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7/25/2019 CBC Foundry Patternmaking NC II
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COMPETENCY-BASED
CURRICULUM
Sector:
AUTOMOTIVE MANUFACTURINGQualification:
FOUNDRY PATTERNMAKING NC IITECHNICALEDUCATIONANDSKILLSDEVELOPMENT
AUTHORITYEast Service Road, South Superhighway, Taguig City, Metro Manila
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TABLE OF CONTENTS
Page
A...COURSE ES!"#.........................................................................................$%&
'. MOU(ES O) !#STRUCT!O#....................................................................*%*+
'AS!C COMPETE#C!ES................................................................................*
o Participate in worplace co--unication...........................................
o or in a tea- environ-ent............................................................
o Practice career pro/essionalis-......................................................
o Practice occupational health and sa/ety procedures......................
COMMO# COMPETE#C!ES........................................................................01
o Read and interpret engineering drawings.......................................
o Per/or- -ensuration and calculation..............................................
o Read, interpret and apply speci/ications and -anuals...................
o Per/or- shop -aintenance.............................................................
CORE COMPETE#C!ES..............................................................................20
o evelop and -anu/acture wood patterns.......................................
o evelop and -anu/acture poly-er patterns...................................
o evelop and -anu/acture asse-3led plated patterns...................
o evelop and -anu/acture production patterns...............................
o Per/or- general woodworing -achine operations........................
o Use and -aintain -easuring instru-ent........................................
C. AC4#O(E"EME#T..................................................................................
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COURSE DESIGN
COURSE T!T(E 5 FOUNDRY-PATTERN MAKING NC II
#OM!#A( URAT!O# 5 158 Hours
COURSE ESCR!PT!O# 5
This course is designed to enhance the nowledge, sills and attitudes o/ an individual inthe /ield o/ /oundry%pattern -aing in accordance with industry standards. !t covers coreco-petencies such as6 develop and -anu/acture wood patterns, develop and -anu/acturepoly-er patterns, develop and -anu/acture asse-3led plated patterns, develop and-anu/acture polystyrene patterns, develop and -anu/acture production patterns, develop and-anu/acture vacuu- /or-ing -oulds, develop and -anu/acture precision -olds, develop and-anu/acture gear conveyor screw and propeller patterns, per/or- general woodworing-achine operations, use and -aintain -easuring instru-ent.
This course is also designed to enhance the 3asic and co--on nowledge, sills andattitudes o/ an individual in the /ield o/ /oundry%pattern -aing.
To o3tain this, all units prescri3ed /or this 7uali/ication -ust 3e achieved.
E#TR8 RE9U!REME#TS5
Student:trainee should possess the /ollowing re7uire-ents5
can co--unicate 3oth orally and in written /or-6
physically and -entally /it6
with good -oral character6 and
can per/or- 3asic -athe-atical co-putation.
C'C )oundry Pattern-aing #C !! % $ %
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COURSE STRUCTURE:
BASIC COMPETENCIES18 !ours"
U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#
$. Participate inworplaceco--unication
$.$ Participating inworplaceco--unication
$.$.$ O3tain and conveyworplace in/or-ation
$.$.0 Participate in worplace-eeting and discussion
$.$.1 Co-plete relevant wor%related docu-ent
2 hours
0. or in a tea-environ-ent
0.$ oring in atea-environ-ent
0.$.$ escri3e and identi/y tea-role and responsi3ility
0.$.0 escri3e wor as a tea--e-3er
2 hours
1. Practice careerpro/essionalis-
1.$ Practicing careerpro/essionalis-
1.$.$ !ntegrate personal o3;ectiveswith organi
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COMMON COMPETENCIES0 !ours"
U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#
$. Read, interpretand applyengineeringdrawings:speci/ication
1.1 Reading,interpreting andapplyingengineeringdrawings:speci/ication
$.$.$ !denti/y and accessengineering drawings:speci/ications
$.$.0 !nterpret drawings$.$.1 Apply in/or-ation in the
drawings and speci/ications$.$.2 Store drawings
& hours
0. Per/or--ensuration andcalculation
0.$ Per/or-ing-ensuration andcalculation
0.$.$ Select -easuringinstru-ents
0.$.0 Carry out -easure-ents andcalculations
0.$.1 Maintain -easuringinstru-ents
& hours
1. Read, interpretand applyspeci/icationsand -anuals
1.$ Reading,interpreting andapplyingspeci/icationsand -anuals
1.$.$ !denti/y:access -anuals andinterpret data andspeci/ication
1.$.0 Apply in/or-ation accessedin -anual
1.$.1 Store -anual
& hours
2. Per/or- shop-aintenance
2.$ Per/or-ing shop-aintenance
2.$.$ !nspect:cleantools and worarea
2.$.0 Store:arrange tools and shop
e7uip-ent2.$.1 ispose wastes:used
lu3ricants2.$.2 Report da-aged
tools:e7uip-ent
& hours
CORE COMPETENCIES10 !ours"
U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#
$. evelop and-anu/acturewood pattern
$.$ eveloping and-anu/acturingwood pattern
$.$.$ eter-ine ;o3 re7uire-ents/or wood pattern
$.$.0 evelop and layout and-anu/acture wood patterns
$= hours
0. Produce poly-erpatterns
0.$ Producingpoly-erpatterns
0.$.$ eter-ine ;o3 re7uire-ents/or poly-er patterns
0.$.0 !nspect and prepare pattern0.$.1 Manu/acture -oulds
$= hours
1. Asse-3le platedpatterns
1.$ Asse-3lingplated patterns
1.$.$ eter-ine ;o3 re7uire-ents1.$.0 !nspect and layout patterns
1.$.1 Mount patterns on plates1.$.2 Mount runner syste-s1.$.& !nspect plated pattern
asse-3ly
$= hours
C'C )oundry Pattern-aing #C !! % 1 %
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U#$%s o& Co'()%)#*+ Mo,u) T$%) L).r#$#/ Ou%*o')sNo'$#.Dur.%$o#
2. evelop and-anu/acturepolystyrenepatterns
2.$ eveloping and-anu/acturingpolystyrenepatterns
2.$.$ eter-ine ;o3 re7uire-ents/or polystyrene patterns
2.$.0 Mar out patterns2.$.1 Manu/acture patterns2.$.2 Protect pattern /ro-
da-age
$= hours
&. evelop and-anu/actureproductionpatterns
&.$ eveloping and-anu/acturingproductionpatterns
&.$.$ eter-ine ;o3 re7uire-ents/or production patterns
&.$.0 Manu/acture productionpatterns and core 3o>es
$= hours
*. evelop and-anu/acturevacuu- /or-ing-oulds andassociated
e7uip-ent
*.$ eveloping and-anu/acturingvacuu- /or-ing-oulds andassociated
e7uip-ent
