GENERAL CATALOG

C E L L C A S T A C R Y L I C

®

GENERAL CATALOGINTRODUCTIONWelcome to the world of Polycast, the world’s largest supplier ofspecialty cell-cast acrylic sheet. In this catalog you will find almosteverything you need to know about our products and services.

We strive to supply the highest quality acrylic sheet with thebest possible service. This has been the cornerstone of Polycast’ssuccess. Our willingness to work with our customers to solvetheir problems has made us the largest acrylic sheet supplier tothe aerospace industry, as well as a major force in thetransportation, security, optics and acrylic furniture industries.

Our strategically placed warehouses around the country allowus to meet your needs quickly, giving you – the customer – agreater sense of security, knowing that your orders will behandled as quickly in the future as they are today.

We at Polycast are constantly developing new products andservices to help you satisfy your business needs. If you don’t find the answer you seek in this catalog, we would be delighted to help you solve your acrylic sheeting problems. Call us at 800-243-9002 or 203-327-6010, or e-mail us atpolycast.marketing@spartech.com. Visit our website at -www.dss.polyone.com/townsend.

1

2

GENERAL CATALOG

SPECIAL SERVICESUnique Properties:Polycast can modify its acrylic sheet to change certain physical,chemical or optical properties to help meet your requirements,including the introduction of sensitive dyes and other additives.

Custom ColorsPolycast has an extensive color database. Custom colors can bequoted upon your request.

Cut To SizePolycast will cut sheet to your size requirements – saving youtime and money.

Special Tolerance ControlPolycast can achieve special tolerances for morecritical applications.

Technical ServicesField technical support from Polycast’s sales engineering staff toaugment Polycast’s extensive product line.

SPECIAL PRODUCTSBullet Resisting Sheet - MP 1.25, SAR HP 1.25 & SP 1.25Polycast produces sheet listed by Underwriters Laboratories asbullet resisting for Level I Medium Power (MP 1.25) which is alsoavailable with an SAR (abrasion resistant coating), Level 2 HighPower (SAR HP 1.25) and Level 3 Super Power (SP 1.25) smallarms, both of which come standard with an abrasion resistantcoating. Polycast bullet resisting sheet has higher optical claritythan glass or polycarbonate, and can be easily machined andpolished. It is available in bronze, as well as clear.

Super Abrasion Resistant Acrylic Sheet (S-A-R)Polycast S-A-R is produced by applying a very hard, highly cross-linked polysilicate coating to a substrate. This coatingprovides Polycast SAR sheet with a surface that has 45 times the abrasion resistance of uncoated acrylic. It also hasfive times the impact resistance of glass and weighs half as much.

Ultraviolet Transmitting Sheet - UVTProvides increased transmission of ultraviolet wavelengthsbetween 280 and 360 nanometers.

Solacryl® - SUVT (Stabillized Ultraviolet Transmitting Sheet)Provides increased resistance and degradation to UV exposure,while transmitting increased UV suitable for suntan beds.

Ultraviolet Filtering Sheet - UF-96, UF-3 & UF-4Provides increased protection from ultraviolet wavelengths. UF-96and UF-3 block all UV light below 395 nanometers. UF-4 blocksall UV light below 385 nanometers.

Infrared Transmitting Sheet - POLY 2711A special formula that blocks all visible light, but allows infraredwavelengths to pass through. Specially suited for sophisticatedsecurity systems based on infrared technology.

Scintillator and Wavelength Shifter SheetUtilizes a special formula that produces visible light whenbombarded with sub-atomic particles.

Pressurized Vehicle for Human Occupancy - PVHOPolycast is the major supplier of acrylic sheet to the PVHOmarket. This highly critical application utilizes our expertise inproducing optically superior sheet in thick sections.

Extra Thick SheetSheet thicker than 4.500” is available as composite casting. Thesheet is optically superior when viewed though the surface;however, polished edges may show the original casting surfacesas lines. This material meets the PVHO requirements.

Close Tolerance SheetSheet which maintains closer thickness tolerances than standardcommercial grade sheet.

Textured SheetSheet is available with a matte (GL-15) or non-glare (GL-99)finish, in clear and colors.

National Sanitation Foundation - NSFA special formulation that meets the requirements of the NSFfor food contact.

Preshrunk SheetSheet that is thermally preshrunk, but does not meet MIL-P-5425.Available in thicknesses of .060” to 4.250”.

FDAAn acrylic sheet which complies with the Food and DrugAdministration’s regulations concerning food contactapplications as described in 21 CFR 177.1010 for all foodtypes, including alcoholic beverages in room temperature orrefrigerated applications.

Poly FR9Interior acrylic materal ideal for aircraft applications where lowflame spread and low smoke generation are desirable.

Poly 900A semi-cross-linked material formulated to meet Britishspecification DTD-5592.

Military Specification SheetPolycast produces sheet covered in Mil-P-5425, Mil-P-8184 andMil-P-25690 whose inherent properties include; increasedweather-ability, high solvent and craze resistance and lower waterabsorption. Materal manufactured to Mil-PRF-25690, maintainsprocess control from cell casting to stretching operation. Poly2000 (Mil-P-25690) is a biaxially stretched acrylic sheet derivedfrom Mil-P-8184 base material. It offers enhanced crazeproperties and increased crack resistance, primarily for thoseapplications involving pressurized aircraft. These technologicallyadvanced materials are supplied primarily to the Aviation industry.

Thermal Properties

Test Method UnitMechanical Properties

Typical Properties (.250" unless noted)

Optical Properties

Ballistic Protection Specific Gravity Tensile Strength Yield Elongation, Rupture Modulus of Elasticity Flexural Strength (Rupture) Modulus of Elasticity Compressive Strength (Yield) Modulus of Elasticity Compressive Deformation (Under Load) 4000 PSI 122F, 24hr Sheer Strength Impact Strength Izod Milled Notch Falling Steel Ball, 0.5lb. (Breakage drop height (ft.) Rockwell Hardness Barcol Hardness Residual Shrinkage (Internal Strain) Polycast Polycast Mil Spec

Refractive Index Luminous Transmittance (As Cast) Total Haze Yellowness Index After 1000 hrs. Accelerated Weathering Total Haze Effect Of Accelerated Weathering-On Appearance Crazing / Discoloration / WarpingUltraviolet Transmission @ 320nm Craze Resistance DRY IPA Lacquer Thinner Sulfuric Acid WET IPA Lacquer Thinner Sulfuric Acid Abrasion Resistance (Reported as increase in % haze) Taber Abrasion (500g. ea. wheel, 100 rev.) ANSI Z26.1 Mar Resistance

Hot Forming Temperature Deflection Temperature under load (Heat Distortion Temp.) 66 psi 264 psiMaximum Recommended Continuous Service Temp.Minimum Recommended Continuous Service Temp. [lowest temp. tested for bullet-resistance] Coefficient of Linear Thermal Expansion Coefficient of Thermal Conductivity Thermal Relaxation @ 230 deg. F @ 293 deg. F Water Absorption

Flammability (Burning Rate) UL94HB Self-ignition Temperature Specific Heat @ 77F Smoke Density Crack Propagation (Received at STD Conditions)

ASTM-D-792ASTM-D-638

ASTM-D-790

ASTM-D-695

ASTM-D-621

ASTM-D-732

ASTM-D-256

ASTM-D-785ASTM-D-2583ASTM-D-4802

ASTM-D-542ASTM-D-1003

ASTM-D-1925ASTM G26

ASTM G26

Mil-P-8184

ASTM-D-1044ASTM-D-637

ASTM-D-648

ASTM-D-696Cento-Fitch4

Mil-P-25690Mil-P-25690

26 day immersion24 hour immersion

ASTM-D-635ASTM-D-1929

DuPont 900 (Therm. An. Cal.)4

ASTM-D-2843Mil-P-25690

psi%psi

psipsi

psipsi

%psi

ft. lbs/in. of notch

%%

%

%

%psi

deg. Fahrenheit

deg. Fahrenheitdeg. Fahrenheitdeg. Fahrenheit

in./in./deg. FBTU/(Hr.) (Sq.Ft.) (deg. F/in.)

