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www.soapp.com
1.312.845.2222 1.312.845.2225 [email protected]
Capital Cost Estimate
Project-Specific Costing SOAPP–CT.25 builds a detailed bill of materials list with detailed cost components. The detailed report includes catego-ries for equipment, material, and labor components of the project.
Five adjustment factors for each of 30 plant components, provided in Project Inputs, enable you to calibrate the SOAPP–CT.25 costing model according to regional differences, market conditions, and your design practices. Additionally, SOAPP–CT.25 allows you to account for any existing equipment on an industrial site that can be used for the power gen-erating plant. The capital cost estimate produced by SOAPP–CT.25 is generated dynamically, reflecting every relevant change you make to your Project Input. SOAPP–CT.25’s engineering-driven cost models, and their seamless integration with the Heat Balances and Equipment Design, allow you to see the impacts of even the slightest changes to your Project Input propagate throughout the estimated Total Plant Investment for your project.
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionCombustion TurbinesCombustion Turbines
Combustion Turbines110.1.1.00 NOx Combustion Technology 1 each 0 na110.1.1.01 Combustion Turbine Generator 1 each 10,098,000 na110.1.1.09 Combustion Turbine Inlet Air Filtration 1 each 122,200 na
Turbine Building Area Sump System110.1.2.00 CT Building Area Sump Pump Unit 2 each 22,400 na
CT Fuel Handling SystemGas Facilities
110.3.2.01 Gas Metering Filter and Reducing Station 1 each 13,000 naOil Facilities
110.3.3.03 Oil Waste Water Separator 1 each 4,500 na110.3.3.04 Waste Neutralization Tank 1 each 10,300 na
Water Treatment SystemWater PreTreatment and Filtering Equipment System
110.4.1.00 Water Pretreatment and Filtering System 2 each 362,100 naMake-up Demineralizer System
110.4.2.00 Make-up Demineralizer System 2 each 583,000 naWaste Water Treatment System
110.4.3.00 Waste water Treatment System (Equip and Piping) 1 each 52,700 naSewage Treatment Facility
110.4.4.00 Sewage Treatment Facility (Piping incl) 1 each 12,000 naWater Storage Tanks
110.4.5.01 Treated Water Storage Tank 1 each 70,900 naPiping Systems
Piping Systems110.5.1.01.01 Gas Piping - Plant Gas Header 187 LF 0 Pipe12A106B110.5.1.01.02 Gas Piping - CT Gas Header 56 LF 0 Pipe4A106B110.5.1.01.03 Gas Piping - CT Gas Branch 38 LF 0 Pipe4A106B110.5.1.01.04 Gas Piping - HRSG Gas Header 56 LF 0 Pipe4A106B110.5.1.01.05 Gas Piping - HRSG Gas Branch 174 LF 0 Pipe4A106B110.5.1.03 Control Air Piping 300 LF 0 Pipe4A106B
Page 1
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description110.5.1.04 Service Water Piping 300 LF 0 Pipe10A106B110.5.1.04.1 Service Water Pumps 2 each 2,500 na110.5.1.05 Misc Valves 1 lot 0 na
CEM SystemsCEM Systems
110.7.1.00 Continuous Emissions Monitors (CEMs) 2 each 510,000 naHeat Recovery Steam GeneratorsHRSG System
