Certificate Course in TOT for Electrical Sector · 2019-11-08 · iron and plate, fixing bolts, foundation bolts and flexible coupling. Induction Motor rating: 7 HP, 400V, 50 cycles,

Page | 1 Electrical Sector

Certificate Course in TOT for Electrical Sector

Certificate Course in TOT for Electrical Sector

1. Name and address of submitting body : Instructor Training Centre, ITI

Tarsali Campus, Tarsali, Vadodara. -

390009

2. Name and contact details of individual

dealing with the submission.

Name : Shri R.R.Patel

Position in the organization : Principal (Class – 1)

Address if different from above : Same as above

Tel number(s) : 0265 646678

E-mail address : [email protected]

3. Name of Qualification/Course :

4. NCO code : 7411.0100, 7412.0200, 7137.20

(A55855.10)(Please refer National

Classification of Occupation -2004

available on www.dget.nic.in)

5. Engineering OR Non-engineering : Engineering

6. No. of students per batch : 20

7. Duration in Hours. : 384

8. Duration in Month : 3 Months .

9. Nature and purpose of the qualification : ToT

10. Occupation(s) to which the qualification

gives access : ToT for Supervisor Instructor

11. Job description of the occupation : ToT for Supervisor Instructor

12. Licensing requirements : NO

13. Statutory and Regulatory requirement of : Enhance the Quality of the delivery

the relevant sector (documentary evidence of the training.

to be provided)

14. Level of the qualification in the NSQF

(As per Notification dated 27/12/2013

Of Ministry of finance, New Delhi) : Level 6

15. Progression from the qualification

(Please show Professional and academic

Progression) : To improve training quality as per

industries requirement

http://www.dget.nic.in/


16. Examination Scheme:

17. Entry qualification for Trainee:

Minimum entry qualification

(Essential):

1. Supervisor Instructor of Electrician

2. Supervisor Instructor of Wireman

3. Supervisor Instructor of Lift And Escalator Mechanic

4. Supervisor Instructor of Armature Motor

Rewinding/Coil Winder

5. Supervisor Instructor of Domestic Home Appliances

Repair

Desirable: Supervisor Instructor of Electrical Group

18. Minimum qualification for Trainer:

Minimum qualification (Essential):

Diploma or Degree Electrical/Electrical & Electronics

Engineering from AICTE recognized Board / University

with five / two years’ experience respectively.

Desirable: Passed National Craft Instructor Training course in

Electrician & Wireman trade.

19. Syllabus Committee Member:

Name of Qualification/Course: Certificate Course in TOT for Electrical Sector

No. Name of Subject

Teaching

Hours

during

full

course.

Maximum

Marks.

(Excluding

Sessional)

Minimum

Marks

required for

Passing

(Excluding

Sessional).

Sessional Marks

if any.

Subject-1 Practical 384 250 150 -

Sr

No. Name Organization Designation

Technical

Qualification

Exp. in

Years

1 Shri A. C.

Muliyana

Directorate of

Employment &

Training,

Gandhinagar.

Deputy Director

(Training),

Gandhinagar

D.A.E.,

D.M.E. 36 Years

2 Shri R.R.Patel ITC Tarsali,

Vadodara Principal Class-I

B.E.

Electronics 25 Years

3 Smt. N. K. Shah ITC Tarsali Principal Class-II D.R.T. /

D.E.R.E. 36 Years

4 Shri M. P. Patel ITI Tarapur Principal Class II DEE, AMIE 16 Years


25, 00,000 Reference Year

2018-2019

5.2 K.W.

98Sq. Meter

20. Terminal Skills of trainee: (Should be well defined and having reference to NCO):

1. One can impart practical training to others.

2. Domain specific work like Safety Practices.

3. Electrical circuits laws.

4. Different kind of wirings.

5. Luminaries Practices.

6. Practices on different kinds of measuring instruments

7. Different Kinds of practices like installation, commissioning, fault finding &

rectification of electrical machines.

8. Practices like fault finding & repairing of domestic appliances.

9. Practices of basic electronics circuits & components assembling & testing.

10. Knowledge of conventional & nonconventional power plant.

11. Knowledge of power distribution.

21. Approximate cost of Tools

/ Equipment / Machinery for

Starting one batch of the course :

22. Area required for practical / Workshop for one batch. :

23. Minimum Power connection required :

24.1 No of items in Standard list of Machinery : 23 NOS.

As per Annexure - I:

5

Shri

KamleshBhai

Prajapati

Technology

Exchange Services

Pvt. Ltd.

Managing Director B.E 15 Years

6 Shri Ishan Parekh

Technical Resource

and Planning

Service Pvt. Ltd.

