CBC Foundry Patternmaking NC II

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    COMPETENCY-BASED

    CURRICULUM

    Sector:

    AUTOMOTIVE MANUFACTURINGQualification:

    FOUNDRY PATTERNMAKING NC IITECHNICALEDUCATIONANDSKILLSDEVELOPMENT

    AUTHORITYEast Service Road, South Superhighway, Taguig City, Metro Manila

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    TABLE OF CONTENTS

    Page

    A...COURSE ES!"#.........................................................................................$%&

    '. MOU(ES O) !#STRUCT!O#....................................................................*%*+

    'AS!C COMPETE#C!ES................................................................................*

    o Participate in worplace co--unication...........................................

    o or in a tea- environ-ent............................................................

    o Practice career pro/essionalis-......................................................

    o Practice occupational health and sa/ety procedures......................

    COMMO# COMPETE#C!ES........................................................................01

    o Read and interpret engineering drawings.......................................

    o Per/or- -ensuration and calculation..............................................

    o Read, interpret and apply speci/ications and -anuals...................

    o Per/or- shop -aintenance.............................................................

    CORE COMPETE#C!ES..............................................................................20

    o evelop and -anu/acture wood patterns.......................................

    o evelop and -anu/acture poly-er patterns...................................

    o evelop and -anu/acture asse-3led plated patterns...................

    o evelop and -anu/acture production patterns...............................

    o Per/or- general woodworing -achine operations........................

    o Use and -aintain -easuring instru-ent........................................

    C. AC4#O(E"EME#T..................................................................................

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    COURSE DESIGN

    COURSE T!T(E 5 FOUNDRY-PATTERN MAKING NC II

    #OM!#A( URAT!O# 5 158 Hours

    COURSE ESCR!PT!O# 5

    This course is designed to enhance the nowledge, sills and attitudes o/ an individual inthe /ield o/ /oundry%pattern -aing in accordance with industry standards. !t covers coreco-petencies such as6 develop and -anu/acture wood patterns, develop and -anu/acturepoly-er patterns, develop and -anu/acture asse-3led plated patterns, develop and-anu/acture polystyrene patterns, develop and -anu/acture production patterns, develop and-anu/acture vacuu- /or-ing -oulds, develop and -anu/acture precision -olds, develop and-anu/acture gear conveyor screw and propeller patterns, per/or- general woodworing-achine operations, use and -aintain -easuring instru-ent.

    This course is also designed to enhance the 3asic and co--on nowledge, sills andattitudes o/ an individual in the /ield o/ /oundry%pattern -aing.

    To o3tain this, all units prescri3ed /or this 7uali/ication -ust 3e achieved.

    E#TR8 RE9U!REME#TS5

    Student:trainee should possess the /ollowing re7uire-ents5

    can co--unicate 3oth orally and in written /or-6

    physically and -entally /it6

    with good -oral character6 and

    can per/or- 3asic -athe-atical co-putation.

    C'C )oundry Pattern-aing #C !! % $ %

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    COURSE STRUCTURE:

    BASIC COMPETENCIES18 !ours"

    U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#

    $. Participate inworplaceco--unication

    $.$ Participating inworplaceco--unication

    $.$.$ O3tain and conveyworplace in/or-ation

    $.$.0 Participate in worplace-eeting and discussion

    $.$.1 Co-plete relevant wor%related docu-ent

    2 hours

    0. or in a tea-environ-ent

    0.$ oring in atea-environ-ent

    0.$.$ escri3e and identi/y tea-role and responsi3ility

    0.$.0 escri3e wor as a tea--e-3er

    2 hours

    1. Practice careerpro/essionalis-

    1.$ Practicing careerpro/essionalis-

    1.$.$ !ntegrate personal o3;ectiveswith organi

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    COMMON COMPETENCIES0 !ours"

    U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#

    $. Read, interpretand applyengineeringdrawings:speci/ication

    1.1 Reading,interpreting andapplyingengineeringdrawings:speci/ication

    $.$.$ !denti/y and accessengineering drawings:speci/ications

    $.$.0 !nterpret drawings$.$.1 Apply in/or-ation in the

    drawings and speci/ications$.$.2 Store drawings

    & hours

    0. Per/or--ensuration andcalculation

    0.$ Per/or-ing-ensuration andcalculation

    0.$.$ Select -easuringinstru-ents

    0.$.0 Carry out -easure-ents andcalculations

    0.$.1 Maintain -easuringinstru-ents

    & hours

    1. Read, interpretand applyspeci/icationsand -anuals

    1.$ Reading,interpreting andapplyingspeci/icationsand -anuals

    1.$.$ !denti/y:access -anuals andinterpret data andspeci/ication

    1.$.0 Apply in/or-ation accessedin -anual

    1.$.1 Store -anual

    & hours

    2. Per/or- shop-aintenance

    2.$ Per/or-ing shop-aintenance

    2.$.$ !nspect:cleantools and worarea

    2.$.0 Store:arrange tools and shop

    e7uip-ent2.$.1 ispose wastes:used

    lu3ricants2.$.2 Report da-aged

    tools:e7uip-ent

    & hours

    CORE COMPETENCIES10 !ours"

    U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#

    $. evelop and-anu/acturewood pattern

    $.$ eveloping and-anu/acturingwood pattern

    $.$.$ eter-ine ;o3 re7uire-ents/or wood pattern

    $.$.0 evelop and layout and-anu/acture wood patterns

    $= hours

    0. Produce poly-erpatterns

    0.$ Producingpoly-erpatterns

    0.$.$ eter-ine ;o3 re7uire-ents/or poly-er patterns

    0.$.0 !nspect and prepare pattern0.$.1 Manu/acture -oulds

    $= hours

    1. Asse-3le platedpatterns

    1.$ Asse-3lingplated patterns

    1.$.$ eter-ine ;o3 re7uire-ents1.$.0 !nspect and layout patterns

    1.$.1 Mount patterns on plates1.$.2 Mount runner syste-s1.$.& !nspect plated pattern

    asse-3ly

    $= hours

    C'C )oundry Pattern-aing #C !! % 1 %

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    U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#

