0.90 85 0.79 0.80 85 -0.2 116 0.130 99 102 4.2 -0.3 484 116 136 307 258 260 815 589 86 77 85 75 76 -0.080 12.46 -0.01

57 6.006 6.350 0.11 0.11 0.93 85 0.79 0.81 85 -0.2 116 0.130 101 102 4.0 -0.2 486 118 139 312 263 264 816 591 86 77 85 75 76 -0.080 12.41 -0.01

58 6.111 6.461 0.11 0.11 0.93 85 0.78 0.81 85 -0.2 116 0.140 96 97 3.8 -0.2 488 121 142 317 269 267 812 594 86 77 85 75 76 -0.078 12.44 -0.01

59 6.216 6.573 0.11 0.11 0.92 86 0.77 0.81 85 -0.2 117 0.130 100 102 3.7 -0.1 490 124 144 322 275 271 807 594 86 77 85 75 76 -0.077 12.12 -0.01

60 6.320 6.685 0.10 0.11 0.90 86 0.79 0.81 85 -0.2 117 0.130 99 102 3.6 -0.1 489 126 147 328 281 274 805 597 86 77 85 75 76 -0.080 12.45 -0.01

61 6.426 6.796 0.11 0.11 0.92 86 0.78 0.81 86 -0.2 117 0.130 101 101 3.4 -0.2 488 129 149 333 286 277 802 596 86 77 85 75 76 -0.080 11.9 -0.01

62 6.530 6.908 0.10 0.11 0.92 86 0.78 0.80 86 -0.3 134 0.130 100 103 31.6 28.2 498 136 162 338 292 285 817 642 86 77 85 75 77 -0.106 11.64 -0.01

63 6.634 7.020 0.10 0.11 0.93 86 0.81 0.81 86 -0.3 148 0.130 101 104 31.4 -0.2 495 146 175 340 299 291 804 628 87 77 86 75 76 -0.082 8.79 0.08

64 6.746 7.132 0.11 0.11 0.99 87 0.83 0.81 86 -0.3 130 0.130 107 103 31.3 -0.1 494 152 184 343 305 296 791 608 86 77 86 75 76 -0.082 8.66 0

65 6.853 7.243 0.11 0.11 0.97 87 0.82 0.81 86 -0.3 127 0.130 102 101 31.2 -0.1 501 157 192 345 310 301 803 607 87 77 85 75 76 -0.081 8.27 0

66 6.962 7.356 0.11 0.11 0.99 87 0.82 0.81 86 -0.3 125 0.130 104 103 31.0 -0.2 511 162 200 347 314 307 810 613 87 77 85 75 76 -0.081 8.13 0

67 7.071 7.468 0.11 0.11 0.99 87 0.82 0.80 86 -0.3 123 0.130 104 102 30.8 -0.2 487 153 189 350 318 299 815 620 87 77 85 75 76 -0.081 7.87 0

68 7.179 7.580 0.11 0.11 0.97 87 0.83 0.80 86 -0.2 122 0.130 103 102 30.7 -0.1 474 154 188 351 320 297 824 622 87 77 85 76 76 -0.085 7.49 0

69 7.287 7.692 0.11 0.11 0.99 87 0.81 0.81 86 -0.3 121 0.130 103 102 30.6 -0.1 463 156 188 353 322 296 829 622 87 77 85 76 76 -0.082 7.04 0

70 7.395 7.804 0.11 0.11 0.96 87 0.83 0.81 86 -0.3 121 0.130 103 102 30.5 -0.1 451 159 187 353 324 295 836 619 87 77 85 76 76 -0.083 6.6 0

71 7.504 7.916 0.11 0.11 0.97 87 0.82 0.80 87 -0.3 128 0.140 100 99 30.4 -0.1 440 162 187 354 324 293 842 633 87 77 85 76 76 -0.083 6.3 0

Control No. P-SSAR-0003 Page 4 of 12 42 APEX Run 1_1-min Emissions Data

25 of 179

012
Rectangle
Page 26: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

72 7.612 8.028 0.11 0.11 0.96 87 0.82 0.81 87 -0.3 122 0.130 103 102 30.3 -0.1 431 163 189 354 325 292 833 618 87 77 85 76 76 -0.083 5.65 0

73 7.721 8.140 0.11 0.11 0.98 87 0.82 0.81 87 -0.3 122 0.130 104 102 30.2 -0.1 423 166 189 353 325 291 830 613 87 77 85 76 76 -0.082 6.4 0

74 7.829 8.252 0.11 0.11 0.97 88 0.82 0.80 87 -0.3 121 0.140 99 98 30.0 -0.2 414 168 189 352 325 290 826 613 87 77 85 76 76 -0.082 6.41 0

75 7.937 8.365 0.11 0.11 0.96 88 0.82 0.80 87 -0.3 121 0.130 102 103 29.9 -0.1 403 170 189 351 325 288 836 617 87 77 85 76 76 -0.084 6.5 0.01

76 8.045 8.476 0.11 0.11 0.98 88 0.81 0.81 87 -0.3 122 0.130 103 101 29.8 -0.1 393 171 188 350 324 285 840 620 87 77 85 76 76 -0.082 6.5 0.01

77 8.152 8.588 0.11 0.11 0.94 88 0.82 0.80 87 -0.3 122 0.130 102 102 29.6 -0.2 385 174 188 348 323 284 841 621 86 77 85 76 76 -0.082 6.69 0.01

78 8.261 8.700 0.11 0.11 0.97 88 0.81 0.80 87 -0.3 122 0.140 100 98 29.5 -0.1 378 175 187 346 322 282 854 624 86 77 85 76 76 -0.083 7.31 0.02

79 8.369 8.811 0.11 0.11 0.97 88 0.82 0.80 88 -0.3 123 0.140 99 97 29.4 -0.1 373 178 186 344 321 280 885 625 86 78 85 76 77 -0.083 7.76 0.02

80 8.477 8.922 0.11 0.11 0.97 88 0.81 0.79 88 -0.3 123 0.140 99 97 29.3 -0.1 369 179 186 342 319 279 908 626 85 78 85 76 77 -0.082 8.12 0.02

81 8.585 9.033 0.11 0.11 0.98 88 0.81 0.79 88 -0.3 123 0.140 99 97 29.1 -0.2 363 181 185 340 318 277 926 627 85 78 85 76 77 -0.083 7.81 0.02

82 8.693 9.144 0.11 0.11 0.95 88 0.82 0.79 88 -0.4 123 0.140 99 97 29.0 -0.1 358 183 184 338 316 276 942 631 85 78 85 76 77 -0.082 7.76 0.02

83 8.801 9.254 0.11 0.11 0.98 89 0.82 0.77 88 -0.4 124 0.130 103 100 28.8 -0.2 354 185 183 336 314 274 955 634 85 78 85 76 77 -0.084 8.48 0.03

84 8.909 9.365 0.11 0.11 0.95 89 0.82 0.78 88 -0.4 125 0.130 103 101 28.6 -0.2 355 188 181 334 312 274 950 635 85 78 85 76 77 -0.084 8.86 0.02

85 9.017 9.475 0.11 0.11 0.97 89 0.81 0.77 88 -0.4 125 0.130 103 100 28.4 -0.2 374 189 181 333 311 278 944 637 85 78 85 76 77 -0.085 10.29 0.02

86 9.125 9.584 0.11 0.11 0.97 89 0.81 0.77 88 -0.4 126 0.130 103 99 28.2 -0.2 394 193 180 332 309 282 960 641 85 78 85 76 77 -0.085 12.12 0.11

87 9.233 9.693 0.11 0.11 0.95 89 0.82 0.76 88 -0.5 125 0.130 103 99 28.0 -0.2 405 195 180 331 307 284 984 646 85 78 85 76 77 -0.085 12.09 0.18

88 9.341 9.801 0.11 0.11 0.97 89 0.81 0.76 89 -0.5 126 0.140 99 94 27.8 -0.2 425 198 179 331 305 288 996 654 85 78 85 76 77 -0.085 11.71 0.07

89 9.447 9.910 0.11 0.11 0.95 89 0.81 0.75 89 -0.6 127 0.130 101 99 27.5 -0.3 446 200 178 331 304 292 1003 660 85 78 85 76 76 -0.085 13.24 0.56

90 9.556 10.015 0.11 0.11 0.97 89 0.81 0.70 89 -0.8 127 0.130 104 95 27.3 -0.2 465 203 177 331 302 296 1017 667 85 78 85 76 76 -0.086 13.55 0.47

91 9.664 10.116 0.11 0.10 0.97 89 0.81 0.65 89 -1 127 0.140 99 88 27.1 -0.2 479 206 176 332 301 299 1018 671 85 78 85 76 76 -0.084 13.74 0.14

92 9.772 10.214 0.11 0.10 0.95 89 0.81 0.62 89 -1.2 127 0.140 99 86 26.9 -0.2 487 208 176 333 300 301 1006 679 85 78 84 76 77 -0.086 13.21 0.06

93 9.879 10.310 0.11 0.10 0.97 89 0.81 0.60 89 -1.3 127 0.140 98 84 26.7 -0.2 488 211 176 334 300 302 990 681 85 78 84 76 77 -0.088 12.64 0.08

94 9.986 10.405 0.11 0.09 0.95 90 0.81 0.59 89 -1.4 128 0.140 98 83 26.5 -0.2 487 214 175 335 299 302 977 681 85 78 84 76 77 -0.086 11.68 0.02

95 10.095 10.499 0.11 0.09 0.97 90 0.8 0.58 89 -1.5 129 0.130 104 86 26.3 -0.2 493 216 175 335 298 303 970 682 85 78 84 76 77 -0.085 11.47 0.03

96 10.203 10.595 0.11 0.10 0.97 90 0.81 0.61 89 -1.8 129 0.140 99 84 26.1 -0.2 502 220 174 336 298 306 972 682 85 78 84 76 77 -0.087 11.91 0.05

97 10.311 10.703 0.11 0.11 0.96 90 0.82 0.91 89 -0.1 129 0.130 103 98 25.9 -0.2 512 224 174 337 298 309 978 682 85 78 84 76 78 -0.087 12.14 0.06

98 10.418 10.821 0.11 0.12 0.97 90 0.81 0.88 90 -0.3 130 0.130 102 107 25.7 -0.2 519 225 174 338 298 311 984 685 85 78 85 76 78 -0.088 12.3 0.08

99 10.525 10.935 0.11 0.11 0.94 90 0.82 0.81 90 -0.2 130 0.130 102 104 25.5 -0.2 523 228 174 339 298 312 989 687 85 78 85 76 78 -0.086 12.34 0.07

100 10.634 11.047 0.11 0.11 0.96 90 0.8 0.80 90 -0.2 130 0.140 100 98 25.2 -0.3 528 231 173 339 298 314 991 689 85 78 86 76 78 -0.086 12.22 0.06

101 10.741 11.160 0.11 0.11 0.96 90 0.81 0.81 90 -0.2 130 0.140 98 99 25.0 -0.2 529 233 173 340 299 315 984 690 85 78 86 76 78 -0.088 12.33 0.06

102 10.849 11.272 0.11 0.11 0.95 90 0.8 0.81 90 -0.2 131 0.130 103 102 24.6 -0.4 526 235 173 341 299 315 981 692 86 78 86 76 77 -0.086 12.25 0.1

103 10.957 11.384 0.11 0.11 0.97 90 0.81 0.81 90 -0.2 131 0.140 99 98 24.5 -0.1 532 237 173 342 300 317 982 694 86 78 86 76 78 -0.088 12.08 0.13

104 11.064 11.497 0.11 0.11 0.94 90 0.81 0.81 90 -0.2 131 0.140 98 99 24.3 -0.2 542 241 174 344 301 320 980 694 86 78 86 76 78 -0.088 12.31 0.15

105 11.173 11.610 0.11 0.11 0.97 90 0.81 0.81 90 -0.2 132 0.140 100 99 24.2 -0.1 552 243 174 345 301 323 972 696 86 78 87 76 78 -0.086 12.43 0.14

106 11.280 11.722 0.11 0.11 0.96 90 0.8 0.81 90 -0.2 132 0.140 98 98 24.0 -0.2 557 245 174 346 302 325 959 697 86 77 87 76 78 -0.086 12.49 0.1

107 11.388 11.834 0.11 0.11 0.97 91 0.81 0.81 90 -0.2 132 0.140 99 98 23.7 -0.3 565 248 174 347 303 327 950 700 86 77 87 76 78 -0.088 12.81 0.17

Control No. P-SSAR-0003 Page 5 of 12 42 APEX Run 1_1-min Emissions Data

26 of 179

012
Rectangle
Page 27: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

108 11.496 11.947 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.140 99 99 23.5 -0.2 567 249 175 349 304 329 950 701 86 77 87 76 78 -0.086 12.97 0.21

109 11.603 12.060 0.11 0.11 0.94 91 0.81 0.82 90 -0.2 132 0.130 102 103 23.3 -0.2 566 250 176 351 306 330 956 703 86 77 86 76 78 -0.087 12.77 0.23

110 11.712 12.172 0.11 0.11 0.96 91 0.8 0.80 91 -0.2 133 0.130 104 102 23.1 -0.2 567 252 176 353 307 331 962 702 86 77 86 76 79 -0.085 12.65 0.26

111 11.819 12.285 0.11 0.11 0.96 91 0.8 0.81 91 -0.2 133 0.130 102 103 22.9 -0.2 572 254 177 354 309 333 965 705 86 77 86 75 78 -0.085 12.51 0.25

112 11.927 12.398 0.11 0.11 0.96 91 0.81 0.81 91 -0.2 133 0.130 103 103 22.7 -0.2 578 254 177 356 310 335 963 705 86 77 86 75 78 -0.087 12.52 0.31

113 12.034 12.510 0.11 0.11 0.97 91 0.8 0.81 91 -0.2 133 0.130 102 102 22.4 -0.3 587 256 178 358 312 338 962 706 86 77 86 75 78 -0.087 12.48 0.25

114 12.142 12.623 0.11 0.11 0.94 91 0.82 0.81 91 -0.2 133 0.140 99 99 22.3 -0.1 592 257 178 360 314 340 963 707 86 77 86 75 78 -0.091 11.63 0.21

115 12.250 12.736 0.11 0.11 0.97 91 0.81 0.81 91 -0.2 133 0.140 99 99 22.0 -0.3 595 259 181 361 315 342 966 706 86 77 86 75 79 -0.091 11.83 0.15

116 12.357 12.849 0.11 0.11 0.96 91 0.81 0.81 91 -0.2 133 0.140 98 99 21.8 -0.2 595 260 181 363 317 343 967 707 86 77 86 75 78 -0.088 11.82 0.11

117 12.465 12.961 0.11 0.11 0.97 91 0.81 0.81 91 -0.2 133 0.140 99 98 21.6 -0.2 594 260 181 365 319 344 966 706 86 77 86 75 78 -0.087 11.71 0.1

118 12.573 13.074 0.11 0.11 0.97 91 0.81 0.81 91 -0.2 133 0.140 99 99 21.5 -0.1 594 262 183 367 320 345 971 707 86 77 85 75 76 -0.088 11.44 0.09

119 12.680 13.187 0.11 0.11 0.94 91 0.82 0.82 91 -0.2 134 0.130 102 103 21.3 -0.2 591 262 184 369 322 346 976 707 86 77 85 75 76 -0.088 11.53 0.06

120 12.789 13.300 0.11 0.11 0.95 91 0.8 0.82 91 -0.2 134 0.130 104 103 21.1 -0.2 588 263 184 370 324 346 980 709 86 77 85 75 76 -0.089 11.33 0.05

121 12.896 13.413 0.11 0.11 0.96 91 0.8 0.81 91 -0.2 134 0.130 102 103 20.9 -0.2 587 264 184 372 325 346 982 709 86 76 85 75 75 -0.089 11.33 0.07

122 13.005 13.526 0.11 0.11 0.96 91 0.81 0.82 91 -0.2 133 0.140 100 99 20.7 -0.2 583 264 186 374 327 347 980 709 86 76 85 74 75 -0.088 11.27 0.04

123 13.112 13.640 0.11 0.11 0.97 91 0.8 0.82 91 -0.2 133 0.140 98 100 20.6 -0.1 574 265 186 375 328 346 984 709 86 76 85 74 75 -0.090 11.08 0.03

124 13.220 13.752 0.11 0.11 0.95 91 0.81 0.82 91 -0.2 134 0.130 103 102 20.4 -0.2 568 267 187 376 330 346 991 709 86 76 85 74 74 -0.088 10.95 0.05

125 13.329 13.866 0.11 0.11 0.97 91 0.8 0.82 91 -0.2 134 0.140 100 100 20.2 -0.2 562 267 189 378 331 345 998 710 86 76 85 74 74 -0.088 10.88 0.04

126 13.436 13.979 0.11 0.11 0.96 91 0.81 0.82 91 -0.2 133 0.140 98 99 20.1 -0.1 556 268 190 379 332 345 994 709 86 76 85 74 75 -0.087 10.93 0.02

127 13.545 14.092 0.11 0.11 0.97 91 0.8 0.82 91 -0.2 134 0.130 104 103 19.9 -0.2 548 271 190 380 334 345 988 706 86 76 85 74 75 -0.085 10.73 0.03

128 13.653 14.205 0.11 0.11 0.97 91 0.8 0.81 91 -0.2 134 0.130 103 103 19.7 -0.2 544 272 190 381 335 344 986 703 86 75 85 74 75 -0.086 10.79 0.02

129 13.761 14.319 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 134 0.130 103 104 19.5 -0.2 541 274 191 381 336 345 986 703 86 75 85 74 75 -0.087 10.95 0.02

130 13.868 14.432 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 134 0.130 102 103 19.3 -0.2 540 274 192 382 337 345 984 701 86 75 84 74 75 -0.087 10.92 0.01

131 13.976 14.546 0.11 0.11 0.95 91 0.81 0.82 90 -0.2 133 0.130 103 104 19.2 -0.1 536 274 195 383 338 345 980 698 86 75 84 73 75 -0.088 10.91 0.01

132 14.085 14.658 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 134 0.130 104 102 19.0 -0.2 532 274 195 384 339 345 979 695 86 75 84 73 76 -0.086 10.84 0

133 14.192 14.772 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.130 102 104 18.7 -0.3 528 277 196 385 340 345 981 693 86 75 84 73 76 -0.086 10.77 0

134 14.301 14.885 0.11 0.11 0.97 91 0.81 0.82 90 -0.2 133 0.130 104 103 18.6 -0.1 525 278 197 386 341 345 983 691 86 75 84 73 76 -0.086 10.8 0

135 14.408 14.999 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 134 0.130 102 104 18.5 -0.1 521 280 197 387 342 345 986 688 86 75 84 73 76 -0.085 10.77 0

136 14.516 15.111 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 133 0.130 103 102 18.3 -0.2 520 281 197 388 342 346 988 686 86 75 84 73 75 -0.085 10.85 0

137 14.625 15.225 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 133 0.130 104 104 18.1 -0.2 518 282 198 389 343 346 989 685 86 75 84 73 75 -0.086 10.9 0

138 14.732 15.338 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 133 0.130 102 103 17.9 -0.2 516 283 199 391 344 347 985 684 86 75 84 73 76 -0.087 10.88 0

139 14.840 15.452 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 133 0.130 103 104 17.8 -0.1 515 285 201 392 345 348 978 682 86 75 84 73 76 -0.085 10.89 0

140 14.948 15.565 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.130 103 103 17.6 -0.2 513 286 202 393 346 348 972 679 86 75 85 73 77 -0.085 10.83 0

141 15.056 15.678 0.11 0.11 0.95 91 0.8 0.82 90 -0.2 132 0.140 99 99 17.5 -0.1 511 286 204 394 347 348 967 678 86 75 85 73 76 -0.083 10.8 -0.01

142 15.164 15.792 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 133 0.140 99 100 17.3 -0.2 508 287 202 396 347 348 968 677 86 75 85 73 76 -0.085 10.77 -0.01

143 15.271 15.905 0.11 0.11 0.95 91 0.8 0.82 90 -0.2 132 0.140 98 99 17.2 -0.1 506 286 203 397 348 348 972 676 86 75 85 73 75 -0.084 10.76 -0.01

Control No. P-SSAR-0003 Page 6 of 12 42 APEX Run 1_1-min Emissions Data

27 of 179

012
Rectangle
Page 28: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

144 15.380 16.018 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 132 0.140 100 99 17.0 -0.2 505 288 204 398 349 349 977 675 86 75 85 73 76 -0.085 10.78 0

145 15.487 16.132 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 132 0.140 98 100 16.8 -0.2 503 288 204 400 350 349 982 676 86 75 85 73 75 -0.083 10.79 0

146 15.596 16.245 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 132 0.140 100 99 16.6 -0.2 502 287 207 401 351 350 986 677 86 75 85 73 75 -0.085 10.78 0

147 15.703 16.358 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 132 0.140 98 99 16.2 -0.4 503 291 206 402 352 351 986 677 86 75 85 73 76 -0.083 11.36 0

148 15.810 16.472 0.11 0.11 0.94 91 0.8 0.81 90 -0.2 133 0.130 102 104 16.3 0.1 505 292 206 404 352 352 973 677 86 75 85 73 76 -0.083 11.79 0

149 15.919 16.585 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 133 0.140 100 99 16.1 -0.2 510 292 208 405 353 354 956 677 86 75 85 73 75 -0.083 12.07 0.01

150 16.027 16.699 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 133 0.140 99 100 15.9 -0.2 518 292 209 407 354 356 952 677 86 75 85 73 75 -0.086 12.15 0.05

151 16.135 16.812 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 132 0.140 99 99 15.7 -0.2 528 294 210 408 355 359 954 681 86 75 85 73 75 -0.085 12.34 0.06

152 16.242 16.925 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 133 0.130 102 103 15.5 -0.2 550 296 211 410 357 365 948 684 86 75 85 73 75 -0.086 12.81 0.09

153 16.349 17.039 0.11 0.11 0.93 91 0.8 0.82 90 -0.2 133 0.130 102 104 15.3 -0.2 569 297 212 412 358 370 941 689 86 75 85 73 76 -0.086 13.79 0.1

154 16.458 17.152 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 133 0.140 100 99 15.1 -0.2 585 297 214 414 360 374 935 694 86 75 85 73 76 -0.086 13.89 0.11

155 16.565 17.265 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 133 0.140 98 99 14.9 -0.2 596 299 214 417 361 377 937 698 86 75 85 73 76 -0.087 14.07 0.12

156 16.673 17.379 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 133 0.140 99 100 14.6 -0.3 602 299 216 420 363 380 942 702 86 75 85 73 77 -0.090 13.99 0.12

157 16.780 17.492 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 98 99 14.4 -0.2 606 301 218 424 365 383 947 703 86 75 85 73 77 -0.088 13.88 0.1

158 16.888 17.606 0.11 0.11 0.94 90 0.81 0.82 90 -0.2 134 0.130 103 104 14.2 -0.2 609 302 218 427 367 385 949 705 86 75 85 73 76 -0.088 13.72 0.11

159 16.996 17.719 0.11 0.11 0.96 90 0.8 0.81 90 -0.2 134 0.130 103 103 14.1 -0.1 612 304 220 431 369 387 949 706 86 76 85 73 76 -0.088 13.63 0.09

160 17.103 17.832 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 134 0.130 102 103 13.9 -0.2 616 303 220 434 371 389 948 708 86 76 85 73 76 -0.089 13.61 0.1

161 17.211 17.946 0.11 0.11 0.95 90 0.81 0.82 90 -0.2 134 0.130 103 104 13.6 -0.3 617 304 221 437 374 391 948 708 86 76 85 73 76 -0.088 13.53 0.14

162 17.319 18.059 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 135 0.140 100 99 13.3 -0.3 622 306 223 440 377 394 951 709 86 76 84 73 76 -0.088 13.5 0.14

163 17.426 18.172 0.11 0.11 0.94 90 0.8 0.81 90 -0.2 135 0.130 102 103 13.2 -0.1 632 307 223 442 379 397 964 709 86 76 85 73 76 -0.088 14.14 0.15

164 17.535 18.286 0.11 0.11 0.95 90 0.8 0.81 90 -0.2 135 0.140 100 100 13.0 -0.2 639 309 225 445 382 400 983 711 86 76 85 73 76 -0.088 14.32 0.1

165 17.642 18.399 0.11 0.11 0.96 90 0.79 0.82 90 -0.2 135 0.130 102 103 12.9 -0.1 644 310 230 448 386 404 994 711 86 76 85 73 75 -0.088 14.17 0.07

166 17.749 18.513 0.11 0.11 0.95 91 0.81 0.81 90 -0.2 135 0.140 98 100 12.7 -0.2 648 310 228 450 390 405 992 711 86 75 85 73 76 -0.088 13.96 0.03

167 17.857 18.626 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.130 103 103 12.6 -0.1 651 311 229 453 394 408 983 710 86 76 85 73 75 -0.088 13.85 0.02

168 17.964 18.740 0.11 0.11 0.94 91 0.81 0.81 90 -0.2 135 0.130 102 104 12.4 -0.2 652 314 237 455 399 411 972 709 86 76 85 73 76 -0.088 13.67 0.01

169 18.072 18.853 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 135 0.130 103 103 12.1 -0.3 653 315 236 458 403 413 961 707 86 76 85 73 76 -0.087 13.58 0.01

170 18.179 18.967 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 98 100 11.9 -0.2 654 318 235 461 408 415 954 706 86 76 85 73 76 -0.087 13.48 0

171 18.287 19.080 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 135 0.140 99 99 11.9 0 654 318 237 463 412 417 948 705 86 76 85 73 76 -0.087 13.37 0

172 18.395 19.193 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 99 99 11.5 -0.4 651 320 238 466 416 418 943 703 86 76 85 73 76 -0.087 13.31 -0.01

173 18.501 19.307 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 134 0.140 97 100 11.4 -0.1 649 321 244 468 420 420 940 703 86 76 85 73 77 -0.086 13.25 0

174 18.610 19.420 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 135 0.130 104 103 11.3 -0.1 646 322 243 471 424 421 939 701 86 76 85 73 77 -0.087 13.2 0.02

175 18.717 19.533 0.11 0.11 0.96 91 0.79 0.81 90 -0.2 134 0.140 98 99 11.1 -0.2 645 325 245 473 428 423 938 701 86 76 85 73 76 -0.086 13.2 0.02

176 18.825 19.647 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 134 0.140 99 100 10.9 -0.2 644 328 246 475 431 425 937 700 86 76 85 73 76 -0.087 13.17 0.03

177 18.932 19.760 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.130 102 103 10.7 -0.2 642 330 247 478 433 426 937 700 86 76 85 73 76 -0.086 13.16 0.05

178 19.039 19.873 0.11 0.11 0.95 91 0.81 0.82 90 -0.2 134 0.140 98 99 10.5 -0.2 642 331 253 480 436 428 938 699 86 76 85 74 76 -0.086 13.21 0.08

179 19.148 19.987 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 134 0.130 104 104 10.3 -0.2 641 334 252 482 439 430 941 699 86 76 85 74 77 -0.086 13.27 0.09

Control No. P-SSAR-0003 Page 7 of 12 42 APEX Run 1_1-min Emissions Data

28 of 179

012
Rectangle
Page 29: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

180 19.255 20.100 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 98 99 10.1 -0.2 641 336 255 484 441 431 945 699 86 76 85 74 76 -0.086 13.35 0.11

181 19.363 20.214 0.11 0.11 0.94 91 0.81 0.82 90 -0.2 134 0.140 99 100 9.9 -0.2 642 337 256 486 443 433 950 700 86 76 85 74 77 -0.085 13.42 0.1

182 19.470 20.327 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.130 102 103 9.7 -0.2 642 342 256 488 445 435 956 700 86 76 85 74 76 -0.085 13.49 0.12

183 19.577 20.440 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 134 0.140 98 99 9.5 -0.2 644 343 258 490 447 436 963 700 86 76 85 74 76 -0.086 13.6 0.1

184 19.685 20.554 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 99 100 9.4 -0.1 644 344 260 493 448 438 972 701 86 76 85 74 76 -0.087 13.67 0.13

185 19.793 20.668 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.130 103 104 9.2 -0.2 645 348 262 494 450 440 980 702 86 76 85 74 77 -0.086 13.81 0.1

186 19.900 20.781 0.11 0.11 0.94 91 0.81 0.82 90 -0.2 135 0.130 102 103 9.1 -0.1 646 349 264 497 452 442 987 702 86 76 85 74 77 -0.087 13.87 0.16

187 20.008 20.894 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 99 99 8.9 -0.2 647 352 264 498 453 443 992 704 86 76 85 74 77 -0.086 13.98 0.13

188 20.115 21.008 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 135 0.140 98 100 8.7 -0.2 647 353 269 501 455 445 995 705 86 76 85 74 77 -0.086 13.95 0.19

189 20.223 21.121 0.11 0.11 0.96 91 0.79 0.82 90 -0.2 135 0.130 103 103 8.6 -0.1 647 356 269 503 456 446 997 703 86 77 84 74 77 -0.086 13.99 0.12

190 20.330 21.234 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.130 102 103 8.4 -0.2 648 359 272 505 458 448 998 705 86 77 84 74 78 -0.086 14.05 0.09

191 20.437 21.348 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 134 0.140 98 100 8.2 -0.2 649 361 271 507 459 449 992 705 86 77 84 74 77 -0.087 14.02 0.05

192 20.546 21.461 0.11 0.11 0.95 91 0.8 0.82 90 -0.2 135 0.130 104 103 8.0 -0.2 651 363 272 509 461 451 983 705 87 77 84 74 76 -0.086 13.93 0.02

193 20.652 21.575 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 135 0.130 101 104 7.8 -0.2 653 366 275 511 462 453 975 705 87 77 84 74 76 -0.086 13.88 0

194 20.760 21.687 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.140 99 99 7.8 0 653 367 281 513 464 456 970 705 87 77 85 74 78 -0.086 13.87 0

195 20.867 21.801 0.11 0.11 0.96 91 0.79 0.81 90 -0.2 134 0.130 102 104 7.6 -0.2 652 371 282 514 466 457 966 703 86 77 85 74 78 -0.087 13.87 -0.01

196 20.974 21.914 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 135 0.130 102 103 7.5 -0.1 651 372 283 516 469 458 964 704 86 77 85 74 78 -0.086 13.84 -0.01

197 21.082 22.028 0.11 0.11 0.96 91 0.79 0.82 90 -0.2 134 0.130 103 104 7.2 -0.3 649 376 283 518 471 459 963 701 87 77 85 74 78 -0.085 13.86 0

198 21.189 22.141 0.11 0.11 0.96 91 0.79 0.81 90 -0.2 135 0.130 102 103 7.1 -0.1 649 379 285 520 473 461 964 701 86 77 85 74 77 -0.086 14.03 -0.01

199 21.297 22.255 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 135 0.130 103 104 7.0 -0.1 648 381 288 521 475 463 967 700 86 77 85 75 77 -0.085 14.01 0

200 21.404 22.368 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 135 0.130 102 103 6.8 -0.2 647 382 292 523 478 464 972 701 86 77 85 75 79 -0.086 14.1 -0.01

201 21.511 22.481 0.11 0.11 0.93 91 0.8 0.81 91 -0.2 134 0.130 102 103 6.7 -0.1 646 385 291 525 480 465 975 699 86 77 85 75 79 -0.085 14.07 -0.01

202 21.619 22.594 0.11 0.11 0.96 91 0.79 0.81 91 -0.2 135 0.130 103 103 6.5 -0.2 646 388 293 527 483 467 974 698 86 77 85 75 78 -0.085 14.09 -0.02

203 21.726 22.708 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 134 0.140 98 100 6.3 -0.2 644 389 298 528 485 469 970 697 86 77 85 75 77 -0.085 14.06 -0.02

204 21.833 22.821 0.11 0.11 0.94 91 0.8 0.82 91 -0.2 134 0.130 102 103 6.2 -0.1 643 393 299 530 487 470 964 697 86 77 85 75 78 -0.085 13.93 -0.02

205 21.941 22.934 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 134 0.140 99 99 6.1 -0.1 641 396 297 532 489 471 957 696 86 77 85 75 78 -0.085 13.79 -0.02

206 22.048 23.047 0.11 0.11 0.95 92 0.79 0.81 91 -0.2 134 0.130 102 103 6.0 -0.1 638 397 304 533 492 473 949 693 86 77 85 75 79 -0.084 13.62 -0.02

207 22.156 23.161 0.11 0.11 0.96 92 0.8 0.82 91 -0.2 134 0.130 103 104 5.9 -0.1 636 399 308 535 494 474 941 690 86 77 85 75 79 -0.084 13.46 -0.02

208 22.262 23.274 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 134 0.130 101 103 5.7 -0.2 633 403 312 537 496 476 933 687 86 77 85 75 79 -0.084 13.31 -0.02

209 22.369 23.387 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 134 0.140 98 99 5.5 -0.2 631 408 307 540 498 477 924 685 86 78 85 75 79 -0.084 13.08 -0.02

210 22.478 23.500 0.11 0.11 0.95 92 0.79 0.81 91 -0.2 134 0.140 100 99 5.4 -0.1 630 408 308 542 500 478 912 682 86 78 85 75 78 -0.084 12.9 -0.02

211 22.585 23.614 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 133 0.140 98 100 5.3 -0.1 628 412 314 544 502 480 902 680 86 78 85 75 78 -0.084 12.72 -0.02

212 22.692 23.728 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 133 0.130 102 104 5.2 -0.1 625 414 316 546 504 481 895 677 86 78 85 75 78 -0.083 12.61 -0.02

213 22.800 23.841 0.11 0.11 0.96 92 0.79 0.81 91 -0.2 133 0.130 103 103 5.0 -0.2 623 417 318 548 506 482 889 675 86 77 85 75 78 -0.082 12.44 -0.02

214 22.906 23.954 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 132 0.140 97 99 4.9 -0.1 621 419 317 551 507 483 884 672 86 78 85 75 79 -0.084 12.31 -0.02

215 23.015 24.068 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 132 0.140 100 100 4.8 -0.1 619 421 324 553 508 485 880 669 86 78 85 75 79 -0.083 12.19 -0.02

Control No. P-SSAR-0003 Page 8 of 12 42 APEX Run 1_1-min Emissions Data

29 of 179

012
Rectangle
Page 30: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.62 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 257.6 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 4 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

216 23.122 24.181 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 132 0.130 102 103 4.7 -0.1 617 425 321 555 509 485 876 668 86 77 85 75 79 -0.085 12.15 -0.02

217 23.230 24.294 0.11 0.11 0.94 92 0.79 0.82 91 -0.2 132 0.130 103 103 4.6 -0.1 614 429 323 557 510 487 873 666 86 78 85 75 79 -0.083 12.06 -0.02

218 23.337 24.408 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 132 0.140 98 100 4.5 -0.1 612 431 325 559 511 488 870 664 86 78 85 75 80 -0.083 11.97 -0.02

219 23.443 24.521 0.11 0.11 0.93 92 0.8 0.82 91 -0.2 131 0.130 101 103 4.3 -0.2 610 434 327 561 512 489 866 662 86 78 85 75 79 -0.083 11.91 -0.02

220 23.552 24.635 0.11 0.11 0.95 92 0.79 0.82 91 -0.2 131 0.140 100 100 4.2 -0.1 608 435 326 563 512 489 863 660 86 78 85 75 78 -0.083 11.85 -0.02

221 23.659 24.748 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 131 0.130 102 103 4.1 -0.1 607 436 325 565 512 489 860 660 86 78 85 75 77 -0.082 11.78 -0.02

222 23.766 24.861 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 131 0.130 102 103 4.0 -0.1 604 438 329 566 512 490 857 657 86 78 85 75 78 -0.084 11.76 -0.03

223 23.874 24.975 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 131 0.130 103 104 3.9 -0.1 603 441 328 568 512 490 854 655 86 78 85 75 77 -0.082 11.73 -0.03

224 23.981 25.089 0.11 0.11 0.96 92 0.78 0.82 91 -0.2 131 0.130 102 104 3.8 -0.1 601 445 331 570 512 492 850 654 86 78 85 76 77 -0.080 11.71 -0.03

225 24.089 25.202 0.11 0.11 0.96 92 0.79 0.81 91 -0.2 130 0.130 102 103 3.7 -0.1 599 447 329 571 512 492 847 653 86 78 84 76 78 -0.082 11.66 -0.03

226 24.196 25.315 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 130 0.140 98 99 3.6 -0.1 598 447 328 572 512 491 844 650 86 78 84 76 77 -0.082 11.63 -0.03

227 24.303 25.429 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 130 0.140 98 100 3.5 -0.1 596 448 329 574 512 492 842 648 86 78 84 76 76 -0.081 11.59 -0.03

228 24.412 25.543 0.11 0.11 0.95 92 0.79 0.83 91 -0.2 129 0.140 100 100 3.4 -0.1 591 452 334 575 511 493 839 647 86 78 84 76 77 -0.081 11.52 -0.02

Avg/Tot 24.412 25.543 0.11 0.11 0.95 87 0.81 87 123 0.135 100 100 422.4 76 85 74 76 -0.081

Control No. P-SSAR-0003 Page 9 of 12 42 APEX Run 1_1-min Emissions Data

30 of 179

012
Rectangle
Page 31: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries Equipment Numbers:

Model: 42 APEX

Tracking No.: 2289 594, 637

Project No.: 0028WF102RE

Run #: 1

Date: 5/22/18

TRAIN 1 (First Hour emissions)

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

B. Front filter catch Filter T17 86.3 85.0 1.3

C. Rear filter catch Filter 0.0

D. Probe catch* Probe 0.0

E. Filter seals catch* Seals 0.0

Sub-Total Total Particulate, mg: 1.3

TRAIN 1 (Post First Hour Change-out)

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

B. Front filter catch Filter T16A 172.2 172.0 0.2

C. Rear filter catch Filter T18 87.8 85.4 2.4

D. Probe catch* Probe 9 115692.2 115692.3 0.0

E. Filter seals catch* Seals R602 3365.2 3365.4 0.0

Sub-Total Total Particulate, mg: 2.6

Train 1 Aggregate Total Particulate, mg: 3.9

TRAIN 2

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

A. Front filter catch Filter T16B 175.6 172.2 3.4

B. Rear filter catch Filter T19 87.0 86.4 0.6

C. Probe catch* Probe 11 114187.7 114187.5 0.2

D. Filter seals catch* Seals R607 3271.5 3271.9 0.0

Total Particulate, mg: 4.2

AMBIENT

Sample Component Reagent Filter # or Weights

Probe # Final, mg Tare, mg Particulate, mg

A. Front filter catch* Filter 0.0

Total Particulate, mg: 0.0

Component Equations:

A. Front filter catch Final (mg) - Tare (mg) = Particulate, mg

B. Rear filter catch Final (mg) - Tare (mg) = Particulate, mg

C. Probe catch Final (mg) - Tare (mg) = Particulate, mg

Technician Signature:_____________________________________________________

*Particulate catch that results in a negative number, is assumed to be zero for

probes and seals, negative numbers for filters are assumed to be part of the seal

weight.