*.$.$ evelop ;o3 re7uire-ents/or vacuu- /or-ing -ouldsand associated e7uip-ent
*.$.0 evelop and -ar outpattern /or vacuu- /or-ing
*.$.1 Manu/acture pattern /orvacuu- /or-ing
$= hours
?. evelop and-anu/actureprecision -odels
?.$ eveloping and-anu/acturingprecision-odels
?.$.$ eter-ine ;o3 re7uire-ents/or precision -odels
?.$.0 (ayout -odel?.$.1 Manu/acture -odel
$= hours
+. evelop and-anu/acturegear, conveyorscrew andpropeller patterns
+.$ eveloping and-anu/acturinggear, conveyorscrew andpropeller
patterns
+.$.$ eter-ining ;o3re7uire-ents /or gear,conveyor screw andpropeller patterns
+.$.0 (ay out pattern
+.$.1 Manu/acture pattern
$= hours
@. Per/or- generalwoodworing-achineoperations
@.$ Per/or-inggeneralwoodworing-achineoperations
@.$.$ eter-ine ;o3 re7uire-ents/or woodworing -achine
@.$.0 Set up woodworing-achines
@.$.1 Operate woodworing-achines
@.$.2 Chec /inished co-ponents
$= hours
$=.Carry out-achiningoperations
$=.$ Carrying out-achiningoperations
$=.$.$ Set up -achinery prior to-achining
$=.$.0 Machine co-ponents
$= hours
$$.Set, operate and-onitorspeciali
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ritten e>a-ination
e-onstration o/ practical sills
irect o3servation
!nterview
COURSE E(!BER85
Sel/%paced instruction
e-onstration
(ecture
iscussion
ual training
istance learning
C'C )oundry Pattern-aing #C !! % & %
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RESOURCES5
$. E7uip-ent
#on%electric /urnace
o Singular
o Multi%/uel
o Oil /iredo "as /ired
Electric induction /urnace
o igh /re7uency
o (ow /re7uency
o Mediu- /re7uency
o Type o/ lining re/ractory
Swing grinder
Pedestal grinder
0. Materials "ray cast iron and its alloys
(ow: -ediu- car3on steel
igh alloy car3on steel
Stainless steel
Alu-inu-
1. Personal sa/ety devices
Sa/ety goggles
Apron
"loves Sa/ety shoes
2. Tools
)iles
Chisels
a--ers
Saws Croppers
"rinding diss:3elts including gradesD
Measuring: drawing instru-ents
o 'ore gage
o epth gage
o Bernier caliper
o Micro-eter
o ial gage
o Straight edge
o )eeler gageo !nside caliper
o T%s7uare
o )lat edges
o ividers
o Protractors
&. Training -aterials
Re/erence 3oos
Manuals
Catalogs 'rochures
Modules
Cs:Bideo tapes
TRA!#ERS 9UA(!)!CAT!O#S5
Must 3e a holder o/ #ational Certi/icate #C !!D /or )oundry Pattern-aing
Must have undergone training on Training Methodology !! TM !!D
Must 3e physically and -entally a3le
FMust have at least 0 years ;o3:industry e>perience Must 3e a civil service eligi3le or appropriate pro/essional license issued 3y the
Pro/essional Regulatory Co--ission /or govern-ent positionD
F Optional. Only when re7uired 3y the hiring institution.
C'C )oundry Pattern-aing #C !! % * %
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MODULES OF INSTRUCTION
BASIC COMPETENCIES
FOUNDRY PATTERNMAKING NC II
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'AS!C COMPETE#C8 5 COMMUNICATIONSU#!T O) COMPETE#C8 5 PARTICIPATE IN 2ORKPLACE COMMUNICATION
MOU(E T!T(E 5 PARTICIPATING IN 2ORKPLACE COMMUNICATIONMOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills and attitudes
re7uired to o3tain, interpret and convey in/or-ation inresponse to worplace re7uire-ents.
#OM!#A( URAT!O# 5 2 hours
PRERE9U!S!TE 5 Receive and Respond to worplace Co--unication. #C !D
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule the students: trainees will 3e a3le to5(O$. O3tain and convey worplace in/or-ation.(O0. Co-plete relevant wor related docu-ents.(O1. Participate in worplace -eeting and discussion.
C'C )oundry Pattern-aing #C !! % + %
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LO13 OBTAIN AND CONVEY 2ORKPLACE INFORMATION
ASSESSME#T CR!TER!A5
$. Speci/ic relevant in/or-ation is accessed /ro- appropriate sources.0. E//ective 7uestioning, active listening and speaing sills are used to gather and
convey in/or-ation.1. Appropriate -ediu- is used to trans/er in/or-ation and ideas.2. Appropriate non%ver3al co--unication is used.&. Appropriate lines o/ co--unication with superiors and colleagues are identi/ied and
/ollowed.*. e/ined worplace procedures /or the location and storage o/ in/or-ation are used.?. Personal interaction is carried out clearly and concisely.
CO#TE#TS5
Parts o/ speech
Sentence constructionE//ective co--unication
CO#!T!O#S5
The students: trainees -ust 3e provided with the /ollowing5
riting -aterials pen and paperD
Re/erences 3oosD
Manuals
METOO(O"!ES5
"roup discussion
!nteraction
(ecture
Reportorial
ASSESSME#T METOS5
ritten test
Practical:per/or-ance test
!nterview
C'C )oundry Pattern-aing #C !! % @ %
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L03 COMPLETE RELEVANT 2ORK RELATED DOCUMENTS
ASSESSME#T CRTER!A5
$. Ranges o/ /or-s relating to conditions o/ e-ploy-ent are co-pleted accurately andlegi3ly.
0. orplace data is recorded on standard worplace /or-s and docu-ents.1. 'asic -athe-atical processes are used /or routine calculations.2. Errors in recording in/or-ation on /or-s: docu-ents are identi/ied and recti/ied.&. Reporting re7uire-ents to superior are co-pleted according to enterprise guidelines.
CO#TE#TS5
'asic -athe-atics
Technical writing
Types o/ /or-s
CO#!T!O#S5
The students:trainees -ust 3e provided with the /ollowing5
Paper
Pencils:3all pen
Re/erence 3oos
Manuals
METOO(O"!ES5
"roup discussion
!nteraction
(ecture
ASSESSME#T METOS5
ritten test
Practical:per/or-ance test
!nterview
C'C )oundry Pattern-aing #C !! % $= %
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LO43 PARTICIPATE IN 2ORKPLACE MEETINGS AND DISCUSSIONS
ASSESSME#T CR!TER!A5
$. Tea- -eetings are attended on ti-e.0. Own opinions are clearly e>pressed and those o/ others are listened to without
interruption.1. Meeting inputs are consistent with the -eeting purpose and esta3lished protocols.2. orplace interactions are conducted in a courteous -anner appropriate to cultural
3acground and authority in the enterprise procedures.&. 9uestions a3out si-ple routine worplace procedures and -atters concerning
conditions o/ e-ploy-ent are ased and responded.*. Meeting outco-es are interpreted and i-ple-ented.
CO#TE#TS5
Sentence construction
Technical writingRecording in/or-ation
CO#!T!O#S5
The students:trainees -ust 3e provided with the /ollowing5
Paper
Pencils:3all pen
Re/erences 3oosD
Manuals
METOO(O"!ES5
"roup discussions
!nteraction
(ecture
ASSESSME#T METOS5
ritten test
Practical:per/or-ance test
!nterview
C'C )oundry Pattern-aing #C !! % $$ %
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'AS!C COMPETE#C8 5 TEAM 2ORKU#!T O) COMPETE#C8 5 2ORK IN A TEAM ENVIRONMENT
MOU(E T!T(E 5 2ORKING IN A TEAM ENVIRONMENTMOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills, and attitudes
re7uired to relate in a wor 3ased environ-ent.