    2. evelop and-anu/acturepolystyrenepatterns

    2.$ eveloping and-anu/acturingpolystyrenepatterns

    2.$.$ eter-ine ;o3 re7uire-ents/or polystyrene patterns

    2.$.0 Mar out patterns2.$.1 Manu/acture patterns2.$.2 Protect pattern /ro-

    da-age

    $= hours

    &. evelop and-anu/actureproductionpatterns

    &.$ eveloping and-anu/acturingproductionpatterns

    &.$.$ eter-ine ;o3 re7uire-ents/or production patterns

    &.$.0 Manu/acture productionpatterns and core 3o>es

    $= hours

    *. evelop and-anu/acturevacuu- /or-ing-oulds andassociated

    e7uip-ent

    *.$ eveloping and-anu/acturingvacuu- /or-ing-oulds andassociated

    e7uip-ent

    *.$.$ evelop ;o3 re7uire-ents/or vacuu- /or-ing -ouldsand associated e7uip-ent

    *.$.0 evelop and -ar outpattern /or vacuu- /or-ing

    *.$.1 Manu/acture pattern /orvacuu- /or-ing

    $= hours

    ?. evelop and-anu/actureprecision -odels

    ?.$ eveloping and-anu/acturingprecision-odels

    ?.$.$ eter-ine ;o3 re7uire-ents/or precision -odels

    ?.$.0 (ayout -odel?.$.1 Manu/acture -odel

    $= hours

    +. evelop and-anu/acturegear, conveyorscrew andpropeller patterns

    +.$ eveloping and-anu/acturinggear, conveyorscrew andpropeller

    patterns

    +.$.$ eter-ining ;o3re7uire-ents /or gear,conveyor screw andpropeller patterns

    +.$.0 (ay out pattern

    +.$.1 Manu/acture pattern

    $= hours

    @. Per/or- generalwoodworing-achineoperations

    @.$ Per/or-inggeneralwoodworing-achineoperations

    @.$.$ eter-ine ;o3 re7uire-ents/or woodworing -achine

    @.$.0 Set up woodworing-achines

    @.$.1 Operate woodworing-achines

    @.$.2 Chec /inished co-ponents

    $= hours

    $=.Carry out-achiningoperations

    $=.$ Carrying out-achiningoperations

    $=.$.$ Set up -achinery prior to-achining

    $=.$.0 Machine co-ponents

    $= hours

    $$.Set, operate and-onitorspeciali

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    ritten e>a-ination

    e-onstration o/ practical sills

    irect o3servation

    !nterview

    COURSE E(!BER85

    Sel/%paced instruction

    e-onstration

    (ecture

    iscussion

    ual training

    istance learning

    C'C )oundry Pattern-aing #C !! % & %

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    RESOURCES5

    $. E7uip-ent

    #on%electric /urnace

    o Singular

    o Multi%/uel

    o Oil /iredo "as /ired

    Electric induction /urnace

    o igh /re7uency

    o (ow /re7uency

    o Mediu- /re7uency

    o Type o/ lining re/ractory

    Swing grinder

    Pedestal grinder

    0. Materials "ray cast iron and its alloys

    (ow: -ediu- car3on steel

    igh alloy car3on steel

    Stainless steel

    Alu-inu-

    1. Personal sa/ety devices

    Sa/ety goggles

    Apron

    "loves Sa/ety shoes

    2. Tools

    )iles

    Chisels

    a--ers

    Saws Croppers

    "rinding diss:3elts including gradesD

    Measuring: drawing instru-ents

    o 'ore gage

    o epth gage

    o Bernier caliper

    o Micro-eter

    o ial gage

    o Straight edge

    o )eeler gageo !nside caliper

    o T%s7uare

    o )lat edges

    o ividers

    o Protractors

    &. Training -aterials

    Re/erence 3oos

    Manuals

    Catalogs 'rochures

    Modules

    Cs:Bideo tapes

    TRA!#ERS 9UA(!)!CAT!O#S5

    Must 3e a holder o/ #ational Certi/icate #C !!D /or )oundry Pattern-aing

    Must have undergone training on Training Methodology !! TM !!D

    Must 3e physically and -entally a3le

    FMust have at least 0 years ;o3:industry e>perience Must 3e a civil service eligi3le or appropriate pro/essional license issued 3y the

    Pro/essional Regulatory Co--ission /or govern-ent positionD

    F Optional. Only when re7uired 3y the hiring institution.

    C'C )oundry Pattern-aing #C !! % * %

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    MODULES OF INSTRUCTION

    BASIC COMPETENCIES

    FOUNDRY PATTERNMAKING NC II

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    'AS!C COMPETE#C8 5 COMMUNICATIONSU#!T O) COMPETE#C8 5 PARTICIPATE IN 2ORKPLACE COMMUNICATION

    MOU(E T!T(E 5 PARTICIPATING IN 2ORKPLACE COMMUNICATIONMOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills and attitudes

    re7uired to o3tain, interpret and convey in/or-ation inresponse to worplace re7uire-ents.

    #OM!#A( URAT!O# 5 2 hours

    PRERE9U!S!TE 5 Receive and Respond to worplace Co--unication. #C !D

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule the students: trainees will 3e a3le to5(O$. O3tain and convey worplace in/or-ation.(O0. Co-plete relevant wor related docu-ents.(O1. Participate in worplace -eeting and discussion.

    C'C )oundry Pattern-aing #C !! % + %

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    LO13 OBTAIN AND CONVEY 2ORKPLACE INFORMATION

    ASSESSME#T CR!TER!A5

    $. Speci/ic relevant in/or-ation is accessed /ro- appropriate sources.0. E//ective 7uestioning, active listening and speaing sills are used to gather and

    convey in/or-ation.1. Appropriate -ediu- is used to trans/er in/or-ation and ideas.2. Appropriate non%ver3al co--unication is used.&. Appropriate lines o/ co--unication with superiors and colleagues are identi/ied and

    /ollowed.*. e/ined worplace procedures /or the location and storage o/ in/or-ation are used.?. Personal interaction is carried out clearly and concisely.

    CO#TE#TS5

    Parts o/ speech

    Sentence constructionE//ective co--unication

    CO#!T!O#S5

    The students: trainees -ust 3e provided with the /ollowing5

    riting -aterials pen and paperD

    Re/erences 3oosD

    Manuals

    METOO(O"!ES5

    "roup discussion

    !nteraction

    (ecture

    Reportorial

    ASSESSME#T METOS5

    ritten test

    Practical:per/or-ance test

    !nterview

    C'C )oundry Pattern-aing #C !! % @ %

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    L03 COMPLETE RELEVANT 2ORK RELATED DOCUMENTS

    ASSESSME#T CRTER!A5

    $. Ranges o/ /or-s relating to conditions o/ e-ploy-ent are co-pleted accurately andlegi3ly.

    0. orplace data is recorded on standard worplace /or-s and docu-ents.1. 'asic -athe-atical processes are used /or routine calculations.2. Errors in recording in/or-ation on /or-s: docu-ents are identi/ied and recti/ied.&. Reporting re7uire-ents to superior are co-pleted according to enterprise guidelines.

    CO#TE#TS5

    'asic -athe-atics

    Technical writing

    Types o/ /or-s

    CO#!T!O#S5

    The students:trainees -ust 3e provided with the /ollowing5

    Paper

    Pencils:3all pen

    Re/erence 3oos

    Manuals

    METOO(O"!ES5

    "roup discussion

    !nteraction

    (ecture

    ASSESSME#T METOS5

    ritten test

    Practical:per/or-ance test

    !nterview

    C'C )oundry Pattern-aing #C !! % $= %

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    LO43 PARTICIPATE IN 2ORKPLACE MEETINGS AND DISCUSSIONS

    ASSESSME#T CR!TER!A5

    $. Tea- -eetings are attended on ti-e.0. Own opinions are clearly e>pressed and those o/ others are listened to without

    interruption.1. Meeting inputs are consistent with the -eeting purpose and esta3lished protocols.2. orplace interactions are conducted in a courteous -anner appropriate to cultural

    3acground and authority in the enterprise procedures.&. 9uestions a3out si-ple routine worplace procedures and -atters concerning

    conditions o/ e-ploy-ent are ased and responded.*. Meeting outco-es are interpreted and i-ple-ented.

    CO#TE#TS5

    Sentence construction

    Technical writingRecording in/or-ation

    CO#!T!O#S5

    The students:trainees -ust 3e provided with the /ollowing5

    Paper

    Pencils:3all pen

    Re/erences 3oosD

    Manuals

    METOO(O"!ES5

    "roup discussions

    !nteraction

    (ecture

    ASSESSME#T METOS5

    ritten test

    Practical:per/or-ance test

    !nterview

    C'C )oundry Pattern-aing #C !! % $$ %

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    'AS!C COMPETE#C8 5 TEAM 2ORKU#!T O) COMPETE#C8 5 2ORK IN A TEAM ENVIRONMENT

    MOU(E T!T(E 5 2ORKING IN A TEAM ENVIRONMENTMOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills, and attitudes

    re7uired to relate in a wor 3ased environ-ent.