Wood Heater Lab Data - ASTM E3053 / ASTM E2515

132, 010175, 209, 283A, 371, 372, 410, 559, 592

Control No. P-SSAR-0003 42 APEX Run 1_1-min Emissions Data31 of 179

012
Rectangle
Page 32: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries

Model: 42 APEX

Project No.: 0028WF102RE

Tracking No.: 2289

Run: 1

Test Date:

Burn Rate 4.01 kg/hr dry

Average Tunnel Temperature 123 degrees Fahrenheit

Average Gas Velocity in Dilution Tunnel - vs 24.62 feet/second

Average Gas Flow Rate in Dilution Tunnel - Qsd 15455.3 dscf/hour

Average Delta p 0.135 inches H20

Total Time of Test 228 minutes

Total Sample Volume - Vm 0.000 cubic feet 24.412 cubic feet 25.543 cubic feet 6.320 cubic feet

Average Gas Meter Temperature 76 degrees Fahrenheit 87 degrees Fahrenheit 87 degrees Fahrenheit 79 degrees Fahrenheit

Total Sample Volume (Standard Conditions) - Vmstd 0.000 dscf 23.563 dscf 24.274 dscf 6.192 dscf

Total Particulates - mn 0 mg 3.9 mg 4.2 mg 1.3 mgParticulate Concentration (dry-standard) - Cr/Cs 0.000000 grams/dscf 0.00017 grams/dscf 0.00017 grams/dscf 0.00021 grams/dscfTotal Particulate Emissions - ET 0.00 grams 9.72 grams 10.16 grams 3.25 grams

Particulate Emission Rate 0.00 grams/hour 2.56 grams/hour 2.67 grams/hour 3.25 grams/hour

Emissions Factor 0.64 g/kg 0.67 g/kg 0.99 g/kg

Difference from Average Total Particulate Emissions 0.22 grams 0.22 grams

Complete Test Run

Total Particulate Emissions - ET 9.94 grams

Particulate Emission Rate 2.62 grams/hour

Emissions Factor 0.65 grams/kg

First Hour Emissions

Total Particulate Emissions - ET 3.25 grams

Particulate Emission Rate 3.25 grams/hour

Emissions Factor 0.99 grams/kg

7.5% of Average Total Particulate Emissions 0.75 grams

Technician Signature:_____________________________________________________

Wood Heater Test Results - ASTM E3053 / ASTM E2515

05/22/18

SAMPLE TRAIN 1 SAMPLE TRAIN 2AMBIENT

QUALITY CHECKSFINAL AVERAGE RESULTS

FIRST HOUR FILTER (TRAIN 1)

Dual Train Comparison Results Are Acceptable

Filter Temps < 90 °F OK

OK

OK

OK

Stove Surface ∆T NOT ACCEPTABLE

OK

Filter Face Velocity (47 mm)

Dryer Exit Temp < 80F

Leakage Rate

Ambient Temp (55-90°F)

Negative Probe Weight Eval.

CHECK 10 MIN. INTERVAL PRO-RATESPro-Rate Variation

OK

Control No. P-SSAR-0003 42 APEX Run 1_1-min Emissions Data

32 of 179

012
Rectangle
Page 33: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Adjunct to ASTM E XXXX Wood Heater Cordwood Test Method - May 10, 2017 Version

Cordwood Fuel Load Calculators - 10 lb/ft3 Nominal Load Density

Core 45-65% of Total Load Weight, Remainder 35-55% of Total Load Weight

Values to be input manually

For All Usable Firebox Volumes - High Fire Test Only

Nominal Required Load Density (wet basis) 10 lb/ft3

Usable Firebox Volume 3.20 ft3

Total Nom. Load Wt. Target 32.00 lb

Total Load Wt. Allowable Range 30.40 to 33.60 lb

Core Target Wt. Allowable Range 14.40 to 20.80 lb

Remainder Load Wt. Allowable Range 11.20 to 17.60 lb

Mid-Point

Core Load Pc. Wt. Allowable Range 4.80 to 8.00 lb 6.40

Remainder Load Pc. Wt. Allowable Range 3.20 to 17.60 lb 10.40 Fuel Piece Moisture Reading (%-dry basis)

Pc. # 1 2 3 Ave.

Core Load Piece Wt. Actual 1 5.23 lb In Range 17.6 16.7 22.5 18.9 In Range 4.40 lb 1.99 kg

2 7.92 lb In Range 19.3 22.7 28.7 23.6 In Range 6.41 lb 2.91 kg

3 5.79 lb In Range 18.1 18.8 19 18.6 In Range 4.88 lb 2.21 kg

Core Load Total. Wt. Actual 18.94 lb In Range

Pc. #

Remainder Load Piece Wt. 1 4.04 lb In Range 24.1 23.2 19.4 22.2 In Range 3.31 lb 1.50 kg

(1 to 3 Pcs.) 2 4.43 lb In Range 16.2 26.8 17.1 20.0 In Range 3.69 lb 1.67 kg

3 4.46 lb In Range 18.6 18.6 18.8 18.7 In Range 3.76 lb 1.70 kg

Remainder Load Tot. Wt. Act 12.93 lb In Range Total Load Ave. MC (%-dry basis) 20.5 In Range

Total Load Wt. Actual 31.87 lb In Range Total Load Ave. MC % (wet basis) 17.0

Core % of Total Wt. 59% In Range 45-65% Total Test Load Weight (dry basis) 26.44 lb 11.99 kg

Remainder % of Total Wt. 41% In Range 35-55%

Actual Load % of Nominal Target 100% In Range 95-105% Kindling Moisture (%-dry basis)

Actual Fuel Load Density 10.0 lb/ft38.67 8.67 8.67 8.7 In Range 3.98 lb 1.81 kg

Kindling and Start-up Fuel Start-up Fuel Moisture Readings (%-dry basis)

Maximim Kindling Wt. (20% of Tot. Load Wt.) 6.37 lb 19.92 19.92 19.92 19.9 In Range 6.58 lb 2.98 kg

Actual Kindling Wt. 4.33 lb In Range 13.6%

Maximum Start-up Fuel Wt. (30% of Tot. Load Wt.) 9.56 lb Total Wt. All Fuel Added (dry basis) 37.01 lb 16.79 kg

Actual Start-up Fuel Wt. 7.89 lb In Range 24.8% Total Wt. All Fuel Burned (dry basis) 30.2 lb 13.7 kg

Allowable Residual Start-up Fuel Wt. Range 3.2 to 6.4 lb Mid-Point

Actual Residual Start-up Fuel Wt. 3.4 lb In Range 4.8

Total Wt. All Fuel Added (wet basis) 44.09 lb

High Fire Test Run End Point Range Low High Mid-Point

Based on Fuel Load Wt. (w/tares) 2.9 to 3.5 lb 3.2

Actual Fuel Load Ending Wt. 3.4 lb In Range

Pc. Wt. Dry Basis

THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD.

IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM

COMMITTEE ACTIVITIES EXCEPT WITH THE APPROVAL OF THE CHAIRMAN OF THE COMMITTEE HAVING JURISDICTION AND THE PRESIDENT OF THE SOCIETY. COPYRIGHT ASTM, 100 BARR HARBOR DRIVE, WEST 5 CONSHOHOCKEN, PA 19428. ALL RIGHTS RESERVED.

33 of 179

012
Text Box
Run 1 Fuel Sheet
Page 34: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

34 of 179

012
Rectangle
Page 35: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

35 of 179

012
Rectangle
Page 36: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 1

High Burn 10-minute data

Efficiency and Heat Output Results

Kindling and start-up fuel removed from calculations

36 of 179

Page 37: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.75 ft/sec.

2289 166 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 255.3 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.34 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

0 6.530 6.908 0.92 86 0.78 0.80 86 -0.3 134 0.130 28.5 498 136 162 338 292 285 817 642 86 77 85 75 77 -0.106 11.64 -0.01

1 6.634 7.020 0.10 0.11 0.93 86 0.81 0.81 86 -0.3 148 0.130 100 104 28.0 -0.5 495 146 175 340 299 291 804 628 87 77 86 75 76 -0.082 8.79 0.08

2 6.746 7.132 0.11 0.11 0.99 87 0.83 0.81 86 -0.3 130 0.130 106 102 27.9 -0.1 494 152 184 343 305 296 791 608 86 77 86 75 76 -0.082 8.66 0

3 6.853 7.243 0.11 0.11 0.97 87 0.82 0.81 86 -0.3 127 0.130 101 101 27.8 -0.1 501 157 192 345 310 301 803 607 87 77 85 75 76 -0.081 8.27 0

4 6.962 7.356 0.11 0.11 0.99 87 0.82 0.81 86 -0.3 125 0.130 103 102 27.6 -0.2 511 162 200 347 314 307 810 613 87 77 85 75 76 -0.081 8.13 0

5 7.071 7.468 0.11 0.11 0.99 87 0.82 0.80 86 -0.3 123 0.130 103 101 27.4 -0.2 487 153 189 350 318 299 815 620 87 77 85 75 76 -0.081 7.87 0

6 7.179 7.580 0.11 0.11 0.97 87 0.83 0.80 86 -0.2 122 0.130 102 101 27.3 -0.1 474 154 188 351 320 297 824 622 87 77 85 76 76 -0.085 7.49 0

7 7.287 7.692 0.11 0.11 0.99 87 0.81 0.81 86 -0.3 121 0.130 102 101 27.2 -0.1 463 156 188 353 322 296 829 622 87 77 85 76 76 -0.082 7.04 0

8 7.395 7.804 0.11 0.11 0.96 87 0.83 0.81 86 -0.3 121 0.130 102 101 27.1 -0.1 451 159 187 353 324 295 836 619 87 77 85 76 76 -0.083 6.6 0

9 7.504 7.916 0.11 0.11 0.97 87 0.82 0.80 87 -0.3 128 0.140 99 98 27.0 -0.1 440 162 187 354 324 293 842 633 87 77 85 76 76 -0.083 6.3 0

10 7.612 8.028 0.11 0.11 0.96 87 0.82 0.81 87 -0.3 122 0.130 102 101 26.9 -0.1 431 163 189 354 325 292 833 618 87 77 85 76 76 -0.083 5.65 0

11 7.721 8.140 0.11 0.11 0.98 87 0.82 0.81 87 -0.3 122 0.130 103 101 26.8 -0.1 423 166 189 353 325 291 830 613 87 77 85 76 76 -0.082 6.4 0

12 7.829 8.252 0.11 0.11 0.97 88 0.82 0.80 87 -0.3 121 0.140 98 97 26.6 -0.2 414 168 189 352 325 290 826 613 87 77 85 76 76 -0.082 6.41 0

13 7.937 8.365 0.11 0.11 0.96 88 0.82 0.80 87 -0.3 121 0.130 101 102 26.5 -0.1 403 170 189 351 325 288 836 617 87 77 85 76 76 -0.084 6.5 0.01

14 8.045 8.476 0.11 0.11 0.98 88 0.81 0.81 87 -0.3 122 0.130 102 100 26.4 -0.1 393 171 188 350 324 285 840 620 87 77 85 76 76 -0.082 6.5 0.01

15 8.152 8.588 0.11 0.11 0.94 88 0.82 0.80 87 -0.3 122 0.130 101 101 26.2 -0.2 385 174 188 348 323 284 841 621 86 77 85 76 76 -0.082 6.69 0.01

16 8.261 8.700 0.11 0.11 0.97 88 0.81 0.80 87 -0.3 122 0.140 99 97 26.1 -0.1 378 175 187 346 322 282 854 624 86 77 85 76 76 -0.083 7.31 0.02

17 8.369 8.811 0.11 0.11 0.97 88 0.82 0.80 88 -0.3 123 0.140 98 96 26.0 -0.1 373 178 186 344 321 280 885 625 86 78 85 76 77 -0.083 7.76 0.02

18 8.477 8.922 0.11 0.11 0.97 88 0.81 0.79 88 -0.3 123 0.140 98 96 25.9 -0.1 369 179 186 342 319 279 908 626 85 78 85 76 77 -0.082 8.12 0.02

19 8.585 9.033 0.11 0.11 0.98 88 0.81 0.79 88 -0.3 123 0.140 98 96 25.7 -0.2 363 181 185 340 318 277 926 627 85 78 85 76 77 -0.083 7.81 0.02

20 8.693 9.144 0.11 0.11 0.95 88 0.82 0.79 88 -0.4 123 0.140 98 96 25.6 -0.1 358 183 184 338 316 276 942 631 85 78 85 76 77 -0.082 7.76 0.02

21 8.801 9.254 0.11 0.11 0.98 89 0.82 0.77 88 -0.4 124 0.130 102 99 25.4 -0.2 354 185 183 336 314 274 955 634 85 78 85 76 77 -0.084 8.48 0.03

22 8.909 9.365 0.11 0.11 0.95 89 0.82 0.78 88 -0.4 125 0.130 102 100 25.2 -0.2 355 188 181 334 312 274 950 635 85 78 85 76 77 -0.084 8.86 0.02

23 9.017 9.475 0.11 0.11 0.97 89 0.81 0.77 88 -0.4 125 0.130 102 99 25.0 -0.2 374 189 181 333 311 278 944 637 85 78 85 76 77 -0.085 10.29 0.02

24 9.125 9.584 0.11 0.11 0.97 89 0.81 0.77 88 -0.4 126 0.130 102 99 24.8 -0.2 394 193 180 332 309 282 960 641 85 78 85 76 77 -0.085 12.12 0.11

25 9.233 9.693 0.11 0.11 0.95 89 0.82 0.76 88 -0.5 125 0.130 102 98 24.6 -0.2 405 195 180 331 307 284 984 646 85 78 85 76 77 -0.085 12.09 0.18

26 9.341 9.801 0.11 0.11 0.97 89 0.81 0.76 89 -0.5 126 0.140 98 94 24.4 -0.2 425 198 179 331 305 288 996 654 85 78 85 76 77 -0.085 11.71 0.07

27 9.447 9.910 0.11 0.11 0.95 89 0.81 0.75 89 -0.6 127 0.130 100 98 24.1 -0.3 446 200 178 331 304 292 1003 660 85 78 85 76 76 -0.085 13.24 0.56

28 9.556 10.015 0.11 0.11 0.97 89 0.81 0.70 89 -0.8 127 0.130 103 95 23.9 -0.2 465 203 177 331 302 296 1017 667 85 78 85 76 76 -0.086 13.55 0.47

29 9.664 10.116 0.11 0.10 0.97 89 0.81 0.65 89 -1 127 0.140 98 88 23.7 -0.2 479 206 176 332 301 299 1018 671 85 78 85 76 76 -0.084 13.74 0.14

30 9.772 10.214 0.11 0.10 0.95 89 0.81 0.62 89 -1.2 127 0.140 98 85 23.5 -0.2 487 208 176 333 300 301 1006 679 85 78 84 76 77 -0.086 13.21 0.06

31 9.879 10.310 0.11 0.10 0.97 89 0.81 0.60 89 -1.3 127 0.140 97 84 23.3 -0.2 488 211 176 334 300 302 990 681 85 78 84 76 77 -0.088 12.64 0.08

32 9.986 10.405 0.11 0.09 0.95 90 0.81 0.59 89 -1.4 128 0.140 97 83 23.1 -0.2 487 214 175 335 299 302 977 681 85 78 84 76 77 -0.086 11.68 0.02

33 10.095 10.499 0.11 0.09 0.97 90 0.8 0.58 89 -1.5 129 0.130 103 85 22.9 -0.2 493 216 175 335 298 303 970 682 85 78 84 76 77 -0.085 11.47 0.03

34 10.203 10.595 0.11 0.10 0.97 90 0.81 0.61 89 -1.8 129 0.140 98 84 22.7 -0.2 502 220 174 336 298 306 972 682 85 78 84 76 77 -0.087 11.91 0.05

35 10.311 10.703 0.11 0.11 0.96 90 0.82 0.91 89 -0.1 129 0.130 102 98 22.5 -0.2 512 224 174 337 298 309 978 682 85 78 84 76 78 -0.087 12.14 0.06

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Efficiency and Burn Rate Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

Control No. P-SSAR-0003 Page 3 of 10 42 APEX Run 1_1-min data_Burn Rate

37 of 179

012
Rectangle
Page 38: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.75 ft/sec.

2289 166 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 255.3 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.34 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Efficiency and Burn Rate Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

36 10.418 10.821 0.11 0.12 0.97 90 0.81 0.88 90 -0.3 130 0.130 101 107 22.3 -0.2 519 225 174 338 298 311 984 685 85 78 85 76 78 -0.088 12.3 0.08

37 10.525 10.935 0.11 0.11 0.94 90 0.82 0.81 90 -0.2 130 0.130 101 103 22.1 -0.2 523 228 174 339 298 312 989 687 85 78 85 76 78 -0.086 12.34 0.07

38 10.634 11.047 0.11 0.11 0.96 90 0.8 0.80 90 -0.2 130 0.140 99 98 21.8 -0.3 528 231 173 339 298 314 991 689 85 78 86 76 78 -0.086 12.22 0.06

39 10.741 11.160 0.11 0.11 0.96 90 0.81 0.81 90 -0.2 130 0.140 97 98 21.6 -0.2 529 233 173 340 299 315 984 690 85 78 86 76 78 -0.088 12.33 0.06

40 10.849 11.272 0.11 0.11 0.95 90 0.8 0.81 90 -0.2 131 0.130 102 101 21.2 -0.4 526 235 173 341 299 315 981 692 86 78 86 76 77 -0.086 12.25 0.1

41 10.957 11.384 0.11 0.11 0.97 90 0.81 0.81 90 -0.2 131 0.140 98 98 21.1 -0.1 532 237 173 342 300 317 982 694 86 78 86 76 78 -0.088 12.08 0.13

42 11.064 11.497 0.11 0.11 0.94 90 0.81 0.81 90 -0.2 131 0.140 97 99 20.9 -0.2 542 241 174 344 301 320 980 694 86 78 86 76 78 -0.088 12.31 0.15

43 11.173 11.610 0.11 0.11 0.97 90 0.81 0.81 90 -0.2 132 0.140 99 99 20.8 -0.1 552 243 174 345 301 323 972 696 86 78 87 76 78 -0.086 12.43 0.14

44 11.280 11.722 0.11 0.11 0.96 90 0.8 0.81 90 -0.2 132 0.140 97 98 20.6 -0.2 557 245 174 346 302 325 959 697 86 77 87 76 78 -0.086 12.49 0.1

45 11.388 11.834 0.11 0.11 0.97 91 0.81 0.81 90 -0.2 132 0.140 98 98 20.3 -0.3 565 248 174 347 303 327 950 700 86 77 87 76 78 -0.088 12.81 0.17

46 11.496 11.947 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.140 98 99 20.1 -0.2 567 249 175 349 304 329 950 701 86 77 87 76 78 -0.086 12.97 0.21

47 11.603 12.060 0.11 0.11 0.94 91 0.81 0.82 90 -0.2 132 0.130 101 102 19.9 -0.2 566 250 176 351 306 330 956 703 86 77 86 76 78 -0.087 12.77 0.23

48 11.712 12.172 0.11 0.11 0.96 91 0.8 0.80 91 -0.2 133 0.130 103 101 19.7 -0.2 567 252 176 353 307 331 962 702 86 77 86 76 79 -0.085 12.65 0.26

49 11.819 12.285 0.11 0.11 0.96 91 0.8 0.81 91 -0.2 133 0.130 101 102 19.5 -0.2 572 254 177 354 309 333 965 705 86 77 86 75 78 -0.085 12.51 0.25

50 11.927 12.398 0.11 0.11 0.96 91 0.81 0.81 91 -0.2 133 0.130 102 102 19.3 -0.2 578 254 177 356 310 335 963 705 86 77 86 75 78 -0.087 12.52 0.31

51 12.034 12.510 0.11 0.11 0.97 91 0.8 0.81 91 -0.2 133 0.130 101 101 19.0 -0.3 587 256 178 358 312 338 962 706 86 77 86 75 78 -0.087 12.48 0.25

52 12.142 12.623 0.11 0.11 0.94 91 0.82 0.81 91 -0.2 133 0.140 98 99 18.9 -0.1 592 257 178 360 314 340 963 707 86 77 86 75 78 -0.091 11.63 0.21

53 12.250 12.736 0.11 0.11 0.97 91 0.81 0.81 91 -0.2 133 0.140 98 99 18.6 -0.3 595 259 181 361 315 342 966 706 86 77 86 75 79 -0.091 11.83 0.15

54 12.357 12.849 0.11 0.11 0.96 91 0.81 0.81 91 -0.2 133 0.140 97 99 18.4 -0.2 595 260 181 363 317 343 967 707 86 77 86 75 78 -0.088 11.82 0.11

55 12.465 12.961 0.11 0.11 0.97 91 0.81 0.81 91 -0.2 133 0.140 98 98 18.2 -0.2 594 260 181 365 319 344 966 706 86 77 86 75 78 -0.087 11.71 0.1

56 12.573 13.074 0.11 0.11 0.97 91 0.81 0.81 91 -0.2 133 0.140 98 99 18.1 -0.1 594 262 183 367 320 345 971 707 86 77 85 75 76 -0.088 11.44 0.09

57 12.680 13.187 0.11 0.11 0.94 91 0.82 0.82 91 -0.2 134 0.130 101 102 17.9 -0.2 591 262 184 369 322 346 976 707 86 77 85 75 76 -0.088 11.53 0.06

58 12.789 13.300 0.11 0.11 0.95 91 0.8 0.82 91 -0.2 134 0.130 103 102 17.7 -0.2 588 263 184 370 324 346 980 709 86 77 85 75 76 -0.089 11.33 0.05

59 12.896 13.413 0.11 0.11 0.96 91 0.8 0.81 91 -0.2 134 0.130 101 102 17.5 -0.2 587 264 184 372 325 346 982 709 86 76 85 75 75 -0.089 11.33 0.07

60 13.005 13.526 0.11 0.11 0.96 91 0.81 0.82 91 -0.2 133 0.140 99 99 17.3 -0.2 583 264 186 374 327 347 980 709 86 76 85 74 75 -0.088 11.27 0.04

61 13.112 13.640 0.11 0.11 0.97 91 0.8 0.82 91 -0.2 133 0.140 97 99 17.2 -0.1 574 265 186 375 328 346 984 709 86 76 85 74 75 -0.090 11.08 0.03

62 13.220 13.752 0.11 0.11 0.95 91 0.81 0.82 91 -0.2 134 0.130 102 101 17.0 -0.2 568 267 187 376 330 346 991 709 86 76 85 74 74 -0.088 10.95 0.05

63 13.329 13.866 0.11 0.11 0.97 91 0.8 0.82 91 -0.2 134 0.140 99 99 16.8 -0.2 562 267 189 378 331 345 998 710 86 76 85 74 74 -0.088 10.88 0.04

64 13.436 13.979 0.11 0.11 0.96 91 0.81 0.82 91 -0.2 133 0.140 97 99 16.7 -0.1 556 268 190 379 332 345 994 709 86 76 85 74 75 -0.087 10.93 0.02

65 13.545 14.092 0.11 0.11 0.97 91 0.8 0.82 91 -0.2 134 0.130 103 102 16.5 -0.2 548 271 190 380 334 345 988 706 86 76 85 74 75 -0.085 10.73 0.03

66 13.653 14.205 0.11 0.11 0.97 91 0.8 0.81 91 -0.2 134 0.130 102 102 16.3 -0.2 544 272 190 381 335 344 986 703 86 75 85 74 75 -0.086 10.79 0.02

67 13.761 14.319 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 134 0.130 102 103 16.1 -0.2 541 274 191 381 336 345 986 703 86 75 85 74 75 -0.087 10.95 0.02

68 13.868 14.432 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 134 0.130 101 103 15.9 -0.2 540 274 192 382 337 345 984 701 86 75 84 74 75 -0.087 10.92 0.01

69 13.976 14.546 0.11 0.11 0.95 91 0.81 0.82 90 -0.2 133 0.130 102 103 15.8 -0.1 536 274 195 383 338 345 980 698 86 75 84 73 75 -0.088 10.91 0.01

70 14.085 14.658 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 134 0.130 103 102 15.6 -0.2 532 274 195 384 339 345 979 695 86 75 84 73 76 -0.086 10.84 0

71 14.192 14.772 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.130 101 103 15.3 -0.3 528 277 196 385 340 345 981 693 86 75 84 73 76 -0.086 10.77 0

Control No. P-SSAR-0003 Page 4 of 10 42 APEX Run 1_1-min data_Burn Rate

38 of 179

012
Rectangle
Page 39: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.75 ft/sec.

2289 166 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 255.3 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.34 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Efficiency and Burn Rate Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

72 14.301 14.885 0.11 0.11 0.97 91 0.81 0.82 90 -0.2 133 0.130 103 102 15.2 -0.1 525 278 197 386 341 345 983 691 86 75 84 73 76 -0.086 10.8 0

73 14.408 14.999 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 134 0.130 101 103 15.1 -0.1 521 280 197 387 342 345 986 688 86 75 84 73 76 -0.085 10.77 0

74 14.516 15.111 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 133 0.130 102 102 14.9 -0.2 520 281 197 388 342 346 988 686 86 75 84 73 75 -0.085 10.85 0

75 14.625 15.225 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 133 0.130 103 103 14.7 -0.2 518 282 198 389 343 346 989 685 86 75 84 73 75 -0.086 10.9 0

76 14.732 15.338 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 133 0.130 101 102 14.5 -0.2 516 283 199 391 344 347 985 684 86 75 84 73 76 -0.087 10.88 0

77 14.840 15.452 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 133 0.130 102 103 14.4 -0.1 515 285 201 392 345 348 978 682 86 75 84 73 76 -0.085 10.89 0

78 14.948 15.565 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.130 102 102 14.2 -0.2 513 286 202 393 346 348 972 679 86 75 85 73 77 -0.085 10.83 0

79 15.056 15.678 0.11 0.11 0.95 91 0.8 0.82 90 -0.2 132 0.140 98 99 14.1 -0.1 511 286 204 394 347 348 967 678 86 75 85 73 76 -0.083 10.8 -0.01

80 15.164 15.792 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 133 0.140 98 100 13.9 -0.2 508 287 202 396 347 348 968 677 86 75 85 73 76 -0.085 10.77 -0.01

81 15.271 15.905 0.11 0.11 0.95 91 0.8 0.82 90 -0.2 132 0.140 97 99 13.8 -0.1 506 286 203 397 348 348 972 676 86 75 85 73 75 -0.084 10.76 -0.01

82 15.380 16.018 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 132 0.140 99 99 13.6 -0.2 505 288 204 398 349 349 977 675 86 75 85 73 76 -0.085 10.78 0

83 15.487 16.132 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 132 0.140 97 99 13.4 -0.2 503 288 204 400 350 349 982 676 86 75 85 73 75 -0.083 10.79 0

84 15.596 16.245 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 132 0.140 99 99 13.2 -0.2 502 287 207 401 351 350 986 677 86 75 85 73 75 -0.085 10.78 0

85 15.703 16.358 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 132 0.140 97 99 12.8 -0.4 503 291 206 402 352 351 986 677 86 75 85 73 76 -0.083 11.36 0

86 15.810 16.472 0.11 0.11 0.94 91 0.8 0.81 90 -0.2 133 0.130 101 103 12.9 0.1 505 292 206 404 352 352 973 677 86 75 85 73 76 -0.083 11.79 0

87 15.919 16.585 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 133 0.140 99 99 12.7 -0.2 510 292 208 405 353 354 956 677 86 75 85 73 75 -0.083 12.07 0.01

88 16.027 16.699 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 133 0.140 98 100 12.5 -0.2 518 292 209 407 354 356 952 677 86 75 85 73 75 -0.086 12.15 0.05

89 16.135 16.812 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 132 0.140 98 99 12.3 -0.2 528 294 210 408 355 359 954 681 86 75 85 73 75 -0.085 12.34 0.06

90 16.242 16.925 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 133 0.130 101 102 12.1 -0.2 550 296 211 410 357 365 948 684 86 75 85 73 75 -0.086 12.81 0.09

91 16.349 17.039 0.11 0.11 0.93 91 0.8 0.82 90 -0.2 133 0.130 101 103 11.9 -0.2 569 297 212 412 358 370 941 689 86 75 85 73 76 -0.086 13.79 0.1

92 16.458 17.152 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 133 0.140 99 99 11.7 -0.2 585 297 214 414 360 374 935 694 86 75 85 73 76 -0.086 13.89 0.11

93 16.565 17.265 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 133 0.140 97 99 11.5 -0.2 596 299 214 417 361 377 937 698 86 75 85 73 76 -0.087 14.07 0.12

94 16.673 17.379 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 133 0.140 98 100 11.2 -0.3 602 299 216 420 363 380 942 702 86 75 85 73 77 -0.090 13.99 0.12

95 16.780 17.492 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 97 99 11.0 -0.2 606 301 218 424 365 383 947 703 86 75 85 73 77 -0.088 13.88 0.1

96 16.888 17.606 0.11 0.11 0.94 90 0.81 0.82 90 -0.2 134 0.130 102 103 10.8 -0.2 609 302 218 427 367 385 949 705 86 75 85 73 76 -0.088 13.72 0.11

97 16.996 17.719 0.11 0.11 0.96 90 0.8 0.81 90 -0.2 134 0.130 102 103 10.7 -0.1 612 304 220 431 369 387 949 706 86 76 85 73 76 -0.088 13.63 0.09

98 17.103 17.832 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 134 0.130 101 103 10.5 -0.2 616 303 220 434 371 389 948 708 86 76 85 73 76 -0.089 13.61 0.1