Heat Recovery Steam Generators111.1.1.00 HRSG incl surfaces, galleries, steel 1 each 1,954,900 na111.1.1.01 Duct Burner System 1 each 79,600 na
Ductwork111.1.2.01 Bypass Stack 1 each 463,800 na
Feedwater and Water Supply System111.1.3.01.1 HP Feedwater Pumps and Motors 1 each 25,400 na111.1.3.01.3 LP Feedwater Pumps and Motors 1 each 1,700 na111.1.3.02.2 Deaerator 1 each 208,600 na
Misc Equipment and Systems111.1.6.00 Cycle Water Make-up Pumps and Motors 2 each 213,900 na111.1.6.01 Chemical Feed System (incl pumps and tanks) 1 each 144,000 na111.1.6.03 HRSG Blowdown Tank(s) 1 lot 0 na111.1.6.04 HRSG Area Duplex Sump Pump Units 2 each 22,400 na
Water Sampling System111.1.7.00 Water Sampling System 1 each 59,100 na
Piping Systems (inc hangers and fittings)111.1.8.01.11 High Pressure HRSG Steam Header Piping 56 LF 0 Pipe6A106B111.1.8.01.12 High Pressure HRSG Steam Leads Piping 174 LF 0 Pipe6A106B111.1.8.01.41 Condensate Header Piping 211 LF 0 Pipe4A106B111.1.8.01.51 High Pressure Feedwater Header Piping 248 LF 0 Pipe4A106B111.1.8.01.52 High Pressure Feedwater Leads Piping 270 LF 0 Pipe4A106B111.1.8.01.71 Low Pressure Feedwater Header Piping 248 LF 0 Pipe4A106B111.1.8.01.72 Low Pressure Feedwater Leads Piping 270 LF 0 Pipe4A106B111.1.8.02 Valves 1 lot 0 na
Page 2
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description111.1.8.03 Piping Thermal Insulation 1 lot 0 na
Condensate SystemCondensate Pumps and Motors
111.3.2.00 Condensate Pumps and Motors 1 each 7,500 naStructures for Combustion Turbine AreaOn-site Improvements
Earthwork210.2.1.01 Clear and Grub 2 acres 0 na210.2.1.02 Site Drainage incl Storm Sewer System 1 lot 0 na210.2.1.03 Grading incl Cut and Fill 2 acres 0 na210.2.1.04 Site Fencing 1,263 LF 0 Fence210.2.1.06 Landscaping 1 lot 0 na
On-site Roads and Parking Areas210.2.2.01 Permanent Roadways 160 LF 0 Road210.2.2.02 Permanent Parking Areas 1,478 SY 0 Parking
Outdoor Tanks and Foundations210.2.3.02.1 Treated Water Tank - Earthwork 1,966 SF 0 na210.2.3.02.2 Treated Water Tank - Concrete Ring Foundation 1 lot 0 na210.2.3.03.1 Waste Neutralization Tank - Earthwork 256 SF 0 na210.2.3.03.2 Waste Neutralization Tank - Concrete Ring Fnd 1 lot 0 na210.2.3.04.2 Fire Water Storage Tank - Concrete Ring Foundation 1 lot 0 na210.2.3.05.2 Buried Oil/Water Separator 1 each 74,700 na
Main Power Station Structure (Control and CT area)Substructure
210.3.1.01 Earthwork 1 lot 0 na210.3.1.02 Mat Foundation 1 lot 0 na210.3.1.06.1 Electrical Foundations 1 lot 0 na210.3.1.06.2 Mechanical Foundations 1 lot 0 na210.3.1.06.3 Misc Foundations for Equipment 1 lot 0 na210.3.1.07 Plumbing 1 lot 0 na
Superstructure for Main Power Building210.3.2.01 Exterior Walls and Roof Cover 1 lot 0 na210.3.2.02 Interior Construction 1 lot 0 na
Page 3
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description210.3.2.03 Interior Finishes 1 lot 0 na210.3.2.04 Doors, Windows, Louvers incl hardware 1 lot 0 na210.3.2.05 Structural/Girt Steel, Crane Rails, Galleries etc 1 lot 0 na