%%%%

in./min.deg. Fahrenheit

BTU/(Lb.) (deg. F)%

lbs/in 3/2

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.50.5

92<0.5

none0

2,0001,000

050000

1429

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

Polycast

1.19

11,250 6.4

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.5

92<0.5

none0

2,1001,100

01,000

00

320 **

216*180

0.0000421.3

0.650.21.2*830*0.3527**

Poly II(Mil- P- 5425)

1.19

11,250 6.2

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

2.2

1.49

92<0.5

92<0.5

none0

2,1001,350NA

1,4601,200NA

320 **

230*180

0.0000421.3

0.650.21.2*

0.35

Poly 900 (DTD- 5592- U

1.19

10,000 4.5

427,000

16,000 450,000

17,900 427,000

8,900

0.375*18

M100*

2.2

1.43***

930.5

0-5

1.52.3

223 **

200176

0.0000421.45

0.20.98870*0.3513.9

SAR (Super

Abrasion Resistant)

9mm

9,500

400,000

400,000

2.2

>90<1.0<0.7

0

320 **

170-26

0.0000421.3

0.21.2*8700.35

Max:8%; Rating 5%

MP 1.251 (UL 752 Level

.357 Magnum

9,500

400,000

400,000

2.2

>90<1.0<0.7

0

1.52.3

320 **

170-26

0.0000421.3

0.21.2*8700.35

Max:8%; Rating 5%

SAR HP 1.25 (UL 752 Level

.44 Magnum

9,400

400,000

400,000

>85<1.5<1.0

0

1.52.3

170-26

0.2.23*

Max:65%; Rating 49%

SP 1.25 (UL 752 Level

3)

1.19

>10,500 4.5

450,000

M96*

<1

1.49

92<0.5

0

0.650.2

<0.3

0.35Max:13%; Rating 23.2%

Poly FR9 (.060")

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.52.1

0 @ 390nm

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

UF3

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.5

0 @ 385nm

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

UF4

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.5 1.0

0 @ 390nm

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

UF96

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.5

>80

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

(UVT) Ultra- Violet

1.19

8,600 7

400,000

2.2

1.49

92<1

300 **

200*155

0.000042

0.21.2*830*0.35

Solacryl [tests based on

1Also available with SAR coating. 3

PHYSICAL PROPERTIESThe following data are average values for Polycast commercial grade acrylic sheet and should not be used forany specific purpose. Polycast will furnish any additional information you may require.

Thermal Properties

Test Method UnitMechanical Properties

Typical Properties (.250" unless noted)

Optical Properties

Ballistic Protection Specific Gravity Tensile Strength Yield Elongation, Rupture Modulus of Elasticity Flexural Strength (Rupture) Modulus of Elasticity Compressive Strength (Yield) Modulus of Elasticity Compressive Deformation (Under Load) 4000 PSI 122F, 24hr Sheer Strength Impact Strength Izod Milled Notch Falling Steel Ball, 0.5lb. (Breakage drop height (ft.) Rockwell Hardness Barcol Hardness Residual Shrinkage (Internal Strain) Polycast Polycast Mil Spec

Refractive Index Luminous Transmittance (As Cast) Total Haze Yellowness Index After 1000 hrs. Accelerated Weathering Total Haze Effect Of Accelerated Weathering-On Appearance Crazing / Discoloration / WarpingUltraviolet Transmission @ 320nm Craze Resistance DRY IPA Lacquer Thinner Sulfuric Acid WET IPA Lacquer Thinner Sulfuric Acid Abrasion Resistance (Reported as increase in % haze) Taber Abrasion (500g. ea. wheel, 100 rev.) ANSI Z26.1 Mar Resistance

Hot Forming Temperature Deflection Temperature under load (Heat Distortion Temp.) 66 psi 264 psiMaximum Recommended Continuous Service Temp.Minimum Recommended Continuous Service Temp. [lowest temp. tested for bullet-resistance] Coefficient of Linear Thermal Expansion Coefficient of Thermal Conductivity Thermal Relaxation @ 230 deg. F @ 293 deg. F Water Absorption

Flammability (Burning Rate) UL94HB Self-ignition Temperature Specific Heat @ 77F Smoke Density Crack Propagation (Received at STD Conditions)

ASTM-D-792ASTM-D-638

ASTM-D-790

ASTM-D-695

ASTM-D-621

ASTM-D-732

ASTM-D-256

ASTM-D-785ASTM-D-2583ASTM-D-4802

ASTM-D-542ASTM-D-1003

ASTM-D-1925ASTM G26

ASTM G26

Mil-P-8184

ASTM-D-1044ASTM-D-637

ASTM-D-648

ASTM-D-696Cento-Fitch4

Mil-P-25690Mil-P-25690

26 day immersion24 hour immersion

ASTM-D-635ASTM-D-1929

DuPont 900 (Therm. An. Cal.)4

ASTM-D-2843Mil-P-25690

psi%psi

psipsi

psipsi

%psi

ft. lbs/in. of notch

%%

%

%

%psi

deg. Fahrenheit

deg. Fahrenheitdeg. Fahrenheitdeg. Fahrenheit

in./in./deg. FBTU/(Hr.) (Sq.Ft.) (deg. F/in.)

%%%%

in./min.deg. Fahrenheit

BTU/(Lb.) (deg. F)%

lbs/in 3/2

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.50.5

92<0.5

none0

2,0001,000

050000

1429

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

Polycast

1.19

11,250 6.4

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.5

92<0.5

none0

2,1001,100

01,000

00

320 **

216*180

0.0000421.3

0.650.21.2*830*0.3527**

Poly II(Mil- P- 5425)

1.19

11,250 6.2

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

2.2

1.49

92<0.5

92<0.5

none0

2,1001,350NA

1,4601,200NA

320 **

230*180

0.0000421.3

0.650.21.2*

0.35

Poly 900 (DTD- 5592- U

1.19

10,000 4.5

427,000

16,000 450,000

17,900 427,000

8,900

0.375*18

M100*

2.2

1.43***

930.5

0-5

1.52.3

223 **

200176

0.0000421.45

0.20.98870*0.3513.9

SAR (Super

Abrasion Resistant)