99 17.211 17.946 0.11 0.11 0.95 90 0.81 0.82 90 -0.2 134 0.130 102 103 10.2 -0.3 617 304 221 437 374 391 948 708 86 76 85 73 76 -0.088 13.53 0.14

100 17.319 18.059 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 135 0.140 99 99 9.9 -0.3 622 306 223 440 377 394 951 709 86 76 84 73 76 -0.088 13.5 0.14

101 17.426 18.172 0.11 0.11 0.94 90 0.8 0.81 90 -0.2 135 0.130 101 103 9.8 -0.1 632 307 223 442 379 397 964 709 86 76 85 73 76 -0.088 14.14 0.15

102 17.535 18.286 0.11 0.11 0.95 90 0.8 0.81 90 -0.2 135 0.140 99 100 9.6 -0.2 639 309 225 445 382 400 983 711 86 76 85 73 76 -0.088 14.32 0.1

103 17.642 18.399 0.11 0.11 0.96 90 0.79 0.82 90 -0.2 135 0.130 101 103 9.5 -0.1 644 310 230 448 386 404 994 711 86 76 85 73 75 -0.088 14.17 0.07

104 17.749 18.513 0.11 0.11 0.95 91 0.81 0.81 90 -0.2 135 0.140 97 100 9.3 -0.2 648 310 228 450 390 405 992 711 86 75 85 73 76 -0.088 13.96 0.03

105 17.857 18.626 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.130 102 103 9.2 -0.1 651 311 229 453 394 408 983 710 86 76 85 73 75 -0.088 13.85 0.02

106 17.964 18.740 0.11 0.11 0.94 91 0.81 0.81 90 -0.2 135 0.130 101 104 9.0 -0.2 652 314 237 455 399 411 972 709 86 76 85 73 76 -0.088 13.67 0.01

107 18.072 18.853 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 135 0.130 102 103 8.7 -0.3 653 315 236 458 403 413 961 707 86 76 85 73 76 -0.087 13.58 0.01

Control No. P-SSAR-0003 Page 5 of 10 42 APEX Run 1_1-min data_Burn Rate

39 of 179

012
Rectangle
Page 40: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.75 ft/sec.

2289 166 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 255.3 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.34 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Efficiency and Burn Rate Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

108 18.179 18.967 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 97 100 8.5 -0.2 654 318 235 461 408 415 954 706 86 76 85 73 76 -0.087 13.48 0

109 18.287 19.080 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 135 0.140 98 99 8.5 0 654 318 237 463 412 417 948 705 86 76 85 73 76 -0.087 13.37 0

110 18.395 19.193 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 98 99 8.1 -0.4 651 320 238 466 416 418 943 703 86 76 85 73 76 -0.087 13.31 -0.01

111 18.501 19.307 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 134 0.140 97 100 8.0 -0.1 649 321 244 468 420 420 940 703 86 76 85 73 77 -0.086 13.25 0

112 18.610 19.420 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 135 0.130 103 103 7.9 -0.1 646 322 243 471 424 421 939 701 86 76 85 73 77 -0.087 13.2 0.02

113 18.717 19.533 0.11 0.11 0.96 91 0.79 0.81 90 -0.2 134 0.140 97 99 7.7 -0.2 645 325 245 473 428 423 938 701 86 76 85 73 76 -0.086 13.2 0.02

114 18.825 19.647 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 134 0.140 98 100 7.5 -0.2 644 328 246 475 431 425 937 700 86 76 85 73 76 -0.087 13.17 0.03

115 18.932 19.760 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.130 101 103 7.3 -0.2 642 330 247 478 433 426 937 700 86 76 85 73 76 -0.086 13.16 0.05

116 19.039 19.873 0.11 0.11 0.95 91 0.81 0.82 90 -0.2 134 0.140 97 99 7.1 -0.2 642 331 253 480 436 428 938 699 86 76 85 74 76 -0.086 13.21 0.08

117 19.148 19.987 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 134 0.130 103 103 6.9 -0.2 641 334 252 482 439 430 941 699 86 76 85 74 77 -0.086 13.27 0.09

118 19.255 20.100 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 97 99 6.7 -0.2 641 336 255 484 441 431 945 699 86 76 85 74 76 -0.086 13.35 0.11

119 19.363 20.214 0.11 0.11 0.94 91 0.81 0.82 90 -0.2 134 0.140 98 100 6.5 -0.2 642 337 256 486 443 433 950 700 86 76 85 74 77 -0.085 13.42 0.1

120 19.470 20.327 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.130 101 103 6.3 -0.2 642 342 256 488 445 435 956 700 86 76 85 74 76 -0.085 13.49 0.12

121 19.577 20.440 0.11 0.11 0.95 91 0.8 0.81 90 -0.2 134 0.140 97 99 6.1 -0.2 644 343 258 490 447 436 963 700 86 76 85 74 76 -0.086 13.6 0.1

122 19.685 20.554 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 98 100 6.0 -0.1 644 344 260 493 448 438 972 701 86 76 85 74 76 -0.087 13.67 0.13

123 19.793 20.668 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.130 102 103 5.8 -0.2 645 348 262 494 450 440 980 702 86 76 85 74 77 -0.086 13.81 0.1

124 19.900 20.781 0.11 0.11 0.94 91 0.81 0.82 90 -0.2 135 0.130 101 103 5.7 -0.1 646 349 264 497 452 442 987 702 86 76 85 74 77 -0.087 13.87 0.16

125 20.008 20.894 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 98 99 5.5 -0.2 647 352 264 498 453 443 992 704 86 76 85 74 77 -0.086 13.98 0.13

126 20.115 21.008 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 135 0.140 97 100 5.3 -0.2 647 353 269 501 455 445 995 705 86 76 85 74 77 -0.086 13.95 0.19

127 20.223 21.121 0.11 0.11 0.96 91 0.79 0.82 90 -0.2 135 0.130 102 103 5.2 -0.1 647 356 269 503 456 446 997 703 86 77 84 74 77 -0.086 13.99 0.12

128 20.330 21.234 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.130 101 103 5.0 -0.2 648 359 272 505 458 448 998 705 86 77 84 74 78 -0.086 14.05 0.09

129 20.437 21.348 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 134 0.140 97 100 4.8 -0.2 649 361 271 507 459 449 992 705 86 77 84 74 77 -0.087 14.02 0.05

130 20.546 21.461 0.11 0.11 0.95 91 0.8 0.82 90 -0.2 135 0.130 103 103 4.6 -0.2 651 363 272 509 461 451 983 705 87 77 84 74 76 -0.086 13.93 0.02

131 20.652 21.575 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 135 0.130 100 104 4.4 -0.2 653 366 275 511 462 453 975 705 87 77 84 74 76 -0.086 13.88 0

132 20.760 21.687 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.140 98 98 4.4 0 653 367 281 513 464 456 970 705 87 77 85 74 78 -0.086 13.87 0

133 20.867 21.801 0.11 0.11 0.96 91 0.79 0.81 90 -0.2 134 0.130 101 103 4.2 -0.2 652 371 282 514 466 457 966 703 86 77 85 74 78 -0.087 13.87 -0.01

134 20.974 21.914 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 135 0.130 101 103 4.1 -0.1 651 372 283 516 469 458 964 704 86 77 85 74 78 -0.086 13.84 -0.01

135 21.082 22.028 0.11 0.11 0.96 91 0.79 0.82 90 -0.2 134 0.130 102 103 3.8 -0.3 649 376 283 518 471 459 963 701 87 77 85 74 78 -0.085 13.86 0

136 21.189 22.141 0.11 0.11 0.96 91 0.79 0.81 90 -0.2 135 0.130 101 103 3.7 -0.1 649 379 285 520 473 461 964 701 86 77 85 74 77 -0.086 14.03 -0.01

137 21.297 22.255 0.11 0.11 0.94 91 0.8 0.82 90 -0.2 135 0.130 102 104 3.6 -0.1 648 381 288 521 475 463 967 700 86 77 85 75 77 -0.085 14.01 0

138 21.404 22.368 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 135 0.130 101 102 3.4 -0.2 647 382 292 523 478 464 972 701 86 77 85 75 79 -0.086 14.1 -0.01

139 21.511 22.481 0.11 0.11 0.93 91 0.8 0.81 91 -0.2 134 0.130 101 102 3.3 -0.1 646 385 291 525 480 465 975 699 86 77 85 75 79 -0.085 14.07 -0.01

140 21.619 22.594 0.11 0.11 0.96 91 0.79 0.81 91 -0.2 135 0.130 102 102 3.1 -0.2 646 388 293 527 483 467 974 698 86 77 85 75 78 -0.085 14.09 -0.02

141 21.726 22.708 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 134 0.140 97 99 2.9 -0.2 644 389 298 528 485 469 970 697 86 77 85 75 77 -0.085 14.06 -0.02

142 21.833 22.821 0.11 0.11 0.94 91 0.8 0.82 91 -0.2 134 0.130 101 102 2.8 -0.1 643 393 299 530 487 470 964 697 86 77 85 75 78 -0.085 13.93 -0.02

143 21.941 22.934 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 134 0.140 98 99 2.7 -0.1 641 396 297 532 489 471 957 696 86 77 85 75 78 -0.085 13.79 -0.02

Control No. P-SSAR-0003 Page 6 of 10 42 APEX Run 1_1-min data_Burn Rate

40 of 179

012
Rectangle
Page 41: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.75 ft/sec.

2289 166 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 1 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 255.3 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.34 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Efficiency and Burn Rate Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

144 22.048 23.047 0.11 0.11 0.95 92 0.79 0.81 91 -0.2 134 0.130 101 102 2.6 -0.1 638 397 304 533 492 473 949 693 86 77 85 75 79 -0.084 13.62 -0.02

145 22.156 23.161 0.11 0.11 0.96 92 0.8 0.82 91 -0.2 134 0.130 102 103 2.5 -0.1 636 399 308 535 494 474 941 690 86 77 85 75 79 -0.084 13.46 -0.02

146 22.262 23.274 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 134 0.130 100 102 2.3 -0.2 633 403 312 537 496 476 933 687 86 77 85 75 79 -0.084 13.31 -0.02

147 22.369 23.387 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 134 0.140 97 99 2.1 -0.2 631 408 307 540 498 477 924 685 86 78 85 75 79 -0.084 13.08 -0.02

148 22.478 23.500 0.11 0.11 0.95 92 0.79 0.81 91 -0.2 134 0.140 99 99 2.0 -0.1 630 408 308 542 500 478 912 682 86 78 85 75 78 -0.084 12.9 -0.02

149 22.585 23.614 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 133 0.140 97 99 1.9 -0.1 628 412 314 544 502 480 902 680 86 78 85 75 78 -0.084 12.72 -0.02

150 22.692 23.728 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 133 0.130 101 103 1.8 -0.1 625 414 316 546 504 481 895 677 86 78 85 75 78 -0.083 12.61 -0.02

151 22.800 23.841 0.11 0.11 0.96 92 0.79 0.81 91 -0.2 133 0.130 102 102 1.6 -0.2 623 417 318 548 506 482 889 675 86 77 85 75 78 -0.082 12.44 -0.02

152 22.906 23.954 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 132 0.140 96 98 1.5 -0.1 621 419 317 551 507 483 884 672 86 78 85 75 79 -0.084 12.31 -0.02

153 23.015 24.068 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 132 0.140 99 99 1.4 -0.1 619 421 324 553 508 485 880 669 86 78 85 75 79 -0.083 12.19 -0.02

154 23.122 24.181 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 132 0.130 101 102 1.3 -0.1 617 425 321 555 509 485 876 668 86 77 85 75 79 -0.085 12.15 -0.02

155 23.230 24.294 0.11 0.11 0.94 92 0.79 0.82 91 -0.2 132 0.130 102 102 1.2 -0.1 614 429 323 557 510 487 873 666 86 78 85 75 79 -0.083 12.06 -0.02

156 23.337 24.408 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 132 0.140 97 99 1.1 -0.1 612 431 325 559 511 488 870 664 86 78 85 75 80 -0.083 11.97 -0.02

157 23.443 24.521 0.11 0.11 0.93 92 0.8 0.82 91 -0.2 131 0.130 100 102 0.9 -0.2 610 434 327 561 512 489 866 662 86 78 85 75 79 -0.083 11.91 -0.02

158 23.552 24.635 0.11 0.11 0.95 92 0.79 0.82 91 -0.2 131 0.140 99 99 0.8 -0.1 608 435 326 563 512 489 863 660 86 78 85 75 78 -0.083 11.85 -0.02

159 23.659 24.748 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 131 0.130 101 102 0.7 -0.1 607 436 325 565 512 489 860 660 86 78 85 75 77 -0.082 11.78 -0.02

160 23.766 24.861 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 131 0.130 101 102 0.6 -0.1 604 438 329 566 512 490 857 657 86 78 85 75 78 -0.084 11.76 -0.03

161 23.874 24.975 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 131 0.130 102 103 0.5 -0.1 603 441 328 568 512 490 854 655 86 78 85 75 77 -0.082 11.73 -0.03

162 23.981 25.089 0.11 0.11 0.96 92 0.78 0.82 91 -0.2 131 0.130 101 103 0.4 -0.1 601 445 331 570 512 492 850 654 86 78 85 76 77 -0.080 11.71 -0.03

163 24.089 25.202 0.11 0.11 0.96 92 0.79 0.81 91 -0.2 130 0.130 102 102 0.3 -0.1 599 447 329 571 512 492 847 653 86 78 84 76 78 -0.082 11.66 -0.03

164 24.196 25.315 0.11 0.11 0.96 92 0.79 0.82 91 -0.2 130 0.140 97 98 0.2 -0.1 598 447 328 572 512 491 844 650 86 78 84 76 77 -0.082 11.63 -0.03

165 24.303 25.429 0.11 0.11 0.94 92 0.8 0.82 91 -0.2 130 0.140 97 99 0.1 -0.1 596 448 329 574 512 492 842 648 86 78 84 76 76 -0.081 11.59 -0.03

166 24.412 25.543 0.11 0.11 0.95 92 0.79 0.83 91 -0.2 129 0.140 99 99 0.0 -0.1 591 452 334 575 511 493 839 647 86 78 84 76 77 -0.081 11.52 -0.02

Avg/Tot 17.882 18.635 0.11 0.11 0.96 90 0.81 90 132 0.134 100 100 207.4 77 85 75 77 -0.086

Control No. P-SSAR-0003 Page 7 of 10 42 APEX Run 1_1-min data_Burn Rate

41 of 179

012
Rectangle
Page 42: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries

Model: 42 APEX

Project No.: 0028WF102RE

Tracking No.: 2289

Run: 1

Test Date:

Burn Rate 3.78 kg/hr dry

Average Tunnel Temperature 132 degrees Fahrenheit

Average Gas Velocity in Dilution Tunnel - vs 24.75 feet/second

Average Gas Flow Rate in Dilution Tunnel - Qsd 15318.8 dscf/hour

Average Delta p 0.134 inches H20

Total Time of Test 166 minutes

Total Sample Volume - Vm 0.000 cubic feet 17.882 cubic feet 18.635 cubic feet 6.475 cubic feet

Average Gas Meter Temperature 77 degrees Fahrenheit 90 degrees Fahrenheit 90 degrees Fahrenheit 89 degrees Fahrenheit

Total Sample Volume (Standard Conditions) - Vmstd 0.000 dscf 17.167 dscf 17.617 dscf 6.230 dscf

Total Particulates - mn 0 mg 0 mg 0 mg 0 mgParticulate Concentration (dry-standard) - Cr/Cs 0.000000 grams/dscf 0.00000 grams/dscf 0.00000 grams/dscf 0.00000 grams/dscfTotal Particulate Emissions - ET 0.00 grams 0.00 grams 0.00 grams 0.00 grams

Particulate Emission Rate 0.00 grams/hour 0.00 grams/hour 0.00 grams/hour 0.00 grams/hour

Emissions Factor 0.00 g/kg 0.00 g/kg 0.00 g/kg

Difference from Average Total Particulate Emissions 0.00 grams 0.00 grams

Complete Test Run

Total Particulate Emissions - ET 0.00 grams

Particulate Emission Rate 0.00 grams/hour

Emissions Factor 0.00 grams/kg

First Hour Emissions

Total Particulate Emissions - ET 0.00 grams

Particulate Emission Rate 0.00 grams/hour

Emissions Factor 0.00 grams/kg

7.5% of Average Total Particulate Emissions 0.00 grams

Technician Signature:_____________________________________________________

OK

OK

OK

Stove Surface ∆T NOT ACCEPTABLE

OK

Filter Face Velocity (47 mm)

Dryer Exit Temp < 80F

Leakage Rate

Ambient Temp (55-90°F)

Negative Probe Weight Eval.

OKPro-Rate Variation

#DIV/0!

QUALITY CHECKSFINAL AVERAGE RESULTS

FIRST HOUR FILTER (TRAIN 1)

Dual Train Comparison Results Are Acceptable

Filter Temps < 90 °F OK

Wood Heater Test Results - ASTM E3053 / ASTM E2515

05/22/18

SAMPLE TRAIN 1 SAMPLE TRAIN 2AMBIENT

Control No. P-SSAR-0003 42 APEX Run 1_1-min data_Burn Rate

42 of 179

012
Rectangle
Page 43: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Manufacturer: Travis Industries Technician Signature:

Model: 42 APEX

Date: 05/22/18

Run: 1

Control #: 0028WF102RE

Test Duration: 166

Output Category: IV

HHV Basis LHV Basis

Overall Efficiency 68.0% 73.5%

Combustion Efficiency 99.5% 99.5%

Heat Transfer Efficiency 68% 73.9%

Output Rate (kJ/h) 52,315 49,626 (Btu/h)

Burn Rate (kg/h) 3.88 8.56 (lb/h)

Input (kJ/h) 76,937 72,983 (Btu/h)

Test Load Weight (dry kg) 10.75 23.68 dry lb

MC wet (%) 16.90517958

MC dry (%) 20.34

Particulate (g ) 0.00

CO (g) 55

Test Duration (h) 2.77

Emissions Particulate CO

g/MJ Output 0.00 0.38

g/kg Dry Fuel 0.00 5.16

g/h 0.00 20.05

lb/MM Btu Output 0.00 0.89

Air/Fuel Ratio (A/F) 9.53

VERSION: 2.2 12/14/2009

Test Results in Accordance with CSA B415.1-09

Wood Heater Efficiency Results - CSA B415.1

43 of 179

Page 44: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 1

High Burn 10-minute data

Proportional Rate Verification

44 of 179

Page 45: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 1

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.68 ft/sec.

2289 228 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 283.6 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 258.7 scfm

22-May-18 Dilution Tunnel Static: -0.330 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 07:33 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 18.83 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.99 29.96 29.98 "HgInitial dP 0.140 0.142 0.142 0.124 0.140 0.140 0.148 0.128 0.150

"H2O

OMNI Equipment Numbers: Temp: 70 70 70 70 71 71 71 71 71

68

Vstrav 24.77 ft/sec Vscent 25.72 ft/sec Fp 0.963

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

0 0.000 0.000 0.83 73 0.88 0.63 74 0.1 75 0.140 71 70 70 70 70 70 70 71 84 70 84 70 70 -0.019

10 1.048 1.106 0.10 0.11 0.98 75 0.82 0.81 75 -0.1 84 0.140 95 96 0 384 70 73 103 95 145 480 303 84 71 84 70 71 -0.059

20 2.110 2.222 0.11 0.11 0.93 77 0.83 0.81 77 -0.2 96 0.140 97 98 0 475 72 88 153 128 183 642 466 84 71 84 71 72 -0.072

30 3.169 3.337 0.11 0.11 0.94 80 0.81 0.81 79 -0.2 104 0.140 97 98 0 529 77 110 195 154 213 694 531 85 72 84 72 73 -0.078

40 4.223 4.454 0.11 0.11 0.93 82 0.8 0.81 81 -0.2 109 0.140 97 98 0 496 87 114 244 189 226 743 568 85 73 85 72 74 -0.079

50 5.272 5.568 0.10 0.11 0.93 84 0.79 0.80 83 -0.2 114 0.140 96 98 0 493 102 124 283 227 246 788 587 86 76 85 74 75 -0.081

60 6.320 6.685 0.10 0.11 0.90 86 0.79 0.81 85 -0.2 117 0.130 100 102 0 489 126 147 328 281 274 805 597 86 77 85 75 76 -0.080

70 7.395 7.804 0.11 0.11 0.96 87 0.83 0.81 86 -0.3 121 0.130 103 102 0 451 159 187 353 324 295 836 619 87 77 85 76 76 -0.083

80 8.477 8.922 0.11 0.11 0.97 88 0.81 0.79 88 -0.3 123 0.140 99 98 0 369 179 186 342 319 279 908 626 85 78 85 76 77 -0.082

90 9.556 10.015 0.11 0.11 0.97 89 0.81 0.70 89 -0.8 127 0.130 103 100 0 465 203 177 331 302 296 1017 667 85 78 85 76 76 -0.086

100 10.634 11.047 0.11 0.10 0.96 90 0.8 0.80 90 -0.2 130 0.140 99 91 0 528 231 173 339 298 314 991 689 85 78 86 76 78 -0.086

110 11.712 12.172 0.11 0.11 0.96 91 0.8 0.80 91 -0.2 133 0.130 103 103 0 567 252 176 353 307 331 962 702 86 77 86 76 79 -0.085

120 12.789 13.300 0.11 0.11 0.95 91 0.8 0.82 91 -0.2 134 0.130 103 103 0 588 263 184 370 324 346 980 709 86 77 85 75 76 -0.089

130 13.868 14.432 0.11 0.11 0.97 91 0.8 0.82 90 -0.2 134 0.130 103 104 0 540 274 192 382 337 345 984 701 86 75 84 74 75 -0.087

140 14.948 15.565 0.11 0.11 0.97 91 0.8 0.81 90 -0.2 133 0.130 103 104 0 513 286 202 393 346 348 972 679 86 75 85 73 77 -0.085

150 16.027 16.699 0.11 0.11 0.97 91 0.79 0.82 90 -0.2 133 0.140 99 100 0 518 292 209 407 354 356 952 677 86 75 85 73 75 -0.086

160 17.103 17.832 0.11 0.11 0.96 90 0.8 0.82 90 -0.2 134 0.130 103 104 0 616 303 220 434 371 389 948 708 86 76 85 73 76 -0.089

170 18.179 18.967 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 99 100 0 654 318 235 461 408 415 954 706 86 76 85 73 76 -0.087

180 19.255 20.100 0.11 0.11 0.96 91 0.8 0.82 90 -0.2 134 0.140 99 100 0 641 336 255 484 441 431 945 699 86 76 85 74 76 -0.086

190 20.330 21.234 0.11 0.11 0.96 91 0.8 0.81 90 -0.2 135 0.130 103 104 0 648 359 272 505 458 448 998 705 86 77 84 74 78 -0.086

200 21.404 22.368 0.11 0.11 0.96 91 0.79 0.82 91 -0.2 135 0.130 103 104 0 647 382 292 523 478 464 972 701 86 77 85 75 79 -0.086

210 22.478 23.500 0.11 0.11 0.95 92 0.79 0.81 91 -0.2 134 0.140 99 100 0 630 408 308 542 500 478 912 682 86 78 85 75 78 -0.084

220 23.552 24.635 0.11 0.11 0.95 92 0.79 0.82 91 -0.2 131 0.140 99 100 0 608 435 326 563 512 489 863 660 86 78 85 75 78 -0.083

230 24.412 25.543 0.09 0.09 0.95 92 0.79 0.83 91 -0.2 129 0.140 99 100 0 591 452 334 575 511 493 839 647 86 78 84 76 77 -0.081

Avg/Tot 24.412 25.543 0.11 0.11 0.95 87 0.80 87 122 0.136 100 100 418.6 76 85 74 76 -0.080

Pro-Rate verification

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132,010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Export to

Control No. P-SSAR-0003 Page 3 of 6 42 APEX Run 1 High burn-Pro Rate

45 of 179

012
Rectangle
Page 46: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries

Model: 42 APEX

Project No.: 0028WF102RE

Tracking No.: 2289

Run: 1

Test Date:

Burn Rate 4.01 kg/hr dry

Average Tunnel Temperature 122 degrees Fahrenheit

Average Gas Velocity in Dilution Tunnel - vs 24.68 feet/second

Average Gas Flow Rate in Dilution Tunnel - Qsd 15522.1 dscf/hour

Average Delta p 0.136 inches H20

Total Time of Test 228 minutes

Total Sample Volume - Vm 0.000 cubic feet 24.412 cubic feet 25.543 cubic feet 6.320 cubic feet

Average Gas Meter Temperature 76 degrees Fahrenheit 87 degrees Fahrenheit 87 degrees Fahrenheit 87 degrees Fahrenheit

Total Sample Volume (Standard Conditions) - Vmstd 0.000 dscf 23.568 dscf 24.279 dscf 6.101 dscf

Total Particulates - mn 0 mg 0 mg 0 mg 0 mgParticulate Concentration (dry-standard) - Cr/Cs 0.000000 grams/dscf 0.00000 grams/dscf 0.00000 grams/dscf 0.00000 grams/dscfTotal Particulate Emissions - ET 0.00 grams 0.00 grams 0.00 grams 0.00 grams

Particulate Emission Rate 0.00 grams/hour 0.00 grams/hour 0.00 grams/hour 0.00 grams/hour

Emissions Factor 0.00 g/kg 0.00 g/kg #DIV/0! g/kg

Difference from Average Total Particulate Emissions 0.00 grams 0.00 grams

Complete Test Run

Total Particulate Emissions - ET 0.00 grams

Particulate Emission Rate 0.00 grams/hour

Emissions Factor 0.00 grams/kg

First Hour Emissions

Total Particulate Emissions - ET 0.00 grams

Particulate Emission Rate 0.00 grams/hour

Emissions Factor #DIV/0! grams/kg

7.5% of Average Total Particulate Emissions 0.00 grams

Technician Signature:_____________________________________________________

Wood Heater Test Results - ASTM E3053 / ASTM E2515

05/22/18

SAMPLE TRAIN 1 SAMPLE TRAIN 2AMBIENT

QUALITY CHECKSFINAL AVERAGE RESULTS

FIRST HOUR FILTER (TRAIN 1)

Dual Train Comparison Results Are Acceptable

Filter Temps < 90 °F OK

OK

OK

OK

Stove Surface ∆T NOT ACCEPTABLE

OK

Filter Face Velocity (47 mm)

Dryer Exit Temp < 80F

Leakage Rate

Ambient Temp (55-90°F)

Negative Probe Weight Eval.

OKPro-Rate Variation

#DIV/0!

Control No. P-SSAR-0003 42 APEX Run 1 High burn-Pro Rate

46 of 179

012
Rectangle
Page 47: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 2

47 of 179

Page 48: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 2

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.43 ft/sec.

2289 920 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 265.3 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 270.4 scfm

22-May-18 Dilution Tunnel Static: -0.300 "H2O Post-Test Leak Check (1): 0.000 cfm @ 6 in. Hg

Beginning Clock Time: 11:54 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 5 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.91 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.95 29.83 29.89 "HgInitial dP 0.132 0.130 0.132 0.114 0.128 0.132 0.134 0.126 0.136

"H2O

OMNI Equipment Numbers: Temp: 103 103 103 103 103 103 103 103 103

°F

Vstrav 24.60 ft/sec Vscent 25.23 ft/sec Fp 0.975

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

0 0.000 0.000 0.40 87 0.86 0.49 87 -0.1 135 0.130 39.5 594 509 414 599 577 539 830 658 86 78 86 76 77 -0.081 5.06 1.26

10 1.048 1.134 0.10 0.11 0.92 87 0.8 0.82 86 -0.2 134 0.130 105 107 37.5 -1.95 587 477 379 565 550 512 910 672 87 77 87 75 78 -0.087 9.5 0.01

20 2.105 2.269 0.11 0.11 0.90 88 0.82 0.81 87 -0.2 109 0.140 100 101 36.4 -1.1 520 444 335 530 513 468 838 532 85 77 86 75 77 -0.077 8.82 -0.01

30 3.159 3.399 0.11 0.11 0.90 89 0.82 0.82 88 -0.2 104 0.130 103 104 35.7 -0.7 466 410 302 489 474 428 820 483 84 77 84 76 76 -0.075 9.62 -0.01

40 4.212 4.529 0.11 0.11 0.90 89 0.82 0.81 89 -0.2 102 0.140 99 99 35.0 -0.7 448 382 272 451 440 399 810 457 85 78 84 76 76 -0.073 10.69 -0.01

50 5.266 5.661 0.11 0.11 0.91 90 0.81 0.81 89 -0.2 99 0.140 99 99 34.2 -0.8 445 354 250 420 411 376 819 445 84 78 84 76 75 -0.070 11.1 0.01

60 6.319 6.794 0.11 0.11 0.92 90 0.81 0.82 89 -0.2 98 0.140 98 99 33.4 -0.8 431 330 231 396 390 356 805 434 84 78 84 77 76 -0.070 10.95 0.03

70 7.389 7.926 0.11 0.11 0.92 90 0.82 0.80 89 -0.2 97 0.140 100 99 32.6 -0.8 420 312 218 375 372 339 797 422 84 78 84 77 76 -0.068 10.95 0.01

80 8.455 9.058 0.11 0.11 0.94 90 0.82 0.81 89 -0.2 96 0.140 99 99 31.9 -0.7 413 296 206 359 358 326 793 416 84 78 84 77 76 -0.070 11.36 0.02

90 9.522 10.189 0.11 0.11 0.92 90 0.82 0.81 89 -0.2 96 0.130 103 103 31.1 -0.8 419 283 197 346 346 318 840 418 84 78 84 77 77 -0.067 12.17 0.01

100 10.588 11.321 0.11 0.11 0.95 90 0.81 0.81 89 -0.2 95 0.140 99 99 30.2 -0.9 426 274 192 335 338 313 857 422 85 78 84 77 77 -0.067 12.76 0.07

110 11.653 12.453 0.11 0.11 0.94 90 0.81 0.81 89 -0.2 95 0.140 99 99 29.3 -0.9 432 265 188 327 332 309 855 427 84 78 84 77 77 -0.067 12.58 0.11

120 12.718 13.584 0.11 0.11 0.94 91 0.81 0.81 89 -0.2 96 0.140 99 99 28.4 -0.9 438 256 185 320 327 305 855 429 84 79 84 78 79 -0.068 12.79 0.27

130 13.782 14.715 0.11 0.11 0.94 91 0.81 0.80 89 -0.2 96 0.130 103 103 27.4 -1 447 249 184 315 323 304 874 429 85 79 84 78 77 -0.069 13.12 0.6

140 14.845 15.847 0.11 0.11 0.94 91 0.81 0.81 89 -0.2 96 0.140 99 99 26.3 -1.1 456 243 185 311 321 303 860 429 84 79 84 78 77 -0.069 13.22 0.94

150 15.908 16.978 0.11 0.11 0.91 91 0.81 0.82 89 -0.2 96 0.140 99 99 25.3 -1 460 237 184 308 320 302 860 428 84 79 84 78 77 -0.067 13.49 0.62

160 16.970 18.108 0.11 0.11 0.93 91 0.81 0.81 89 -0.2 95 0.140 99 99 24.5 -0.8 454 231 185 308 320 300 851 425 85 79 84 78 78 -0.066 12.36 0.08

170 18.030 19.239 0.11 0.11 0.92 91 0.8 0.81 89 -0.2 95 0.140 99 99 23.8 -0.7 439 224 185 307 320 295 810 418 84 79 84 78 77 -0.065 12.29 0.09

180 19.091 20.369 0.11 0.11 0.93 91 0.81 0.81 89 -0.2 95 0.130 102 102 23.1 -0.7 438 219 184 306 319 293 807 412 84 79 84 79 78 -0.064 12.73 0.23

190 20.152 21.499 0.11 0.11 0.94 92 0.8 0.80 90 -0.3 95 0.140 98 99 22.0 -1.1 469 214 183 306 319 298 799 417 84 77 84 77 77 -0.066 13.33 1.63

200 21.212 22.630 0.11 0.11 0.91 92 0.8 0.80 90 -0.3 95 0.140 98 99 20.9 -1.1 487 211 188 308 324 304 796 414 85 73 84 74 78 -0.065 13.32 1.48

210 22.274 23.762 0.11 0.11 0.93 92 0.81 0.81 90 -0.3 95 0.140 99 99 20.0 -0.9 489 205 192 309 328 305 794 413 84 71 84 71 80 -0.063 13.25 1.42

220 23.335 24.893 0.11 0.11 0.94 92 0.8 0.81 90 -0.3 96 0.140 99 99 18.9 -1.1 478 200 196 308 332 303 828 419 84 71 84 69 79 -0.065 13.01 3.34

230 24.396 26.026 0.11 0.11 0.91 92 0.81 0.81 90 -0.3 96 0.140 99 99 17.6 -1.3 468 196 200 307 335 301 824 427 84 70 84 68 80 -0.066 12.34 5.2

240 25.457 27.161 0.11 0.11 0.93 92 0.8 0.81 90 -0.3 96 0.140 99 99 16.3 -1.3 461 193 206 307 337 301 813 428 85 70 84 67 79 -0.066 12.15 5.2

250 26.514 28.294 0.11 0.11 0.93 92 0.8 0.80 90 -0.3 96 0.140 98 99 15.4 -0.9 464 190 211 307 341 303 801 416 84 71 84 67 79 -0.063 13.03 2.38

260 27.572 29.428 0.11 0.11 0.92 92 0.8 0.82 90 -0.3 94 0.140 98 99 14.5 -0.9 473 186 215 308 345 305 827 412 84 71 84 67 79 -0.063 13.19 1.44

270 28.631 30.562 0.11 0.11 0.90 92 0.81 0.81 90 -0.3 94 0.140 98 99 13.7 -0.8 476 184 218 308 350 307 853 412 85 72 84 68 78 -0.062 13.22 1.12

280 29.689 31.697 0.11 0.11 0.92 92 0.8 0.82 90 -0.3 94 0.130 102 103 13.0 -0.7 477 181 220 308 353 308 876 413 84 73 84 68 79 -0.063 13.22 1.09

290 30.748 32.832 0.11 0.11 0.92 92 0.81 0.81 90 -0.3 94 0.130 102 103 12.3 -0.7 478 178 222 309 356 309 856 413 84 73 84 69 79 -0.066 13.2 1.54

300 31.805 33.966 0.11 0.11 0.92 92 0.8 0.81 90 -0.3 94 0.140 98 99 11.5 -0.8 481 176 223 310 358 310 842 414 84 74 84 70 79 -0.062 13.24 1.47

310 32.862 35.099 0.11 0.11 0.90 92 0.81 0.81 90 -0.3 94 0.130 102 102 10.7 -0.8 486 174 225 311 360 311 842 410 84 74 84 71 79 -0.061 13.04 0.63

320 33.920 36.233 0.11 0.11 0.92 92 0.8 0.81 90 -0.3 94 0.140 98 99 10.1 -0.6 474 171 225 315 365 310 786 401 84 75 84 71 78 -0.061 12.48 0.31

330 34.977 37.366 0.11 0.11 0.92 92 0.8 0.81 90 -0.3 93 0.140 98 99 9.7 -0.4 452 170 226 318 370 307 759 392 85 75 84 72 79 -0.059 11.52 0.03

340 36.033 38.498 0.11 0.11 0.92 93 0.8 0.80 91 -0.3 93 0.130 101 102 9.3 -0.4 418 169 226 317 370 300 714 379 84 76 84 73 80 -0.057 10.6 -0.01

350 37.089 39.628 0.11 0.11 0.92 93 0.8 0.80 91 -0.2 93 0.140 98 98 9.0 -0.3 392 168 224 315 368 293 669 361 84 77 84 73 79 -0.057 10.23 -0.01

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132, 010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

Control No. P-SSAR-0003 Page 3 of 8 42 APEX Run 2_Low

48 of 179

012
Rectangle
Page 49: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 2

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.43 ft/sec.