HVAC System210.3.3.01 Roof Ventilators with Motorized Exhaust Fans 1 lot 0 na210.3.3.02 Air Handling Units, Ductwork and Accessories 1 lot 0 na210.3.3.03 HVAC Controls and Instumentation 1 lot 0 na210.3.3.04 Electric Unit Heaters 1 lot 0 na
Misc StructuresMaintenance/Administration Building
210.5.1.01 Earthwork 1 lot 0 na210.5.1.02 Mat Foundation 1 lot 0 na210.5.1.03 Plumbing 1 lot 0 na210.5.1.04.1 Maint/Admin Bldg Exterior Walls and Roof Cover 1 lot 0 na210.5.1.04.2 Maint/Admin Bldg Interior Construction 1 lot 0 na210.5.1.04.3 Maint/Admin Bldg Interior Finishes 1 lot 0 na210.5.1.04.4 Maint/Admin Bldg Doors, Windows, Louvers 1 lot 0 na210.5.1.04.5 M/A Bldg Struct/Girt Steel, Crane Rails, Galleries 1 lot 0 na210.5.1.05.1 M/A Bldg Roof Ventilators with Exhaust Fans 1 lot 0 na210.5.1.05.2 M/A Bldg Air Handling Units, Ductwork 1 lot 0 na210.5.1.05.3 M/A Bldg HVAC Controls and Instumentation 1 lot 0 na210.5.1.05.4 M/A Bldg Electric Unit Heaters 1 lot 0 na
Water Treatment Building210.5.3.01 Earthwork 1 lot 0 na210.5.3.02 Concrete Foundation Slab 1 lot 0 na210.5.3.03 Elevated Floor Slabs 1 lot 0 na210.5.3.04 Misc Equipment Foundations 1 lot 0 na210.5.3.05 Stair Systems and Galleries 1 lot 0 na210.5.3.09 Pre-engineered Steel Building 1 lot 0 na
Exhaust Stacks211.2.4.00 Exhaust Main Steel Stacks 1 lot 0 na
Structures for HRSG'sHRSG Area Structures
Page 4
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionHRSG Foundations
211.2.1.01 Earthwork 1 lot 0 na211.2.1.02 Concrete 1 lot 0 na211.2.1.03 Reinforcing 1 lot 0 na211.2.1.04 Formwork 1 lot 0 na211.2.1.05 Steel Embedments in Foundations 1 lot 0 na211.2.1.06 Groutwork 1 lot 0 na
HRSG Stack Foundations211.2.3.01 Earthwork 1 lot 0 na211.2.3.02 Foundation Mat 1 lot 0 na
Accessory Electrical Equipment for CT'sService Equipment
5 kV Switchgear310.2.1.01 5 kV Switchgear for Reserve Aux Transformer 1 each 24,000 na310.2.1.02 5 kV Switchgear for CT Unit Aux Transformers 1 each 21,200 na310.2.1.03 5 kV Switchgear for Static Starters 1 each 20,700 na
Transformers310.2.2.02 CT Unit Aux Transformer 1 each 21,600 na310.2.2.03 Unit Substation Transformers 4 each 68,300 na310.2.2.04 Foundations for CT Transformers and Equipment 1 lot 0 na
480 kV Switchgear310.2.3.01 480 V Switchgear for Unit Sub Transformers 2 each 32,700 na310.2.3.02 480 V Switchgear for Bus Coupler 1 each 16,700 na310.2.3.03 480 V Switchgear for Motor Loads 2 each 25,600 na310.2.3.04 480 V Switchgear for Motor Control Centers 2 each 13,100 na
480 V Motor Control Centers310.2.4.00 480 V Motor Control Centers 2 each 81,600 na
Batteries and Chargers310.2.5.01 125V - 1800 AH Battery 1 each 61,200 na310.2.5.02 300 A Battery Charger 1 each 18,400 na310.2.5.03 50 kVA U.P.S 1 each 102,000 na
Control and InstrumentationDistributed Control System
Page 5
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description310.3.1.00 Distributed Control System 1 each 765,000 na
Misc Instrumentation310.3.2.00 Asstd Instruments and Devices, Wiring, Tubing 1 each 178,100 na
Misc Relay panels310.3.4.00 Misc Relay Panels 1 each 11,600 na