    #OM!#A( URAT!O# 5 2 hoursPRERE9U!S!TE 5 TEAMOR4 #C !D

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the students: trainees will 3e a3le to5

    (O$. escri3e and identi/y tea- role and responsi3ility in a tea-.(O0. escri3e wor as a tea-.

    C'C )oundry Pattern-aing #C !! % $0 %

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    LO13 DESCRIBE AND IDENTIFY TEAM ROLE AND RESPONSIBILITY IN A TEAM

    ASSESSME#T CR!TER!A5

    $. Role and o3;ective o/ the tea- is identi/ied.0. Tea- para-eters, relationships and responsi3ilities are identi/ied.1. !ndividual role and responsi3ilities within tea- environ-ent are identi/ied.2. Roles and responsi3ilities o/ other tea- -e-3ers are identi/ied and recogniternal to tea- are identi/ied.

    CO#TE#TS5

    Tea- role.

    Relationship and responsi3ilities

    Role and responsi3ilities with tea- environ-ent.

    Relationship within a tea-.

    CO#!T!O#S5

    The students: trainees -ust 3e provided with the /ollowing5

    Standard operating procedure SOPD o/ worplace

    Go3 procedures

    Client:supplier instructions

    9uality standards

    Organiternal personnel

    METOO(O"!ES5

    "roup discussion:interaction

    Case studies

    Si-ulation

    ASSESSME#T METOS5

    ritten test

    O3servation

    Si-ulationRole playing

    C'C )oundry Pattern-aing #C !! % $1 %

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    LO03 DESCRIBE 2ORK AS A TEAM MEMBER

    ASSESSME#T CR!TER!A5

    $. Appropriate /or-s o/ co--unication and interactions are undertaen.0. Appropriate contri3utions to co-ple-ent tea- activities and o3;ectives are -ade.1. Reporting using standard operating procedures are /ollowed.2. evelop-ent o/ tea- wor plans 3ased /ro- tea- role is contri3uted.

    CO#TE#TS5

    Co--unication process

    Tea- structure:tea- roles

    "roup planning and decision -aing

    CO#!T!O#S5

    The students:trainees -ust 3e provided with the /ollowing5

    SOP o/ worplace

    Go3 procedures

    Organiternal personnel

    METOO(O"!ES5

    "roup discussion:interaction

    Case studies

    Si-ulation

    ASSESSME#T METOS5

    O3servation o/ wor activities

    O3servation through si-ulation or role play

    Case studies and scenarios.

    C'C )oundry Pattern-aing #C !! % $2 %

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    U#!T O) COMPETE#C8 5 PRACTICE CAREER PROFESSIONALISM

    MOU(E T!T(E 5 PRACTICING CAREER PROFESSIONALISMMOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills and attitudes in

    pro-oting career growth and advance-ent, speci/ically tointegrate personal o3;ectives with organi

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    LO13 INTEGRATE PERSONAL OBECTIVES 2ITH ORGANI6ATIONAL GOALS

    ASSESSME#T CR!TER!A5

    $. Personal growth and wor plans towards i-proving the 7uali/ications set /orpro/essionalis- are evident.

    0. !ntra and interpersonal relationship in the course o/ -anaging onesel/ 3ased onper/or-ance evaluation is -aintained.

    1. Co--it-ent to the organi

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    LO03 SET AND MEET 2ORK PRIORITIES

    ASSESSME#T CR!TER!A5

    $. Co-peting de-ands to achieve personal, tea- and organia-ination

    C'C )oundry Pattern-aing #C !! % $? %

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    LO43 MAINTAIN PROFESSIONAL GRO2TH AND DEVELOPMENT

    ASSESSME#T CR!TER!A5

    $. Training and career opportunities relevant to the ;o3 re7uire-ents are identi/ied andavailed.

    0. (icenses and:or certi/ications according to the re7uire-ents o/ the 7uali/ications areac7uired and -aintained

    1. )unda-ental rights at wor including gender sensitivity are -ani/ested: o3served2. Training and career opportunities 3ased on the re7uire-ents o/ industry are

    co-pleted and updated.

    CO#TE#TS5

    9uali/ication standards

    "ender and develop-ent "AD sensitivity

    Pro/essionalis- in the worplace

    (ist o/ pro/essional licenses

    CO#!T!O#S5

    The students:trainees -ust 3e provided with the /ollowing

    9uality standards

    "A handouts

    Cs, BS tapes on pro/essionalis- in the worplace

    Pro/essional licenses sa-ples

    METOO(O"!ES5

    !nteractive lecture

    )il- viewing

    Role play:si-ulation

    "roup discussion

    ASSESSME#T METOS5

    e-onstration

    !nterview

    ritten e>a-ination

    Port/olio assess-ent

    C'C )oundry Pattern-aing #C !! % $+ %

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    U#!T O) COMPETE#C8 5 PRACTICE OCCUPATIONAL HEALTH AND SAFETYPROCEDURES

    MOU(E T!T(E 5 PRACTICING OCCUPATIONAL HEALTH AND SAFETYPROCEDURES

    MOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills and attitudesre7uired to co-ply with the regulatory and organi

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    LO13 IDENTIFY HA6ARDS AND RISKS

    ASSESSME#T CR!TER!A5

    $. orplace haplained.0. aa-ination

    ritten e>a-ination

    C'C )oundry Pattern-aing #C !! % 0= %

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    LO03 EVALUATE HA6ARDS AND RISKS

    ASSESSME#T CR!TER!A5

    $. Ter-s o/ -a>i-u- tolera3le li-its are identi/ied 3ased on threshold li-it valuesT(BD.

    0. E//ects o/ haa-ination

    Si-ulation

    C'C )oundry Pattern-aing #C !! % 0$ %

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    LO43 CONTROL HA6ARDS AND RISKS

    ASSESSME#T CR!TER!A5

    $. OS procedures /or controlling haa-ination

    !nterview

    Case:situation analysis

    Si-ulation

    C'C )oundry Pattern-aing #C !! % 00 %

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    LO73 MAINTAIN OCCUPATIONAL HEALTH AND SAFETY A2ARENESS

    ASSESSME#T CR!TER!A5

    $. Procedures in e-ergency related drill are strictly /ollowed in line with the esta3lishedorgania-ination

    Port/olio assess-ent

    C'C )oundry Pattern-aing #C !! % 01 %

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    MODULES OF INSTRUCTION

    COMMON COMPETENCIES

    FOUNDRY PATTERNMAKING NC II

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    U#!T O) COMPETE#C8 5 READ INTERPRET AND APPLY ENGINEERING DRA2INGS

    MOU(E T!T(E 5 READING INTERPRETING AND APPLYING ENGINEERINGDRA2INGS9 SPECIFICATIONS

    MOU(E ESCR!PTOR 5 This -odule deals with identi/ying, interpreting and applyingspeci/ication /ro- engineering 3lue prints or drawings thatprovides the -easure-ents o/ the product and pattern that is to3e produced.

    #OM!#A( URAT!O# 5 & hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. !denti/y and access engineering drawings: speci/ications(O0. !nterpret drawings

    (O1. Apply in/or-ation and speci/ications in the drawings

    (O2. Store drawings

    C'C )oundry Pattern-aing #C !! % 0& %

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    LO13 IDENTIFY AND ACCESS ENGINEERING DRA2INGS9 SPECIFICATIONS

    ASSESSME#T CR!TER!A5

    $. Appropriate engineering drawings are identi/ied and accessed as per ;o3re7uire-ents.