2289 920 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 265.3 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 270.4 scfm

22-May-18 Dilution Tunnel Static: -0.300 "H2O Post-Test Leak Check (1): 0.000 cfm @ 6 in. Hg

Beginning Clock Time: 11:54 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 5 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.91 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.95 29.83 29.89 "HgInitial dP 0.132 0.130 0.132 0.114 0.128 0.132 0.134 0.126 0.136

"H2O

OMNI Equipment Numbers: Temp: 103 103 103 103 103 103 103 103 103

°F

Vstrav 24.60 ft/sec Vscent 25.23 ft/sec Fp 0.975

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132, 010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

360 38.147 40.762 0.11 0.11 0.90 93 0.81 0.81 91 -0.2 91 0.140 98 98 8.8 -0.2 373 165 223 311 365 287 636 346 84 76 84 74 80 -0.054 10.05 -0.01

370 39.207 41.895 0.11 0.11 0.92 93 0.8 0.80 91 -0.2 91 0.140 98 98 8.5 -0.3 358 167 220 306 362 283 609 332 85 77 84 74 80 -0.051 10.22 -0.01

380 40.269 43.030 0.11 0.11 0.94 93 0.79 0.82 91 -0.2 90 0.140 98 98 8.3 -0.2 348 164 218 302 358 278 589 319 84 77 84 75 79 -0.051 10.34 0

390 41.341 44.165 0.11 0.11 0.95 93 0.79 0.81 90 -0.2 89 0.140 99 98 8.1 -0.2 334 166 218 297 355 274 566 308 84 77 84 75 80 -0.051 10.08 0

400 42.411 45.299 0.11 0.11 0.94 93 0.79 0.82 91 -0.2 89 0.140 99 98 7.9 -0.2 323 165 221 292 353 271 538 298 84 77 84 75 79 -0.048 10.11 0

410 43.483 46.434 0.11 0.11 0.92 93 0.81 0.81 90 -0.2 88 0.140 99 98 7.7 -0.2 315 166 220 287 351 268 521 288 84 77 84 75 79 -0.050 10.13 0

420 44.555 47.569 0.11 0.11 0.93 92 0.8 0.81 90 -0.2 88 0.130 103 102 7.6 -0.1 308 166 221 283 349 265 503 281 84 77 84 76 79 -0.046 9.96 0

430 45.629 48.705 0.11 0.11 0.95 92 0.8 0.82 90 -0.2 87 0.130 103 102 7.3 -0.3 303 165 219 279 346 262 494 275 83 77 84 76 78 -0.046 10.03 0

440 46.703 49.842 0.11 0.11 0.95 92 0.8 0.82 89 -0.2 87 0.130 103 102 7.2 -0.1 299 164 219 274 344 260 477 271 84 77 84 76 78 -0.045 10.06 0

450 47.776 50.978 0.11 0.11 0.95 91 0.79 0.81 89 -0.2 87 0.140 99 99 7.0 -0.2 295 164 219 271 342 258 475 267 84 77 84 75 79 -0.045 9.98 0

460 48.850 52.115 0.11 0.11 0.95 91 0.8 0.82 89 -0.2 86 0.140 99 99 6.9 -0.1 292 163 219 267 341 256 467 265 84 77 84 76 76 -0.045 9.89 0

470 49.924 53.253 0.11 0.11 0.95 91 0.79 0.81 88 -0.2 85 0.140 99 99 6.7 -0.2 288 161 217 264 339 254 461 263 84 76 84 75 76 -0.045 9.75 0

480 50.999 54.391 0.11 0.11 0.95 90 0.8 0.82 88 -0.2 85 0.140 99 99 6.5 -0.2 286 159 217 261 338 252 458 262 84 76 84 75 76 -0.045 9.7 0

490 52.075 55.531 0.11 0.11 0.95 89 0.8 0.81 87 -0.2 84 0.140 99 99 6.4 -0.1 284 156 214 258 336 250 457 259 83 76 84 75 75 -0.045 9.87 0

500 53.151 56.670 0.11 0.11 0.95 89 0.8 0.81 86 -0.2 84 0.140 99 99 6.2 -0.2 282 155 215 256 335 249 462 258 83 75 84 75 75 -0.044 9.79 0

510 54.227 57.810 0.11 0.11 0.94 88 0.8 0.82 86 -0.2 84 0.140 100 99 6.1 -0.1 281 153 215 253 335 247 457 258 84 75 84 75 76 -0.044 9.55 0

520 55.304 58.951 0.11 0.11 0.94 88 0.8 0.83 86 -0.2 84 0.140 100 99 5.9 -0.2 280 150 214 251 334 246 457 259 84 75 84 75 75 -0.043 9.34 0

530 56.377 60.088 0.11 0.11 0.93 88 0.81 0.81 85 -0.2 84 0.130 103 103 5.8 -0.1 276 149 211 249 332 243 462 257 84 74 84 74 73 -0.045 9.17 0

540 57.452 61.229 0.11 0.11 0.93 87 0.8 0.82 85 -0.2 84 0.140 100 99 5.6 -0.2 273 148 210 247 332 242 454 256 83 74 84 74 75 -0.044 9.17 0

550 58.526 62.367 0.11 0.11 0.95 87 0.8 0.83 85 -0.2 84 0.130 103 103 5.5 -0.1 269 148 208 245 332 240 435 253 83 74 84 73 76 -0.043 9.19 0.01

560 59.599 63.505 0.11 0.11 0.96 88 0.79 0.82 86 -0.2 85 0.140 99 99 5.4 -0.1 269 148 206 244 331 240 430 250 85 75 85 73 77 -0.043 9.16 0.01

570 60.671 64.642 0.11 0.11 0.96 88 0.79 0.83 86 -0.2 84 0.130 103 103 5.2 -0.2 267 147 202 242 327 237 428 249 85 74 85 73 75 -0.043 8.81 0.01

580 61.744 65.779 0.11 0.11 0.95 88 0.79 0.81 86 -0.2 84 0.140 99 99 5.0 -0.2 263 146 198 240 322 234 426 250 85 74 85 73 76 -0.042 8.59 0.01

590 62.817 66.918 0.11 0.11 0.96 88 0.8 0.83 86 -0.2 84 0.140 99 99 4.9 -0.1 260 145 192 237 315 230 428 248 85 74 85 72 76 -0.043 8.4 0.01

600 63.889 68.057 0.11 0.11 0.93 88 0.8 0.83 86 -0.2 84 0.140 99 99 4.8 -0.1 260 145 188 235 309 227 427 247 85 74 85 72 76 -0.042 8.66 0.01

610 64.962 69.196 0.11 0.11 0.94 88 0.8 0.81 86 -0.2 84 0.130 103 103 4.6 -0.2 260 145 184 232 304 225 430 248 85 74 85 72 75 -0.042 8.41 0.01

620 66.036 70.336 0.11 0.11 0.95 87 0.79 0.82 86 -0.2 83 0.130 103 103 4.5 -0.1 258 145 181 230 299 223 435 248 85 73 85 72 75 -0.042 8.18 0.01

630 67.110 71.476 0.11 0.11 0.96 87 0.79 0.82 86 -0.2 83 0.140 99 99 4.3 -0.2 254 144 178 228 294 220 431 246 85 73 85 71 74 -0.042 7.94 0.01

640 68.184 72.615 0.11 0.11 0.96 87 0.79 0.82 86 -0.2 83 0.130 103 103 4.2 -0.1 251 144 175 225 287 216 431 246 85 73 85 71 75 -0.042 7.85 0.01

650 69.257 73.754 0.11 0.11 0.96 87 0.79 0.83 86 -0.2 83 0.140 99 99 4.1 -0.1 247 144 173 224 282 214 425 244 85 73 85 71 75 -0.042 7.82 0.01

660 70.330 74.892 0.11 0.11 0.96 87 0.79 0.82 86 -0.2 83 0.130 103 103 4.0 -0.1 246 144 171 222 277 212 422 243 85 73 85 71 75 -0.042 7.77 0.01

670 71.401 76.031 0.11 0.11 0.94 87 0.8 0.82 86 -0.2 83 0.140 99 99 3.8 -0.2 244 144 169 221 274 210 419 243 84 73 85 71 75 -0.041 7.53 0.01

680 72.473 77.169 0.11 0.11 0.94 87 0.8 0.83 86 -0.2 83 0.140 99 99 3.7 -0.1 239 143 168 219 270 208 404 239 85 73 85 71 75 -0.042 6.94 0.01

690 73.545 78.308 0.11 0.11 0.96 87 0.79 0.81 86 -0.2 83 0.140 99 99 3.6 -0.1 236 143 167 217 267 206 405 238 85 73 85 71 74 -0.043 6.99 0.01

700 74.617 79.447 0.11 0.11 0.96 87 0.79 0.82 86 -0.2 83 0.140 99 99 3.5 -0.1 233 142 164 215 263 203 396 236 85 73 85 71 74 -0.041 6.92 0.01

710 75.689 80.586 0.11 0.11 0.95 87 0.79 0.83 86 -0.2 83 0.140 99 99 3.4 -0.1 230 142 163 214 258 201 392 235 85 73 85 71 74 -0.041 6.89 0.01

Control No. P-SSAR-0003 Page 4 of 8 42 APEX Run 2_Low

49 of 179

012
Rectangle
Page 50: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 2

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 24.43 ft/sec.

2289 920 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 265.3 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 270.4 scfm

22-May-18 Dilution Tunnel Static: -0.300 "H2O Post-Test Leak Check (1): 0.000 cfm @ 6 in. Hg

Beginning Clock Time: 11:54 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 5 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 20.91 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.95 29.83 29.89 "HgInitial dP 0.132 0.130 0.132 0.114 0.128 0.132 0.134 0.126 0.136

"H2O

OMNI Equipment Numbers: Temp: 103 103 103 103 103 103 103 103 103

°F

Vstrav 24.60 ft/sec Vscent 25.23 ft/sec Fp 0.975

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132, 010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

720 76.761 81.724 0.11 0.11 0.93 87 0.8 0.81 86 -0.2 83 0.130 103 103 3.3 -0.1 228 140 162 213 254 199 385 233 85 73 85 71 74 -0.041 6.85 0.01

730 77.832 82.864 0.11 0.11 0.94 87 0.8 0.82 86 -0.2 83 0.140 99 99 3.2 -0.1 226 140 161 211 251 198 379 232 85 73 85 71 74 -0.040 6.87 0.01

740 78.906 84.003 0.11 0.11 0.96 87 0.79 0.83 86 -0.2 83 0.140 99 99 3.0 -0.2 235 138 160 211 248 198 379 231 84 73 85 71 74 -0.040 9.16 0.01

750 79.977 85.141 0.11 0.11 0.96 87 0.79 0.82 86 -0.2 83 0.140 99 99 2.8 -0.2 247 139 159 212 245 200 397 238 84 73 85 70 74 -0.041 9.1 0.01

760 81.029 86.260 0.11 0.11 0.96 86 0.79 0.83 86 -0.2 83 0.130 101 101 2.6 -0.2 255 141 157 215 243 202 414 244 85 73 85 70 74 -0.043 8.76 0.01

770 82.100 87.400 0.11 0.11 0.95 86 0.79 0.83 85 -0.2 83 0.140 99 99 2.4 -0.2 260 147 156 219 241 205 432 249 85 73 85 70 75 -0.045 8.77 0.01

780 83.170 88.537 0.11 0.11 0.93 86 0.8 0.81 86 -0.2 83 0.130 103 103 2.2 -0.2 266 154 153 223 238 207 449 255 85 74 85 71 74 -0.044 8.55 0.02

790 84.240 89.675 0.11 0.11 0.95 86 0.79 0.82 86 -0.2 84 0.130 103 103 2.0 -0.2 267 160 151 227 235 208 456 257 85 74 85 71 73 -0.045 8.24 0.02

800 85.309 90.813 0.11 0.11 0.94 87 0.8 0.82 86 -0.2 84 0.140 99 99 1.8 -0.2 265 167 149 230 232 209 464 260 85 74 85 72 73 -0.046 8.06 0.02

810 86.378 91.951 0.11 0.11 0.93 87 0.8 0.82 86 -0.2 84 0.140 99 99 1.6 -0.2 264 171 148 235 230 210 471 263 85 74 85 72 73 -0.046 8.62 0.02

820 87.447 93.089 0.11 0.11 0.95 87 0.79 0.83 86 -0.2 84 0.140 99 99 1.4 -0.2 266 178 147 241 228 212 489 266 85 74 85 72 72 -0.046 7.99 0.02

830 88.516 94.226 0.11 0.11 0.95 87 0.79 0.82 86 -0.2 84 0.140 99 99 1.2 -0.2 263 185 146 247 226 213 492 269 85 74 85 72 72 -0.047 7.95 0.02

840 89.584 95.365 0.11 0.11 0.93 87 0.79 0.83 86 -0.2 84 0.130 103 103 1.0 -0.2 261 190 145 250 225 214 484 269 85 74 85 72 72 -0.046 7.64 0.02

850 90.650 96.499 0.11 0.11 0.94 87 0.79 0.81 86 -0.2 84 0.140 99 99 0.8 -0.2 256 195 144 253 226 215 457 264 85 74 85 72 72 -0.046 7.06 0.02

860 91.716 97.634 0.11 0.11 0.94 87 0.79 0.82 86 -0.2 84 0.130 103 102 0.7 -0.1 253 200 144 254 226 215 432 256 85 74 85 72 71 -0.045 6.87 0.02

870 92.780 98.769 0.11 0.11 0.93 87 0.79 0.81 86 -0.2 84 0.140 99 99 0.5 -0.2 249 204 144 254 227 216 405 248 85 75 85 72 73 -0.045 6.75 0.02

880 93.844 99.902 0.11 0.11 0.93 88 0.79 0.82 87 -0.3 84 0.140 98 98 0.4 -0.1 245 208 145 254 227 216 390 241 85 76 85 73 74 -0.044 6.75 0.02

890 94.905 101.033 0.11 0.11 0.94 89 0.79 0.81 88 -0.3 85 0.140 98 98 0.3 -0.1 241 210 145 253 226 215 379 236 85 77 85 73 74 -0.043 6.48 0.02

900 95.967 102.164 0.11 0.11 0.90 89 0.8 0.80 88 -0.3 85 0.140 98 98 0.2 -0.1 237 211 143 250 224 213 368 233 85 77 85 74 75 -0.042 6.45 0.02

910 97.030 103.296 0.11 0.11 0.92 90 0.79 0.81 89 -0.3 85 0.140 98 98 0.1 -0.1 233 215 142 248 220 212 359 232 85 78 85 74 76 -0.042 6.29 0.01

920 98.090 104.426 0.11 0.11 0.93 90 0.79 0.81 89 -0.3 85 0.130 102 102 0.0 -0.1 230 216 141 245 217 210 355 231 85 78 85 74 76 -0.042 6.18 0.01

Avg/Tot 98.090 104.426 0.11 0.11 0.93 89 0.81 88 90 0.137 100 100 328.8 75 84 73 76 -0.053

Control No. P-SSAR-0003 Page 5 of 8 42 APEX Run 2_Low

50 of 179

012
Rectangle
Page 51: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries Equipment Numbers:

Model: 42 APEX

Tracking No.: 2289 594, 637

Project No.: 0028WF102RE

Run #: 2

Date: 5/22/18

TRAIN 1 (First Hour emissions)

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

B. Front filter catch Filter T20 87.0 86.9 0.1

C. Rear filter catch Filter 0.0

D. Probe catch* Probe 0.0

E. Filter seals catch* Seals 0.0

Sub-Total Total Particulate, mg: 0.1

TRAIN 1 (Post First Hour Change-out)

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

B. Front filter catch Filter T13A 175.7 173.5 2.2

C. Rear filter catch Filter 0.0

D. Probe catch* Probe 12 114284.1 114283.9 0.2

E. Filter seals catch* Seals R612 3355.5 3355.5 0.0

Sub-Total Total Particulate, mg: 2.4

Train 1 Aggregate Total Particulate, mg: 2.5

TRAIN 2

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

A. Front filter catch Filter T13B 176.1 174.1 2.0

B. Rear filter catch Filter 0.0

C. Probe catch* Probe 13 114321.4 114321.3 0.1

D. Filter seals catch* Seals R613 4099.7 4099.2 0.5

Total Particulate, mg: 2.6

AMBIENT

Sample Component Reagent Filter # or Weights

Probe # Final, mg Tare, mg Particulate, mg

A. Front filter catch* Filter 0.0

Total Particulate, mg: 0.0

Component Equations:

A. Front filter catch Final (mg) - Tare (mg) = Particulate, mg

B. Rear filter catch Final (mg) - Tare (mg) = Particulate, mg

C. Probe catch Final (mg) - Tare (mg) = Particulate, mg

Technician Signature:_____________________________________________________

*Particulate catch that results in a negative number, is assumed to be zero for

probes and seals, negative numbers for filters are assumed to be part of the seal

weight.

Wood Heater Lab Data - ASTM E3053 / ASTM E2515

132, 010175, 209, 283A, 371, 372, 410, 559, 592

Control No. P-SSAR-0003 42 APEX Run 2_Low51 of 179

012
Rectangle
Page 52: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries

Model: 42 APEX

Project No.: 0028WF102RE

Tracking No.: 2289

Run: 2

Test Date:

Burn Rate 0.97 kg/hr dry

Average Tunnel Temperature 90 degrees Fahrenheit

Average Gas Velocity in Dilution Tunnel - vs 24.43 feet/second

Average Gas Flow Rate in Dilution Tunnel - Qsd 16222.0 dscf/hour

Average Delta p 0.137 inches H20

Total Time of Test 920 minutes

Total Sample Volume - Vm 0.000 cubic feet 98.090 cubic feet 104.426 cubic feet 6.319 cubic feet

Average Gas Meter Temperature 76 degrees Fahrenheit 89 degrees Fahrenheit 88 degrees Fahrenheit 91 degrees Fahrenheit

Total Sample Volume (Standard Conditions) - Vmstd 0.000 dscf 94.062 dscf 98.781 dscf 6.047 dscf

Total Particulates - mn 0 mg 2.5 mg 2.6 mg 0.1 mgParticulate Concentration (dry-standard) - Cr/Cs 0.000000 grams/dscf 0.00003 grams/dscf 0.00003 grams/dscf 0.00002 grams/dscfTotal Particulate Emissions - ET 0.00 grams 6.61 grams 6.55 grams 0.27 grams

Particulate Emission Rate 0.00 grams/hour 0.43 grams/hour 0.43 grams/hour 0.27 grams/hour

Emissions Factor 0.45 g/kg 0.44 g/kg 0.12 g/kg

Difference from Average Total Particulate Emissions 0.03 grams 0.03 grams

Complete Test Run

Total Particulate Emissions - ET 6.58 grams

Particulate Emission Rate 0.43 grams/hour

Emissions Factor 0.44 grams/kg

First Hour Emissions

Total Particulate Emissions - ET 0.27 grams

Particulate Emission Rate 0.27 grams/hour

Emissions Factor 0.12 grams/kg

7.5% of Average Total Particulate Emissions 0.49 grams

Technician Signature:_____________________________________________________

OK

OK

OK

Stove Surface ∆T NOT ACCEPTABLE

OK

Filter Face Velocity (47 mm)

Dryer Exit Temp < 80F

Leakage Rate

Ambient Temp (55-90°F)

Negative Probe Weight Eval.

OKPro-Rate Variation

OK

QUALITY CHECKSFINAL AVERAGE RESULTS

FIRST HOUR FILTER (TRAIN 1)

Dual Train Comparison Results Are Acceptable

Filter Temps < 90 °F OK

Wood Heater Test Results - ASTM E3053 / ASTM E2515

05/22/18

SAMPLE TRAIN 1 SAMPLE TRAIN 2AMBIENT

Control No. P-SSAR-0003 42 APEX Run 2_Low

52 of 179

012
Rectangle
Page 53: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Manufacturer: Travis Industries Technician Signature:

Model: 42 APEX

Date: 05/22/18

Run: 2

Control #: 0028WF102RE

Test Duration: 920

Output Category: II

HHV Basis LHV Basis

Overall Efficiency 74.6% 80.6%

Combustion Efficiency 95.9% 95.9%

Heat Transfer Efficiency 78% 84.1%

Output Rate (kJ/h) 14,270 13,537 (Btu/h)

Burn Rate (kg/h) 0.97 2.13 (lb/h)

Input (kJ/h) 19,126 18,143 (Btu/h)

Test Load Weight (dry kg) 14.80 32.63 dry lb

MC wet (%) 17.29461496

MC dry (%) 20.91

Particulate (g ) 0.43

CO (g) 855

Test Duration (h) 15.33

Emissions Particulate CO

g/MJ Output 0.00 3.91

g/kg Dry Fuel 0.03 57.79

g/h 0.03 55.79

lb/MM Btu Output 0.00 9.09

Air/Fuel Ratio (A/F) 11.02

VERSION: 2.2 12/14/2009

Test Results in Accordance with CSA B415.1-09

Wood Heater Efficiency Results - CSA B415.1

53 of 179

Page 54: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

For Usable Firebox Volumes above 3.0 ft3 - Low and Medium Fire

Nominal Required Load Density (wet basis) 12 lb/ft3

Usable Firebox Volume 3.20 ft3

Total Nom. Load Wt. Target 38.4 lb

Total Load Wt. Allowable Range 36.48 to 40.32 lb

Core Target Wt. Allowable Range 17.28 to 24.96 lb

Remainder Load Wt. Allowable Range 13.44 to 21.12 lb

Mid-Point

Core Load Fuel Pc. Wt. Allowable Range 5.76 to 9.60 lb 7.68

Remainder Load Pc. Wt. Allowable Range 3.84 to 7.68 lb 5.76 Fuel Piece Moisture Reading (%-dry basis)

Pc. # 1 2 3 Ave.

Core Load Piece Wt. Actual 1 8.38 lb In Range 20.1 17.9 17.1 18.4 In Range 7.08 lb 3.21 kg

2 7.58 lb In Range 22.5 18.8 25.4 22.2 In Range 6.20 lb 2.81 kg

3 5.83 lb In Range 23.8 23.4 26.1 24.4 In Range 4.69 lb 2.13 kg

Core Load Total. Wt. Actual 21.79 lb In Range

Pc. #

Remainder Load Piece Wt. 1 5.74 lb In Range 18.6 22.1 16.6 19.1 In Range 4.82 lb 2.19 kg

(3 or 4 Pcs.) 2 7.37 lb In Range 17.2 20.6 19.5 19.1 In Range 6.19 lb 2.81 kg

3 4.55 lb In Range 23.3 21.9 21.5 22.2 In Range 3.72 lb 1.69 kg

4 lb NA NA NA NA lb NA kg

Remainder Load Piece Weight Ratio - Small/Large 62% In Range ≤ 67% Total Load Ave. MC % (dry basis) 20.7 In Range

Remainder Load Tot. Wt. Act 17.66 lb In Range Total Load Ave. MC % (wet basis) 17.1

Total Load Wt. Actual 39.45 lb In Range Total Test Load Weight (dry basis) 32.70 lb 14.83 kg

Core % of Total Wt. 55% In Range 45-65% Total Fuel Weight Burned During Test Run (dry basis) 32.7 lb 14.83 kg

Remainder % of Total Wt. 45% In Range 35-55%

Actual Load % of Nominal Target 103% In Range 95-105%

Actual Fuel Load Density 12.3 lb/ft3

Allowable Charcoal Bed Wt. Range (lb) 4.0 to 7.8 Mid-Point

Actual Charcoal Bed Wt. 4 lb In Range 5.9

Actual Fuel Load Ending Wt. 0.0 lb Valid Test ≥ 90%

Total Wt. of Fuel Burned During Test Run lb. 39.5 lb

Pc. Wt. Dry Basis

THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD.

IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM

COMMITTEE ACTIVITIES EXCEPT WITH THE APPROVAL OF THE CHAIRMAN OF THE COMMITTEE HAVING JURISDICTION AND THE PRESIDENT OF THE SOCIETY. COPYRIGHT ASTM, 100 BARR HARBOR DRIVE, WEST 5 CONSHOHOCKEN, PA 19428. ALL RIGHTS RESERVED.

54 of 179

012
Text Box
Run 2 Fuel Sheet
Page 55: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

55 of 179

012
Rectangle
Page 56: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

56 of 179

012
Rectangle
Page 57: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 3A Non-Particulate Sampling High Burn

57 of 179

Page 58: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 3a

Travis Industries PM Control Modules:

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: #DIV/0! ft/sec.

2289 190 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: #DIV/0! scfm Technician Signature:________________________________

0028WF102E Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: #DIV/0! scfm

23-May-18 Dilution Tunnel Static: "H2O Post-Test Leak Check (1): cfm @ in. Hg

Beginning Clock Time: 12:04 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): cfm @ in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 21.50 Dry Basis %

Meter Box Y Factor: (1) (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.83 29.83 29.83 "HgInitial dP

"H2O

OMNI Equipment Numbers: Temp:

°F

Vstrav ft/sec Vscent ft/sec Fp

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

0 1.000 10.3 73 72 73 73 73 73 72 73 71 -0.016

10 1.000 0.00 #DIV/0! 9.1 -1.2 306 73 76 108 90 131 416 271 71 -0.054

20 1.000 0.00 #DIV/0! 7.8 -1.3 452 74 89 146 123 177 635 431 72 -0.070

30 1.000 0.00 #DIV/0! 6.4 -1.4 554 79 110 196 152 218 737 529 71 -0.075

40 1.000 0.00 #DIV/0! 4.9 -1.5 499 90 114 258 197 232 844 576 73 -0.078

50 1.000 0.00 #DIV/0! 3.3 -1.6 483 107 131 301 250 254 869 577 73 -0.081

60 1.000 0.00 #DIV/0! 31.0 27.7 356 130 158 319 294 251 692 545 74 -0.079

70 1.000 0.00 #DIV/0! 28.5 -2.5 343 147 159 301 287 247 927 609 75 -0.083

80 1.000 0.00 #DIV/0! 23.5 -5 397 162 157 298 283 259 967 648 75 -0.088

90 1.000 0.00 #DIV/0! 21.3 -2.2 533 178 161 317 295 297 954 702 75 -0.089

100 1.000 0.00 #DIV/0! 20.2 -1.1 563 198 169 343 315 318 904 702 75 -0.089

110 1.000 0.00 #DIV/0! 19.2 -1 642 220 181 370 344 351 950 725 76 -0.091

120 1.000 0.00 #DIV/0! 16.4 -2.8 709 244 197 398 383 386 1000 757 78 -0.094

130 1.000 0.00 #DIV/0! 13.7 -2.7 731 273 222 425 433 417 974 757 79 -0.092

140 1.000 0.00 #DIV/0! 11.6 -2.1 693 302 247 458 462 432 981 744 80 -0.083

150 1.000 0.00 #DIV/0! 9.6 -2 709 329 265 510 484 459 1028 747 80 -0.082

160 1.000 0.00 #DIV/0! 7.8 -1.8 718 344 277 566 494 480 1009 739 79 -0.081

170 1.000 0.00 #DIV/0! 6.1 -1.7 722 362 284 604 503 495 1029 743 79 -0.081

180 1.000 0.00 #DIV/0! 4.6 -1.5 694 383 299 632 517 505 951 717 81 -0.078

190 1.000 0.00 #DIV/0! 3.4 -1.2 637 417 312 641 525 506 902 690 80 -0.077

Avg/Tot 0.000 0.000 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 433.6 #DIV/0! #DIV/0! #DIV/0! 76 -0.078

Wood Heater Test Data - ASTM E2780 / ASTM E2515

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

Control No. P-SSAR-0003 Page 3 of 6 Non Sample High Burn Run 3a

58 of 179

012
Rectangle
Page 59: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries

Model: 42 APEX

Project No.: 0028WF102E

Tracking No.: 2289

Run: 3a

Test Date:

Burn Rate 3.17 kg/hr dry

Average Tunnel Temperature #DIV/0! degrees Fahrenheit

Average Gas Velocity in Dilution Tunnel - vs #DIV/0! feet/second

Average Gas Flow Rate in Dilution Tunnel - Qsd #DIV/0! dscf/hour

Average Delta p #DIV/0! inches H20

Total Time of Test 190 minutes

Total Sample Volume - Vm 0.000 cubic feet 0.000 cubic feet 0.000 cubic feet 0.000 cubic feet

Average Gas Meter Temperature 76 degrees Fahrenheit #DIV/0! degrees Fahrenheit #DIV/0! degrees Fahrenheit #DIV/0! degrees Fahrenheit

Total Sample Volume (Standard Conditions) - Vmstd 0.000 dscf #DIV/0! dscf #DIV/0! dscf #DIV/0! dscf

Total Particulates - mn 0 mg 0 mg 0 mg 0 mgParticulate Concentration (dry-standard) - Cr/Cs 0.000000 grams/dscf #DIV/0! grams/dscf #DIV/0! grams/dscf #DIV/0! grams/dscfTotal Particulate Emissions - ET #DIV/0! grams #DIV/0! grams #DIV/0! grams #DIV/0! grams

Particulate Emission Rate #DIV/0! grams/hour #DIV/0! grams/hour #DIV/0! grams/hour #DIV/0! grams/hour

Emissions Factor #DIV/0! g/kg #DIV/0! g/kg #DIV/0! g/kg

Difference from Average Total Particulate Emissions #DIV/0! grams #DIV/0! grams

Complete Test Run

Total Particulate Emissions - ET #DIV/0! grams

Particulate Emission Rate #DIV/0! grams/hour

Emissions Factor #DIV/0! grams/kg

First Hour Emissions

Total Particulate Emissions - ET #DIV/0! grams

Particulate Emission Rate #DIV/0! grams/hour

Emissions Factor #DIV/0! grams/kg

7.5% of Average Total Particulate Emissions #DIV/0! grams

Technician Signature:_____________________________________________________

OK

OK

#DIV/0!

Stove Surface ∆T NOT ACCEPTABLE

OK

Filter Face Velocity (47 mm)

Dryer Exit Temp < 80F

Leakage Rate

Ambient Temp (55-90°F)

Negative Probe Weight Eval.

#DIV/0!Pro-Rate Variation

#DIV/0!

QUALITY CHECKSFINAL AVERAGE RESULTS

FIRST HOUR FILTER (TRAIN 1)

#DIV/0!

Filter Temps < 90 °F OK

Wood Heater Test Results - ASTM E2780 / ASTM E2515

05/23/18

SAMPLE TRAIN 1 SAMPLE TRAIN 2AMBIENT

Control No. P-SSAR-0003 Non Sample High Burn Run 3a

59 of 179

012
Rectangle
Page 60: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Adjunct to ASTM E XXXX Wood Heater Cordwood Test Method - May 10, 2017 Version

Cordwood Fuel Load Calculators - 10 lb/ft3 Nominal Load Density

Core 45-65% of Total Load Weight, Remainder 35-55% of Total Load Weight

Values to be input manually

For All Usable Firebox Volumes - High Fire Test Only

Nominal Required Load Density (wet basis) 10 lb/ft3

Usable Firebox Volume 3.20 ft3

Total Nom. Load Wt. Target 32.00 lb

Total Load Wt. Allowable Range 30.40 to 33.60 lb

Core Target Wt. Allowable Range 14.40 to 20.80 lb

Remainder Load Wt. Allowable Range 11.20 to 17.60 lb

Mid-Point

Core Load Pc. Wt. Allowable Range 4.80 to 8.00 lb 6.40

Remainder Load Pc. Wt. Allowable Range 3.20 to 17.60 lb 10.40 Fuel Piece Moisture Reading (%-dry basis)

Pc. # 1 2 3 Ave.

