CEWELD CAT EN.pdfsource filler metals quickly ... , 13 CrMo V 42> etc. Basic ... tics, recommended> for welding creep-resistant steels and steel casting

CEWELD®

Quality is what Ceweld® stands for. Manufacturing facilities worldwide behind the Ceweld® products are proven to be the best in their field and are chosen fully independently to guarantee the highest quality available. We offer a huge variety of welding, brazing and metal spray consumables, a modern automated warehouse, batch registration and the ability to deliver all filler metals with a certificate of quality. All our consumables fully comply with the latest international standards.

QUALITY

Ceweld® has the world’s widest selection of welding consumables for the welding industry. We carry a huge stock of Mig-Mag welding wires, SAW wires, flux-cored wires, Tig rods, electrodes, silver brazing rods, spray powders and spray wires for steel, stainless steel, aluminium, copper, nickel, Inconel, Monel, Brightray, Nilo, Nimonic, Hasteloy, Stellite, titanium, CuNiFer and many other alloys.

PRODUCTS

The team behind Ceweld® is at your service day and night, using highly advanced computer systems that enable us to source filler metals quickly and efficiently from all over the world. We pride ourselves on the quality of our goods and the reliability of our delivery system. Ceweld® products are found in more than 25 countries worldwide. Our aim is to be the best organized company in the welding world.

SERVICE

All the products are stored at several Ceweld® warehouses exceeding 1,500 tons of welding, brazing and metal spray consumables that are directly available to our customers against extremely favourable conditions. From our warehouses, goods ordered before 16.00 hours will be shipped the same day. Batch and serial numbers of all goods are registered in order to guarantee error free delivery and traceability.

STOCK

INDEX

0�

0102

0304

05

0�

01.STICKELECTRODES9 FORUNALLOYEDANDLOWALLOYEDSTEELS10 FERITIC&MARTENSITIC11 FORCrNiSTEELS11 FORCrNiMo(Cu)STEELS12 FORHEAT-RESISTANTSTEELS13 FORSTEELSDIFFICULTTOWELD13 FORNICKELBASEDALLOYS14 FORCORROSION-RESISTANTHASTELOYALLOYS1� FORCASTIRONANDGOUGING1� AGAINSTSHOCKSANDABRASION1� FORCUTTINGEDGES1� MANGANESEBASED1� STELLITE(COBALTBASEDALLOYS)18 WITHHIGHWEARRESISTANCE18 SINTEREDHARDFACEELECTRODES18 TUNGSTENCARBIDEALLOYS(EXTREMEWEAR)19 ALUMINIUMBRONZEELECTRODES19 TINBRONZEELECTRODES19 FORALUMINIUMANDALUMINIUMALLOYS

02.FLUX-COREDWIRES21 METALFLUX-COREDWIRES21 RUTILEFLUX-COREDWIRES22 BASICFLUX-COREDWIRES22 SELFSHIELDINGFLUX-COREDWIRES22 STAINLESSSTEELFLUX-COREDWIRES24 FORNICKELBASEDALLOYS24 STELLITE(COBALTBASEDALLOYS)25 FORHARDFACING25 AGAINSTHIGHABRASIONFORHARDFACING2� WITHEXTREMEWEAR-RESISTANCEFORHARDFACING2� FORCASTIRON

03.SOLIDWIRESMIG/MAG/TIG/STRIP/FLUXES29 FORSTEEL29 AGAINSTSHOCKSANDABRASIONFORHARDFACING30 FORLOWALLOYEDSTEELS30 SUBARCFLUXES(POWDERS)31 SOLIDSTAINLESSSTEELWIRESANDSTRIPS32 FORSTAINLESSSTEEL33 AGAINSTWEAR33 NICKELBASED33 COBALTBASED33 FORALUMINIUMANDALUMINIUMALLOYS34 TITANIUMWELDINGWIREMIG/TIG34 FORCOPPERANDCOPPERALLOYS(MIG/TIG)35 FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)3� STELLITE(COBALTBASEDALLOYS)

04.BRAZING38 BRAZINGRODS38 HARDFACINGWITHTUNGSTENCARBIDES38 FLUXESFORBRAZING

05.THERMALSPRAY41 WIRESFORTHERMALSPRAY

01.STICK ELECTRODES

08

01.STICK

ELECTR

OD

ES

09

TYPE

�010

�010

8010

�013S

�013Fall

�013T

�024(150%)

�024(200%)

�02�(Rutileacid)

�01�

STICK ELECTRODES

FORUNALLOYEDANDLOWALLOYEDSTEELSAPPLICATION / BASE METAL

�010isacellulosecoatedallpositionalpipeweldingelectrodedesignedespeciallyforverticaldownrootpassweldingonD.C.negativepolarityandforsubsequentpassesonD.C.positivepolarity.Apartfromitsexcellentweldingandgapbridgingcharacteristics�010offersawelddepositwithoutstandingimpactstrengthvaluesandthusoffersthebenefitofstillmoresafetyinfieldweldingofpipelines.St:3�.2,44.2,3�.3,52.3,H1,H11,3�.0,52.0,3�.4,52.4,35.8,45.8,210.�,3�0.�,X42,X�0,A-D

�010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloysteels.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.�,415.�TM,X42,X�5,A-E

8010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloysteels.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.�,415.�TM,X42,X�5,A-E

The�013Sisamediumthickcoatedelectrodeforallkindsofsteelstructuresandisparticularlysuitedforweldingjobsatpoorlyaccessiblepointsandbadlypreparedseams.The�013Sweldinallpositions,inparticularitisideallysuitedforverticaldownwelds.Viscousweldmetal,hencegoodgapbridging.Easyslagremovalandelectrodescanbebentverywell.

The�013Fallisaspecialcoatedelectrodedeveloppedforweldinginverticaldownpositiononoldanddilutedplatessuchasinshiprepairwithbadlypreparedseamsand/ordeluted,galvanisedorpaintedplates.The�013Fallmaybeusedinallpositions.Viscousweldmetal,hencegoodgapbridging.Elektrodescanbebentandoffersexcelentresistanceagainstmoisturepickup!

The�013Tisathickcoatedelectrodeforjoiningandsurfacingsteelstructuresofallkindsinmechanicalengineering,bodyandwagonbuilding,inthefabricationofvesselsandcontainers,andinship-building.The�013Tiseminentlyweldableandpossessesexcellentweldingpropertiesinallpositionsexceptverticallydown.Easystrike,nospatterlosses.Veryeasyslagremoval.Smooth,finelyrippledseamsurfaceandlowfume.

The�024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof150%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The�024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

The�024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof200%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The�024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.

The�02�isahighperformanceelectrodewithathickrutileacidcoatingandarecoveryof150%.Forweldinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodeisideallysuitedforprimertreatedorrustymaterials.The�02�hasahighcurrentcarryingcapacityandselfdetachingporousslag.

Double-coatedlow-hydrogenelectrodewithexcellentweldingpropertiesindifficultpositionsandhighmechanicalproperties.ItisparticularlysuitedforpoorweldingmachineswithlowvoltageonACandDC+.Excellentlysuitedforoldandrustymaterial.

MECHANICAL PROPERTIES

T~520Y>380E>22%I >4�J(-30°C)

T~5�0Y>420E>22%I >4�J(-20°C)

T~�10Y>4�0E>22%I >4�J(-30°C)

T~510Y>3�0E>22%I >�0J(20°C)

T~5�0Y>480E>23%I >4�J(0°C)

T~590Y>3�0E>22%I >4�J(0°C)

T>510Y>390E>22%I >4�J(0˚C)

T~510Y~390E>22%I >4�J(0˚C)

T~500Y>420E>22%I >85J(+20°C)I >4�J(-40°C)

T~5�0Y>400E>22%I >4�J(-20°C)

AWS A5.1/5.5

E�010

E�010-A1

E8010-G

E�012

E�013

E�013

E�024

E�024

E�02�

E�01�

DIN 1913/8575/8529

E4354C4

E4322R(C)3

E4322R(C)3

E5122RR�

E4332RR11150

E4332RR11200

E5153AR111�0

E5143B(R)10

01.S

TIC

KE

LEC

TRO

DES

10 11

TYPE

�018-1

�018-A1

8018-B2

8018-C2

9018-B3

10018-G

505-15

CrMo9V

RailB

TYPE

4009B

4015HL-Kb

4115HL

STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEELS

APPLICATION / BASE METAL

The�018-1isalow-hydrogenelectrodesuitableforhighlystressedjointswithveryeasyweldabilityandextremehighmechanicalpropertiesforsteelsandcastingsupto�10N/mm2tensilestrength.ItisparticularlysuitedforweldingonACandDC+.The�018-1issuitableforsteelswithupto0.�%carbonandhasverylowhydrogencontent.HD<5ml/100gr

Moalloyedbasicelectrodeforweldingcreep-resistantsteelswithyieldstrengthupto4�0N/mm2.Suitedforworkingtemperaturesof-40°Cto525°C.Mostlyusedfortheconstructionofboilersandpipes(15Mo3).

Basicelectrodeforweldingofsteamproductionplants,steampipesandsimilarjointsmadeofCr-Moalloyedsteels.Theweldmetalisresis-tanttoworkingtemperaturesupto550°C.ForsteelsSt:13CrMo44,15CroMo3,13CrMoV42etc.

Basic,Nickelalloyed(above3%)electrodewithexcellentweldingcharacteristics,recommendedforfinegrainedsteelsusedatlowtemperature(-�0to-80°C).Guaranteedexcellentmechanicalpropertiesatlowtemperatures.Excellentalloyforuseincryogenicandpetrochemicalindustries.Stockinganddistributionofliquidgasorproductsvolatile.HD<5ml/100

Basic,Nickelalloyedelectrodewithexcellentweldingcharacteristics,recommendedforsteelandsteelcastingswithtensilestrengthupto�85N/mm2andfine-grainedsteelswithyieldstrengthupto4�0N/mm2.Guaranteedexcellentmechanicalpropertiesatlowtemperatures.HD<5ml/100

Extremehighstrengthelectrodeforweldingsimilaralloyedsteelswithyieldstrengthupto�85N/mm,extremecrack-resistantandlowtemperature-resistantdownto-�0°C.Preheating,interpasstemperatureandpostweldtreatmentasrequiredbythebasemetal.ForsteelsSt:N-A-XTRA�5,�3,�0,T1A,T1Betc.

Basic,CrandMoalloyedelectrodewithexcellentweldingcharacteris-tics,recommendedforweldingcreep-resistantsteelsandsteelcastingforworkingtemperaturesupto�00°C.Thewelddepositoffersahigh-resistantagainsthighhydrogenpressure.Commonlyusedinseveralapplicationsinoilandchemicalindustry.

Basic,CrandMoalloyedelectrodewithexcellentweldingcharacteris-tics,recommendedforweldingcreep-resistantheattreated9-12%CrSteels,especiallyforsteelsT91andT92,forworkingtemperaturesupto�00°C.Preheatandinterpasstemperatures200-300°C.

Basicelectrodeforrapidlyjoininglargecrosssectionprofiles.Joiningofrailswithacontinuesfillingofthegapbetweentwosectionswithveryhighcurrentcarryingcapacity.Highmechanicalpropertieswillbeachievedduetothespecialbasiccoating.Suitableforrails,thickandconcretebars,profilescanbecutoffstraightbeforefillingthegap.


T~�00Y>440E>24%I >4�J(-40°C)

T~590Y>450E>22%I >4�J(-40°C)

T: 5�0-��0Y>4�0E>20%I >95J(20°C)

T: �20-��0Y>520E>18%I >95J(20°C)

T: �80-940Y>�00E>1�%I >4�J(-20°C)

T: �80-�80Y>550E>15%I >50J(-20°C)

T: �50-850Y>500E>1�%I >50J(20°C)

T: �90-890Y>�20E>18%I >4�J(-40°C)

AWS A5.1/5.5

E�018-1

E�018-A1

E8018-B2

E8018-C2

E9018-B3

E10018-G

E505-15

E901�-B9

DIN 1913/8575/8529

E5155B10

EMoB2

ECrMo1B20+

EY4�8�3NiBH520

ECrMo2B20+

EY�9�5Mn2NiCrMoB

E-CrMo9B20

STICK ELECTRODES FOR STAINLESS STEELS

FERITIC&MARTENSITICAPPLICATION / BASE METAL

Electrodeforweldingferiticandmartensiticsteels,caststeelandalsoforcladdingofexhaustvalves.W.Nr:1.4000,1.4002,1.400�,1.4024

Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.405�,1.4�40,1.4�42,1.4059,1.4�41

Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4115

AWS A5.1/5.5

E410-1�

E430-15

EN1�00:ZE1�1R53

ANALYSIS

C <0.0�Cr ~13

C <0.10Mn0.5-1.0Cr 1�-18

C 0.18Cr 1�-1�Mo1.0-1.5

DIN 1913/8575/8529

E-4009B

E-4015HL-Kb

E-4115HL

01.STICK

ELECTR

OD

ES

10 11

TYPE

4122HL-Kb

TYPE

4302Ti***

4302HL

4302HLS*

431�Ti*

431�HL

431�HLS*

4551Ti***

4551HL

4551HLS*

*TUVapproved **Alsoavailableaslimebasic

TYPE

4403Ti***

4403HL

4403HLS*

4430Ti*

4430TiFallVerticaldown

4430HL

4430HLS*

4430H

STICK ELECTRODES FOR STAINLESS STEELS FERITIC & MARTENSITIC


Developedforjoiningandcladdingof1�%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4122