    0. Bersion and date o/ drawing is checed to ensure correct speci/ication and procedureare identi/ied.

    CO#TE#TS5

    Types o/ drawings used in auto-otive -anu/acturing industry

    !denti/ication o/ sy-3ols used in the drawings

    !denti/ication o/ units o/ -easure-ents

    Unit conversion

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Engineering drawings

    % Casting drawings% Machining drawing% Pro;ect plan% Technical drawing

    METOO(O"!ES5

    (ecture:de-onstration

    uali

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    LO03 INTERPRET DRA2INGS

    ASSESSME#T CR!TER!A5

    $. Relevant di-ensions and sections o/ the drawings: speci/ications are located inrelation to the wor to 3e conducted

    0. !n/or-ation in the -anual are interpreted in accordance to industry practices

    CO#TE#TS5

    (ocating relevant di-ensions and drawing sections

    ays o/ accessing in/or-ation and data

    !nterpreting in/or-ation in the -anual 3ased on industry practices

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Engineering drawings

    % Casting drawings% Machining drawing% Pro;ect plan% Technical drawing

    METOO(O"!ES5

    (ecture:de-onstration

    uali

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    LO43 APPLY INFORMATION AND SPECIFICATIONS IN THE DRA2INGS

    ASSESSME#T CR!TER!A5

    $. Engineering drawing is interpreted according to ;o3 re7uire-ents0. or steps are correctly identi/ied in accordance with the speci/ications in the

    drawings.1. i-ensional data and shape are applied according to the given tas

    CO#TE#TS5

    Reading and interpreting engineering drawings

    !denti/ying wor steps to 3e undertaen 3ased on drawing

    Applying wor data 3ased on given tas

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Engineering drawings

    % Casting drawings% Machining drawing% Pro;ect plan% Technical drawing

    or data

    METOO(O"!ES5

    (ecture:de-onstration

    uali

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    LO73 STORE DRA2INGS

    ASSESSME#T CR!TER!A5

    $. The drawings and speci/ication are stored properly to ensure prevention o/ da-age,ready access and updating o/ in/or-ation when re7uired in accordance with co-panyre7uire-ents

    CO#TE#TS5

    Proper storage o/ engineering drawings and plans

    Updating o/ in/or-ation

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Engineering drawingsStorage container or ca3inet

    METOO(O"!ES5

    (ecture:de-onstration

    uali

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    U#!T O) COMPETE#C8 5 PERFORM MENSURATION AND CALCULATION

    MOU(E T!T(E 5 PERFORMING MENSURATION AND CALCULATION

    MOU(E ESCR!PTOR 5 This -odule covers calculations and -athe-atical pro3le-srelated to auto-otive wors including tolerances and-easure-ent, including conversion o/ two syste-s o/-easure-ents.

    #OM!#A( URAT!O# 5 & hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ the -odule, the trainees:students should 3e a3le to5

    (O$. Select -easuring instru-ent.

    (O0. Carry out -easure-ent and calculation

    (O1. Maintain -easuring instru-ents.

    C'C )oundry Pattern-aing #C !! % 1= %

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    LO13 SELECT MEASURING INSTRUMENT

    ASSESSME#T CR!TER!A5

    $. O3;ects or co-ponents to 3e -easured are identi/ied.0. Correct speci/ications are o3tained /ro- relevant source.1. Appropriate -easuring instru-ent is selected as per ;o3 re7uire-ent.

    CO#TE#TS5

    Types o/ -easuring instru-ents and applications.

    Techni7ues in -easuring parts:co-ponents.

    Methods o/ calculating:solving -athe-atical pro3le-s.

    CO#!T!O#S5

    E7uip-ent:tools:instru-ent

    % Precise -easuring instru-ents% Calculator% Calipers%vernier, -icro-eter, 3ore gauge, /eeler gauge% Steel rule, push rule

    Supplies:-aterials

    % Pencil% Paper% Models o/ engine parts:co-ponents

    !nstructional -aterials

    % Re/erence 3oos% (earning guides% Modules

    METOO(O"!ES5

    (ecture

    e-onstration

    E>ercises

    ASSESSME#T METOS5

    ritten and oral e>a-ination

    irect o3servation

    C'C )oundry Pattern-aing #C !! % 1$ %

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    LO03 CARRY OUT MEASUREMENT AND CALCULATION

    ASSESSME#T CR!TER!A5

    $. Measuring tools are selected in line with ;o3 re7uire-ents.0. Accurate -easure-ents are o3tained.1. Calculations needed to co-plete wor:tas are per/or-ed using the /our /unda-ental

    operation o/ -athe-atics.2. #u-erical co-putation checed is correct and accurate.

    CO#TE#TS5

    Conversion o/ units o/ -easure-ent /ro- English%-etric and vise versa.

    Techni7ues in deter-ining tolerance:allowance o/ parts:co-ponents

    Cali3rating and using testing instru-ents.

    Solving pro3le-s using /or-ulas.

    )inding areas o/ di//erent geo-etrical /igures.

    CO#!T!O#S5

    The students:trainees -ust 3e provided with the /ollowing5

    E7uip-ent:tools:instru-ent

    % Calculator% Steel rule, push rule% Precise -easuring instru-ent % vernier caliper, -icro-eter, 3ore gauge, /eeler

    gauge Supplies:-aterials

    % Paper% Pencil% Engine parts:co-ponents

    !nstructional -aterials

    % Re/erence 3oos% (earning guides% Modules

    METOO(O"!ES5

    e-onstration

    E>ercises

    ASSESSME#T METOS5

    ritten and oral e>a-ination

    irect o3servation

    C'C )oundry Pattern-aing #C !! % 10 %

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    LO43 MAINTAIN MEASURING INSTRUMENT

    ASSESSME#T CR!TER!A5

    $. Measuring instru-ents are cleaned 3e/ore and a/ter using.0. Measuring instru-ents are ept in sa/e dry place.1. Proper techni7ues in using precise instru-ent according to -anu/acturers standards.2. Proper handlings o/ -easuring instru-ents are o3served in accordance with industry

    standards.

    CO#TE#TS5

    andling and caring o/ -easuring instru-ents.

    Cali3rating -easuring instru-ent.

    Sa/e handling and procedures in using -easuring instru-ents.

    Storing o/ -easuring instru-ents.

    CO#!T!O#S5

    Students:trainees -ust 3e provided with the /ollowing5

    E7uip-ent:tools:instru-ent

    % Co-puter% BS player% OP% Bernier calipers, -icro-eter, 3ore gauge, /eeler gauge% Steel rule, push rule

    Supplies:-aterials

    % Paper% Pencil% Engine parts

    !nstructional -aterials

    % Re/erence 3oos% (earning guides% Modules% Cs BS tapes, transparencies

    METOO(O"!ES5

    (ecture

    e-onstration

    Si-ulation

    ASSESSME#T METOS5

    ritten e>a-ination

    irect o3servation

    Oral e>a-ination

    C'C )oundry Pattern-aing #C !! % 11 %

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    U#!T O) COMPETE#C8 5 READ INTERPRET AND APPLY SPECIFICATION ANDMANUAL

    MOU(E T!T(E 5 READING INTERPRETING AND APPLYING SPECIFICATIONAND MANUAL

    MOU(E ESCR!PTOR 5 This -odule deals with identi/ying, interpreting and applyingservice -anuals, -aintenance procedures -anuals, repair-anuals and periodical -aintenance -anual.