Core Load Piece Wt. Actual 1 7.74 lb In Range 21.7 21.4 26.8 23.3 In Range 6.28 lb 2.85 kg

2 6.42 lb In Range 18.6 18.7 18.8 18.7 In Range 5.41 lb 2.45 kg

3 4.90 lb In Range 25 23.8 24.3 24.4 In Range 3.94 lb 1.79 kg

Core Load Total. Wt. Actual 19.06 lb In Range

Pc. #

Remainder Load Piece Wt. 1 3.53 lb In Range 22 19.3 18.9 20.1 In Range 2.94 lb 1.33 kg

(1 to 3 Pcs.) 2 3.52 lb In Range 22.5 24.2 20.9 22.5 In Range 2.87 lb 1.30 kg

3 4.94 lb In Range 19.1 23.8 17.2 20.0 In Range 4.12 lb 1.87 kg

Remainder Load Tot. Wt. Act 11.99 lb In Range Total Load Ave. MC (%-dry basis) 21.5 In Range

Total Load Wt. Actual 31.05 lb In Range Total Load Ave. MC % (wet basis) 17.7

Core % of Total Wt. 61% In Range 45-65% Total Test Load Weight (dry basis) 25.55 lb 11.59 kg

Remainder % of Total Wt. 39% In Range 35-55%

Actual Load % of Nominal Target 97% In Range 95-105% Kindling Moisture (%-dry basis)

Actual Fuel Load Density 9.7 lb/ft38.99 8.99 8.99 9.0 In Range 4.04 lb 1.83 kg

Kindling and Start-up Fuel Start-up Fuel Moisture Readings (%-dry basis)

Maximim Kindling Wt. (20% of Tot. Load Wt.) 6.21 lb 20.05 20.05 20.05 20.1 In Range 4.91 lb 2.23 kg

Actual Kindling Wt. 4.40 lb In Range 14.2%

Maximum Start-up Fuel Wt. (30% of Tot. Load Wt.) 9.32 lb Total Wt. All Fuel Added (dry basis) 34.51 lb 15.65 kg

Actual Start-up Fuel Wt. 5.90 lb In Range 19.0% Total Wt. All Fuel Burned (dry basis) 27.9 lb 12.7 kg

Allowable Residual Start-up Fuel Wt. Range 3.1 to 6.2 lb Mid-Point

Actual Residual Start-up Fuel Wt. 3.2 lb In Range 4.7

Total Wt. All Fuel Added (wet basis) 41.35 lb

High Fire Test Run End Point Range Low High Mid-Point

Based on Fuel Load Wt. (w/tares) 2.8 to 3.4 lb 3.1

Actual Fuel Load Ending Wt. 3.4 lb In Range

Pc. Wt. Dry Basis

THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD.

IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM

COMMITTEE ACTIVITIES EXCEPT WITH THE APPROVAL OF THE CHAIRMAN OF THE COMMITTEE HAVING JURISDICTION AND THE PRESIDENT OF THE SOCIETY. COPYRIGHT ASTM, 100 BARR HARBOR DRIVE, WEST 5 CONSHOHOCKEN, PA 19428. ALL RIGHTS RESERVED.

60 of 179

012
Text Box
Run 3A Fuel Sheet
Page 61: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

61 of 179

012
Rectangle
Page 62: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Run 3

62 of 179

Page 63: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 3

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 23.85 ft/sec.

2289 680 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 250.2 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 261.9 scfm

23-May-18 Dilution Tunnel Static: -0.270 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 13:41 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 33.42 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.81 29.93 29.87 "HgInitial dP 0.120 0.128 0.120 0.110 0.114 0.130 0.130 0.108 0.128

"H2O

OMNI Equipment Numbers: Temp: 131 131 131 131 131 130 130 130 132

°F

Vstrav 24.41 ft/sec Vscent 25.16 ft/sec Fp 0.970

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

0 0.000 0.000 0.86 84 0.84 0.60 84 0.1 133 0.130 37.9 545 475 359 609 546 507 746 603 84 79 85 74 80 -0.080 5.38 0.03

10 1.040 1.129 0.10 0.11 0.89 86 0.81 0.83 86 -0.2 134 0.120 105 108 35.8 -2.1 518 428 347 572 532 479 922 654 86 76 87 71 80 -0.084 12.47 0.06

20 2.108 2.264 0.11 0.11 0.94 88 0.79 0.82 88 -0.2 114 0.130 101 102 34.6 -1.2 470 400 318 526 512 445 822 543 86 76 86 71 79 -0.075 8.93 0

30 3.183 3.400 0.11 0.11 0.93 89 0.8 0.82 90 -0.2 108 0.130 101 101 33.8 -0.8 426 371 294 483 478 410 773 488 84 76 85 71 80 -0.072 9.03 0

40 4.258 4.533 0.11 0.11 0.93 91 0.79 0.81 91 -0.2 106 0.130 100 101 33.0 -0.8 404 347 270 445 444 382 778 463 84 76 85 71 79 -0.068 9.73 0

50 5.333 5.667 0.11 0.11 0.94 91 0.78 0.81 91 -0.3 104 0.130 100 101 32.1 -0.9 398 322 249 413 417 360 804 454 85 76 85 71 79 -0.069 11.59 0

60 6.408 6.802 0.11 0.11 0.95 92 0.78 0.82 91 -0.3 103 0.130 100 101 31.1 -1 404 303 233 388 397 345 832 458 85 76 85 71 78 -0.068 12.09 0.01

70 7.501 7.937 0.11 0.11 0.98 92 0.8 0.81 91 -0.3 102 0.130 102 101 30.2 -0.9 410 284 221 370 382 333 838 456 85 75 85 71 77 -0.072 11.92 0

80 8.589 9.075 0.11 0.11 0.94 91 0.81 0.81 91 -0.3 100 0.130 101 101 29.2 -1 399 269 209 358 368 321 801 448 84 74 85 71 77 -0.068 11.18 0

90 9.678 10.215 0.11 0.11 0.97 90 0.8 0.82 90 -0.3 100 0.140 98 97 28.3 -0.9 407 257 202 348 357 314 848 448 85 74 84 71 77 -0.069 13.11 0.09

100 10.761 11.351 0.11 0.11 0.97 91 0.79 0.80 90 -0.3 101 0.130 101 101 27.2 -1.1 439 247 196 344 349 315 877 455 84 76 84 72 79 -0.069 13.7 0.42

110 11.842 12.486 0.11 0.11 0.95 92 0.8 0.82 91 -0.3 101 0.130 100 100 26.1 -1.1 464 240 192 343 344 317 876 459 84 77 84 74 79 -0.070 13.88 0.39

120 12.922 13.620 0.11 0.11 0.93 92 0.8 0.81 91 -0.3 101 0.130 100 100 24.9 -1.2 495 233 189 346 341 321 879 465 84 77 85 74 78 -0.070 14.21 0.95

130 14.003 14.754 0.11 0.11 0.94 93 0.8 0.80 91 -0.3 101 0.130 100 100 23.7 -1.2 498 227 187 353 339 321 865 462 84 77 85 75 79 -0.071 14.05 1.47

140 15.084 15.888 0.11 0.11 0.96 93 0.8 0.81 91 -0.3 101 0.130 100 100 22.5 -1.2 490 224 185 362 339 320 852 455 84 78 85 76 78 -0.069 13.81 0.59

150 16.164 17.022 0.11 0.11 0.96 93 0.79 0.80 91 -0.3 100 0.130 100 100 21.5 -1 500 218 182 371 338 322 823 448 84 78 85 76 79 -0.068 13.88 0.22

160 17.245 18.156 0.11 0.11 0.96 93 0.79 0.82 91 -0.3 100 0.130 100 100 20.5 -1 550 213 179 374 336 330 853 451 85 78 85 76 79 -0.070 14.21 0.34

170 18.324 19.289 0.11 0.11 0.95 93 0.79 0.80 91 -0.3 100 0.130 100 100 19.5 -1 550 209 177 377 334 329 876 453 85 78 85 75 78 -0.069 14.21 0.63

180 19.403 20.422 0.11 0.11 0.93 93 0.79 0.82 91 -0.3 100 0.130 100 100 18.4 -1.1 569 205 175 380 332 332 853 454 85 77 85 75 77 -0.069 13.61 0.37

190 20.484 21.555 0.11 0.11 0.93 93 0.8 0.81 91 -0.3 100 0.130 100 100 17.5 -0.9 510 201 174 380 329 319 885 450 85 76 85 74 77 -0.068 12.97 0.23

200 21.563 22.686 0.11 0.11 0.94 93 0.8 0.81 91 -0.3 100 0.130 100 100 16.7 -0.8 491 200 173 377 325 313 894 455 84 76 85 73 80 -0.070 13.14 0.25

210 22.641 23.818 0.11 0.11 0.94 92 0.78 0.81 91 -0.3 100 0.130 100 100 15.9 -0.8 489 198 172 374 324 311 891 458 84 76 84 73 77 -0.068 13.32 0.56

220 23.719 24.951 0.11 0.11 0.95 92 0.78 0.81 90 -0.3 100 0.140 96 97 15.0 -0.9 500 197 171 372 325 313 883 462 84 75 84 73 77 -0.068 13.79 0.9

230 24.795 26.082 0.11 0.11 0.95 92 0.78 0.81 90 -0.3 101 0.130 100 100 14.1 -0.9 518 199 172 371 328 318 885 465 84 76 84 73 77 -0.069 14.26 0.77

240 25.869 27.212 0.11 0.11 0.94 93 0.78 0.81 91 -0.3 100 0.130 99 100 13.2 -0.9 528 198 173 373 332 321 901 470 84 76 85 73 78 -0.070 13.94 1.05

250 26.946 28.342 0.11 0.11 0.94 92 0.79 0.81 91 -0.3 98 0.130 100 100 12.1 -1.1 534 197 174 375 335 323 897 476 84 75 84 73 79 -0.071 14.02 1.59

260 28.025 29.474 0.11 0.11 0.96 91 0.78 0.80 90 -0.3 98 0.130 100 100 11.2 -0.9 541 197 176 378 338 326 888 473 84 75 84 72 79 -0.070 13.82 1.29

270 29.106 30.606 0.11 0.11 0.96 91 0.78 0.81 90 -0.3 98 0.130 100 100 10.4 -0.8 537 198 179 380 341 327 911 468 85 75 85 72 77 -0.070 13.7 0.66

280 30.185 31.737 0.11 0.11 0.97 90 0.78 0.81 90 -0.3 97 0.130 100 100 9.7 -0.7 532 199 181 382 342 327 925 468 84 74 84 72 76 -0.070 13.53 0.71

290 31.264 32.867 0.11 0.11 0.97 90 0.77 0.80 89 -0.3 97 0.120 104 104 9.0 -0.7 521 200 183 383 344 326 912 463 84 74 85 72 76 -0.069 13.04 0.39

300 32.345 33.999 0.11 0.11 0.96 89 0.78 0.80 89 -0.3 95 0.130 100 100 8.5 -0.5 488 199 184 382 344 319 878 450 84 74 84 72 79 -0.066 11.65 0.08

310 33.425 35.130 0.11 0.11 0.94 89 0.78 0.81 88 -0.3 94 0.130 100 100 8.1 -0.4 457 200 186 382 344 314 803 428 84 74 85 71 76 -0.066 11.49 0.17

320 34.507 36.261 0.11 0.11 0.95 88 0.78 0.80 88 -0.3 94 0.130 101 100 7.6 -0.5 440 202 187 383 344 311 760 407 84 74 84 71 77 -0.063 11.67 0.21

330 35.586 37.393 0.11 0.11 0.96 88 0.78 0.81 88 -0.3 93 0.130 100 100 7.2 -0.4 432 205 189 386 343 311 753 396 85 74 85 72 78 -0.062 11.52 0.04

340 36.665 38.523 0.11 0.11 0.96 88 0.78 0.81 88 -0.3 92 0.130 100 100 6.9 -0.3 415 208 191 387 342 309 719 385 84 74 84 72 78 -0.060 11.03 0

350 37.745 39.654 0.11 0.11 0.97 87 0.78 0.81 87 -0.3 91 0.130 100 100 6.6 -0.3 402 209 193 384 341 306 671 371 85 74 85 72 77 -0.059 11.22 0

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132, 010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

Control No. P-SSAR-0003 Page 3 of 7 42 APEX Run 3_Med High

63 of 179

012
Rectangle
Page 64: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Run: 3

Travis Industries PM Control Modules: 371, 372

42 APEX Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 23.85 ft/sec.

2289 680 min Dilution Tunnel MW(wet): 28.78 lb/lb-mole Initial Tunnel Flow: 250.2 scfm Technician Signature:________________________________

0028WF102RE Recording Interval: 10 min Dilution Tunnel H2O: 2.00 percent Average Tunnel Flow: 261.9 scfm

23-May-18 Dilution Tunnel Static: -0.270 "H2O Post-Test Leak Check (1): 0.000 cfm @ 7 in. Hg

Beginning Clock Time: 13:41 Background Sample Volume: cubic feet Tunnel Area: 0.19635 ft2 Post-Test Leak Check (2): 0.000 cfm @ 6 in. Hg

Pitot Tube Cp: 0.99 Average Test Piece Fuel Moisture: 33.42 Dry Basis %

Meter Box Y Factor: 0.997 (1) 0.981 (2) (Amb)

Barometric Pressure: Begin Middle End Average Pt.1 Pt.2 Pt.3 Pt.4 Pt.5 Pt.6 Pt.7 Pt.8 Center

29.81 29.93 29.87 "HgInitial dP 0.120 0.128 0.120 0.110 0.114 0.130 0.130 0.108 0.128

"H2O

OMNI Equipment Numbers: Temp: 131 131 131 131 131 130 130 130 132

°F

Vstrav 24.41 ft/sec Vscent 25.16 ft/sec Fp 0.970

Particulate Sampling Data

Elapsed

Time (min)

Gas

Meter 1

(ft3)

Gas

Meter 2

(ft3)

Sample

Rate 1

(cfm)

Sample

Rate 2

(cfm)

Orifice

dH 1

("H2O)

Meter 1

Temp

(°F)

Meter 1

Vacuum

("Hg)

Orifice

dH 2

("H2O)

Meter 2

Temp (°F)

Meter 2

Vacuum

("Hg)

Dilution

Tunnel (°F)

Dilution

Tunnel

Center dP

Pro. Rate

1

Pro. Rate

2

Scale

Reading

Weight

ChangeFirebox Top

Firebox

Bottom

Firebox

BackFirebox Left

Firebox

Right

Avg. Stove

Surface

Catalyst

ExitStack Filter 1

Dryer

Exit 1Filter 2

Dryer

Exit 2Ambient

Draft

("H2O)CO2

(%)

CO

(%)

Test Date:

Stack Gas DataFuel Weight (lb) Temperature Data (°F)

Velocity Traverse Data

132, 010175, 209, 283A, 371, 372, 410, 559, 592, 594, 637

Emissions Data

Wood Heater Test Data - ASTM E3053/ ASTM E2515

Manufacturer:

Model:

Tracking No.: Total Sampling Time:

Project No.:

Export to

360 38.826 40.786 0.11 0.11 0.97 87 0.78 0.81 87 -0.3 89 0.130 100 100 6.2 -0.4 390 211 198 379 344 304 638 361 84 73 84 71 77 -0.059 11.17 0

370 39.906 41.919 0.11 0.11 0.97 86 0.77 0.82 86 -0.3 89 0.130 100 100 6.0 -0.2 379 211 205 373 352 304 614 349 84 73 84 71 75 -0.057 11.04 0

380 40.988 43.051 0.11 0.11 0.94 86 0.78 0.81 86 -0.3 88 0.130 100 100 5.7 -0.3 364 210 212 366 361 303 597 338 85 73 84 71 76 -0.056 10.63 0.01

390 42.071 44.185 0.11 0.11 0.98 85 0.78 0.82 85 -0.3 87 0.140 97 97 5.5 -0.2 352 208 217 358 368 301 581 326 84 73 83 71 76 -0.055 10.51 0

400 43.153 45.318 0.11 0.11 0.98 85 0.78 0.81 85 -0.3 86 0.130 100 100 5.3 -0.2 343 207 221 351 373 299 568 317 84 73 84 70 75 -0.054 10.5 0

410 44.233 46.449 0.11 0.11 0.97 85 0.78 0.82 85 -0.3 86 0.130 100 100 5.0 -0.3 332 205 223 343 377 296 559 311 84 73 84 71 75 -0.053 10.34 0.01

420 45.314 47.582 0.11 0.11 0.97 85 0.77 0.82 85 -0.3 85 0.130 100 100 4.8 -0.2 324 203 226 336 379 294 550 304 84 73 83 70 75 -0.052 10.36 0.01

430 46.394 48.714 0.11 0.11 0.94 85 0.79 0.81 84 -0.3 86 0.130 100 100 4.6 -0.2 320 202 229 330 382 293 545 299 84 73 84 71 75 -0.050 10.31 0.01

440 47.475 49.846 0.11 0.11 0.96 85 0.79 0.82 85 -0.3 85 0.130 100 100 4.5 -0.1 317 200 230 324 382 291 545 296 84 73 84 71 74 -0.051 10.09 0.01

450 48.557 50.979 0.11 0.11 0.97 85 0.78 0.82 84 -0.3 85 0.140 97 96 4.3 -0.2 313 197 230 318 381 288 540 293 84 73 83 71 74 -0.051 9.95 0.01

460 49.637 52.110 0.11 0.11 0.97 85 0.78 0.81 84 -0.3 85 0.130 100 100 4.0 -0.3 308 196 231 313 379 285 533 291 84 73 83 71 73 -0.050 9.92 0.01

470 50.717 53.243 0.11 0.11 0.98 85 0.78 0.82 85 -0.3 85 0.130 100 100 3.9 -0.1 303 195 231 308 376 283 528 287 84 73 84 71 75 -0.049 9.83 0.01

480 51.798 54.375 0.11 0.11 0.97 85 0.78 0.82 85 -0.3 85 0.130 100 100 3.7 -0.2 303 193 230 304 372 280 532 285 84 73 83 71 74 -0.049 10.19 0.01

490 52.879 55.508 0.11 0.11 0.95 85 0.79 0.81 85 -0.3 85 0.140 97 96 3.5 -0.2 304 192 230 301 367 279 534 286 84 73 83 72 74 -0.049 10.13 0.01

500 53.961 56.641 0.11 0.11 0.97 86 0.78 0.82 85 -0.3 85 0.130 100 100 3.3 -0.2 302 191 228 299 362 276 534 287 84 74 84 71 74 -0.049 10.04 0.01

510 55.043 57.774 0.11 0.11 0.98 85 0.78 0.82 85 -0.3 84 0.130 100 100 3.1 -0.2 297 190 226 297 357 273 529 285 84 73 83 71 75 -0.049 9.89 0.01

520 56.153 58.936 0.11 0.12 0.97 86 0.78 0.83 85 -0.3 84 0.140 99 99 2.9 -0.2 294 191 222 296 352 271 523 281 84 74 83 72 75 -0.048 9.85 0.01

530 57.235 60.069 0.11 0.11 0.95 85 0.79 0.82 85 -0.3 84 0.130 100 100 2.7 -0.2 292 194 220 295 349 270 517 280 84 73 84 71 74 -0.048 9.77 0.01

540 58.317 61.202 0.11 0.11 0.97 85 0.78 0.82 84 -0.3 84 0.130 100 100 2.5 -0.2 291 195 218 294 346 269 513 279 84 73 84 72 75 -0.048 9.65 0.01

550 59.400 62.335 0.11 0.11 0.98 85 0.78 0.82 84 -0.3 84 0.130 100 100 2.4 -0.1 289 197 215 292 343 267 509 277 84 73 83 71 75 -0.048 9.38 0.01

560 60.481 63.468 0.11 0.11 0.98 85 0.78 0.81 84 -0.3 84 0.130 100 100 2.2 -0.2 287 200 211 291 339 266 504 276 84 73 84 71 74 -0.048 9.31 0.01

570 61.562 64.601 0.11 0.11 0.97 85 0.78 0.82 84 -0.3 84 0.130 100 100 2.0 -0.2 286 202 209 289 335 264 504 277 84 73 84 71 74 -0.048 9.75 0.01

580 62.644 65.734 0.11 0.11 0.95 85 0.78 0.82 84 -0.3 84 0.130 100 100 1.8 -0.2 287 205 206 291 331 264 503 275 84 73 83 71 74 -0.049 9.57 0.01

590 63.726 66.867 0.11 0.11 0.98 85 0.78 0.83 84 -0.3 84 0.130 100 100 1.6 -0.2 289 209 202 294 326 264 500 275 84 73 83 71 75 -0.048 9.66 0.01

600 64.807 68.001 0.11 0.11 0.98 85 0.77 0.82 84 -0.3 84 0.130 100 100 1.4 -0.2 290 213 201 298 322 265 501 275 84 73 84 71 76 -0.048 9.57 0.01

610 65.887 69.134 0.11 0.11 0.97 85 0.77 0.81 84 -0.3 84 0.130 100 100 1.2 -0.2 290 217 197 302 318 265 499 275 84 74 83 71 76 -0.048 9.55 0.01

620 66.967 70.267 0.11 0.11 0.97 85 0.77 0.82 85 -0.3 84 0.140 96 96 1.0 -0.2 290 220 196 304 314 265 499 275 84 74 83 71 76 -0.048 9.57 0.01

630 68.046 71.400 0.11 0.11 0.96 85 0.78 0.82 85 -0.3 85 0.130 100 100 0.8 -0.2 290 224 192 306 309 264 500 275 84 74 84 72 76 -0.047 9.54 0.01

640 69.126 72.533 0.11 0.11 0.94 85 0.79 0.82 85 -0.3 84 0.130 100 100 0.6 -0.2 290 227 191 307 305 264 504 276 84 74 83 71 75 -0.050 9.5 0.01

650 70.208 73.667 0.11 0.11 0.97 85 0.78 0.83 85 -0.3 84 0.130 100 100 0.5 -0.1 288 230 188 307 301 263 504 277 84 74 83 71 75 -0.050 9.04 0.01

660 71.288 74.800 0.11 0.11 0.97 85 0.78 0.81 85 -0.3 85 0.140 96 96 0.3 -0.2 285 232 185 307 297 261 500 276 84 74 84 71 76 -0.052 8.63 0.01

670 72.368 75.933 0.11 0.11 0.98 85 0.78 0.82 85 -0.3 84 0.130 100 100 0.2 -0.1 280 234 182 305 293 259 492 273 84 74 83 71 75 -0.051 8.19 0.01

680 73.448 77.067 0.11 0.11 0.97 85 0.78 0.82 85 -0.3 84 0.130 100 100 0.0 -0.2 275 236 180 303 288 256 484 271 84 74 83 71 76 -0.051 8.25 0.01

Avg/Tot 73.448 77.067 0.11 0.11 0.96 88 0.81 87 94 0.131 100 100 250.4 75 84 72 77 -0.060

Control No. P-SSAR-0003 Page 4 of 7 42 APEX Run 3_Med High

64 of 179

012
Rectangle
Page 65: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries Equipment Numbers:

Model: 42 APEX

Tracking No.: 2289 594, 637

Project No.: 0028WF102RE

Run #: 3

Date: 5/23/18

TRAIN 1 (First Hour emissions)

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

B. Front filter catch Filter T21 85.4 85.7 -0.3

C. Rear filter catch Filter 0.0

D. Probe catch* Probe 0.0

E. Filter seals catch* Seals 0.0

Sub-Total Total Particulate, mg: -0.3

TRAIN 1 (Post First Hour Change-out)

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

B. Front filter catch Filter T14A 174.5 173.4 1.1

C. Rear filter catch Filter 0.0

D. Probe catch* Probe 15 114342.8 114342.4 0.4

E. Filter seals catch* Seals R614 4109.4 4107.5 1.9

Sub-Total Total Particulate, mg: 3.4

Train 1 Aggregate Total Particulate, mg: 3.1

TRAIN 2

Sample Component Reagent Filter, Probe Weights

or Dish # Final, mg Tare, mg Particulate, mg

A. Front filter catch Filter T14B 170.9 170.9 0.0

B. Rear filter catch Filter 0.0

C. Probe catch* Probe 16 114266.2 114265.9 0.3

D. Filter seals catch* Seals R615 4161.3 4159.4 1.9

Total Particulate, mg: 2.2

AMBIENT

Sample Component Reagent Filter # or Weights

Probe # Final, mg Tare, mg Particulate, mg

A. Front filter catch* Filter 0.0

Total Particulate, mg: 0.0

Component Equations:

A. Front filter catch Final (mg) - Tare (mg) = Particulate, mg

B. Rear filter catch Final (mg) - Tare (mg) = Particulate, mg

C. Probe catch Final (mg) - Tare (mg) = Particulate, mg

Technician Signature:_____________________________________________________

*Particulate catch that results in a negative number, is assumed to be zero for

probes and seals, negative numbers for filters are assumed to be part of the seal

weight.

Wood Heater Lab Data - ASTM E3053 / ASTM E2515

132, 010175, 209, 283A, 371, 372, 410, 559, 592

Control No. P-SSAR-0003 42 APEX Run 3_Med High65 of 179

012
Rectangle
Page 66: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Manufacturer: Travis Industries

Model: 42 APEX

Project No.: 0028WF102RE

Tracking No.: 2289

Run: 3

Test Date:

Burn Rate 1.19 kg/hr dry

Average Tunnel Temperature 94 degrees Fahrenheit

Average Gas Velocity in Dilution Tunnel - vs 23.85 feet/second

Average Gas Flow Rate in Dilution Tunnel - Qsd 15716.5 dscf/hour

Average Delta p 0.131 inches H20

Total Time of Test 680 minutes

Total Sample Volume - Vm 0.000 cubic feet 73.448 cubic feet 77.067 cubic feet 6.408 cubic feet

Average Gas Meter Temperature 77 degrees Fahrenheit 88 degrees Fahrenheit 87 degrees Fahrenheit 88 degrees Fahrenheit

Total Sample Volume (Standard Conditions) - Vmstd 0.000 dscf 70.567 dscf 72.917 dscf 6.152 dscf

Total Particulates - mn 0 mg 3.1 mg 2.2 mg -0.3 mgParticulate Concentration (dry-standard) - Cr/Cs 0.000000 grams/dscf 0.00004 grams/dscf 0.00003 grams/dscf -0.00005 grams/dscfTotal Particulate Emissions - ET 0.00 grams 7.82 grams 5.37 grams -0.77 grams

Particulate Emission Rate 0.00 grams/hour 0.69 grams/hour 0.47 grams/hour -0.77 grams/hour

Emissions Factor 0.58 g/kg 0.40 g/kg -0.33 g/kg

Difference from Average Total Particulate Emissions 1.23 grams 1.23 grams

Complete Test Run

Total Particulate Emissions - ET 6.60 grams

Particulate Emission Rate 0.58 grams/hour

Emissions Factor 0.49 grams/kg

First Hour Emissions

Total Particulate Emissions - ET -0.77 grams

Particulate Emission Rate -0.77 grams/hour

Emissions Factor -0.33 grams/kg

7.5% of Average Total Particulate Emissions 0.49 grams

Technician Signature:_____________________________________________________

OK

OK

OK

Stove Surface ∆T NOT ACCEPTABLE

OK

Filter Face Velocity (47 mm)

Dryer Exit Temp < 80F

Leakage Rate

Ambient Temp (55-90°F)

Negative Probe Weight Eval.

OKPro-Rate Variation

OK

QUALITY CHECKSFINAL AVERAGE RESULTS

FIRST HOUR FILTER (TRAIN 1)

Dual Train Comparison Results Are Acceptable

Filter Temps < 90 °F OK

Wood Heater Test Results - ASTM E3053 / ASTM E2515

05/23/18

SAMPLE TRAIN 1 SAMPLE TRAIN 2AMBIENT

Control No. P-SSAR-0003 42 APEX Run 3_Med High

66 of 179

012
Rectangle
Page 67: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Manufacturer: Travis Industries Technician Signature:

Model: 42 APEX

Date: 05/23/18

Run: 3

Control #: 0028WF102RE

Test Duration: 680

Output Category: II

HHV Basis LHV Basis

Overall Efficiency 74.1% 80.1%

Combustion Efficiency 98.1% 98.1%

Heat Transfer Efficiency 76% 81.7%

Output Rate (kJ/h) 16,698 15,840 (Btu/h)

Burn Rate (kg/h) 1.14 2.51 (lb/h)

Input (kJ/h) 22,529 21,371 (Btu/h)

Test Load Weight (dry kg) 12.89 28.41 dry lb

MC wet (%) 25.04684572

MC dry (%) 33.42

Particulate (g ) 0.58

CO (g) 366

Test Duration (h) 11.33

Emissions Particulate CO

g/MJ Output 0.00 1.93

g/kg Dry Fuel 0.05 28.41

g/h 0.05 32.31

lb/MM Btu Output 0.01 4.50

Air/Fuel Ratio (A/F) 9.91

VERSION: 2.2 12/14/2009

Test Results in Accordance with CSA B415.1-09

Wood Heater Efficiency Results - CSA B415.1

67 of 179

Page 68: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

For Usable Firebox Volumes above 3.0 ft3 - Low and Medium Fire

Nominal Required Load Density (wet basis) 12 lb/ft3

Usable Firebox Volume 3.20 ft3

Total Nom. Load Wt. Target 38.4 lb

Total Load Wt. Allowable Range 36.48 to 40.32 lb

Core Target Wt. Allowable Range 17.28 to 24.96 lb

Remainder Load Wt. Allowable Range 13.44 to 21.12 lb

Mid-Point

Core Load Fuel Pc. Wt. Allowable Range 5.76 to 9.60 lb 7.68

Remainder Load Pc. Wt. Allowable Range 3.84 to 7.68 lb 5.76 Fuel Piece Moisture Reading (%-dry basis)

Pc. # 1 2 3 Ave.

Core Load Piece Wt. Actual 1 8.67 lb In Range 25.3 22.5 26.8 24.9 In Range 6.94 lb 3.15 kg

2 7.10 lb In Range 18.1 22.3 19.5 20.0 In Range 5.92 lb 2.68 kg

3 6.50 lb In Range 24.2 25.8 24.9 25.0 In Range 5.20 lb 2.36 kg

Core Load Total. Wt. Actual 22.27 lb In Range

Pc. #

Remainder Load Piece Wt. 1 7.16 lb In Range 19.5 22.6 20.9 21.0 In Range 5.92 lb 2.68 kg

(3 or 4 Pcs.) 2 4.00 lb In Range 24.2 25.7 18 22.6 In Range 3.26 lb 1.48 kg

3 4.48 lb In Range 21.9 20 22.2 21.4 In Range 3.69 lb 1.67 kg

4 lb NA NA NA NA lb NA kg

Remainder Load Piece Weight Ratio - Small/Large 56% In Range ≤ 67% Total Load Ave. MC % (dry basis) 22.6 In Range

Remainder Load Tot. Wt. Act 15.64 lb In Range Total Load Ave. MC % (wet basis) 18.4

Total Load Wt. Actual 37.91 lb In Range Total Test Load Weight (dry basis) 30.93 lb 14.03 kg

Core % of Total Wt. 59% In Range 45-65% Total Fuel Weight Burned During Test Run (dry basis) 30.9 lb 14.03 kg

Remainder % of Total Wt. 41% In Range 35-55%

Actual Load % of Nominal Target 99% In Range 95-105%

Actual Fuel Load Density 11.8 lb/ft3

Allowable Charcoal Bed Wt. Range (lb) 3.8 to 7.5 Mid-Point

Actual Charcoal Bed Wt. 4.8 lb In Range 5.7

Actual Fuel Load Ending Wt. 0.0 lb Valid Test ≥ 90%

Total Wt. of Fuel Burned During Test Run lb. 37.9 lb

Pc. Wt. Dry Basis

THIS DOCUMENT IS NOT AN ASTM STANDARD; IT IS UNDER CONSIDERATION WITHIN AN ASTM TECHNICAL COMMITTEE BUT HAS NOT RECEIVED ALL APPROVALS REQUIRED TO BECOME AN ASTM STANDARD.

IT SHALL NOT BE REPRODUCED OR CIRCULATED OR QUOTED, IN WHOLE OR IN PART, OUTSIDE OF ASTM

COMMITTEE ACTIVITIES EXCEPT WITH THE APPROVAL OF THE CHAIRMAN OF THE COMMITTEE HAVING JURISDICTION AND THE PRESIDENT OF THE SOCIETY. COPYRIGHT ASTM, 100 BARR HARBOR DRIVE, WEST 5 CONSHOHOCKEN, PA 19428. ALL RIGHTS RESERVED.

68 of 179

012
Text Box
Run 3 Fuel Sheet
Page 69: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

69 of 179

012
Rectangle
Page 70: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

70 of 179

012
Rectangle
Page 71: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Section 4

Quality Assurance/Quality Control

71 of 179

Page 72: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

QUALITY ASSURANCE/QUALITY CONTROL

OMNI follows the guidelines of ISO/IEC 17025, “General Requirements for the Competence of

Testing and Calibration Laboratories,” and the quality assurance/quality control (QA/QC)

procedures found in OMNI’s Quality Assurance Manual.

OMNI’s scope of accreditation includes, but is not limited to, the following:

• ANSI (American National Standards Institute) for certification of product to safety

standards.

• To perform product safety testing by the International Accreditation Service, Inc.

(formerly ICBO ES) under accreditation as a testing laboratory designated TL-130.

• To perform product safety testing as a “Certification Organization” by the Standards

Council of Canada (SCC).

• Serving as a testing laboratory for the certification of wood heaters by the U.S.

Environmental Protection Agency.

This report is issued within the scope of OMNI’s accreditation. Accreditation certificates are

available upon request.

The manufacturing facilities and quality control system for the production of the 42 APEX at

Travis Industries, Inc. were evaluated to determine if sufficient to maintain conformance with

OMNI’s requirements for product certification. OMNI has concluded that the manufacturing

facilities, processes, and quality control system are adequate to produce the appliance congruous

with the standards and model codes to which it was evaluated.

This report shall not be reproduced, except in full, without the written approval of OMNI-Test

Laboratories, Inc.