#OM!#A( URAT!O# 5 2 hoursPRERE9U!S!TE 5 TEAMOR4 #C !D
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the students: trainees will 3e a3le to5
(O$. escri3e and identi/y tea- role and responsi3ility in a tea-.(O0. escri3e wor as a tea-.
C'C )oundry Pattern-aing #C !! % $0 %
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LO13 DESCRIBE AND IDENTIFY TEAM ROLE AND RESPONSIBILITY IN A TEAM
ASSESSME#T CR!TER!A5
$. Role and o3;ective o/ the tea- is identi/ied.0. Tea- para-eters, relationships and responsi3ilities are identi/ied.1. !ndividual role and responsi3ilities within tea- environ-ent are identi/ied.2. Roles and responsi3ilities o/ other tea- -e-3ers are identi/ied and recogniternal to tea- are identi/ied.
CO#TE#TS5
Tea- role.
Relationship and responsi3ilities
Role and responsi3ilities with tea- environ-ent.
Relationship within a tea-.
CO#!T!O#S5
The students: trainees -ust 3e provided with the /ollowing5
Standard operating procedure SOPD o/ worplace
Go3 procedures
Client:supplier instructions
9uality standards
Organiternal personnel
METOO(O"!ES5
"roup discussion:interaction
Case studies
Si-ulation
ASSESSME#T METOS5
ritten test
O3servation
Si-ulationRole playing
C'C )oundry Pattern-aing #C !! % $1 %
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LO03 DESCRIBE 2ORK AS A TEAM MEMBER
ASSESSME#T CR!TER!A5
$. Appropriate /or-s o/ co--unication and interactions are undertaen.0. Appropriate contri3utions to co-ple-ent tea- activities and o3;ectives are -ade.1. Reporting using standard operating procedures are /ollowed.2. evelop-ent o/ tea- wor plans 3ased /ro- tea- role is contri3uted.
CO#TE#TS5
Co--unication process
Tea- structure:tea- roles
"roup planning and decision -aing
CO#!T!O#S5
The students:trainees -ust 3e provided with the /ollowing5
SOP o/ worplace
Go3 procedures
Organiternal personnel
METOO(O"!ES5
"roup discussion:interaction
Case studies
Si-ulation
ASSESSME#T METOS5
O3servation o/ wor activities
O3servation through si-ulation or role play
Case studies and scenarios.
C'C )oundry Pattern-aing #C !! % $2 %
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U#!T O) COMPETE#C8 5 PRACTICE CAREER PROFESSIONALISM
MOU(E T!T(E 5 PRACTICING CAREER PROFESSIONALISMMOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills and attitudes in
pro-oting career growth and advance-ent, speci/ically tointegrate personal o3;ectives with organi
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LO13 INTEGRATE PERSONAL OBECTIVES 2ITH ORGANI6ATIONAL GOALS
ASSESSME#T CR!TER!A5
$. Personal growth and wor plans towards i-proving the 7uali/ications set /orpro/essionalis- are evident.
0. !ntra and interpersonal relationship in the course o/ -anaging onesel/ 3ased onper/or-ance evaluation is -aintained.
1. Co--it-ent to the organi
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LO03 SET AND MEET 2ORK PRIORITIES
ASSESSME#T CR!TER!A5
$. Co-peting de-ands to achieve personal, tea- and organia-ination
C'C )oundry Pattern-aing #C !! % $? %
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LO43 MAINTAIN PROFESSIONAL GRO2TH AND DEVELOPMENT
ASSESSME#T CR!TER!A5
$. Training and career opportunities relevant to the ;o3 re7uire-ents are identi/ied andavailed.
0. (icenses and:or certi/ications according to the re7uire-ents o/ the 7uali/ications areac7uired and -aintained
1. )unda-ental rights at wor including gender sensitivity are -ani/ested: o3served2. Training and career opportunities 3ased on the re7uire-ents o/ industry are
co-pleted and updated.
CO#TE#TS5
9uali/ication standards
"ender and develop-ent "AD sensitivity
Pro/essionalis- in the worplace
(ist o/ pro/essional licenses
CO#!T!O#S5
The students:trainees -ust 3e provided with the /ollowing
9uality standards
"A handouts
Cs, BS tapes on pro/essionalis- in the worplace
Pro/essional licenses sa-ples
METOO(O"!ES5
!nteractive lecture
)il- viewing
Role play:si-ulation
"roup discussion
ASSESSME#T METOS5
e-onstration
!nterview
ritten e>a-ination
Port/olio assess-ent
C'C )oundry Pattern-aing #C !! % $+ %
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U#!T O) COMPETE#C8 5 PRACTICE OCCUPATIONAL HEALTH AND SAFETYPROCEDURES
MOU(E T!T(E 5 PRACTICING OCCUPATIONAL HEALTH AND SAFETYPROCEDURES
MOU(E ESCR!PTOR 5 This -odule covers the nowledge, sills and attitudesre7uired to co-ply with the regulatory and organi
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LO13 IDENTIFY HA6ARDS AND RISKS
ASSESSME#T CR!TER!A5
$. orplace haplained.0. aa-ination
ritten e>a-ination
C'C )oundry Pattern-aing #C !! % 0= %
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LO03 EVALUATE HA6ARDS AND RISKS
ASSESSME#T CR!TER!A5
$. Ter-s o/ -a>i-u- tolera3le li-its are identi/ied 3ased on threshold li-it valuesT(BD.
0. E//ects o/ haa-ination
Si-ulation
C'C )oundry Pattern-aing #C !! % 0$ %
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LO43 CONTROL HA6ARDS AND RISKS
ASSESSME#T CR!TER!A5
$. OS procedures /or controlling haa-ination
!nterview
Case:situation analysis
Si-ulation
C'C )oundry Pattern-aing #C !! % 00 %
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LO73 MAINTAIN OCCUPATIONAL HEALTH AND SAFETY A2ARENESS
ASSESSME#T CR!TER!A5
$. Procedures in e-ergency related drill are strictly /ollowed in line with the esta3lishedorgania-ination
Port/olio assess-ent
C'C )oundry Pattern-aing #C !! % 01 %
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MODULES OF INSTRUCTION
COMMON COMPETENCIES
FOUNDRY PATTERNMAKING NC II
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U#!T O) COMPETE#C8 5 READ INTERPRET AND APPLY ENGINEERING DRA2INGS
MOU(E T!T(E 5 READING INTERPRETING AND APPLYING ENGINEERINGDRA2INGS9 SPECIFICATIONS
MOU(E ESCR!PTOR 5 This -odule deals with identi/ying, interpreting and applyingspeci/ication /ro- engineering 3lue prints or drawings thatprovides the -easure-ents o/ the product and pattern that is to3e produced.