    #OM!#A( URAT!O# 5 & hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ the -odule, the trainees: students should 3e a3le to5

    (O$. !denti/y:accessed -anuals and interpret data and speci/ication.

    (O0. Apply in/or-ation accessed in -anual.

    (O1. Store -anual

    C'C )oundry Pattern-aing #C !! % 12 %

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    LO13 IDENTIFY9ACCESS MANUALS AND INTERPRET DATA AND SPECIFICATIONS

    ASSESSME#T CR!TER!A5

    $. Appropriate -anuals are identi/ied and accessed as per ;o3 re7uire-ents.0. !n/or-ation and procedures in the -anual are interpreted in accordance with industry

    practices.1. Relevant sections, chapter o/ -anuals:speci/ications were located in relation to the

    wor to 3e per/or-ed.

    CO#TE#TS5

    !denti/ying appropriate -anuals.

    Procedures: techni7ues in interpreting data and speci/ications.

    4nowledge and techni7ues in accessing data and speci/ications as per ;o3

    re7uire-ents.

    Types o/ -anuals used in auto-otive industry.

    !denti/ication o/ sy-3ols used in the -anuals.

    !denti/ication o/ units o/ -easure-ents.

    CO#!T!O#S5

    Students:trainees -ust 3e provided with the /ollowing5

    Supplies and -aterials5

    % -anu/acturing speci/ications% repair -anual

    % -aintenance -anual% periodic -aintenance -anual

    !nstructional -aterials

    % re/erence 3oos% pro/essional e-ergency% learning guides% -odules% Cs, BS tapes, transparencies

    METOO(O"!ES5

    (ecture:de-onstration

    ualia-inations

    irect o3servation

    Pro;ect -ethod

    !nterview

    C'C )oundry Pattern-aing #C !! % 1& %

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    LO03 APPLY INFORMATION ACCESSED IN THE MANUAL

    ASSESSME#T CR!TER!A5

    $. ata and speci/ication are interpreted according to ;o3 re7uire-ent.0. or steps are correctly identi/ied in accordance with -anu/acturer speci/ications.1. Manual data is applied according to the given tas.2. All correct se7uence and ad;ust-ent are interpreted in accordance with in/or-ation

    contained on the -anual or speci/ication.

    CO#TE#TS5

    !nterpreting appropriate data and speci/ications.

    Applying data and speci/ication accessed /ro- the -anuals as re7uired in the given

    tas.

    CO#!T!O#S5

    The students:trainees -ust 3e provided with the /ollowing5

    Supplies and -aterials

    % -anu/acturing speci/ications% repair -anual% -aintenance -anual% periodic -aintenance -anual

    !nstructional -aterials

    % re/erence 3oos% learning guides% -odules% Cs, BS tapes, transparencies

    METOO(O"!ES5

    (ecture:de-onstration

    ualia-inations

    irect o3servation

    Pro;ect -ethod

    !nterview

    C'C )oundry Pattern-aing #C !! % 1* %

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    LO43 STORE MANUAL

    ASSESSME#T CR!TER!A5

    $. Manuals are stored appropriately to insure prevention o/ da-age.0. Manuals are stored properly /or easy accessed and ready /or updating o/ in/or-ation

    re7uired in the given tas.

    CO#TE#TS5

    Techni7ues in storing -anuals.

    Procedures in -aintaining -anuals.

    CO#!T!O#S5

    Students:trainees -ust 3e provided with the /ollowing5

    Supplies:-aterials% -anu/acturing speci/ications% repair -anual% -aintenance -anual% periodic -aintenance -anual

    !nstructional -aterials

    % re/erence 3oos% learning guides% -odules% Cs, BS tapes, transparencies

    METOO(O"!ES5

    (ecture:de-onstration

    ualia-inations

    irect o3servation

    Pro;ect -ethod

    !nterview

    C'C )oundry Pattern-aing #C !! % 1? %

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    U#!T O) COMPETE#C8 5 PERFORM SHOP MAINTENANCE

    MOU(E T!T(E 5 PERFORMING SHOP MAINTENANCE

    MOU(E ESCR!PTOR 5 This -odule covers inspecting, cleaning, arranging and storingtools and shop e7uip-ent, including disposal o/ waste and usedlu3ricant and reporting o/ da-aged tools and e7uip-ent in theshop.

    #OM!#A( URAT!O# 5 & hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O $. !nspect and clean tools, e7uip-ent and the wor area.

    (O 0. Store:arrange tools and shop e7uip-ent.

    (O 1. ispose waste and used lu3ricants.

    (O 2. Report da-aged tools and e7uip-ent.

    C'C )oundry Pattern-aing #C !! % 1+ %

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    LO13 INSPECT AND CLEAN TOOLS EUIPMENT AND 2ORK AREA

    ASSESSME#T CR!TER!A5

    $. Tools, e7uip-ent and the wor area is inspected and cleaned, /ree /ro- dust, greaseand other su3stances.

    0. Cleaning solvent used as per worshop cleaning re7uire-ents is o3served.1. or area is checed and cleaned.2. et sur/ace or spot in the wor area is ept dry.

    CO#TE#TS5

    orshop policies.

    Types and usage o/ cleaning che-icals.

    Sa/e handling o/ e7uip-ent and tools.

    Service procedures.

    E7uip-ent -aintenance standards.

    CO#!T!O#S5

    Students:trainees -ust 3e provided with the /ollowing5

    Open worshop:garage

    ell ventilated enclosed wor and o//ice area

    ash area and -ess hall

    Cleaning che-icals

    !nventory o/ e7uip-ent and tools

    Rugs

    Containers /or used oils

    Behicle

    Oiler

    METOO(O"!ES5

    (ecture

    e-onstration

    Sel/%paced instruction

    ual training

    ASSESSME#T METOS5

    irect o3servation

    Practical

    !nterview

    ritten e>a-ination

    C'C )oundry Pattern-aing #C !! % 1@ %

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    LO03 STORE9ARRANGE TOOLS AND SHOP EUIPMENT

    ASSESSME#T CR!TER!A5

    $. Tools and e7uip-ent are arranged and stored in their respective shelves: location.0. Corresponding la3els are posted and visi3le.1. Tools are secured and logged in the record 3oo.

    CO#TE#TS5

    Storage and disposal o/ hatinguishers

    Tool it

    (og:record 3oo

    (a3eling -aterials

    METOO(O"!ES5

    !nteractive lecture

    ual Training

    Sel/%paced instruction

    Si-ulation

    ASSESSME#T METOS5

    Practical

    irect o3servation

    !nterview

    ritten e>a-ination

    C'C )oundry Pattern-aing #C !! % 2= %

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    LO43 DISPOSE 2ASTE AND USED LUBRICANTS

    ASSESSME#T CR!TER!A5

    $. aste and used lu3ricants are disposed in accordance with the standard operationalprocedures and environ-ental regulations.

    0. Containers /or waste and used lu3ricants are properly la3eled.1. Personal sa/ety in disposing waste and used lu3ricants is evident.