Electrical Engineer D.E.E 05 Years

7 Ku. H.C.Tandel ITC Tarsali Foreman Instructor B.E.E.C 05 Years

8 Shri M. M.

Kolcha

ITI Waghodiya Foreman Instructor DEE 30 Years

9 Ku.K.P.Mistry ITI Maninagar

Foreman Instructor B.Tech EC 06 Years

10 Shri S.V.Kharadi ITI Gandhinagar Foreman Instructor D.M.E. 05 Years

11 Shri D N Jingar ITI Sarkhej Supervisor instructor D.M.E 25Years

12 Ku. J M Banker ITI Maninagar Supervisor instructor DEE 07 Years

13 Shri N L Mansuri

ITI Kubernagar Supervisor instructor ITI 29 Years

14 Shri R. R.

Prajapati ITI Tarapur Supervisor Instructor

B.E.E 05 Years


24.1.1. Page NO from 06 to 08

24.2 No of items in Standard list of Shop outfit : 112 NOS.

24.2.1. Page NO from 08 to 12.

24.3 No of items in Standard list of Trainee Toll-Kit : 18 NOS.

24.3.1. Page NO from 12 to 13.

25. Formal structure of the qualification as per Annexure - II: Annexure – II attested

26. Assessment evidences as per Annexure – III : Annexure – III attested

27. Evidence of Level :

Title/Name of qualification/component: Certificate Course in TOT for Electrical Sector

Domain Key requirements of the job role. How the job role

relates to the NSQF

level descriptors

NSQF

Level

Process In Electrical Familiar with different kinds of

electrical machines, tools & Equipment. Able

to perform different kinds of wirings. Able to

Installation, commissioning, operation,

maintenance, fault identification &

rectification of electrical apparatus &

machines. Able to perform single phase &

three phase installation as per IE rules. Able to

perform domestic, industrial & multistory

building wiring. Able to perform planning

electrical job work. Able to rewinding of

motors & domestic appliances. Fault finding &

repairing of domestic appliances. Illumination,

Electronics. Power generation & Distribution.

Job that requires

well developed skill,

with clear choice of

procedures in

familiar context.

6

Professional

knowledge

Plan and organize assigned work and detect &

resolve issues during execution in his own

work area within defined limit. Demonstrate

possible solutions and agree tasks within the

team. Communicate with required clarity and

understand technical English. Sensitive to

environment, self-learning and productivity

Knowledge of facts,

principles, processes

and general

concepts, in a field

of work or study.

6

Professional

skill

Replaces or repairs defective parts. Overhauls

units and reassembles them after cleaning

components and replacing defective parts or

components of electrical apparatus & machine.

Studies drawings to understand specification of

different wiring, parts, fittings or assembles to

be made and their proper functions.

Calculations & estimation of electrical

material, machine, etc.

A range of cognitive

and practical skills

required to

accomplish tasks

and solve problem

by selecting and

applying basic

methods, tools,

materials and

information.

6


Domain Key requirements of the job role. How the job role

relates to the NSQF

level descriptors

NSQF

Level

Core skill Communicate with required clarity and

understand technical English. Sensitive to

environment, self-learning and productivity.

Desired

mathematical skill,

understanding of

social, political and

some skill of

collecting and

organizing

information,

communication

6

Responsibility To help people take more responsibility for

their work, provide them with the skill a

resource to actually do their job. Then setup an

environment that makes it easy for them to

change and help them to take responsibility for

their decision and action.

Responsibility for

own work and

Learning and some

responsibility for

other’s works and

learning

6


Annexure - I

Standard List of Machinery - Equipment / Shop-outfit / or Trainee Toolkit

Name of Qualification/Course: Certificate Course in TOT for Electrical Sector

Sr.

No.

Description of Item with detailed

specifications

Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

1 Pillar Electric Drill Machine 12

mm capacity

Machinery /

Equipment 1No 0 1No

2 Motorized Bench Grinder Machinery /

Equipment 1No 0 1No

3

Used DC Generators-series, shunt

and compound type for

overhauling practice

Machinery /

Equipment

01 No

Each 0 01 No Each

4 D.C. Shunt Generator with control

panel, 2.5 KW, 230 V

Machinery /

Equipment 1No 0 1No

5

D.C. Compound Generator with

control panel including fitted

rheostat, voltmeter, ammeter and

breaker,2.5 KW, 230 V

Machinery /

Equipment 1No 0 1No

6

DC Series Motor coupled with

mechanical load 0.5 to 2 HP,

220Volts

Machinery /

Equipment 1No 0 1No

7 DC Shunt Motor 2 to 3 HP, 220

volts

Machinery /

Equipment 1No 0 1No

8 DC compound Motor with starter

and switch 2 to 3 HP, 220 volts

Machinery /

Equipment 1No 0 1No

9 Single phase Transformer, core

type, air cooled

Machinery /

Equipment 3Nos 0 3Nos

10 Three phase transformer, shell type

oil cooled

Machinery /

Equipment

1No 0

1No


No.


specifications

Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

11

Electrical Machine Trainer

Suitable for demonstrating the

construction and functioning of

different types of DC machines

and AC machines (single phase

and three phase).Should be fitted

with friction brake arrangement,

dynamo meter, instrument panel

and power supply unit

Machinery /

Equipment 1No 0 1No

12

Motor-Generator (AC to DC)

consisting of :

Squirrel Cage Induction Motor

with star delta starter and directly

coupled to DC shunt generator and

switch board mounted with

regulator, air breaker, ammeter,

voltmeter, knife blade switches

and fuses, set complete with case

iron and plate,

fixing bolts, foundation bolts and

flexible coupling.