#OM!#A( URAT!O# 5 & hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. !denti/y and access engineering drawings: speci/ications(O0. !nterpret drawings
(O1. Apply in/or-ation and speci/ications in the drawings
(O2. Store drawings
C'C )oundry Pattern-aing #C !! % 0& %
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LO13 IDENTIFY AND ACCESS ENGINEERING DRA2INGS9 SPECIFICATIONS
ASSESSME#T CR!TER!A5
$. Appropriate engineering drawings are identi/ied and accessed as per ;o3re7uire-ents.
0. Bersion and date o/ drawing is checed to ensure correct speci/ication and procedureare identi/ied.
CO#TE#TS5
Types o/ drawings used in auto-otive -anu/acturing industry
!denti/ication o/ sy-3ols used in the drawings
!denti/ication o/ units o/ -easure-ents
Unit conversion
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Engineering drawings
% Casting drawings% Machining drawing% Pro;ect plan% Technical drawing
METOO(O"!ES5
(ecture:de-onstration
uali
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LO03 INTERPRET DRA2INGS
ASSESSME#T CR!TER!A5
$. Relevant di-ensions and sections o/ the drawings: speci/ications are located inrelation to the wor to 3e conducted
0. !n/or-ation in the -anual are interpreted in accordance to industry practices
CO#TE#TS5
(ocating relevant di-ensions and drawing sections
ays o/ accessing in/or-ation and data
!nterpreting in/or-ation in the -anual 3ased on industry practices
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Engineering drawings
% Casting drawings% Machining drawing% Pro;ect plan% Technical drawing
METOO(O"!ES5
(ecture:de-onstration
uali
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LO43 APPLY INFORMATION AND SPECIFICATIONS IN THE DRA2INGS
ASSESSME#T CR!TER!A5
$. Engineering drawing is interpreted according to ;o3 re7uire-ents0. or steps are correctly identi/ied in accordance with the speci/ications in the
drawings.1. i-ensional data and shape are applied according to the given tas
CO#TE#TS5
Reading and interpreting engineering drawings
!denti/ying wor steps to 3e undertaen 3ased on drawing
Applying wor data 3ased on given tas
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Engineering drawings
% Casting drawings% Machining drawing% Pro;ect plan% Technical drawing
or data
METOO(O"!ES5
(ecture:de-onstration
uali
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LO73 STORE DRA2INGS
ASSESSME#T CR!TER!A5
$. The drawings and speci/ication are stored properly to ensure prevention o/ da-age,ready access and updating o/ in/or-ation when re7uired in accordance with co-panyre7uire-ents
CO#TE#TS5
Proper storage o/ engineering drawings and plans
Updating o/ in/or-ation
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Engineering drawingsStorage container or ca3inet
METOO(O"!ES5
(ecture:de-onstration
uali
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U#!T O) COMPETE#C8 5 PERFORM MENSURATION AND CALCULATION
MOU(E T!T(E 5 PERFORMING MENSURATION AND CALCULATION
MOU(E ESCR!PTOR 5 This -odule covers calculations and -athe-atical pro3le-srelated to auto-otive wors including tolerances and-easure-ent, including conversion o/ two syste-s o/-easure-ents.
#OM!#A( URAT!O# 5 & hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ the -odule, the trainees:students should 3e a3le to5
(O$. Select -easuring instru-ent.
(O0. Carry out -easure-ent and calculation
(O1. Maintain -easuring instru-ents.
C'C )oundry Pattern-aing #C !! % 1= %
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LO13 SELECT MEASURING INSTRUMENT
ASSESSME#T CR!TER!A5
$. O3;ects or co-ponents to 3e -easured are identi/ied.0. Correct speci/ications are o3tained /ro- relevant source.1. Appropriate -easuring instru-ent is selected as per ;o3 re7uire-ent.
CO#TE#TS5
Types o/ -easuring instru-ents and applications.
Techni7ues in -easuring parts:co-ponents.
Methods o/ calculating:solving -athe-atical pro3le-s.
CO#!T!O#S5
E7uip-ent:tools:instru-ent
% Precise -easuring instru-ents% Calculator% Calipers%vernier, -icro-eter, 3ore gauge, /eeler gauge% Steel rule, push rule
Supplies:-aterials
% Pencil% Paper% Models o/ engine parts:co-ponents
!nstructional -aterials
% Re/erence 3oos% (earning guides% Modules
METOO(O"!ES5
(ecture
e-onstration
E>ercises
ASSESSME#T METOS5
ritten and oral e>a-ination
irect o3servation
C'C )oundry Pattern-aing #C !! % 1$ %
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LO03 CARRY OUT MEASUREMENT AND CALCULATION
ASSESSME#T CR!TER!A5
$. Measuring tools are selected in line with ;o3 re7uire-ents.0. Accurate -easure-ents are o3tained.1. Calculations needed to co-plete wor:tas are per/or-ed using the /our /unda-ental
operation o/ -athe-atics.2. #u-erical co-putation checed is correct and accurate.
CO#TE#TS5
Conversion o/ units o/ -easure-ent /ro- English%-etric and vise versa.
Techni7ues in deter-ining tolerance:allowance o/ parts:co-ponents
Cali3rating and using testing instru-ents.
Solving pro3le-s using /or-ulas.
)inding areas o/ di//erent geo-etrical /igures.
CO#!T!O#S5
The students:trainees -ust 3e provided with the /ollowing5
E7uip-ent:tools:instru-ent
% Calculator% Steel rule, push rule% Precise -easuring instru-ent % vernier caliper, -icro-eter, 3ore gauge, /eeler
gauge Supplies:-aterials
% Paper% Pencil% Engine parts:co-ponents
!nstructional -aterials
% Re/erence 3oos% (earning guides% Modules
METOO(O"!ES5
e-onstration
E>ercises
ASSESSME#T METOS5
ritten and oral e>a-ination
irect o3servation
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LO43 MAINTAIN MEASURING INSTRUMENT
ASSESSME#T CR!TER!A5
$. Measuring instru-ents are cleaned 3e/ore and a/ter using.0. Measuring instru-ents are ept in sa/e dry place.1. Proper techni7ues in using precise instru-ent according to -anu/acturers standards.2. Proper handlings o/ -easuring instru-ents are o3served in accordance with industry
standards.
CO#TE#TS5
andling and caring o/ -easuring instru-ents.
Cali3rating -easuring instru-ent.
Sa/e handling and procedures in using -easuring instru-ents.
Storing o/ -easuring instru-ents.
CO#!T!O#S5
Students:trainees -ust 3e provided with the /ollowing5
E7uip-ent:tools:instru-ent
% Co-puter% BS player% OP% Bernier calipers, -icro-eter, 3ore gauge, /eeler gauge% Steel rule, push rule
Supplies:-aterials
% Paper% Pencil% Engine parts
!nstructional -aterials
% Re/erence 3oos% (earning guides% Modules% Cs BS tapes, transparencies
METOO(O"!ES5
(ecture
e-onstration
Si-ulation
ASSESSME#T METOS5
ritten e>a-ination
irect o3servation
Oral e>a-ination
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U#!T O) COMPETE#C8 5 READ INTERPRET AND APPLY SPECIFICATION ANDMANUAL
MOU(E T!T(E 5 READING INTERPRETING AND APPLYING SPECIFICATIONAND MANUAL
MOU(E ESCR!PTOR 5 This -odule deals with identi/ying, interpreting and applyingservice -anuals, -aintenance procedures -anuals, repair-anuals and periodical -aintenance -anual.