AWS A5.1/5.5

EN1�00:EZ1�11B53

ANALYSIS

C <0.40Cr 1�-18Mn<0.5Mo0.9-1.10Ni <0.�

DIN 1913/8575/8529

E-4122HL-Kb


FORCrNiSTEELSR %

100

150

150

100

150

150

100

150

150

ANALYSIS

C <0.0�Cr ~19Ni ~9.5

C <0.03Cr ~19Ni ~9.5

C <0.03Cr ~19Ni ~9.5Nb+

DIN 8556

E199R23

E199MPR2�150

E199R2�150

E199LR23

E199LMPR2�150

E199LR2�150

E199NbR23

E199NbMPR2�150

E199NbR2�150

AWS

E308-1�

E308-1�

E308-1�

E308L-1�

E308L-1�

E308L-1�

E34�-1�

E34�-1�

E34�-1�


Developedforjoiningstainlesssteeltypes18/8Cr-Niandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto300°C.Basemetals:1.4300,1.4301,1.4310,1.4312,1.4550,1.4001,1.401�,1.405�

Developedforjoiningstainlesssteeltypes18/8Cr-Niandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4300,1.4301,1.430�,1.4541,1.4543,1.4550

DevelopedforweldingstabilisedCrNi-steelsofthetype18/8.Theweldmetalcannotbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4301,1.4310,1.4541,1.4543,1.4550,1.48�8


T>550Y>320E>35I >�0

T>550Y>320E>35I >�0

T>580Y>350E>32I >�0


FORCrNiMo(Cu)STEELSR %

100

1�0

1�0

100

100

1�0

1�0

100

ANALYSIS

C <0.0�Cr ~19Ni ~12Mo~2.�

C <0.03Cr ~22.5Ni ~12Mo~2.�

C <0.05Cr ~19.0Ni ~12.0Mo~2.�

DIN 8556

E19123R23

E19123MPR2�1�0

E19123R2�1�0

E19123LR23

E19123LR13

E19123MPR2�1�0

E19123LR2�1�0

E19123R12

AWS

E31�-1�

E31�-1�

E31�-1�

E31�L-1�

E31�L-1�

E31�L-1�

E31�L-1�

E31�H-1�


Developedforjoiningstainlesssteeltypes18/8/2CrNiMoandsurfacingaswell,theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto300°C.Basemetals:1.4301,1.4401,1.4413,1.443�

ForweldingCrNiMo18/8/2steelswithaverylowcarboncontent.Theweldmetalcanbepolishedandissuitableforworkingtemperaturesupto400°C.Basemetals:1.4301,1.4541,1.4550,1.4401,1.4435,1.45�1,1.4580,1.4404,1.443�,1.45�3

Corrosion-resistantalloyforCrNiMosteelswithincreasedSi-content.Theelectrodeissuitableforweldingcorrosion-resistantCrNiMosteelsforworkingtemeraturesupto400°C.


T>550Y>320E>35I >�5

T>540Y>320E>35I >�0

01.S

TIC

KE

LEC

TRO

DES

12 13

TYPE

4440AC

44�2Ti

4539Ti

45��Ti***

45��HL

45��HLS*

*TUVapproved **Alsoavailableaslimebasic

TYPE

4820Ti

4820HL

4332Ti

4829MoTi

4829MoHL

4842Ti

4842HL

4842HLS

310Mo

STICK ELECTRODES FOR STAINLESS STEELS FOR CrNiMo(Cu) STEELS

R %

100

110

110

100

1�0

1�0

ANALYSIS

C <0.03Cr ~18Ni ~1�.5Mo~4.50

C <0.04Cr ~22.5Ni ~9Mo~3

C <0.03Si ~0.5Mn~1.5Cr ~20Ni ~25Mo~4.5Cu ~1.5

C <0.05Cr ~19Ni ~11.5Mo~2.�Nb+

DIN 8556

E9-UM-300-CKR

E2293LR23

E20255CuLR23

E1912NbR23

E19123MPR2�1�0

E19123NbR2�1�0

AWS

E31�L-1�

E2209-1�(duplex)

E385-1�(904)

E318-1�

E318-1�

E318-1�


Designedforjoiningcorrosion-resistantCrNiMoNsteelsaswellasforaustenitic-ferriticjoints.BaseMetals:1.3941,1.3952,1.3953,1.3955,1.3958,1.440�,1.4429,1.4435,1.4438,1.4439,1.44�,1.448,1.449

Designedforweldingwrought,forgetorcast‘standard’duplexstainlesssteelsforserviceintheas-weldedcondition.Theweldmetaloffersahighstrength,verygoodresistancetochlorideinducedstresscorrosioncrackingandpittingattackfromseawater.Basemetals:1.441�,1.44�0,1.44�2,1.4582

Designedforjoiningexceptionalcorrosion-resistantCrNiMoCusteelsattemperaturesfrom-19�°Cto350°C.Basemetals:1.4500,1.4505,1.450�,1.4531,1.453�,1.4539,1.45�3,1.4585,1.458�

ForweldingstabilisedCrNiMosteelsofthetype18/8/2,cannotbebrightpolished.Workingtemperaturesupto400°C.Basemetals:1.4301,1.4541,1.4550,1.4401,1.443�,1.45�1,1.4580,1.4404,1.4435,1.44�3


T>�80E>25I >50

T>�50E>30I >80

T>580E>3�0R>32K>�5

STICK ELECTRODES

FORHEAT-RESISTANTSTEELSR %

100

150

100

100

1�0

100

1�0

1�0

100

ANALYSIS

C <0.05Cr ~25Ni ~4

C <0.04Cr ~23Ni ~13Si ~0.9

C <0.04Cr ~23Ni ~12Mo~3

C <0.10Cr ~25Ni ~20

C <0.10Cr 22-25Ni ~20Mo2-3

DIN 8556

E255R23

E255MPR2�150

E2312LR23

E23123R23

E23123MPR2�1�0

E2520R2�

E2520MPR2�1�0

E2520R2�1�0

E25222NLB

AWS

E32�

E309L-1�

E309Mo

E309Mo

E310-1�

E310-1�

E310-1�

E310Mo-1�


Scale-resistantupto1100°Candresistanttoreducingsulphurousfurnacegasses.Choiceelectrodeforweldingsealingruns.Basemetals:1.4821,1.4822,1.4823

Electrodeforweldingnon-similar,stainlessandheat-resistantsteelssuchasdissimilarjoints.

Jointweldingsofheat-resistantsteelofthesamekindandhighandlowalloysteels.Scale-resistantupto1100°C.

Joint-weldingofheat-resistantCrNisteelsofthesamekind.Scale-resistantupto1200°C.Basemetals:1.4841,1.484�,1.4848,1.483�,1.4��2,1.4845,1.4849

Ceweld310MoissimilartoCeweld4842Ti,butwithmolybdenumaddedforimprovedhightemperaturecreepproperties.Basemetals:1.4832,1.483�,1.4841,1.4845,1.484�,1.4849,1.4848,1.4828,1.4�13,1.4�2�,1.4�10,1.4�45,1.4823


T>�50Y>450E>20I >35

T>�00Y>400E>35I >�0

T>5�0Y>330E>35I >�5

T>�00Y>350E>30I >90

T~540Y~380E~35I ~�0

01.STICK

ELECTR

OD

ES

12 13

TYPE

4850Kb

4853Kb

TYPE

43�0Kb

43�0Ti

43�0HL

Croni29/9S

29/9HL

CronimoTi

CronimoHL

TYPE

Nicro�00

NicroHLS

Nicro�25

NiTi3

NiCu30Mn

STICK ELECTRODES FOR HEAT-RESISTANT STEELS

R %

130

130

ANALYSIS

C Min:0,12 Max:0,1Cr ~22Ni ~33,5

C <0.50Cr ~2�Ni ~35

DIN 8556

DINEN1�00:EZ2132NbB32

E9-UM-200RZDINEN1�00:EZ2535NbB32

AWS APPLICATION / BASE METAL

Heat-resistantstainlesssteelalloyforMMAwelding.Joiningandcladdingheat-resistantCrNisteelsofthesamekindandCaststeels.Basemetals:1.48��,1.48�1,1.4859

Joiningheat-resistantCrNisteelsofthesamekindandCaststeels.Basemetals:1.4852,1.4849,1.4859,1.48��,1.48�5


STICK ELECTRODES

FORSTEELSDIFFICULTTOWELDR %

100

100

1�0

100

1�0

100

1�0

ANALYSIS

C <0.08Cr ~18Ni ~8Mn~�

C <0.10Cr ~29Ni ~9

C <0.05Cr ~19Ni ~9Mo~3

DIN 8556

E188Mn�B20+

E188Mn�R2�

E188Mn�MPR2�1�0

E299R23

E299MPR2�1�0

E1993R23

E1993MPR2�1�0

AWS

E30�-15

E30�-1�

E30�-1�

E312-1�

E312-1�

E308Mo

E308Mo


Fullyausteniticelectrodeforweldingsteelswithdifficultweldability.Thedeposithashighplasticityandactsasashockabsorbinglayer.Heat-resistantupto900°C.Highlyinsensibleforcracks!Excellentlysuitedforoverlaysontrainandtramtracks.

Specialaustenitic/ferriticelectrodeforjoiningbasematerialswithextremedifficultweldability,suchasmanganesesteel,springsteelandhigh-speedtoolsteels.Suitableasbufferlayerbeforehardfacing.

Specialelectrodeforjoiningbasemetalswithriskofcracking.Especiallysuitedforjointweldingbetweenferriticandausteniticmaterials.Corrosion-andacid-resistant.


T>580Y>350E>40I >100

T>800Y>�00E>20I >50

T>�00Y>400E>30I >�0

STICK ELECTRODES

FORNICKELBASEDALLOYSW.NR.

2.480�

2.4548

2.4321

2.415�

2.43��

DIN 1736UNS

EL-NiCr15FeMnW8�182

EL-NiCr19Nb

EL-NiCR20Mo9NbW8�112

EL-NiTi3

EL-NiCu30Mn

AWS

ENiCrFe3

ENiCrFe3

ENiCrMo-3

ENi-1

ENiCu-�

APPLICATION

ElectrodeforweldingNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteels;austeniticsteelswithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

Specialelectrodeforweldingpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelssuchasMonel400,R-405andK-500.AlsoavailableasMig,TigandS.A.wireandstrip.

01.S

TIC

KE

LEC

TRO

DES

14 15

TYPE

Nicro135/�5

NiCrCo�1�

NiCrMo�8�

NiCrMo�22

AlloyC2��

AlloyHX

Dur�Ni

DurAlTi

TYPE

AlloyB2

AlloyB3

STICK ELECTRODES FOR NICKEL BASED ALLOYS

W.NR.

2.4�53

2.4�28

2.4813

2.48��

1.2�14

DIN 1736UNS

EL-NiCr28Mo

EL-NiMo15Cr

EL-NiMo15Cr

EL-NiMo15Cr

EL-NiMo15Cr15W

N0�002

DIN8555:E22-UM-40-CTZ

DIN8555:E23-UM-350-PTZ

AWS

ENiCrCoMo-1

EL-NiCu30Mn

ENiCrMo-10

ENiCrMo-4

ENiCrMo-2

APPLICATION

ElectrodeforjoiningIncoloy825andotherNiFeCrMoCualloysofcom-parablecomposition.Theweldmetalhasgoodresistanceagainstgeneralcorrosionandpittinginmanychemicalsolutionsincludingsulphuricandphosphoricacids.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstainlesssteelaswellasnickelalloyssuchasN0�059,N0�022,HasteloyC-2��andInconel�22,�25and�8�.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.AlsoavailableasMig,TigandS.A.wireandstrip.

ElectrodeforjoiningInconel�22en�25,alloy25-�MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel�25andHasteloyC-2��.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteels.AlsoavailableasMig,TigandS.A.wire.

ElectrodeforHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelsandlowalloyedsteels.

ElectrodeusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteels.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200°C.

Electrodewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloycannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

Basiccladelectrodeforoverlaysonhotcuttingtools.Thewelddeposithasgoodscaleandthermoshockresistanceaswellasishigh-wearresistantathightemperatures.Application:overlaysonforginghammersetc.

STICK ELECTRODES

FORCORROSION-RESISTANTHASTELOYALLOYSAWS

ENiMo-�

ENiMo-10

APPLICATION

TheB-2alloyisanickel-basewroughtalloywithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandshydrogenchloride,sulfuric,aceticandphosphoricacids.Thealloyhasexcellentresistancetopitting,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.Itresiststheformationofgrain-boundarycarbideprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.

TheB-3alloyisanadditionalmemberofthenickel-molybdenumfamilyofalloyswithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandssulfuric,acetic,formicandphosphoricacids,andothernonoxidizingmedia.B-3alloyhasaspecialchemistrydesignedtoachievealevelofthermalstabilitygreatlysuperiortothatofitspredecessors,e.g.B-2alloy.B-3alloyhasexcellentresistancetopittingcorrosion,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.

W.NR.

2.4�1�

2.4�00

UNS

N10��5

N10��5

01.STICK

ELECTR

OD

ES

14 15

TYPE

AlloyC22

AlloyC-2��

AlloyC-2000

AlloyC-4

AlloyG-30

UltimetAlloy

AlloyX

Alloy25

Alloy188

Alloy230

STICK ELECTRODES FOR CORROSION-RESISTANT HASTELOY ALLOYS

AWS

ENiCrMo-10

ENiCroMo-4

ENiCrMo-1�

ENiCrMo-�

ENiCrMo-11

ENiCrMo-2

AMS5�9�

APPLICATION

Mostversatilenickel-chromium-molybdenum-tungstenalloyavailabletodaywithimprovedresistancetobothuniformandlocalizedcorrosionaswellastoavarietyofmixedindustrialchemicals.TheC-22alloyexhibitssuperiorweldabilityandisusedasoveralloyfillerwireandweldoverlayconsumablestoimproveresistancetocorrosion.

Excellentcorrosion-resistancetobothoxidizingandreducingmediaandexcellentresistancetolocalizedcorrosionattack.

Mostversatile,corrosion-resistantalloywithexcellentresistancetouniformcorrosioninoxidizingorreducingenvironments.ExcellentresistancetostresscorrosioncrackingandsuperiorresistancetolocalizedcorrosionascomparedtoC-2��alloy.