72 of 179

Page 73: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Sample Analysis Analysis Worksheets

Tared Filter, Probe, and O-Ring Data

73 of 179

Page 74: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

74 of 179

Page 75: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

75 of 179

Page 76: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

76 of 179

Page 77: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

77 of 179

Page 78: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

78 of 179

Page 79: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

79 of 179

Page 80: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Calibrations

Methods EPA 28R, ASTM E2515, ASTM E3053

ID # Lab Name/Purpose Log Name Attachment Type

132 10 lb Weight Weight Standard, 10 lb. Calibration Certificate

010175 Platform Scale Weight Indicator, 0 – 1000 lbs.

0.1 lb. resolution

Calibration Certificate

209 Barometer Barometer – Princo Equipment Record

283A Audit Weights Troemner 21pc Msas Set Calibration Certificate

371 Sample Box / Dry Gas

Meter

Apex Automated Emissions

Sampling Box

Calibration Log

372 Sample Box / Dry Gas

Meter

Apex Automated Emissions

Sampling Box

Calibration Log

410 Microtector Dwyer Microtector Calibration Certificate

559 Vaneometer Dwyer Vaneometer Equipment Record

592 Thermohygrometer Omega Digital

Thermohygrometer

Calibration Log

594 Combustion Gas

Analyzer

CAI Gas Analyzer See Run Sheet

637 Milligram Balance Analytical Balance - Mettler -

Toledo

Calibration Certificate

80 of 179

Page 81: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

81 of 179

Page 82: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

82 of 179

Page 83: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

83 of 179

Page 84: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

84 of 179

Page 85: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

85 of 179

Page 86: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Thermal Metering System Calibration

Y Factor

Previous Calibration Comparision

Manufacturer: Apex Date 7/20/2017

Acceptable

Deviation (5%) Deviation

Model: XC-60-EP y Factor 1.003 0.05015 0.006

Serial Number: 0702003 Acceptance Acceptable

OMNI Tracking No.: OMNI-00371

Calibrated Orifice: FALSE Current Calibration

Acceptable y Deviation 0.020

Average Gas Meter y

Factor

Average

Orifice

Meter

dH@ Maximum y Deviation 0.012 TRUE

0.997 N/A Acceptable dH@ Deviation N/A

Calibration Date: 01/16/18 Maximum dH@ Deviation N/A N/A

Calibrated by: B. Davis Acceptance Acceptable

Calibration Frequency: 6 months

Next Calibration Due: 1/20/2018

Instrument Range: 1.000 cfm

Standard Temp.: 68 oF Reference Standard *

Standard Press.: 29.92 "Hg Standard Model Standard Test Meter

Barometric Press., Pb: 30.32 "Hg Calibrator S/N OMNI-00001

Signature/Date: 1/16/2018 Calib. Date 30-Oct-17

Calib. Value 0.9977 y factor (ref)

Calibration Parameters Run 1 Run 2 Run 3

Reference Meter Pressure ("H2O), Pr 0.00 0.00 0.00

DGM Pressure ("H2O), Pd 3.29 1.70 1.00

Initial Reference Meter 156.6 163.2 170.4

Final Reference Meter 161.802 170.3 178.5

Initial DGM 0 0 0

Final DGM 5.157 7.164 8.357

Temp. Ref. Meter (°F), Tr 71.9 66.5 66.7

Temperature DGM (°F), Td 77.0 74.0 78.0

Time (min) 25.8 51.5 78.8

Net Volume Ref. Meter, Vr 5.202 7.100 8.100

Net Volume DGM, Vd 5.157 7.164 8.357

Gas Meter y Factor = 1.008 0.999 0.985

Gas Meter y Factor Deviation (from avg.) 0.011 0.001 0.012

Orifice dH@ N/A N/A N/A

Orifice dH@ Deviation (from avg.) N/A N/A N/A

where:

1. Deviation = |Average value for all runs - current run value|

** 2. y = [Vr x (y factor (ref)) x (Pb + (Pr/ 13.6)) x (Td + 460) ]/ [Vd x (Pb + (Pd / 13.6)) x (Tr + 460)]

** 3. dH@ = 0.0317 x Pd / (Pb (Td + 460)) x [ (Tr + 460) x time) / Vr ]^2

* Reference calibration is traceable to NIST through NIST Test # 40674, Kimble ASTM E1272, or NIST traceable laboratory

** Equations come from EPA Method 5

The uncertainty of measurement is ±0.14 ft3/min. This is based on the reference standard having a TAR (Test Accuracy Ratio) of at least 4:1.

Yes

Control No. C-SSB-0005, Effective Date: 7/7/2011

1/19/2018

86 of 179

Page 87: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

DIFFERENTIAL PRESSURE GAUGE CALIBRATION DATA SHEET

Instrument to be calibrated: Pressure Transducer______________ Maximum Range: 0-2” WC ID Number: OMNI-00371 Calibration Instrument: Digital Manometer ID Number: OMNI-00395 Date: 1/17/2018 By: B. Davis This form is to be used only in conjunction with Standard Procedure C-SPC.

*Acceptable tolerance is 4%. The uncertainty of measurement is ±0.4” WC. This is based on the reference standard having a TAR (Test Accuracy Ratio) of at least 4:1. Technician signature: Date: 1/18/2018 Reviewed by: Date:

Range of Calibration Point

(″WC)

Digital Manometer

Input (″WC)

Pressure Gauge Response

(″WC)

Difference (Input -

Response)

% Error of Full Span*

0-20% Max. Range 0 - 0.4 0.23 0.231 0.001 0.05

20-40% Max. Range 0.4 - 0.8 0.52 0.519 0.001 0.05

40-60% Max. Range 0.8 – 1.2 1.01 1.018 0.008 0.40

60-80% Max. Range 1.2 – 1.6 1.29 1.301 0.011 0.55

80-100% Max. Range 1.6 – 2.0 1.92 1.930 0.010 0.50

1/19/2018

87 of 179

Page 88: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

1/19/2018

88 of 179

Page 89: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

OMNI-Test Laboratories, Inc.

Thermal Metering System Calibration

Y Factor

Previous Calibration Comparision

Manufacturer: Apex Date 7/21/2017

Acceptable

Deviation (5%) Deviation

Model: XC-60-EP y Factor 0.997 0.04985 0.016

Serial Number: 0702004 Acceptance Acceptable

OMNI Tracking No.: OMNI-00372

Calibrated Orifice: FALSE Current Calibration

Acceptable y Deviation 0.020

Average Gas Meter y

Factor

Average

Orifice

Meter

dH@ Maximum y Deviation 0.011 TRUE

0.981 N/A Acceptable dH@ Deviation N/A

Calibration Date: 01/17/18 Maximum dH@ Deviation N/A N/A

Calibrated by: B. Davis Acceptance Acceptable

Calibration Frequency: 6 months

Next Calibration Due: 7/17/2018

Instrument Range: 1.000 cfm

Standard Temp.: 68 oF Reference Standard *

Standard Press.: 29.92 "Hg Standard Model Standard Test Meter

Barometric Press., Pb: 30.33 "Hg Calibrator S/N OMNI-00001

Signature/Date: 1/18/2018 Calib. Date 27-Oct-16

Calib. Value 0.9977 y factor (ref)

Calibration Parameters Run 1 Run 2 Run 3

Reference Meter Pressure ("H2O), Pr 0.00 0.00 0.00

DGM Pressure ("H2O), Pd 2.00 1.30 0.80

Initial Reference Meter 178.6 185.5 191.2

Final Reference Meter 185.4 191.1 196.305

Initial DGM 0 0 0

Final DGM 6.903 5.778 5.322

Temp. Ref. Meter (°F), Tr 65.5 65.3 65.5

Temperature DGM (°F), Td 73.0 74.0 75.0

Time (min) 37.8 40.5 47.3

Net Volume Ref. Meter, Vr 6.800 5.600 5.105

Net Volume DGM, Vd 6.903 5.778 5.322

Gas Meter y Factor = 0.992 0.980 0.972

Gas Meter y Factor Deviation (from avg.) 0.011 0.002 0.009

Orifice dH@ N/A N/A N/A

Orifice dH@ Deviation (from avg.) N/A N/A N/A

where:

1. Deviation = |Average value for all runs - current run value|

** 2. y = [Vr x (y factor (ref)) x (Pb + (Pr/ 13.6)) x (Td + 460) ]/ [Vd x (Pb + (Pd / 13.6)) x (Tr + 460)]

** 3. dH@ = 0.0317 x Pd / (Pb (Td + 460)) x [ (Tr + 460) x time) / Vr ]^2

* Reference calibration is traceable to NIST through NIST Test # 40674, Kimble ASTM E1272, or NIST traceable laboratory

** Equations come from EPA Method 5

The uncertainty of measurement is ±0.14 ft3/min. This is based on the reference standard having a TAR (Test Accuracy Ratio) of at least 4:1.

Yes

Control No. C-SSB-0005, Effective Date: 7/7/2011

1/19/2018

89 of 179

Page 90: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

DIFFERENTIAL PRESSURE GAUGE CALIBRATION DATA SHEET

Instrument to be calibrated: Pressure Transducer______________ Maximum Range: 0-2” WC ID Number: OMNI-00372 Calibration Instrument: Digital Manometer ID Number: OMNI-00395 Date: 1/17/2018 By: B. Davis This form is to be used only in conjunction with Standard Procedure C-SPC.

*Acceptable tolerance is 4%. The uncertainty of measurement is ±0.4” WC. This is based on the reference standard having a TAR (Test Accuracy Ratio) of at least 4:1. Technician signature: Date: 1/18/2018 Reviewed by: Date:

Range of Calibration Point

(″WC)

Digital Manometer

Input (″WC)

Pressure Gauge Response

(″WC)

Difference (Input -

Response)

% Error of Full Span*

0-20% Max. Range 0 - 0.4 0.21 0.206 0.004 0.20

20-40% Max. Range 0.4 - 0.8 0.64 0.632 0.008 0.40

40-60% Max. Range 0.8 – 1.2 1.02 1.025 0.005 0.25

60-80% Max. Range 1.2 – 1.6 1.42 1.428 0.008 0.40

80-100% Max. Range 1.6 – 2.0 1.73 1.727 0.003 0.15

1/19/2018

90 of 179

Page 91: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

1/19/2018

91 of 179

Page 92: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

92 of 179

Page 93: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

93 of 179

Page 94: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

94 of 179

Page 95: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

YES X NO

1) Complete Calibration documentation

Part #

OMNI Track #

Equipment Name/Description

Equipment S/N:

Comments

Status

Reference Standard:

Location of Equipment:

Do the following:

Date of Next Calibration

Date of Last Calibration

Calibration Period (Months)

Type of Calibration

Calibration Vendor

Portable gas cart.

Active, calibrate prior to use.

N5F0112

N/A

N/A

N/A

Calibrate Prior to use.

OMNI in house

CAI ZRE-4 Gas Analyzer

OMNI-00594

CO2, O2, and dual range CO gas analyzer.

ZRE-4

(Check 'X' for answer)

1) Complete Calibration documentation2) Complete top half of this form3) Attach appropriate calibration forms and save in following location

\\omni-serv\Test Equipment\Equipment\OMNI-XXXXX - Equipment Name4) Repopulate database with updated information5) Print, laminate and adhere calibration tag to equipment

Do the following:

Verify before useOMNI-00594Gas Analyzer

Verify before useOMNI-00594Gas Analyzer

95 of 179

Page 96: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

96 of 179

Page 97: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Example Calculations

97 of 179

Page 98: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

Manufacturer:

Model:

Run:

Category:

MSdb – Weight of test fuel spacers, dry basis, kg

MCdb– Weight of test fuel crib, excluding nails and spacers, dry basis, kg

DCdb - Density of fuel crib, excluding spacers and nails, dry basis, lbs/ft3

MFTAdb - Total weight of fuel crib excluding nails, dry basis, kg

BR – Dry burn rate, kg/hr

Vs – Average gas velocity in the dilution tunnel, ft/sec

Qsd – Average gas flow rate in dilution tunnel, dscf/hr

Vm(std) – Volume of gas sampled, corrected to dry standard conditions, dscf

mn – Total particulate matter collected, mg

Cs - Concentration of particulate matter in tunnel gas, dry basis, corrected to standard conditions, g/dscf

ET – Total particulate emissions, g

PR - Proportional rate variation

PMR – Particulate emissions for test run, g/hr

PMF – Particulate emission factor for test run, g/dry kg of fuel burned

Equations and Sample Calculations – ASTM E3053 & E2515

Travis Industries

42 APEX

2

Low

are provided for each equation. The raw data and printout results from a sample run are also provided for

Equations used to calculate the parameters listed below are described in this appendix. Sample calculations

comparison to the sample calculations.

Control No. P-SSAR-0003 42 APEX Run 2_Low98 of 179

Page 99: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

BR – dry burn rate, kg/hr

ASTM E2780 equation (5)

60 MFTAdb

θ

Where,

θ = Total length of test run, min

Sample Calculation:

MBdb = 14.83 kg

θ = 920 min

60 x 14.8

BR = 0.97

=

BR = 920

kg/hr

BR

Control No. P-SSAR-0003 42 APEX Run 2_Low99 of 179

Page 100: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

Vs – Average gas velocity in the dilution tunnel, ft/sec

ASTM E2515 equations (9)

Where:

vscent = Dilution tunnel velocity calculated after the multi-point pitot traverse at the center, ft/sec

vstrav = Dilution tunnel velocity calculated after the multi-point pitot traverse, ft/sec

kp = Pitot tube constant, 85.49

Cp = Pitot tube coefficient: 0.99, unitless

ΔP* = Velocity pressure in the dilution tunnel, in H2O

Ts = Absolute average gas temperature in the dilution tunnel, °R; (°R = °F + 460)

Ps = Absolute average gas static pressure in dilution tunnel, = Pbar + Pg , in Hg

Pbar = Barometric pressure at test site, in. Hg

Pg = Static pressure of tunnel, in. H20; (in Hg = in H20/13.6)

Ms = **The dilution tunnel wet molecular weight; Ms = 28.78 assuming a dry weight of 29 lb/lb-mole

Sample calculation:

24.60

25.23

89.9 + 1/2

Vs = 0.975 x 85.49 x 0.99 x 0.370 x -0.30

13.6

Vs = 24.43 ft/s

*The ASTM test standard mistakenly has the square root of the average delta p instead of

the average of the square root of delta p. The current EPA Method 2 is also incorrect. This

was verified by Mike Toney at EPA.

**The ASTM test standard mistakenly identifies Ms as the dry molecular weight. It should be

the wet molecular weight as indicated in EPA Method 2.

, ASTM E2515 Equation (1)Fp = Adjustment factor for center of tunnel pitot tube placement, Fp = Vstrav

Vscent

Fp = = 0.975

)460

) x 28.7829.89 +((

ss

avgs

avgppPsMP

TPCkFv

=

)()(

Control No. P-SSAR-0003 42 APEX Run 2_Low100 of 179

Page 101: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

Qsd – Average gas flow rate in dilution tunnel, dscf/hr

ASTM E2515 equation (3)

Where:

3600 = Conversion from seconds to hours (ASTM method uses 60 to convert in minutes)

Bws = Water vapor in gas stream, proportion by volume; assume 2%

A = Cross sectional area of dilution tunnel, ft2

Tstd = Standard absolute temperature, 528 °R

Ps = Absolute average gas static pressure in dilution tunnel, = Pbar + Pg , in Hg

Ts(avg) = Absolute average gas temperature in the dilution tunnel, °R; (°R = °F + 460)

Pstd = Standard absolute pressure, 29.92 in Hg

Sample calculation: -0.30

13.6

89.9 + 460

Qsd = 16222.0 dscf/hr

29.9224.43 x 0.196 x

528x

29.9 +

Qsd = 3600 x (1 - 0.02) x

std

s

avgs

stdswssd

P

P

T

TAvBQ −=

)(

)1(3600

Control No. P-SSAR-0003 42 APEX Run 2_Low101 of 179

Page 102: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

Vm(std) – Volume of Gas Sampled Corrected to Dry Standard Conditions, dscf

ASTM E2515 equation (6)

Where:

K1 = 17.64 °R/in. Hg

Vm = Volume of gas sample measured at the dry gas meter, dcf

Y = Dry gas meter calibration factor, dimensionless

Pbar = Barometric pressure at the testing site, in. Hg

∆H = Average pressure differential across the orifice meter, in. H2O

Tm = Absolute average dry gas meter temperature, °R

Sample Calculation:

Using equation for Train 1: 0.93

Vm(std) = 17.64 x 98.090 x 0.997 x 13.6

( 89.4 + 460 )

Vm(std) = 94.062 dscf

Using equation for Train 2: 0.81

Vm(std) = 17.64 x 104.426 x 0.981 x 13.6

( 87.9 + 460 )

Vm(std) = 98.781 dscf

Using equation for ambient train: 0.00

Vm(std) = 17.64 x 0.00 x 0 x 13.6

( 76.3 + 460 )

Vm(std) = 0 dscf

+ )

( 29.89 )+

29.89 + )(

( 29.89

Control No. P-SSAR-0003 42 APEX Run 2_Low102 of 179

Page 103: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

mn – Total Particulate Matter Collected, mg

ASTM E2515 Equation (12)

Where:

mp = mass of particulate matter from probe, mg

mf = mass of particulate matter from filters, mg

mg = mass of particulate matter from filter seals, mg

Sample Calculation:

Using equation for Train 1 (first hour):

mn = 0.0 + 0.1 + 0.0

mn = 0.1 mg

Using equation for Train 1 (post-first hour):

mn = 0.2 + 2.2 + 0.0

mn = 2.4 mg

Train 1 aggregate:

mn = 0.1 + 2.4

mn = 2.5 mg

Using equation for Train 2:

mn = 0.1 + 2 + 0.5

mn = 2.6 mg

gfpn mmmm ++=

Control No. P-SSAR-0003 42 APEX Run 2_Low103 of 179

Page 104: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

Cs - Concentration of particulate matter in tunnel gas, dry basis, corrected to standard conditions, g/dscf

ASTM E2515 equation (13)

Where:

K2 = Constant, 0.001 g/mg

mn = Total mass of particulate matter collected in the sampling train, mg

Vm(std) = Volume of gas sampled corrected to dry standard conditions, dscf

Sample calculation:

For Train 1:

2.5

94.06

Cs = 0.00003 g/dscf

For Train 2

2.6

98.78

Cs = 0.00003 g/dscf

For Ambient Train

0.0

0

Cr = 0 g/dscf

Cs = 0.001 x

Cs = 0.001 x

Cr = 0.001 x

)(

2

stdm

ns

V

mKC =

Control No. P-SSAR-0003 42 APEX Run 2_Low104 of 179

Page 105: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

ET – Total Particulate Emissions, g

ASTM E2515 equation (15)

Where:

Cs = Concentration of particulate matter in tunnel gas, g/dscf

Cr = Concentration particulate matter room air, g/dscf

Qstd = Average dilution tunnel gas flow rate, dscf/hr

θ = Total time of test run, minutes

Sample calculation:

For Train 1

ET = ( 0.000027 - 0 ) x ###### x 920 /60

ET = 6.61 g

For Train 2

ET = ( 0.000026 - 0 ) x ###### x 920 /60

ET = 6.55 g

Average

E = 6.58 g

Total emission values shall not differ by more than 7.5% from the total average emissions

7.5% of the average = 0.49

Train 1 difference = 0.03

Train 2 difference = 0.03

( ) −= stdrsT QccE

Control No. P-SSAR-0003 42 APEX Run 2_Low105 of 179

Page 106: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

PR - Proportional Rate Variation

ASTM E2515 equation (16)

Where:

θ = Total sampling time, min

θi = Length of recording interval, min

Vmi = Volume of gas sample measured by the dry gas meter during the “ith”

time interval, dcf

Vm = Volume of gas sample as measured by dry gas meter, dcf

Vsi = Average gas velocity in the dilution tunnel during the "ith" time interval, ft/sec

Vs = Average gas velocity in the dilution tunnel, ft/sec

Tmi = Absolute average dry gas meter temperature during the "ith" time interval, oR

Tm = Absolute average dry gas meter temperature, oR

Tsi = Absolute average gas temperature in the dilution tunnel during the "ith" time interval, oR

Ts = Absolute average gas temperature in the dilution tunnel, oR

Sample calculation (for the first 1 minute interval of Train 1):

920 x 1.048 x 24.43 x ( 134.0 + 460 ) x ( 89.4 + 460 )

10 x 98.09 x 24.73 x ( 89.9 + 460 ) x ( 87.0 + 460 )

PR = 105 %

)(PR = x 100

100

=

smisimi

simsmi

TTVV

TTVVPR

Control No. P-SSAR-0003 42 APEX Run 2_Low106 of 179

Page 107: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

PMR – Particulate emissions for test run, g/hr

ASTM E2780 equation (6)

PMR = 60 (ET/θ)

Where,

ET = Total particulate emissions, grams

θ = Total length of full integrated test run, min

Sample Calculation:

ET (Dual train average) = 6.58 g

θ = 920 min

PMR = 60 x ( 6.58 / 920 )

PMR = 0.43 g/hr

Control No. P-SSAR-0003 42 APEX Run 2_Low107 of 179

Page 108: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Equations and Sample Calculations - ASTM E3053 E2515

PMF – Particulate emission factor for test run, g/dry kg of fuel burned

ASTM E2780 equation (7)

PMF = ET/MFTAdb

Sample Calculation:

ET (Dual train average) = 6.58 g

MBdb = 14.83 kg

PMF = 6.58 / 14.83

PMF = 0.44 g/kg

Control No. P-SSAR-0003 42 APEX Run 2_Low108 of 179

Page 109: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Section 5

Labeling & Owner’s Manual

109 of 179

Page 110: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

DO NOT REMOVE THIS LABELCONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATION AND RESTRICTIONS IN YOUR AREA.

LISTED FACTORY-BUILT FIREPLACE ®

MODEL:42 Apex

SERIAL NO:Tested andListed by

PortlandOregon USA

OMNI-Test Laboratories, Inc.Report No. 0028WF102S, 0028WF102E

Certified for USA and Canada

CONFORMS TO UL STD 127-2015; CERTIFIED TO ULC STD S610-M87 (R1998)

This wood heater contains a catalytic combustor, where both need periodic inspection and replacement for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in the owner’s manual, or if the catalytic element is deactivated or removed. CAUTION: the combustor used in this appliance (part no. 250-00556) is fragile and must be handled carefully. Burning of metal foils, plastic, garbage, sulphur and diesel oil will render the catalyst in the combustor inactive. The performance and durability of the catalytic combustor has not been evaluated as part of the certification. Do not use a fireplace insert or other products not specified for use with this product. This fireplace has not been tested with an unvented gas log set. To reduce the risk of fire or injury, do not install an unvented gas log set into fireplace. Fireplace must use combustion air drawn from outside the house. Use cord wood only. DO NOT OVERFIRE UNIT.Approved chimney: Simpson Duravent 7”Duravent DuraPlus HTC & Simpson Duravent 8”X12” sold through Travis Industries

Replace glass only with 5mm neoceramic orceramic glass.Electrical Rating: 115V., 60 Hz, 1.8 AmpsOptional Green Start: # 9440953Blower: # 99400954

TRAVIS INDUSTRIES, INC.12521 Harbour Reach Drive

Mukilteo, WA 98275

Manufactured by:

www.travisproducts.com

U.S. ENVIRONMENTAL PROTECTION AGENCYCertified to comply with 2020 particulate emmission standards using cord wood.

0.93 g/h, EPA Alt-125, ASTM E3053-17, ASTM 2515-11, CSA B415.1-10

Made in U.S.A.2018 2019 2020 2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

DATE OF MANUFACTURE

1212

Page 111: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

®

42 Apex SerialNo. ZC-1203

MANUFACTURE DATE:

2019

2020

2018

FEB

MAR

JAN

MAY

JUN

APR

AUG

SEP

JUL

NOV

DEC

OCT

U.S. ENVIRONMENTAL PROTECTION AGENCYCertified to comply with 2020 particulate emmission standards using cord wood.

0.93 g/h, EPA Alt-125, ASTM E3053-17, ASTM 2515-11, CSA B415.1-10

This wood heater contains a catalytic combustor, where both need periodic inspection and replacement for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in the owner’s manual, or if the catalytic element is deactivated or removed. See installation and operating instructions for this model. Use cord woood only.

Manufactured By: TRAVIS INDUSTRIES, INC.12521 Harbour Reach Drive, Mukilteo, WA 982751215

Page 112: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

42 Apex Owner’s Manual

SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

12521 Harbour Reach Drive Mukilteo, WA 98275

This manual is available online in French

Ce manuel est disponible en ligne en Français

Copyright 2016, T.I. $10.00 100-01437

www.travisproducts.com

Tested and listed by

Report # 028WF102S, 0028WF102E

Tested to: U.L. 127-2015, ULC-610-M87 (R1998)

Page 113: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

2 Introduction

© Travis Industries 6/8/2018 - 1437 Apex

Introduction

We welcome you as a new owner of a Fireplace Xtrordinair wood fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions which will make the operation and maintenance of your new fireplace an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.

Important Information

No other Fireplace Xtrordinair wood fireplace has the same serial number as yours. The serial number is behind the left side door just inside the firebox. This serial number will be needed in case you require service of any type. Model: Serial Number: Purchase Date: Purchased From:

Register your warranty online at: traviswarranty.com

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

Page 114: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Table of Contents 3

© Travis Industries 6/8/2018 - 1437 Apex

Introduction ............................................................................................................................................... 2 Important Information ................................................................................................................................ 2 Features: ................................................................................................................................................... 6 Heating Specifications .............................................................................................................................. 6 Electrical Specifications: ........................................................................................................................... 6 Emissions .................................................................................................................................................. 6 Safety Notice: ............................................................................................................................................ 7 Before Your First Fire ................................................................................................................................ 7 Location of Controls .................................................................................................................................. 8 Opening the Door ...................................................................................................................................... 9 Starting a Fire ............................................................................................................................................ 10 Maintaining Catalytic Burn-Off .................................................................................................................. 11 Adjusting the Burn Rate ............................................................................................................................ 12 Electrical Controls ..................................................................................................................................... 13 Understanding Your Heater’s Combustion System .................................................................................. 14 Burning Your Heater ................................................................................................................................. 14 Re-Loading the Fireplace .......................................................................................................................... 15 Overnight Burn .......................................................................................................................................... 15 Normal Operating Sounds ........................................................................................................................ 15 Hints for Burning ....................................................................................................................................... 15 Ash Removal ............................................................................................................................................. 16 Selecting Wood ......................................................................................................................................... 16 Door and Latch Inspection and Service .................................................................................................... 20 Replacement Parts List ............................................................................................................................. 24 Firebox Parts ............................................................................................................................................. 25 GreenStart™Woodstove Igniter (Part # 94400951) ................................................................................. 27 

Page 115: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

4 Table of Contents

© Travis Industries 6/8/2018 - 1437 Apex

• This fireplace must be installed by a qualified installer. Installation instructions are shipped inside the fireplace and must be strictly adhered to.

Ok

• Contact your local building officials to obtain a permit and information on installation restrictions or inspection requirements in your area. Notify your insurance company of this fireplace.

• This fireplace is designed and listed for cord wood only. Burning of any other material will void the warranty and listing and may create a fire hazard.

Gas

• Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.

• The door(s) must be closed and latched during operation. Open the door(s) only when re-loading the fireplace or conducting maintenance. This prevents smoke, embers from entering the room.

• Do not touch the hot surfaces of the fireplace. Educate all children of the danger of a high-temperature fireplace. Young children should be supervised when they are in the same room as the fireplace.

ASHES

• Ashes must be disposed of in a metal container with a tight fitting lid. Place the container on a non-combustible surface until the ashes have fully cooled before final disposal.

36"

• Keep all furniture or other combustible items at least 36" away from the front of the fireplace (this includes drapes or doors that may swing within 36" of the front of fireplace).

• If you smell smoke, see the section "Smoke Smell in Home" on page 13 of this manual for a remedy.

• Do not place clothing or

other flammable items on or near the fireplace.

• Never block free airflow

through the vents.

Page 116: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Safety Precautions 5

© Travis Industries 6/8/2018 - 1437 Apex

Do not repair, alter, or replace any part of the fireplace and chimney unless instructions are given in this manual. All other work must be done by a qualified service person.

Allow the fireplace to cool before carrying out any maintenance or cleaning.

The chimney must be inspected twice a year for creosote build-up or chimney damage. Creosote build-up must be removed and damage fixed prior to using the fireplace.

This Manual

Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

This fireplace was designed to burn solid wood fuel only (cord wood). Never use treated wood, wax logs, coal, garbage, or other materials. These materials will void the safety listing and may damage the combustor.

This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your fireplace, and assumes no responsibility of any consequential damage(s).

Do not use a grate or other device to elevate the fire off of the firebox floor. Burn the fire directly on the firebox floor.

Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6

Travis Wood Burning Fireplaces, Stoves and Inserts are protected by one or more of the following patents; U.S. 9,170,025 4,665,889 as well as other U.S. and Foreign Patents pending. This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.

This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.

Page 117: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

6 Specifications

© Travis Industries 6/8/2018 - 1437 Apex

Features:

• Maximum Log Length of 24" • Large firebox capacity – 3.5 cu. ft. • Long burn time – up to 12 hours • Large glass door for maximum visibility • Full firebrick lining for firebox protection

Heating Specifications

Approximate Heating Capacity ( Will vary with the home's floor plan, insulation, and outside temperature.)

Up to 2,500 Square Feet

Maximum Burning Time

Up to 12 Hours

BTU Output per Hour (Cord Wood Method)

Up to 49,626 BTUs

This model was tested for efficiency using method B415.1-10 and was determined to have:

Weighted average higher heating value (HHV) overall heating efficiency (OHE) of 73.1%

Weighted average lower heating value (LHV) overall heating efficiency (OHE) of 79%

Maximum measured lower heating value (LHV) efficiency of 80.6% The location of your wood heater in your home will decide how affectively the heat produced will spread throughout your house. Attention to the home design with consideration of natural convection and air circulation should be taken into account when choosing the placement of your heater within the home.

Electrical Specifications:

The blower on "HIGH" draws 1.8 Amps on 120 Volts A.C. (approximately 130 watts).

Emissions This heater meets the 2020 U.S. EPA’s cord wood emission limits for wood heaters. Tested to EPA Alt-125, ASTM E3053-17, ASTM 2515-11, CSA B415.1-10 this heater has been shown to deliver heat at rates ranging from 13,537 to 49,626 BTU/hr and an emission value of .93 g/h. Report No. 0028WF102E

Page 118: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Operation 7

© Travis Industries 6/8/2018 - 1437 Apex

Safety Notice:

• If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

• Read and follow all of the warnings on pages 2 and 3 of this manual. Before Your First Fire

Verify the Installation Before starting the fireplace, verify that the fireplace is properly installed and all of the requirements in the 42 Apex Installation Manual have been followed.

Keep all flammables 36" away from the front of the fireplace (drapes, furniture, clothing, etc.).

A fireplace insert shall not be installed in a factory-built fireplace unless tested with the fireplace.

Curing the Paint Follow the steps below to cure the paint (first fire):

a) Open doors and windows in the room to ventilate the heater during the curing process.

b) Vacate the room. The fumes from the initial heating process are non-toxic but may be unpleasant.

c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes. Then increase the burn temperature to a hot burn (600°F/315°C) for an additional 45 minutes. This will cure the paint.

Door Gasket - The door gasket can adhere to the paint on the front of the heater. To prevent this, carefully open and close the door a few times during the paint curing process.

������

����

2 to 4 hours

Carbon Monoxide (CO) Emissions Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is detrimental to the environment and to your health. The more visible the smoke, the higher the CO levels. Burning dry wood is the most significant step you can take to reduce CO emissions. It is also important to understand the combustion process so you can burn your heater efficiently. Read the manual thoroughly so that you can operate your heater in the most efficient and clean manner possible.

Over-Firing the Fireplace (Over-Firing may void your warranty) DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater.

This fireplace was designed to operate at a high temperature. But due to differences in vent configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the area behind the faceplate or other area starts to glow red, you are over-firing the fireplace (this may damage the internal components and void the warranty). Do not burn excessively large fires for a long time. Shut the air control down and allow the fireplace to cool if you detect over-firing.

Page 119: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

8 Operation

© Travis Industries 6/8/2018 - 1437 Apex

Operating the Fireplace During a Power Outage This fireplace includes a blower to dissipate heat from the firebox. During power outages build small to medium-sized fires to prevent the fireplace from overheating.

Drafting Performance Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance and may damage the heater. Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An uncontrollable burn or excessive temperature indicates excessive draft. WARNING: THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THIS FIREPLACE.

Location of Controls

Tool

Air Control

Bypass

Door Handle

Bypass – This controls the bypass. When open (pulled out), smoke travels directly up the chimney, lessening the chance of smoke spillage.

Door Handle – The door handle locks the door shut.

Air Control - This control slides left to right (or anywhere between) to alter the amount of air entering the fireplace. This, in turn, regulates the speed at which the fire burns. When slid to the right, the air control is open (fast burn). When slid to the left, the air control is closed (slow burn).

Tool – The fireplace tool is used to help open the door or slide the bypass in or out.

Page 120: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Operation 9

© Travis Industries 6/8/2018 - 1437 Apex

Opening the Door

To open the door, lift the handle and swing the door open. Use the included tool if needed to lift the handle.

Do not slam door when closing. If glass is damaged it must be replaced before using the fireplace.

Opening the Door While the Fireplace is Hot Open (pull out) the bypass before opening the door. This allows smoke to exit the flue directly. Use the included tool, if necessary to pull the bypass out.

To lessen smoke spillage, open the door a few inches, let air enter the door for a few seconds, then open the door fully. This allows airflow inside the firebox to stabilize.

Warning: Do not build the fire close to glass.

Warning: The door handle is extremely hot during operation – use the door tool or gloves when opening the door.

������������

������������

Page 121: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

10 Operation

© Travis Industries 6/8/2018 - 1437 Apex

Starting a Fire

Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting. See page 14 for detailed instructions on burning your fireplace.

• Make sure the by-pass is open while starting a fire (leave it open for the first 15 minutes).

Use the included tool to operate the bypass.

Bypass Pushed InUsed for normal operation

Bypass Pulled OutUsed for starting and re-loading

����������

��

������������������������

��

• Make sure the air control is on high. If additional air is needed, open the doors 1/4" during the first

five minutes of start-up.

• If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the smoke shelf and light it. This should start the chimney drafting (this eliminates "cold air blockage").

• Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.

• If using a firestarter, use only products specifically designed for fireplaces - follow the manufacturer's instructions carefully.

• Use plenty of kindling to ensure the fireplace reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire.

Page 122: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Operation 11

© Travis Industries 6/8/2018 - 1437 Apex

Maintaining Catalytic Burn-Off

Warning: The bypass control becomes hot during operation - use gloves or a tool to prevent burns.

This fireplace uses a catalytic combustor to increase heat transfer to the room and reduce emissions.

���������

���������

���������

���������

���������

���������

������������

The catalytic combustor takes dirty smoke and turns it into extra heat and cleaner emissions.

NOTE: If the combustor is engaged (bypass closed) when the fireplace is still cool, it will not work, leading to dirty smoke, no extra heat, and a dirtier combustor.

Follow the directions below to utilize the combustor to its fullest potential. • Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes).

• Close the by-pass (push in) when the fireplace is hot (500° F./260° C. or greater).

• Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading.

������������

okeS

m

With the by-pass closed (pushed in), the smoke passes through the combustor.

With the by-pass open (pulled out), the smoke passes through the by-pass and does not go through the combustor.