AC and DC panels310.3.5.00 AC and DC Panels 1 each 5,800 na
Non-seg Bus Duct (5kV - 2000A)Non-seg Bus Duct (5kV - 2000A)
310.4.0.00 Non Seg Bus Duct 84 lot 0 naWire and Wiring Containers
Power, Control and Instrument Cable310.5.1.01 5 kV Power Cable 1 lot 0 na310.5.1.02 600 V Power Cable 1 lot 0 na
Cable Trays and Supports310.5.2.00 Cable Trays and Supports 1 lot 0 na
Conduits, Fittings and Supports310.5.3.00 Conduits, Fittings and Supports 1 lot 0 na
Misc Electrical SystemsGrounding
310.6.1.00 Grounding 1 lot 0 naLighting
310.6.2.00 Lighting 1 lot 0 naCommunication Systems
310.6.3.00 Communication Systems 1 lot 0 naCathodic Protection System
310.6.4.00 Cathodic Protection 1 lot 0 naHeat Tracing
310.6.5.00 Heat Tracing 1 lot 0 naTesting
310.6.6.00 Testing 1 lot 0 naAccessory Electrical Equipment for HRSG'sControl and Instrumentation
Page 6
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionMisc Instrumentation
311.3.2.00 Asstd Instruments and Devices, Wiring, Tubing 1 lot 0 naMisc Relay Panels
311.3.3.00 Misc Relay Panels 1 lot 0 naAC and DC Panels
311.3.4.00 AC and DC Panels 1 lot 0 naWire and Wiring Containers
Power, Control and Instrument Cables311.4.1.01 5 kV Power Cable 1 lot 0 na311.4.1.02 600 V Power Cable 1 lot 0 na311.4.1.03 Control and Instrument Cable 1 lot 0 na
Cable trays and Supports311.4.2.00 Cable Trays and Supports 1 lot 0 na
Conduits, Fittings and Supports311.4.3.00 Conduits, Fittings and Supports 1 lot 0 na
Misc Electrical SystemsGrounding
311.5.1.00 Grounding 1 lot 0 naLighting
311.5.2.00 Lighting 1 lot 0 naCommunication Systems
311.5.3.00 Communication Systems 1 lot 0 naHeat Tracing
311.5.4.00 Heat Tracing 1 lot 0 naTesting
311.5.5.00 Testing 1 lot 0 naMisc Equipment for CT'sFire Protection Equipment
Fire Protection Systems410.4.1.03 CO2 for Fire Detection System 1 each 10,500 na410.4.1.04 Yard Piping and Hydrants 1 lot 0 na410.4.1.05 Portable Fire Extinguishers 1 lot 0 na
Air Compressors and Receivers
Page 7
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material DescriptionStation Air Compressor
411.3.1.00 Station Air Compressor 3 each 158,900 naInstrument Air Compressor and Drive
411.3.3.00 Instrument Air Compressor & Drive 1 each 97,100 naStation Air Receiver
411.3.4.00 Station Air Receiver 1 each 3,500 naInstrument Air Receiver
411.3.5.00 Instrument Air Receiver 1 each 3,500 naAir Filters and Driers
411.3.6.00 Air Filters and Dryers 3 each 13,200 naMisc Equipment for HRSG'sFire Protection Equipment
Automatic Deluge System (complete)411.4.1.01 Automatic Deluge Complete System 1 each 247,900 na
Fire Pumps and Accessories411.4.3.01 Motor Driven Fire Pump Skid with motor/controller 1 each 36,100 na411.4.3.05 Portable Fire Extinguishers 1 lot 0 na411.4.3.06 Yard Piping and Hydrants 1 lot 0 na
Hydrogen and Nitrogen Storage tanks411.4.4.00 Hydrogen, Nitrogen Storage Tanks 1 lot 0 na
Switchyard for CT'sSwitchyard Sitework and Foundations
Foundations510.1.3.02 Transformer Foundations 1 lot 0 na
Structural Steel510.1.4.01 Transformer Take-off Structure 1 lot 0 na
