Capitalizing on performance and reliability. · Capitalizing on performance and reliability. 2008 Edition ... Medart–Kansas.City ... 410, 430, 450 Command PRO

EnginE AccEssoriEs

Capitalizing on performance and reliability.

2008 Edition

www.ersatzteil-service.de

Das Ersatzteil und Service Center

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Table of Contents

SECTION PAGECentral Distributors – North America ....................3 Central Distributors – International .......................3Engine Model Lines .............................................4-5Lubrication ...........................................................6-8Starting .................................................................9Meters & Special Tools .........................................10Special Items ........................................................11Ignition and Electrical ...........................................12-14Guards, Screens, and Blower Housings...............15-17Front Drive Shafts.................................................18Fuel.......................................................................19-21Controls (Includes coolant and lubrication alert items) .......22-24Electrical Accessories ...........................................25Air Intake ..............................................................26-32Exhaust.................................................................33-46Labels ...................................................................47-53Hang Tags and Cards ...........................................54

Contentswww.ersatzteil-service.de


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Kohler central distributors are listed on this page. They...and all Kohler dealers...can quickly provide the field-installed accessories in this catalog to keep your KOHLER® engines running smoothly and efficiently.

UNITED STATESSTATE/PROVINCE KOHLER CENTRAL DISTRIBUTOR CITY PHONE

Arizona.................................. Loftin.Equipment.Co.,.Inc.............................................Phoenix................................................60�-�7�-9466California............................... H..G..Makelim.Co.........................................................Anaheim...............................................650-87�-4757. H..G..Makelim.Co.........................................................S..San.Francisco..................................650-87�-4757Colorado................................ H..G..Makelim.Co.–Denver...........................................Aurora..................................................�0�-�07-8874Florida.................................... Gardner.of.Florida,.Inc..................................................Jacksonville..........................................888-889-�010Hawaii.................................... Small.Engine.Clinic.......................................................Aiea......................................................808-488-0711Kansas................................... Medart–Kansas.City.....................................................Edwardsville.........................................6�6-�8�-��00Massachusetts....................... W.J..Connell.Co............................................................Franklin................................................508-54�-�600Minnesota.............................. Central.Power.Distributors,.Inc.....................................Anoka...................................................76�-576-0901Mississippi............................. Medart–Tennessee/Mississippi.....................................Olive.Branch,.MS.................................6�6-�8�-��00Missouri................................. Medart–St..Louis..........................................................St..Louis...............................................6�6-�8�-��00Montana................................. Original.Equipment,.Inc................................................Billings..................................................406-�45-�081New.Jersey............................ Gardner,.Inc.–New.Jersey............................................Cranbury..............................................609-860-8060Ohio....................................... Gardner,.Inc.–Ohio.......................................................Columbus.............................................614-456-4000Oregon................................... Power.Equipment.Systems..........................................Salem...................................................800-78�-�700Pennsylvania......................... Pitt.Auto.Electric.Co......................................................Cranberry.Township.............................7�4-778-8�00Tennessee............................. Medart–Tennessee/Mississippi.....................................Olive.Branch,.MS.................................6�6-�8�-��00Texas..................................... Waukesha-Pearce.Industries,.Inc.................................Houston................................................71�-7��-1050Utah....................................... Diesel.Electric.Service.&.Supply.Co.,.Inc.....................Salt.Lake.City.......................................801-97�-18�6Virginia................................... Chesapeake.Engine.Distributors..................................Ashland................................................804-550-��1Wisconsin.............................. Central.Power.Distributors,.Inc.....................................Menomonee.Falls.................................�6�-�50-1977

CANADAAlberta................................... Lotus.Equipment.Sales,.Ltd..........................................Calgary.................................................40�-�5�-08��British.Columbia.................... Magneto.Sales..............................................................Surrey...................................................604-888-7�40Manitoba................................ Yetman’s.Ltd.................................................................Winnipeg..............................................�04-586-8046Ontario................................... CPT–Canada.Power.Technology..................................Mississauga.........................................905-890-6900

INTERNATIONAL ~ Visit.the.Dealer.Locator:.www.KohlerEngines.com

Distributorswww.ersatzteil-service.de


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TWIN CyLINDER

Command PRO® CS 4-12.75 HPAir-cooled, horizontal, OHVModels: CS4, 6, 8.5, 10, 12

Courage® 15-22 HPAir-cooled, vertical, OHV

Models: SV470, 480, 530, 540, 590, 600, 610, 620

Command® 13-18 HPAir-cooled, vertical, OHV

Models: CV13, 15, 460, 490, 492

Command PRO® 11-15 HPAir-cooled, horizontal, OHV

Models: CH15, 410, 430, 450

Command PRO® 13-18 HPAir-cooled, vertical, OHVModels: CV13, 15, 493

KOHLER Aegis® 20-24 HPLiquid-cooled, vertical, OHV

Models: LV625, 680

KOHLER Courage® 20-27 HPAir-cooled, vertical, OHV

Models: SV710, 715, 720, 730, 735, 740

Courage® 4.5 HPAir-cooled, vertical, OHV

Models: XT-7

KOHLER Courage PRO® 20-27 HPAir-cooled, vertical, OHV

Models: SV810, 820, 830, 840

SINGLE CyLINDER

The Growing Family of KOHLER Engineswww.ersatzteil-service.de


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KOHLER Aegis® 24-31 HPLiquid-cooled, horizontal, OHV

Models: LH640, 690, 755, 775 EFI


Models: CH940, 960, 980, 1000

Command PRO® 17-30 HPAir-cooled, vertical, OHV

Models: CV17, 18, 22, 25, 26, 730, 740, 745 EFI, 750

Command® 18-27 HPAir-cooled, horizontal, OHV

Models: CH18, 20, 22, 620, 640, 680, 730, 740

Command PRO® 34-40 HPAir-cooled, vertical, OHV

Models: CV940, 960, 980, 1000


Models: CH18, 20, 22, 25, 26, 730, 740, 745 EFI, 750

Command® 18-27 HPAir-cooled, vertical, OHV

Models: CV18, 20, 22, 730, 740

The Growing Family of KOHLER Engineswww.ersatzteil-service.de


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. *.For.valve.cover.with.pulse-type.fuel.pump,.not.mechanical.fuel.pump..Includes.o-ring.

. **.For.valve.cover.with.mechanical.fuel.pump..Includes.o-ring. ***Usedwithflaredtubeforimprovedseal.StandardsinceSerialNo.3016800011.Earlierstandarddipstick2403806-Ssupersededto24755121-SKitwhich includesthe2403810-SdipstickandthreedipsticktubestofitallCHtwinconfigurations.****Canbeusedinplaceofthe1”diametermetaloilfill/dipsticktubeforimprovedseal.Canbeusedwithstandardcanister-stylemufflers.Donotuseonapplications. .with.crossover.manifolds.

OIL COOLER KITTo.add.cooler.to.engine..Reduces.oil.sump.temperature.up.to.40°F.Kit No. Adapter Material Models�4.755.1�0-S*. Stanyl. CH/CV17-�6/7�0-750*Increasesenginewidthonoilfiltersideby1.25"(CHtwins)or0.625"(CVtwins).

YELLOW ACCESSORIESPart No. Item Models2475546-S* Oilfillcapkit CH18-26/730-750,LH640-775 12422702-S** Oilfillcapassy CH18-26/730-750,LH640-775 21�.0�8.10-S. Dipstick,.bent.tube. CH11-15.. �1�.0�8.14-S. Dipstick,.straight.tube. CH11-15.. �1�.0�8.0�-S. Dipstick,.straight.tube. CV11-16/460-49�. 4�4.0�8.04-S. Dipstick,.straight.tube. CV17-�6/7�0-750.. 466.0�8.01-S. Dipstick,.bent.tube. LV6�5-680.. 4�4.0�8.10-S***. Dipstick,.bent/straight.tube. CH18-�6/7�0-750,.LH640-775.. 52004002-S**** Dipstick,benttube(Standard) SV470-610 -2412322-S**** Dipstick,tubekit(plastic) CH18-26/730-750,LH640-775 6

OIL DRAIN ADAPTERForusewith2575514-SOilDrainValveKit(3/8"-18).Includesseal.Part No. Thread, Engine End Thread, Cap End Models6375511-S* M10-1.25,Male 1/8"-27,Female CS4-66375510-S M12-1.5,Male2 3/8"-18,Female CS8.5-12*Customermustfurnisha1/8"-27straightpipe(toextendawayfromengine),anda 3/8"-18x1/8"-27reducercouplingforattachingpipetoValveKit.

OIL DRAIN VALVE KITPart No. Drain Hole Models2575514-S 3/8"-18NPTF AllModels*Includes.�5.17�.14-S.yellow.plastic.cap.

*ForCH6,alsoorder1515802-Sbushingwhichadapts3/8"NPTvalveto1/2".NPT.engine.drain.

OIL DRAIN HOSEForusewith2575514-SOilDrainValveKit(3/8"-18).Part No. Length Thread Models2432659-S* 7" 3/8"-18,Male(bothends) All2432666-S** 12.25" 3/8"-18,Female(oneend) All2532605-S** 28" 3/8"-18,Female(oneend) All*Also.order.�5.�49.01-S.Female.Coupling.for.attaching.hose.to.Valve.Kit.**Also.order.�4.�94.��-S.Barbed.Fitting.and.�5.��7.0�-S.Clamp.for.attaching. .hose.to.oil.drain.hole.

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Lubrication

OIL COOLER HOSEPart No. Length I.D.2432617-S* 140mm(5-1/2”) 9.52mm(3/8”)



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OIL FILTERSPart No. Height Models Item2505034-S 3.47" SV810-840PRO 15205002-S 3.47" CH11-15PRO,SV470-610 2. . CV1�-15/49�.PRO,.SV710-740,. . CH/CV18-�6/7�0-745.PRO,. . LV6�5-675,.LH640-7751205001-S 2.72" CV11-16/460-492,SV470-610, 3. . CH/CV17-�5/7�0-740,... . SV710-740,.TH5�0-5752805001-S* 2.32" TH520-575 4*Shorterforapplicationswithinterferenceissues.Approx.15%lessfiltercapacity.

REMOTE OIL FILTERKit No. Oil Line Length Models2470202-S* 23" CH/CV11-16/460-493,. . SV470-610,.CH/CV17-�6,... . CH/CV7�0-750,.LV6�5-675,... . SV710-740*Includes.1�.050.01-S.Filter.

VALVE COVER WITH OIL FILLIdealforaddinganextraoilfilllocation.Part No. Description Models24755140-S* Valvecoverwithoilfill** CH18-26/730-7456675510-S* Valvecoverwithoilfill*** LH640-775. *.Usable.on.either.valve.cover.side,.except.for.basic.engines.which.include amechanicalfuelpump(withoilfill)infiltersidevalvecover..**.Also.order.�4.755.46-S.yellow.cap/o-ring.assembly,.or.�5.755.1�-S.black... .cap/o-ring.assembly..***Includes.yellow.cap,.o-ring,.etc.

OIL FILTER BASE (ENGINE-MOUNTED)Part No. Position Extends Models 2470201-S* Rotatable,6positions 3-4" CH/CV17-22,LV625-680 *Notusableonspecswithoilcooler.Includes1205001-Sfilter.

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Lubrication

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OIL PRESSURE SWITCH (OIL SENTRY™)Available.on.electric.start.engines.only.Part No. Circuit PSI To Activate Models Item1�.704.01-S*. Normally.Closed. �-5. CH/CV11-16/460-49�. 15�.704.01-S*. Normally.Closed. �-5. CH/CV17-�6/7�0-745,.LV6�5-680. 1�5.099.0�-S. Normally.Closed. �-5. CH/CV17-�6/7�0-745,.SV810-840. 12509927-S NormallyClosed 2-6 LH640-775(Standardonbasics) 1*Kit.includes.switch,.other.components.and.instructions.

OIL PRESSURE BYPASS KITSAllows.for.momentary.bypass.of.oil.pressure.switch.when.electric.starter.is.engaged.Part No. Circuit Models Item8�.755.�5-S. Normally.Closed. CH11-15*,.CH/CV17-�6/7�0-745,.CH/CV940-1000,.LV6�5-680,.LH640-775. ��5.74�.05-S. Normally.Open**. CH/CV14.LP**. �. *.Usable.on.CH11-15,.except.with.solenoid.shift.starter..Became.standard.on.CH11-15.PRO.electric.start.basics.beginning.with.serial.no..��08409911.**Usableonanyenginewherethefuelsystemvalveiscontrolledbya"normallyopen"oilpressureswitch,typicallyfoundongaseousfuelengines.

OIL TEMPERATURE SENSORFits.into.oil.drain.hole.to.signal.when.temperature.exceeds.recommended.range.Part No. Open Closed Models2441801-S(standard) 310°F 350°F CH/CV17-26*/730-745,. . . LV6�5-680,.LH640-775�4.418.0�-S. �55°F. �10°F. CH/CV17-�6*/7�0-745,. . . LV6�5-680,.LH640-775*On.CV.specs,.use.on.starter.side.only..Filter.side.has.oil.cooler.

OIL PRESSURE GAUGE KITIncludessenderthatmountstooilfilterbase,gaugeholder/hardwareformountingontopofengine-mountedcontrolpanel.(See"CONTROLS"section.)Part No. Pressure Range Models Item6675513-S 0-100psi(0-690kPa) LH640-775 4

OIL WARNING LIGHTS LeadPart No. Notes Length Models2570405-S* Non-mobileequipment 6" TH520-5751270402-S** ‘S’or‘ST’ 6" CH/CV11-16/460-4932535206-S Need1517603-Sharness 3" CH5-62535210-S*** — 6.5",9" CH18-26/730-7452535212-S*** — 6.5",9" LH640-775. *.Includes.light.plus.other.parts.not.necessarily.needed..**.Includes.light,.pressure.switch,.wiring,.etc.***Usableinpanelkits.(See“CONTROLPANEL”page).

ALSO SEE PAGE 22 FOR COOLANT AND LUBRICATION ALERT ITEMS.