������������

Sm

oke

��

��������

Combustor

By-Pass Plate

By-Pass Control

Chimney

����������

��������

Sm

oke

���������

������������

oke

������������

Sm

oke

��������

Sm

oke

Sm

���������oke

Sm

������S

moke

How to Check if your Combustor is Working

A combustor temperature probe is included with the fireplace to monitor the combustor. After the bypass is engaged, the combustor temperature should rise, showing combustor operation. Combustor temperatures over 500° F (260° C), indicate the combustor is working and igniting unburnt fuel.

The combustor can also be viewed through the glass from below. You will notice the combustor glowing red when the combustor is working effectively.

Page 123: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

12 Operation

© Travis Industries 6/8/2018 - 1437 Apex

Adjusting the Burn Rate

Use the air control slider to control the burn rate of the fireplace. See the illustration below for details.

The included tool may be used to adjust the air control when the fireplace is hot.

High Burn/More Air Low Burn/Less Air

Right Left

Warning: The air control becomes hot during operation - use gloves or the tool to prevent burns.

Hint: The air control may take several minutes to influence the burn rate. When making adjustments, you may wish to let the fireplace burn for 10 minutes to gauge performance.

Hint: The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).

Page 124: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Operation 13

© Travis Industries 6/8/2018 - 1437 Apex

Electrical Controls

Blower Speed Control Set the blower speed using this control. NOTE: The blower will not turn on until the fireplace is up to temperature.

Optional GreenStart Igniter press this button to start the

ignition sequence.

NOTE: The button will not be visible if GreenStart is not installed - see GreenStart

instructions for details.

Combustor Temperature Press this button to see the

combustor temperature.

Page 125: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

14 Operation

© Travis Industries 6/8/2018 - 1437 Apex

Understanding Your Heater’s Combustion System

This heater uses a dual combustion system detailed below:

Primary Combustion: This is the combustion (fire) that takes place directly on the wood. Primary combustion determines how fast the fire burns. Air for primary combustion is supplied through the air control. When you adjust the air control you control the amount of air that reaches the fire and creates primary combustion. The air control supplies air to the air wash (the air holes above the door opening – used to help clean the glass) and through the pilot orifice (center bottom of the door opening). By using the air control, and supplying air through these two openings, you control primary combustion.

Catalytic Combustion: This is the combustion (fire) that does not contact the wood. Catalytic combustion takes place inside the catalytic combustor and is not viewable (you may, however, see the combustor glow). It burns the visible emissions or smoke that is not consumed during primary combustion. Catalytic combustion can be monitored by using the included temperature meter. Your catalytic combustor is working when the out put temperature is above 500° F. (260°C). Items to Consider: During medium and high burn rates the stove will manage combustion on its own. When the heater is set to a

low burn rate more care is needed to ensure the catalytic combustion system works properly. Make sure the stove is hot and a good coal bed is established before adjusting your heater to low burn.

Understanding the combustion system in this heater will help minimize the visible emissions this heater releases into the environment. The primary pilot orifice at the center bottom of the door opening is designed to help the secondary combustion at low burn settings. The pilot provides a small amount of air that burns up through the fuel load providing the heat and flame needed for the secondary system to ignite.

As you load your heater for a low burn, take care in placing the wood. This will affect how well your catalytic system works as the wood is consumed. Do not block the pilot orifice. Stack wood so the pilot air can burn its way up between the pieces, helping your heater burn effectively throughout the low fire. This will reduce the visible emissions your heater produces and increase the amount of heat you get from the wood. If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions.

Burning Your Heater

Starting a Fire: There are many ways to start a fire and you will become adept as you become familiar with the way your heater burns. Before you start, make sure your burn rate setting (air control) is all the way open and the by-pass (if equipped) is open. Starting a wood appliance can produce a lot of smoke. To reduce the smoke when starting your fire the top down method described here was found to have the cleanest starts. Stack four or five layers of medium sized kindling 1 to 1 ½” in diameter in a tic tac toe pattern, four to six pieces per layer with about ½” to 1” spacing. On top of your kindling stack place crumpled newspaper and a nest of pencil sized kindling. Light the paper and small kindling on top and let it burn down through your layers of kindling. With this method you should be able to close the door about two to three minutes after lighting, if the fire starts to die out reopen the door and leave it cracked until the fire takes off. Never leave your heater unattended if the door is not latched shut. Three to five minutes after closing the door you should be able to shut the by-pass, again if the fire starts to die out open the bypass until the fire is established and stays lit. Reload the unit with regular cord wood when the kindling pile has burned about three quarters of the way through. Put enough wood in to establish a good coal bed, five to seven pieces. The presence of a hot coal bed is critical to good combustion. We cannot overstate the importance of a hot coal bed before slowing your burn rate down. We recommend burning this first full load of cord wood completely through at the high burn rate to get your heater up to temperature and to establish a coal bed before reloading and slowing the burn rate. Reloading: When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down. For best emissions, we recommend that the wood be loaded in a north south orientation (lengthwise front to back). Low Burn: If preparing for an overnight or low burn a longer heat up period may be necessary. Reload the heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through the middle of the load. After loading, burn the heater on high for at least 15 minutes before setting the air control to low.

Page 126: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Operation 15

© Travis Industries 6/8/2018 - 1437 Apex

Re-Loading the Fireplace

Follow the directions below to minimize smoke spillage while re-loading the fireplace.

1 Pull the by-pass out all the way (use the tool or a glove).

2 Move the air control to high.

3 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.

4 Load wood onto the fire.

Overnight Burn

This fireplace is large enough to accommodate overnight, 10 to 12 hour burns. Follow the steps below to achieve an overnight burn.

1 Get the fireplace hot by moving the air control to high and letting the fireplace burn for 15 minutes.

2 Load as much wood as possible. Use large pieces if possible.

3 Let the fireplace burn on high for 15 minutes to keep the fireplace hot, then turn the air control to low.

4 In the morning the fireplace should still be hot, with embers in the coal bed. The glass may be dark – this is normal. Stir the coals and load small pieces of wood to re-ignite the fire, if desired.

Note: Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds

Creaks and Clicks:

The steel may creak or click when the stove heats up

and cools down - this is normal.

Blower Sounds:

The blower will make a slight "humm" as it

pushes air through the stove.

Hints for Burning

• Get the appliance hot before adjusting to low burn

• Use smaller pieces of wood during start-up and high burns to increase temperature

• Use larger pieces of wood for overnight or sustained burns

• Stack the wood tightly together to establish a longer burn

• Be considerate of neighbors & the environment: burn dry wood only

• Burn small, intense fires instead of large, slow burning fires when possible

• Learn your appliance's operating characteristics to obtain optimum performance

Page 127: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

16 Operation

© Travis Industries 6/8/2018 - 1437 Apex

Ash Removal

Whenever ashes get 3 to 4 inches deep in your firebox, and when the fire has burned down and cooled, remove excess ash. Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed. Let the stove cool completely before removing ashes (wait at least two hours after the last coal has extinguished). Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. The ashes should be retained in the closed container until all cinders have thoroughly cooled.

ASHES

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards, or stored in garages, are recipes for disaster.

Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash (make sure ash is entirely extinguished).

There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your dealer for details.

Selecting Wood

Dry Wood is Key

Dry wood burns hot, emits less smoke and creates less creosote.

Wet Wood

Leads To

Leads To

Dry Wood

Leads To

Leads To

Less Heat

More Heat

More Smoke and Creostoe

Less Smoke and Creostoe

Testing Wood Moisture Wood cut, split and stored in a dry area will typically dry within 1 or 2 years. This insures dry wood. If purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and not a "thud".

Why Dry Wood is Key Wet wood, when burned, must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance.

Page 128: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Operation 17

© Travis Industries 6/8/2018 - 1437 Apex

Wood Cutting and Storage Cut wood to length and chop into quarters.

Store the wood off the ground in a covered area. Allow for airflow around the wood to dry the wood.

Air Flow

Air Flow

Air Flow

Don't Burn Treated Wood, Wax Logs, Coal, Garbage, Etc.

This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN: (1) Garbage; (2) Lawn clippings or yard waste; (3) Materials containing rubber, including tires; (4) Materials containing plastic; (5) Waste petroleum products, paints or paint thinners, or asphalt products; (6) Materials containing asbestos; (7) Construction or demolition debris; (8) Railroad ties or pressure-treated wood; (9) Manure or animal remains; (10) Salt water driftwood or other previously salt water saturated materials; (11) Unseasoned wood; or (12) Paper products, cardboard, plywood, or particleboard. The prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, saw dust, wax and similar substances for the purpose of starting a fire in an affected wood heater. Burning these materials may result in release of toxic fumes or render the heater

ineffective and cause smoke.

Page 129: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

18 Operation

© Travis Industries 6/8/2018 - 1437 Apex

Troubleshooting

Problem Possible Cause

Smoke Enters Room During Start-Up

• Cold Air Blockage - burn a piece of newspaper on top of the smoke shelf under the bypass opening.

• By-pass is Closed - Open the by-pass by pulling the block above the door all the way out.

• Close the doors - if the flame is not getting enough air, first make sure the air control is open (all the way right). If additional air is needed, a small crack in the door is all that is needed.

Kindling Does Not Start - Fire Smolders

• Cold Air Blockage - burn a piece of newspaper to establish a draft.

• Not enough starter paper - use additional newspaper if necessary.

• By-pass is Closed - Open the by-pass by pulling the ring above the door all the way out.

• Not enough air - first make sure the air control is open (all the way right). If additional air is needed, a small crack in the door is all that is needed.

Smoke Enters Room While Re-Loading

• By-Pass not Opened - Open the by-pass (the ring above the doors) using gloves or a tool before opening the door.

• Insufficient Draft - Chimney height and outside conditions can negatively affect draft. In these cases a small amount of smoke may enter the home. Adding more pipe or a draft-inducing cap may help.

Fireplace Does Not Burn Hot Enough

• Wood is Wet - see the section "Selecting Wood" on page 12 for details on wood.

• Insufficient Draft - Chimney height and outside conditions can negatively affect draft. In these cases the fire may burn slowly. Adding more pipe or a draft-inducing cap may help.

• Air Control is Not Wide Open - Make sure the air control is all the way to the right. Slide the control back and forth rapidly to insure the control is not stuck.

Blower Does Not Run • Fireplace is Not Up to Temperature - This is normal. The blower will come on when the fireplace is hot - usually 15 to 30 minutes.

• Electricity is Cut to the Blower - Check the household breaker or fuse to make sure it is operable.

Fireplace Does Not Burn Overnight

• The door is not sealing - See the section "Check the Door Seal, Adjust if Necessary" on page 16 for details.

Page 130: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Maintenance 19

© Travis Industries 6/8/2018 - 1437 Apex

This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.

Twice Yearly Maintenance

Check Firebrick, Baffle Verify that the firebrick and baffle is in positon and not damaged (see illustration on page 25 for details).

Clean the Combustor With the fireplace completely cool (at least two hours after the last coal has extinguished), use a vacuum cleaner, preferably with a brush, to draw all ash from the catalytic combustor (see the illustration below). Do not strike or scrape the combustor.

��������

��

��������

Testing your Catalyst Combustor A combustor that is not functioning may still show active temperatures during the medium and high burn rates with the primary fire providing enough heat to hold output temperatures above 500°f. To check the combustor function burn your fireplace for at least 2-3 hours on the medium to high setting ensuring a full coal bed covers the firebox floor and the unit is at operating temperature. Set your burn rate to medium low and monitor the catalyst output temperature. The combustor should maintain a temperature above 500°f. If your combustor temp falls below 500°f perform this test two or three times to ensure the results. If your results are the same your combustor may need cleaning or replacement. Note: If you reload your fireplace before starting your burn test, burn the new fuel load on high for at least 20 min before setting your burn rate to medium low.

Chimney Sweep Instructions When sweeping (cleaning) the chimney, the combustor should be removed to prevent ash from clogging the combustor openings (when replacing the combustor use a new interim gasket). The damper plate (and other upper firebox components) can be removed during the chimney sweep or vacuumed after the chimney has been swept. See the illustration on page 25 for details.

Page 131: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

20 Maintenance

© Travis Industries 6/8/2018 - 1437 Apex

WARNING: Do not use substitute materials in the maintenance of this fireplace.

Door and Latch Inspection and Service

The door latch and door gasket work together to seal the firebox. If the door does not seal, air will leak into the firebox and cause the fire to burn too fast. This reduces the ability to burn the fireplace overnight or precisely adjust the burn rate.

Testing the Door Seal The first indication that the door may not be sealing is when the door handle opens and closes without resistance. To test the door seal, open the door and place a dollar bill (US, Canadian, or Australian) over the door opening. Then close the door over the bill. If the bill can be slid out of the door opening without resistance, the door gasket may need to be replaced.

Fixing the Door Seal The first step to improve the door seal is to tighten the door latch. This is done by moving the door catch on the fireplace inwards. This adjustment should be done in very small increments and the door latch should be tested after each adjustment.

If the door latch is very tight, yet the door seal is still loose, it may be time to replace the door gasket. To replace the gasket, first strip the old gasket and any gasket cement off of the door. Attach the replacement gasket to the door and cut off any excess material (see page 24 for details).

Glass Inspection & Removal (use only 5mm neo-ceramic glass) If the glass is cracked or broken, it must be replaced. The glass & gasket should seal against the door. See the illustration on page 24 for glass removal. When re-installing the glass, gently press the rope gasket in place (use a putty knife if necessary).

WARNING: The top of the glass comes close to the face of the fireplace. The glass must be all the way down to prevent is from striking the fireplace when the door is closed.

To adjust the door catch, loosen these two nuts and slide the catch assembly back 1/16”.

7/16" Wrench

Page 132: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Maintenance 21

© Travis Industries 6/8/2018 - 1437 Apex

Clean the Glass (if necessary) This appliance has an air wash to keep the glass clean. However, burning un-seasoned wood or burning on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the directions below.

Do not clean when hot.

For Stubborn Creosote:Dip newspaper or a paper towel in cool ashes and wipe it on the glass. The ash acts as a light abrasive.

Allow the stove to fully cool. Apply glass cleaner or soapy water to the inside of the glass. Wipe with newspaper or a paper towel.

��� ��������

The glass may develop a slight haze over time. This is normal and will not affect viewing of the fire.

Creosote – Formation and Need for Removal When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.

The chimney shall be inspected at least twice a year during the heating season to determine when creosote buildup has occurred.

When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

Page 133: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

22 Maintenance

© Travis Industries 6/8/2018 - 1437 Apex

Accessing the Blowers

MAKE SURE TO DISABLE THE BREAKER TO THE FIREPLACE BEFORE SERVICING THE BLOWERS.

1. Remove floor bricks and clean floor plate.

2. Remove floor plate by lifting from the finger holds on the front flange.

3. Remove the heat shield bolts (2 - 7/16” bolts) and remove the heat shield by sliding to the left and lifting out.

4. Gently clean the impellers of the blowers using a soft bristled brush. Vacuum the air channel and blower to remove dust and debris.

NOTE: Take care not to damage or misshapen the impeller blades. Damage will cause the blower to not be balanced and could cause vibration and noise during operation.

Page 134: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Maintenance 23

© Travis Industries 6/8/2018 - 1437 Apex

Catalytic Combustor Replacement

1. Remove insulation on the sides of the combustor

2. Grab both edges of the combustor and work it out by pulling back and forth on

both sides.

3. Install new combustor making sure that the side insulation and the combustor top

and bottom gasket are in place.

NOTE: The combustor is fragile, handle with care.

Page 135: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

24 Maintenance

© Travis Industries 6/8/2018 - 1437 Apex

Replacement Parts List

Door Parts

ItemNo SKU Description Qty Includes 1 250-04188 DOOR ASS'Y, 42 APEX 1 Entire Door Assembly 2 250-04190 HANDLE, DOOR 42 APEX 1 Handle, U Plate, Screws 3 250-04220 DOOR LATCH - 42 APEX 1 All Nuts, Screws Included 4 99900402 GSKT, DOOR 7/8" x 100" BLK # 1 7/8” Diameter Fiberglass 5 250-04189 GLASS, RECT. 42 APEX 1 6 98500731 GASKET KIT, GLASS FPX 1 Gasket Tape, ½” Dia. Rope 7 250-04221 HINGE PIN (2-PK) 42 APEX 1 2 Pins

Electrical Parts ItemNo SKU Description Qty Includes 250-04176 BLOWER, CONVECTION – 42 APEX 1 250-04207 WIRE HRNS, MAIN – 42 APEX 1 250-00311 SNAP-DISC - 120deg NO# 1

Page 136: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Maintenance 25

© Travis Industries 6/8/2018 - 1437 Apex

Firebox Parts

���������������������������������������������

���������������������������������������������

��������

������

������

8

10

7

6

4

3

1

11

9

9

9

9

9

9

11

13

11

12

11

11

11

10

10

10

9

9 9

9

9

9

9

9 9

9

9

2

5

14

15

ItemNo SKU Description Qty Includes 1 250-04174 KNOB w/ SCREW, AIR CNTRL 1 Set Screw, Knob 2 250-04219 DAMPER EXT ROD 1 Shaft & Threaded End 3 250-02493 DAMPER YOKE ASS'Y# 1 4 250-04185 SMOKE SHELF 1 5 91001612 GSKT KIT, CATALYTIC, 36/44E# 1 Interam Gskt, Kaowool Wedge 6 250-00556 CATALYTIC COMBUSTOR, 36E/44E# 1 Combustor, Interam Gskt 7 250-04186 DAMPER PLATE 1 8 250-04177 DAMPER SLDR PLATE 1 9 251-00000 BRICK-WHOLE,9 x 4-1/2 x 1-1/4# 21 10 251-00083 BRICK-CUT, 9" x 4-1/2" (#61) 4 NOTE: Brick has slot 11 251-00076 BRICK-CUT, 9 x 2-7/16 6 12 251-00082 BRICK-CUT, 6-1/2 x 2-1/2(#62) 1 13 251-00021 BRICK-CUT, 9 x 2 # 1 14 250-04202 CATALYTIC REAR BAFFLE -- 42 APEX 14" 1 15 250-03587 TEMP PROBE, THCPLE# -- CAT COMB 1

Page 137: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

26 Warranty

© Travis Industries 6/8/2018 - 1437 Apex

Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Years 1 & 2 - COVERAGE: PARTS & LABOR Air Control Assembly Slider Plate, Linkage

Blower Assembly Blower, Wire Harness, Snap Disk

Ceramic Glass Glass (breakage from thermal shock)

Catalytic Combustor Catalytic Combustor (see “Conditions and Exclusions” # 10)

Damper Assembly Damper Plate, Linkage

Door Assembly Door, Latch Assembly, Glass Retainers

Face Assembly Faceplate, Fasteners

Firebox Assembly Firebox, Combustor Support, Baffle, Air Channels

Firebrick Breakage from thermal shock

Re-Installation Allowance In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre-authorization required)

One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered.

Exclusions: Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR Air Control Assembly Slider Plate, Linkage

Catalytic Combustor Coverage for thermal crumbling and disintegration only.

Damper Assembly Damper Plate, Linkage

Door Assembly Door, Latch Assembly, Glass Retainers

Face Assembly Faceplate, Fasteners

Firebox Assembly Firebox, Combustor Support, Baffle, Air Channels

One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered.

Exclusions: Paint, Gasketing, Blower Assembly, Glass, Firebrick, Accessories, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY Air Control Assembly Slider Plate, Linkage

Damper Assembly Damper Plate, Linkage

Door Assembly Door, Latch Assembly, Glass Retainers

Face Assembly Faceplate, Fasteners

Firebox Assembly Firebox, Combustor Support, Baffle, Air Channels

Exclusions: Paint, Gasketing, Blower Assembly, Glass, Firebrick, Accessories, Catalytic Combustor, Re-Installation Allowance, One-Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS 1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration,

willful abuse, accident, neglect, or misuse of the product shall nullify this warranty. 2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer. 3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. Over-firing

(operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty. 4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to

the extent of this warranty, contact your authorized Travis retailer before installation. 5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or

other influences from mechanical systems such as furnaces, fans, clothes dryers, etc. 6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation. 7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's

settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. 8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is damage

to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured (use cord wood only). 9. Damage to surfaces caused by melted items, or other external sources left on the surface from the use of cleaners is not covered in this warranty. Damage from over-firing (operation where the

steel may glow red) is not covered in this warranty. 10. Damage to the catalytic combustor due to mishandling, removal, cleaning, or other handling is not covered. Degradation of the combustor due to burning of anything other than natural cord wood

is not covered. Burning of trash, garbage, artificial or paper logs, gift wrappings, coal, lighter fluids, chemical starters, treated or painted wood, driftwood or chemical cleaners will void the combustor warranty. These items contain chemicals that may cause the combustor to become deactivated.

11. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

12. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

13. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 7 year warranty. 14. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty. 15. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability

for such warranties or representations. 16. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components. 17. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. 18. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed

and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the

model name and serial number. 2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the

appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store.

Page 138: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Optional Equipment 27

© Travis Industries 6/8/2018 - 1437 Apex

GreenStart™Woodstove Igniter (Part # 94400951)

The optional GreenStart™ igniter is available for your fireplace. This accessory starts your fire with a simple push of a button.push of the button. Contact your dealer for details.

Page 139: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

28 Index

© Travis Industries 6/8/2018 - 1437 Apex

Acid Wash ....................................................... 6 Adjusting the Burn Rate .................................. 10 Air Control (see 'Burn Rate') ........................... 10 Amps ............................................................... 5 Ash (Disposal) ................................................. 14 Baffle ............................................................... 15 Before Your First Fire ...................................... 6 Blower (Cleaning) ............................................ 15 Blower Operation ............................................ 10 BTU Output ..................................................... 5 Burn Rate ........................................................ 10 Burn Time ........................................................ 5 By-Pass Control .............................................. 8 Catalytic Combustor (Cleaning) ...................... 15 Catalytic Combustor (Operation) .................... 9 Catalytic Combustor (Replacement Info) ........ 17 Check Ash, Remove if Necessary .................. 14 Check Chimney for Creosote Build-Up ........... 16 Check Door Seal, Adjust if Necessary ............ 16 Check Firebrick, Baffle .................................... 15 Chimney (inspection) ...................................... 16 Clean Combustor ............................................ 15 Clean the Blower Filter .................................... 15 Combustor (Cleaning) ..................................... 15 Combustor (Operation) ................................... 9 Combustor (Replacement Information) ........... 17 Curing the Paint .............................................. 6 Daily Maintenance (while fireplace is in use) .. 14 Don't Burn Treated Wood, Wax Logs, Etc. ..... 12 Door Gasket .................................................... 16 Door Latch ....................................................... 16 Dry Wood is Key ............................................. 12 Electrical Specifications .................................. 5 EPA Compliance ............................................. 5 Features .......................................................... 5 Firebrick .......................................................... 15 Fumes (after break-in period) ......................... 13 Fumes (first fire) .............................................. 6 Heating Specifications .................................... 5 Hints for Burning ............................................. 11

Important Information ................................ 1 Index ......................................................... 22 Introduction ............................................... 1 Kindling ..................................................... 8 Listing Label .............................................. 18 Location of Controls .................................. 8 Log Length ................................................ 5 Maintaining Catalytic Burn-Off .................. 9 Normal Operating Sounds ........................ 11 Opening the Doors .................................... 7 Opening the Doors while Fireplace is Hot 7 Optional Equipment .................................. 20 Over-Firing the Fireplace .......................... 6 Overnight Burn .......................................... 11 Packing List ............................................... 5 Parts List ................................................... 17 Problems ................................................... 13 Re-Loading the Fireplace ......................... 11 Replacement Parts List ............................. 17 Safety Label .............................................. 18 Safety Notice ............................................. 6 Safety Precautions .................................... 2 & 3 Selecting Wood ......................................... 12 Starting a Fire ........................................... 8 Table of Contents ..................................... 4 Temperature Meter (Installation) .............. 20 Temperature Meter (Operation) ................ 9 Testing Wood Moisture ............................. 12 Troubleshooting ........................................ 13 Twice Yearly Maintenance ........................ 15 Verify the Installation ................................ 6 Warnings ................................................... 2 & 3 Warranty ................................................... 19 Watts ......................................................... 5 Why Dry Wood is Key ............................... 12 Wiring ........................................................ 21 Wood ......................................................... 12 Wood Cutting and Storage ....................... 12

Page 140: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

���

��

��

��

��

� �

���

42 Apex Installation Manual

12521 Harbour Reach Drive

Mukilteo, WA 98275 This manual is available online in French.

Manuel est disponible en ligne en Francais. www.travisproducts.com

Wood-Burning Zero-Clearance

Fireplace © 2018, Travis Industries

$10.00 100-01436

Report # 028WF102S, 0028WF102E

U.L. 127-2015 and ULC-610-M87 (R1998)

Page 141: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

2 Introduction

© Travis Industries 4161018 100-01436

Overview

This manual details the installation requirements for the 42 Apex wood-burning fireplace. For operating and maintenance instructions, refer to the 42 Apex Owner's Manual.

Keep this manual for future use.

Listing Details

This appliance was listed by OMNI Test Labs to U.L. 127 and ULC-S610-M87 – report number 028WF102S. The listing label is attached to the base of the fireplace and can be viewed by accessing the fan compartment.

IAS (ICBO) Approval

This appliance was listed by OMNI Test Labs – IAS (ICBO) # TL-130.

Emissions

This heater meets the 2020 U.S. EPA’s cord wood emission limits for wood heaters. Tested to EPA Alt-125,

ASTM E3053-17, ASTM 2515-11, CSA B415.1-10 this heater has been shown to deliver heat at rates ranging from 13,537 to 49,626 BTU/hr and an emission value of .93 g/h. Report No. 0028WF102E

National Fireplace Institute

Page 142: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Table of Contents 3

© Travis Industries 4161018 100-01436

Overview .......................................................................... 2 Listing Details ................................................................... 2 

IAS (ICBO) Approval .................................................... 2 EPA Approval ..................................................................................... Error! Bookmark not defined. National Fireplace Institute ........................................... 2 Installation Warnings .................................................... 4 Operating Warnings ...................................................... 4 

Installation Options ........................................................... 5 Heating Specifications ...................................................... 5 Dimensions ...................................................................... 5 Packing List ...................................................................... 6 Items Shipped with the Face ............................................ 6 Recommended Order of Installation ................................. 6 Installation Recommendations for Cold Environments ..... 7 

Insulated Chimney is Strongly Recommended ............. 7 Use “P” Trap & Insulated Duct in the Cooling Duct. ...... 7 Use Bi-Metallic Damper with Air-Cooled Chimney ........ 7 Use Outside Air “P” Trap and Insulated Duct ................ 7 Daily Requirements for Homeowners ........................... 7 

OTHER ITEMS ......................................................... 7 Fireplace Placement Requirements ................................. 8 

Clearances to Fireplace ................................................ 8 Fireplace Placement ..................................................... 9 

Fireplace Framing ............................................................ 10 Minimum Framing Dimensions ..................................... 10 Framing Dimensions at 45° .......................................... 10 Raised Fireplaces ......................................................... 11 

Approved Chimney ........................................................... 12 Air Cooled Chimney Requirements (8” Inner Dia., 12” Outer Dia.) .................................................................................. 13 

Part Numbers (available through Travis Industries) ...... 13 Anchor Plate Installation ............................................... 13 

Cooling Duct Installation ............................................... 14 Air Cooled Chimney - Clearances to Combustibles ...... 15 Air Cooled Chimney – Installation and System Height . 16 Air Cool Chimney - Offset Requirements (30° Elbows) 17 Firestops ...................................................................... 17 Chimney Offset Chart ................................................... 17 

Insulated Chimney Requirements (7” Inner Diameter) ..... 18 Security ASHT+ (S2100+) Part Numbers (available through Travis Ind.) ...................................................... 18 

Security ASHT+ - Clearances to Combustibles ........ 18 Security ASHT+– Anchor Plate Installation .............. 18 Security ASHT+– Offset Chart ................................. 18 

Insulated Chimney – Alternative Manufacturers ........... 19 Anchor Plate Installation ........................................... 19 

Insulated Chimney – Installation and System Height .... 20 Insulated Chimney - Offset Requirements (30° Elbows) ..................................................................................... 21 Firestops ...................................................................... 21 

Chimney Termination Requirements ................................ 22 Electrical Line Hookup ..................................................... 23 

Wiring Diagram ............................................................. 23 Fireplace Junction Box ................................................. 24 

External Wiring Installation ............................................... 25 External Wiring Installation (continued) ............................ 26 

Back Side of the Combustor Temp Display .................. 26 Air Intake Installation ........................................................ 27 

Air Intake Locations ...................................................... 28 Non-Combustible Framing (included) ............................... 29 Facing Requirements ....................................................... 30 Facing Requirements (continued) .................................... 31 Mantel Requirements ....................................................... 32 Hearth Requirements ....................................................... 33 Finalizing the Installation .................................................. 34 

Index ............................................................................ 36 

Page 143: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

4 Safety Precautions

© Travis Industries 4161018 100-01436

Installation Warnings

Read this entire manual before installing the fireplace.

Failure to install this fireplace in accordance with all local codes and the requirements listed in this manual may result in property damage, bodily injury, or even death.

Notify your insurance company before installing this fireplace.

Contact your local building officials to obtain a permit and information on installation restrictions or inspection requirements in your area.

Notify your insurance company of this fireplace.

The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid – the qualified installer should follow the procedure best suited for the installation.

Modifications of the fireplace (doors, air inlet systems, damper control, or any other component supplied by Travis Industries) or use of any component part not approved by Travis Industries in combination with this fireplace system will void the listing and warranty.

This fireplace is not approved for use in a mobile home.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

Operating Warnings WARNING: FIREPLACE SHOULD BE OPERATED ONLY WITH DOORS FULLY OPEN OR DOORS

FULLY CLOSED. IF DOORS ARE LEFT PARTLY OPEN, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE.

Creosote – Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.

Disposal of Ashes Ashes should be placed in a metal container with a tight-fitting lid. These closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

A fireplace insert shall not be installed in a factory-built fireplace unless tested with the fireplace.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

Travis Wood Burning Fireplaces, Stoves and Inserts are protected by one or more of the following patents; U.S. 9,170,025, 4,665,889 as well as other U.S. and Foreign Patents pending.

Page 144: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Features and Specifications 5

© Travis Industries 4161018 100-01436

Installation Options

Residential (not approved for HUD Mobile Homes) Straight or Corner Placement Raised or Floor Placement Raised or Floor Hearth

Internal or External Chase 5 Air Intake Locations 1 Electrical Connection Location

Heating Specifications Approximate Heating Capacity (in square feet)* .................. Up to 2,500 sq. ft. Maximum Burning Time ........................................................ Up to 12 Hours BTU Output per Hour (Cord Wood Method) ......................... Up to 62,000 BTUs

* Heating capacity will vary with floor plan, insulation, and outside temperature.

Dimensions

42"*1067mm*

22-7/8"*582mm*

���

���

Weight = 670 lbs. (304 Kg)

* Includes the 1/2" (13mm) stand-offs

3" (77mm) Air Intake (may be re-routed to left, back or bottom)

��

��

��

���

9-5/8"*245mm*

47-1/4"1201mm

Electrical Input & External Control Junction Box

6-1/2"166mm

33"839mm

��

38"966mm

1-1/8"29mm

Page 145: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

6 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Packing List

NOTE: The log stop is secured for shipping with a set screw on the back of the log stop support. Loosen the set screws with a 1/8” hex wrench and remove the log stop to access the internal components.

Bricks (2 boxes – left side and right side)

Baffle

Air Intake Parts (10’ of 3” diameter duct, intake hood, hood bezel, and 2 hose clamps)

Ember strip

Switch Plate with Combustor Temp. Display and Rheostat

Door Tool

Owner’s manual

Pair of gloves

Items Shipped with the Face

Face

Face Brackets with Attachment Nuts

Recommended Order of Installation

Frame the opening for the fireplace. Leave the non-combustible framing and facing above the fireplace open to allow for chimney installation.

Secure the fireplace to the framing/floor.

Install the chimney (and cooling air, if applicable), electrical, external wiring (rheostat, catalytic temp reader, etc.), and outside air.

Complete the framing above the fireplace (must be non-combustible).

Install the hearth.

Install the non-combustible facing.

Install the non-combustible mantel (if applicable). Finalize the installation

Page 146: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 7

© Travis Industries 4161018 100-01436

Installation Recommendations for Cold Environments

If you live in the area depicted in black in the illustration to the right (or in Canada), we recommend the following steps be taken to minimize cold air infiltration.

Insulated Chimney is Strongly Recommended Insulated chimney does not require cooling ducts and is therefore preferred for cold environments. This is the number one method for improving cold weather performance.

Use “P” Trap & Insulated Duct in the Cooling Duct.

If using air-cooled chimney, we recommend insulating the intake duct and putting in a “P” trap to help prevent air circulation when the fireplace is not in use. A typical “P” trap design is shown in the illustration to the right.

Use Bi-Metallic Damper with Air-Cooled Chimney

If using air-cooled chimney, we recommend the use of the bi-metallic damper. This component (part # 250-01741) is an 18” section of Duravent pipe that is installed at the top of the chimney, directly below the cap. It has a heat-activated damper that helps reduce cold air from entering the cooling ducts while the fireplace is not in operation.

Use Outside Air “P” Trap and Insulated Duct

����������������������

Min. 24"Max. 48"

Min. 24"Max. 48"

42 Apex Fireplace

We recommend putting in a “P” trap in the outside air duct (used to supply air to the firebox) to prevent air circulation when the fireplace is not in use. A typical “P” trap design is shown in the illustration above. In addition, you should insulate the outside air duct to help reduce air circulation when the fireplace is not in use.

Daily Requirements for Homeowners HUMIDITY - Make sure the humidistat is set correctly. The chart below details the correct setting for the temperature you are experiencing outdoors.

Outdoor Temperature Recommended Humidity Controller Setting °F °C

-20 -29 15 -10 -23 20 0 -18 25

+10 -12 30 +20 -7 35

>+20 >-7 40

Note: If using a humidifier, let the homeowner know that it should be shut off or turned to a lower setting to eliminate condensation on the front of the fireplace.

OTHER ITEMS Make sure the bypass is shut when the fireplace is not in use. Slide the air control fully closed when fireplace is not in use. Minimize the use of exhaust fans in the home when the fireplace is not in use.