#OM!#A( URAT!O# 5 & hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ the -odule, the trainees: students should 3e a3le to5
(O$. !denti/y:accessed -anuals and interpret data and speci/ication.
(O0. Apply in/or-ation accessed in -anual.
(O1. Store -anual
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LO13 IDENTIFY9ACCESS MANUALS AND INTERPRET DATA AND SPECIFICATIONS
ASSESSME#T CR!TER!A5
$. Appropriate -anuals are identi/ied and accessed as per ;o3 re7uire-ents.0. !n/or-ation and procedures in the -anual are interpreted in accordance with industry
practices.1. Relevant sections, chapter o/ -anuals:speci/ications were located in relation to the
wor to 3e per/or-ed.
CO#TE#TS5
!denti/ying appropriate -anuals.
Procedures: techni7ues in interpreting data and speci/ications.
4nowledge and techni7ues in accessing data and speci/ications as per ;o3
re7uire-ents.
Types o/ -anuals used in auto-otive industry.
!denti/ication o/ sy-3ols used in the -anuals.
!denti/ication o/ units o/ -easure-ents.
CO#!T!O#S5
Students:trainees -ust 3e provided with the /ollowing5
Supplies and -aterials5
% -anu/acturing speci/ications% repair -anual
% -aintenance -anual% periodic -aintenance -anual
!nstructional -aterials
% re/erence 3oos% pro/essional e-ergency% learning guides% -odules% Cs, BS tapes, transparencies
METOO(O"!ES5
(ecture:de-onstration
ualia-inations
irect o3servation
Pro;ect -ethod
!nterview
C'C )oundry Pattern-aing #C !! % 1& %
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LO03 APPLY INFORMATION ACCESSED IN THE MANUAL
ASSESSME#T CR!TER!A5
$. ata and speci/ication are interpreted according to ;o3 re7uire-ent.0. or steps are correctly identi/ied in accordance with -anu/acturer speci/ications.1. Manual data is applied according to the given tas.2. All correct se7uence and ad;ust-ent are interpreted in accordance with in/or-ation
contained on the -anual or speci/ication.
CO#TE#TS5
!nterpreting appropriate data and speci/ications.
Applying data and speci/ication accessed /ro- the -anuals as re7uired in the given
tas.
CO#!T!O#S5
The students:trainees -ust 3e provided with the /ollowing5
Supplies and -aterials
% -anu/acturing speci/ications% repair -anual% -aintenance -anual% periodic -aintenance -anual
!nstructional -aterials
% re/erence 3oos% learning guides% -odules% Cs, BS tapes, transparencies
METOO(O"!ES5
(ecture:de-onstration
ualia-inations
irect o3servation
Pro;ect -ethod
!nterview
C'C )oundry Pattern-aing #C !! % 1* %
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LO43 STORE MANUAL
ASSESSME#T CR!TER!A5
$. Manuals are stored appropriately to insure prevention o/ da-age.0. Manuals are stored properly /or easy accessed and ready /or updating o/ in/or-ation
re7uired in the given tas.
CO#TE#TS5
Techni7ues in storing -anuals.
Procedures in -aintaining -anuals.
CO#!T!O#S5
Students:trainees -ust 3e provided with the /ollowing5
Supplies:-aterials% -anu/acturing speci/ications% repair -anual% -aintenance -anual% periodic -aintenance -anual
!nstructional -aterials
% re/erence 3oos% learning guides% -odules% Cs, BS tapes, transparencies
METOO(O"!ES5
(ecture:de-onstration
ualia-inations
irect o3servation
Pro;ect -ethod
!nterview
C'C )oundry Pattern-aing #C !! % 1? %
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U#!T O) COMPETE#C8 5 PERFORM SHOP MAINTENANCE
MOU(E T!T(E 5 PERFORMING SHOP MAINTENANCE
MOU(E ESCR!PTOR 5 This -odule covers inspecting, cleaning, arranging and storingtools and shop e7uip-ent, including disposal o/ waste and usedlu3ricant and reporting o/ da-aged tools and e7uip-ent in theshop.
#OM!#A( URAT!O# 5 & hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O $. !nspect and clean tools, e7uip-ent and the wor area.
(O 0. Store:arrange tools and shop e7uip-ent.
(O 1. ispose waste and used lu3ricants.
(O 2. Report da-aged tools and e7uip-ent.
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LO13 INSPECT AND CLEAN TOOLS EUIPMENT AND 2ORK AREA
ASSESSME#T CR!TER!A5
$. Tools, e7uip-ent and the wor area is inspected and cleaned, /ree /ro- dust, greaseand other su3stances.
0. Cleaning solvent used as per worshop cleaning re7uire-ents is o3served.1. or area is checed and cleaned.2. et sur/ace or spot in the wor area is ept dry.
CO#TE#TS5
orshop policies.
Types and usage o/ cleaning che-icals.
Sa/e handling o/ e7uip-ent and tools.
Service procedures.
E7uip-ent -aintenance standards.
CO#!T!O#S5
Students:trainees -ust 3e provided with the /ollowing5
Open worshop:garage
ell ventilated enclosed wor and o//ice area
ash area and -ess hall
Cleaning che-icals
!nventory o/ e7uip-ent and tools
Rugs
Containers /or used oils
Behicle
Oiler
METOO(O"!ES5
(ecture
e-onstration
Sel/%paced instruction
ual training
ASSESSME#T METOS5
irect o3servation
Practical
!nterview
ritten e>a-ination
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LO03 STORE9ARRANGE TOOLS AND SHOP EUIPMENT
ASSESSME#T CR!TER!A5
$. Tools and e7uip-ent are arranged and stored in their respective shelves: location.0. Corresponding la3els are posted and visi3le.1. Tools are secured and logged in the record 3oo.
CO#TE#TS5
Storage and disposal o/ hatinguishers
Tool it
(og:record 3oo
(a3eling -aterials
METOO(O"!ES5
!nteractive lecture
ual Training
Sel/%paced instruction
Si-ulation
ASSESSME#T METOS5
Practical
irect o3servation
!nterview
ritten e>a-ination
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LO43 DISPOSE 2ASTE AND USED LUBRICANTS
ASSESSME#T CR!TER!A5
$. aste and used lu3ricants are disposed in accordance with the standard operationalprocedures and environ-ental regulations.
0. Containers /or waste and used lu3ricants are properly la3eled.1. Personal sa/ety in disposing waste and used lu3ricants is evident.
CO#TE#TS5
E//ects o/ auto-otive wastes to -en and its environ-ent.
aste -anage-ent and disposal
Cleaning che-icals /or grease and lu3ricants
(a3eling procedures and techni7ue
CO#!T!O#S5
Students:trainees -ust 3e provided with the /ollowing5
aste disposal area
Oiler
andouts /or waste -anage-ent and disposal
Cleaning che-icals /or grease and lu3ricants
Containers /or waste and used lu3ricants
METOO(O"!ES5
!nteractive lecture
ual training
Sel/%paced instruction
Si-ulation
e-onstration
ASSESSME#T METOS5
irect o3servation
Si-ulationritten e>a-ination
!nterview
C'C )oundry Pattern-aing #C !! % 2$ %
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LO73 REPORT DAMAGED TOOLS AND EUIPMENT
ASSESSME#T CR!TER!A5
$. Co-plete inventory o/ tools and e7uip-ent is -aintained.0. a-aged tools:e7uip-ent is identi/ied with repair reco--endation.1. Reports prepared on da-aged tools:e7uip-ent have no error:discrepancy.