9mm

9,500

400,000

400,000

2.2

>90<1.0<0.7

0

320 **

170-26

0.0000421.3

0.21.2*8700.35

Max:8%; Rating 5%

MP 1.251 (UL 752 Level

.357 Magnum

9,500

400,000

400,000

2.2

>90<1.0<0.7

0

1.52.3

320 **

170-26

0.0000421.3

0.21.2*8700.35

Max:8%; Rating 5%

SAR HP 1.25 (UL 752 Level

.44 Magnum

9,400

400,000

400,000

>85<1.5<1.0

0

1.52.3

170-26

0.2.23*

Max:65%; Rating 49%

SP 1.25 (UL 752 Level

3)

1.19

>10,500 4.5

450,000

M96*

<1

1.49

92<0.5

0

0.650.2

<0.3

0.35Max:13%; Rating 23.2%

Poly FR9 (.060")

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.52.1

0 @ 390nm

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

UF3

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.5

0 @ 385nm

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

UF4

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.5 1.0

0 @ 390nm

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

UF96

1.19

11,250 6.4

450,000

15,250 475,000

18,000 440,000

0.75 9,000

0.375*18

M98*50*

2.2

1.49

92<0.5

>80

320 **

230*203*180

0.0000421.3

0.650.21.2*830*0.3527**

(UVT) Ultra- Violet

1.19

8,600 7

400,000

2.2

1.49

92<1

300 **

200*155

0.000042

0.21.2*830*0.35

Solacryl [tests based on

1Also available with SAR coating. 4

General

Optical Properties

Thermal Properties

Ballistic Protection Specific Gravity Tensile Strength Yield Elongation, Rupture Modulus of Elasticity Flexural Strength (Rupture) Modulus of Elasticity Compressive Strength (Yield) Modulus of Elasticity Compressive Deformation (Under Load) 4000 PSI 122F, 24hr Sheer Strength Impact Strength Izod Milled Notch Falling Steel Ball, 0.5lb. (Breakage drop height (ft.) Rockwell Hardness Barcol Hardness Residual Shrinkage (Internal Strain) Polycast Polycast Mil Spec

Refractive Index Luminous Transmittance (As Cast) Total Haze Yellowness Index After 1000 hrs. Accelerated Weathering Total Haze Effect Of Accelerated Weathering-On Appearance Crazing / Discoloration / WarpingUltraviolet Transmission @ 320nm Craze Resistance DRY IPA Lacquer Thinner Sulfuric Acid WET IPA Lacquer Thinner Sulfuric Acid Abrasion Resistance (Reported as increase in % haze) Taber Abrasion (500g. ea. wheel, 100 rev.) ANSI Z26.1 Mar Resistance

Hot Forming Temperature Deflection Temperature under load (Heat Distortion Temp.) 66 psi 264 psi Maximum Recommended Continuous Service Temp.Minimum Recommended Continuous Service Temp. [lowest temp. tested for bullet-resistance] Coefficient of Linear Thermal Expansion Coefficient of Thermal Conductivity Thermal Relaxation @ 230 deg. F @ 293 deg. F Water Absorption

Flammability (Burning Rate) UL94HB Self-ignition Temperature Specific Heat @ 77F Smoke Density Crack Propagation (Received at STD Conditions)

ASTM-D-792ASTM-D-638

ASTM-D-790

ASTM-D-695

ASTM-D-621

ASTM-D-732

ASTM-D-256

ASTM-D-785ASTM-D-2583ASTM-D-4802

ASTM-D-542ASTM-D-1003

ASTM-D-1925ASTM G26

ASTM G26

Mil-P-8184

ASTM-D-1044ASTM-D-637

ASTM-D-648

ASTM-D-696Cento-Fitch4

Mil-P-25690Mil-P-25690

26 day immersion24 hour immersion

ASTM-D-635ASTM-D-1929

DuPont 900 (Therm. An. Cal.)4

ASTM-D-2843Mil-P-25690

psi%psi

psipsi

psipsi

%psi

ft. lbs/in. of notch

%%

%

%

%psi

deg. Fahrenheit

deg. Fahrenheitdeg. Fahrenheitdeg. Fahrenheit

in./in./deg. FBTU/(Hr.) (Sq.Ft.) (deg. F/in.)

%%%%

in./min.deg. Fahrenheit

BTU/(Lb.) (deg. F)%

lbs/in 3/2

Test Method UnitMechanical PropertiesTypical Properties (.250" unless noted)

Poly 84

1.19

11,250 4.0

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.75

91<0.75

none

03,1003,1501,2852,4402,450500

320 **

234*180

0.0000421.3

2.60.20.8*

0.35

Poly 76

1.19

12,100

3,700

1.49

91<1.5

90<3.0

3,700 3,300

2,7502,650

218**

0.0000421.3

3.3452.60.2

0.35

2,900

Poly 2000 (Mil- P- 25690;

1.19

12,100

3,700

1.49

91<1.5

90<3.0

4,3003,600

3,6003,000

218**

0.0000421.3

3.3451.60.2

0.35

2,900

Poly 2000 (Mil- P- 25690;

1.19

11,250 4.0

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.75

91<0.75

none

03,2253,0301,5502,7752,7001,020

320 **

221*180

0.0000421.3

1.60.20.8*

0.35

Optical Properties

Thermal Properties

Dielectric Strength Short Time TestDielectric Constant 60 Cycles 1,000 Cycles 1,000,000 CyclesDissipation Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesPower Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesLoss Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesArc ResistanceVolume ResistivitySurface Resistivity

ASTM-D149

ASTM-D150

ASTM-D150

ASTM-D150

ASTM-D150

ASTM-D495ASTM-D257ASTM-D257

volts/mil.(1/8” thickness)

–

–

–

–

–ohm-cm.

ohms

Test Method UnitElectrical Properties

Average Value for

430**

3.53.22.7

0.060.040.02

0.060.040.02

0.210.130.06

No Tracking1.6x10161.9x1015

5

General

Optical Properties

Thermal Properties

Ballistic Protection Specific Gravity Tensile Strength Yield Elongation, Rupture Modulus of Elasticity Flexural Strength (Rupture) Modulus of Elasticity Compressive Strength (Yield) Modulus of Elasticity Compressive Deformation (Under Load) 4000 PSI 122F, 24hr Sheer Strength Impact Strength Izod Milled Notch Falling Steel Ball, 0.5lb. (Breakage drop height (ft.) Rockwell Hardness Barcol Hardness Residual Shrinkage (Internal Strain) Polycast Polycast Mil Spec

Refractive Index Luminous Transmittance (As Cast) Total Haze Yellowness Index After 1000 hrs. Accelerated Weathering Total Haze Effect Of Accelerated Weathering-On Appearance Crazing / Discoloration / WarpingUltraviolet Transmission @ 320nm Craze Resistance DRY IPA Lacquer Thinner Sulfuric Acid WET IPA Lacquer Thinner Sulfuric Acid Abrasion Resistance (Reported as increase in % haze) Taber Abrasion (500g. ea. wheel, 100 rev.) ANSI Z26.1 Mar Resistance

Hot Forming Temperature Deflection Temperature under load (Heat Distortion Temp.) 66 psi 264 psi Maximum Recommended Continuous Service Temp.Minimum Recommended Continuous Service Temp. [lowest temp. tested for bullet-resistance] Coefficient of Linear Thermal Expansion Coefficient of Thermal Conductivity Thermal Relaxation @ 230 deg. F @ 293 deg. F Water Absorption

Flammability (Burning Rate) UL94HB Self-ignition Temperature Specific Heat @ 77F Smoke Density Crack Propagation (Received at STD Conditions)

ASTM-D-792ASTM-D-638

ASTM-D-790

ASTM-D-695

ASTM-D-621

ASTM-D-732

ASTM-D-256

ASTM-D-785ASTM-D-2583ASTM-D-4802

ASTM-D-542ASTM-D-1003

ASTM-D-1925ASTM G26

ASTM G26

Mil-P-8184

ASTM-D-1044ASTM-D-637

ASTM-D-648

ASTM-D-696Cento-Fitch4

Mil-P-25690Mil-P-25690

26 day immersion24 hour immersion

ASTM-D-635ASTM-D-1929

DuPont 900 (Therm. An. Cal.)4

ASTM-D-2843Mil-P-25690

psi%psi

psipsi

psipsi

%psi

ft. lbs/in. of notch

%%

%

%

%psi

deg. Fahrenheit

deg. Fahrenheitdeg. Fahrenheitdeg. Fahrenheit

in./in./deg. FBTU/(Hr.) (Sq.Ft.) (deg. F/in.)