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Lubricationwww.ersatzteil-service.de


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ROPE START PULLEY KITSKit No. Models1�.755.46-S.. CH11-15

STARTER SOLENOIDSPart No. Description Models�5.4�5.0�-S*. Internally.grounded.. CH/CV11-16/460-49�*Water.resistant

RECOIL START KITSKit No. Models Notes1275547-S CH/CV11-16/460-493(Shown) Formetalblowerhousings. . only.�5.�1�.01-S. . Optional.mitt.grip.handle.for. . recoil.starter.1�.165.0�-S. . Recoil.starter.assembly.with... . mitt.grip.handle.

ELECTRIC START KITSKit No. Models1274902-S CH11-15(Shown)1�.749.0�-S. CV11-16/460-49� (Excludeswireharnesswhichcustomermust supplyduetovariations.)

Startingwww.ersatzteil-service.de


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Item�5.455.11-S.. Alcohol.Content.Tester.-.Tests.for.E10/E�0/E85. All. 12544905-S* UsageMeter/Tachometer(solidstate) Allsingles&twins 22576123-S EFIDiagnosticKit(includesCD-ROMtodiagnoseengine) AllEFI 35�.�6�.01-S.. Hourmeter.. All.with.electric.start.. 4*Indicateswhentoserviceaircleaner,oilfilterandchangeoil.Alsoservesasanhourmeterandtachometer.Service.intervals.are.dependent.upon.environmental.factors.and.not.this.meter.alone.

Part No. Description Models Item�5.455.10-S*.. Radiator.and.Cap.Tester. Liquid.Cooled.Models.. 4�5.761.�8-S. Hydraulic.Valve.Lifter.Tool.. All.with.hydraulic.lifters.. 52445502-S IgnitionOutputTester(capacitivedischarge,firesat18kV) Alltwincylinder 62545501-S IgnitionOutputTester(allexceptcapacitivedischarge,firesat12kV) Allsinglecylinder 6KLR-8�408**.. Flywheel.Puller.Set.. All.. 72576118-S StarterSnap-RingSet(inertiadrivestarters) AllexceptMagnumtwinsandCS 82876101-S OHCTimingToolSet(timingbelt) AllOHC 9DTI-110**.. Inductive.Tachometer.. All.except.battery.ignition.. 102476101-S EFIServiceToolKit(forindividualcomponentsseePartsBulletin228) AllEFI 11KLR-8�411**. Electric.Starter.Service.Kit.. All.. 1��5.761.05-S.. Cylinder.Leakdown.Tester.. All.. 1��5.761.06-S.. Oil.Pressure.Test.Kit. All.w/pressure.lubrication.. 142576120-S Rectifier/RegulatorTester(operateson110-120voltcurrent) All 152576141-S Rectifier/RegulatorTester(operateson220-240voltcurrent) All 15�5.761.40-S.. Spark.Advance.Module.Tester.. All.w/spark.advance.module.. 16�5.761.��-S.. Vacuum/Pressure.Tester.. All.. 172545509-S T-HandleforValveGuideReimer(below) All 182545512-S 0.25mmOversizedReimerforValveGuides CommandandAegis(11HP) 18*Designedtoworkwithitem#13(2576105-S)orrequiresaregulatedairsupply.**Available.from.Kohler-recommended.tool.supplier,.see.Parts.Bulletin.��8.

ALSO SEE PAGE 22 FOR COOLANT AND LUBRICATION ALERT ITEMS. .

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Meters, Testers, and Special Tools

18

ALCOHOL CONTENT TESTER & METERS

SPECIAL TOOLS

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OIL, SEALANT, LUBRICANTPart No. Description Fl. Size For Item�5.�57.06-S. SAE.10W-�0.KOHLER®.Oil. ��.oz.. All.OHV/OHC.Engines. 1�5.�57.0�-S. SAE.�0.KOHLER®.Oil. ��.oz.. XT-7.Engines. ��5.�57.14-S. Lubricant,.Camshaft/Lifter. 0.�5.oz.. —. �5�.�57.01-S. Lubricant,.Inertia.Drive.Starter.. 0.�5.oz. —.. 45�.�57.0�-S. Lubricant,.Solenoid.Shift.Starter. 0.�5.oz... —. 4�5.�57.1�-S. Lubricant,.Spline.Drive. �.8.oz.. All. 5�5.�57.11-S. Grease,.Dielectric.. 0.�5.oz... All.except.EFI.. 62559707-S Sealant(LoctiteInstantGasket) 4oz. AllRTVApplications 7

MAINTENANCE KITSEverything.needed.for.periodic.preventative.maintenance,.in.a.handy.display.pack.Part No. Models�0.789.01-S. SV470-6�01�.789.01-S. CV11-15,.460,.490,.49�1�.789.0�-S. CV11-15,.460-49�.PRO�4.789.01-S. CV17-��,.7�4-740;.CH18-�5,.7�0-740�4.789.0�-S. CV18-�0,.675-740;.CH18-�5,.7�0-750.PRO�4.789.0�-S. CV17-�7,.7�0-740.WAWB�5.789.01-S. CV18-�5,.6�5-750;.CH18-�5,.7�0-750.HDAC��.789.01-S. SV710-740

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Special Items

PLASTIC NUTPart No. Hardware Size�4.100.�7-S.. 6mm

BAFFLE MOUNTING CLIPPart No. Hardware Size�5.154.0�-S.. 6mm

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RFI/EMI CONVERSION KITKit No. Models�5.707.01-S.. All.CH,.CV,.LH,.LV,.SV.Twins

CHARGING SYSTEMSPart No. Description Models15 Amp��7878-S.. Stator.Kit.. CH/CV11-16/460-49�,.SV470-6�0,. . CH/CV17-�6/7�0-745,.LH640-775,. . LV6�5-685,.SV710-7404140309-S Rectifier-Regular All

25 Amp�8.085.0�-S. Stator.Kit. CH/CV11-16/460-49�,.SV470-6�05475503-S Stator/Rectifier-RegularKit* CH/CV17-26/730-745,TH520-575,. . LH640-775,.LV6�5-675,... . SV710-74024755144-S Rectifier-RegularKit**(Shown).*.Converts.15.amp.system.to.�5.amp.**Convertsold25amprectifier-regular(2540301-Sor2540304-S)tonew25 amprectifier-regular(2540305-S)onallmodels.Includesrectifier-regular, terminals(3),lead,connectorblock.

SPARK PLUGSPart No. Models6613201-S LH640-775,LV625-680,CS4-12.75(Champion)1�.1��.0�-S. CH6,.CH/CV11-15/460-49�,.CH/CV17-�0/7�0-750,.CH�0-�5.LP,... TH5�0-575,.TH5�0-575.LP,.XT-7�5.1��.1�-S. CH/CV11-15/49�.PRO,.CH/CV18-�0/7�0-750.PRO�5.1��.08-S.. CH/CV11-15.LP�8.1��.01-S.. CH/CV17-�5/7�0-740.R.F.I..with.shielded.metal.boots�8.1��.0�-S.. TH5�0-575.R.F.I.�5.1��.14-S.. SV470-6�0.R.F.I.,.SV710-840.R.F.I.,.LV6�5-680.R.F.I.,. LH640-755.R.F.I.,.CH/CV17-�5/7�0-740.R.F.I..w/o.metal.boots6�.1��.04-S.. CH940-1000.R.F.I.,

Ignition and Electrical

DIODE KITPart No. Specifications Models�5.755.�1-S.. 5.AMP..800PIV. All



1�

WIRING HARNESSES No. LeadPart No. Leads Length Connector Models Item5475502-S * 34"longest Numerous CH/CV17-25/730-740 16617618-S 8** 36"longest 2515506(Female),4815501(Male) LH640-755 25215508-S 2 18"all 5215504(Female) Various 35215509-S 3 18"all 237088(Female) Various(shown) 32515507-S 5 18"all 2515506(Female) Various 32515509-S 5 18"all 2515506(Female),4815501(Male) Various 32517602-S 6*** 75"longest 2515506(Female),4815501(Male) C11-16/460-493,C17-25/730-740 3. . . . LH640-755,.LV6�5-6802517610-S 6*** 75"longest 2515506(Female),4815501(Male) CH/CV940-1000 36317601-S 6**** 5"longest 4815501(Male) CS8.5-12 424755155-S ***** 4"longest AllEFI 56217610-S 4 30"longest Molex#33482-0401(Male) CH/CV940-1000 NotPictured6217611-S 4 3-7/8" Molex#33482-0401(Male),6PinPackard CH/CV940-1000 NotPictured *Includesuniversalharness,duplexleadharness,OilSentry™lead,20ampB+lead,25ampB+leadwithConnector2515503-S,(2)Terminals1545210-S,and .instructions. **Canbeusedasageneral36"extensiontobasicwireharness.. ***.Includes.equipment.ground.lead.for.between.keyswitch.and.engine.block. ****Usedtocreateremote-mountkeyswitch(useKeyswitch2509904-S).AlsoorderHarness2517602-Sabove..*****Pigtail.harness.used.to.replace.diagnostic.plug..Includes.protective.cap,.�4.1�9.06-S.

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SEALED FUSE HARNESS/HOLDERPart No. Models54.755.1�-S.. AllConverts.standard.harness/fuse.holder.to.a.sealed.version.to.prevent.moisture,.dirt,.etc.,.from.penetrating..Ideal.for.pressure.washers.or.applications.in.corrosive.environment..Includes.�0.amp.fuse.

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Ignition and Electricalwww.ersatzteil-service.de


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MATED (M) CONNECTORS Uses Female Uses Male Connector Connector Terminal Connector Connector TerminalDescription Item Part No. (See Below) Item Part No. (See Below)1.Wire. M1. �7756�-S. Item.5,.6. M�. 15.155.01-S. Item.41.Wire.. M�.. �5.155.04-S.. Item.5,.6.. M4.. �5.155.0�-S.. —�.Wire.. M5.. 41.155.0�-S. Item.5,.6.. M6.. 5�.155.04-S.. Item.4�.Wire.. M7.. 47.155.14-S.. —.. M8. 47.155.1�-S. —�.Wire. M9. 48.155.0�-S.. Item.5,.6.. M10.. 48.155.0�-S. Item.4�.Wire. M11. ��647�-S.. Item.5,.6.. M1�.. ��7088-S. Item.44.Wire. M1�. 1�.155.0�-S.. —.. M14.. 1�.155.0�-S. —5.Wire. M15. 48.155.01-S.. Item.5,.6.. M16*.. �5.155.06-S. Item.44.Wire. M17. 41.155.0�-S.. Item.5,.6.. M18.. 1�.155.10-S. Item.4*MountingscrewslotsonM16are1.328"centertocenter.

UNMATED (U) CONNECTORS Connector Connector Uses TerminalDescription Part No. Item (See Below)�.Wire. �5.155.41-S. U1. Item.5,.6�.Wire. ��74�9-S. U�. Item.5,.6�.Wire. 5�.155.06-S. U�. Item.5,.66.Wire. 1�.155.09-S. U4. —Cap,.Protective. �4.1�9.06-S. U5. —

TERMINALSSize Part No. Type Code Item3/16"Flat 2545211-S F.I.F. S 13/16"Flat 2545212-S F.I.F. F 21/4"Flat 2545207-S F.I.F. S 11/4"Flat 1545201-S F.I.M. S 31/4"Flat 5245201-S L.M. S,U 41/4"Flat 2545201-S L.F. S,U 51/4"Flat 2545206-S L.F. S,U 61/4"Flat 1245202-S M 45°,U 71/8"Round 2545217-S F.I.M. S 8

Type CodeF.I.F..=.Fully.Insulated.Female. S.=.Straight.push.on.tabF.I.M..=.Fully.Insulated.Male.. F.=.Flag.push.on.tabL.F..=.Locking.Female. U.=.UninsulatedL.M..=.Locking.MaleM.=.Male

M1 M2 M3 M4 M5 M6

M7 M8 M9 M10 M11 M12

M13 M14 M15 M16 M17 M18

U1 U2 U3 U4 U5

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Ignition and Electricalwww.ersatzteil-service.de


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METAL CHOPPER GRASS SCREEN KITSKit No. Models1�.755.78-S. CV11-16/460-49�Replaces.plastic.screen.on.recoil.start.engines..Includes.outer-edge.guard.and.blower.housing.

MANIFOLD COVER KITSKit No. Model�4.096.110-S.. CH75024096111-S CH750(w/frontmountedcontrols)Covers.hide.exposed.portion.of.intake.manifold.

Kit No. Models�4.755.79-S. CH/CV17-�6/7�0-745Replacesplasticscreen,orcanreplace“crowned”metalscreenonenginesbelowSerial.No..�5�8418567..A.new.blower.housing.is.required.if.replacing.a.plastic.screen.*Note: Wheninstallingmetalscreenonan“open”application,guardkit.. �4.755.94-S.is.required.*Due.to.blower.housing.variations,.consult.Kohler.factory..Based.on.the.spec.. .number.of.your.engine,.the.corresponding.blower.housing.can.be.determined.

Guards, Screens, and Blower Housingswww.ersatzteil-service.de


16

FIXED GUARDS (NOT USABLE WITH RECOIL STARTER)Model Plastic, Stylized Wire, Deep Tool Wire, Flat Metal, RecoilCS8.5-1�.75. —. —. —. 6�.755.17-S. —CH/CV11-16/460-493 1275565-S(Shown) — — 1275544-S(Shown) 1275548-SSV470-6�0. �0.755.11-S,.�0.755.14**CH/CV17-�6/7�0-750. �4.755.81-S*. �4.755.94-S*. �4.455.01-S. —. —SV710-740. ��.0�7.08-S*Guardkits2475581-Sand2475594-Sincludethreadedinserts(2433201-S).Inserttool(2445501-S)isnotincludedbutneededtoattachguardtoexistingblowerhousing..Tool.is.reusable...If.engine.has.a.metal.grass.screen,.then.only.guard.kit.�4.755.94-S.should.be.used..In.addition,.guard.�4.755.94-S.is.required.in.open.applications.(mowers,etc.)toprotectthemetalscreenfrompotentialdamage..**Use.�0.755.11-S.if.engine.Serial.No..is.below.�6145XXXXX,.use.�0.755.14-S.if.above.