Main Power Transformers and Elec EquipmentMain Power Transformers (15/115kV-150/200/250MVA)
510.3.1.00 Main Power Transformers 1 each 339,900 naIsolated Phase Bus Ducts
25 kV 8000A Isolated Phase Bus Duct510.5.1.00 25 kV 8000 A Isolated Phase Bus Duct 100 lot 0 na
25 kV, 1000A Isolated Phase Bus Duct
Page 8
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Account Equip Description Quantity Units Equip ($) Material Description510.5.2.00 25 kV 1000 A Isolated Phase Bus Duct 150 lot 0 na
Total Equipment Capital, base year $ 17,497,400Total Material Capital, base year $ 2,743,000Total Labor Capital, base year $ 4,977,289Sum of All Added Capital Expense Items, base year $ 0Total Process Capital, base year $ 25,217,689General Facilities Capital, base year $ 126,088Engineering and Home Office Fees, base year $ 252,177Process Contingency, base year $ 126,088Project Contigency, base year $ 255,960Total Plant Cost, base year $ 25,978,002Total Plant Cost per net kW, base year $ 947.31
Page 9
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) CommentsCombustion TurbinesCombustion Turbines
Combustion Turbines0 na na 0 00 6,800 TURB 321,196 10,419,1960 1,455 TURB 68,726 190,926 Static Filtration
Turbine Building Area Sump System0 72 PUMP 3,740 26,140
CT Fuel Handling SystemGas Facilities
0 96 MECH 5,267 18,267Oil Facilities
0 9 TANK 497 4,9970 100 TANK 5,528 15,828
Water Treatment SystemWater PreTreatment and Filtering Equipment System
0 1,065 WTRT 54,855 416,955Make-up Demineralizer System
0 1,065 WTRT 54,855 637,855Waste Water Treatment System
0 284 WTRT 14,628 67,328Sewage Treatment Facility
0 84 WTRT 4,327 16,327Water Storage Tanks
0 455 TKFE 25,276 96,176Piping Systems
Piping Systems11,500 281 YDPP 16,411 27,9111,100 84 YDPP 4,906 6,006
800 57 YDPP 3,329 4,1291,200 84 YDPP 4,906 6,1063,400 261 YDPP 15,243 18,6437,500 132 SPNG 7,973 15,473
Page 10
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) Comments10,500 132 SPNG 7,973 18,473
0 192 PUMP 9,973 12,473102,000 400 SPNG 24,159 126,159
CEM SystemsCEM Systems
0 1,500 MECH 82,290 592,290Heat Recovery Steam GeneratorsHRSG System
Heat Recovery Steam Generators0 5,471 SGEN 365,014 2,319,9140 290 SGEN 19,348 98,948
Ductwork0 717 SGEN 47,837 511,637
Feedwater and Water Supply System0 19 PUMP 987 26,3870 5 PUMP 260 1,9600 1,089 SGEN 72,656 281,256 If Integral DA then incl. in acct 111.1.1.00
Misc Equipment and Systems0 240 PUMP 12,466 226,3660 645 WTRT 33,222 177,222
45,900 186 TANK 10,281 56,1810 72 PUMP 3,740 26,140
Water Sampling System0 270 WTRT 13,907 73,007
Piping Systems (inc hangers and fittings)1,700 89 SPNG 5,375 7,0755,200 278 SPNG 16,791 21,9914,500 358 SPNG 21,623 26,1235,300 421 SPNG 25,428 30,7285,800 458 SPNG 27,662 33,4625,300 366 SPNG 22,106 27,4065,800 399 SPNG 24,099 29,899
45,000 287 SPNG 17,334 62,334
Page 11
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) Comments5,400 513 PINS 24,485 29,885
Condensate SystemCondensate Pumps and Motors