%%%%

in./min.deg. Fahrenheit

BTU/(Lb.) (deg. F)%

lbs/in 3/2

Test Method UnitMechanical PropertiesTypical Properties (.250" unless noted)

Poly 84

1.19

11,250 4.0

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.75

91<0.75

none

03,1003,1501,2852,4402,450500

320 **

234*180

0.0000421.3

2.60.20.8*

0.35

Poly 76

1.19

12,100

3,700

1.49

91<1.5

90<3.0

3,700 3,300

2,7502,650

218**

0.0000421.3

3.3452.60.2

0.35

2,900

Poly 2000 (Mil- P- 25690;

1.19

12,100

3,700

1.49

91<1.5

90<3.0

4,3003,600

3,6003,000

218**

0.0000421.3

3.3451.60.2

0.35

2,900

Poly 2000 (Mil- P- 25690;

1.19

11,250 4.0

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.75

91<0.75

none

03,2253,0301,5502,7752,7001,020

320 **

221*180

0.0000421.3

1.60.20.8*

0.35

Optical Properties

Thermal Properties

Dielectric Strength Short Time TestDielectric Constant 60 Cycles 1,000 Cycles 1,000,000 CyclesDissipation Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesPower Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesLoss Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesArc ResistanceVolume ResistivitySurface Resistivity

ASTM-D149

ASTM-D150

ASTM-D150

ASTM-D150

ASTM-D150

ASTM-D495ASTM-D257ASTM-D257

volts/mil.(1/8” thickness)

–

–

–

–

–ohm-cm.

ohms

Test Method UnitElectrical Properties

Average Value for

430**

3.53.22.7

0.060.040.02

0.060.040.02

0.210.130.06

No Tracking1.6x10161.9x1015

General

Optical Properties

Thermal Properties

Ballistic Protection Specific Gravity Tensile Strength Yield Elongation, Rupture Modulus of Elasticity Flexural Strength (Rupture) Modulus of Elasticity Compressive Strength (Yield) Modulus of Elasticity Compressive Deformation (Under Load) 4000 PSI 122F, 24hr Sheer Strength Impact Strength Izod Milled Notch Falling Steel Ball, 0.5lb. (Breakage drop height (ft.) Rockwell Hardness Barcol Hardness Residual Shrinkage (Internal Strain) Polycast Polycast Mil Spec

Refractive Index Luminous Transmittance (As Cast) Total Haze Yellowness Index After 1000 hrs. Accelerated Weathering Total Haze Effect Of Accelerated Weathering-On Appearance Crazing / Discoloration / WarpingUltraviolet Transmission @ 320nm Craze Resistance DRY IPA Lacquer Thinner Sulfuric Acid WET IPA Lacquer Thinner Sulfuric Acid Abrasion Resistance (Reported as increase in % haze) Taber Abrasion (500g. ea. wheel, 100 rev.) ANSI Z26.1 Mar Resistance

Hot Forming Temperature Deflection Temperature under load (Heat Distortion Temp.) 66 psi 264 psi Maximum Recommended Continuous Service Temp.Minimum Recommended Continuous Service Temp. [lowest temp. tested for bullet-resistance] Coefficient of Linear Thermal Expansion Coefficient of Thermal Conductivity Thermal Relaxation @ 230 deg. F @ 293 deg. F Water Absorption

Flammability (Burning Rate) UL94HB Self-ignition Temperature Specific Heat @ 77F Smoke Density Crack Propagation (Received at STD Conditions)

ASTM-D-792ASTM-D-638

ASTM-D-790

ASTM-D-695

ASTM-D-621

ASTM-D-732

ASTM-D-256

ASTM-D-785ASTM-D-2583ASTM-D-4802

ASTM-D-542ASTM-D-1003

ASTM-D-1925ASTM G26

ASTM G26

Mil-P-8184

ASTM-D-1044ASTM-D-637

ASTM-D-648

ASTM-D-696Cento-Fitch4

Mil-P-25690Mil-P-25690

26 day immersion24 hour immersion

ASTM-D-635ASTM-D-1929

DuPont 900 (Therm. An. Cal.)4

ASTM-D-2843Mil-P-25690

psi%psi

psipsi

psipsi

%psi

ft. lbs/in. of notch

%%

%

%

%psi

deg. Fahrenheit

deg. Fahrenheitdeg. Fahrenheitdeg. Fahrenheit

in./in./deg. FBTU/(Hr.) (Sq.Ft.) (deg. F/in.)

%%%%

in./min.deg. Fahrenheit

BTU/(Lb.) (deg. F)%

lbs/in 3/2

Test Method UnitMechanical PropertiesTypical Properties (.250" unless noted)

Poly 84

1.19

11,250 4.0

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.75

91<0.75

none

03,1003,1501,2852,4402,450500

320 **

234*180

0.0000421.3

2.60.20.8*

0.35

Poly 76

1.19

12,100

3,700

1.49

91<1.5

90<3.0

3,700 3,300

2,7502,650

218**

0.0000421.3

3.3452.60.2

0.35

2,900

Poly 2000 (Mil- P- 25690;

1.19

12,100

3,700

1.49

91<1.5

90<3.0

4,3003,600

3,6003,000

218**

0.0000421.3

3.3451.60.2

0.35

2,900

Poly 2000 (Mil- P- 25690;

1.19

11,250 4.0

15,250 475,000

18,000 440,000

0.75 9,000

M98*50*

<1

1.49

92<0.75

91<0.75

none

03,2253,0301,5502,7752,7001,020

320 **

221*180

0.0000421.3

1.60.20.8*

0.35

Optical Properties

Thermal Properties

Dielectric Strength Short Time TestDielectric Constant 60 Cycles 1,000 Cycles 1,000,000 CyclesDissipation Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesPower Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesLoss Factor 60 Cycles 1,000 Cycles 1,000,000 CyclesArc ResistanceVolume ResistivitySurface Resistivity

ASTM-D149

ASTM-D150

ASTM-D150

ASTM-D150

ASTM-D150

ASTM-D495ASTM-D257ASTM-D257

volts/mil.(1/8” thickness)

–

–

–

–

–ohm-cm.