TheC-4alloyisanickel-chromium-molybdenumalloywithoutstandinghigh-temperaturestabilityasevidencedbyhighductilityandcorrosionresistanceevenafteraginginthe1200to1900°F(�49to1038°C)range.Thisalloyresiststheformationofgrain-boundaryprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.C-4alloyalsohasexcellentresistancetostress-corrosioncrackingandtooxidizingatmospheresupto1900°F(1038°C).

TheG-30alloyisahighchromiumnickel-basealloywhichshowssuperiorcorrosionresistanceovermostothernickel-andiron-basealloysincommercialphosphoricacidsaswellasmanycomplexenvironmentscontaininghighlyoxidizingacidssuchasnitric/hydrochloric,nitric/hydrofluoricandsulfuricacids.

Ultialloyiscobalt-chromiumalloywhichoffersexcellentcorrosionresistancecomparabletothatoftheNiCralloys.UltialloyexhibitsoutstandingwearresistancesimilartothatoftheNiCralloys.Also,ultialloypossesseshightensilestrengthcomparabletomanyduplexstainlesssteelscombinedwithexcellentimpacttoughnessandductility.

Xalloyisanickel-chromium-iron-molybdenumalloythatpossessesanexceptionalcombinationofoxidationresistance,fabricabilityandhigh-temperaturestrength.Ithasalsobeenfoundtobeexceptionallyresistanttostress-corrosioncrackinginpetrochemicalapplications.Xalloyexhibitsgoodductilityafterprolongedexposureattemperaturesof1200,1400,1�00F(�50,��0and8�0°C)for1�,000hours.

Excellenthigh-temperaturestrengthandgoodoxidationresistancealloy25isacobaltnickel-chromium-tungstenalloythatcombinesexcellenthigh-temperaturestrengthwithgoodresistancetooxidizingenvironmentsupto1800°F(980°C)forprolongedexposuresandexcellentresistancetosulfidation.Itcanbefabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetometalgalling.

Alloy188isacobalt-nickel-chromium-tungstenalloythatcombinesexcellenthightemperaturestrengthwithverygoodresistancetooxidizingenvironmentsupto1095°C.Forprolongedexposures,andexcellentresistancetosulfatedeposithotcorrosion.Itisreadilyfabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetomoltenchloridesaltsandgoodresistancetogaseoussulfidation.

The230alloyisanickelchromium-tungsten-molybdenumalloythatcombinesexcellenthigh-temperaturestrength,outstandingresistancetooxidizingenvironmentsupto2100°F(1149°C)forprolongedexposures,premierresistancetonitridingenvironmentsandexcellentlong-termthermalstability.Itisreadilyfabricatedandformedandiscastable.Otherattractivefeaturesincludelowerthermalexpansioncharacteristicsthanmosthigh-temperaturealloysandapronouncedresistancetograincoarseningwithprolongedexposuretohightemperatures.

W.NR.

2.4819

2.4��5

2.4�10

2.4�03

2.4�81

2.4��5

2.49�4/2.49��

DINNR.2.4�33

UNS

N0�022

N102��

N0�200

N0�455

N0�030

R31233

N0�002

R30�05

R30188

N0�230

01.S

TIC

KE

LEC

TRO

DES

1� 1�

TYPE

Alloy242

Alloy2�3

Alloy55�

Multimet

TYPE

Ni(-)

FeNi�0N

NiFe2

HGW

GGG

GUTSS/B2

STICK ELECTRODES FOR CORROSION-RESISTANT HASTELOY ALLOYS

AWS

AMS5�95

APPLICATION

242alloyisanage-hardenablenickel-molybdenum-chromiumalloywhichderivesitsstrengthfromalong-range-orderingreactionuponaging.Ithastensileandcreepstrengthpropertiesupto1300°F(�05°C)whichareasmuchasdoublethoseforsolidsolutionstrengthenedalloys,butwithhighductilityintheagedcondition.Thethermalexpansioncharacteristicsof242alloyaremuchlowerthanthoseformostotheralloysandithasverygoodoxidationresistanceupto1500°F(815°C).Otherattractivefeaturesincludeexcellentlowcyclefatigueproperties,verygoodthermalstabilityandresistancetohigh-temperaturefluorineandfluorideenvironments.

2�3alloyisanage-hardenablenickel-cobalt-chromium-molybdenumalloydesignedspecificallytocombineverygoodagedstrengthpropertieswithexcellentfabricationcoldcharacteristicsintheannealedcondition.WhileitsstrengthatelevatedtemperatureisnotquiteashighasmaterialssuchasWaspaloyalloyoralloyR-41,itisfareasiertoformorweldthanthesealloys.Alloy2�3exhibitsexcellentintermediatetemperaturetensileductilityandisnotnormallysubjecttostrainagecrackingproblemscommonforgammaprimestrengthenedalloys.

55�alloyisaniron-nickel-chromium-cobaltalloythatcombineseffectiveresistancetosulfidizing,carburizingandchlorine-bearingenvironmentsathightemperatureswithgoodoxidationresistance,fabricabilityandexcellenthigh-temperaturestrength.Ithasalsobeenfoundtoresistcorrosionbymoltenchloridesaltsandothersalts,andisresistanttocorrosionfrommoltenzinc.

TheMultialloy(alsoknowasalloyN-155)isasolid-solution-strengthenedsuperalloywithexcellenthigh-temperaturestrengthandgoodoxidationresistanceupto1800°F(980°C).Ithasbeenwidelyusedforforgedorfabricatedcomponentsinorderaircraftandland-basedturbineengineapplications.Formodernengineapplications,ithasbeenlargelyreplacedbynewermaterials,suchastheH-3140alloy,whichhaveimprovedproperties.Multialloymaybecold-orhot-for-medbyavarietyoftechniquesandisweldablebymoststandardmethods.

W.NR.

DINNR.1.4883

UNS

N10242

N0�2�3

R3055�

R30155

STICK ELECTRODES

FORCASTIRONANDGOUGINGDIN 1736UNS

ENi-BG22

ENiFe-1-BG23

ENiFe-1-BG23

EFe-1-S-13

AWS

ENi-C1

ENiFe-C1

ENiFe-C1

ESt


Specialelectrodewithapurenickelcorewireforjoiningandrepairweldingofgreyironcastingsandmalleablecastironcomponents.Flatdepositwithasmoothsurfacewithoutnotches.Current:=DC(-)orAC.

Coatedelectrodewithacorewireof�0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Current:=DC(+)orAC.

Coatedelectrodewithabi-metalcorewireof�0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Verywellsuitedfordilutedandoldcastiron.Current:=DC(+)orAC.

Specialcoatedelectrodeforweldingofcastironwhensubsequentmachiningoftheweldisnotnecessary.Excellentlysuitedforoil-drenchedgreycastiron.Current:=DC(+)orAC.

Specialelectrodewithoutnickel.Wellsuitedforcastironwelding.Colourandcorrosionresistancepropertiesarethesameasthoseofthecastalloy.Therefore,repairofblowholesandotherdamagecannotbeseenafterwards.Current:=DC(+).

Specialelectrodeforchamferingandcuttingofallconductivemetalssuchasalloyedandunalloyedsteels,castiron,aluminiumandcopperalloys.Hasanon-conductivecoatingandisthereforeideallyequippedforuseinplacesthataredifficulttoreachorfordrillingholes.Current:=DC(-)orAC.


T=240-290H~1�0HB

T=380-480H~200HB

T=400-480H~200HB

T=340-390H~300HB

T=�20-�80H~200HB

01.STICK

ELECTR

OD

ES

1� 1�

TYPE

E250Kb

E300Kb

E350Kb

E580

E�0Kb

E�0Ti

E�0Ti1�0

TYPE

WA45

SS�0Ti

TYPE

MN14

TYPE

Dur1U

HARDFACE ELECTRODES

AGAINSTSHOCKSANDABRASIONR %

100

120

120

110

130

120

150

ANALYSIS

C ~0.1Mn~1.5Cr ~1.0

C ~0.1Mn~1.0Cr ~3.0

C ~0.15Mn~1.0Cr ~3.0

C ~1.5Cr ~3

C ~0.5Mo~1.5Cr ~9V ~1.5

Mo~0.8-1.0Cr ~�-8V ~0.2-0.3

DIN 8555

E1-UM-250

E1-UM-300

E1-UM-350

E2-UM-�0

E�-UM-�0-PS

E�-UM-�0-PS

HARDNESS

250-2�5HB

2�5-325HB

350-400HB

5�-�1HRc

5�-�1HRc

APPLICATION / PROPERTIES

Limebasiccoatedelectrodeforapplicationswhicharesubjecttoslightwear.Canbeappliedinseverallayersandhasgoodmachineableproperties.

Limebasiccoatedelectrodeforapplicationswhicharesubjecttoheavyimpactloads.Theweldingmaterialhasgoodmachineablepropertiesandcanadditionallybeflamehardened.

Limebasiccoatedelectrodeformachinepartswhicharesubjecttowear.Theoverlaysarewellmachineablewithcarbidetippedtools!

Rutilecoatedelectrode.Theweldmetalistough,hardandabrasionproof.Itcanbeusedforhardfacinglayersondredgerteeth,crusherjawsandimpactstrips.

Limebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

Rutilebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.

HARDFACE ELECTRODES

FORCUTTINGEDGESR %

130

130

ANALYSIS

C ~0.2Cr ~2.5W ~4.5V ~0.�

C ~1.0Mo~8V ~1.5Cr ~4.5W ~2

DIN 8555

E3-UM-45-T

E4-UM-�0(�5w)-ST

HARDNESS

Untreated:45HRcTreated:48HRc

Untreated:59-�2HRcTreated:�3-�5HRc


Limebasiccoatedelectrodeforrepairweldingontoolsofhotworksteelsofthesametypeorforliningofworkingsurfacesonhotworkingtoolsoflow-alloyedorunalloyedsteels.Machiningofthewelddepositispossible.

Rutilecoatedelectrodeinhigh-speedtoolsteelqualityforthereinforcementofcuttingedges,fortoolbodies,foroverlayingofhotcuttingtools.Thewelddepositcanbeheat-treatedlikehigh-speedtoolsteel.Goodtemperingpropertiesupto550°C.

HARDFACE ELECTRODES

MANGANESEBASEDR %

120

ANALYSIS

C ~1Mn~13Ni ~3

DIN 8555

E�-UM-250-K

HARDNESS

200-250HBAfterhardening:450-550HB


Limebasiccoatedausteniticmanganesesteelelectrodeforweldingofausteniticmanganesesteelwhichismainlysubjecttoimpactloads.Strain-hardeningimprovesthehardnessconsiderably.

HARDFACE ELECTRODES

STELLITE(COBALTBASEDALLOYS)ANALYSIS

C ~2.5Cr ~30Co ~52W ~15

DIN 8555

E20-UM-55-CTZRCoCr-C

HARDNESS

53-55HRc


Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.

01.S

TIC

KE

LEC

TRO

DES

18 19

TYPE

Dur�U

Dur12U

TYPE

Dur50

Dur55

Dur�0

Dur�2

Dur�2S

Dur�3

Dur�4

TYPE

Dur�1

TYPE

DurR

DurRU

HARDFACE ELECTRODES STELLITE (COBALT BASED ALLOYS)

ANALYSIS

C ~1.1Cr ~28Co ~�5W ~5

C ~1.3Cr ~28Co ~59W ~10

DIN 8555

E20-UM-40-CTZRCoCr-A

E20-UM-50-CSTZRCoCr-B

HARDNESS

43-45HRc

4�-48HRc


ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1Uand�U.Ascomparedto�Uitissomewhatmoreresistanttowearandascomparedto1Uitismoreresistanttotemperatureshocksandimpactloads.

HARDFACE ELECTRODES

WITHHIGHWEARRESISTANCEANALYSIS

C ~0.4W ~2,5Cr ~3V ~1.5

C ~5.5Nb~�Cr ~24

C ~4Cr ~32

C ~5Cr ~35

C ~�Cr ~35+Specials

C ~4.5Cr ~32+Specials

Cr-Mo-W-V-NbCarbide

DIN 8555

E3-UM-50-T

E10-UM-�0-Z

E10-UM-�0-ZEFeCr-A1




E10-UM-�5-Z

HARDNESS

50-53HRc

54-58HRc

5�-�0HRc

�0-�3HRc

�0-�4HRc

�0-�4HRc

�2-�5HRcat�00°C~40HRc


Rutilebasiccoatedelectrodeforapplicationsagainsthighfrictionwear.

Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.

Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.Theelectrodeproducessmoothandbrightseamsurfaces.Coveringslag.

Thickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.Non-coveringslag.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.HardnessHRc=�0-�4canbeachievedinonelayer.Non-coveringslag.

Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasionuptoworkingtemperaturesof�00°C.

R %

130

200

1�0

1�0

200

210

230

SINTEREDHARDFACEELECTRODESANALYSIS

Tungsten+chromiumcarbides

DIN 8555

E21-UM-�5-G

HARDNESS

�8-�2HRc


Forextremelytoughhighwear-resistantoverlaysthatarenotsubjecttoheavyimpact.Extremelyresistanttowearbymineralsandceramicmaterials.Depositnotthickerthan4mm.Preheatingisrecommendedforhardsteels.Sandwichlayersarepossible.Current:DC(-)orAC.

TUNGSTENCARBIDEALLOYS(EXTREMEWEAR)ANALYSIS

SteeltubefilledwithTungstencarbideWSCapprox�0%Fe-rest

SteeltubefilledwithTungstencarbide

DIN 8555

G21-GF-�5

E21-GF-(UM)-�5

HARDNESS

ca.�5HRc

ca.�5HRc


Highwear-resistanttungsten-carbidebasedhard-facingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesur-faceandweldingwithaslightexcessacetyleneflame.