CO#TE#TS5
Conducting inventory and preparing records
Maintenance and sa/e handling o/ tools and e7uip-ent
Maintenance and updating o/ records and reports
CO#!T!O#S5
Records and inventory o/ tools and e7uip-ent
Record 3oos
Checlist
aste disposal reports
Racs /or tools
METOO(O"!ES5
!nteractive lecture
ual Training
Sel/%paced instruction
Si-ulation
ASSESSME#T METOS5
!nterview
ritten e>a-ination
e-onstration
irect o3servation
C'C )oundry Pattern-aing #C !! % 20 %
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MODULES OF INSTRUCTION
CORE COMPETENCIES
FOUNDRY PATTERNMAKING NC II
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U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE 2OOD PATTERNS
MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING 2OOD PATTERNS
MOU(E ESCR!PTOR 5 This -odule covers developing and -anu/acturing woodpatterns, 3oth regular shaped and split patterns, 3ased on anunderstanding o/ casting and -olding principles.
#OM!#A( URAT!O# 5 $= hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. eter-ine ;o3 re7uire-ents
(O0. evelop and lay out wood patterns
(O1. Manu/acture wood patterns
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LO13 DETERMINE OB REUIREMENTS
ASSESSME#T CR!TER!A5
$. Go3 instructions and speci/ications are interpreted correctly.0. Type o/ wood pattern re7uired is deter-ined through application o/ -olding:casting
techni7ues and /oundry processes.1. Appropriate ti-3er:ti-3er co-positesare selected to -eet speci/ication.
CO#TE#TS5
4inds o/ ti-3er products including /eatures, characteristics and applications
Molding and casting techni7ues
Tools re7uired /or casting:-olding
Gigs and /i>tures -ethods o/ construction
)or-ulas and -athe-atical techni7ues re7uired /or necessary -anu/acturing o/
patterns:core 3o>es i.e. contraction, taper, clearances, -achining allowances etc.
!denti/ication o/ coding and nu-3ering
Pattern checing techni7ues
Molda3ility i.e. sur/ace /inish, /ace taper, conve> or concave perspectives, undercuts,
etc.
Types o/ personal protective e7uip-ent
Sa/e wor practices and procedures
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
ardwood
So/twood
(a-inates
Plywood
Beneers and 3onded /i3er3oard
METOO(O"!ES5
(ecture:de-onstration
ualia-inations
irect o3servation
Pro;ect -ethod
!nterview
C'C )oundry Pattern-aing #C !! % 2& %
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LO03 DEVELOP AND LAYOUT 2OOD PATTERNS
ASSESSME#T CR!TER!A5
$. Pattern para-eters are calculated to speci/ication e.g. angles, tapers, clearances,contractions etc.
0. Pattern is laid out showing tapers, -achining allowances, core prints and -ethod o/construction to speci/ication.
1. Gigs and /i>tures are developed and -anu/actured to aid wood pattern -anu/actureas re7uired.
CO#TE#TS5
Reading:interpreting:/ollowing in/or-ation on written ;o3 instructions, speci/ications,
standard operating procedures, charts, lists, drawings and other docu-ents
Per/or-ing co-putation on di//erent nu-erical operations, geo-etry and /or-ulas
within the scope o/ this unit
Selecting appropriate ti-3er to suit the -olding: casting techni7ues and /oundryprocess
(aying out the pattern:core 3o>es
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
ardwood
So/twood
(a-inatesPlywood
Beneers and 3onded /i3er3oard
METOO(O"!ES5
(ecture:de-onstration
ualia-inations
irect o3servation
Pro;ect -ethod
!nterview
C'C )oundry Pattern-aing #C !! % 2* %
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LO43 MANUFACTURE 2OOD PATTERNS
ASSESSME#T CR!TER!A5
$. Materials are -ared out and construction is developed to -eet speci/ication.0. Pattern or pattern co-ponent parts are produced to sies
Goining and /i>ing co-ponent parts
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
ardwood
So/twood
(a-inates
Plywood
Beneers and 3onded /i3er3oard
METOO(O"!ES5
(ecture:de-onstration
ualia-inations
irect o3servation
Pro;ect -ethod
!nterview
C'C )oundry Pattern-aing #C !! % 2? %
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U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE POLYMER PATTERNS
MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING POLYMER PATTERNS
MOU(E ESCR!PTOR 5 This -odule covers designing, -anu/acturing and /inishingpoly-er patterns.
#OM!#A( URAT!O# 5 $= hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. eter-ine ;o3 re7uire-ents
(O0. !nspect and prepare pattern
(O1. Manu/acture -olds
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LO13 DETERMINE OB REUIREMENTS
ASSESSME#T CR!TER!A5
$. Go3 instructions and speci/ications are interpreted and /ollowed correctly.0. Type o/ poly-er pattern re7uired is deter-ined 3y the type o/ -old1. Appropriate poly-er -aterialsare selected to -eet speci/ication.
CO#TE#TS5
Methods o/ locating patterns and core 3o>es
Range o/ sur/ace /inishes
Range o/ poly-ers and their applications
Mi>ing ratios and calculations
Characteristics o/ poly-er under e>other-ic reaction
E>other-ic control procedures
Methods o/ stripping
Pattern checing techni7ues
4inds, use and application o/ personal protective e7uip-ent
Sa/e wor practices and procedures
a
Poly-er -aterials
% Epo>y resins% Urethane
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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LO03 INSPECT AND PREPARE PATTERNS
ASSESSME#T CR!TER!A5
$. Patterns or cores are inspected /or appropriate sur/ace /inish and set up on ;oint lineor /lat 3oard to speci/ication.
0. Appropriate parting agent is selected and applied to poly-er speci/ications.
CO#TE#TS5
Reading, interpreting and /ollowing in/or-ation on written ;o3 instructions,
speci/ications, standard operating procedures, charts, lists, drawings and otherapplica3le re/erence docu-ents
Undertaing nu-erical operations, geo-etry and calculations : /or-ulae within the
scope o/ this unit, including deter-ination o/ contraction rates
Measuring poly-er -aterials
!nterpreting written instructions, setches and drawings
Maing -aster patterns
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Parting agent
% PBA% a>
Poly-er -aterials
% Epo>y resins% Urethane
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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LO43 MANUFACTURE MOLDS
ASSESSME#T CR!TER!A5
$. Appropriate poly-er -aterials are selected to speci/ication.0. Poly-er and hardener are -i>ed to correct ratios and speci/ications using standard
sa/ety and operating procedures.1. Poly-er is applied to speci/ication /ollowing predeter-ined -ethods such as
ensuring air is not entrapped in application, e>cessive heat is not generated and de%la-ination does not occur in /inal use.