Induction Motor rating:

7 HP, 400V, 50 cycles, 3 phase

DC Shunt Generator rating: 5 KW,

440V

Machinery /

Equipment 1No 0 1No

13

Motor Generator(DC to AC) set

consisting of -

Shunt Motor with starting

compensator and switch directly

coupled to AC generator with

exciter and switch board mounted

with regulator, breaker, ammeter,

voltmeter frequency meter, knife

blade switch and fuses etc. Set

complete with cast iron bed plate,

fixing bolts, foundation bolts and

flexible coupling

Shunt Motor rating :

5 HP, 440V

AC Generator rating :

3-Phase, 4 wire, 3.5 KVA, 400/230

Volts, 0.8 pf, 50cycles

Machinery /

Equipment 1No 0 1No

14

Thyristor /IGBT controlled D.C.

motor drive with Techo -

generator feedback

arrangement. 2 HP

Machinery /

Equipment 1No 0 1No


No.


specifications

Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students

for

Instructor

Total Quantity

Required(Total

of previous two

columns)

15

Thyristor /IGBT controlled A.C.

motor drive with VVVF control 3

Phase,

2 HP

Machinery /

Equipment 1No 0 1No

16

Diesel Generator Set with

changeover switch, over current

breaker and

water-cooled with armature, star-

delta connections AC 3 phase, 5

KVA,

230 volt

Machinery /

Equipment 1No 0 1No

17

AC Squirrel Cage Motor with star

delta starter and triple pole iron

clad switch fuse.2 to 3 HP, 3-

phase ,400 volts, 50 cycles

Machinery /

Equipment 2Nos 0 2Nos

18

AC phase-wound slip ring Motor

with starter and switch5 HP, 400

volts, 3-phase, 50 cycles

Machinery /

Equipment 1No 0 1No

19

A.C. Series type Motor with

mechanical load ¼ HP, 230V, 50

cycles

Machinery /

Equipment 1No 0 1No

20

Single Phase Capacitor Motor with

starter switch 1 HP 230 volt 50

cycles

Machinery /

Equipment 1No 0 1No

21

Universal Motor with

starter/switch 230volt, 50 cycles ¼

HP

Machinery /

Equipment 1No 0 1No

22 Stepper Motor with Digital

Controller

Machinery /

Equipment 1No 0 1No

23 Shaded Pole Motor Machinery /

Equipment 1No 0 1No

List of Shop outfit:

Sr.

No.

Description of Item with

detailed specifications

Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

1 3- point D.C. Starter Shop outfit 2 Nos 0 2 Nos

2 4- point D.C. Starter Shop outfit 2 Nos 0 2 Nos

3 Variable Auto Transformer Shop outfit 1No 0 1No

4 Oscilloscope Dual Trace,30 MHZ Shop outfit 1No 0 1No


Sr.

No.



Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

5 Function Generator Shop outfit 1No 0 1No

6 Discrete Component Trainer Shop outfit 1No 0 1No

7 Linear I.C. Trainer Shop outfit 1No 0 1No

8 Digital I.C. Trainer Shop outfit 1 No 0 1 No

9 Bath Impregnating Shop outfit 1 No 0 1 No

10 Oven Stove Shop outfit 1 No 0 1 No

11 Oil Testing Kit Shop outfit 1 No 0 1 No

12 Battery Charger Shop outfit 1 No 0 1 No

13 Hygrometer Shop outfit 1 No 0 1 No

14 C- Clamp 200 mm, 150 mm and

100 mm

Shop outfit 2 Nos

each

0 2 Nos

each

15 Spanner Adjustable 150 mm, 15

degree

Shop outfit 2 Nos 0 2 Nos

16 Blow lamp 0.5 ltr Shop outfit 2Nos 0 2Nos

17 Melting Pot Shop outfit 1No 0 1No

18 Ladle Shop outfit 2Nos 0 2Nos

19 Chisel Cold firmer 25 mm X 200

mm


20 Chisel 25 mm & 6 mm Shop outfit 4 Nos each 0 4 Nos each

21 Hand Drill Machine0 to 6 mm

capacity

Shop outfit 1No 0 1No

22 Allen Key Shop outfit 1 set 0 1 set

23 Oil Can 0.12 ltr Shop outfit 2 Nos 0 2 Nos

24 Grease Gun Shop outfit 1 No 0 1 No

25 Out Side Micrometer 0 to 25 mm Shop outfit 1No 0 1No

26 Portable Electric Drill Machine 6

mm capacity


27 Rawl plug tool & bit Shop outfit 2 set 0 2 set

28 Pulley Puller 3 legs 250 mm

adjustable

Shop outfit 2Nos 0 2Nos

29 Bearing Puller 3 legs 120 mm

flexible


30 Hydrometer Shop outfit 2 set 0 2 set

31 Thermometer 0 to 100 deg

Centigrade


32 Scissors blade 150 mm Shop outfit 4 Nos 0 4 Nos

33 Crimping Tool Shop outfit 1 set 0 1 set

34 Crimping Tools Heavy duty Shop outfit 2 Nos 0 2 Nos

35 Chisel Cold flat 12 mm Shop outfit 2 No 0 2 No


Sr.

No.



Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

36 Mallet hard wood 0.50 kg Shop outfit 4 No 0 4 No

37 Hammer Exeter type 0.40 kg Shop outfit 8 nos 0 8 nos

38 Hacksaw frame 200 mm 300 mm

adjustable


39 Try Square 150 mm blade Shop outfit 4 Nos 0 4 Nos

40 Outside & Inside Divider Caliper Shop outfit 2 Nos each 0 2 Nos each

41 Pliers flat nose 100 mm Shop outfit 4 Nos 0 4 Nos

42 Pliers round nose 100 mm Shop outfit 4 Nos 0 4 Nos

43 Plier longnose150 mm Shop outfit 4 Nos 0 4 Nos

44 Tweezers 100 mm Shop outfit 4 Nos 0 4 Nos

45 Snip Straight & Bent 150 mm Shop outfit 2 Nos each 0 2 Nos each

46 Spanner D.E. metric standard Shop outfit 4 Nos 0 4 Nos

47 Drill hand brace0 to 100 mm Shop outfit 4 Nos 0 4 Nos

48 Drill S.S. Twist block 2 mm, 5

mm 6 mm set of 3

Shop outfit 4 set 0 4 set

49 Plane, smoothing cutters 50 mm Shop outfit 4 Nos. 0 4 Nos.

50 Gauge, wire imperial(SWG) Shop outfit 4 Nos 0 4 Nos

51 File flat 200 mm 2nd cut Shop outfit 8 Nos. 0 8 Nos.

52 File half round 200 mm 2 cut Shop outfit 4 Nos 0 4 Nos

53 File round 200 mm 2 cut Shop outfit 4 Nos. 0 4 Nos.

54 File flat 150 mm rough Shop outfit 4 Nos. 0 4 Nos.

55 File flat 250 mm bastard Shop outfit 4 Nos. 0 4 Nos.

56 File flat 250 mm smooth Shop outfit 4 Nos. 0 4 Nos.

57 File Rasp, half round 200 mm

bastard

Shop outfit 4 Nos. 0 4 Nos.

58 Soldering Iron 25 watt, 65 watt,

125 watt

Shop outfit 4 Nos each 0 4 Nos each

59 Copper bit soldering iron 0.25 kg. Shop outfit 4 Nos. 0 4 Nos.

60 De soldering Gun Shop outfit 4 Nos 0 4 Nos

61 Hand Vice 50 mm jaw Shop outfit 4 Nos 0 4 Nos

62 Table Vice 100 mm jaw Shop outfit 8 Nos. 0 8 Nos.

63 Pipe Cutter to cut pipes upto 5 cm.

dia

Shop outfit 2 Nos. 0 2 Nos.

64 Pipe Cutter to cut pipes above 5

cm dia

Shop outfit 1 No. 0 1 No.

65 Stock and Die set for 20 mm to 50

mm G.I. pipe


66 Ohm Meter; Series Type & Shunt

Type

Shop outfit 1 No. each 0 1 No. each


Sr.

No.



Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

67 Stock and Dies conduit Shop outfit 4 Nos 0 4 Nos

68 Multi Meter (analog) 0 to 1000 M

Ohms, 2.5 to 500 V

Shop outfit 1 No 0 1 No

69 Digital Multi Meter 3 ½ digit Shop outfit 8 Nos 0 8 Nos

70 A.C. Voltmeter M.I. 0 –500V A.C Shop outfit 1 No 0 1 No

71 Milli Voltmeter Shop outfit 6 Nos 0 6 Nos

72 D.C. Milli ammeter 0 -500m A

(Digital+ Analog)


73 Ammeter MC 0-1A, 0-5 A, 0- 25

A


74 A.C. Ammeter Shop outfit 2 Nos each 0 2 Nos each

75 A.C. Ammeter M.I 0-10 -20 A, 0-

15-25 A

Shop outfit 2 Nos each 0 2 Nos each

76 Kilo Wattmeter 0-5 kw (CC-0-5-

10 A,PC-0-250-500V)


77 A.C. Energy Meter, Single phase 5

amp. Three Phase 15 amp


78 Power Factor Meter single phse-

230 volt (Analog+ Digital)

Shop outfit 1 No each 0 1 No each

79 Frequency Meter (Analog +

Digital)


80 Tachometer with stop watch

(Analog + Digital)


81 Current TransformerPrimary-0-10-

20 A, Sec- 5 A)


82 Potential Transformer(0-230-

400V/110V)


83 Growler Internal+ External Shop outfit 1 No each 0 1 No each

84 Tong Tester / Clamp Meter 0 –

100 amp. AC Analog+ Digital)


85 Megger 500 volts Shop outfit 1No 0 1No

86 Wheat Stone Bridge with

galvanometer & battery


87 Earth Tester 0-30 Ohm Shop outfit 2 No 0 2 No

88 Contactor & auxiliary contacts 3

phase, 440 volt, 32 amp.



Sr.

No.



Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

89 Load Bank5 KW( Lamp / heater

Type) Shop outfit 1No 0 1No

90 Brake Test arrangement with two

spring balance 0 - 25 kg rating Shop outfit 2 set 0 2 set

91 DC Power Supply 0-440v , 15A Shop outfit 2 Nos. 0 2 Nos.

92

Inverter- 1 KVA with 12 V

Battery Input- 12 volt DC,

Output- 220 volt AC


93

Voltage Stabilizer Input: 150 –

230 volt AC Output: 220 volt AC

, 1 KVA


94 Rheostat, 0 -1 Ohm, 5 Amp Shop outfit 2 Nos. 0 2 Nos.

95 Rheostat, 0 -10 Ohm, 5 Amp Shop outfit 2 Nos. 0 2 Nos.

96 Rheostat, 0- 25 Ohm, 10 Amp Shop outfit 2 Nos. 0 2 Nos.

97 Rheostat, 0- 300 Ohm, 3 Amp Shop outfit 2 Nos. 0 2 Nos.

98 Flux meter Shop outfit 2 Nos 0 2 Nos

99 Laboratory Type Induction Coil Shop outfit 1 no 0 1 no

List of Trainee Toolkit:

Sr.