RECOIL STARTER FILTERSHelp.prevent.dust,.dirt.and.debris.from.entering.around.recoil.starter.Part No. Notes Models Item6�.755.18-S. Includes.handle.hole,.Velcro,.maintenance.label.and.instructions.. CS4-6. 11�.050.0�-S*.. Includes.handle.hole..Conforms.to.shape.of.recoil.housing.when.using.fasteners*... CV11-16/460-49�.. �15.050.01-S**.. Includes.handle.hole... CH6.. � *Forfirst-timeusage,alsoorder(10)1229001-SVelstudsforholdingthefilterinplace.Velstudsarereusable;theyinterlockwithslotsinstarterhousing.**Alsoorder6329001-SVelcrostrip(4.75"long).Cutintopiecesforattachmentoffiltertostarterhousing.

(Tool shown with insert.)Plastic, Stylized Wire, Deep Tool

Wire, Flat Metal, Recoil

1 2 3

Courage Twin

Guards, Screens, and Blower Housingswww.ersatzteil-service.de


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BLOWER HOUSING PLUGSPart No. Description Model2409617-S* TriangularPlug(1)(Shown) CH/CV17-26/730-7502409685-S** TriangularPlugWithLip(1) CV17-26/730-750. *.Seals.the.triangular.hole.in.the.blower.housing.underneath.the.air.cleaner..Two.. .required.for.CH.twins,.one.for.CV.twins..**Similar.to.�4.096.17-S,.but.has.an.extended.rubber.lip..Seals.the.triangular.hole. (undertheaircleaner)throughwhichthebreatherhoseisrouted.Onerequired.

BLOWER HOUSING CLEAN OUT PANELSKit No. Description Model2575520-S MatteBlackPanel(2) CH/CV17-26/730-7502575521-S ZincDichromatePanel(2) CH/CV17-26/730-750 (Shown)Allows.for.cleaning.debris.from.behind.blower.housing.and.also.servicing.of.ignitionmodules..Kit.includes.instructions/template.for.cutting.holes.in.blower.housing,.pluspanels(onewithpop-outplugandlabelforkeyswitch),mountingclipsandscrews.(Blowerhousingnotincluded.)

DUCTED AIR KITKit No. Description Model�4.755.14-S. Ducted.Air.Kit. CH18-�6/7�0-750

Guards, Screens, and Blower Housings www.ersatzteil-service.de


18

FRONT DRIVES (DIMENSIONS IN INCHES) HardwarePart No. A B C D E Required D & T Model*5�.144.19-S.. 4.66.. �.5�. 1.0.. .�5.. �.0.. See.Below.. �/8-16.. CH11-15,.LH640-775��5954-S.. �.48.. 1.44.. 1.0.. .�5.. �.0.. See.Below.. �/8-16.. CH11-15,.LH640-775��7�50-S.. 4.66.. �.41.. 1.1�5.. —.. �.0.. See.Below.. —.. CH11-15,.LH640-77547.144.09-S. �.88. 1.75.. 1.0.. .�5.. �.0.. See.Below.. 7/16-�0.. CH11-15,.LH640-7755�.144.07-S.. �.80. 1.80.. 1.0.. .�5WD.. �.0.. See.Below. —.. CH11-15,.LH640-775�4.755.05-S.. 7.00.. 1.44.. 1.0.. .�5.. �.0.. See.Below.. �/8-16.. CH18-�6/7�0-750,.LH640-775�4.755.06-S.. 7.00.. 1.76.. 1.0.. .�5.. �.0.. See.Below.. 7/16-�0.. CH18-�6/7�0-750,.LH640-775�4.755.07-S.. 7.00.. 1.80.. 1.0.. .�5.. �.0.. See.Below.. —.. CH18-�6/7�0-750,.LH640-775�4.755.08-S.. 7.00.. �.5�.. 1.0.. .�5.. �.0.. See.Below.. �/8-16.. CH18-�6/7�0-750,.LH640-775�4.144.1�-S.. 6.40.. �.5�.. 1.0.. .�5.. �.0.. See.Below.. �/8-16.. CH18-�6/7�0-750,.LH640-775�4.144.16-S.. 5.�5.. �.5�.. 1.0.. .�5.. �.0.. See.Below.. —.. CH18-�6/7�0-750,.LH640-775�4.144.17-S.. 4.00.. 1.9�.. 0.7**.. .188WD.. �.0.. See.Below.. —.. CH18-�6/7�0-750,.LH640-775�4.144.��-S.. 6.�0.. �.60.. 1.1�5. .�5.. �.0.. See.Below. —.. CH18-�6/7�0-750,.LH640-775�4.144.��-S.. 4.84.. �.8�.. 1.0.. .�5.. �.0.. See.Below.. �/8-16.. CH18-�6/7�0-750,.LH640-775�4.144.�5-S.. 5.51.. �.17.. 1.0.. .�5.. �.0.. See.Below.. —.. CH18-�6/7�0-750,.LH640-775�4.144.�6-S.. �.94.. 1.06.. 0.6�5. .187.. �.0.. See.Below. .—.. CH18-�6/7�0-750,.LH640-775�4.144.��-S.. 8.��.. �.79.. 1.0.. .�5.. �.0.. See.Below.. M1�.x.1.75.. CH18-�6/7�0-750,.LH640-775�4.144.47-S.. 4.50.. 1.50.. 1.1�5.. .�5.. �.0.. See.Below.. 7/16-�0.. CH18-�6/7�0-750,.LH640-775�4.144.51-S. 5.98. �.�6. 1.0. .�5. �.0. See.Below. 7/16-�0. CH18-�6/7�0-750,.LH640-775�4.144.5�-S. 4.00. 1.�6. 1.0. .�5. �.0. See.Below. �/8-16. CH18-�6/7�0-750,.LH640-775�8.144.05-S.. 5.�8.. �.07.. 1.1�5.. .�5.. �.0.. See.Below.. —.. CH18-�6/7�0-750,.LH640-77566.144.04-S.. �.87.. �.�7.. 1.1�5.. .�5.. �.0.. See.Below.. —.. CH18-�6/7�0-750,.LH640-7756�.144.07-S. 4.54. �.�0. 1.1�5. .�5. �.0. See.Below. 7/16-�0. CH940-10006�.144.09-S. 5.��. �.00. 1.1�5. .�5. �.0. See.Below. 7/16-�0. CH940-1000�4.144.55-S. 4.50. 1.50. 1.0. .�5. �.0. See.Below. �/8-16. CH18-�6/7�0-750.*..Consult.factory.on:.CH11-15 sinceflywheelholesmayvaryandspecmaynotacceptfrontdrive:LH640-775 to.verify.front.loading.**Threadedend(3/4"-16UNF-2A).WD.=.Woodruff.KeyRequired Hardware:CH11-15: (2)X-22-2-SWasher,(2)M-1053030-SScrew. CH18-26/730-750: (4)M-839025-SScrew(Includedin-755kits). LH640-775: (4)M-839025-SScrew.CH940-1000:(4)M-839035-SScrew.

SOME FRONT DRIVES REqUIRE:LH640-775: Alsoorder6609618-SFlywheelCoverw/holeforfrontdriveorinstructionsheetTT-5081foratemplatetocuttheholeinyourexistingflywheelcover.All other models: Also.order.Grass.Screen.w/hole.for.front.drive.per.table.below..If.changing.from.plastic.screen.to.metal.screen,.also.order.blower.housing..Contact.customer.service.at.factory.for.correct.blower.housing..Grass Screen Hardware RequiredPart No. Type Hole Dia. (In.) To Attach New Screen Model1�.16�.0�-S. Plastic.. �.56.. None.. CH11-152416216-S Plastic 1.42 (4)M-639016-SScrew,(4)1211201-SSpacer CH18-22�4.16�.18-S.. Plastic,.Hi-Eff... 1.77.. None.. CH18-�6/7�0-750�4.16�.��-S.. Metal*,.Flat.. 1.57.. None*.. CH18-�6/7�0-750�4.16�.��-S.. Metal*,.Flat.. �.95.. None*.. CH18-�6/7�0-750�4.16�.�4-S.. Metal*,.Flat.. �.46.. None*.. CH18-�6/7�0-7506�.16�.09-S. Metal. 1.81. None. CH940-1000*Flatdesign.Ifreplacingolder“crowned”version,alsoorder5475510-SHardwareKit.

Front Drive Shaftswww.ersatzteil-service.de


19

FUEL FILTERS Inlet Hose ShellPart No. I.D. Micron Length Model1405004-S 3/16,1/4" 60 .67” Standard:XT-72505021-S1 1/4" 75 2.13" Standard:CH/CV11-15/493PRO*2405013-S 9/32" 9-12 2.35" Standard:CH/CV17-25/730-740,750. . . . . LV6�5-680,.LH640-755,. . . . . SV470-6�0,.SV710-8402405003-S 5/16" 8-10 5.51" Standard:AllEFI(metal,highpressure, betweenfuelpumpandengine)2405012-S 3/8" 80 5.51" Standard:AllEFI(plastic,lowpressure, betweenfueltankandfuelpump)2505007-S 3/16,1/4" 75 1.0" Standard:CH/CV11-16/460-492 non-PRO(electricstart)2505022-S 1/4" 51 2.13" Standard:CH/CV11-15/493PRO (recoilstart)*.Standard.on.PRO.specs.with.gravity-feed.carb..For.PRO.specs.with.fuel.pump, filter2505022-Sisstandard.

HIGH-ALTITUDE KITS Used on Models/ A/CKit No. Altitude* Carb Series Style14.755.0�-S. 5-10,000. 14.05�.01. XT-7. Standard14.755.04-S. 5-10,000. 14.05�.0�. XT-7. Standard1�.755.9�-S. 5-10,000'. 1�.05�.77/78/. CH/CV11-15. Standard. . 80/8�/9�/94/. . 95/1�9/140,. . 4�.05�.0�1�.755.108-S. 5-10,000’. 1�.05�.117/118/. CV490-49�.. Standard1�.755.109-S. 10,000’+. .1�6/145/148/149�0.755.06-S. .5-10,000’. �0.05�.01/0�/04/05. SV5�0-6�0. Standard�0.755.07-S. 10,000’+.. 07/14/15/16/17/. SV5�0-6�0.. Standard. . 19/�0/�1/��0.755.08-S.. 5-10,000’.. �0.05�.0�/06/18/��.. SV470,480.. Standard�0.755.09-S.. 10,000’+.. . SV470,480. Standard24755131-S 5-10,000' 2405375 CH20(624cc) Flat 5-10,000' 2405386 CH22/23(674cc) Flat24755125-S 5-10,000' 2405331/ CH18/22(624cc) Flat. . ��/��/4� 5-10,000' 2405358/59 CH22/23(674cc) Flat�4.755.1�6-S. 5-10,000'. .�4.05�.47. CH�5. Flat�4.755.1�0-S. 5-10,000'. �4.05�.�4. CH�5. .Flat�4.755.1�8-S. .5-10,000’. �4.05�.9�. CH7�0-740. Flat�4.755.1�7-S. 10,000’+.. �4.05�.9�. CH7�0-740. Flat*5-10,000’.=.1500-�000.m.

Models/ A/CKit No. Altitude¤ Series Style6�.755.�0-S.. 4-8,000'. CS4. Standard6�.755.��-S. 8,000'+.. CS4. Standard. 4-8,000'. CS4. Heavy-Duty6�.755.�5-S. 8,000'. CS4. Heavy-Duty6�.755.�1-S. 4-8,000'. CS6. Standard6�.755.��-S. .4-8,000'. CS6. Heavy-Duty6�.755.�4-S. 8,000'+.. CS6. Standard. 4-8,000'. CS6. Rectangular6�.755.�6-S. 8,000'+. CS6. Heavy-Duty6�.755.�8-S. 8,000'+. CS6. MZ.Rectangular6375527-S 4-8,000’ CS8.5(250cc) Standard 8,000'+ CS8.5(250cc) Heavy-Duty6375529-S 8,000'+ CS8.5(250cc) Standard6375528-S 4-8,000' CS8.5(250cc) Heavy-Duty6�.755.�0-S. 4-8,000'. CS10/9�16. Standard. 8,000'+. CS10/9�15. Standard. 4-8,000'. CS1�/9415,9416. Heavy-Duty6�.755.��-S. 4-8,000'. CS10/9�15,9416. Heavy-Duty6�.755.�5-S. 8,000'+. CS10/9�16. Standard6�.755.�6-S. 8,000'+. CS10/9�15. Heavy-Duty.. 8,000'+. CS10/9�16. Heavy-Duty. 8,000”+. CS1�/9415. Rectangular6�.755.�1-S. 4-8,000'. CS10/9�15. Standard. 4-8,000’. CS1�/9415. Rectangular6�.755.��-S. 4-8,000'. CS1�/9415.. Standard. 4-8,000'. CS1�/9416. Standard6�.755.�4-S. 8,000'+. CS1�/9415. Standard. 8,000'+. CS1�/9416. Standard6�.755.�7-S. 8,000'+. CS1�/9415. Heavy-Duty. 8,000'+. CS1�/9416. Heavy-Duty¤4-8,000’.=.1�00-�400.m.

LOW PERMEATION FUEL LINEPart No. I.D. Length Model2511134-S 1/4" 24” AllexceptEFI2511139-S 1/4" 25’(bulkroll) AllexceptEFI2511137-S 5/16" 5’ EFIOnly

Fuel

ALCOHOL CONTENT TESTERPart No. .-.Tests.for.E10/E�0/E85�5.455.11-S



�0

FUEL TANK CAPS Gauge Item Part No. in Cap Fits . 1.. �5.17�.04-S. Yes. Voided.5�.755.45.remote.metal.tank. 1.. �5.17�.�1-S. Yes. Voided.5�.755.79.remote.plastic.tank. �.. �5.17�.��-S.. No. �5.755.�5.remote.plastic.tank. �.. �5.17�.�0-S.. No.. CH11-15. 4. 14.��7.06-S. No. XT-7.. 5. 14.��7.04-S. No. XT-7

FUEL TANK KITS Tank Tank Tank Includes Kit No. Mounting Material Capacity (Gal.) Cap Model Item1�.760.01-S. Engine. Plastic. 1.�5. �5.17�.08-S. CH11-15. 1�5.755.�5-S*. Remote. Plastic. 6.0. �5.17�.��-S. All. � *Overallsizeis19.6"x14.2"x9.3".