0 18 PUMP 935 8,435Structures for Combustion Turbine AreaOn-site Improvements
Earthwork0 37 ETWK 5,315 5,315
1,300 29 YDRN 1,746 3,0460 10 ETWK 1,437 1,4370 265 LAND 11,199 11,199
200 27 LAND 1,141 1,341On-site Roads and Parking Areas
0 368 PBIT 24,683 24,6830 739 PBIT 49,568 49,568
Outdoor Tanks and Foundations0 79 EXFD 5,782 5,782
11,100 767 FORM 34,545 45,6450 12 EXFD 878 878
600 65 FORM 2,928 3,5280 0 FORM 0 00 6 YDPP 350 75,050
Main Power Station Structure (Control and CT area)Substructure
500 466 EXFD 34,109 34,609182,900 3,898 CONP 223,828 406,728
4,900 169 CONP 9,704 14,6046,200 270 CONP 15,504 21,7041,000 101 CONP 5,800 6,800
20,800 802 PLMB 39,342 60,142Superstructure for Main Power Building
98,000 2,226 SDNG 116,504 214,5045,600 213 MSRY 10,168 15,768
Page 12
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) Comments13,900 1,275 PNTR 58,736 72,63663,600 732 WNDW 40,288 103,888
309,800 3,329 STST 325,287 635,087HVAC System
25,600 151 MECH 8,284 33,88410,300 50 MECH 2,743 13,0432,600 40 INEL 1,942 4,5421,000 20 HVAC 862 1,862
Misc StructuresMaintenance/Administration Building
400 147 EXFD 10,760 11,16049,300 488 CONP 28,022 77,32212,600 375 PLMB 18,395 30,99550,500 713 SDNG 37,317 87,81724,900 476 MSRY 22,724 47,62426,000 488 PNTR 22,481 48,48115,700 105 WNDW 5,779 21,479
187,400 1,456 STST 142,270 329,67038,300 225 MECH 12,343 50,64315,300 75 MECH 4,114 19,4143,800 60 INEL 2,914 6,7141,500 30 HVAC 1,293 2,793
Water Treatment Building1,300 163 EXFD 11,931 13,231
67,200 2,618 CONP 150,329 217,52953,200 1,612 CONP 92,563 145,76319,000 657 CONP 37,726 56,7267,600 99 GALL 6,466 14,066
253,500 5,064 SDNG 265,039 518,539Exhaust Stacks
146,300 600 STST 58,628 204,928Structures for HRSG'sHRSG Area Structures
Page 13
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) CommentsHRSG Foundations
12,500 84 EXFD 6,148 18,64827,900 704 CONP 40,425 68,32530,800 1,593 REIN 93,394 124,1945,700 555 FORM 24,997 30,697
11,400 339 CARP 14,722 26,1229,700 779 CONP 44,731 54,431
HRSG Stack Foundations100 10 EXFD 732 832
0 99 CONP 5,685 5,685Accessory Electrical Equipment for CT'sService Equipment
5 kV Switchgear0 34 EHEB 1,831 25,8310 23 EHEB 1,238 22,4380 21 EHEB 1,131 21,831
Transformers0 254 EHEB 13,676 35,2760 956 EHEB 51,472 119,772
5,100 300 CONP 17,226 22,326480 kV Switchgear
0 49 EHEB 2,638 35,3380 34 EHEB 1,831 18,5310 57 EHEB 3,069 28,6690 36 EHEB 1,938 15,038
480 V Motor Control Centers0 400 EHEB 21,536 103,136
Batteries and Chargers0 200 EHEB 10,768 71,9680 120 EHEB 6,461 24,8610 300 EHEB 16,152 118,152
Control and InstrumentationDistributed Control System
Page 14
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) Comments0 3,000 INEL 145,680 910,680
Misc Instrumentation0 1,092 INEL 53,027 231,127
Misc Relay panels0 57 WIRE 2,931 14,531
AC and DC panels0 28 WIRE 1,440 7,240
Non-seg Bus Duct (5kV - 2000A)Non-seg Bus Duct (5kV - 2000A)
29,700 336 ECND 16,167 45,867Wire and Wiring Containers
Power, Control and Instrument Cable5,300 175 WIRE 8,998 14,298