SamealloyasDurR,butcoatedforelectricwelding.Thecurrentshouldbekeptaslowaspossible.

01.STICK

ELECTR

OD

ES

18 19

TYPE

DurR(Ni)

DurRU(Ni)

DurCS

TYPE

CuAl8

CuMnAlNi

TYPE

Zibro

TYPE

EL-Al99,8

EL-AlSi5

EL-AlSi12

EL-AlMn1

DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.

TUNGSTEN CARBIDE ALLOYS (EXTREME WEAR)

ANALYSIS

NiCrBSi=matrixWSCapprox=�0%WSC-500-1�00umWSC-2800HV

CuZnNimatrix+Tungstenlumpsapprox�5%

DIN 8555

G-21-GS-350GR

E-21/22-UM-�0CG

HARDNESS

Matrix-5�HRc


SameasDurRorRU,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixersetc.

ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900°C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-�mm,�-8mm,10-12mminlengthsof450mm.

ALUMINIUMBRONZEELECTRODESANALYSIS

Al ~9Fe ~2Cu : Rest

Al ~8Ni ~2Fe ~2.5Mn~14Cu: Rest

DIN 1736 / AWS

E31-UM-150ECuAl-A1

E31-UM-200-CN

HARDNESS

~150HB10

~200HB


Suitableforwear-andcorrosion-resistantoverlays.Theweldmaterialhasexcellentpropertiesasbushingmetalwithhighsurfaceloads.Itisacid-,corrosionandseawater-resistant.

Aluminiumbronzeelectrodecontainingmanganeseandnickelforjoiningbrass,bronzeandferrousmetals.Resistanttoseawaterandveryhighmechanicalproperties.Current:DC(+)only.

TINBRONZEELECTRODESANALYSIS

Sn ~�Cu : Rest

DIN

E30-UM-100-CNR

HARDNESS

~100HB10


Foroverlaysonbushingmetal,copper,copperalloys,tinbronze,mildsteelsandcaststeels.

AWS

ECuSn-C

ELECTRODES

FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES

Electrodeforweldingmostlypurealuminiumwithmax.0.2%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.

Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto�%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumalloyforcastalloyswithmorethan�%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumelectrodeforjointweldingandoverlaysonaluminiummanganeseandaluminiummagnesiumalloyswithamaximumof3%Mg.Ofallavailablealuminiumelectrodesthistypehasthehighestseawaterresistance.DC+only.Suitableforwallthicknessfrom2mmandup.

DIN 1732

EL-AL99,8

EL-AlSi5

EL-AlSi12

EL-AlMn1

AWS/SFA 5.10

E1100

E4043

E404�

E3003

02.FLUX-CORED WIRES

20

02.FLUX-C

OR

EDW

IRES

20 21

CODE

�10M

235M

23�M

240M

�41M

940M

250M

�42M

80�M

1100M

CODE

�13R

�81R

822R

825R

83�R

�90R

METALFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS

DESCRIPTION

Flux-coredwirewithoutslagforgeneraluseandrobotapplications.

Flux-coredwirewithoutslagforcreep-resistantsteelslike15Mo3etc.

Flux-coredwirewithoutslagforcreep-resistantsteelslike13CrMo44,24CrMo5etc.

Flux-coredwirewithoutslagwith1,4%nickelforcrane,steel,vesselandapparatusconstruction.

Flux-coredwirewithoutslagforheat-resistantfinegrainsteelssuchas1.�3�8,1.5403etc.

Mediumalloyedflux-coredwirewithoutslagwith2,0%Ni.ForsteelslikeHY80,X42,X80,EStE550etc.

Mediumalloyedflux-coredwirewithoutslagwith3,0%Ni.ForsteelslikeHY1000,X80,EStE�90,Weldox�00etc.

Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeNaxtra�0,Weldox�00,EStE�90,EstE�90V,XABO�20etc.

Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeXABO90,StE890V,Weldox�00,Weldox900,42CrMo4etc.

Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeXABO90,StE890V,StE890VA,StE9�0TM,Weldox�00,Weldox900etc.

AWS

E�0C-�ME�1T-1

E81T1-A1E80C-G

–

E80T1-GE80C-G

E90T1-GE80C-G

E90T1-GE80C-G

E111T1-GE110C-G

E111T1-K4E110C-G

E120T1-GE110C-G

E120T1-GE110C-G

EN

T4��MM1H5

T4�2MoMM1H5

TCrMo1MM1H5

T504ZMM1H5

T5541NiMoMM3H5

T55�ZMM1H5

T�9�ZMM1H5

T�9�Mn2NiCrMoMM1H5

T894ZMM1H5

T894ZMM1H5

RUTILEFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS

DESCRIPTION

Flux-coredwirewithslagandexcellentallpositionalweldingproperties.Remarkablemechanicalproperties.

Flux-coredwirewithslagandexcellentallpositionalweldingpropertiesforweldingCorten,Patinaxetc.

Flux-coredwirewithslagandexcellentallpositionalweldingpropertiesforlowtemperaturesupto-�0°C.

Flux-coredwirewithslagforcreep-resistantsteelslike15Mo3etc.

Flux-coredwirewithslagforcreep-resistantCrMosteelslike13CrMo44etc.

Micro-alloyrutileflux-coredwirewithrapidlysolidefyingslagforC02andAr-Co2mix.Excellentweldpuddlemanipulation,thussuperiorall-positionwelding.Usingtemperatureupto-�0C.ParticularlysuitedforMAGorbitalweldingapplicationsandall-positionweldingonceramicbacking.Lowspatterloss,easyslagremoval.Recomendedforoffshoreapplicationsthatrequiresyieldstrenghtupto�90N/mm2.Thefirstseamlessflux-coredwireforStE�90onthemarket!

AWS

E�1T1

E81T1-G

E81T1-Ni1

E81T1-A1

E81T1-B2

E110T5-K4

EN

T4�2(4)PC(M)1H5

T4�AZPC(M)1H5

T4��1NiPM1H5

T4�APMH5

TCrMo1PM1H5

T�9�Mn2,5NiPM2H5

02.F

LUX-

CO

RED

WIR

ES

22 23

CODE

�31B

�35B

�3�B

�3�B

838B

�40B

�41B

�42B

�45B

80�B

CODE

OAS-�1-TGS

OAS-�1-T11

OAS-�0-T4R

TYPE

AA30�

BASICFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS

DESCRIPTION

Flux-coredwirewithslagforextremelycrack-resistantjointsonhighcarbonandmildsteelsapplicationssuchas,St52-3,X�0,1�Mn4etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslike,15Mo3,1�Mo5,GS�0etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonCrMosteelslike,13CrMo44,24CrMo5etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsofhightemperatureandcompressedhydrogencontent2,25%Cr1%Mosteels.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhigh-temperatureresistantCrMoVsteelssuchasGS-1�CrMoV511,21CrMoV511etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslikeStE4�0,TstE4�0,X�0etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslikeX�5,X�0,StE500,15NiCuMoNb5,1�MnMoV�-4,11NiMoV53etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteelslikeNaxtra�0,Weldox�00,EStE�90,EstE�90V,XABO�20,HY100etc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteelslikeStE890,XABO90,WELDOXetc.

Flux-coredwirewithslagforextremelycrack-resistantjointsonhigh-strengthsteelslikeStE890,XABO90,WELDOX,25CrMo4,34CrMo4,42CrMo4,28NiCrMo44etc.

AWS

E�0T-5

E80T5-G

E80T5-B2

E80T5-G

E80T5-G

E80T5-G

E90T5-G

E110T5-K4

E120T5-G

E120T5-G

EN

T424BC(M)3H5

T4�2MoBC(M)3H5

TCrMo1BC(M)3H5

TCrMo2BC(M)3H5

TCrMo1BC(M)3H5

T4��1NiBC(M)3H5

T5541NiMoBC(M)3H5

T�94Mn2NiCrMoBC(M)3H5

T894Mn2NiCrMoBM3H5

T894ZBM3H5

SELFSHIELDINGFLUX-COREDWIRESDESCRIPTION

Flux-coredwireforweldingwithoutgasonsheetmetalupto5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

Flux-coredwireforweldingwithoutgasonsheetmetal>5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.

Flux-coredwireforweldingwithoutgas.Excelenthighspeedweldingdepositwithgoodmechanicalproperties.SuitableforC-Mnsteelssuchasrails,fabricationofmachinery.

AWS

E�1T-GS

E�1T-11

E�0T-4

STAINLESSSTEELFLUX-COREDWIRESANALYSISAWS

E30�T0-1E30�T0-4


High-alloyedtubularwireforsteelsthataredifficulttoweldandthatworkhardenduringuseweldablewithoutprotectivegas.Especiallysuitedforbufferlayersbeforehardfacing.Thedepositdistinguishesitselfbyveryhighductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto900°C.Applicationsinclude:joiningbetweenmanganesehardsteelsandsteelsdifficulttoweld,bufferlayersbeforehardfacing,hardfacingofpartssubjecttoimpactanddepositsonrailtracks.


CLASSIFICATIONEN-NORM

188MnMM3(C3)

02.FLUX-C

OR

EDW

IRES

22 23

TYPE

AA308L

AA308H

AASD100

AA2209Duplex

AA309L

AA309LNb

AA309LMo

AA31�L

AA312

AA329M

AA410

STAINLESS STEEL FLUX-CORED WIRES

ANALYSIS

C <0.03Cr ~18-21Ni ~9-11

C ~0.02Cr ~22.�4Ni ~8.89Mo~2.99Si ~0.��

C ~0.05Cr ~20-23Ni ~10-13Mn~1

C ~0,05Cr ~20-23Ni ~10-13Mo~2-2.5Mn~1

C <0.03Cr ~1�-20Ni ~10-13Mo~2-2.5

C <0.10Cr ~2�-30Ni ~�-10

AWS

E308-LT0-1E308-LT0-4

E308-LT0-1E308-HT0-4

E2209T0-1/-4

E309-LT0-1E309-LT0-4

E309LCbT0-1

E309-LMoT0-1E309-LMoT0-4

E31�-LT1-4E31�-LT0-4

E312T0-1E312T0-4

Cr13E410


Tubularausteniticwireforjoiningandoverlayson18/8CrNisteels,unalloyedandlow-alloysteels.Theweldingmaterialiscapableoftakingahighpolish.Suitableforworkingtemperaturesupto300°C.

Weldingof304Hand304Hderivativesthatoperateattemperaturesupto�50°C.

Metalcoredsuperduplexstainlesssteelweldingwirewithhighmechanicalpropertiesforgasshieldedarcwelding.Weldingwrougt,forgedorcastsuperduplexstainlesssteelsforserviceintheas-weldedcondition.Hetero-geneousweldingbetweensuperduplexstainlesssteelsanddissimilarweldsbetweenotherstainlessandmildorlowalloyedsteels.Developpedfor:SuperDuplex,Zeron100,SAF250�,ASTMS322��0,S32550andS312�0.

High-alloytubularwireforjoiningstainlesssteel.Duplexsteels,highresistancetogeneralcorrosion,pittingandstresscorrosion.Maximumworkingtemperature:280°C.

Austenitictubularwireforjoiningdissimilarmetalsorcladding.Thedeposithasexcellentductilityandcrack-resistance.Itisrust-,wear-andheat-resistantupto1050°C.Oftenusedforcladdingifa18/8alloyinthefirstlayerisdesired.

Rutileflux-coredstainlesssteelweldingwirewithexceptionalweldabilityforusewithCo2andArgon/Co2mixedgas.Claddingmildandlowalloyedsteelsinoffshoreand/orchemicalplantsincaseAISI34�orAISI321arerequiredascladlayer.

Austenitictubularwireforcladdingunalloyedorlow-alloysteelssuchascaststeel,finegrainsteel,machinesteelandrefinedsteeletc.Thedeposithasexcellentductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto1050°C.Oftenusedforcladdingifa18/8/3alloyinthefirstlayerisdesired.

Tubularwirewithausteniticstructure.Theweldingmaterialiscapableoftakinghighpolish.Suitableforworkingtemperaturesupto350°C.Usedforjoiningandcladdingon18/8/2,5stainlesssteelsandgenerallyallsteels,alloycompositionofwhichisbetween1�/21%Cr,�/13%Niand0and3%Mo.Seeelectrode4430forbasematerials.

High-alloyedaustenitic/ferritictubularwireforjoiningbasematerialswithextremedifficultweldability,suchasmanganesesteel,springsteelandhigh-speedtoolsteels.Suitableasbufferlayerbeforehardfacingandjoiningunknownalloys.

High-alloyedtubularwirebasedona25%Chromiumand4%Nickeldepositforcladdingandjoiningcomponentsagainstcorrosion,high-heatandwearresistance.Developedforgasshieldedarcwelding.

Metalcoredgas-shieldedwireforjoining,rebuil-dingandcladding,stainlessmartensiticandmartensitic/ferriticrolled,forgedandcaststeels.


T:540-�50Y:310-350E:35I :�0-90

T:�89E:25%

T:540Y:400E:30H:180

T :540Y :320E :35I :80ZH:350HB

T:540-�50Y:310-350E:35I :�0-90

T:800Y:�00E:20I :50


T199LRM3T199LRC3

T199NRM3T199NRC3

TZ2594NLMM1

T2293NLRC(M)3

T2312LRM3(C3)

TZ2312NbRM3TZ2312NbRC3

T23122LRM3(C3)

T19123LPM1/LPC1(0.9mm)T19123LRM1/LRC3(1.2mm)

T29/9RM3(C3)

TZ254MM1

02.F

LUX-

CO

RED

WIR

ES

24 25

TYPE

AA410NiMo

AA=Weldablewithgasprotection OA=Selfshielded

TYPE

Nicro�00

Nicro�25

NiTi3

NiCrCo�1�

AlloyC2��

Dur�Ni

Thereisnoclassificationsystemfornickelbasedflux-coredwires.