1

2 3

1 2

54

ELECTRIC FUEL PUMP P.S.I. at Self-Prime TotalKit No. Model 0 Delivery Lift Column2555901-S AllexceptCH6,CS,&EFI 0.5-2.0 12" 6'

EFI ELECTRIC FUEL PUMP - HIGH PRESSUREPart No Model P.S.I G.P.H. AMPS Max �4.�9�.5�-S. All.EFI. 50. 15.0. 5.0

Fuel

ELECTRIC FUEL RELAYPart No. Models�0.404.01-S. All.



�1

PULSE FUEL PUMPPart No. Model Item�4.�9�.16-S. CH/CV17-�5/7�0-740,.LV6�5-675. 1

1

1

25 294 09-S**

12 294 13-S**

25 294 11-S**

25 294 13-S**

25 294 09-S**

3

25 294 11-S**

25 294 13-S**

2

MECHANICAL FUEL PUMPSPart No. (Non-Metallic) Model Item1�.559.0�-S.. . CH/CV11-16/460-49�. . 1�4.559.10-S*.. . CH18-�5/7�0-740. . �6�.559.01-S***.. . CH940-1000. . � *Integralvalvecover. For#2cylinderside(oilfilterside)only.Forenginesbelow.Serial.No..�5�0800017,.also.order.Valve.Train.Kit.�4.755.66-S.to.convert.to.compatible.rocker.arms..**.Fittings.include.o-ring.�5.15�.0�-S.***Integralvalvecover.For#2cylinderside(oilfilterside)only.

Fuelwww.ersatzteil-service.de


��

ENGINE-MOUNTED CONTROL PANELSKit No. Mounting Location Major Components Models Item6675509-S* FilterSide(only) Panel,keyswitch,choke,throttle,lowoillight,harness LH640-755 1�4.��5.0�-S**.. Front.Side. Bracket,.levers,.cable.assembly.. CH18-�6/7�0-745.. �24755106-S** FrontSide Panel,choke,throttle(includesitem2) CH18-26/730-745 3�4.711.01-S***. Filter.Side. Panel,.keyswitch,.choke,.throttle,.low.oil.light,.harness.. CH18-�6/7�0-740. 46�.�76.0�-S. Front.Side. Panel,.keyswitch,.indicator.light,.choke/throttle.brackets. CH940-1000. - *Shownwithoptionaladditionalitems:CoolantTempGaugeandCoolantTempLight(onlyonemaybeused),andTinyTach/Hourmeter..**.For.installation.of.lever-type.throttle/choke.which.became.standard.since.Serial.No..�009400011..Also.order.Air.Cleaner.Cover.�4.096.�6-S.if.adding.controls.to.. .non-panel.engine.spec.***Willnotworkwithradiator-styleoilcooleroronsamesideasside-mountedmuffler.

COOLANT ITEMSKit No. Description Models Item66.755.06-S*.. Gauge,.Coolant.Temperature. LV6�5-680. 166.755.11-S**.. Gauge,.Coolant.Temperature. LH640-775. 166.755.1�-S***. Light,.Coolant.Temperature. LH640-775. � *Includesgauge,temp.sensor,wiring(upto6'fromengine)..**.Includes.gauge.&.holder.for.mounting.atop.control.panel.shown.above,....temp..sensor,.harness..***.Includes.light/wiring,.temp..switch.Note:.Coolant.gauges.show.green.band.for.safe.temp.,.red.band.for.hot.

LUBRICATION ITEMSKit No. Description Models Item6675513-S* Gauge,OilPressure(0-100psi) LH640-775 1�5.�5�.10-S**.. Light,.Oil.Warning.. CH18-�6/7�0-745.. ��5.�5�.1�-S**.. Light,.Oil.Warning.. LH640-775.. �1�.704.0�-S***.. Light,.Oil.Warning.. CH/CV11-16/460-49�.. �. *.Includes.gauge.&.holder.for.mounting.atop.control.panel.shown.above,. .switch,.wiring.**Includeslight,6.5"&9"leads,fitsincontrolpanelsshownabove.***Includeslight,6"lead,switch,wiring.

HORN ALERT KITIncludes.alarm,.coolant.temp..switch,.harness..Already.std..on.LV.Kit No. Description Models66.755.05-S.. Horn.Alert.Kit*.. LV6�5-680,.LH640-7756655601-S Horn(only)* Allw/electricstart*Provides.audible.alarm.in.conjunction.with.or.in.place.of.light.or.gauge.

1

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2

CAUTION (ALL WARNING DEVICES ON THIS PAGE): 1.Ifoverheatingoccurs,removeload,runengineathighspeedtocreateairflowforcoolingengine.. �..If.low.oil.level/pressure.occurs,.stop.engine.immediately.

2

THERMOSTATNo.gasket.or.o-ring.included. Kit No. Description Models66.45�.0�-S.. 190°F.Thermostat. LV6�5-680,.LH640-77566.45�.0�-S.. �05°F.Thermostat. LV6�5-680,.LH640-775

Controlswww.ersatzteil-service.de


��

TAMPER-RESISTANT CONTROL KITSPreventstamperingwithhigh-speedadjustment(asproposedbyEuropeanregulations). When Models AreKit No. For Model Equipped With Note ItemNone. CH/CV11-16/460-49�.. Standard.Controls.. A.. —1�.755.71-S. CV11-16/460-49�. Dual.Controls. B. 1�4.755.9�-S. CH/CV18-�6/7�0-745,.LH640-775. Standard.Controls. C. ��4.755.97-S. CV18-�6/7�0-745. Top.Controls. C. �

A—EngineswithSerialNo.2527814194andhigheraretamper-resistantuponleavingthefactory.Toretrofitolderengines,order(2)M-664020-STORXscrewsto... .replace.the.hex.head.screws.on.the.control.bracket.B—Includescoverand(2)TORXscrewsforattachmenttocontrolbracket.C—Includescoverand(2)TORXscrewsforattachmenttocontrolbracket.Instructionsareincludedtoaddholestothebracketiftherearenone.

3

DEBRIS COVERPart No. Description Model�4.06�.��-S. Debris.Cover. CH18-�6/7�0-745,.LH640-775Sheet.metal.cover.protects.against.debris.buildup.over.controls..Uses.existing.screws.Compatiblewithvariousdipsticksandmufflers,including“QS”ducting.

KEY SWITCH & KEYSPart No. Description Model Item2509904-S Switch(5pin)&KeyMagneto 12509929-S Switch(5pin)&KeyCH940-1000 15209902-S Switch(3pin)&KeyEFI 12509930-S Switch(5pin)&Key. CH640-750,.CV17-�6,.CV6�4-750.. . . �4834001-S1 Keys(2)OnlyAll 3

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1

3

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�4

SOLENOID-OPERATED CONTROLS (12 DC VOLTS)Kit No. Description For Engines With Models Item�4.755.100-S. Idle.Kit*.. Constant.Speed.. CH18-�5/7�0-740,.LH640-755***. 1.�4.755.101-S. Throttle/Choke.Kit**.. Constant.Speed.. CH18-�5/7�0-740,.LH640-755***.. � *Whenvoltageisappliedtosolenoid,enginespeedis“lowidle.”Whenvoltageisremoved,enginespeedis“highidle.”**Allowsstart-uptoconstanthighspeedfromremoteequipment(liftplatform,etc.).***MountingbracketwillinterferewithmanifoldsonCH18-25/730-740sidemufflers.Also2416404-Scrossovermanifold.

THROTTLE CONTROLPart No. Description/Mount Type Cable Length Models Item6�.089.��-S.. Throttle.Return.Spring*. —.. CS4-1�.. 1225011-2-S Remote 41-51" All 2225011-6-S Remote 60-72" All 2225011-7-S Remote 12-40" All 2230326-1-S Remote 15" All 2235160-S Remote 5.625" All 3*For.recreational.vehicle.applications..Returns.engine.speed.to.idle.when.foot.pedal.is.released.

1 2 3 4

CHOKE CONTROLPart No. Description/Mount Type Models Item2475595-S ChokeControlKit(Addschokecontrollevertotopcontrols.) CV17-25/730-740Com.Mowers 4

1 2



�5

Kit No. Cutout Range Reset Model�4.70�.01-S.. 440-490°F.. 415°F.. CH/CV17-�6/. . . 7�0-745. . . SV710-740

HIGH TEMPERATURE CUTOUT SWITCHESKit No. Cutout Range Reset Model1�.70�.01-S.. �46-�60°F.. �10°F.. CH/CV11-16/460-49�. . . SV470-610

MALFUNCTION INDICATOR LAMP (MIL)Part No. Models With2535219-S ElectronicFuelInjection(EFI)

Electrical Accessorieswww.ersatzteil-service.de


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ELEMENTS & PRECLEANERSNote:.Elements.and.precleaners.may.appear.differently.for.various.models. Element U.L. Element Inner Element Precleaner Style (Photo A) Equivalent (Photo B) (Photo C) Model 1 4508302-S 5208304-S — 4508301-S CV17-26/730-745(Commercialmowing). 1. 47.08�.01-S.. 47.08�.04-S.. —.. 5�.08�.01-S.. CH11-15 4 6308303-S — — 6308304-S CS4-6(Standard,dualelement) 4 6308311-S — — 6308312-S CS8.5/250cc(Standard,dualelement) 4 6308301-S — — 6308302-S CS8.5/300cc,10-12(Standard,dualelement) 6 6308306-S — — — CS4-6(Foam,singleelement) 6 6308305-S — — — CS8.5/300cc,10-12(Foam,singleelement) 7 6308307-S — — 6308308-S CS4-6(Heavy-dutycyclonic) 7 6308310-S — — 6308309-S CS8.5/250-300cc,10-12(Heavy-dutycyclonic) 8 6308313-S — — 6308314-S CS8.5/250cc(Lowprofile,dualelement) 4 6308315-S — — 6308316-S CS10(931600),CS12(941600). �. �0.08�.0�-S.. —.. —.. �0.08�.0�-S.. SV470-6�0 2 1208305-S* 1208309-S* — 1208308-S CV11-16/460-493(Standard,2.8”High) 2 1208310-S* 1208313-S* — 1208312-S CV11-16/460-493(Tall,3.4”High) 1 4708303-S 2408308-S — 2408302-S CH/CV17-23(Flat) 1 2408303-S 2408309-S — 2408305-S CH/CV25-26/730-745(Flat). 5. �4.08�.07-S.. —.. —.. —.. CH/CV17-��.Metal.H.D..A/C. 5. �5.08�.01-S. —.. �5.08�.04-S.. —.. CH/CV17-�6/7�0-745/LH640-775.Plastic.H.D..A/C 9 3208303-S — — 3208305-S SV710-740(Standard,1.73”High) 9 3208306-S — — 3208308-S SV810-840(Large,3”High). 4. 66.08�.01-S.. —.. —.. 66.08�.0�-S.. LV6�5-680. 10. 14.08�.01-S. . . 14.08�.0�-S. XT-7Notes: *Includes.element.and.rubber.seal.

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ALSO SEE PAGE 16 FOR RECOIL STARTER FILTERS.

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Air Intake

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ANTI-ICING COMPONENTSIftheincludedinstructionsarefollowed,thesekits/partsmaybeusedwithoutjeopardizingCARB/EPAcertificationontheengine.Kit No. Model As Low As Notes Heat From Item2475564-S CH18-22 20°F ForPTOmufflers Muffler 1(shown)2475565-S CH25-26/730-745 20°F ForPTOmufflers Muffler 12475568-S* CH18-22 20°F Forsidemufflers Manifold 2(shown)2475569-S* CH25-26/730-745 20°F Forsidemufflers Manifold 22475582-S CH18-26/730-745 –20°F Includesstartersidemuffler*** Muffler 32475583-S* CH18-22 –20°F Includesfiltersidemuffler*** Muffler 3(shown)54.755.06-S**.. CH/CV17-�6/7�0-745. .—.. Not.for.comm’l..mowers. —.. 46�.755.�9-S. CS8.5-1�.. �0°F.. —.. —.. 51�.168.0�-S.. CH18-�6/7�0-745.. —.. Foam.insulation.only.. —.. —�4.168.01-S.. LH640-775.. —.. Breather.hose.insulation.. —.. —24755165-S CH750w/FlatAirCleaners — Forsidemufflers Manifold 61�.��6.�4-S****.. CH11-15. —.. Insulated.breather.hose.. —.. 7 *Notforuseonfiltersideofengineifequippedwithoilcooler. **Increasescarbtemperatureapprox.13°F.Coverstriangularholes(2)inblowerhousing.Removeabove45°F.***Tubestravelthroughmufflerstobringwarmairtoaircleaner..****Replaces.existing.breather.hose.to.prevent.icing,.or.order.insulation.only.and.install.over.existing.hose.

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FUEL RECOVERY/SPITBACK CONTROL SYSTEMKit No. Description Model1�.755.84-S.. Fuel.Recovery/Spitback.Control.Kit.. CH11-15Prevents.fuel.spitback.and.oil.mist.from.affecting.air.cleaner.element,.or.allowing.residue.to.drip.off.air.cleaner.base..Engines.built.after.Serial.No..�7�17�0��4.include.this.system.

PLENUM DOME COVER KIT Hose ClampKit No. Snorkel O.D. Surface Model1274310-S 1.75" 0.625" CH11-15Note: May.attach.to.customer-supplied.remote-mount.air.cleaner.or. precleaner.and.. hose..Requires.Kohler.review.for.CARB/EPA.approval. or.if.TT.sheet.guidelines.for.connections.cannot.be.met.

SEAL RETROFIT KITKit No. Description Model1274309-S SealRetrofitKit CH11-15For.engines.before.Serial.No..�519500004..Seal.replaces.loose.washer.and.grommet.in.cover.plate..Kit.includes.seal.and.element.