No.



Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

1 Steel Tape, 10 mtr length Trainee

Toolkit 20 Nos. 01 Nos. 21 Nos.

2 Plier Insulated, 150 mm Trainee

Toolkit 20Nos. 01 Nos. 21 Nos.

3 Plier Side Cutting, 150 mm Trainee


4 Screw Driver, 100 mm Trainee


5 Screw Driver, 150 mm Trainee



Sr.

No.



Item type i.e.

Machinery /

Equipment

OR Shop

Outfit OR

Trainee

Toolkit

Quantity

Required

per one

Batch of

Students

Quantity

Required

per one

Batch of

Students for

Instructor

Total

Quantity

Required

(Total of

previous

two

columns)

6 Electrician Connector, screw

driver insulated handle thin stem,

100 mm

Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

7 Heavy Duty Screw Driver , 200

mm

Trainee

Toolkit

20Nos. 01 Nos. 21 Nos.

8 Electrician Screw Driver thin

stem insulated handle, 250 mm

Trainee

Toolkit

20 Nos. 1 Nos. 21 Nos.

9 Punch Centre , 150 mm X 9 mm Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

10 Knife Double Bladed Electrician Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

11 Neon Tester Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

12 Steel Rule 300 mm Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

13 Hammer, cross peen with handle Trainee

Toolkit


14 Hammer, ball peen With handle Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

15 Gimlet 6 mm. Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

16 Bradawl Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

17 Scriber (Knurled center position ) Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

18 Pincer 150 mm Trainee

Toolkit


19 Wire Stripper Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

20 Tennon Saw 250 mm Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.

21 Firmer chisel wood 12mm Trainee

Toolkit

20 Nos. 01 Nos. 21 Nos.


Annexure – II (Detail structure of the qualification/course)

Name of Qualification/course : Certificate Course in TOT for Electrical Sector

Sector : ELECTRICAL

Terminal Competency :

Note:

1. Workshop must be well established.

2. All required machinery must be in running condition.

3. All the practical of CITS has been covered in this syllabus of ToT.

4. Every week has 40-48 hours of training. 32 hours are for conducting practical and 8/16 hours

are for revising theory, repeating practical covered during the day.

5. Training batch strength will be of maximum 20 trainees.

6. Group size will be of maximum 5 trainees, minimum 4 groups per batch.

7. Practical like “Verification of Ohm’s law” must be performed by all group of trainees.

8. Practical like “Wire joints” must be performed by each & every trainee.

9. Training must be arranging in such a way that the whole day working hours can be utilized.

10. Practical jobs must be submitted to trainer.

Week

No.

Topic

No.

Title Of Component(Module) with

Subject duration in hours

Key Learning

Outcomes(content)

Practical

Equipme

nt

Required

NSQF

Level

Week

1

1 Safety Practices

(08 Hours)

After completion of

training (TOT)

trainees knows

about Safety

Practices

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Fires in electrical Circuits & Precautions

(01 Hours)

Fire Extinguishers & its Types

(02 Hours)

General Safety of Tools & Equipment

(01 Hours)

Rescue of person who is in contact with live

wire

(02 Hours)

Treat a person for electric shock/ injury

(02 Hours)

2 Basic Electricity

(24 Hours)

After completion of

training (TOT)

trainees knows

about Basic

As per

Graded

Ex. &

From

6

Verification of Ohm’s Law.

(04 Hours)


Measure current & voltage in series and

parallel circuits.

(04 Hours)

Electricity Anexture-

1(Tools

Equipmen

t List) Measurement of Resistance using Wheat-

stone bridge.

(02 Hours)

Verification of Kirchhoff’s Laws.

(04 Hours)

Practice on bare conductor joint.

(03 Hours)

Practice on PVC wire joints.

(03 Hours)

Practice on Crimping of lugs.

(01 Hours)

Soldering Practice.

(03 Hours)

Week

2

3 Effects of Electric current

(09 Hours)

After completion of

training (TOT)

trainees knows

about Effects of

Electric current

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Connecting heating elements & solenoid

coil.

(03 Hours)

Preparation of electrolyte. Measurement of

specific gravity. Grouping of Cells.

(02 Hours)

Testing the battery with High rate discharge

tester & Hydrometer.

(01 Hours)

Different methods of battery charging.

(02 Hours)

Care & Maintenance.

(01 Hours)

4 Wiring systems and types

(18 Hours)

After completion of

training (TOT)

trainees knows

about Wiring

systems and types

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Practice in using Wire gauge and

Micrometer.

(02 Hours)

PVC, Casing -capping, Conduit wiring,

Testing, Maintenance and repairing of

wiring.

(05 Hours)

Application of fuse, MCB, ELCB relays.

(05 Hours)

Multi-storied building wiring.

(03 Hours)

Measuring Earth resistance by Earth tester.

(03 Hours)


5 Magnetism, Alternating current & Poly

phase system

(13 Hours)

After completion of

training (TOT)

trainees knows

about Magnetism,

Alternating current

& Poly phase

system

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Preparation of Electromagnet.

(02 Hours)

Testing of Capacitor.

(03 Hours)

Week

3

Measurement of R, L, C, Z, Power, Power

Factor, Energy by different methods – Single

Phase & 3 Phase.