ohms

Test Method UnitElectrical Properties

Average Value for

430**

3.53.22.7

0.060.040.02

0.060.040.02

0.210.130.06

No Tracking1.6x10161.9x1015

GENERAL CATALOG6

1 ADDITIONAL DATA, CODES AND APPROVALS ARE AVAILABLE UPON REQUEST All values shown are for 0.250" thickness sheet, unless otherwise noted. Asterisked (*) values will change with thickness. Difference in lengthand width, as measured at room temperature, before and after heating above 300 deg F. 2 Unshrunk sheet will shrink in size by approximately 2% and increase in thickness by approximately 4% when heated to forming temperature.4 Not ASTM method. ** Varies with thickness. *** Because the surface of Polycast SAR has a lower refractive index than the substrate, the amount of back reflectance is reduced and

the transmittance increased. (A) Steel Wool Rotary Test - This severe abrasion uses a 1.25" square pad of commercially available 0000 grade steel wool. The steel wool

pad is loaded with appropriate weights to give either 12 or 24 psi pressure and is revolved five times. (B) Simulated Cleaning Test - An abrasive water slurry of a commercially available standard test dust is placed on the sample. It is then

stroked 360 times with a felt pad under an approximately 2.0 psi load. @ MP 1.25 also available in SAR abrasion resistant coating

COLORColors and whites listed below are standard items and may beordered in the case and pallet quantities listed on inside backcover. These colors are also available in other sizes and thicknessesas non-standard items. Polycast manufactures many other colors.Please call for availability.

COLOR

Semi Opaque2022 Black2025 Black

White Semi Opaque7138 White7328 White7420 White7508 White

Translucent2039 Red2050 Blue2146 Ivory2157 Red2283 Red2662 Red

TYPE

SOSO

SOTLTLTL

TLTLTLTLTLTL

%TRANS

0%0%

5%34%26%8%

2%1%38%2%12%4%

COLOR

White Translucent2067 White2447 White

Transparent2069 Blue2092 Green2111 Green2208 Yellow2414 Green2422 Amber2423 Red2424 Blue2444 Red3030 Green

TYPE

TLTL

TPTPTPTPTPTPTPTPTPTP

%TRANS

71%51%

55%26%77%77%60%48%6%8%5%

92%

COLOR

Solar Control -Transparent

2064 Gray2074 Gray2094 Gray2370 Bronze2404 Bronze2412 Bronze2514 Gray2515 Gray2537 Gray2538 Gray2539 Bronze2540 Bronze

TYPE

TPTPTPTPTPTPTPTPTPTPTPTP

%TRANS

27%13%45%10%49%27%59%76%32%16%61%75%

GENERAL CATALOG

7

APPROVALS AND SPECIFICATIONS

MEETS THE TEST REQUIREMENTS OF:

ANSI Z97.1 (American National Standards Institute Specification);defines performance criteria for safety glazing used in buildings,concerning impact hardness and degradation after acceleratedweathering. Polycast acrylic sheet in thicknesses greater than0.099 are certified as complying.

ANSI Z26.1 and FMVSS 205 (Federal Motor Vehicle SafetyStandard); define performance characteristics of safety glazing forpassenger car, trailers, trucks, buses, and motorcycles, including(but not limited to) impact resistance, chemical resistance,abrasion resistance, flammability, weathering, and optics.

NSF Grade Sheet; Polycast offers an acrylic sheet which meetsthe requirements for the national Sanitation Foundation.

FDA; Food and Drug Administration’s regulations concerning foodcontract applications as described in 21 CFR 177.1010 for allfood types, including alcoholic beverages in room temperature orrefrigerated applications.

Dade County Approval; Approved under Section 203 and 204 ofthe South Florida Building Code Governing the use of AlternateMaterials and Types of Construction.

UL 94HB; Underwriters Laboratories recognized forflammability* of plastic materials for parts in devices andappliances. Polycast acrylic is recognized under UL 94HB, withsome exceptions.

UL 723; Underwriters Laboratories classified for surfaces burningcharacteristics of a building material. Polycast acrylic 3/8 inchesand greater is classified with the following test values: flamespread = 140; smoke developed = greater than 500.

UL 746A; Underwriters Laboratories recognized for polymericmaterials in electrical applications. Contact inside sales forfurther information.

UL 752; Underwriters Laboratories listed for bullet-resistingequipment. Polycast offers the following in clear and bronze:- Level 1, MP 1.25, SAR MP 1.25 Medium power, smallarms resistant.

- Level 2, SAR HP 1.25 High power, small arms resistant.- Level 3, SP 1.25 Super power, small arms resistant.

FAR 25.853 (Federal Aviation Regulation); defines the flammabilityrequirements for acrylic windows and signs for aircraft interiors.Polycast sheet .049” and greater meets this requirement.

FMVSS-302 (Federal Motor Vehicle Safety Standard); defines burnrates of interior materials for passenger cars, trailers, trucks andbuses. All Polycast materials meet this standard.

ASME PVHO-1 and MIL-C-24449; defines the requirementsfor materials used in the fabrication of windows for service inpressure vessels for human occupancy. Polycast material meetsthese requirements.

MIL-DTL-24191; Shipboard application of illumination and signallighting. Defines the requirements of the material intended foruse in the fabrication of lighting fixtures for Naval service.Among the associated tests are flammability, deflectiontemperature, flexural strength, impact strength and opticalproperties. Polycast material meets these requirements.

City of New York, Dept. of Buildings; Accepted for use, City ofNew York, Department of Buildings, as glazing material in lieu ofglass in non-rated windows, doors and in skylights in sheetthicknesses up to 3/8-inch maximum, and for ground, wall androof sign combustible material, where permitted by Code. Filenumber MEA 80-82-M.

City of New York, Board of Standards and Appeals; Approved foruse in safety glazing applications. Calendar number 1997-61-SM.

Consumer Product Safety Commission (CPSC); Polycast acrylicsheet .080 and greater complies with the requirements of theConsumer Product Safety Act and the CPSC Safety Standard ofArchitectural Glazing materials, 16 CFR 1201 for both Category Iand Category II.

POLYCAST ACRYLIC SHEET CONFORMS TO THEFOLLOWING SPECIFICATIONS (CURRENT EDITIONS)

ASTM D-702; defines physical properties which acrylics shouldmeet or exceed, such as tensile strength, refractive index, specificgravity, deflection temperature, and impact strength. Polycastacrylic sheet meets or exceeds the requirements for all typesof grades of sheet of this specification.

ASTM D-4802;A specification covering monolithic methacrylatesheet produced by the cell-cast method. Polycast acrylic sheet inthickness 0.030-4.250 meets or exceeds the requirements forCategory A-1, finish 1,2,3; Types UVA & UVT.

AMS-L-P-391; An S.A.E. material specification referencing specificFederal quality standards and ASTM test methods. Polycastacrylic sheet in thickness 0.030-4.250 meets or exceeds therequirements for item A, Type I, II and III, Grade A, B, or C.

MIL-P-8184; military specification covering modified acrylic(specially designed for superior resistance to chemical attack).Materials supplied for conformance to this specification arePolycast Poly-76® and Poly-84® (available in both Type I and IIand Class 1 and 2). All products are on the Qualified Productslist for this Mil-Spec.

MIL-P-25690; military specification covering stretched acrylicsheet specially designed from Mil-P-8184 base material. Itoffers enhanced craze properties and increased crackresistance. Material supplied for conformance to thisspecification is identified as Poly 2000TM.