2. Pattern:core 3o> is stripped, inspected, cleaned and repaired as re7uired.&. )aces o/ poly-er pattern are -achined and /inished to speci/ications.*. Appropriate -ethod o/ location is applied to patterns and core 3o>es.?. Poly-er tooling is checed /or con/or-ance to speci/ications as re7uired.
CO#TE#TS5
Machining patterns:core 3o>es and tooling aidsSealing the patterns or cores with appropriate sur/ace /inish
Align-ent o/ pattern to core 3o>
Setting up with necessary locations
Applying the parting agents
Selecting poly-ers
Preparing poly-er and hardener
Applying poly-er coating
Releasing patterns and -olds
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Parting agent
% PBA% a>
Poly-er -aterials
% Epo>y resins% Urethane
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE ASSEMBLED PLATEDPATTERNS
MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING ASSEMBLED PLATEDPATTERNS
MOU(E ESCR!PTOR 5 This -odule covers asse-3ling plated patterns.#OM!#A( URAT!O# 5 $= hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. eter-ine ;o3 re7uire-ents
(O0. !nspect and layout pattern
(O1. Mount pattern on plates
(O2. Mount runner syste-
(O&. !nspect plated pattern asse-3ly
C'C )oundry Pattern-aing #C !! % &0 %
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LO13 DETERMINE OB REUIREMENTS
ASSESSME#T CR!TER!A5
1. Go3 instructions and speci/ications are interpreted and /ollowed correctly.
CO#TE#TS5
eter-ining ;o3 re7uire-ents /ro- written instructions, speci/ications, setches and
drawings
Planning and se7uencing tass
Checing and clari/ying tas%related in/or-ation
Per/or-ing relevant calculations
)ollowing ver3al instructions
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
oring drawings
Pattern plates
Patterns
Runner
and drill
Personal protective e7uip-ent gloves, goggles, apronD
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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LO03 INSPECT AND LAYOUT PATTERNS
ASSESSME#T CR!TER!A5
$. Patterns are inspected to ensure di-ensions and sur/ace /inish con/or-s tospeci/ications.
0. Pattern and runner syste- is laid out to speci/ications /ro- drawings, setches orver3al instructions.
1. Patterns align-ent is correctly laid%out.
CO#TE#TS5
Applying sur/ace /inishes /or the -olding process
(aying out patterns and runner syste-s
Attaching pattern and runner co-ponents
(ocating and aligning patterns
Types o/ pattern plates
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
oring drawings
Pattern plates
Patterns
Runner
and drill
Personal protective e7uip-ent gloves, goggles, apronD
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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LO43 MOUNT PATTERN ON PLATES
ASSESSME#T CR!TER!A5
$. Cope and drag patterns:dou3le%sided -atch plate patterns are attached to patternplate:s according to speci/ication.
0. Cope and drag patterns:dou3le%sided -atch plate patterns are inspected /or securityand align-ent.
CO#TE#TS5
Techni7ues /or avoiding cross ;ointing or -is-atch o/ the pattern and their relationship
to the pin%centre
Methoding syste-s
Molda3ility o/ -aterials i.e. sur/ace /inish, /ace taper, conve> or concave perspectives,
undercuts, etc.
Molding and casting techni7ues
4inds, use and application o/ personal protective e7uip-ent
Sa/e wor practices and procedures
a
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LO73 MOUNT RUNNER SYSTEM
ASSESSME#T CR!TER!A5
$. Bolu-e o/ runner syste- con/or-s to speci/ication.2. All calculationsare per/or-ed without error.1. Runner co-ponents are attached to pattern plates using appropriate /i>ing and
;oining techni7ues using dowels and other /i>ing attach-ents to speci/ication.
CO#TE#TS5
Mounting runner syste-
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
oring drawingsPattern plates
Patterns
Runner
and drill
Personal protective e7uip-ent gloves, goggles, apronD
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercisesuali
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LO53 INSPECT PLATED PATTERN ASSEMBLY
ASSESSME#T CR!TER!A5
$. Sur/ace and -olda3ility o/ plated pattern asse-3ly are inspected and -easured /orco-pliance with speci/ication
CO#TE#TS5
Checing patterns /or co-pliance
Per/or- -easure-ent, nu-erical operations and calculations associated with
asse-3ling plated patterns
)i>ing and drilling techni7ues
)ollowing sa/ety, 7uality, co--unication, -aterials handling techni7ues
Recording and reporting associated with asse-3ling plated patterns or other units
re7uiring the e>ercise o/ the sills and nowledge covered 3y this unit.
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
oring drawings
Pattern plates
Patterns
Runner
and drill
Personal protective e7uip-ent gloves, goggles, apronD
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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U#!T O) COMPETE#C8 5 DEVELOP AND MANUFACTURE PRODUCTION PATTERNS
MOU(E T!T(E 5 DEVELOPING AND MANUFACTURING PRODUCTIONPATTERNS
MOU(E ESCR!PTOR 5 This -odule covers developing pattern and -anu/acturing -etalproduction patterns and core 3o>es.
#OM!#A( URAT!O# 5 $= hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. eter-ine ;o3 re7uire-ents
(O0. Manu/acture production patterns and core 3o>es
C'C )oundry Pattern-aing #C !! % &+ %
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LO13 DETERMINE OB REUIREMENTS
ASSESSME#T CR!TER!A5
$. rawings, instructions and speci/ications are interpreted and understood.0. Pattern type and design is conceptualidesign.
1. Pattern design is interpreted and visualiercises
uali
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Port/olio
C'C )oundry Pattern-aing #C !! % *= %
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LO03 MANUFACTURE PRODUCTION PATTERNS AND CORE BO;ES
ASSESSME#T CR!TER!A5
$. Appropriate -aterials are selected and o3tained to -eet re7uire-ents o/ strength,dura3ility and co-ponent /inish etc.
0. Calculations appropriate to esta3lishing pattern para-eters are per/or-ed, includingangles, tapers, contraction, etc. where applica3le.
1. Appropriate -achines and -achining process are selected to shape:produceproduction patterns and core 3o>es to speci/ication.
2. A range o/ hand and hand held power tools are selected to /ashion:-anu/actureproduction patterns and core 3o>es to speci/ication.
&. Production patterns and core 3o>es are checed to speci/ication and sur/ace /inishand are checed /or -olda3ility.
CO#TE#TS5
Production -olding and casting techni7uesTooling re7uired /or casting:-olding
Methoding techni7ues
The use and application o/ ;igs and /i>tures
Methods o/ construction including -achining provision and cla-ping arrange-ents
Techni7ues, tools and e7uip-ent to -easure, -ar out and produce production
patterns
)or-ulae and -athe-atical techni7ues re7uired /or -anu/acturing production
patterns:core 3o>es i.e. contraction, taper, clearances, -achining allowances etc.
!denti/ication coding and nu-3ering
Pattern checing techni7uesMolda3ility i.e. sur/ace /inish, /ace taper, conve> or concave perspectives, undercuts,
etc.