(06 Hours)

Measure the line & phase values of voltage

& current in star & Delta connection.

(02 Hours)

6 DC Motor

(32 Hours)

After completion of

training (TOT)

trainees knows

about DC Motor

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Identification of parts of DC motor.

(04 Hours)

Starting and running of series, shunt &

compound Motors using starter (3 point & 4

point).

(08 Hours)

Speed control of DC Shunt motor (armature

& Field control).

(04 Hours)

Characteristics curve &Efficiency

(08 Hours)

Week

4

Dismantling & Re assembling of DC motor.

(08 Hours)

7 Work, Power & Energy, Power factor

(16 Hours)

After completion of

training (TOT)

trainees knows

about Work, Power

& Energy, Power

factor

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Measure the power & Power Factor in a

balanced & unbalanced load by two

wattmeter method, use of Power Factor

meter.

(06 Hours)

Improve the power factor of a circuit using

static capacitor.

(06 Hours)

Measure Energy in single phase Load.

(04 Hours)

8 Transformer

(32 Hours)

After completion of

training (TOT)

trainees knows

about Transformer

As per

Graded

Ex. &

From

6

Transformation ratio.

(04 Hours)


Open Circuit (OC) Test ,Short Circuit( SC)

test ,Efficiency &Regulation

(04 Hours)

Anexture-

1(Tools

Equipmen

t List) Week

5

Parallel Operation.

(04 Hours)

Connection of star and Delta

(04 Hours)

Testing of Oil

(04 Hours)

Troubleshooting.

(04 Hours)

Verify the voltage of autotransformer with

different tapings.

(04 Hours)

Measurement of high current & voltage

using CT and PT.

(04 Hours)

9 Electrical Measuring instruments

(16 Hours)

After completion of

training (TOT)

trainees knows

about Electrical

Measuring

instruments

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Identify the types of instruments

(02 Hours)

Uses of PMMC and MI meters

(02 Hours)

Calibration of meters.

(04 Hours)

Week

6

Calibration of Energy meter.

(04 Hours)

Measurement of insulation resistance.

(04 Hours)

10 Illumination

(16 Hours)

After completion of

training (TOT)

trainees knows

about Illumination

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Connection & Installation of all kinds of

lamps.

(02 Hours)

Connection of single & twin tube light

fittings.

(04 Hours)

Connection of HPMV & HPSV lamp.

(04 Hours)

Practice on Decorative Light.

(04 Hours)

Use of Lux-meter.

(02 Hours)

11 Basic Electronics

(32 Hours)

After completion of

training (TOT)

trainees knows

about Basic

As per

Graded

Ex. &

From

6

Color coding of Resistors.

(02 Hours)


Construction of Rectifiers.

(04 Hours)

Electronics Anexture-

1(Tools

Equipmen

t List) Check the different wave shape using CRO.

(02 Hours)

Week

7

Testing the Transistor

(02 Hours)

Single stage Amplifier

(03 Hours)

Simple circuit containing power diode &

power transistor.

(03 Hours)

UJT for Triggering, FET & MOSFET as an

amplifier.

(08 Hours)

Control circuit for -SCR, DIAC, TRIAC,

IGBT.

(08 Hours)

12 OP-AMP circuits & Logic Gates.

(8 Hours)

After completion of

training (TOT)

trainees knows

about OP-AMP

circuits & Logic

gates

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Assemble different OP-AMP circuits using

IC 741.

(04 Hours)

Verification of Logic gates truth tables.

(04 Hours)

Week

8

13 Three phase Induction motor

(16 Hours)

After completion of

training (TOT)

trainees knows

about three phase

induction motor

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Connection with various starters.

(06 Hours)

Starting, running & loading of ac 3 phase

Squirrel cage & Wound rotor Induction

motors.

(06 Hours)

Change the direction of rotation.

(02 Hours)

Measurement of speed, torque, slip, current,

power , PF etc.

(02 Hours)

14 Single phase & Special type of motors

(16 Hours)

After completion of

training (TOT)

trainees knows

about Single phase

& Special type of

motors

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Starting, running of single phase motors &

change DOR [direction of rotation].

(10 Hours)

Dismantling and Reassembling of different

types of 1 Ø motors.

(06 Hours)

Week

9

15 Alternator

(16 Hours)

After completion of

training (TOT)

As per

Graded

6


Identification of parts and terminals of

Alternator.

(02 Hours)

trainees knows

about Alternator

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

Build up voltage, Excitation, loading,

Characteristics.

(04 Hours)

Calculation of Regulation & Efficiency.

(02 Hours)

Synchronization (Parallel Operation) of

Alternators by Different Methods.

(04 Hours)

Starting and Running, building up voltage

and loading of MG set.

(04 Hours)

16 Synchronous Motor

(06 Hours)

After completion of

training (TOT)

trainees knows

about Synchronous

Motor

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Identification of parts of Synchronous

Motor.

(01 Hours)

Connect, Start and Run the Synchronous

Motor.

(02 Hours)

Plot V curve

(01 Hours)

Application of synchronous motor.

(01 Hours)

Power factor correction

(01 Hours)

17 Winding and Insulating materials

(10 Hours)

After completion of

training (TOT)

trainees knows

about Winding and

Insulating materials

As per

Graded

Ex.

&From

Anexture-

1(Tools

Equipmen

t List)

6

Practice on small transformer winding.