MIL-P-5425; military specifications covering heat-resistant,preshrunk, clear, and colored acrylic sheet. Material suppliedfor conformance for this specification is identified by the namePOLY II®. Polycast is qualified to furnish sheets in thickness0.060-1.000 to meet this specification.

There are many more standards, codes, and specifications towhich Polycast can demonstrate compliance. Inquiries regardingyour particular problems or requirements should be directed tothe Polycast Marketing Department. Call 1-800-243-9002 oremail polycast.marketing@spartech.com.

*This term and any corresponding data refer to typical performance in thespecific tests indicated and should not be construed to imply this material’sbehavior under actual fire conditions.

GENERAL CATALOG8

POLY A

POLY II®

POLY 76®TYPE I OR IICLASS 1

POLY 84®TYPE I OR IICLASS 2

POLY 900®

U.S

AMTM D-4802AMS-L-P-391

MIL-PRF-5425

MIL-PRF-8184

MIL-PRF-8184

GREAT BRITAIN

ExceedsDTD 5592

ExceedsDTD 5592

ExceedsDTD 5592

GERMANY

ExceedsWL5.1412

ExceedsWL5.1415

ExceedsWL5.1415

AECMA

EN2263

EN2342

EN2342

FRANCE

ExceedsAIR 9106/A

ExceedsAIR 9106/AType II

ExceedsAIR 9106/AType II

MILITARY SPECIFICATION SHEET

APPROVALS ANDSPECIFICATIONS

STANDARDTHICKNESS1

.030

.060

.080

.100

.125

.150

.187

.220

.250

.312

.375

.417

.500

.625

.750

.8751.0001.2501.5001.750

2.0002.2502.5003.0003.5004.000

CLASS A

+.012+.012+.012+.012+.015

+.017+.020+.023+.025+.030

+.035+.040+.040+.050+.050

+.050+.050+.063+.075+.088

+.100+.113+.117+.120+.140+.160

CLASS B

+.020+.020+.020+.020

+.020+.023+.025+.030+.035

+.040+.045+.045+.050+.050

+.050+.050+.063+.075+.088

+.100+.113+.117+.120+.140+.160

CLASS C

+.030

+.030+.030+.030+.035+.040

+.045+.045+.050+.060+.065

+.070+.075+.095+.112+.131

+.150+.168+.175+.190+.210+.225

TOLERANCES

POLY II®POLY 76®POLY 84®

OveragesAll sheets suppliednet trim (withno overages).

Untrimmed SheetUntrimmed sheetsare available. Noguarantee is given asto the additional areaobtained by orderinguntrimmed sheets.

1Intermediatethicknesses areavailable.

9

SIZES36 x 4836 x 6036 x 7240 x 5048 x 48

48 x 6048 x 7248 x 9660 x 7260 x 96

72 x 7272 x 96

A**A*

*BCBC

CC

n

n

noon

on

noon

on

noon

on

noonn

onnnn

nn

noonn

onnnn

nn

noonn

onnnn

nn

noonn

onnnn

nn

noonn

onnnn

nn

noonn

onnnn

nn

noonn

onnnn

nn

noonn

onnnn

nn

nooon

onnoo

oo

nooon

onnoo

oo

nooon

onnoo

oo

nooon

onnoo

oo

SIZES AND THICKNESSES

CLEARStandard Items:Standard items maybe ordered instandard packages(cases and pallets) inquantities listed oninside back cover.

Non-standardItems: Contact InsideSales for availability.Also contact InsideSales for items whichdo not appear onchart.

ColorPOLY II® is availablein most colors,manufactured inaccordance withMIL-PRF-5425 insofaras the specificationis applicable. Pleasecontact InsideSales for furtherinformation.

POLY II® UVA (MIL-PRF-5425)

*Available as cutdowns from larger sizes. Tolerance of larger size prevails.

n

o

Tolerance Class

Thicknesses

1

.030

.060

.080

.100

.125

.150

.187

.220

.250

.312

.375

.500

.625

.750

.875

1.000

SIZES36 x 4836 x 6036 x 7240 x 5048 x 48

48 x 6048 x 7248 x 9660 x 7260 x 96

72 x 7272 x 96

A**A*

*BCBC

CC

nooo

oo

nooo

oo

nooo

oo

noonn

nnnnn

no

noooo

onnoo

oo

noonn

nnnnn

nn

noooo

onnoo

oo

noonn

nnnnn

nn

noooo

onnnn

no

noooo

onnoo

no

noooo

onnoo

no

ooooo

onnoo

no

CLEARStandard Items:Standard items maybe ordered instandard packages(cases and pallets)listed on insideback cover.

Non-standardItems: Contact InsideSales for availability andfor items which do notappear on chart.

ColorAvailable in mostcolors, manufacturedin accordance withMIL-PRF-8184 insofaras the specificationis applicable. Pleasecontact Inside Sales forfurther information.

1Intermediatethicknesses areavailable with specialordering requirements.

POLY 76®(MIL-PRF-8184, Type I and II, Class 1)

POLY 84®(MIL-PRF-8184, Type I and II, Class 2)

*Available as cutdowns from larger sizes. Tolerance of larger size prevails.

n

o

Tolerance Class

Thicknesses

1

.060

.080

.100

.125

.150

.187

.220

.250

.312

.375

.500

.625 & above

GENERAL CATALOG

GENERAL CATALOG

COMMERCIAL TOLERANCE CLASSES

COMMERCIAL THICKNESS TOLERANCES (ASTM D-4802/LP-391)

SIZES36 x 4836 x 60*36 x 72*40 x 5048 x 4848 x 60*48 x 7248 x 8448 x 9653 x 80*53 x 90*60 x 60*60 x 7260 x 8460 x 9672 x 7272 x 8472 x 96

OVERSIZE48 x 12060 x 12072 x 120

NORMALTHICKNESSIN INCHES

.030

.040

.050

.060

.080

.100

.125

.150

.187

.220

.250

.312

.375

.500

.625

.750

APPROX. WT.PER SQ. FT.

.18 lb.

.25 lb.

.31 lb.

.37 lb.

.49 lb.

.62 lb.

.77 lb.

.92 lb.

1.15 lb.

1.36 lb.

1.54 lb.

1.92 lb.

2.31 lb.

3.08 lb.

3.85 lb.

4.62 lb.

SIZE 1 / CLASS A

+.007-.009+.006-.010+.006-.010+.015-.019+.014-.020+.013-.021+.015-.025+.016-.030+.017-.033+.020-.040+.020-.040+.022-.048+.025-.055+.025-.065+.033-.077+.030-.080

SIZE 2 /CLASS B

–

–

–

+.023-.027+.022-.028+.021-.029+.020-.030+.022-.036+.022-.038+.025-.045+.025-.045+.027-.053+.030-.060+.030-.070+.033-.077+.030-.080

SIZE 3 /CLASS C

–

–

–

–

–

–

+.030-.040+.029-.050+.027-.043+.029-.050+.030-.050+.032-.058+.035-.065+.035-.075+.038-.082+.040-.090

THICKNESS TOLERANCESIN INCHES

NORMALTHICKNESSIN INCHES

.875

1.000

1.125

1.250

1.500

1.750

2.000

2.250

2.500

2.750

3.000

3.250

3.500

3.750

4.000

4.250

APPROX. WT.PER SQ. FT.