TYPE

Dur1

Dur�

Dur12

STAINLESS STEEL FLUX-CORED WIRES

ANALYSISAWS

G134E410NiMo


Metalcoredgas-shieldedwireforjoining,rebuildingandcladding,stainlessmartensiticandmartensitic/ferriticrolled,forgedandcaststeels.UsedinsteampowerplantsandforthefabricationandrebuildingofFrancisandPeltonturbines.Thedepositismartensitic.Itcombinesgoodtoughnesswithexcellentresistancetocavitationandstresscorrosioncracking.



FLUX-CORED WIRES

FORNICKELBASEDALLOYSW.NR.

2.480�

2.4321

2.415�

2.4�28

2.48��

APPLICATION

Flux-coredwireforweldingofNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

Flux-coredwireforweldingofInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteels;austeniticsteelswithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

Specialflux-coredwireforweldingofpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

Flux-coredwireforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

Flux-coredwirefortheweldingofHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelsandlowalloysteels.

Flux-coredwirewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloyscannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.

FLUX-CORED WIRES


C ~2.5Cr ~30Co ~52W ~15

C ~1.1Cr ~28Co ~�5W ~5

C ~1.3Cr ~28Co ~59W ~10

DIN 8555

MSG20-GF-55-CTZ

MSG20-GF-40-CTZ

MSG20-GF-50-CTZ

HARDNESS

53-55HRc

43-45HRc

4�-48HRc



ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1and�.Ascomparedto�itissomewhatmoreresistanttowearandascomparedto1itismoreresistanttotemperatureshocksandimpactloads.

02.FLUX-C

OR

EDW

IRES

24 25

TYPE

OAMnCr

OAMn14

OAMn18Cr

OA300

AA350

OA400

A�40M

OA550-VW

MAG�00

A��0M

A��0B

OA=selfshieldingwire

TYPE

OA55

FLUX-CORED WIRES

FORHARDFACINGANALYSIS

C <0.04Mn~13-15Cr ~13-15Mo~0.5

C ~1Cr ~2.5-3Ni ~2-2.5Mn~13-15

C ~1,0Cr ~14Ni ~1,2Mn~18

C ~0.15Cr ~1.5-2Si ~0.�-0,8Mo~0.4-0.�Mn~2-3

C <0.15Cr ~2-3Mo~0.4-0.�Mn~2-3

C ~0.5Cr ~�.0Mo~1.5Mn~3.0W ~1.0

C =0.45Cr =9.5Mn=0.5Si =3.0

C =0.5Cr =�.5Si =1.8Mn=3.0Mo=0.8V =0.4

DIN 8555

MF�-250-KNP

MF�-200-KNP

MF�-300-KNP

MF1-300-P

MF1-GF-40-KN

MSG5-GF-40-P

MF�-�0-PT

MF�-55-RP

MSG�-�0

MSG�-GF-�0-P

HARDNESS

250-500HB

250-450HB

280-320HB

38-40HRc

55-58HRc

�00HB

�00HB


Austenitictubularwirefordepositssubjecttohardimpactwearthatisweldablewithoutprotectivegas.Depositthicknessasrequired.Especiallysuitedforlayersbeforehardfacing.Thedepositisnon-magneticandcannotbeflamecut.Extremelygoodweldingproperties.Bufferlayers,crusherjaws,dredgerteeth,blastfurnacemantles,railsetc.

Manganesebasedhigh-alloyedtubularwirewithCrandNiadditivesthatisweldablewithoutprotectivegas.Austeniticjointsthereforenon-magnetic.Depositthicknessasrequired.Theweldingshouldbedoneascoldaspossible.BufferlayersbeforehardfacingonsteelwithahighC-content.Manganesehardsteelsandpartsthataremainlysubjecttoimpacts.

Tubularwireweldablewithoutprotectivegasforrebuildingandbufferlayersbeforehard-facingwithextremeresistancetoheavyimpactloads.Rebuilding,bufferlayers,rails,railscrossings,dredgerteeth,blastfurnacemantles.

Low-alloyedtubularwirefordepositsonpartssubjecttomediumwear,weldablewithoutprotectivegas.Thedepositistoughandwithoutcracksandresistanttometal-to-metalwear.Depositthicknessasrequired.Notsuitableformanganesesteels.Thedepositismachinable.Bufferlayersbeforehardfacing,ropepulleys,rails,cranewheels,shafts,wheelflanges,chutesetc.

Medium-alloyedtubularwirefordepositsonpartssubjecttoheavyimpactandshockstrainsthatisweldablewithoutprotectivegas.Depositthicknessasrequired.Abufferlayerisonlyrequiredforsensitivebasematerials.Thedepositcanbemachinedwithtungstencarbidecuttingtools.(A�40Misametaltype).Wheels,ropepulleys,cranewheelsetc.

Medium-alloyedtubularwireonaC-Cr-Mo-Wbasisforhighhardnessupto550°C.Recommendedforpartssubjecttostrongmineralabrasionanderosion,weldablewithoutprotectivegas.Cementpumps,crusherbars,hammerandblooming,tablerolls,mineralandbrickindustry.

Tubularhardfacingwirefortoughandwear-resistantdepositsonpartssubjecttoabrasivewearandheavyimpacts.Severallayerscanbeapplied.Homogenousandcrackfreedepositsthatcanbeappliedalmosteverywherewithoutanytrouble.Carshredders,suctiondredgers,dredgerbuckets,crushersetc.

Tubularhardfacingwireforwear-resistantdepositswithahardnessof�0HRc.Thedepositisresistanttoabrasivewearaswellastoheavyimpacts.(Availableinmetalandbasictype).Refusedisposal,snowploughs,hammers,dredgerbucketsetc.

FLUX-CORES WIRES

AGAINSTHIGHABRASIONFORHARDFACINGANALYSIS

C ~4.5Mn~3.5Cr ~20-25

DIN 8555

MF10-GF-55

HARDNESS

5�-�0HRc


High-alloyedtubularwireonaCr-carbidebasisforwear-resistantdepositssubjecttoheavyabrasivewearthatisweldablewithoutprotectivegas.Bestresultsareobtainedwithatwo-layerweld.Thedepositshouldbeabout5to�mmthick.AbufferdepositwithOA43�0isrecommendedforsensitivebasematerialsorremaindersofoldhardfacelayers.Screwconveyers,mixerblades,dredgerpumps,crusherrolls,agitatorarmsetc.

02.F

LUX-

CO

RED

WIR

ES

2� 2�

TYPE

OA13-8Mn

OA55TC

OA�12

OA58

OA59

TYPE

OA59H

OA�2

OA�3

OA�4

FLUX-CORES WIRES AGAINST HIGH ABRASION FOR HARDFACING

ANALYSIS

C ~1Cr ~�-9Mn~14-1�Nb~3-3.5

C ~2Ti ~4.5Mn~1-2Mo~1-1.5Cr ~5-�

C ~0.5Cr ~12.5Mn~0.5Si ~0.9

C ~4Cr ~20-25Mn~0.5-1Mo~1.0-15

C ~5Nb~�Cr ~22Si ~0,9Mn~0,5

DIN 8555

MF�-GF-250-KNR

MF�-�0-GP

MF10-GF-55

MF10-�0-G

MF10-�0-G

HARDNESS

250-450HB

54-5�HRc

54HRc

5�-�0HRc

58-�4HRcverygoodwear-resistance


Manganese-basedhigh-alloyedtubularwirewithCrandNbadditivesthatisweldablewithoutprotectivegas.TheausteniticmatrixhasequallydiffusedNb-carbides,whichgiveahighhardnessandresistancetoheavyabrasivewear.Asthealloyhasahighductilityandcrackresistanceitisqualifiedforhardfacingsonpackingrings,especiallyintheblastfurnacetechnology.

Alloyedtubularwireonachromium-titanium-carbidebasisthatisweldablewithoutprotectivegas.Thespecialalloygivesresistancetoabrasivewearandimpactssimultaneously.3layerscanbeappliedwithoutcracks.Depositsupto10mmthickarepossible,mainlyfreeofcracks.Radlingcrusherscrewconveyors,dredgerteeth,crusherhammers,gravelpumps,bucketcollarsetc.

Alloyedtubularwireforwear-resistantdepositssubjecttoheavyabrasivewearthatisweldablewithoutprotectivegas.Upto3layersarepossible.Sandpumps,valvesittings,dredgermaterialetc.

High-alloyedtubularwireforoverlaysresistanttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.Bestresultsareobtainedwithatwo-layerweld.Corrosion-resistantandscale-resistantpropertiesaregood.Repairsofminingmachinesaswellasofsteelmillequipment.Alsosuitableforhard-facingsonmachinepartsinconstructionandagriculturalindustries.

High-alloyedtubularwireonaCr-Nb-carbidebasisforwear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.AbufferlayerwithOA43�0isnecessaryincaseofremaindersofhardfacelayers.Highresistancetowear,evenwithonelayer.Withtwolayersthedepositshouldhaveamaximumthicknessofapprox�mm.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgers,cementindustryetc.

FLUX-CORED WIRES

WITHEXTREMEWEAR-RESISTANCEFORHARDFACINGANALYSIS

C ~5,5Cr ~23-25Nb~�-8B ~+

C ~5-�Cr ~31-35B ~1

C ~5B ~2Cr ~20-25Nb~4.5-�

C ~5Nb~5-�Cr ~19-22W ~1-2Mo~5-�V ~0.5-1

DIN 8555

MF10-�5-G

MF10-�5-ZMF10-�0-CGZ

MF10-�5-G

MF10-�5-GZ

HARDNESS

�4-��HRc

�4-�8HRc

�3-��HRchighwear-resistance

�0-�4HRchighwear-resistance


High-alloyedtubularC-Cr-Nb-Bbasedwireforextremelywear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

High-alloyedtubularCr-carbidebasedwireforextremelywear-resistantdepositssubjecttoheavyabrasivewearbyminerals.Weldablewithoutprotectivegas.AnintermediatelayerwithOA43�0isnecessaryforsensitivebasis.Highresistancetoabrasionrightfromthefirstlayer.Mixerblades,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

High-alloyedtubularC-Cr-Nb-Bbasedwireforextremelywear-resistantdepositsonpartssubjecttoheavyabrasivewearbyminerals.Mixerblades,dredgerteeth,dredgerbuckets,sandblastingequipment,suctiondredgersetc.

High-alloyedtubularCr-Mo-Nb-carbidebasedwireforextremelyharddepositsonpartssubjecttoexcessivelyabrasivewearweldablewithoutprotectivegas.Bestwear-resistanceevenathightemperatures.Morethan1or2layersarenotrecommended.AbufferlayerwithOA43�0isrecommended.Firegratings,gravelwashingequipment,clinkercrushers,screwconveyors,sinteringlines,mixerbladesetc.

02.FLUX-C

OR

EDW

IRES

2� 2�

TYPE

OA�8Nb

OAWC2Ni

AlloyC-G

AACrCoMo-50

TYPE

AAFeNi

OAGGG

AAGGG

OA=Selfshieldingwire

FLUX-CORED WIRES WITH EXTREME WEAR-RESISTANCE FOR HARDFACING

ANALYSIS

C ~4,0Nb~13.0Cr ~19,0Mo~0,30V ~0,4

CrNiBSi+WC2

SpecialAlloy

C ~0.0�Mo~1�Ni ~5�Fe ~�Cr ~15.5W ~4

DIN 8555

MF10-�0-G

MF21-55-CGTZ

MF23-GF-200-CKT

MF3-50-CKTZ

HARDNESS

��-�9HRc

58HRccarbides2800HV

200-500HBcarbides2800HV

49-51HRc


HighC-,Cr-,Mo,Nb-,V-,alloyedflux-coredwireelectrodewhichformsextremelyhardcarbidesforextremelyharddepositsonpartssubjecttoexcessivelyheavyabrasivewear.Weldablewithoutprotectivegas.Morethan1,maximum2layersshouldnotbedeposited.AbufferlayerwithOA43�0,OAMnCrorER100isrecommended.Sinteringplants,gravelwashingequipment,clinkercrushers,stonerecycling,mixerbladesetc.

TubularwireonTungsten-Carbidebasiswithacorrosion-resistantmatrixweldablewithoutprotectivegas.Extremelyabrasion-resistant.Grounddrills,trenchdiggers,mixerblades,fertiliserinjectorsetc.

TubularwireweldablewithprotectivegascorrespondingtothewellknownalloyHasteloyC.Thiswireiscorrosion-resistantunderoxidisingandreducingconditions.Theoverlaysaretoughandbecomecompactathightemperaturesandbyimpactstrengthupto400HBwithoutdeformingtheweldmetal.Wearingsonforgingdies,warmshearingblades,warmplugetc.

High-alloyedtubularwireonaC-Cr-Cobasisforwearprotec-tioninseveralapplicationswheremetaltometalwearathightemperaturesisneeded.WeldablewithshieldinggasaccordingEN439:M11,M12andM21.Hotworkingtoolssuchas:Diesandcontinuouscastingrollers.

FLUX-CORED WIRES

FORCASTIRONANALYSIS

Ferro/Nickel

C ~1Si ~0.5V ~8-9Mn~1-2

C ~0,0�Si ~0,4Cr ~0,�V ~�

DIN 8555

MFNiFe-2

MSGFe-2

HARDNESS

200HB

200HB


Newflux-coredwireforweldingcastiron,forverystrongjointsbetweengreycastiron,sphericalcastironandalloyedsteelsaswellasbetweensteelandcastiron.Availablefrom1.2mm.

Atubularwirefreeofnickel,basedonaspecialalloyformachinablehardfacingoncastironwithglobulargraphitelikeGGG40,GGG50,GGG�0andcastironwithlamellargraphitelikeGG10,GG20,GG25,GG30,GG40aswellasmalleablecastironGTS�0.Thecastironshouldbepreheatedtoapprox359°Candkeptatthistemperatureduringwelding.JointweldingsandrepairsofGGGenGGLwhenequalcorrosionpropertiesaredesired.Especiallysuitedforinvisiblerepairsofcastingmoulds.