(04 Hours)

Testing of burnt out DC machine for re-

winding, winding procedure, practice on

small armature winding, impregnation,

baking.

(06 Hours)

Week

10

18 AC motor stator Re-winding:-

(8 Hours)

After completion of

training (TOT)

trainees knows

about AC motor

stator Re-winding

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Testing of burnt stator, rewinding procedure,

practice on single & double layer winding.

(06 Hours)

Impregnations, Varnishing, Baking &

Assembling.

(02 Hours)

19 Basic Rectifiers and Inverter circuits-

(16 Hours)

After completion of

training (TOT)

As per

Graded

6


Basic Rectifiers and Inverter Circuit.

(04 Hours)

trainees knows

about Basic

Rectifiers and

Inverter circuits

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

Speed control of DC Motor using DC Drive.

(04 Hours)

Speed control of AC Motor (Induction

Motor) using AC Drive.

(04 Hours)

Maintenance of AC/DC machines, voltage

stabilizer, UPS, Inverter & Drives.

(04 Hours)

20 Industrial Wiring

(16 Hours)

After completion of

training (TOT)

trainees knows

about Industrial

Wiring

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Practice on wiring of motors.

(04 Hours)

Protective devices and control panel etc.

(02 Hours)

Practice of wiring on UPS & Inverter.

(02 Hours)

Week

11

Practice on control cabinet / control panel

assembly, wiring, checking / buzzing &

testing for the following exercises on 3-Ø

induction motor.

(03 Hours)

DOL starter with push button control

(01 Hours)

Forward / Reverse starter, Automatic Star /

Delta starter.

(04 Hours)

21 Domestic appliances

(16 Hours)

After completion of

training (TOT)

trainees knows

about Domestic

appliances

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Repair and test of various domestic

appliances and equipment

(08 Hours)

Dismantling, Servicing, re-assembling &

Testing, Care & Maintenance.

(08 Hours)

22 Planning, Estimation & Costing Of

Wiring

(8 Hours)

After completion of

training (TOT)

trainees knows

about Planning,

Estimation &

Costing Of Wiring

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Domestic / Industrial / Commercial and

Multistoried building Workshop Estimating

and costing labour / Materials-accessories as

per layout.

(08 Hours)

Week

12

23 Power Generation

(8 Hours)

After completion of

training (TOT)

As per

Graded

6


Non-conventional power plant –Prepare

layout plan.

(08 Hours)

trainees knows

about Power

Generation

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

24 Transmission of electric power, UG cables

& Distribution of power

(24 Hours)

After completion of

training (TOT)

trainees knows

about Transmission

of electric power,

UG cables &

Distribution of

power

As per

Graded

Ex. &

From

Anexture-

1(Tools

Equipmen

t List)

6

Identification of different types of insulators

(01 Hours)

Binding insulators, fixing of jumper by

crimping tool.

(04 Hours)

Joints in UG cables.

(03 Hours)

Visit to HT/LT Substation

(08 Hours)

To visit and Prepare layout plan and single

line diagram of the Thermal / Hydro /

Nuclear power plant.

(08 Hours)


Annexure – III (Assessment evidences)

Name of Qualification/Syllabus: Certificate Course in TOT for Electrical Sector

Assessable

Outcome/

component

Assessment criteria for the Outcome Total

Marks

Out

of

Marks

Allocation

(Skill

Practical)

Safety

Practices

Fires in electrical Circuits & Precautions 100 20 20

Fire Extinguishers & its Types 20 20

General Safety of Tools & Equipment 20 20

Rescue of person who is in contact with live wire 20 20

Treat a person for electric shock/ injury 20 20

Basic

Electricity

Verification of Ohm’s Law. 100 15 15

Measure current & voltage in series and parallel circuits. 15 15

Measurement of Resistance using Wheat- stone bridge. 15 15

Verification of Kirchhoff’s Laws. 15 15

Practice on bare conductor joint. 10 10

Practice on PVC wire joints. 10 10

Practice on Crimping of lugs. 10 10

Soldering Practice. 10 10

Effects of

Electric

current

Connecting heating elements & solenoid coil. 100

20 20

Preparation of electrolyte. Measurement of specific

gravity. Grouping of Cells. 20 20

Testing the battery with High rate discharge tester &

Hydrometer. 20 20

Different methods of battery charging. 20 20

Care & Maintenance. 20 20

Wiring

systems and

types –

Practice in using Wire gauge and Micrometer. 100

20 20

PVC, Casing -capping, Conduit wiring, Testing,

Maintenance and repairing of wiring. 20 20

Application of fuse, MCB, ELCB relays. 20 20

Multi-storied building wiring. 20 20

Measuring Earth resistance by Earth tester. 20 20

Magnetism,

Alternating

current &

Poly phase

system

Preparation of Electromagnet. 100 25 25

Testing of Capacitor. 25 25

Measurement of R, L, C, Z, Power, Power Factor, Energy

by different methods – Single Phase & 3 Phase. 25 25

Measure the line & phase values of voltage & current in

star & Delta connection. 25 25


Assessable

Outcome/

component


Marks

Out

of

Marks

Allocation

(Skill

Practical)

DC Motor Identification of parts of DC motor. 100 20 20

Starting and running of series, shunt & compound Motors

using starter (3 point& 4 point).

20 20

Speed control of DC Shunt motor (armature & Field

control).