Part No. Description Model1�.096.41-S.. Air.Cleaner.Cover.. CH11-15 (w/multilingualmaintenanceinstructions)Standard.air.cleaner.cover,.including.multilingual.maintenance.instructions.embossed.underneath..Now.available.individually.for.engines.built.earlier.

Air Intakewww.ersatzteil-service.de


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AIR CLEANER RETROFIT KITS. Includes ForKit No. Description Filter Spec. Item1274303-S Convertsstandardfiltertoalargerfilter Large* A 11�.74�.04-S.. Cover.has.opening.to.line.up.with.opening.in.blower.housing. Large*.. B.. �A—ProSeries“T/ST”afterSerialNo.2404917244,ProSeries“S”afterSerialNo.2424505854.B—Basic“S”,lawntractors.*Largecapacityfilteris20%greaterthanstandardfilter.

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FILTER MINDERVacuum-typegaugedetectsairinletrestrictions,signalingwhentoserviceairfilter(whenyellowindicatorreachesredline).Kit No. Mounting Air Drawn From Model Item�5.755.18-S. Remote. Air.cleaner.base.plate.. CH/CV11-16/460-49�,CH/CV17-�6/7�0-745. 1. . or.heavy-duty.air.cleaner.elbow.�5.755.�4-S. Direct*. Heavy-duty.air.cleaner.elbow. CH18-�6/7�0-750,.CV49�. �6�.��0.0�-S. Direct. Heavy-duty.air.cleaner. CH/CV940-1000. _*Includesbrassfittings,instructions.

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DEBRIS SHIELDSBothshieldsareincludedinHeavy-DutyAirCleanerKitsabove(carb/elbow)topreventdebrisfrominterferingwiththrottle/chokecontrols.(Onlyoneshieldneededdependinguponenginespec.)Part No. Used With Model Item�4.�14.�5-S. Knob-type.controls,.no. CH18-�6/7�0-745. 1 controls,remoteaircleaner (shownabove)�4.�14.�9-S. Lever-type.controls*.. CH18-�6/7�0-745.. �*Lever-type.controls.have.been.standard.on.CH18-�5.panel.specs.since... Serial.No..�009400011.

HEAVY-DUTY AIR CLEANER KITS (Convert from Flat Air Cleaner)Complete,engine-mountedsystem(items1and2usedtogether)isCARB/EPAcertified.Anyremote-mountingconfiguration(item1plusremote-mountedaircleaner),mustbe.Kohler.approved.for.CARB/EPA..Filtering.area.is.1,�98.sq..in..Not usable on engines with plastic intake manifold.Kit No. Description Includes Use With Model Item2474320-S Elbow/AdapterKit* A AA CH18-22(624cc)/730-740 12474325-S Elbow/AdapterKit A AA CH22/23(674cc) 1�4.74�.�1-S.. Elbow/Adapter.Kit.. A.. AA.. CH�5.. 1�4.74�.�4-S.. Elbow/Adapter.Kit.. A.. AA.CH�6/745.. EFI.. 12474322-S AirCleanerKit(90°canisterelbow)** B BB All 22474323-S AirCleanerKit(Straightcanisterelbow)*** C BB All 22575524-S FilterMinderKit(Elbowmounted)**** D AA All 32575518-S FilterMinderKit(Remotemounted)***** E AA All —. *.For.CH7�0/740,.carburetor.replacement.is.necessary..Order.assembly.�4.85�.9�-S. **Typicallyusedforengine-mountedconfiguration(asshown).Ifremote-mounted,customersupplieshose(mustbeKohlerapprovedforCARB/EPA). ***Usedwithcustomer-suppliedhoseforremote-mountlocation.(MustbeKohlerapprovedforCARB/EPA). ****Attachestoaircanisterelbow(peritem3).(Seeearlierpagefordescription.)*****Attachestoanyremotelocation(frontofengine,application,etc.).(Seeearlierpagefordescription.)Kits.include.instructions.plus:A-Elbow/adapter,mountingbracket,2"I.D.hose,hardware,debrisshieldsforeitherknob-typeorlever-typecontrols(seebelow).B-Aircleanercanister,rainhood(2532402-S),mainandinnerfilters,plug(2513920-S)tocloseFilterMinderopeningifnotused.C-Aircleanercanister,rainhood(2532402-S),mainandinnerfilters,cap(2517319-S)tocloseFilterMinderopeningifnotused.D-FilterMinder,brassfittings.E-FilterMinder,brassfittings,10'hose,mountingbracket.Use.with:AA.-.Air.Cleaner.Kit.�4.74�.��-S.......or.customer-supplied.air.cleaner,.which.must.be.Kohler.approved.for.CARB/EPA.BB.-.Elbow/Adapter.Kit.�4.74�.�0-S,.�5-S,.�1-S.or.�4-S.

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HEAVY-DUTY AIR CLEANER KITS (Convert from Flat or Commercial Mower Air Cleaner)Complete,engine-mountedsystemsareCARB/EPAcertified.RemotesystemsusingeitherKOHLERorcustomer-suppliedaircleanerandhose,mustbeKohlerapprovedforCARB/EPA..Filtering.area.is.1,�98.sq..in..Not usable on Command engines with plastic intake manifold.Kit No. Description Includes Use With Model Item2474336-S Elbow/AdapterKit A AA CommandCV18-22(624cc) 12474337-S Elbow/AdapterKit A AA CommandCV22/23(674cc) 1�4.74�.�8-S.. Elbow/Adapter.Kit.. A.. AA. Command.CV�5/7�0-740.. 1�4.74�.�9-S.. Complete.Kit.. B.. –.. Command.CV�6/745.EFI.. 1,�2474322-S AirCleanerKit(90ºcanisterelbow)* C BB CommandorAegis***** 22474323-S AirCleanerKit(straightcanisterelbow)** D BB CommandorAegis***** 26674301-S Elbow/AdapterKit(remoteonly) E CC AegisLV625-675 42575524-S FilterMinderKit(Elbow-mounted***) F AA All 32575518-S FilterMinderKit(Remote-mounted****) G AA All – *Typicallyusedforengine-mountedconfiguration(asshown).NotcompatiblewithverticalpositionedmufflersasshowninEXHAUSTsection. **Usedwithcustomer-suppliedhoseforremote-mountlocation.(MustbeKohler-approvedforCARB/EPA). ***Attachestooutletincanister.(SeeappearanceanddescriptionofFilterMinderonearlierpage.) ****Attachestoanyremotelocation.(SeeappearanceanddescriptionofFilterMinderonearlierpage.).*****.Usable.on.Aegis.but.only inremote-mountconfiguration,notengine-mounted.Kits.include.instructions.plus:A.-.Carburetor, elbow/adapter,mountingbrackets,2"I.D.hose,hardware.B-Elbow/adapter,mountingbrackets,2"I.D.hose,hardware,plusC.C-Aircleanercanister(†),rainhood(2532402-S),mainandinnerfilters,plug(2513920-S)tocloseFilterMinderopeningifnotused.D-Aircleanercanister(‡),rainhood(2532402-S),mainandinnerfilters,cap(2517319-S)tocloseFilterMinderopeningifnotused.E-Elbow/adapter,aircleanergaskets,misc.hardware.Customersupplies2"I.D.remotehosetoaircleaner.(MustbeKohler-approvedforCARB/EPA.)F-FilterMinder,brassfittings.G-FilterMinder,brassfittings,10'hose,mountingbracket.(†)90°aircleanercanisteriscomprisedof:2508101-Smainbody,2509606-Sendcapw/ejectorvalve&clips.(‡)Straightaircleanercanisteriscomprisedof:no–Spartnumberformainbody,2509606-Sendcapw/ejectorvalve&clips.Use.with:AA.-.Air.Cleaner.Kit.�4.74�.��-S.......or.customer-supplied.air.cleaner.and.hose,.which.must.be.Kohler-approved.for.CARB/EPA.BB-Elbow/AdapterKit2474336-S,37-Sand38-S;or6674301-S(remote-mountonly).CC.-.Air.Cleaner.Kit.�4.74�.��-S.or.��-S.may.only beusedinremote-mountedconfiguration,notengine-mounted.Customersupplies2"I.D.hose.(Mustbe Kohler-approvedforCARB/EPA.)

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Air Intake

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KNOB REPLACEMENT KITKit No. Description Model54.755.01-S.. Knob.Kit.. CH/CV17-�6/7�0-750

AIR CLEANER BASE/BREATHER KITKit No. Description Model�4.755.86-S.. Base/breather.kit.. CV17-�5/7�0-740Note: Breather.system.for.models.with.accelerator.pump.carburetor.

AIR CLEANER COVER KITS STANDARDKit No. For Engine With Model Item�4.74�.05-S.. No.control.panel.. CH/CV17-�5/7�0-740*.. 1�4.74�.06-S.. Control.panel.. CH18-�6/7�0-740.. �Note: Covers.include.embossed.KOHLER.name.on.outside,.maintenance.instructionsoninside(English,Spanish,German,French).*CV17-25/730-740withstandardaircleaneralsorequires2475586-Skit(above).

AIR CLEANER COVER KITS COMMERCIAL MOWERKit No. Model Item�4.74�.11-S*.. CV17-�5/7�0-740.. 1�4.74�.17-S**.. CV17-�5/7�0-740.. ��4.74�.��-S**.. CV�6/745. �Note: Covers.include.embossed.KOHLER.name.on.outside,.maintenance.. instructionsoninside(English,Spanish,German,French).. *.Cover.is.made.of.high-temp.material.for.extreme.conditions..**.Same.as.-11-S.kit,.but.includes.stud,.seal.and.nuts.for.high-moisture.conditions. .preventing.water.seepage.under.cover.

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CS4-6 MUFFLERKitincludesmufflerandgasket.Usehardwarefromexistingmuffler. Outlet Outlet Muffler Outlet TubeKit No. Location O.D. Length Length Model6378601-S ThrottleSide* 1.0" 9.46" 1.0" CS4-6*Outletisonoppositesideofstandardmufflerlocation.Alsoallowsfor .unobstructed.PTO.face.

COURAGE SINGLE (SV710-840) MUFFLER KITKitincludesmuffler,gasket,slip-fitmanifolds,andscrews.Customersuppliesmounting.bracket.to.frame..Kit No. Muffler Only Outlet Location/Direction��.786.01-S*. ��.068.01-S.. Bottom/Toward.Oil.Filter��.086.0�-S**.. .. Bottom/Toward.Oil.Filter*...Not.compliant.for.California.**Californiacompliantmuffler.

COURAGE SINGLE (SV470-620) MUFFLER KIT Kitincludesmuffler,gasket,supportbracket,hardwareandinstructions.Kit No. Description Engine Side Outlet D.B.C.2078602-S*** MufflerKit Starter 2.0472008602-S**** MufflerKit Starter 2.047�0.755.10-S. Guard.Kit*.1�.755.107-S. Guard.Kit**.*....Cage.open.at.bottom.to.avoid.interference.with.deck..**....Cage.closed.at.bottom.***...Not.compliant.for.California.****Californiacompliantmuffler.

COURAGE SINGLE EXHAUST FLANGEFor.adapting.manifold.length.to.customer-supplied.exhaust...Part No. Description Model�0.�95.01-S.. Steel,.0.188.thick.. SV470-6�0

Shown with optional guard kit.

Exhaust

XT-7 (COURAGE) MUFFLER KITKitincludesmufflerandheatdeflector.Kit No. Muffler Only Outlet Location/Direction14.068.01-S.. N/A.. Out/Away.from.Engine



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PILLOW MUFFLERS & GUARDS (CH11-15)Mufflerkitsincludeoilfilltube/dipstickaspictured...toavoidinterferencewithmufflerorguard...includingsealantandadrivertoaidininstallation.Mufflershavestandoffsforattachingoptionalwireguard.Guardkitsdonotincludemuffler. Muff. Engine OutletPart No. Only Description Side D.B.C. A B C D E F G H Item1278609-S* 1206826-S MufflerKit PTO 2.047" 13.0" — 7.0" — 5.0" — 4.25" — 11278613-S** 1206838-S MufflerKit PTO 2.047" 13.0" — 7.0" — 5.0" — 4.25" — 112755107-S — GuardKit PTO — — 13.5" — 6.25" — 5.5" — 5.0" 11278608-S* 1206825-S MufflerKit Top 2.047" 17.0" — 13.25" — 4.5" — — — 21278612-S** 1206839-S MufflerKit Top 2.047" 17.0" — 13.25" — 4.5" — — — 212755107-S — GuardKit Top — — 17.75" — 13.125" — 5.0" — — 21278610-S* 1206827-S MufflerKit*** Starter,NoTank 2.047" 8.0" — 1.0" — 11.0" — — — 31278614-S** 1206841-S MufflerKit*** Starter,NoTank 2.047" 8.0" — 1.0" — 11.0" — — — 31275572-S — GuardKit Starter,NoTank — — 8.5" — 1.5" — 11.75" — — 31278611-S* 1206823-S MufflerKit Starter,NoTank 2.047" 13.0" — 7.0" — 10.0" — — — 41278615-S** 1206840-S MufflerKit Starter,NoTank 2.047" 13.0" — 7.0" — 10.0" — — — 4— **1206830-S** Muffler**** Starter,NoTank 2.047" 13.0" — 7.0" — 10.0" — — — 412755107-S — GuardKit Starter,NoTank — — 13.75" — 6.25" — 10.5" — — 41�.755.91-S*****.. . Guard.Kit.. All.. —.. —.. —.. —.. —.. —.. —.. —.. —.. 5 *Mufflerhasnointegralportliner.ItisusableonlyonCH11-14modelsbelowSerialNo.2628900001. **Mufflerhasintegralportlinerextendingfrommountingflange,tointerfacewithcored-outcylinderhead.OnlyformodelswithSerialNo.2628900001orhigher, .which.include.cored-out.cylinder.head. ***Mufflerkitnotusableonspecswithfuelpump. ****ForCH14LPenginesonly;includesoxygensensorportinmanifold-to-mufflerpipe..*****Guard.kit.1�.755.91-S.must.be.used.with.guard.kit.1�.755.70-S.or.1�.755.7�-S.to.comply.with.EEC.standards.for.avoidance.with.hot.surfaces..Kit.includes wireguardandtwoshields,plusinstructions,althoughallpartsarenotnecessaryforeverymufflerconfigurationshown.Wireguardcoversexhaustmanifold;.. .shields.prevent.contact.with.manifold.periphery.A —Centerlineofcranktotopofmuffler. E—Centerlineofcranktoleftedgeofmuffler.B.. —..Centerline.of.crank.to.top.of.guard... F.. —..Centerline.of.crank.to.left.edge.of.guard.C—Centerlineofcranktobottomofmuffler. G— FromPTOfacetofarthestedgeofmuffler.D..—..Centerline.of.crank.to.bottom.of.guard... H. —.. From.PTO.face.to.farthest.edge.of.guard.