Page 147: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

8 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Fireplace Placement Requirements

Clearances to Fireplace

Sidewalls to the front of the fireplace must be 45” (1143mm) from the centerline of the fireplace (see “a” in the illustration below).

Any combustible (bookshelf, column, etc.) that protrudes less than 7” (178mmmm) from the front of the fireplace must be placed a minimum 24-3/8” (620mmmm) from the centerline of the fireplace. If this combustible protrudes farther, it must meet the sidewall clearance (see “b” and “c” in the illustration below).

��������

���

������

ab

c d

The fireplace requires a ½” (13mm) clearance to the back and sides (stand-offs are pre-installed to

provide this clearance). Do not place insulation or other material into this area. Drywall or other combustibles must maintain a ½” clearance to the sides of the fireplace (see “d” in the illustration above).

Fireplace should be located such that no doors, drapes, furniture or other combustibles can be placed close or swing closer than the minimum 48" clearance. Due to the high heat output of this fireplace, choose a location away from high traffic areas.

Page 148: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 9

© Travis Industries 4161018 100-01436

Fireplace Placement

The fireplace must be secured to the floor and/or framing (see “nailing brackets” in the illustration below).

Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet).

Fireplace must be installed on a level surface capable of supporting the fireplace and chimney.

Place the ember strip included with the fireplace below the front edge of the fireplace (see illustration below). This prevents embers from sliding between the fireplace and hearth.

Fireplace must be placed so the vents below and above the glass do not become blocked.

We rcommend the chase around the fireplace be insulated.

WARNING:Insulation must be secured so it does not fill the space between the fireplace and standoffs.

Base Nailing Brackets(bend down and secure to floor)

Lifting handles are available separately (98500711). They attach to the base nailing brackets.

Standoffs (on sides and back)

Side Nailing Brackets (secure to side framing)

���

��

��

��

�� ���

Center the ember strip below the front edge of the fireplace and secure it to the floor.

The fireplace must be level and plumb during installation. Use shims under the fireplace to properly level the fireplace if needed.

Fireplace

WARNING:Failure to correctly level and plumb the fireplace may lead to the door swinging open or closed.

Page 149: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

10 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Fireplace Framing

Minimum Framing Dimensions

Minimum framing dimensions are shown in the illustration below. Do not build into the enclosure.

The enclosure over the fireplace must be a minimum 81” above the base of the fireplace.

81"2058mm

23"585mm

42"1067mm

Framing Dimensions at 45°

Typical framing dimensions for 45° installation are shown below. Additional space may be required for vent and outside air installation. (a) 61-3/4” (1569mm) (b) 22-1/2” (572mm) (c) 22-1/2” (572mm)

������������������������������

���������������������

c

�����������������

Fireplace (includes 1/2" standoffs)

a

b

1/2" Clearance to Corners

Page 150: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 11

© Travis Industries 4161018 100-01436

Raised Fireplaces

The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent (approximately 600 lbs.). See illustration below.

The ceiling in front of the fireplace must be a minimum 83” from the base of the fireplace.

��������

���

�������������

���������

Minimum 83"

42 Apex Fireplace

Non-Combustible Framing(included with fireplace)

Non-Combustible Facing

81"

Page 151: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

12 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Approved Chimney

This fireplace requires one of two types of chimney (no exceptions – do not intermix):

Air-Cooled Chimney

- Use Travis Industries air cooled pipe only. Part numbers are listed in the section “Air Cooled Chimney”.

- This chimney requires the use of the air-cooled starter section and cooling duct inlet (see the section “Air Cooled Chimney” for details).

Insulated Chimney

- Security ASHT+ Chimney (available from Travis Industries or Security) (use 98900290 Anchor Plate)

- Alternative Manufacturers (see the section starting on page 18 for details)

The entire chimney system must be installed to meet all local requirements as well as those requirements listed by the chimney manufacturer. Depending on the manufacturer and where the chimney is to be installed, chimney supports, roof braces, radiation shields, attic insulation shields, attic enclosures, spark arrestors, locking bands, etcetera, may be required as part of the chimney system. The manufacturer's installation instructions, which are reviewed by the listing agency, specifies when and where each of these components must be used. Follow the manufacturer's instructions for the use of flashing and an adjustable storm collar at the roof line to prevent water from entering the house. Manufacturers require that chimneys extending beyond a certain height above the roof (typically above 5') must be braced.

Page 152: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 13

© Travis Industries 4161018 100-01436

Air Cooled Chimney Requirements (8” Inner Dia., 12” Outer Dia.)

Part Numbers (available through Travis Industries)

Chimney Components Part # Anchor Plate – Air Cooled Chimney - REQUIRED 98900016 Cooling Duct Kit -6” Diameter - REQUIRED 98900108 48” Chimney Section 98900001 36" Chimney Section 98900002 24" Chimney Section 98900003 18" Chimney Section 98900004 12" Chimney Section 98900005 30° Offsets / Elbows (Qty 2) 98900006 Firestop (90°) 98900007 Firestop (30° - for angled sections) 98900008 Storm Collar 98900009 Round Termination Cap 98900010 Flashing 0-6/12 (for flat roofs up to 6/12 pitch - 26.5°) 98900011 Flashing 7-12/12 (for roofs 6/12 pitch to 12/12 – 26.5° to 45°) 98900012 Attic Insulation Shield 98900015

Anchor Plate Installation

The air-cooled chimney requires an anchor plate that includes a cooling duct inlet. Attach the anchor plate to the top of the fireplace with the four included sheet-metal screws (see illustration below). The cooling duct inlet can be directed to any direction (typically it is directed to the right rear).

Seal the fireplace connection with high-temperature silicone.

Seal the flue liner with furnace cement.

High-

Tem

pera

ture

Silico

ne

Use high-temperature silicone to

seal the anchor plate.

Furnace Cement

Page 153: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

14 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Cooling Duct Installation

WARNING: The cooling duct provides cooling air for the chimney system. Failure to correctly install the cooling duct will lead to an extremely dangerous installation and possibly a fire.

The 6” diameter cooling duct routes air from outside the structure to the cooling air collar on the starter section. Do not draw air from a garage or other enclosed, unventilated, area.

The maximum distance of the cooling duct is 30’. When routing the duct, use a minimum of bends and keep the bend radius as large as possible. The maximum bends for the duct is 540° (six 90° bends). Cooling duct must maintain 2” clearance to chimney. Cooling duct must be non-combustible.

The Cooling Duct Kit (98900108) includes 30’ of cooling duct, collar, and external termination. Attach the external termination to the structure (use storm collar if needed) with the opening facing downwards (to prevent water or other material from entering). Secure the cooling duct to the collar and external termination using high-temperature aluminum tape and/or sheet metal screws.

Locate the duct termination so it does not become blocked by snow, vegetation or other material. The duct termination must be a minimum 5’ below the chimney termination. In addition, the intake

must be 10’ away from the chimney termination to prevent flue products from entering (measure the distance air must travel between the two terminations).

The cooling air duct termination may be installed to draw air from a ventilated crawl space or attic if approved by local building codes. NOTE: certain codes require a fire curtain damper in these cases.

The cooling air duct termination must be flashed and sealed to meet local building code requirements.

����������������������

Fireplace Xtrordinair

Cooling vent terminations must terminate a minimum of 10' (3M) away from the chimney termination (if not obstructed - see information above).

Ventilated Crawl Space(see information above)Cooling

Air

Air exits out of the outer liner of the

chimney.

Cooling Air

Cooling Air

Cooling Air

Page 154: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 15

© Travis Industries 4161018 100-01436

Air Cooled Chimney - Clearances to Combustibles WARNING: Follow the clearances listed below - do not follow the clearances listed in the chimney

instructions.

Maintain a 2" clearance from the chimney to combustibles - see illustration below.

Min. 2" (51mm) Clearance

��

��

�� �

��

��

Page 155: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

16 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Air Cooled Chimney – Installation and System Height

Minimum 15' system height (measured from the base of the fireplace)

Maximum 35' system height (measured from the base of the fireplace)

MINIMUM HEIGHT WITH OFFSETS

One Pair (2) Offsets Mininum system height is 17’.

Two Pairs (4) Offsets Minimum chimney height is 19’.

NOTE: In problematic locations (areas with high wind or at altitude, etc.) additional chimney height above the specified minimum may be necessary to reduce wind-induced down drafts, back puffing, or smoke spillage. By adding additional chimney, the fireplace will have increased draft and encounter less negative operating characteristics.

Chimney must be totally enclosed when passing through living space with a minimum 2" (51mm) clearance to combustibles.

System Height35' Max. (10.5M)15' Min. (4.5M)

2" (51mm) Min. Air Space to Combustibles

Cap (see "Chimney Termination Requirements")

Storm Collar

Flashing

Firestop Required Between Floor Levels (or fireplace enclosure)

Attic Firestop (with insulation shield)

Maximum 8' Chimney Section (4' if two pairs of 30° elbows

used)

Maximum 30°

Do not seal or caulk the area between the chimney and flashing.

2" (51mm) Min. Air Space to Combustibles

Page 156: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 17

© Travis Industries 4161018 100-01436

Air Cool Chimney - Offset Requirements (30° Elbows)

Offsets (using a pair of 30° elbows) may be used to redirect the chimney. Typically this is done to avoid structures, align the pipe with framing, or to gain clearance to combustibles (see illustration below).

A maximum four 30° elbows may be used.

Each elbow must be used in conjunction with a return elbow (so the chimney returns to a vertical direction)

If using a single offset (two 30° elbows) a maximum of 8' of inclined chimney may be used between elbows.

If using two offsets (four 30° elbows) a maximum of 4' of inclined chimney may be used between each set of elbows.

For every 6' of inclined chimney a flue support is required – follow the chimney manufacturer’s instructions for supporting the chimney.

Elbows may be used directly off the top of the fireplace.

Firestops

Whenever the chimney penetrates a floor or ceiling a firestop is required on the bottom side of the floor joists (see illustration below).

When passing through an attic the firestop must be placed on the attic side of the joists

When the chimney passes through a living space it must be totally enclosed (maintain the minimum 2" clearance to combustibles)

The space between frames that hold the firestop in place should be measured as follows: Space Between Frames = 16”

Space between frames Firestop

������

Maximum 8' Chimney Section (4' if two pairs of 30° elbows

used)

Chimney must be totall enclosed when passing through a living space (make sure to include 2" (51mm) clearance).

Chimney Offset Chart 8” Air Cooled Chimney

Inclined Pipe

Length

Offset Rise

0 4 16 3/8

12 9 ¼ 25 ½

18 12 ¼ 30 ¾

24 15 ¼ 36

36 21 ¼ 46 ¼

48 27 ¼ 56 ¼

48+12 32 ½ 65 ¾

48+18 35 ½ 71

48+24 38 ½ 76 1/8

48+36 44 ½ 86 ½

48+48 50 ½ 97

For each chimney section in the offset (between the elbows), there must be an Elbow Strap, Tee Support, or similar support method to support the weight of the pipe and to relieve stress on the elbows.

Page 157: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

18 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Insulated Chimney Requirements (7” Inner Diameter)

Security ASHT+ (S2100+) Part Numbers (available through Travis Ind.)

Security ASHT+ (S2100+) Chimney Components 7” Internal diameter, 9” outside diameter

Part #

VENT, 7” ANCHOR PLATE (REQUIRED) – Includes Instruction Sheet 98900290 VENT, 7" 48" CHIMNEY  98900280 VENT, 7" 36" CHIMNEY  98900281 VENT, 7" 24" CHIMNEY  98900282 VENT, 7" 18" CHIMNEY  98900283 VENT, 7" 12" CHIMNEY  98900284 VENT, 7" 30° OFFSETS (INCLUDES 2 ELBOWS W SUPPORT)  98900285 VENT, 7" RAD FIRESTOP  98900286 VENT, 7" ATTIC SHIELD  98900287 VENT, 7" FLASH 0-6/12  98900288 VENT, 7" FLASH 7-12/12  98900289 VENT, 7" WALL STRAP  98900292 VENT, 7" EXT ROOF BRKT  98900293 VENT, 7" STORM COLLAR  98900294 VENT, 7" CHIMNEY CAP  98900295 

Security ASHT+ - Clearances to Combustibles

Maintain a 2" clearance from the chimney to combustibles.

Recommended Space Between Frames = 13-1/4”

Space between frames Firestop

������

Security ASHT+– Anchor Plate Installation

The chimney requires an anchor plate. Attach the plate to the top of the fireplace with the four included sheet-metal screws (see illustration to the right).

Tabs on anchor plate will need to be crimped before installation.

Seal the fireplace connection with high-temperature silicone.

Seal the flue liner with furnace cement.

High-

Tem

pera

ture

Silico

ne

Use high-temperature silicone to

seal the anchor plate.

Furnace Cement

Security ASHT+– Offset Chart

Page 158: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 19

© Travis Industries 4161018 100-01436

Insulated Chimney – Alternative Manufacturers The following list chimney brand/series have been reviewed and are compatible with this fireplace.

Man

ufac

ture

r

Chi

mne

y Se

ries

Anch

or P

late

Out

side

D

iam

eter

Cle

aran

ce*

Not

es

Duravent DTC 7DTC-AP 9” --- 2”

Duravent Duraplus HTC C9101 7HTC-BP 11” 2”

ICC EXCEL 7” EAP7 9-1/4” 2”

Security Oliver MacLeod

HT6000+

HT6103+

6007AP

6107AP

9”

9-9/10”

2”

2”

---

Security ASHT+ (S2100+)

7S2100+XSP 9” 2” Tabs on anchor plate must be removed (or order Travis # 98900290)

Selkirk CF Sentinel

SuperVent 2100JM

SuperPro 2100 ALT

UltimateOne

7CF-AP

JM7AP

JM7AP

7U1-AP

11-3/4”

11”

11”

9” ---

2”

2”

2”

2”

---

Metal-Fab ** Temp Guard 2100 7TGAP 10” 2” ** --

Olympia Ventis VA-AP07 9-1/2” 2”

* See pipe manufacturer’s instructions for details on installation and minimum framing dimensions.

** NOTE: This chimney requires a 2” clearance when used with the 42 Apex (disregard the 1-1/2” clearance listed on the chimney).

Anchor Plate Installation

Each chimney system requires an anchor plate. Attach the plate to the top of the fireplace with the four included sheet-metal screws (see illustration below). NOTE: each anchor plate may have a slightly different mounting hole location. Before attaching the anchor plate, pre-drill the holes for the mounting screws (the screw penetrates two layers of steel).

Seal the fireplace connection with high-temperature silicone.

Seal the flue liner with furnace cement.

High-

Tem

pera

ture

Silico

ne

Use high-temperature silicone to

seal the anchor plate.

Furnace Cement

Page 159: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

20 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Insulated Chimney – Installation and System Height

Minimum 15' system height (measured from the base of the fireplace)

Maximum 35' system height (measured from the base of the fireplace)

MINIMUM HEIGHT WITH OFFSETS

One Pair (2) Offsets Mininum system height is 17’.

Two Pairs (4) Offsets Minimum chimney height is 19’.

NOTE: In problematic locations (areas with high wind or at altitude, etc.) additional chimney height above the specified minimum may be necessary to reduce wind-induced down drafts, back puffing, or smoke spillage. By adding additional chimney, the fireplace will have increased draft and encounter less negative operating characteristics.

Chimney must be totally enclosed when passing through living space.

System Height35' Max. (10.5M)15' Min. (4.5M)

Cap (see "Chimney Termination Requirements")

Storm Collar

Flashing

Firestop Required Between Floor Levels (or fireplace enclosure)

Attic Firestop (with insulation shield)

Maximum 8' Chimney Section (4' if two pairs of 30° elbows

used)

Maximum 30°

Do not seal or caulk the area between the chimney and flashing.

Follow the chimney manufacturer's instructions for clearances and framing

dimensions.

Follow the chimney manufacturer's instructions for clearances and framing

dimensions.

Page 160: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 21

© Travis Industries 4161018 100-01436

Insulated Chimney - Offset Requirements (30° Elbows)

Offsets (using a pair of 30° elbows) may be used to redirect the chimney. Typically this is done to avoid structures, align the pipe with framing, or to gain clearance to combustibles (see illustration below).

A maximum four 30° elbows may be used.

Each elbow must be used in conjunction with a return elbow (so the chimney returns to a vertical direction)

If using a single offset (two 30° elbows) a maximum of 8' of inclined chimney may be used between elbows.

If using two offsets (four 30° elbows) a maximum of 4' of inclined chimney may be used between each set of elbows.

For every 6' of inclined chimney a flue support is required – follow the chimney manufacturer’s instructions for supporting the chimney.

Elbows may be used directly off the top of the fireplace.

Firestops

Whenever the chimney penetrates a floor or ceiling a firestop is required on the bottom side of the floor joists (see illustration below).

When passing through an attic the firestop must be placed on the attic side of the joists

When the chimney passes through a living space it must be totally enclosed.

The space between frames that hold the firestop in place must meet the chimney manufacturer’s minimum framing requirements.

Space between frames Firestop

������

Maximum 8' Chimney Section (4' if two pairs of 30° elbows

used)

Chimney must be totall enclosed when passing through a living space (make sure to include 2" (51mm) clearance).

For each chimney section in the offset (between the elbows), there must be an Elbow Strap, Tee Support, or similar support method to support the weight of the pipe and to relieve stress on the elbows.

Page 161: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

22 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Chimney Termination Requirements

The chimney must terminate a minimum 3' above the roof and 2' above any portion within 10' (measured horizontally – see illustration below). This applies to flat and sloped roofs.

The chimney must have a chimney cap. A spark arrestor may be required in your area (check with the local building department).

When using a chase to enclose a chimney, the chimney termination is not required to be 3' above the chase as long as the chase is above the roof structure. The chimney cap must still maintain the 2, 3, 10 clearance to any other structure. See the illustration below.

Chimneys extending beyond a certain height (frequently 5') above the roof may require braces (check the instructions included with the chimney for details)

Chimney termination must be a minimum 10’ (3M) from any adjacent building. It must also be 2’ above any wall within 10’. Walls 10’ or farther from the chimney termination may extend above the chimney (this may negatively impact draft).

Follow the chimney manufacturer’s requirements for installation in a chase (a roof radiation shield may be required).

Slanted Roofs

Flat Roofs

Chimney mustextend 3'above the roof

Chimney must extend 2'above any portion of the roofwithin 10' of the ch imney

Chimney mustextend 3'above the roof

Chimney must extend 2'above any portion of the roofwithin 10' of the chimney

Cap

Chase

Drip Collar (seal around edges)

Storm Collar

Chimney Pipe

Sheet Metal Chase Top

6" Min.

Chase Instal lations

Do not seal or caulk thearea between the chimney

and chase top / flashing.

Page 162: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 23

© Travis Industries 4161018 100-01436

Electrical Line Hookup

Make sure the household breaker serving the fireplace is shut off prior to working on any electrical lines.

The electrical line leading to the junction box inside the fireplace must be installed by a qualified installer and must meet all local codes.

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

The electrical line must supply 120 Volts, 60 Hz, and 10 amps (2A for blower, 8A for optional igniter).

Route the electrical supply line through the junction box cover plate and attach to the hookup wires (see illustration below). NOTE: Details on the junction box are shown on the following page.

After all wiring is in place, replace the junction box cover and tighten the romex clamps to secure the wiring.

Wiring Diagram

Romex Clamps

Fireplace Junction Box

Black

White

Green

Black

White

GreenBlower Rheostat

Junction BoxGreen

White

BlackGreenBlackWhite

POWER IN

Blower

Snap Disk

Combustor Temp Display (& GreenStart) Power Lead

Inside of Junction Box

Page 163: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

24 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Fireplace Junction Box

��

��

���

��

� �

��

a

b

RHEOSTAT

Power Input (Hot / Common) and 2 Grounding Wires

Rheostat Wires

Inside of Junction Box

Page 164: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 25

© Travis Industries 4161018 100-01436

External Wiring Installation

Make sure the household breaker serving the fireplace is shut off prior to working on any electrical lines.

Determine a location for the rheostat and combustor temp. display. Place it in a location that may be reached by the 20’ harness exiting the right side of the fireplace. Mount the included double-gang junction box in this location.

Route the wire harness from the fireplace to the junction box. Do not route the wire over the top of the fireplace or within 2” of the chimney.

Route an approved electrical line (e.g. Romex® wire) from the fireplace junction box to the rheostat. Do not route the wire over the top of the fireplace or within 2” of the chimney.

��

��

��

���

��� �

��

��

��

���

Power In

Romex(r) (or similar) WireNOT INCLUDED

Combustor Temp. Display Harness (included)

Rheostat

Combustor Temp. Display (& GreenStart Button)

Junction Box

Cover Plate (included)

Page 165: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

26 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

External Wiring Installation (continued)

Connect the thermocouple wire (2-wire) to the thermocouple connection (see picture below).

Connect the power/GreenStart™ wire (4-wire) to the power/GreenStart™ connection (see picture below).

CELSIUS DISPLAY If you wish to display Celsius instead of Fahrenheit, place the jumper over the 2 pins on the back of the circuit board (seepicture below).

Back Side of the Combustor Temp Display

Thermocouple Wire Connection

Power / GreenStart™ Connection

Celsius Pins and Jumper

Page 166: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 27

© Travis Industries 4161018 100-01436

Air Intake Installation

This fireplace requires an air intake to supply combustion air to the fireplace.

The fireplace includes 10’ of 3” diameter duct, hood with screen, and two (2) hose clamps. NOTE: The maximum air intake length is 10’ with 3” duct. If you use 4” diameter duct the length may be increased to 20’ (use 3” to 4” increasers at the fireplace and hood), from 20-30’ increase to 5” diameter duct. The maximum bends for the duct is 540° (six 90° bends).

Determine a location for the intake hood. -- Hood must be positioned so it does not become blocked by snow or debris. -- Intake air may be drawn from a ventilated crawl space (check with local jurisdiction for

requirements in your area). -- Do not draw air from an enclosed space ( such as a garage or un-ventilated crawl space). -- Certain localities may require the air intake termination to be located at a point lower than the

firebox opening. Consult your local jurisdiction for details. The fireplace is shipped with the intake on the right side. The air intake may be redirected to the left,

back (either side), or bottom of the fireplace. To switch intake location, remove the cover plate from the desired location, and swap it with the air intake (both are held in place with four screws).

��

��

� ��

������

��

��

������

��������������������

3" Dia. Flex Duct

(4' max. length)

���������

������

������������������

Hood with Rodent Screen

Min. 3"

Dia. Hole

8"

������������������������������������������������������������������������������������������������������������

������������������������������������������������������������������������������������������������������������

��

�����

� Silic

one

Page 167: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

28 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Air Intake Locations

The air intake collar is shipped on the right side of the fireplace. If you wish to relocate it to the left side, bottom, or back of the fireplace, follow the directions below: a) Disconnect the air intake collar (4 screws hold it in place). b) Remove the cover plate in the location you wish to relocate the air intake to. c) Attach the air intake collar in the desired location (use the screws removed earlier) d) Place the cover plate over the stock air intake location and secure (use the screws removed earlier)

The air intake locations are shown below.

Right Side of Fireplace

6"

4"

Left Side of Fireplace

6"

4"

4" 4"

4"

Bottom of Fireplace

4"

6"

Cen

terli

ne

Back of Fireplace

Page 168: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 29

© Travis Industries 4161018 100-01436

Non-Combustible Framing (included)

The fireplace includes non-combustible framing members. Attach them to the fireplace and framing following the directions below.

1) Remove the screws on top of the fireplace used to secure the framing members (see illustration below).

2) Place the framing members in place and secure using the screws removed in step 1.

3) Secure the framing to the header.

Non-Combustible Framing

(included with fireplace)

��

��

�� ��

��

��

��

����

��

Attach the framing to the

fireplace using the screws

shipped pre-attached to the

top fo the fireplace.

Secure the non-combustible

framing to the header.

33-3/4"

Page 169: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

30 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Facing Requirements

The fireplace requires non-combustible facing (typically 1/2" thick concrete-board) from the base of the fireplace to the header (min. 81”). The non-combustible facing must extend to the framing members on both sides of the fireplace. Do not use drywall or other combustible in this area (see illustration below).

The non-combustible facing may be attached to the front of the fireplace with screws. Do not penetrate the fireplace more than 3/4”.

Facing over 1” thick (brick, thick marble) may be used around the perimeter of the faceplate.

��

��

�� ���

Non-Combustible Facing

���

��

Minimum 81"

Minimum 42"

����������������������

Drywall

Combustible Framing (min. 81" from base of fireplace)

Tile (or other non-combustible facing)

Non-Combustible Framing (included with fireplace)

Page 170: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 31

© Travis Industries 4161018 100-01436

Facing Requirements (continued)

Facing may be installed so it inserts behind the faceplate (see illustration below). NOTE: the faceplate protrudes 1-1/8" from the front of the fireplace, has a 1/8" overlap on the sides, and 1/4" overlap on top.

Tile (Thin) Facing Example

����3/8" Tile

Fireplace

���

Drywall

Framing

Top View of Fireplace

Faceplate

Fireplace

1-1/8"

Nailing Bracket (secures fireplace to framing)

1/8" (1/4" overlap on top, 0" on bottom)

NOTE: Setup face is 1/16" wider on each side and top

2"

Brick (Thick) Facing Example

1/2" Concrete Board

���

Fireplace

���

Drywall

Framing

���������

Brick

���������

Page 171: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

32 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Mantel Requirements

Mantel must be non-combustible.

Mantel must be a minimum 47-3/8” above the base of the fireplace.

Maximum mantel depth is 18”.

42 Apex

Fireplace

Non-Combustible Mantel

Minimum 47-3/8"

From Base of Fireplace

Non-Combustible Framing

Non-Combustible Facing

Page 172: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 33

© Travis Industries 4161018 100-01436

Hearth Requirements

Local building codes may require a minimum hearth requirement different of what this manual states

Hearth must extend 20" in front of the faceplate when it is not elevated (see local building codes). Hearths raised at least 6" must extend a minimum 18".

Hearth must extend a minimum 8" to both sides of the door opening (44” wide)

Hearth must be a minimum 1" thick of Durock Next Generation Cement Board (or equivalent material) with an R-value of 1.00. Multiple cement boards may be stacked to meet the required R-value of 1.00. For example, two half-inch boards each with an R-value of 0.5 can be stacked together to meet the 1.00 requirement.

Hearth must not rise more than 6-3/8" above the base of the fireplace

FaceFireplace

7-3/4”6-3/8”

1-1/8”

ELEVATED HEARTH

��������������

20" Min. (Check Local Building Codes)

���

�����������

Minimum 1" cement board(or equivalent)

Ember Strip

Tile or marble

Fireplace

Combustible Floor

FLOOR HEARTH

Elevated hearths must be constructed of non-combustible materials such as cement blocks (6” Min. / 6-3/8” Max.).

�����������Minimum 1"

cement board(or equivalent)

Ember Strip

Fireplace

Combustible Floor

18" Min. (Check Local Building Codes)

Tile or marbleNo combustible

material permitted above this point

Page 173: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

34 Finalizing the Installation (for qualified installers only)

© Travis Industries 4161018 100-01436

Finalizing the Installation

Once the fireplace is in place, with hearth and facing complete, the fireplace may be finalized following the directions below.

1) Install the firebrick as shown below.

2) Place the baffle in position (see pictures below). Make sure it is pushed back so the tabs

inside the firebox insert into the slots on the baffle.

Page 174: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Finalizing the Installation (for qualified installers only) 35

© Travis Industries 4161018 100-01436

3) Replace the log stop.

4) Attach the face (see instructions included with face.

Verify Door Operation Open the door handle and swing the door shut. Press down on the handle to lock the door in place (take care to not pinch your hand between the handle and door frame).

The door may be tight the first time it is closed. This is because the gasket is new and has not compressed. We suggest opening and closing the door several times to help compress the gasket.

Page 175: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

36 Index

© Travis Industries 4161018 100-01436

Index

Air Cool Chimney - Offset Requirements (30° Elbows) ...................... 17 Air Cooled Chimney - Clearances to Combustibles ........................... 15 Air Cooled Chimney – Installation and System Height ....................... 16 Air Cooled Chimney Requirements (8” Inner Dia., 12” Outer Dia.) .... 13 Air Intake Installation ......................................................................... 27 Anchor Plate Installation .................................................................... 13 Chimney Offset Chart ........................................................................ 17 Chimney Termination Requirements ................................................. 22 Chimney ............................................................................................ 12 Clearances to Fireplace ..................................................................... 8 Cold Environments ............................................................................ 7 Cooling Duct Installation .................................................................... 14 Daily Requirements for Homeowners ................................................ 7 Dimensions ........................................................................................ 5 Electrical Line Hookup ....................................................................... 23 EPA Approval .................................................................................... 2 External Wiring Installation ................................................................ 25 Facing Requirements......................................................................... 30 Finalizing the Installation ................................................................... 34 Fireplace Framing .............................................................................. 10 Fireplace Placement Requirements ................................................... 8 Firestops ............................................................................................ 21 Framing Dimensions at 45° ............................................................... 10 Framing Dimensions .......................................................................... 10 Hearth Requirements......................................................................... 33 Heating Specifications ....................................................................... 5 IAS (ICBO) Approval ......................................................................... 2 Installation Options ............................................................................ 5 Installation Warnings ......................................................................... 4 Insulated Chimney Requirements (7” Inner Diameter) ....................... 18 Items Shipped with the Face ............................................................. 6 Listing Details .................................................................................... 2 Mantel Requirements......................................................................... 32 National Fireplace Institute ................................................................ 2 Non-Combustible Framing (included) ................................................ 29 Operating Warnings ........................................................................... 4 Packing List ....................................................................................... 6 Raised Fireplaces .............................................................................. 11 Recommended Order of Installation .................................................. 6 Wiring Diagram .................................................................................. 23

Page 176: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

Appendix A Alt-125 E3053 Letter

Page 177: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY

RESEARCH TRIANGLE PARK, NC 27711

Mr. Justin White Hearthstone QHPP, Inc. #17 Stafford Ave. Morrisville, VT 05661

Dear Mr. White,

FEB 2 8 2018 OFFICE OF

AIR QUALITY PLANNING AND STANDARDS

I am writing in response to your letter dated January 12, 2018, regarding wood heaters manufactured by Hearthstone QHPP, Inc. (Hearthstone). This response, dated February 28, 2018, supercedes our previous response ( dated February 26, 2018) to correct an inaccuracy regarding required changes to ASTM E3053-17.

You are requesting to use an alternative test method, using cord wood, as referenced in section 60.532(c) of 40 CFR part 60, Subpart AAA, Standards of Performance for New Residential Wood Heaters (Subpart AAA) to meet the 2020 cord wood alternative compliance option. The 2020 cord wood alternative compliance option states that each affected wood heater manufactured or sold at retail for use in the United States on or after May 15, 2020, must not discharge into the atmosphere any gases that contain particulate matter in excess of 2.5 g/hr. Compliance must be determined by a cord wood test method approved by the Administrator along with the procedures in 40 CFR 60.534. You have requested approval to use the procedures and specifications found in ASTM Method E3053-17, a cord wood test method titled, "Standard Test Method for Determining Particulate Matter Emissions from Wood Heaters using Cordwood Test Fuel," in conjunction with ASTM E2515-1 l and Canadian Standards Administration (CSA) Method CSA-B415.1-10, which are specified in 40 CFR 60.534.

We understand that Hearthstone is also requesting that the alternative method proposed above be approved to apply broadly to all wood heaters manufactured by Hearthstone meeting the requirements of Subpart AAA, from the approval date of this request until such time that Subpart AAA is revised or replaced to require a different cord wood certification method, providing all requirements of section 60.533 of Subpart AAA are met.

With the caveats set forth below, we approve your alternative test method request for certifying wood heaters using ASTM E3053-17 in conjunction with section 60.534 of Subpart AAA to meet the 2020 cord wood compliance option until such time that Subpart AAA is revised or replaced to require a different cord wood certification method. We also approve application of this alternative method to all wood heaters manufactured by Hearthstone meeting the requirements of Subpart AAA.

Internet Address (URL)• http://www.epa.gov Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 25% Postconsumer)

Page 178: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

2

As required in Subpart AAA, section 60.354(d), you or your approved test laboratory must also measure the first hour of particulate matter emissions for each test run using a separate filter in one of the two parallel sampling trains. These results must be reported separately and also included in the total particulate matter emissions per run. Also, as required by Subpart AAA, section 60.534(e), you must have your approved laboratory measure the efficiency, heat output, and carbon monoxide emissions of the tested wood heater using CSA-B415.1-10. For measurement of particulate matter emission concentrations, ASTM 2515-11 must be used.

The following change to ASTM E3053-17 must be followed:

1. Coal bed conditions prior to loading test fuel. The coal bed shall be a level plane without valleys or ridges for all test runs in the high, low, and medium burn rate categories.

The following changes to ASTM E2515-11 must be followed :

1. The filter temperature must be maintained between 80 and 90 degrees F during testing.

2. Filters must be weighed in pairs to reduce weighing error propagation; see ASTM 2515-11 , Section 10.2.1 Analytical Procedure.

3. Sample filters must be Pall TX-40 or equivalent Teflon-coated glass fiber, and of 47 mm, 90 mm, 100 mm, or 110 mm in diameter.

4. Only one point is allowed outside the+/- 10 percent proportionality range per test run.

A copy of this letter must be included in each certification test report where this alternative test method is utilized.

It is reasonable that this alternative test method approval be broadly applicable to all wood heaters subject to the requirements of 40 CFR part 60, Subpart AAA. For this reason, we will post thi s letter as ALT-125 on our website at http://www3.epa.gov/ttn/emc/approalt.html for use by other interested parties. As noted earlier in this letter, this alternative method approval is valid until such time that Subpart AAA is revised or replaced to require a different cord wood certification method, and at such time, this alternative will be reconsidered and possibly withdrawn.

Page 179: Certification Test Report Report 42 Apex.pdf · Model: 42 Apex Report Number:0028WF102E INTRODUCTION Travis Industries, Inc. retained OMNI to perform U.S. Environmental Protection

3

If you have additional questions regarding this approval, please contact Michael Toney of my staff at 919-541-5247 or [email protected].

cc: Amanda Aldridge, EP A/OAQPS/OID Adam Baumgart-Getz, EP A/OAQPS/OID Rafael Sanchez, EP A/OECA Michael Toney, EP A/OAQPS/ AQAD