    CO#TE#TS5

    E//ects o/ auto-otive wastes to -en and its environ-ent.

    aste -anage-ent and disposal

    Cleaning che-icals /or grease and lu3ricants

    (a3eling procedures and techni7ue

    CO#!T!O#S5

    Students:trainees -ust 3e provided with the /ollowing5

    aste disposal area

    Oiler

    andouts /or waste -anage-ent and disposal

    Cleaning che-icals /or grease and lu3ricants

    Containers /or waste and used lu3ricants

    METOO(O"!ES5

    !nteractive lecture

    ual training

    Sel/%paced instruction

    Si-ulation

    e-onstration

    ASSESSME#T METOS5

    irect o3servation

    Si-ulationritten e>a-ination

    !nterview

    C'C )oundry Pattern-aing #C !! % 2$ %

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    LO73 REPORT DAMAGED TOOLS AND EUIPMENT

    ASSESSME#T CR!TER!A5

    $. Co-plete inventory o/ tools and e7uip-ent is -aintained.0. a-aged tools:e7uip-ent is identi/ied with repair reco--endation.1. Reports prepared on da-aged tools:e7uip-ent have no error:discrepancy.

    CO#TE#TS5

    Conducting inventory and preparing records

    Maintenance and sa/e handling o/ tools and e7uip-ent

    Maintenance and updating o/ records and reports

    CO#!T!O#S5

    Records and inventory o/ tools and e7uip-ent

    Record 3oos

    Checlist

    aste disposal reports

    Racs /or tools

    METOO(O"!ES5

    !nteractive lecture

    ual Training

    Sel/%paced instruction

    Si-ulation

    ASSESSME#T METOS5

    !nterview

    ritten e>a-ination

    e-onstration

    irect o3servation

    C'C )oundry Pattern-aing #C !! % 20 %

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    MODULES OF INSTRUCTION

    CORE COMPETENCIES

    FOUNDRY PATTERNMAKING NC II

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    U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE 2OOD PATTERNS

    MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING 2OOD PATTERNS

    MOU(E ESCR!PTOR 5 This -odule covers developing and -anu/acturing woodpatterns, 3oth regular shaped and split patterns, 3ased on anunderstanding o/ casting and -olding principles.

    #OM!#A( URAT!O# 5 $= hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. eter-ine ;o3 re7uire-ents

    (O0. evelop and lay out wood patterns

    (O1. Manu/acture wood patterns

    C'C )oundry Pattern-aing #C !! % 22 %

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    LO13 DETERMINE OB REUIREMENTS

    ASSESSME#T CR!TER!A5

    $. Go3 instructions and speci/ications are interpreted correctly.0. Type o/ wood pattern re7uired is deter-ined through application o/ -olding:casting

    techni7ues and /oundry processes.1. Appropriate ti-3er:ti-3er co-positesare selected to -eet speci/ication.

    CO#TE#TS5

    4inds o/ ti-3er products including /eatures, characteristics and applications

    Molding and casting techni7ues

    Tools re7uired /or casting:-olding

    Gigs and /i>tures -ethods o/ construction

    )or-ulas and -athe-atical techni7ues re7uired /or necessary -anu/acturing o/

    patterns:core 3o>es i.e. contraction, taper, clearances, -achining allowances etc.

    !denti/ication o/ coding and nu-3ering

    Pattern checing techni7ues

    Molda3ility i.e. sur/ace /inish, /ace taper, conve> or concave perspectives, undercuts,

    etc.

    Types o/ personal protective e7uip-ent

    Sa/e wor practices and procedures

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    ardwood

    So/twood

    (a-inates

    Plywood

    Beneers and 3onded /i3er3oard

    METOO(O"!ES5

    (ecture:de-onstration

    ualia-inations

    irect o3servation

    Pro;ect -ethod

    !nterview

    C'C )oundry Pattern-aing #C !! % 2& %

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    LO03 DEVELOP AND LAYOUT 2OOD PATTERNS

    ASSESSME#T CR!TER!A5

    $. Pattern para-eters are calculated to speci/ication e.g. angles, tapers, clearances,contractions etc.

    0. Pattern is laid out showing tapers, -achining allowances, core prints and -ethod o/construction to speci/ication.

    1. Gigs and /i>tures are developed and -anu/actured to aid wood pattern -anu/actureas re7uired.

    CO#TE#TS5

    Reading:interpreting:/ollowing in/or-ation on written ;o3 instructions, speci/ications,

    standard operating procedures, charts, lists, drawings and other docu-ents

    Per/or-ing co-putation on di//erent nu-erical operations, geo-etry and /or-ulas

    within the scope o/ this unit

    Selecting appropriate ti-3er to suit the -olding: casting techni7ues and /oundryprocess

    (aying out the pattern:core 3o>es

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    ardwood

    So/twood

    (a-inatesPlywood

    Beneers and 3onded /i3er3oard

    METOO(O"!ES5

    (ecture:de-onstration

    ualia-inations

    irect o3servation

    Pro;ect -ethod

    !nterview

    C'C )oundry Pattern-aing #C !! % 2* %

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    LO43 MANUFACTURE 2OOD PATTERNS

    ASSESSME#T CR!TER!A5

    $. Materials are -ared out and construction is developed to -eet speci/ication.0. Pattern or pattern co-ponent parts are produced to sies

    Goining and /i>ing co-ponent parts

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    ardwood

    So/twood

    (a-inates

    Plywood

    Beneers and 3onded /i3er3oard

    METOO(O"!ES5

    (ecture:de-onstration

    ualia-inations

    irect o3servation

    Pro;ect -ethod

    !nterview

    C'C )oundry Pattern-aing #C !! % 2? %

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    U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE POLYMER PATTERNS

    MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING POLYMER PATTERNS

    MOU(E ESCR!PTOR 5 This -odule covers designing, -anu/acturing and /inishingpoly-er patterns.

    #OM!#A( URAT!O# 5 $= hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. eter-ine ;o3 re7uire-ents

    (O0. !nspect and prepare pattern

    (O1. Manu/acture -olds

    C'C )oundry Pattern-aing #C !! % 2+ %

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    LO13 DETERMINE OB REUIREMENTS

    ASSESSME#T CR!TER!A5

    $. Go3 instructions and speci/ications are interpreted and /ollowed correctly.0. Type o/ poly-er pattern re7uired is deter-ined 3y the type o/ -old1. Appropriate poly-er -aterialsare selected to -eet speci/ication.

    CO#TE#TS5

    Methods o/ locating patterns and core 3o>es

    Range o/ sur/ace /inishes

    Range o/ poly-ers and their applications

    Mi>ing ratios and calculations

    Characteristics o/ poly-er under e>other-ic reaction

    E>other-ic control procedures

    Methods o/ stripping

    Pattern checing techni7ues

    4inds, use and application o/ personal protective e7uip-ent

    Sa/e wor practices and procedures

    a

    Poly-er -aterials

    % Epo>y resins% Urethane

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    LO03 INSPECT AND PREPARE PATTERNS

    ASSESSME#T CR!TER!A5

    $. Patterns or cores are inspected /or appropriate sur/ace /inish and set up on ;oint lineor /lat 3oard to speci/ication.

    0. Appropriate parting agent is selected and applied to poly-er speci/ications.

    CO#TE#TS5

    Reading, interpreting and /ollowing in/or-ation on written ;o3 instructions,

    speci/ications, standard operating procedures, charts, lists, drawings and otherapplica3le re/erence docu-ents

    Undertaing nu-erical operations, geo-etry and calculations : /or-ulae within the

    scope o/ this unit, including deter-ination o/ contraction rates

    Measuring poly-er -aterials

    !nterpreting written instructions, setches and drawings

    Maing -aster patterns

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Parting agent

    % PBA% a>

    Poly-er -aterials

    % Epo>y resins% Urethane

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    LO43 MANUFACTURE MOLDS

    ASSESSME#T CR!TER!A5

    $. Appropriate poly-er -aterials are selected to speci/ication.0. Poly-er and hardener are -i>ed to correct ratios and speci/ications using standard

    sa/ety and operating procedures.1. Poly-er is applied to speci/ication /ollowing predeter-ined -ethods such as

    ensuring air is not entrapped in application, e>cessive heat is not generated and de%la-ination does not occur in /inal use.