Medium-alloyhigh-basicityflux-coredwirewithslagforhardfacingusingAr-Co2mix.Build-upofcastironandalloyedgrey-castiron,wellsuitedforwarmandinspecialapplicationsforcoldwelding.Usedtofill-invoidsandpores,build-upofworn-downparts.JointweldingsandrepairsofGGGenGGLwhenequalcorrosionpropertiesaredesired.Especiallysuitedforinvisiblerepairsofcastingmoulds.

03.SOLID WIRES MIG/MAG/TIG/STRIP/FLUXES

28 29

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

28 29

TYPE

SG1

SG2

SGTITAN

SG3

SGMo

SGCrMo1

SGCrMo2

SGCrMo5

SGCrMo9

GCrMo9B9

SGCorten

SGNiMo1

SGNi1

SGNi2,5

ER100S-1

ER110S-1

ER120S-1

TYPE

MA250

MA350

MA500

MA�00

MA�50

MAHSS

SOLID WIRES MIG/TIG

FORSTEELAPPLICATION / PROPERTIES

Weldingwirewithareducedsiliconandmanganesepercentageusedforapplicationsthataregalvanisedafterwardsandsheetsteel.Protection:Mix-gas.

Weldingwireusedtojoinunalloyedandfinegrainsteelsupto420N/mm2.Usedforweldingoftanks,machinery,vehiclesandshipbuilding.Smoothadvancementinlongsheaths.

Stronglyimprovedweldingwireforjoiningofdilutedorgalvanisedsteelplatewithextremelygoodweldingpropertiesandabronzedsurface!

Universallyapplicableweldingwirewithincreasedtensilestrengthupto�20N/mm2.

Low-alloyedweldingwireforcreep-resistantandfine-grainsteels.1�Mn4,19Mn5,15Mo3,StE255,StE420.Workingtemperaturesupto500°C.

Weldingwireforcreepandhydrogen-resistantsteels,forworkingtemperaturesupto550°C.

Weldingwireforcreepandhydrogen-resistantsteels,forworkingtemperaturesupto�00°C.

Weldingwireforcreepandhydrogen-resistantsteels,forworkingtemperaturesupto550°C.

Weldingwireforcreepandhydrogen-resistantsteels,yetforsimilarapplicationsanevenhigherchromepercentagethanCrMo1,2and5.

Vacumemeltedhighqualityweldingwireforcreep-resistanthightensilesteelswithadditionsoffNiobium,VanadiumenNitrogen.Mainapplication:Grade~91materials.

Weldingwireforweather-resistantsteelssuchasCorten,Patinaxetc.

Weldingwireforrefinedfinegrainsteels.Yield550>N/mm2.

Weldingwireforfinegrainsteelsincoldtoughapplicationsdownto-�0°C.

Weldingwireforfinegrainsteelsandcold-toughsteels.14NiMn�,10Ni14,12Ni14,13MnNi�3,TTStE355,TTStE4�0.Forworkingtemperaturesupto-�0°C.

Low-alloyweldingwireforhightensilestrength,refinedfinegrainsteels.Thewelddepositishighlycrack-resistantandiseasilyreformed.Maximumyieldstrengthof�90N/mm2.CommonlyusedforNAXTRA�0,Hardox,T1steeletc.

Low-alloyweldingwireforhightensilestrength,waterrefinedfinegrainsteels.Commonlyusedfore.g.XABO90.

Low-alloyweldingwireforhightensilestrength,refinedfinegrainsteelsasdescribedabove,onlywithhigherNi-percentages.

CLASSIFICATION

DIN8559:SG1

DIN8559:SG2

.....+Ti-Zr-Al

DIN8559:SG3

DIN85�5:SGMo

DIN85�5:SGCrMo1

DIN85�5:SGCrMo2

DIN85�5:SGCrMo5

DIN85�5:SGCrMo9

AWS:ER90S-B9

AWS/SFA5.28:ER80SG

AWS/SFA5.28:ER80S-Ni1



AWS/SFA5.28:ER100S-1



SOLID WIRES MIG/TIG

AGAINSTSHOCKSANDABRASIONFORHARDFACINGAPPLICATION / PROPERTIES

Weldingwireforoverlaysofwear-andshock-resistantoverlays.

Weldingwireforoverlaysofwear-andshock-resistantoverlays.

Weldingwireforoverlaysofverywear-andshock-resistantoverlays.

Widelyapplicableweldingwire,shock-,wear-andabrasion-resistant.Applications:jawcrushers,coldcuttingtools,carshredders,sandpumpsetc.

WeldingwirelikeMA�00,onlywithadditionofMolybdenum,TungstenandVanadium.

WeldingwirespecificallydesignedforrepairstoHSSorweldingcuttingedgestosoftsteels.Thealloyisusedforwoodshredders,coldcuttingtools,drillingchiselsandmanyotherapplications.

W.NR.

–

–

1.8425

1.4�18

1.2�0�

1.3348

HARDNESS

220/280HB

320/380HB

4�/52HRc

5�/�2HRc

5�/�4HRc

5�/�2HRc

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

30 31

TYPE

S1

S2

S3/S3Si

S4

S2Mo

S3Mo

S4Mo

CrMo1

Corten

NiMoCr

TYPE

FL1�0F

FL180F

FL188F

SUB ARC WIRES

FORLOWALLOYEDSTEELSBASE METAL

1.0351

1.0494

1.049�

1.508�

1.5425

1.542�

1.542�

1.�34�

DIN 8557/8575

S1

S2

S3

S4

S2Mo

S3Mo

S4Mo

S2CrMo1

S2NiCu1

–

AWS 5.17/5.23

EL8/EL8K

EM12

–

EH14

EA2

EA4

EA3

EB2

EM2


Subarcwireforcommonsteelssubjecttolowstresslevelsusedinshipbuilding,structuresandequipmentwithtensilestrengthupto510N/mm.St.33.2.4�.2,H1,H11,35.8.45.8,A.D,finegrainsteeluptoSt.E355.

Generalusesubarcwireforconstructionsteels,boilers,shipbuilding.St.42.2.52.2,H1,H111,19Mn5,45.8,A.E,finegrainsteeluptoSt.E380.

Usedfortheconstructionofboilers,tanks,shipbuildingandfinegrainsteelwithtensilestrengthupto�00N/mm.S3Siisparticularlysuitableforpipewelding.DuetotheincreasedamountofSithesensitivitytodilutionhadbeenreducedconsiderably.CombinedwithFL1�0Fexcellentimpactresistancevaluesatlowtemperaturescanbeobtained.St.42.2.52.2,H11,H111,19Mn5,45.8,A.E,finegrainsteeluptoSt.E420.

SubarcwireusedforconstructionsteelsandboilerswithhightensilestrengthandCcontentupto2.5%aswellasfinegrainsteels.Alsousedforboilers,heavysteelstructures,shipbuilding,pipeproduction,machineryetc.St.42.2.52.2.�0,H111,19Mn5,55.4,A.E,finegrainsteeluptoSt.E4�0.

Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.52-3,�0,H111,19Mn5,55.4,15Mo3,E315,E420,WStE315.WStE420.

Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.50,52-3,�0,H111,19Mn5,55.4,15Mo3,E355,E4�0,WstE355,WstE4�0.

Subarcwireforheat-resistantandfinegrainsteelforworkingtemperaturesupto500°C.St.52-3,�0,19Mn5,55.4,15Mo3,E355,E500,WstE355,WstE500.

SubarcwireforCrMosteelsintheproductionofbarrels,tanksandpipelines,creep-resistantupto�00°C.Optimumcrackandcreepresistanceduebylowacidconcentrations.13CrMo44,1�CrMo4,21CrMo3,24CrMo5,24CrMo54,25CrMo4.

Subarcwireforweather-resistantsteelssuchasCorten,Patinax,Resco,Itacoretc.ExcellentresultswhencombinedwithfluxFL180F.WTSt3�.WTSt52,CortenA,B,C,Patinax3�.

Subarcwireforlowalloysteelswithhighmechanicalpropertiesandcrackresistanceasforinstanceincoldapplications,T1,NAXTRAandsimilarmaterials.Tensilestrengthupto�50N/mm.

SUBARCFLUXES(POWDERS)DIN

BFB155AC10MHVP5EN��0:SAFB155ACH5

BAR188AC10KMEN��0:SAAR188AC

BFB1�5AC12MHP5EN�5�-95:(TR)S4T2FBS2Mo(MR)S422FBS2Mo

AWS A5.17

F�AP8-EH12KF�AP�-EH14F�AP�-EA3-A3

F�A2-EL12F�A3-EM12K

F�A4-EH14F�A0-EA2-A2


Agglomeratedneutralbasicfluxforsingleandmultipassweldingofcarbonandlowalloysteelrequiringhighimpactvaluesatlowtemperatures.Excellentbeadaspect,eveninfilletwelding.Goodslagremovaleveninhotweldingconditions.Tobeusedwith:S3Si,S4,S4Mo.

AgglomeratedrutilefluxadditiveinMnandSi,suitableforcarbonsteelweldingwithtwoorthreelayers.Excellentslagremovalinfilletandrootpasses.Itcanbeusedwithsingleormultiwiresathighspeedwithexcellentbeadaspect.S4wireissuitableonlyforfilletweldinginsinglepass.Tobeusedwith:S1,S2,S2Si,S4,SH2.

Agglomeratedsemi-basicfluxsuitableforcarbonandlowalloysteelweldings,insingleormultipasstechniqueandinsingleormultiwireapplications.Theweldmetal,producedincombinationwithcorrespondingwireelectrodes,meetsexcelentmechanicalpropertiesandinparticularhightoughnessatlowtemperatures.Goodslagremovaleveninrootpassesandathightemperatures.Tobeusedwith:S1,S2,S2Si,S2Mo,SH2.

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

30 31

TYPE

FL915

FL801

FL805

FL8111

FL122ES

FL423ES

FL830ESH

FL8�0ESH

TYPE

30�Si

308LSi

34�Si

309LSi

SUB ARC FLUXES (POWDERS)

DIN

BFB1�5DCEN��0:SAFB1�5DC

EN��0:SAZ2DC

EN��0:SAAF2CrDC

EN��0:AFB1�5ACH5

BFB��3155DC+40B-2-12EN��0:(E)SAFB2

EN��0:(E)SAFB3Mo

EN��0:SAFB2DC

BFB��544DC+40B-2EN��0:SAFB2

AWS A5.17

F�A�-EM12(K)F8A�-EH12KF8P4-EA2-A2F�P8-ENi1-Ni1F9P4-EF3-F3F9A4-EA3-A3F8P0-EB2-B2


Agglomeratedsemi-basicfluxsuitableforlowalloyedsteeland13%Chromiumalloysinsingleormultipasstechniqueandinsingleormultiwireapplicationswithveryhighweldingspeed.Theweldmetal,producedincombinationwithcorrespondingwireelectrodes,meetsexcellentmechanicalpropertiesandinparticularhightoughnessatlowtemperatures.Excellentslagremovaleveninrootpasses.

FL801isanagglomerated,slightlybasicfluxdesignedforsubmergedarcstripcladding.withalltypesofausteniticstainlesssteelstripsuchas:AISI308L,34�,31�L,309Land309LNb.Itoffersexcellentweldingpropertiesandeasyslagremoval.Thefluxhasacompositionthatgivesaweldmetalwithaferritelevelexceeding4FN(acc.toDeLong)whenweldingthefirstlayerwithstripAISI309L.

Agglomeratedchromecompensateduniversalbasicflux,especiallydesignedforweldinghighalloyedsteelssuchasInconel�25,1.4539,RVS31�,309Mo,Duplexandsimilarmaterials.TheFL805isespeciallyrecommendedwherehighimpactvaluesaredesired.FL805hasanexcellentbeadaspect,excellentweldingpropertiesandremarkablyeasyslagremoval.

Specialdesignedfluxforsubarcweldingstainlessteelsolidwiresandfluxcoredwires.Amazingresultsareobtainedwith13%cromiumwirescladdingsteelmillrollersandsimilarapplications.Slagreleasescompletelyitselvesandoffersaperfectbeadaspect.Excellentresistanceagainstmoisturepickup!

FL122ESisahighlybasicagglomeratedfluxdesignedforESstripcladdingwithstainlesssteelsinteredandsolidstripaswell.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotcondition.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

FL122ESisahighlybasicagglomeratedfluxdesignedforESstripcladdingwith13%chromiumsinteredandsolidstripaswell.Itoffersexcellentbeadaspectandgoodslagremovaleveninextremehotcondition.ThefluxisaddingMolybdenumtotheweldpooltoimprovecorrosionandwearresistanceathighertemperaturesandcanbeusedforsingleandmultilayers.

FL830ESHisahighlybasicagglomeratedfluxdesignedforEShighspeedstripcladdingwithstainlesssteelalloysinthe300and400series.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotconditionswithoutanyresidues.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

FL8�0ESHisahighlybasicagglomeratedfluxdesignedforEShighspeedstripcladdingwithNickelbasedalloys.Itoffersexcellentbeadaspectandselfdetachingslagremovaleveninextremehotconditionswithoutanyresidues.Thefluxhasaneutralactiononchemicalcompositionandcanbeusedforsingleandmultilayers.

SOLIDSTAINLESSSTEELWIRESANDSTRIPSAPPLICATION / PROPERTIES

Suitableforweldingdissimilarandselfhardeningsteelssuchasarmouredandmanganesesteel.Theweldmetalhashighstressresistanceandisheat-resistantuptoapprox850°C.

Suitableforwelding18/8steelswithlowcarboncontent.PerfectarcstabilityandbetterflowingbecauseofthehigherSicontent.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwireforNborTistabilised18/8andsimilarCrNisteels.Forworkingtemperaturesuptoapprox400°C.Highresistancetointercristallinecorrosionandoxidisingenvironments.