5.39 lb.

6.16 lb.

6.93 lb.

7.70 lb.

9.24 lb.

10.78 lb.

12.32 lb.

13.86 lb.

15.40 lb.

16.94 lb.

18.48 lb.

20.02 lb.

21.56 lb.

23.10 lb.

24.64 lb.

26.18 lb.

SIZE 1 /CLASS A

+.026-.084+.023-.087+.039-.091+.052-.094+.039-.121+.049-.137+.058-.152+.070-.166+.079-.181+.092-.194+.102-.208+.114-.222+.121-.239+.134-.252+.142-.268+.150-.280

SIZE 2 /CLASS B

+.026-.084+.023-.087+.039-.091+.052-.094+.039-.121+.049-.137+.058-.152+.070-.166+.079-.181+.092-.194+.102-.208+.114-.222+.121-.239+.134-.252+.142-.268+.150-.280

SIZE 3 /CLASS C

+.046-.104+.048-.112+.050-.102+.052-.094+.077-.159+.092-.180+.108-.202

–

–

–

–

–

–

–

–

–

THICKNESS TOLERANCESIN INCHES

BBCBBCBB

BBCBBCBB

BBCBBCBBB

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

BBCBBCBBBBBBBCCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAAAACCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAACCCCC

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

AACAAAAAAAAAAAAAAA

CCC

THICKNESSES

*Available as cutdown from larger size. Tolerance of larger size prevails.

.060

.080

.100

.125

.150

.187

.220

.250

.312

.375

.500

.625

.750

.875

1.000

1.125

1.250

1.500

1.750

2.000

2.250

2.500

2.750

3.000

3.250

3.500

3.750

4.000

4.250

10

GENERAL CATALOG

THICKNESS

0.060

0.080

0.100

0.125

0.150

0.187

0.220

0.250

BILLINGSIZE

36 x 4848 x 7236 x 4848 x 7236 x 4848 x 7260 x 6036 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9636 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9636 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9636 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9636 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 96

ACTUALSIZE

37 x 5151 x 7537 x 5151 x 7537 x 5151 x 7563 x 6337 x 5151 x 7551 x 8851 x 10056 x 8355 x 9363 x 6363 x 7563 x 8863 x 10075 x 7575 x 8875 x 10037 x 5151 x 7551 x 8851 x 10056 x 8355 x 9363 x 6363 x 7563 x 8863 x 10075 x 7575 x 8875 x 10037 x 5151 x 7551 x 8851 x 10056 x 8355 x 9363 x 6363 x 7563 x 8863 x 10075 x 7575 x 8875 x 10037 x 5151 x 7551 x 8851 x 10056 x 8355 x 9363 x 6363 x 7563 x 8863 x 10075 x 7575 x 8875 x 10037 x 5151 x 7551 x 8851 x 10056 x 8355 x 9363 x 6363 x 7563 x 8863 x 10075 x 7575 x 8875 x 100

TOLERANCERANGE

.033-.084

.033-.084

.052-.102

.052-.102

.071-.121

.071-.121

.071-.121

.095-.145

.095-.145

.095-.145

.095-.145

.095-.145

.095-.145

.095-.145

.095-.145

.085-.155

.085-.155

.085-.155

.085-.155

.085-.155

.114-.172

.114-.172

.114-.172

.114-.172

.114-.172

.114-.172

.114-.172

.114-.172

.100-.179

.100-.179

.100-.179

.100-.179

.100-.179

.149-.209

.149-.209

.149-.209

.149-.209

.149-.209

.149-.209

.149-.209

.149-.209

.144-.214

.144-.214

.144-.214

.144-.214

.144-.214

.175-.245

.175-.245

.175-.245

.175-.245

.175-.245

.175-.245

.175-.245

.175-.245

.170-.249

.170-.249

.170-.249

.170-.249

.170-.249

.205-.275

.205-.275

.205-.275

.205-.275

.205-.275

.205-.275

.205-.275

.205-.275

.200-.280

.200-.280

.200-.280

.200-.280

.200-.280

SHEETSPERCASE

603048244020193216141213121513111011982814119111012119898722119898109877661898787987665516876768765654

SHEETSPER

PALLET

38419228814424012011419296847278729078666066544816884665466607266544854484213266544854486054484242484810854484248425448423636303096484236423648423630363024

THICKNESS

0.312

0.375

0.500

0.625

0.750

0.875

1.000

1.125

1.250

BILLINGSIZE

36 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9636 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9636 x 4848 x 7248 x 8448 x 9653 x 8053 x 9060 x 6060 x 7260 x 8460 x 9672 x 7272 x 8472 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 96

ACTUALSIZE

37.00 x 49.2549.25 x 73.7549.25 x 86.0049.25 x 98.5054.50 x 82.0054.50 x 92.2561.50 x 61.5061.50 x 73.7561.50 x 86.0061.50 x 98.5073.75 x 73.7573.75 x 86.0073.75 x 98.5037.00 x 49.2549.25 x 73.7549.25 x 86.0049.25 x 98.5054.50 x 82.0054.50 x 92.2561.50 x 61.5061.50 x 73.7561.50 x 86.0061.50 x 98.5073.75 x 73.7573.75 x 86.0073.75 x 98.5037.00 x 49.2549.25 x 73.7549.25 x 86.0049.25 x 98.5054.00 x 82.0054.00 x 92.0061.50 x 61.5061.50 x 73.7561.50 x 86.0061.50 x 98.5073.75 x 73.7573.75 x 86.0073.75 x 98.5048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0037.00 x 49.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0037.00 x 49.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0037.00 x 49.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.00

TOLERANCERANGE

.259-.339

.259-.339

.259-.339

.259-.339

.259-.339

.259-.339

.259-.339

.259-.339

.254-.344

.254-.344

.254-.344

.254-.344

.254-.344

.315-.405

.315-.405

.315-.405

.315-.405

.315-.405

.315-.405

.315-.405

.315-.405

.310-.410

.310-.410

.310-.410

.310-.410

.310-.410

.430-.530

.430-.530

.430-.530

.430-.530

.430-.530

.430-.530

.430-.530

.430-.530

.425-.535

.425-.535

.425-.535

.425-.535

.425-.535

.548-.658

.548-.658

.548-.658

.543-.663

.543-.663

.543-.663

.670-.780

.670-.780

.670-.780

.670-.780

.660-.790

.660-.790

.660-.790

.791-.901

.791-.901

.791-.901

.753-.921

.753-.921

.753-.921.913-1.023.913-1.023.913-1.023.913-1.023.888-1.048.888-1.048.888-1.0481.021-1.1571.021-1.1571.021-1.1571.005-1.1751.005-1.1751.005-1.1751.156-1.3021.156-1.3021.156-1.3021.156-1.3021.156-1.3021.156-1.3021.156-1.302

SHEETSPERCASE

12655556544433126444454334338433334322322322222632222232221142221112111113211111

SHEETSPER

PALLET

723630303030363024242418187236242424243024181824181848241818181824181212181212181414121283015121210108151010896241210107861088675181077665

POLYCAST STANDARD PACKAGING, TOLERANCES AND OVERAGESThe following listing shows guaranteed overages, tolerance ranges and standard package quantities.