    2. Pattern:core 3o> is stripped, inspected, cleaned and repaired as re7uired.&. )aces o/ poly-er pattern are -achined and /inished to speci/ications.*. Appropriate -ethod o/ location is applied to patterns and core 3o>es.?. Poly-er tooling is checed /or con/or-ance to speci/ications as re7uired.

    CO#TE#TS5

    Machining patterns:core 3o>es and tooling aidsSealing the patterns or cores with appropriate sur/ace /inish

    Align-ent o/ pattern to core 3o>

    Setting up with necessary locations

    Applying the parting agents

    Selecting poly-ers

    Preparing poly-er and hardener

    Applying poly-er coating

    Releasing patterns and -olds

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Parting agent

    % PBA% a>

    Poly-er -aterials

    % Epo>y resins% Urethane

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE ASSEMBLED PLATEDPATTERNS

    MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING ASSEMBLED PLATEDPATTERNS

    MOU(E ESCR!PTOR 5 This -odule covers asse-3ling plated patterns.#OM!#A( URAT!O# 5 $= hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. eter-ine ;o3 re7uire-ents

    (O0. !nspect and layout pattern

    (O1. Mount pattern on plates

    (O2. Mount runner syste-

    (O&. !nspect plated pattern asse-3ly

    C'C )oundry Pattern-aing #C !! % &0 %

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    LO13 DETERMINE OB REUIREMENTS

    ASSESSME#T CR!TER!A5

    1. Go3 instructions and speci/ications are interpreted and /ollowed correctly.

    CO#TE#TS5

    eter-ining ;o3 re7uire-ents /ro- written instructions, speci/ications, setches and

    drawings

    Planning and se7uencing tass

    Checing and clari/ying tas%related in/or-ation

    Per/or-ing relevant calculations

    )ollowing ver3al instructions

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    oring drawings

    Pattern plates

    Patterns

    Runner

    and drill

    Personal protective e7uip-ent gloves, goggles, apronD

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    LO03 INSPECT AND LAYOUT PATTERNS

    ASSESSME#T CR!TER!A5

    $. Patterns are inspected to ensure di-ensions and sur/ace /inish con/or-s tospeci/ications.

    0. Pattern and runner syste- is laid out to speci/ications /ro- drawings, setches orver3al instructions.

    1. Patterns align-ent is correctly laid%out.

    CO#TE#TS5

    Applying sur/ace /inishes /or the -olding process

    (aying out patterns and runner syste-s

    Attaching pattern and runner co-ponents

    (ocating and aligning patterns

    Types o/ pattern plates

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    oring drawings

    Pattern plates

    Patterns

    Runner

    and drill

    Personal protective e7uip-ent gloves, goggles, apronD

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    LO43 MOUNT PATTERN ON PLATES

    ASSESSME#T CR!TER!A5

    $. Cope and drag patterns:dou3le%sided -atch plate patterns are attached to patternplate:s according to speci/ication.

    0. Cope and drag patterns:dou3le%sided -atch plate patterns are inspected /or securityand align-ent.

    CO#TE#TS5

    Techni7ues /or avoiding cross ;ointing or -is-atch o/ the pattern and their relationship

    to the pin%centre

    Methoding syste-s

    Molda3ility o/ -aterials i.e. sur/ace /inish, /ace taper, conve> or concave perspectives,

    undercuts, etc.

    Molding and casting techni7ues

    4inds, use and application o/ personal protective e7uip-ent

    Sa/e wor practices and procedures

    a

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    LO73 MOUNT RUNNER SYSTEM

    ASSESSME#T CR!TER!A5

    $. Bolu-e o/ runner syste- con/or-s to speci/ication.2. All calculationsare per/or-ed without error.1. Runner co-ponents are attached to pattern plates using appropriate /i>ing and

    ;oining techni7ues using dowels and other /i>ing attach-ents to speci/ication.

    CO#TE#TS5

    Mounting runner syste-

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    oring drawingsPattern plates

    Patterns

    Runner

    and drill

    Personal protective e7uip-ent gloves, goggles, apronD

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercisesuali

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    LO53 INSPECT PLATED PATTERN ASSEMBLY

    ASSESSME#T CR!TER!A5

    $. Sur/ace and -olda3ility o/ plated pattern asse-3ly are inspected and -easured /orco-pliance with speci/ication

    CO#TE#TS5

    Checing patterns /or co-pliance

    Per/or- -easure-ent, nu-erical operations and calculations associated with

    asse-3ling plated patterns

    )i>ing and drilling techni7ues

    )ollowing sa/ety, 7uality, co--unication, -aterials handling techni7ues

    Recording and reporting associated with asse-3ling plated patterns or other units

    re7uiring the e>ercise o/ the sills and nowledge covered 3y this unit.

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    oring drawings

    Pattern plates

    Patterns

    Runner

    and drill

    Personal protective e7uip-ent gloves, goggles, apronD

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE PRODUCTION PATTERNS

    MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING PRODUCTIONPATTERNS

    MOU(E ESCR!PTOR 5 This -odule covers developing pattern and -anu/acturing -etalproduction patterns and core 3o>es.

    #OM!#A( URAT!O# 5 $= hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. eter-ine ;o3 re7uire-ents

    (O0. Manu/acture production patterns and core 3o>es

    C'C )oundry Pattern-aing #C !! % &+ %

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    LO13 DETERMINE OB REUIREMENTS

    ASSESSME#T CR!TER!A5

    $. rawings, instructions and speci/ications are interpreted and understood.0. Pattern type and design is conceptualidesign.

    1. Pattern design is interpreted and visualiercises

    uali

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    Port/olio

    C'C )oundry Pattern-aing #C !! % *= %

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    LO03 MANUFACTURE PRODUCTION PATTERNS AND CORE BO;ES

    ASSESSME#T CR!TER!A5

    $. Appropriate -aterials are selected and o3tained to -eet re7uire-ents o/ strength,dura3ility and co-ponent /inish etc.

    0. Calculations appropriate to esta3lishing pattern para-eters are per/or-ed, includingangles, tapers, contraction, etc. where applica3le.

    1. Appropriate -achines and -achining process are selected to shape:produceproduction patterns and core 3o>es to speci/ication.

    2. A range o/ hand and hand held power tools are selected to /ashion:-anu/actureproduction patterns and core 3o>es to speci/ication.

    &. Production patterns and core 3o>es are checed to speci/ication and sur/ace /inishand are checed /or -olda3ility.

    CO#TE#TS5

    Production -olding and casting techni7uesTooling re7uired /or casting:-olding

    Methoding techni7ues

    The use and application o/ ;igs and /i>tures

    Methods o/ construction including -achining provision and cla-ping arrange-ents

    Techni7ues, tools and e7uip-ent to -easure, -ar out and produce production

    patterns

    )or-ulae and -athe-atical techni7ues re7uired /or -anu/acturing production

    patterns:core 3o>es i.e. contraction, taper, clearances, -achining allowances etc.

    !denti/ication coding and nu-3ering

    Pattern checing techni7uesMolda3ility i.e. sur/ace /inish, /ace taper, conve> or concave perspectives, undercuts,

    etc.