Use and application o/ personal protective e7uip-ent
Sa/e wor practices and procedures
a
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% )errous% #on%/errous% Alloy -aterials
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
uali
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U#!T O) COMPETE#C8 5 PERFORM GENERAL 2OOD2ORKING MACHINEOPERATIONS
MOU(E T!T(E 5 PERFORMING GENERAL 2OOD2ORKING MACHINEOPERATIONS
MOU(E ESCR!PTOR 5 This -odule covers setting up and operating wood woring-achines used 3y engineering pattern -aers and /a3ricators.
#OM!#A( URAT!O# 5 $= hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. eter-ine ;o3 re7uire-ents
(O0. Set up woodworing -achines
(O1. Operate woodworing -achines
(O2. Chec /inished co-ponent
C'C )oundry Pattern-aing #C !! % *1 %
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LO13 DETERMINE OB REUIREMENTS
ASSESSME#T CR!TER!A5
$. Go3re7uire-ents, instructions and speci/ications are interpreted and understood.0. Appropriate woodworing -achineis selected to -eet speci/ications.1. eter-ining ;o3 re7uire-ents /ro- ;o3 instructions, speci/ications, standard operating
procedures and other applica3le re/erence docu-ents
CO#TE#TS5
4nowledge o/ application and use o/ general wood woring -achines
Procedure in interpreting instructions, drawings or setches
#u-erical operations and calculations within the scope o/ this unit
Conse7uences o/ selecting inappropriate -aterials
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
oodworing -achines
% 'and saws% 'u
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LO03 SET UP 2OOD2ORKING MACHINES
ASSESSME#T CR!TER!A5
$. Tools:cutters are selected appropriate to tas re7uire-ents.0. Cutting tools are sharpened and:or shaped to speci/ication.1. Tools:cutters are correctly installed using standard operating procedures.2. "uards:stopsare set and ad;usted as re7uired.&. oodworing -achines are set%up in accordance with co-pany standard operating
procedures and sa/ety re7uire-ents
CO#TE#TS5
Barious processes re7uiring -odels calculus, engineering calculations and /or-ulae
relating to developing and -anu/acturing precision -odels
i//erent -achines and -achining processes and their operations
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
oodworing -achines
% 'and saws% 'u
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LO43 OPERATE 2OOD2ORKING MACHINES
ASSESSME#T CR!TER!A5
$. Material to 3e -achined is positioned and secured e//ectively.0. Materials are -achined to speci/ication using standard operating procedures.1. Material use is opti-i
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LO73 CHECK FINISHED COMPONENTS
ASSESSME#T CR!TER!A5
$. Machined co-ponent is checed against speci/ications and predeter-ined /inish.
CO#TE#TS5
Checing and clari/ying tas%related in/or-ation
Measuring -aterials and co-ponents to speci/ied si
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U#!T O) COMPETE#C8 5 USE AND MAINTAIN MEASURING INSTRUMENT
MOU(E T!T(E 5 USING AND MAINTAINING MEASURING INSTRUMENT
MOU(E ESCR!PTOR 5 This -odule identi/ies the co-petence re7uired to -easureco-ponents or sections using non%specialist instru-ent and-aintain the -easuring instru-ent.
#OM!#A( URAT!O# 5 $= hours
SUMMAR8 O) (EAR#!#" OUTCOMES5
Upon co-pletion o/ this -odule, the trainee:student -ust 3e a3le to5
(O$. Measure di-ensions or varia3les using appropriate instru-ent
(O0. Maintain -easuring instru-ent
C'C )oundry Pattern-aing #C !! % *+ %
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LO13 MEASURE DIMENSIONS OR VARIABLES USING APPROPRIATE INSTRUMENT
ASSESSME#T CR!TER!A5
$. Measure-ent o/ di-ensions and varia3les are co-pleted without causing da-age toany instru-ent or co-ponents
0. Appropriate -easuring instru-ent is selected1. Relevant -easuring
techni7ues are used and results appropriately recorded2. All -easuring activities are carried out according to industry regulations:guidelines
OS I re7uire-ents and enterprise:procedures policies
CO#TE#TS5
Personal and instru-ent sa/ety re7uire-ents
Measuring instru-ent types and their application
Measuring procedures
Measuring instru-ent graduation
Measuring instru-ent -aintenance procedures
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Measuring instru-ents and tools
% andtools% 'ore gage% epth gage
% Bernier Caliper% Micro-eter % ial "age% Straight edge% )eeler gage% !nside Caliper% T%s7uares% )lat edges% ividers% Protractors
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
ualia-ination
C'C )oundry Pattern-aing #C !! % *@ %
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LO03 MAINTAIN MEASURING INSTRUMENTS
ASSESSME#T CR!TER!A5
$. Maintenance o/ -easuring instru-ent is achieved without causing da-age to anyinstru-ent or co-ponent
0. Routine care and storage o/ -easuring instru-ent is undertaen according to-anu/acture speci/ications
1. Checing and cali3rating o/ -easuring devices is done prior to use.2. All -aintenance activities o/ -easuring instru-ents are carried out according to
industry regulations:guidelines OS legislation, and enterprise procedures policies
CO#TE#TS5
Accessing, interpreting and applying technical in/or-ation
Using tools and instru-ent correctly and sa/ely
Maintain -easuring instru-ent
Using -easuring instru-ent
CO#!T!O#5
Students:trainees -ust 3e provided with the /ollowing5
Measuring instru-ents and tools
% andtools% 'ore gage% epth gage
% Bernier Caliper% Micro-eter % ial "age% Straight edge% )eeler gage% !nside Caliper% T%s7uares% )lat edges% ividers% Protractors
METOO(O"!ES5
(ecture:de-onstration
Practical e>ercises
ualia-ination
C'C )oundry Pattern-aing #C !! % ?= %
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ACKNO2LEDGEMENT
e wish to e>press our appreciation and with particular thans to the /ollowingdevelopers, /acilitators and -anagers o/ Co-petency%'ased Curriculu- in )oundryPattern-aing #C !!.
Technology E>perts5
% A#%o#$o A3 G$')#)) D$r)*%or - CATC9PAFI
% Ro,o&o T3 Nu#)
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2!.% $s Co'()%)#*+-B.s), Curr$*uu' CBC"
A co-petency%3ased curriculu- is a /ra-ewor or guide /or the
su3se7uent detailed develop-ent o/ co-petencies, associated-ethodologies, training and assess-ent resources.
The C'C speci/ies the outco-es which are consistent with the
re7uire-ents o/ the worplace as agreed through the industry or
co--unity consultations. C'C can 3e developed i--ediately when co-petency standards
e>ist.
hen co-petency standards do not e>ist, curriculu- developers
need to clearly de/ine the learning outco-es to 3e attained. Thestandard o/ per/or-ance re7uired -ust 3e appropriate to industryand occupational needs through the industry:enterprise or speci/iedclient group consultations.
These materials are available in both printed and electronic copies.
For more information please contact:Technical Education and Skill De!elo"#ent Autho$it%&TESDA'Telephone Nos.: 893-8281, 817-!7" to 82 loc. "13 to "1, "2# and "2"
or visit o$r %ebsite: %%%.tesda.&ov.ph
or the T'()* +e&ional or rovincial ffice nearest o$.
http://www.tesda.gov.ph/http://www.tesda.gov.ph/