GENERAL CATALOG

OVERSIZED SHEETTHICKNESS

1.250BR

1.500

1.750

2.000

2.250

2.500

2.750

3.000

3.250

3.500

3.750

4.000

4.250

BILLINGSIZE

48 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 9636 x 4848 x 7248 x 9660 x 7260 x 9672 x 7272 x 9648 x 7248 x 9660 x 7260 x 9672 x 7272 x 96

ACTUALSIZE

48.50 x 72.7548.5 0x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0037.00 x 49.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0037.00 x 49.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0036.50 x 48.5048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.0036.50 x 48.5048.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.00

48.50 x 72.7548.50 x 97.0060.75 x 72.7560.75 x 97.0072.75 x 72.7572.75 x 97.00

TOLERANCERANGE

1.156-1.3441.156-1.3441.156-1.3441.156-1.3441.156-1.3441.156-1.3441.379-1.5391.379-1.5391.379-1.5391.379-1.5391.341-1.5771.341-1.5771.341-1.5771.613-1.7991.613-1.7991.613-1.7991.570-1.8421.570-1.8421.570-1.8421.848-2.0581.848-2.0581.848-2.0581.848-2.0581.798-2.1081.798-2.1081.798-2.1082.084-2.3202.084-2.3202.084-2.3202.084-2.3202.084-2.3202.084-2.3202.319-2.5792.319-2.5792.319-2.5792.319-2.5792.319-2.5792.319-2.5792.556-2.8422.556-2.8422.556-2.8422.556-2.8422.556-2.8422.556-2.8422.792-3.1022.792-3.1022.792-3.1022.792-3.1022.792-3.1022.792-3.1022.792-3.1023.028-3.3643.028-3.3643.028-3.3643.028-3.3643.028-3.3643.028-3.3643.261-3.6213.261-3.6213.261-3.6213.261-3.6213.261-3.6213.261-3.6213.498-3.8843.498-3.8843.498-3.8843.498-3.8843.498-3.8843.498-3.8843.732-4.1423.732-4.1423.732-4.1423.732-4.1423.732-4.1423.732-4.1423.732-4.1423.970-4.4003.970-4.4003.970-4.4003.970-4.4003.970-4.4003.970-4.400

SHEETS PERCASE

2111112111111111111211111111111111111111111111111111111111111111111111111111111111

SHEETS PERPALLET

1077665189776658665541476655454434344433253433264332324332223222223222226322222322222

THICKNESS

0.125

0.150

0.187

0.220

0.250

0.312

0.375

0.500

0.750

1.000

1.250

1.500

2.000

2.500

3.000

3.500

4.000

BILLINGSIZE

48 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 12048 x 12060 x 12072 x 120

ACTUALSIZE

48.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.7548.75 x 121.7561.00 x 121.7573.00 x 121.75

TOLERANCERANGE

.085-.155

.085-.155

.085-.155

.109-.179

.109-.179

.109-.179

.144-.214

.144-.214

.144-.214

.170-.250

.170-.250

.170-.250

.200-.280

.200-.280

.200-.280

.254-.344

.254-.344

.254-.344

.310-.410

.310-.410

.310-.410

.425-.535

.425-.535

.425-.535

.690-.810

.690-.810

.690-.810

.690-.810.888-1.048.888-1.048.888-1.0481.156-1.3021.156-1.3021.156-1.3021.341-1.5771.341-1.5771.341-1.5771.798-2.1081.798-2.1081.798-2.1082.319-2.5792.319-2.5792.319-2.5792.792-3.1022.792-3.1022.792-3.1023.261-3.6213.261-3.6213.261-3.6213.732-4.1423.732-4.1423.732-4.142

SHEETS PERCASE

10868767656555434333323221111111111111111111111111111

GENERAL CATALOGCONDITIONS AND TERMS OF SALE

11

MASKED MATERIALPrices distributed are for sheet with low-tack masking on two sides unless otherwise specified.

TRIMMED MATERIALSheets will be trimmed, unless specified otherwise.

QUOTESColors, sizes, quantities and thicknesses not listed in our catalog pages will be quoted upon request.

PACKAGESSeller has a wide variety of packaging plans available to meet your needs. Please refer to your current Price List for details on such packaging plans as MIXED CASES, STANDARD and NON STANDARD MIXED PALLETS to mention just a few. Refer to inside back cover of this catalog for Standard Packing quantities.

CONDITIONS AND TERMS OF SALES1%, 10, net 30 days, F.O.B. plant or warehouse. Interest will becharged after maturity at the rate of 11/2% per month or themaximum state legal interest rate, whichever is lower.

NOTE: Shipments against order will be billed at prices andterms in effect on date of shipment. Prices subject to changewithout notice.

No claim of any kind shall be greater in amount than thepurchase price of the goods in respect to which such damagesare claimed. Failure to give notice of claim in writing within thirty(30) days from the date of delivery, shall constitute a waiver byBuyer of all claims in respect to such goods. The remedy herebyprovided shall be the exclusive and sole remedy of the Buyer; andright of the Buyer to consequential damages is excluded. Noclaim will be allowed unless approved in writing by an authorizedrepresentative of Seller. Goods shall not be returned to Sellerwithout Seller’s authorization. All goods returned shall bepackaged to prevent subsequent damage. Credit will be issuedaccording to the condition in which the sheets are returned.No liability shall result from delay in performance or non-performance, caused by circumstances beyond the control ofSeller, including, but not limited to: act of God, fire, flood, war,Government action, accident, labor trouble or shortage, inabilityto obtain material, equipment or transportation. Quantities soaffected may be eliminated from the order without liability, butthe order shall remain otherwise unaffected. If, by reason of anysuch circumstances, Seller is unable to supply the total demandfor products specified herein, Seller may distribute its availablesupply among any or all purchasers, on such basis as it may deemfair and practical without liability for any failure of performancewhich may result therefrom. Seller may discontinue performanceif Buyer’s credit becomes unsatisfactory to Seller. Upon request,Seller will endeavor to furnish such technical advice as it hasavailable in reference to the use of its products by Buyer. It isexpressly understood that any technical advice furnished bySeller with reference to the use of its products is given gratis,and the Seller assumes no obligation or liability for the advicegiven or results obtained. All such advice being given andaccepted at Buyer’s risk.

These conditions of sale supersede all prior or contemporaryoral or written understandings, agreements, or recommendationsand may not be added to, modified, rescinded, or waived, inwhole or part, except by a writing signed by an authorizedrepresentative of Seller, not withstanding any language thatmay be contained in any from of Buyer and not withstandingany delivery of goods by Seller.

CANCELLATION POLICYNo cancellation charge on any material if cancelled beforemanufacture.

25% cancellation charge for stock items PLUS freight,warehousing and handling if cancelled material was shipped.

60% cancellation charge on non-stock special items which weremanufactured, PLUS freight, warehousing and handling if cancelledmaterial was shipped.

Polycast70 Carlisle PlaceStamford, CT 06902

Phone: 1-800-243-9002203-327-6010

Fax: 1-800-631-4005Int’l. Fax: 203-323-2925

Visit our website at:www.dss.polyone.com/polycast

or email us at:polycast.marketing@polyone.com

C E L L C A S T A C R Y L I C

®