    Use and application o/ personal protective e7uip-ent

    Sa/e wor practices and procedures

    a

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    % )errous% #on%/errous% Alloy -aterials

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    uali

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    U#!T O) COMPETE#C8 5 PERFORM GENERAL 2OOD2ORKING MACHINEOPERATIONS

    MOU(E T!T(E 5 PERFORMING GENERAL 2OOD2ORKING MACHINEOPERATIONS

    MOU(E ESCR!PTOR 5 This -odule covers setting up and operating wood woring-achines used 3y engineering pattern -aers and /a3ricators.

    #OM!#A( URAT!O# 5 $= hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. eter-ine ;o3 re7uire-ents

    (O0. Set up woodworing -achines

    (O1. Operate woodworing -achines

    (O2. Chec /inished co-ponent

    C'C )oundry Pattern-aing #C !! % *1 %

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    LO13 DETERMINE OB REUIREMENTS

    ASSESSME#T CR!TER!A5

    $. Go3re7uire-ents, instructions and speci/ications are interpreted and understood.0. Appropriate woodworing -achineis selected to -eet speci/ications.1. eter-ining ;o3 re7uire-ents /ro- ;o3 instructions, speci/ications, standard operating

    procedures and other applica3le re/erence docu-ents

    CO#TE#TS5

    4nowledge o/ application and use o/ general wood woring -achines

    Procedure in interpreting instructions, drawings or setches

    #u-erical operations and calculations within the scope o/ this unit

    Conse7uences o/ selecting inappropriate -aterials

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    oodworing -achines

    % 'and saws% 'u

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    LO03 SET UP 2OOD2ORKING MACHINES

    ASSESSME#T CR!TER!A5

    $. Tools:cutters are selected appropriate to tas re7uire-ents.0. Cutting tools are sharpened and:or shaped to speci/ication.1. Tools:cutters are correctly installed using standard operating procedures.2. "uards:stopsare set and ad;usted as re7uired.&. oodworing -achines are set%up in accordance with co-pany standard operating

    procedures and sa/ety re7uire-ents

    CO#TE#TS5

    Barious processes re7uiring -odels calculus, engineering calculations and /or-ulae

    relating to developing and -anu/acturing precision -odels

    i//erent -achines and -achining processes and their operations

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    oodworing -achines

    % 'and saws% 'u

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    LO43 OPERATE 2OOD2ORKING MACHINES

    ASSESSME#T CR!TER!A5

    $. Material to 3e -achined is positioned and secured e//ectively.0. Materials are -achined to speci/ication using standard operating procedures.1. Material use is opti-i

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    LO73 CHECK FINISHED COMPONENTS

    ASSESSME#T CR!TER!A5

    $. Machined co-ponent is checed against speci/ications and predeter-ined /inish.

    CO#TE#TS5

    Checing and clari/ying tas%related in/or-ation

    Measuring -aterials and co-ponents to speci/ied si

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    U#!T O) COMPETE#C8 5 USE AND MAINTAIN MEASURING INSTRUMENT

    MOU(E T!T(E 5 USING AND MAINTAINING MEASURING INSTRUMENT

    MOU(E ESCR!PTOR 5 This -odule identi/ies the co-petence re7uired to -easureco-ponents or sections using non%specialist instru-ent and-aintain the -easuring instru-ent.

    #OM!#A( URAT!O# 5 $= hours

    SUMMAR8 O) (EAR#!#" OUTCOMES5

    Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5

    (O$. Measure di-ensions or varia3les using appropriate instru-ent

    (O0. Maintain -easuring instru-ent

    C'C )oundry Pattern-aing #C !! % *+ %

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    LO13 MEASURE DIMENSIONS OR VARIABLES USING APPROPRIATE INSTRUMENT

    ASSESSME#T CR!TER!A5

    $. Measure-ent o/ di-ensions and varia3les are co-pleted without causing da-age toany instru-ent or co-ponents

    0. Appropriate -easuring instru-ent is selected1. Relevant -easuring

    techni7ues are used and results appropriately recorded2. All -easuring activities are carried out according to industry regulations:guidelines

    OS I re7uire-ents and enterprise:procedures policies

    CO#TE#TS5

    Personal and instru-ent sa/ety re7uire-ents

    Measuring instru-ent types and their application

    Measuring procedures

    Measuring instru-ent graduation

    Measuring instru-ent -aintenance procedures

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Measuring instru-ents and tools

    % andtools% 'ore gage% epth gage

    % Bernier Caliper% Micro-eter % ial "age% Straight edge% )eeler gage% !nside Caliper% T%s7uares% )lat edges% ividers% Protractors

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    ualia-ination

    C'C )oundry Pattern-aing #C !! % *@ %

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    LO03 MAINTAIN MEASURING INSTRUMENTS

    ASSESSME#T CR!TER!A5

    $. Maintenance o/ -easuring instru-ent is achieved without causing da-age to anyinstru-ent or co-ponent

    0. Routine care and storage o/ -easuring instru-ent is undertaen according to-anu/acture speci/ications

    1. Checing and cali3rating o/ -easuring devices is done prior to use.2. All -aintenance activities o/ -easuring instru-ents are carried out according to

    industry regulations:guidelines OS legislation, and enterprise procedures policies

    CO#TE#TS5

    Accessing, interpreting and applying technical in/or-ation

    Using tools and instru-ent correctly and sa/ely

    Maintain -easuring instru-ent

    Using -easuring instru-ent

    CO#!T!O#5

    Students:trainees -ust 3e provided with the /ollowing5

    Measuring instru-ents and tools

    % andtools% 'ore gage% epth gage

    % Bernier Caliper% Micro-eter % ial "age% Straight edge% )eeler gage% !nside Caliper% T%s7uares% )lat edges% ividers% Protractors

    METOO(O"!ES5

    (ecture:de-onstration

    Practical e>ercises

    ualia-ination

    C'C )oundry Pattern-aing #C !! % ?= %

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    ACKNO2LEDGEMENT

    e wish to e>press our appreciation and with particular thans to the /ollowingdevelopers, /acilitators and -anagers o/ Co-petency%'ased Curriculu- in )oundryPattern-aing #C !!.

    Technology E>perts5

    % A#%o#$o A3 G$')#)) D$r)*%or - CATC9PAFI

    % Ro,o&o T3 Nu#)

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    2!.% $s Co'()%)#*+-B.s), Curr$*uu' CBC"

    A co-petency%3ased curriculu- is a /ra-ewor or guide /or the

    su3se7uent detailed develop-ent o/ co-petencies, associated-ethodologies, training and assess-ent resources.

    The C'C speci/ies the outco-es which are consistent with the

    re7uire-ents o/ the worplace as agreed through the industry or

    co--unity consultations. C'C can 3e developed i--ediately when co-petency standards

    e>ist.

    hen co-petency standards do not e>ist, curriculu- developers

    need to clearly de/ine the learning outco-es to 3e attained. Thestandard o/ per/or-ance re7uired -ust 3e appropriate to industryand occupational needs through the industry:enterprise or speci/iedclient group consultations.

    These materials are available in both printed and electronic copies.

    For more information please contact:Technical Education and Skill De!elo"#ent Autho$it%&TESDA'Telephone Nos.: 893-8281, 817-!7" to 82 loc. "13 to "1, "2# and "2"

    or visit o$r %ebsite: %%%.tesda.&ov.ph

    or the T'()* +e&ional or rovincial ffice nearest o$.

    http://www.tesda.gov.ph/http://www.tesda.gov.ph/