39,600 967 WIRE 49,721 89,321Cable Trays and Supports
13,400 2,183 ECND 105,035 118,435Conduits, Fittings and Supports
3,600 581 ECND 27,955 31,555Misc Electrical Systems
Grounding8,900 546 WIRE 28,074 36,974
Lighting86,900 852 WIRE 43,808 130,708
Communication Systems1,700 17 WIRE 874 2,574
Cathodic Protection System8,900 87 WIRE 4,473 13,373
Heat Tracing17,800 175 WIRE 8,998 26,798
Testing0 284 WIRE 14,603 14,603
Accessory Electrical Equipment for HRSG'sControl and Instrumentation
Page 15
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) CommentsMisc Instrumentation
89,100 546 INEL 26,514 115,614Misc Relay Panels
5,800 28 WIRE 1,440 7,240AC and DC Panels
1,700 14 WIRE 720 2,420Wire and Wiring Containers
Power, Control and Instrument Cables3,000 98 WIRE 5,039 8,039
28,500 262 WIRE 13,472 41,97217,800 262 WIRE 13,472 31,272
Cable trays and Supports3,100 218 ECND 10,489 13,589
Conduits, Fittings and Supports1,800 290 ECND 13,953 15,753
Misc Electrical SystemsGrounding
8,900 546 WIRE 28,074 36,974Lighting
20,300 398 WIRE 20,464 40,764Communication Systems
300 6 WIRE 309 609Heat Tracing
2,200 44 WIRE 2,262 4,462Testing
0 142 WIRE 7,301 7,301Misc Equipment for CT'sFire Protection Equipment
Fire Protection Systems0 138 SPNG 8,335 18,835
900 23 YDPP 1,343 2,243400 8 MECH 439 839
Air Compressors and Receivers
Page 16
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) CommentsStation Air Compressor
0 208 MECH 11,411 170,311Instrument Air Compressor and Drive
0 104 MECH 5,705 102,805Station Air Receiver
0 35 MECH 1,920 5,420Instrument Air Receiver
0 35 MECH 1,920 5,420Air Filters and Driers
0 104 MECH 5,705 18,905Misc Equipment for HRSG'sFire Protection Equipment
Automatic Deluge System (complete)0 3,867 SPNG 233,560 481,460
Fire Pumps and Accessories0 230 PUMP 11,947 48,047
4,500 108 MECH 5,925 10,4254,500 552 YDPP 32,237 36,737
Hydrogen and Nitrogen Storage tanks45,100 166 TANK 9,176 54,276
Switchyard for CT'sSwitchyard Sitework and Foundations
Foundations2,100 101 CONP 5,800 7,900
Structural Steel2,500 30 ETRL 2,233 4,733
Main Power Transformers and Elec EquipmentMain Power Transformers (15/115kV-150/200/250MVA)
0 606 EHEC 42,936 382,836Isolated Phase Bus Ducts
25 kV 8000A Isolated Phase Bus Duct85,200 1,000 EHEB 53,841 139,041
25 kV, 1000A Isolated Phase Bus Duct
Page 17
SOAPP-CT.25 WorkStation 11/1/00
Capital Cost ReportProject: Sample OutputsConceptual Design: Cogen, 1 x 27 MW, NG, Quarterly
System/Subsystem/Equip System Material ($) Labor (hrs) Labor Code Labor ($) Total ($) Comments94,700 750 EHEB 40,381 135,081
Total Equipment Capital, base year $Total Material Capital, base year $Total Labor Capital, base year $Sum of All Added Capital Expense Items, base year $Total Process Capital, base year $General Facilities Capital, base year $Engineering and Home Office Fees, base year $Process Contingency, base year $Project Contigency, base year $Total Plant Cost, base year $Total Plant Cost per net kW, base year $
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