20 20

Characteristics curve &Efficiency 20 20

Dismantling & Re assembling of DC motor. 20 20

Work, Power

& Energy,

Power factor

Measure the power & Power Factor in a balanced &

unbalanced load by two wattmeter method, use of Power

Factor meter.

100 40 40

Improve the power factor of a circuit using static

capacitor.

40 40

Measure Energy in single phase Load. 20 20

Transformer Transformation ratio. 100 10 10

Open Circuit (OC) Test ,Short Circuit( SC) test

,Efficiency &Regulation

20 20

Parallel Operation. 20 20

Connection of star and Delta 10 10

Testing of Oil 10 10

Troubleshooting. 10 10

Verify the voltage of autotransformer with different

tapings.

10 10

Measurement of high current & voltage using CT and

PT.

10 10

Electrical

Measuring

instruments

Identify the types of instruments 100 20 20

Uses of PMMC and MI meters 20 20

Calibration of meters. 20 20

Calibration of Energy meter. 20 20

Measurement of insulation resistance. 20 20

Illumination Connection & Installation of all kinds of lamps. 100 20 20

Connection of single & twin tube light fittings. 20 20

Connection of HPMV & HPSV lamp. 20 20

Practice on Decorative Light. 20 20

Use of Lux-meter. 20 20

Basic

Electronics

Color coding of Resistors. 100 10 10

Construction of Rectifiers. 10 10

Check the different wave shape using CRO. 10 10

Testing the Transistor 10 10

Single stage Amplifier 10 10

Simple circuit containing power diode & power

transistor.

10 10

UJT for Triggering, FET & MOSFET as an amplifier. 10 10

Control circuit for -SCR, DIAC, TRIAC, and IGBT. 10 10


Assessable

Outcome/

component

Assessment criteria for the Outcome

Out

of

Marks

Allocation

(Skill

Practical)

OP-AMP

circuits &

Logic Gates.

Assemble different OP-AMP circuits using IC 741. 10 10

Verification of Logic gates truth tables. 10 10

Three phase

Induction

motor

Connection with various starters. 100 25 25

Starting, running & loading of ac 3 phase Squirrel cage &

Wound rotor Induction motors.

25 25

Change the direction of rotation. 25 25

Measurement of speed, torque, slip, current, power , PF

etc.

25 25

Single phase

& Special

type of

motors

Starting, running of single phase motors & change DOR

[direction of rotation].

100 50 50

Dismantling and Reassembling of different types of 1 Ø

motors.

50 50

Alternator Identification of parts and terminals of Alternator. 100 20 20

Build up voltage, Excitation, loading, Characteristics. 20 20

Calculation of Regulation & Efficiency. 20 20

Synchronization (Parallel Operation) of Alternators by

Different Methods.

20 20

Starting and Running, building up voltage and loading of

MG set.

20 20

Synchronous

Motor

Identification of parts of Synchronous Motor. 100 20 20

Connect, Start and Run the Synchronous Motor. 20 20

Plot V curve 20 20

Application of synchronous motor. 20 20

Power factor correction 20 20

Winding and

Insulating

materials

Practice on small transformer winding. 100 50 50

Testing of burnt out DC machine for rewinding,

winding procedure, practice on small armature winding,

impregnation, baking.

50 50

AC motor

stator Re-

winding:-

Testing of burnt stator, rewinding procedure, practice on

single & double layer winding.

100 50 50

Impregnations, Varnishing, Baking & Assembling. 50 50

Basic

Rectifiers

and Inverter

circuits

Basic Rectifiers and Inverter Circuit. 100 25 25

Speed control of DC Motor using DC Drive. 25 25

Speed control of AC Motor (Induction Motor) using AC

Drive.

25 25

Maintenance of AC/DC machines, voltage stabilizer,

UPS, Inverter & Drives.

25 25


Assessable

Outcome/

component


Marks

Out

of

Marks

Allocation

(Skill

Practical)

Industrial

Wiring Practice on wiring of motors. 100 20 20

Protective devices and control panel etc. 20 20

Practice of wiring on UPS & Inverter. 20 20

Practice on control cabinet / control panel assembly,

wiring, checking / buzzing & testing for the following

exercises on 3-Ø induction motor.

20 20

DOL starter with push button control 10 10

Forward / Reverse starter, Automatic Star / Delta

starter. 10 10

Domestic

appliances Repair and test of various domestic appliances and

equipment,

100 50 50

Dismantling, Servicing, re-assembling & Testing,

Care & Maintenance. 50 50

Planning,

Estimation &

Costing Of

Wiring

Domestic / Industrial / Commercial and Multistoried

building Workshop Estimating and costing labour /

Materials-accessories as per layout.

100

100 100

Power

Generation Non-conventional power plant –Prepare layout plan.

100 100 100

Transmission of

electric power,

UG cables &

Distribution of

power

Identification of different types of insulators 100

25 25

Binding insulators, fixing of jumper by crimping tool. 25 25

Joints in UG cables. 25 25

Visit to HT/LT Substation 25 25

To visit and Prepare layout plan and single line

diagram of the Thermal / Hydro / Nuclear power

plant.

25 25

Documents

Certificate Course in TOT for Electrical Sector · 2019-11-08 · iron and plate, fixing bolts, foundation bolts and flexible coupling. Induction Motor rating: 7 HP, 400V, 50 cycles,