IncludesExhaustDeflector(notshown). IncludesExhaustDeflector(notshown). Vertical.Orientation

Horizontal.Orientation EEC.Guards*****

Exhaustwww.ersatzteil-service.de


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PILLOW MUFFLERS & GUARDS (CV11-16/460-493)Guardkitsdonotincludemuffler.Note: Mufflers1206854-Sand55-SareexclusivetoCV460-493,1206839-Sisalsouseable.Noothermufflersareusableonthesemodels. Engine Stand Offs Hardware OutletPart No. Description Side For Guard (See note) D.B.C. A B C D E F Item1206821-S* Muffler(Standard) Starter No 1 2.047" 12.0" — 0.75" — 4.5" — 11206844-S** Muffler(Standard) Starter No 1 2.047" 12.0" — 10.75" — 4.5" — 11206854-S** Muffler Starter No 1 2.047" 12.47" — 10.75" — 4.5" — 11206823-S* Muffler Starter Yes 1 2.047" 12.0" — 10.75" — 4.5" — 11206840-S** Muffler Starter Yes 1 2.047" 12.0" — 10.75" — 4.5" — 11206830-S** Muffler**** Starter Yes 1 2.047" 12.0" — 10.75" — 4.5" — 11206855-S** Muffler Starter Yes 1 2.047" 12.47" — 10.75" — 4.5" — 112755107-S GuardKit Starter — — — — 12.5" — 11.25" — 5.25" 1. . . . . . . (12.97"/460-493)1206820-S* Muffler*** Starter No 2 2.047" 8.0" — 9.25" — 3.75" — 21206842-S** Muffler*** Starter No 2 2.047" 8.0" — 9.25" — 3.75" — 21206827-S* Muffler*** Starter Yes 2 2.047" 8.0" — 9.25" — 3.75" — 21206841-S** Muffler*** Starter Yes 2 2.047" 8.0" — 9.25" — 3.75" — 21275572-S GuardKit Starter — — — — 8.5" — 9.75" — 4.25" 21206825-S* Muffler Valve Yes 3 2.047" 2.5" — 10.5" — — — 31206839-S** Muffler Valve Yes 3 2.047" 2.5" — 10.5" — — — 312755107-S GuardKit Valve — — — — 3.0" — 11.0" — — 31�.755.91-S*****Guard.Kit.. Items.1.&.�.. —.. —.. —.. —.. —.. —. —.. —.. —.. 4 *Mufflerhasnointegralportliner.ItisusableonlyonCV11-14modelsbelowSerialNo.2628900001. **Mufflerhasintegralportlinerextendingfrommountingflange,tointerfacewithcored-outcylinderhead.OnlyformodelswithSerialNo.2628900001orhigher, .which.include.cored-out.cylinder.head. ***Mufflernotusableonspecswithfuelpump. ****ForCV14LPenginesonly;includesoxygensensorportinmanifold-to-mufflerpipe..*****.Guard.kit.1�.755.91-S.must.be.used.with.guard.kit.1�.755.107-S.or.1�.755.7�-S.to.comply.with.EEC.standards.for.avoidance.with.hot.surfaces..Kit.includes. wireguardandtwoshields,plusinstructions,althoughallpartsarenotnecessaryforeverymufflerconfigurationshown.Wireguardcoversexhaustmanifold;.. .shields.prevent.contact.with.manifold.periphery.Note: formufflers1206825-Sand1206839-S,onlyguard12755107-SisnecessaryforEEC.Mufflers1206820-S,1206821-S,1206842-Sand1206844-S. do.not.have.weld.nuts.for.guard.attachment,.so.they.cannot.be.made.EEC-compliant.A — Centerlineofcranktorightedgeofmuffler. B — Centerlineofcranktorightedgeofguard. C — Mountingsurfacetotopofmuffler.D — Mountingsurfacetotopofguard. E— Centerlineofoilfillcaptoouteredgeofmuffler. F — Centerlineofoilfillcaptoouteredgeofguard.

Mounting Hardware (ifnotpresentlyonengine)1 -Order(1)1212671-Sbracket,(2)M-645025-Sscrew,(1)M-545016-Sscrew,(2)M-841080nut,(1)X-25-78-Swasher.(2)1211220-Sspacer(sheetmetal valvecoveronly).�. -.Order.1�.755.�0-S.mounting.kit.3 -Order(1)1212656-Sbracket,(2)M-645025-Sscrew,(2)M-645015-Sscrew,(1)1204103-Sgasket,(2)M-841060-Snut,(2)1211220-Sspacer(sheet. metalvalvecoveronly).

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VerticalOrientation(Standard) Horizontal.Orientation

Valve.Cover.Orientation EEC.Guards*****



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CV Models

OutletPart No. Description O.D. A Side Item1206801-S Muffler 1.25" 4.94" Starter 11�.786.18-S.. Mounting.Kit*.. —.. —.. Starter.. 11206803-S Muffler 1.25" 6.5" Starter 21206835-S Muffler** 1.25" 6.5" Starter 21�.755.�0-S.. Mounting.Kit*.. —.. —.. Starter.. �A. —. Extends.away.from.blower.housing..*.Includes.bracketry,.gasket,.hardware.**Identicaltothe-03muffler,butincludesintegralportlinerextendingfromthe mountingflange.OnlyhamcanmufflerusableonCV11-15modelswith.. .cored-out.cylinder.head,.Serial.No..�6�89000001.and.higher.

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HAM CAN MUFFLERS (CH/CV11-15) CH Models

OutletPart No. Description D.B.C. Space Side Item1206811-S Muffleronly** 2.047" B PTO 31�.786.04-S.. Mounting.Kit.***.. —.. —.. PTO.. �1�.755.�6-S.. Guard.Kit.. —.. B.. PTO.. �1206811-S Muffleronly** 2.047" C Top 41�.786.0�-S.. Mounting/Guard.Kit****.. —.. C.. Top.. 41206811-S Muffleronly 2.047" D Starter 51�.786.0�-S.. Mounting.Kit***.. —.. —.. Starter.. 51�.755.�6-S.. Guard.Kit.. —.. D.. Starter.. 5 **Shownwithdeflector,notincluded.. ***.Includes.manifold,.bracketry,.gaskets,.hardware.****Includesmanifold,bracketry,exhaustdeflector,gasket,guard,hardware.B—Fromcenterlineofcranktotopofmuffleris12.5";totopofguardis13";to bottomofguardis6".FromPTOfacetoguardatfarthestpointis5.5";to muffleris5".C—Fromcenterlineofcranktotopofguardis18.5";totopofdeflectoris20.55".D—Fromcenterlineofcranktoleftedgeofguardis11.25";toleftedgeofmuffler is10.75".

MANIFOLDS Outlet ForPart No. O.D. Model Muffler Item1216403-S 1.312" CH11-15 Various 11�.164.04-S*. —. CH11-15.. Pepperpot.. �1�.164.05-S**.. —.. CH11-15.. Pepperpot.. �1238201-S 1.125" CH11-15 HamCan,Top 31238202-S 1.125" CH11-15 HamCan,Starter 41238203-S 1.125" CH11-15 HamCan,PTO 5 *1.0"N.P.T.externalthread.**Sameas1238201-S,except1.0"N.P.T.externalthread.

EXHAUST FLANGE (CH/CV11-15)For.adapting.manifold.length.to.customer-supplied.exhaust.Part No. Description Model1229501-S Steel,0.188"thick CH/CV11-15

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MISCELLANEOUS MUFFLERSCV Models CH Models

OutletPart No. Description Engine Side O.D. Item1�.068.57-S*& Muffler(Aluminized)ValveCover 1.25" 11275520-S** MufflerKit ValveCover 1.25" 21206849-S*** Muffler ValveCover 1.125" 3 *Includesintegralheatshieldandexhaustdeflector.Alsoorder(2)M-841080-S nut,(1)1204103-Sgasket,(1)2508616-Sscrew,(1)X-25-95-Sspacer,. (1)X-20-1-Slockwasher,(1)2510020-Snut.Mufflerextends5.625"from valvecover.(1)M-645025-Sscrew,(1)1211220-Sspacer(ifenginehas stampedsteelvalvecover).**Includesintegralguard.Mufflerextends7"fromblowerhousing.***Alsoorder(1)1204103-Sgasket,(2)M-841060-Snuts,(1)1212685-S bracket,(2)1211220-Sspacers,(4)M-645016screws,and(2)M-645025. .screws.&. .Aluminized.steel.canister.

Kit No. Muff. Only Description (Ideal For) Engine Side Item1�.786.16-S*.. 1�.068.58-S& Round(Compressors) Top 1 (Aluminized)1278620-S 1206851-S Round(Press.Washers) AbovePTO 21�.�14.��-S.. —.. Guard.for.1.&.�.. —.. �1�.786.05-S**.. �75679-S.. Pepperpot-Thread.On.. Above.PTO.. 4�5.�14.01-S.. —.. Guard.only.. —.. 4*Includesangledoilfilltubeanddipsticktoclearmuffler,plusmountingbracket andhardware.Muffleroutletis5.5"abovevalvecover.OutletO.D.is1.25".**Includesmuffler,manifold,gasket,hardware.Mufflerhas1.0"N.P.T.internal thread.NotusableifenginerequiresCARB/EPAcertification.&. .Aluminized.steel.canister.

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COMMERCIAL MOWER CANISTER MUFFLERS — HEAT SHIELDS REqUIRED. SEE BELOW.

Outlet Muffler MufflerPart No. Outlet Location/Direction O.D. Dia. Length A B Model2406809-S StarterSide/Straight 1.375" 4.0" 12.0" 1.0" 4.75" CV17-25/730,740,750,LV625-6802406808-S FilterSide/Straight 1.375" 4.0" 12.0" 1.0" 4.75" CV17-25/730,740,750,LV625-6802406820-S FilterSide/Down 1.375" 4.0" 12.0" 1.0" 4.75" CV17-25/730,740,750,LV625-6802406821-S FilterSide/Extended 1.375" 4.0" 12.0" 1.0" 4.75" CV17-25/730,740,750,LV625-680�4.068.58-S& FilterSide/Straight 1.375" 4.0" 12.0" 1.0" 4.75" CV17-25/730,740,750,LV625-680*Same.as.�4.068.08-S,.but.outlet.is.higher.on.end.cap.to.clear.obstructions.&Aluminized.steel.canister.Note: Formounting,order(2)2404149-Sgasket,(2)2407208-Sstud,(2)M-641060-Snut,(4)M-841080-Snut.

qUIET CANISTER MUFFLERS — HEAT SHIELDS REqUIRED. SEE BELOW.

Thesemufflersarelargerthanthoseabove,andalsoupto4dBAquieter(@3600RPM,WOT).

. . Outlet Muffler MufflerPart No. Outlet Location/Direction O.D. Dia. Length A B Model2406825-S Center/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV17-25/730,740,750,LV625-6802406827-S StarterSide/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV17-25/730,740,750,LV625-6802406829-S FilterSide/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV17-25/730,740,750,LV625-6802406828-S FilterSide/Down 1.375" 4.62" 16.0" 1.0" 5.5" CV17-25/730,740,750,LV625-6802406826-S FilterSide/Extended 1.375" 4.62" 16.0" 1.0" 5.5" CV17-25/730,740,750,LV625-6802406858-S FilterSide/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV17-25/730,740,750,LV625-6802406843-S Center/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV26/745EFI2406845-S StarterSide/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV26/745EFI2406847-S FilterSide/Straight 1.375" 4.62" 16.0" 1.0" 5.5" CV26/745EFI2406846-S FilterSide/Down 1.375" 4.62" 16.0" 1.0" 5.5" CV26/745EFI2406844-S FilterSide/Extended 1.375" 4.62" 16.0" 1.0" 5.5" CV26/745EFI

A — Mountingsurfacetobottomofmuffler.B — Mountingsurfacetotopofmuffler.Note: Formounting,order(2)2404149-Sgasket,(2)2407208-Sstud, (2)M-641060-Snut,(4)M-841080-Snut.

HEAT SHIELDS FOR CANISTER MUFFLERSKohlerrequiresaheatshieldbetweenmufflerandaircleaner.Part No. Designed for Mufflers�4.�81.06-S*.. �4.068.08-S,.09-S,.�0-S,.�1-S�4.�81.1�-S*.. �4.068.�6-S,.�7-S,.�8-S,.�9-S�4.�81.14-S*.. �4.068.�5-S�4.�81.15-S*.. �4.068.44-S,.45-S,.46-S,.47-S�4.�81.16-S*.. �4.068.4�-S�4.�14.51-S*&... �4.068.58-S*Order(4)2508640-Sscrewsformountingheatshield.&Aluminizedsteeltomatchmuffler.

Shown:2406827-SQuietversion.(Mufflerswillfitwithtop-mountcontrolsonly.)

Shown:2406827-SQuietversion.(Mufflerswillfitwithtop-mountcontrolsonly.)



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VERTICAL MUFFLER KITS* (CV17-740,750)Kit No. Muff. Only Location Outlet D.B.C. A B Item2478613-S 2406819-S StarterSide 3.06" 3.0" 3.5" 1(Shown)2478614-S 2406819-S FilterSide 3.06" 3.0" 3.5" 12478615-S 2406822-S StarterSide 3.06" — — 2(Shown)2478616-S 2406822-S FilterSide 3.06" — — 2*Includesmuffler,manifold,brackets,heatdeflector,clamp,gaskets,andhardware.A — Extendsforwardofaircleaner. B — Extendsright(orleft)ofvalvecover.