Suitableforweldingcorrosionandheat-resistantCr/NisteelandCr/Nisteeltounalloyedandlowalloysteels.Heat-resistantuptoapprox1100°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

AWS/SFA 5.9

ER30�

ER308LSi

ER34�Si

ER309LSi

W.NR.

1.43�0

1.431�

1.4551

1.4332

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

32 33

TYPE

309LMo

309H

310

312

31�LSi

318Si

22-09Duplex

SuperDuplex(25-0�)

904L

32�

409Cb

420BorC

430LNb

1.4115

410NiMo

TYPE

SAS308L

SAS309L

SAS309LMo

SAS309LNb

SASX15CrNiMn322�8

SOLID STAINLESS STEEL WIRES AND STRIPS


Weldingwirewithhighcorrosionresistance,oftenusedforbufferlayerswhencladdingwithanAISI31�qualityandfordissimilarjointswithC,Mnandlowalloysteels.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwirelikeAISI309withhighercarbonpercentageforbetterheatandwearresistance.

Weldingwireforsimilarheat-resistant25/20CrNisteelsforworkingtemperaturesupto1200°C.Alsosuitableforweldingferriticstainlesssteel.

Weldingwireforweldingdifficulttoweldsteelandself-hardeningsteelssuchasarmouringsteel,austeniticMnsteel,springsteelandhighcarbonsteels.Verysuitableforrepairwelding.

LowcarbonweldingwireforausteniticCrNiMosteelsforworkingtemperaturesupto350°C.Veryhighresistancetointercristallinecorrosion.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwireforNborTistabilisedCrNiMosteelswithaworkingtemperatureupto400°C.Highresistancetointercristallinecorrosionandcorrosiveenvironments.

WeldingwireforstainlesssteelDuplexsteels,highresistancetogeneralcorrosion,pittingandstresscorrosion.Maximumworkingtemperature280°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

WeldingwireusedforStainlesssteel,SuperDuplex,Zeron100etc.

Weldingwireforextremelycorrosion-resistantCrNiMoCusteels.Usablebetweentemperaturesfrom-19�°Cto350°C.1.4500,1.4505,1.450�,1.4531,1.453�,1.4539,1.45�3,1.4585,1.458�.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

Lownickelspecialwiresuitableinsulphurousenvironmentsatveryhightemperaturesasincombustiongasses.Veryhard,goodmachinabledeposit.

Stabilisedweldingwireforweldingsimilaralloysasfoundintheexhaustpipeindustry.

Stainlesssteel13%Cralloywithhighhardnesssuitableformanyoverlayapplications.Thetype420Chasahigherpercentagecarbonthan420B.420°C.Alsoavailableinstripdiametersof�0x0.5mmand30x0.5mm.

Ferriticweldingwirewithveryhightensilestrengthandgoodcorrosionresistance.Typicallyusedinthecarindustry.

1�%chromealloyweldingwirewithmeltdownhardnessofapprox45HRc.Forcorrosion-resistantlayerswithaworkingtemperatureupto550°C.

Martensiticthermoshock-resistantalloyforwearandimpact-resistantlayersatchangingtemperatures.

AWS/SFA 5.9

ER309LMo

ER309

ER310

ER312

ER31�LSi

ER318Si

ER2209

ER2553

ER385

–

ER409Cb

ER420

ER430LNb

ER410NiMo

W.NR.

1.4459

1.4829

1.4842

1.433�

1.4430

1.45��

1.44�2

1.4410

1.4539

1.4820

1.4034

1.4511

1.4115

SINTERED STRIPS

FORSTAINLESSSTEELC

0.010

0.010

0.015

0.015

0.140

Cr

20

23

22

24

32

Ni

10.5

12

14.0

12.0

2�.0

Mo

<0.2

0.2

2.9

–

–

Mn

1.8

1.8

1.8

1.8

�.5

Si

0.4

0.4

0.3

0.�

0.3

Nb

–

–

–

0.�

–

N

+

+

+

0.03

+

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

32 33

TYPE

SAS30�

SAS4351L

SAS581

SAS�01

SAS410NiMo

SAS410MoV

SAS420

SAS430L

TYPE

SAS�25

SAS825L

SAS2��

SAS82

TYPE

SASDUR�

SASDUR�LC

SASDUR21

TYPE

Al99,8

Al99,5

AlMg3

AlMg4,5Mn

AlMg5

SINTERED STRIP

AGAINSTWEARC

0.0�

0.10

0.35

0.31

0.0�

0.15

0.38

0.0�

Cr

18.0

15.0

�.0

�.0

14.0

12.4

13.�

13.0

Ni

8

4.3

-

0.3

4.5

-

0.4

0.4

Mo

–

0.90

3.00

1.�0

0.90

2.00

0.15

0.15

Mn

�.0

0.9

2.0

3.0

0.8

1.2

1.0

1.0

Si

0.5

0.34

0.3

-

-

-

0.2

0.2

V

–

–

0.3

0.2

0.2

0.2

–

–

W

–

–

–

1.9

–

–

–

–

SINTERED STRIP

NICKELBASEDC

0.01

0.01

0.01

0.01

Cr

23.0

32.0

15.8

19.9

Ni

Rest

Rest

Rest

Rest

Mo

9.0

8.0

1�.�

–

Mn

0.2

2.3

0.5

3.2

Nb

3.5

0.2

0.1

2.3

Fe

<5.0

4.5

4.5

0.�

W

–

–

3.�

–

SINTERED STRIP

COBALTBASEDC

1.10

0.80

0.25

Cr

28

28

2�

Co

Rest

Rest

Rest

Mo

–

–

5.5

Si

1.0

1.0

0.8

Mn

0.�

0.�

0.3

Fe

<2.5

<2.5

<2.5

HARDNESS

40-43

3�-39

30-35

W

4.5

4.5

–

Nb

–

–

–

–

0.2

–

–

–

Ti

–

–

–

0.4

SOLID WIRES

FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES

Aluminiumwireforweldingmostlypurealuminiumwithmax.0.2%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.

Aluminiumwireforweldingmostlypurealuminiumwithmax.0.5%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.

Aluminiumalloyusedforweldingaluminiumalloyswithamaximumof3%Mg.Wherehighmechanicalpropertiesofthejointisrequired.Verygoodweldabilityandweldingproperties.

AluminiumalloysusedforweldingaluminiummagnesiumbasedalloyssuchasALMg/ALMg4.5Mn.alloys.Cosmeticallygoodweldingresult.Relativelyhightensilestrength.Mainlyusedinseawater-resistantapplications.

Aluminiumalloyforweldingaluminiummagnesiumbasedalloyswithamaximumof5%Mg.ThistypeisalsosuitableforweldingdifferentAluminiumalloyswitheachother.Excellentweldabilityandweldingresult,relativelyhightensilestrength.

DIN 1732

SG-AL99,8

SG-AL99.5

SG-ALMg3

SG-ALMg4.5Mn

SG-ALMg5

AWS/SFA 5.10

ER1100

ER1100

ER5154

ER5183

ER535�

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

34 35

TYPE

AlSi5

AlSi12

DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.

GRADE

Grade1(CommerciallyPure(PC)

Grade2

Grade3

Grade4

Grade5(�AI-4V)

�AI-4VEliWW

15V-3Cr-3Sn-3Al

�Al-2Sn-4Zr-2Mo

Grade12(0.3Mo-0.8Ni)

Grade�(Ti+Pd)

Grade9(3Al-2.5V)

DIN 1733T.1

SF-Cu

SG-CuAg

SG-CuSn

SG-Cu-Si3

SG-CuSn�

SG-CuSn12

SOLID WIRES FOR ALUMINIUM AND ALUMINIUM ALLOYS


Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto�%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.(DC+).Suitableforwallthicknessfrom2mmandup.

Aluminiumalloyforcastalloyswithmorethan�%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.(DC+).Suitableforwallthicknessfrom2mmandup.

DIN 1732

SG-ALSi5

SG-ALSi12

AWS/SFA 5.10

ER4043

ER404�

TITANIUMWELDINGWIREMIG/TIGAWS A5.16

ERTi1

ERTi2

ERTi3

ERTi4

ERTi5

ERTi5Eli

–

–

ERTi12

ERTi0.2Pd

ERTi9

AMS

AMS4951

AMS4951

AMS4951

AMS4951

AMS4954

AMS495�

AMS4914(Chem)

AMS4952

–

–

–

ASTM

B348,Gr1(Chem)

B348,Gr2(Chem)

B348,Gr3(Chem)

B348,Gr4(Chem)

B348,Gr5(Chem)

–

–

–

B348,Gr12(Chem)

B348,Gr�(Chem)

B348,Gr9(Chem)

SOLID WIRES

FORCOPPERANDCOPPERALLOYS(MIG/TIG)AWS

–

–

ERCu

ERCuSi-A

ERCuSn-A

–

APPLICATION

Specialcopperwireforweldingcopper,joiningcoppertosteel,greycastironandNialloysof3mmwallthicknessormore.Particularlysuitableforlargeworkpieces.

Copperalloy,silveralloyedwithaslightlyhigherpercentageofphosphor,suitableforTIG/MIGwelding,easytohandle,highplasticityoftheweldmetal.

Copperfillermetal,tinalloyedwithgoodflowproperties.SuitableforjoiningCuandcopperalloyedmetalssubjecttostrain.Verywellworkable.Weldingseamswithoutpores.

ForMIG/TIGweldingonfeeblyalloyedCuMn,CuSiMnandCuZnmaterials.Alsorecommendedforcladdingofferritic-pearliticsteel.Hightemperatureandcorrosionresistance.Mainlyusedinautomobileindustryandforsculpturingandsculpturerestoration.

Tinbronzealloyofminimally�%tinforvirtuallyallweldingprocedures.Verygooddeoxidisation.SurfacingandjoiningofCuSnalloys.Widelyusedinovensoldering.

Copper-tinalloyofhightinpercentagesuitableformultipleweldingjobs.Theweldedmaterialattainshighhardnesssimilartocastbronzes,thereforetobeusedforspeciallywear-resistantsurfacing,joiningandrepairweldingofbronzes.

W.NR

2.00912.0090

2.1211

2.100�

2.14�1

2.1022

2.105�

BS

–

C1

C�

C9

C11

C2�

03.SOLID

WIR

ESMIG

/MAG

/TIG/STR

IP/FLU

XES

34 35

DIN 1733T.1

SG-CuAl5Ni2

SG-CuAl8

SG-CuAl9Fe

SG-Cu-Al8Ni2

SG-CuAl8Ni�

SG-CuMn13Al�

SG-CuAl14NiFe

SG-CuNi30Fe(Monel��)

TYPE

Nicro�00

Nicro�25

Nicro�18

NiTi3

NiCu30Mn

SOLID WIRES FOR COPPER AND COPPER ALLOYS (MIG/TIG)

AWS

–

ERCuAl-A1

ERCuAl-A2

–

ERCuNiAl

ERCuMnNiAl

–

ERCuNi

APPLICATION

Lowalloyedaluminumbronze,particularlysuitableforjoiningonferriticandausteniticsteels.Goodflowingpropertieswithgoodcovergroove,alsosuitableforjoiningonsteelsandcopper.Formultiplayerweldingonsteels,pulsedarcweldingisrecommended.Amazingresultsonstainlesssteelsheetmetalduetolessheatinput,highertravelspeedandlesscleaninghours.

Joiningofcopper-aluminiumalloyedmetals.Surfacingofferritic-pearliticsteel.Veryhighcorrosionandwearresistanceasrequiredforweldingbrassshippropellers.

Joiningofcopper-aluminiumalloyedmetals.Surfacingofferritic-pearliticsteel.Veryhighcorrosionandwearresistanceasrequiredforweldingbrassshippropellers.Improvedwear-resistanceandhardnesscomparedtoCuAl8.

Copper-aluminiumbasedfillermetal.Alloyofseveralmetalelements.SuitableforCuAlNialloyedmetals,surfacingofsteel.Highresistancetowearandabrasion.Verygoodcorrosion-andseawater-resistance.

Nickel-Aluminium-Bronzes.Highcorrosion-andwear-resistance.ForweldingCuAlNi-partsinoffshoretechnology,seawaterdesalting,shipbuildingandrepair(propeller)aswellaspowerplantsandchemicalindustrylikereactionplants,pumpsandtubesystems.

HighestgradeoftheAl-Bronze-types.Seawater-resistantcopper-aluminiumalloywithoutZnofhightoughnessandhardness.Joining-andwear-resistantsurfacingofcopperalloys,ofunalloyedandlow-alloysteelsandgreycastiron.Applicationsinclude:shippropellers,pullingtoolsandslidingsurfaces.

Newsupercopperalloywithextremehardness(400HB).Especiallydesignedforapplicationswherebyhighhardnessisrequired.Thewelddepositisseawater-andwear-resistant.Homogenousandsparkfree.Applicationsinclude:axes,crankshafts,pliers,dredgeraxesetc.

Copper-Nickelalloyforconstructionandchemicalequipment,seawaterdesaltingandoffshoretechnology.

W.NR

–

2.0921

2.093�

2.0922

2.0923

2.13��

–

2.083�

BS

–

C12

C13

–

C20C2�

C22

–

C18

SOLID WIRES

FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)W.NR.

2.480�

2.4831

2.4��

2.4155

2.43��

DIN 1736UNS

SG-NiCr20NbN0�082

SG-NiCr21Mo9NbN0��25

SG-NiCr19MoTiN0��18

SG-NiTi4N020�1

SG-NiCu30MnTiN040�0

AWS

ERNiCrFe3

ERNiCrMo-3

ERNiFeCr-2

ERNi-1

ENiCu-�

APPLICATION

SolidwireforweldingofNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19�to+�00°C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.

SolidwireforweldingofInconel�25,825andalloy25-�Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjoiningwithlowandhighalloyedsteels;austeniticsteelswithhighcorrosionresistancefortemperaturesabove300°C.AlsoavailableasMig,TigandS.A.wireandstrip.

SolidwireforweldingInconel,�18,�0�andX-�50.Theweldmetalishardenableandhasmechanicalpropertiescomparabletothoseofthebasemetals.

Specialsolidwireforweldingofpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjoiningnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.

SolidwireforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelssuchasMonel400,R-405andK-500.AlsoavailableasMig,TigandS.A.wireandstrip.

03.S

OLI

DW

IRES

MIG

/MAG

/TIG

/STR

IP/F

LUXE

S

3�

TYPE

NiCrCo�1�

NiCrMo�8�

NiCrMo�22

AlloyC2��

AlloyHX

TYPE

Dur1

Dur�

Dur12

SOLID WIRES FOR NICKEL BASED ALLOYS (INCONEL, MONEL, ETC.)

W.NR.

2.4�2�

2.4813

2.488�

DIN 1736UNS

SG-NiCr22Co12MoN0��1�

N0��8�

N0�022

EL-NiMo1�Cr1�WN102��

N0�002

AWS

ERNiCrCoMo-1

ERNiCrMo-14

ERNiCrMo-10

ERNiCrMo-4

ERNiCrMo-2

APPLICATION

SolidwireforweldingInconel�1�.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel�00and�01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.

SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstainlesssteelaswellasnickelalloyssuchasN0�059,N0�022,HasteloyC-2��andInconel�22,�25and�8�.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.AlsoavailableasMig,TigandS.A.wireandstrip.

SolidwireforjoiningInconel�22en�25,alloy25-�MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel�25andHasteloyC-2��.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteels.AlsoavailableasMig,TigandS.A.wire.

SolidwirefortheweldingofHasteloyC-2��andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelsandlowalloysteels.

SolidwireusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteels.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200°C.

SOLID WIRES


C ~2.5Cr ~30Co ~52W ~15

C ~1.1Cr ~28Co ~�5W ~5

C ~1.3Cr ~28Co ~59W ~10

AWS

ERCoCr-C

ERCoCr-A

ERCoCr-B

HARDNESS

53-55HRc

43-45HRc

4�-48HRc



ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.Dur�isthemostusedtypeintherange.

InhardnessandtoughnessthisStellitealloyliesbetweenDur1and�.Ascomparedto�itissomewhatmoreresistanttowearandascomparedto1itismoreresistanttotemperatureshocksandimpactloads.

04.BRAZING

3�

04.B

RA

ZIN

G

38

TYPE

CuZn39Sn

CuZn40

CuZn40F

CuNi10Zn42

CuNi10ZnF

TYPE

DurR

DurR(Ni)

DurCS

TYPE

Super-flux

Uten-flux

Universal-flux

Gas-flux

Alu-flux

BRAZINGRODSDIN

L-CuZn39Sn2.0533

L-CuZn402.03��RBCuZn-A

L-CuNi10Zn422.0�11RBCuZn-D


Brassalloyformanyapplicationsincluding:bicycleindustry,shippropeller,furnitureindustryetc.Suitableforweldingbrassandbrazingofsteel,castiron,iron,copper,nickeletc.

Brassalloyformanyapplicationsincluding:bicycleindustry,shippropeller,furnitureindustryetc.CuZn40Fisfluxcoated.

Specialalloywithveryhighstrengthforjointweldingofsteel,castiron,nickelandnickelalloys.Excellentlysuitedforsurfacingcogoncogwheels.CuNi10ZnFisfluxcoated.


T ~450AT ~880°C

T ~450H ~110HBAT ~900°C

T =500-800H ~180HBAT : 900°C

ANALYSIS

Cu ~58Si ~0.15Sn ~0.5Mn~0.�

Cu ~�0Zn ~40

Cu ~50Zn ~40Ni ~10

BRAZING

HARDFACINGWITHTUNGSTENCARBIDESANALYSIS

SteeltubefilledwithTungstencarbideWSCapprox�0%Fe-rest

NiCrBSi=matrixWSCapprox=�0%WSC-500-1�00umWSC-2800HV

CuZnNimatrix+Tungstenlumpsapprox�5%

DIN 8555

G21-GF-�5

G-21-GS-350GR

HARDNESS

ca.�5HRc

Matrix-5�HRc


Highwear-resistanttungsten-carbidebasedhard-facingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesur-faceandweldingwithaslightexcessacetyleneflame.

SameasDurR,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixersetc.

ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900°C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-�mm,�-8mm,10-12mminlengthsof450mm.

FLUXESFORBRAZINGAPPLICATION / PROPERTIES

Fluxforbrazingofsilveralloyswithaworkingrangefrom450to850°C.Universalfluxforcopper,brass,steelandstainlesssteel.

FluxforbrazingofsilveralloyswithalongerlifethanSuperfluxe.g.forlargerworkpiecesandsomewhathighermeltingtemperaturessuchasmolybdenumandtungstentypes.

Fluxforbrazingofcopper,copperalloys,brass,steelandgalvanisedsteel.Workingrangefrom�50to1100°C.

Fluxforlarge-scaleuse(gastransported,comesalongwiththeflame)forbrazingcopper,brass,bronze,steelandgalvanisedsteel.Idealwhenacleanproductisdesiredorifusedwithasolderingmachine.Workingrangefrom�50to1100°C.

Fluxforweldingorbrazingaluminiumandaluminiumalloyswithaworkingrangefrom450to�20°C.

DIN 8511

F-SH1

F-SH1

F-SH2

F-SH2

F-LH1

AWS

BF3-C

FB4-D

04.BR

AZIN

G

39

ALLOYDIN: 8513

L-CuP�

L-Ag2P

L-Ag5P

L-Ag15P

L-Ag20Cd

L-Ag25Cd

L-Ag30Cd

L-Ag34Cd

L-Ag40Cd

L-Ag45Cd

L-Ag50Cd

L-Ag50CdNi

L-Ag25Sn

L-Ag30Sn

L-Ag34Sn

L-Ag40Sn

L-Ag45Sn

L-Ag55Sn

L-Ag2�

L-Ag49

Thealloysaboveareavailableinuncoatedandcoatedrods,ringsandstripsandonspoolsD-300invariousdiameters.

SILVERBRAZINGALLOYSAg

2

5

15

20

25

30

34

40

45

50

50

25

30

34

40

45

55

2�

49

Cu

94

91

89

80

40

30

28

22

19

1�

15

15

40

3�

3�

30

2�

22

39

1�

Zn

25

2�

21

24

21

1�

1�

1�

33

32

2�

28

25

18

20

22

Ni

3

5

5

Sn

2

2

3

2

3

5

P

�

�

�

5

Cd

15

18

21

20

20

22

18

1�

MELTING POINT ºC

�30

�10

�10

�10

�50

�10

�80

�40

�10

�20

�40

��0

�50

�40

�10

�90

��0

�50

840

�90

TENSILESTRENGHT(N/mm2)

250

250

250

250

410

420

420

430

450

450

350

300

430

430

430

400

400

400

300

300

APPLICATION

Coppertocopper(withoutflux).Brass,copperandcopper-tinalloys(withflux).Donotuseinasulphurousenvironment.Forworkingtemperaturesupto200°C.

Steel,stainlesssteel,copper,copperalloys.Nickel,nickelalloys.Forworkingtemperaturesupto200°C.

Copperalloys,tungstencarbidestometal.

Steel,copper,copperalloys,nickel,nickelalloysandgreycastiron.Forworkingtemperaturesupto200°C.

Tungstentooltipstosteel,tungstenandmolybdenum.

05.THERMALSPRAY

40 41

05.THER

MA

LSPR

AY

40 41

TYPE

SP80/20

SP80/20NiCr

SPNiTi4

SP1.3505

SP420

SP1.43�0

SP1.4302

SP1.4403

SP1.4115

SP1.4122

SPAlBz8

SPCuSN�

SPNiCu

SPCuZn3�

SPCU99,9

SPAL99,5

SPZnAl

SPBabbits

SPMo

WIRESFORTHERMALSPRAYAPPLICATION / PROPERTIES

Spraywirewithexcellentbondingstrength.Sprayedlayersofthismaterialareresistanttovariationinhightemperaturesandareusedasabufferlayerforallothersprayingalloys.Hardness,coatingmacro:approxHRc22.Maximumworkingtemperature:approx800°C.Layerthickness:approx0.1-0.15mm.

Soliddrawnspraywirewithgoodbondingpropertiesandhighcorrosion-resistanceforapplicationsinchemicalindustriesandasabufferlayerforceramiclayers.80/20NiCrcoatingsareresistanttooxidisingandcorrodinggassesatworkingtemperaturesupto900°C.Coatinghardnessmacro:approxHRb90.

Soliddrawnspraywirewithgoodbondingpropertiesforapplicationssuchasceramicsorsteelspraylayers.Highcorrosion-resistanceeveninacidsolutions.

Soliddrawnspraywireforextremelywear-resistantlayerswherecorrosion-resistanceisnotimportantorofminorimportance.Hardnessapprox50Hrc.

Solidspraywirewith13%Cr,acombinationofgoodwear-resistanceandafairlygoodcorrosion-resistanceforapplicationsinrepairsandnewwork.Thecoatinghashightensilestrengthandlowshrinkageandthereforecanbeappliedinlargerlayersthicknesseswithoutanyriskofcracking.Maximumworkingtemperature:approx540°C.Hardnessmacro:HRc.Machineablebygrinding.Availableinthreehardnesses:A,BandC.

Solidspraywireoftype18/8/�withlowshrinkfactorandthereforeverysuitableforthickcoatingsandcoatingsininternaldiameters.TheadditionofMngivesthecoatingwork-hardeningandwear-resistantproperties.Coatinghardnessmacro:HRb90,afterwork-hardening450HB.Forworkingtemperaturesupto850°C.

Solidspraywiretoachieveastainlesssteelcoatingconsistenttoquality18/8.Applicationsinclude:pumpparts,scalringsandglandsealings.Hardnessmacro:approxHRb80.

Solidspraywireforsprayingonpartsthatmustmeetahigherqualitythan18/8,corrosionandacidresistance.Maximumworkingtemperature:approx450°C.Hardnessmacro:HRb�4.

Solidspraywirethatcombineshightoughnesswithverygoodcorrosionresistance,shinycoatingandbettermachineabilitythantheSP420Ccoating.Hardnessapprox40/45HRc.Thewelddepositcanbemachined.

Solidspraywirethatcombineshightoughnesswithverygoodcorrosionresistance,shinycoatingwithalittlehigherhardnessthanSP1.4115.Thewelddepositcannotbemachinedwithnormalcuttingtools,grindingispossible.Hardnessapprox50HRc.

Spraywireforthermalsprayingofwearandseawater-resistantlayers,thatcanbereturnedtoaverysmoothandtightfinish.Thehighpressureresistanceandstrengthoftheselayersmakeitespeciallysuitableforheavyloadsonbearingsentreads.Suitableforlayerthicknessesupto5mm.Hardnessmacro:HRb80.

Spraywiremadeoutofcopperandtinforwear-resistantlayerswheregoodslidingcharacteristicsaredesired.

AlloylikeMonelwithverygoodresistancetoseawaterandexcellentslidingcharacteristics.

Brassspraywirewithhighspraycapacityforgeneralbronzeapplications.Hardnessmacro:HRb30.

Purecopperspraywire.Thermallysprayedcopperlayerscaneasilybemachinedintoasmoothsurface.

Spraywirewithexcellentcorrosionresistance,typicallyusedinthefoodindustry.

Spraywireforso-calledscoupingwherehighcorrosionresistanceisrequired.

Tinalloy,commonlyusedforitsgoodslidingcharacteristicse.g.forbearingscales.

Solidmolybdenumspraywirewithverygoodbondingpropertiesonaluminiumandcopper.Excellentresultsareobtainedduringhigh-speedwireandflamesprayingwithveryhighhardnesses(�00to1400HV).

ANALYSIS

Ni ~80Al ~20

Ni =80Cr =20

Ni =BasisTi =3

C =1.0Si =0.25Cr =1.5

C =0.35Cr =13

Cr =18Ni =8Mn=�

Cr =19Ni =9

Cr =19Ni =12Mo=3

C =0.2Cr =1�.5Mo=1.1

C =0.35Cr =1�.5Mo=1.1

Cu =92Al =8

Cu =94Sn =�

Ni =�4Cu =Rest

Cu =�4Zn =Rest

Cu =99.9

Al =99,5

Zn =85Al =15

SnSb�Cu4

Mo=99.95

NOTES

WELDING

Certilas Nederland BVEinsteinweg 86662 PW ElstThe Netherlands

T +31 (0)481 – 365 599F +31 (0)481 – 365 [email protected]

You can find all Ceweld® products on our website www.ceweld.com. Here you can also download various product sheets, material safety datasheets and check other information including the Schaeffer diagram, the DeLong diagram, welding calculations, equivalents tables, lists with alloy surcharges, and interesting facts on metals and their alloys. In short, all kinds of useful information for welders, purchasing agents and welding technicians.

LIAB

ILITYCew

eld®doesnotm

akeanywarrantyorassum

eanylegalliabilityorresponsibilityfortheaccuracyandcompletenessofthedatainthispublication|C

OLO

PH

ON

production:zaai|photography:ArjanZoom

ers|design:StudioMarselStoopen|print:D

rukkerijDeR

ijnInconel,Incoloy,M

onel,Nilo,B

rightrayenNim

onicareregisteredtrademarksoffIncoA

lloysInternationalLtd.HasteloyandM

ultimetareregisteredtradem

arksoffHaynesInternational.Stelliteisaregisteredtradem

arkoffDeloroStellite.

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CEWELD CAT EN.pdfsource filler metals quickly ... , 13 CrMo V 42> etc. Basic ... tics, recommended> for welding creep-resistant steels and steel casting