FLAT.AIR.CLEANER COMMERCIAL.MOWER.AIR.CLEANER

CROSSOVER MANIFOLDS USED IN KITS ABOVE Outlet OutletPart No. Location O.D. Item2416412-S StarterSide,Down 1.125" 32416413-S FilterSide,Down 1.125" 42416416-S StarterSide,Up 1.125" 12416417-S FilterSide,Up 1.125" 2

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PTO-CANISTER MUFFLER & GUARD KITS (IDEAL FOR GEN SETS)Mufflersaresamesizeasstandardcanisters(topofpage),buthavearaisedbodytoclearthealternatorassemblyonageneratorset.Notethatthereisnocenteroutletmufflerbecauseitwouldallowhotexhausttoblowdirectlyatthegensetcontrolbox. AEGIS COMMANDKit No. Muff. Only Outlet Location/Direction Outlet O.D. A B A B Model2478621-S* 2406836-S FilterSide/Straight 1.25" 6.3" 13.1" 6.5" 13.25" CH18-25/730,740,750,LH640-7552478622-S* 2406837-S StarterSide/Straight 1.25" 6.3" 13.1" 6.5" 13.25" CH18-25/730,740,750,LH640-7552478627-S 2406851-S FilterSide/Straight 1.25" 6.3" 13.1" 6.5" 13.25" CH26/745,LH77524755104-S** — MufflerGuardKit — — — — — CH18-25/730-750,LH640-77524755114-S** — SideShieldKit(2Shields) — — — — — CH18-25/730-750only(notLH) *Includesonlyscrewsforattachingheatshield.Seeshieldsbelow.(RequiredforCH25,26/730-750,LH690-775.)**Whenguardkit24755104-Sandshieldkit24755114-Sareusedtogether,theymeetEEC(European)standardsforavoidancewithhotsurfaces.A-Centerlineofcranktobottomofmuffler.B-Centerlineofcranktotopofmuffler.

STANDARD PTO-CANISTER MUFFLER & GUARD KITS(notusablewith1”dia.metaloilfilltube) AEGIS COMMANDKit No. Muff. Only Outlet Location/Direction Outlet O.D. A B A B Model2478604-S 2406805-S Center/Straight 1.25" — — 4.5" 10.5" CH18-222478605-S 2406807-S FilterSide/Straight 1.25" — — 4.5" 10.5" CH18-222478606-S 2406806-S StarterSide/Straight 1.25" — — 4.5" 10.5" CH18-222478623-S* — StarterSide/45°Down 1.25" 4.3" 10.3" 4.5" 10.5" CH18-22,CH25/730-740,LH640-7552478610-S** 2406812-S Center/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750,LH640-7552478611-S** 2406818-S FilterSide/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750,LH640-755�4.786.1�-S**.. �4.068.59-S& StarterSide/Straight(Shown) 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750,LH640-755�4.786.�6-S.. �4.068.57-S& FilterSide/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH25/,730,740,750,LH640-7552475580-S*** — MufflerGuardKit — — — — — CH18-26/730-750,LH640-77524755114-S*** — SideShieldKit(2Shields) — — — — — CH18-26/730-750only(notLH)—.. �4.068.�5-S**%FilterSide/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH26/745,LH775—.. �4.068.41-S**%Center/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH26/745,LH775—.. �4.068.4�-S*% StarterSide/Straight 1.25" 4.3" 10.3" 4.5" 10.5" CH26/745,LH775*CH�5,�6/7�0-750,LH640-775.require heat.shield..See.shields.below..**Includes.heat.shield.and.screws..See.shields.below.***Whenguardkit2475580-Sandshieldkit24755114-Sareusedtogether,theymeetEEC(European)standardsforavoidancewithhotsurfaces.%2575536-Smountingkitrequiredforfirsttimeinstallation.&Aluminized.steel.canister.

HEAT SHIELDS FOR CANISTER MUFFLERSPart No. Designed for Mufflers�4.�14.04-S*.. �4.068.1�-S,.17-S,.18-S,.�6-S,.�7-S�4.�14.�1-S**.. �4.068.�5-S,.41-S,.4�-S,.51-S�4.�14.50-S*&.. �4.068.57-S*(4)M-650012screwsformountingheatshieldareincludedinmufflerkits,exceptfor2478623-Swhichrequiresscrewstobeordered.**Order(4)M-650012-Sscrews.for.mounting.heat.shield..&Aluminizedsteeltomatchmuffler.

Side Shield

Side Shield



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SIDE-MOUNT MUFFLER & GUARD KITS (STANDARD)(notusablewith1”dia.metalorplasticoilfilltube) Extends EngineKit No. Muff. Only Location Outlet D.B.C. Model Width By Item2478608-S 2406813-S StarterSide 2.047" CH18-22 4.0" 12478609-S 2406814-S FilterSide*** 2.047" CH18-22* 4.0" 1(Shown)2475522-S — GuardKit** — CH18-22* 4.375" 22478619-S 2406830-S StarterSide 2.047" CH25/730,740,750,LH640-755***** 4.25" 3(Shown)2478620-S 2406831-S FilterSide**** 2.047" CH25/730,740,750,LH640-755***** 5.60" 324755149-S — GuardKit,StarterSide — CH25/730-750,LH640-755 4.25" 4(Shown)24755151-S — GuardKit,FilterSide — CH25/730-750,LH640-755 5.60" 42478624-S 2406854-S StarterSide 2.047" CH26,745***** 4.25" 32478625-S 2406855-S FilterSide**** 2.047" CH26,745,LH775***** 4.25" 3

. *.Not.usable.on.models.with.oil.cooler. **Shownon2478609-SMufflerKit(mufflernotincluded). ***Mayalsoneedtoorder1205014-Soilfiltertoavoidinterferencewithmuffler. ****Includes1205014-Soilfiltertoavoidinterferencewithmuffler.******Kitsincludemuffleranddualmanifolds.

SIDE-MOUNT GUARD KITS,EEC (EUROPEAN) COMPLIANTThesekitsincludeguardsforthemuffler,manifoldandexhaustelbow.Theguardsmust.be.used.together.to.meet.EEC.standards.for.avoiding.contact.with.hot.surfaces. Extends EngineKit No. Location Width By Model5475524-S StarterSide 4.375" CH18-22 (Shown)5475525-S FilterSide 4.375" CH18-2224755150-S* FilterSide 4.375" CH25/730,740,750LH640-75524755148-S* StarterSide 4.375" CH25/730,740,750LH640-755*Manifold.guard.is.metal.mesh,.compared.to.wire.form.in.other.kits.

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CANISTER MUFFLER (Vertical Orientation)Availableonfiltersideonly(withoutoilcooler)andasremote.Specialshieldingisnecessary(furnishedbycustomer)toprotectthefuelpump...whetherspechaspulse.or.mechanical.pump..If.a.mechanical.pump.is.used.on.starter.side,.no.shielding.is.necessary.

Mounting OutletPart No. Location O.D. Models2406815-S* RemoteMount 1.375" CH18-222406816-S** FilterSide(shown) 1.375" CH18-22 *Alsoorder(1)2416404manifold,(2)2404149gasket,and(4)M-841080nut.**Sameasabove,plus:(1)1223702clamp,(1)M-839020screw(bracketto crankcase),and(1)M-651030screw(brackettovalvecover).

PTO CANISTER MUFFLERS & GUARD (Closed Loop LP Systems)Mufflersincludethreadedadapterinfilter-sideinletpipe,toacceptoxygensensorfor.closed.loop.LP.fuel.systems. Outlet Kit No. Muff. Only Location/Direction Outlet O.D. Models — 2406833-S* StarterSide/Straight 1.25" CH18-25,730 — 2406834-S* FilterSide/Straight 1.25" CH18-25,730.�4.755.80-S. —. Wire.Guard.Kit. —. CH18-�5,7�0*Mufflersincludebracketsforattachingheatshield(requiredforCH25).Order2431404-Sheatshieldand(4)M-650012-Sscrews.

PTO CANISTER MUFFLER (Special Outlet Pointing Down)Will.not.accept.heat.shield.or.wire.guard.kit..CARB/EPA.compliant.on.CH18-��.only. Outlet OutletPart No. Direction O.D. Models2406811-S Down 1.375" CH18-22*.*.Application.Engineering.approval.needed.for.CH�5/7�0-740.and.LH640-755.due..tosmallermufflervolumeandpotentialforhigherheat.

PEPPERPOT MUFFLER & GUARDMufflerkitincludestwomufflers,manifoldsandgaskets,plushardware.Muffleris.not.usable.on.engines.that.must.meet.CARB/EPA.emission.regulations,.unless.approvedbyKohlerforspecificapplications.

MufflerPart No. Only Description Models2478607-S 5206804-S MufflerKit CH18-25/730-750,. . . LH6402531401-S — Guard(order2) CH18-25/730-750,. . . LH640

Threaded adapter to accept oxygen sensor.



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CROSSOVER MANIFOLDS Outlet ExtendsPart No. Location Outlet From PTO Face Model ItemSingle Manifolds2416404-S FilterSide 1.11"(O.D.) 0.75"OutsideFace CH18-22 12416402-S FilterSide(Fitsductpackage) 1.11"(O.D.) 2.125"OutsideFace CH18-22 12416403-S StarterSide(Fitsductpackage) 1.11"(O.D.) 2.125"OutsideFace CH18-22 12416410-S StarterSide(Forsidemuffler) 1.11"(O.D.) 0.25"InsideFace CH18-22 12416411-S FilterSide(Forsidemuffler) 1.11"(O.D.) 0.25"InsideFace CH18-22 12416427-S**** FilterSide 1.24"(O.D.) 0.25"InsideFace CH25/730-750,LH640-755 12416428-S**** StarterSide 1.24"(O.D.) 0.25"InsideFace CH25/730-750,LH640-755 12416425-S Center* 1.468"(O.D.) 6.5"OutsideFace CH26/745,LH775 2Dual Manifolds2416419-S StarterSide(Forsidemuffler,cyl.#1)** 1.26"(I.D.) 0.25"InsideFace CH25/730-750,LH640-755 32416420-S StarterSide(Forsidemuffler,cyl.#2)** 1.26"(I.D.) 0.25"InsideFace CH25/730-750,LH640-755 32416421-S FilterSide(Forsidemuffler,cyl.#2)*** 1.26"(I.D.) 0.25"InsideFace CH25/730-750,LH640-755 32416422-S FilterSide(Forsidemuffler,cyl#1)*** 1.26"(I.D.) 0.25"InsideFace CH25/730-750,LH640-755 3 *Includesportforoxygensensor(2441805-S,notincluded).TobeCARB/EPAcertified,musthaveKohlerApplicationEngineeringapprovalwhennon-Kohlerexhaust .components.are.used.**Includedinthe2478619-Sside-mountmufflerkit.***Includedinthe2478620-Sside-mountmufflerkit.****Willnotfitwithstraightdipsticktube.Offsetdipsticktubeorkit2412316-Srequired.

STRAIGHT COUPLEUse.with.90°.manifold.kit.above.or.other.threaded.parts.Part No. Description Thread2424901-S StraightCouple 1"N.P.S.

90° MANIFOLD KITKit No. Fits Muffler Thread Model†2473001-S 275679-S 1"N.P.T. CH18-25/730-750,LH640-755Kitincludes(2)elbows,(2)gaskets,(4)nuts.NointerferencewithPTOface.

EXHAUST FLANGEFor.adaptation.of.customer-supplied.exhaust.Part No. Description Model2429501-S Steel,0.188"thick CH/CV17-25/730-750,LH640-775

STUB MANIFOLDSKit No. Outlet O.D. Model Item†2416405-S 1.415" CH18-25/730-750,LH650-775 1†2416407-S 1.125" CH18-25/730-750,LH650-775 2

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.†IndicatesitemnotusableonengineswhicharerequiredtomeetCARBorEPAemissionregulations,unlessapprovedbyKohlerforspecificapplications.



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HORIzONTAL MUFFLER KITS*Kit No. Muff. Only Discharge Outlet O.D. A B Item Heat Shield (required)6278601-S 6206806-S Center 1.5" 11.75" 4.0" 1 6231405-S6278602-S 6206805-S StarterSide 1.5" 11.75" 4.0" 1 6231405-S6278603-S 6206802-S OppositeStarter 1.5" 11.75" 4.0" 1 6231405-S*Includesmuffler,gaskets,heatshield,andhardware.A — Centerlineofcranktotopofmuffler. B —Centerlineofcranktobottomofmuffler.

VERTICAL MUFFLER KITS*Kit No. Muff. Only Discharge Outlet O.D. A B Item Heat Shield (required)6278604-S 6206809-S Center 1.5" 2.68" 4.04" 2 6231406-S6278605-S 6206808-S StarterSide 1.5" 2.68" 4.04" 2 6231404-S6278606-S 6206807-S OppositeStarter 1.5" 2.68" 4.04" 2 6231404-S*Includesmuffler,brackets,gaskets,heatshield,andhardware.A — Mountingsurfacetobottomofmuffler. B —Mountingsurfacetotopofmuffler.

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Exhaust

CROSS OVER MANIFOLDS & MUFFLEROriginal.Equipment.Manufacturer.responsible.for.the.original.installation.and.thermal.protection. Kit No. Model Description Location Outlet O.D. Inlet I.D. 6216410-S CH940-1000 Manifold Non-StarterSide 1.5" NotPictured6216411-S CH940-1000 Manifold StarterSide 1.5" NotPictured6206810-S CH940-1000 Muffler — 1.5" NotPictured



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SPARK ARRESTORS HP Rating Inlet Fits Muffler MountingPart No. Model/HP For U.S.F.S. Size Outlet D.B.C. Notes Item6�.189.0�-S.. CS4-6.. 6.. —.. —.. —.. Already.factory-installed.on.engine.. 16�.189.01-S.. CS8.5-1�.. 1�.. —.. —.. —.. Already.factory-installed.on.engine.. 11518901-S CH6 6 0.76"I.D. 0.75"O.D. — Includessetscrew 21575516-S* CH6 6 0.76"I.D. 0.75"O.D. — Kitincludes1518901-Sarrestor — (above)and1502902-Sadapter (seebelow)1218902-S** CH/CV11-16/460-493,CH18-25/730-740, 27 1.125"O.D. 1.126"I.D. 2.047" Forpillowsidemuffler 3. LH640-755,.SV470-6�02418901-S CH18-26/730-750,LH640-775, 31 1.26"I.D. 1.25"O.D. — Forcanistermuffler,inc.deflector 42518901-S CH/CV11-16/460-493,CH18-26/730-750, 27 1.26"I.D. 1.25"O.D. — Includessetscrew 5. LH640-7752518902-S CH/CV17-26/730-750,LH640-775, 27 1.39"I.D. 1.375"O.D. — Includessetscrew 5. LV6�5-6802553301-S** CH11-15 23 — — 3.68" For275679-Spepperpotmuffler 66�.189.0�-S.. CH940-1000. 40.. . —.. . Includes.set.screw. —6253301-S CH940-1000 40 — Forcanistermuffler,inc.deflector 7*Usermustweldadaptertomuffleroutlet.Otherendwillthenaccept1518901-Sarrestor.Alsomustcutslotinguard.**Alsoorder(4)M-545010-Sscrew(drill5/32"holesinmuffler).

EXHAUST SILENCERS HP Rating Inlet Fits MufflerPart No. Model/HP For U.S.F.S. Size Outlet Notes Item5242801-S Variesbyoutletsize **** — 1.375"O.D. Use5208620-Sscrew 71275535-S Variesbyoutletsize **** — 1.25"O.D. Includesscrew 82575508-S Variesbyoutletsize **** — 1.25"O.D. Includesscrew 92575509-S Variesbyoutletsize **** — 1.375"O.D. Includesscrew 102575510-S Variesbyoutletsize **** — 1.5"O.D. Includesscrew 11****Not.U.S.F.S..approved.

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Inside FitOutside Fit

MUFFLER ADAPTER (Muffler to Arrestor)Part No. Muffler End I.D.* Arrestor End O.D.1502902-S 0.76" 0.75"*Weld.to.exhaust.pipe.

Muffler End

Arrestor End

Exhaust

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HARDWARE KITSForattachingmufflerstoexhaustoutlets.Kit No. Model Includes Item1�.786.17-S.. CH/CV11-16/460-49�.. �.nuts,.1.gasket.. 12578601-S CH18-26/730-750,LH630-775,TH520-575w/standardflangenuts(shown) 4nuts,2gaskets 2

EXHAUST DEFLECTORS Part Inlet Fits Muffler AlsoNo. Model I.D. Outlet Order Item4505421-S CH/CV17-26/730-750, 1.376" 1.375"O.D. D 1. LH640-775,.LV6�5-6802505405-S CH/CV940-1000, 1.55" 1.50"O.D. D 11205402-S CV11-16/460-493, 1.26" 1.25"O.D. B 2. CH18-�6/7�0-750,.. LH640-7752426506-S CH/CV17-26/730-750, 1.39" 1.375"O.D. B 3. LH640-775,.LV6�5-6802426507-S CS8.5(300cc),CS10-12, 1.39" 1.375"O.D. B 4. CH/CV17-�6/7�0-750,. LH640-775,.LV6�5-6806326501-S CS4-6 1.02" 1.0" E 56326502-S CS8.5(250cc) 1.96" 1.94"O.D. E 52426501-S CH/CV11-16/460-493, 1.25" 1.25"O.D. — 6. CH18-�6/7�0-750,. LH640-7751526502-S CH6 — 1.57"D.B.C. A 712755106-S*CH/CV11-16/460-493, — 2.047"D.B.C. — 8. CH18-�5/7�0-740**,. LH640-755,.SV470-6�01275528-S* CH/CV11-16/460-493, — 2.047"D.B.C. — 9. CH18-�5/7�0-740,. LH640-755,.SV470-6�0.2575519-S*CH/CV11-16/460-493, — 2.047"D.B.C. — 10. CH18-�5/7�0-740,. LH640-755,.SV470-6�02475549-S* CH/CV17-750 — 3.06"D.B.C. — 112475550-S* CH/CV17-750 — 3.06"D.B.C. — 121212308-S Allw/1.25"outletO.D. — 1.25"O.D. C 136�.�65.0�-S. CH940-1000.. —. 1.50”.O.D... . *Kitincludesdeflector,screws.**Minormodificationsareneededtomufflerguard2475522-Sifdeflectorisused. .with.it.A — (2)M-556010-SScrew B — (1)4723704-SClampC — (1)2508640-SScrew D— (1)237548-SClampE — (1)2508646-SScrew

21

1

2 3

45 6

7 8 9

10

11

12 13



47

Silver letters/numbers�0.11�.09-S.-.15.HP�0.11�.10-S.-.16.HP�0.11�.11-S.-.17.HP�0.11�.1�-S.-.18.HP�0.11�.1�-S.-.19.HP�0.11�.14-S.-.�0.HP�0.11�.�8-S.-.�1.HP�0.11�.�8-S.-.��.HP

Silver letters/numbers2011329-S(fixedguard)

Courage® Twin

Silver letters/numbers��.11�.0�-S.-.�0.HP��.11�.0�-S.-.��.HP��.11�.04-S.-.�5.HP��.11�.�4-S.-.�6.HP��.11�.05-S.-.�7.HP

Silver letters/numbers��.11�.06-S.-.�0.HP��.11�.1�-S.-.��.HP��.11�.07-S.-.��.HP��.11�.08-S.-.�5.HP��.11�.�5-S.-.�6.HP��.11�.09-S.-.�7.HP

Silver letters/numbers��.11�.10-S.wing.set

Silver letters/numbers3211311-S-(fixedguard)

Gold letters/numbers3211353-S-(fixedguard)

Labels

XT-7COURAGETM

14 113 02

Cast-iron cylinder liner for extended lifeHeavy-duty forged crankshaft for extra strength

Ball bearing for smooth, sure starts

Meets or exceeds SAE J1940 HP ratings173 cc

Silver Graphics14.11�.0�-S.for.XT-7

Primer Decal14.11�.04-S

Warning Decal14.11�.0�-S

Courage® Single

(Note:Alllabelsshownsmallerthanactualsize.)



48

66.11�.01-S Black.on.clear,.coolant.bottle.level66.11�.0�-S

66.11�.04-SMatte.gold.letters/numbers,.blue.stripe

66.11�.1�-S.–.�0.HP66.11�.14-S.–.�4.HP66.11�.07-S.–.�5.HP66.11�.15-S.–.�6.HP66.11�.16-S.–.�8.HP

6611317-S–31HP(EFI)

66.11�.08-S

Labels

Aegis®




49

Gold.letters/numbers. 6�.11�.08-S.–.4.HP. 6�.11�.14-S.–.10.HP. 6�.11�.1�-S.–.6.HP. 6�.11�.05-S.–.1�.HP. 6�.11�.1�-S.–.8.5.HP. 6�.11�.��-S.–.1�.75.HP

Gold.letters/numbers6�.11�.��-S

Gold.letters/numbers6�.11�.�5-S

6311306-S(AllHP)

6311311-S–Recoil(4,6HP)6311304-S–Recoil(8.5,10,12HP)

Gold.letters/numbers6311318-S–6HP(2.5"dia.)

6311319-S–8.5HP(3.25"dia.)6311320-S–10HP(3.25"dia.)6311321-S–12HP(3.25"dia.)

6311310-S–Choke(4,6HP) 6�.11�.0�-S.–..Choke(8.5/300cc,10,12HP)

6311301-S–Speed(4-6,8.5/300cc10,12HP)

6311323-S–Speed/Choke(8.5/250ccHP)

6311316-S–Ignition(4,6HP) 6�.11�.�6-S.–.Ignition(8.5/250ccHP)

6�.11�.15-S.–.Ignition..(8.5/300cc,10,12HP)

6�.11�.07-S

Gold.letters/numbers6611331-S(3.25"dia.)

6311303-S(AllHP)

6�.11�.�4-S(4-6,8.5-12HP,H.D.AirCleaner)

Labels

Command PRO CS® Single




50

1211304-S(100hr.oilinterval,summer10W-30)

1211307-S(Starting)

1�.11�.17-S.–.white.on.clear

1�.11�.��-S.–.white.on.clear.

Non-PRO,.silver.on.black,.red.stripe. 1�.11�.41-S.–.1�.5.HP. 1�.11�.118-S.–.17.HP. 1�.11�.4�-S.–.14.HP.. 1�.11�.11�-S.–.17.5.HP. 1�.11�.46-S.–.15.HP.. 1�.11�.119-S.–.18.HP. 1�.11�.117-S.–.16.HP...

1211353-S(50hr.oilinterval)

1�.11�.�1-S 1211371-S(Starting/Stopping)

1�.11�.16-S.–.white.on.clear

12 113 50

1�.11�.50-S

1�.11�.�5-S

PRO,.matte.gold.letters/numbers,.red.stripe. 1�.11�.108-S.–.11.HP. 1�.11�.111-S.–.14.HP. 1�.11�.109-S.–.1�.5.HP. 1�.11�.11�-S.–.15.HP. 1�.11�.110-S.–.1�.HP. 1�.11�.1�0-S.–.15.5.HP. . �4.11�.94-S.–.18.HP

Labels

Command® Single




51

Non-PRO®,.silver.on.black,.red.stripe. �4.11�.1�4-S.–.16.HP. �4.11�.71-S.–.��.HP.. �4.11�.��-S.–.17.HP.. �4.11�.1�0-S.–.��.HP.. �4.11�.11-S.–.18.HP. �4.11�.1�1-S.–.�5.HP. 2411333-S–19HP 24113137-S–26HP(non-EFI). �4.11�.10�-S.–.�1.HP.. �4.11�.1��-S.–.�7.HP.. �4.11�.1�9-S.–.�0.HP. �4.11�.1��-S.–.�8.HP.

PRO,.matte.gold.letters/numbers,.red.stripe. �4.11�.9�-S.–.17.HP.. �4.11�.97-S.–.�5.HP 2411394-S–18HP 24113100-S–26HP(EFI). �4.11�.95-S.–.�0.HP.. �4.11�.1�4-S.–.�7.HP 2411396-S–22HP 24113125-S–28HP(EFI). �4.11�.90-S.–.��.HP. �4.11�.14�-S.–.�0.HP.

�4.11�.19-S.–.18.HP�4.11�.�0-S.–.�0.HP�4.11�.8�-S.–.��.HP.�4.11�.51-S.–.�5.HP.

PROPANE24113108-S(redonwhite)

PRO,.matte.gold.on.black2511324-S–1.625"dia.2511325-S–2.5"dia. Non-PRO,.silver.on.black,.red.circle

2411318-S–1.75"dia.

Blackonsilver,high-temperaturematerial-rearofflatA/C�4.11�.88.–.16.HP�4.11�.99-S.–.17.HP.. �4.11�.�4-S.–.��.HP�4.11�.07-S.–.18.HP.. �4.11�.89-S.–.��.HP�4.11�.08-S.–.�0.HP.. �4.11�.�4-S.–.�5.HP�4.11�.150-S.–.�1.HP.. �4.11�.1�8-S.–.Plain.Silver,.no.HP

�4.11�.�1-S

NATURAL GAS24113109-S(blueonwhite)


Labels

Command® Twin



5�

�4.11�.05-S.–.Red.Stripes�4.11�.58-S.–.Gold.Stripes

�4.11�.10�-S.–.Gold.Stripes

�4.11�.9�-S.–.New.choke/throttle.w/o.Oil.Sentry™

�4.11�.91-S.–.New.choke/throttle.w/Oil.Sentry™

�4.11�.1�7-S.–.New.choke.w/o.Oil.Sentry™

�4.11�.06-S.–.Old.choke/throttlew/o.Oil.Sentry™

�4.11�.04-S.–.Old.choke/throttlew/Oil.Sentry™

�4.11�.15-S.–.Old.choke

�4.11�.1�6-SFor.CH.Twins.with.plastic

intake.manifold.

�4.11�.0�-SFor.CH.Twins.with.aluminum

intake.manifold.

REMOVE BAFFLE ABOVE 45°F

�4.11�.45-S �4.11�.�5-S

�4.11�.145-S

�4.11�.14-S

�4.11�.77-S

�4.11�.56-S

�4.11�.78-S

LabelsCommand® Twin




5�

2511305-S(whiteonclear)

�5.11�.�8-S

�5.11�.16-S

�5.11�.18-S

�5.11�.��-S

�5.11�.44-S

�5.11�.��-S

�5.11�.17-S

STOPPING INSTRUCTIONSENGINE IS EQUIPPED WITH A FUEL SHUT-OFF SOLENOID

MOVE THROTTLE TO MID-RANGE BEFORE STOPPING

�5.11�.�7-S.-.H.D..air.cleaner

�5.11�.4�-S.

41.0�7.10-S.Write-on.w/clearprotective.overlay

�5.11�.�9-S

�5.11�.�6-S

�5.11�.�9-S.(clearoverlayfornameplate)

PRO®,.matte.gold.on.black2511324-S–1.625"dia.2511325-S–2.5"dia.

�5.11�.��-S

�5.11�.�8-S2511346-S(blackonclear)2511347-S(whiteonclear)

LabelsAll Models




54

1�.450.01-S

15.450.01-S

�5.450.0�-S

�5.450.09-S

�5.450.05-S.

�5.450.07-S

Front.Side�5.8�5.01-S

Back.Side

Hang Tags and Cards

(Note:Allhangtagsshownsmallerthanactualsize.)



55



ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044

FOR SALES AND SERVICE INFORMATION IN U.S. AND CANADA, CALL 1-800-544-2444

LITHO IN U.S.A.

FORM NO.: E-1953-LISSUED: 7/06 REVISED: 4/08

KohlerEngines.com



Documents

Capitalizing on performance and reliability. · Capitalizing on performance and reliability. 2008 Edition ... Medart–Kansas.City ... 410, 430, 450 Command PRO