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CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

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Page 1: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up
Page 2: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

CAPABILITY STATEMENTPETroChEMICAL ENgINEErS • PLANNEd EquIPMENT MAINTENANCE • fABrICATIoN & INSTALLATIoNS

Since the early 1990s Total Fuel Systems’s expertise has grown significantly to encompass a wide range of service and maintenance disciplines within the metro-chemical industry. This sustained and controlled growth has seen the company diversify to offer a specialised range of industry related engineering and facilities maintenance services throughout Australia.

We currently operate from premises in Greater Western Sydney. This is complemented by long term partnerships with specialist contractors in North Queensland and Western Australia.

With almost 30 Years of on hand experience, Total Fuel Systems continues to provide quality and safety in leading edge design, installation and programmed maintenance services for a select range of clients in the storage and handling of bulk petrochemical facilities:

Page 3: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

OUR VALUES

The internal and external operation of Total Fuel Systems is based on a philosophy of practicing established values including:

• Efficiency • Respect • Safety

• Integrity • Flexibility • Delivery

ORGANISATIONAL VALUES AND PHILOSOPHIES

The ongoing business relationship that Total Fuel Systems develops with its clients is essential in creating a platform for clear and concise communication. This results in successful, long-term associations with long-term benefits for both parties.

The principle elements that form the core of the company's corporate values are:

• Good People producing Quality Outcomes

• No compromise Focus on Safety

• Innovation and Continuous Improvement

• Client Satisfaction

In many instances we position ourselves as "custodians of our client assets" through our close relationships with clients, acting more as a client representative than that of a supplier to ensure our clients achieve value for money and increased longevity of their critical equipment which results in an increased return on investment. We know that our actions have a direct impact on our client's ability to successfully render their services.

We constantly strive to improve our client relationships by achieving consistent performance and a service delivery based on quality-assured processes and continuous improvement strategies.

OUR CAPABILITIES

Total Fuel Systems provides a range of services including delivery of new facilities and the optimisation, modification, operation and maintenance of existing equipment. These include (but are not limited to):

Engineering: Concept, design, fabrication, installation, safe operating procedures, 10 yearly Vertical Storage Tank surveys, Pipeline Integrity Management Planning (PIMP).

Programmed Maintenance:- mechanical and electrical plant maintenance to comply with Statutory Regulations for the storage and handling of bulk fuel facilities and Manufacturers Specifications.

Environmental: Environmental Protection Planning, groundwater monitoring and analysis, decommissioning underground tanks, contaminated site investigation, assessment and remediation.

Dangerous Goods Consultants: Site Risk Assessments, storage and handling of all Categories of Dangerous Goods, management plans and site investigations.

Valves, Actuators and Fittings: sales, servicing, repairs and refurbishment of a wide range of fuel accessories through sister company Valvelink Pty Ltd.

Maintenance services: provision of one-off or Planned Maintenance Programmes undertaken by trained and qualified technicians and project co-ordinators.

Page 4: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

ink ENGINEERING PTY LTD ABN 96 155 909 498

TOTAL FUEL SYSTEMS-A DEDICATED DEFENCE SUPPLIER

For over twenty years Petrol ink Engineering has provided Australian Defence with a range of Fuel and Dangerous Goods Storage & Handling services on both a contractor and sub-contractor basis.

Total Fuel Systems has provided design, construct and maintenance services for air force, navy and army fuel facilities - on base and in remote areas and is renowned as a leader in this highly specialised field.

In fact, Total Fuel Systems has been recognised as one of Australian Defence's Top 20 SM Es in the annual ADM industry review for 2015/16. In addition, Total Fuel Systems has been formally recognised as a preferred supplier to Defence with a Letter of Recognised Supplier Status (Lo RS) granted in 2016.

Total Fuel Systems understands that value for the tax payer dollar is a focal point on all government projects, and none more-so than Defence. This is clearly shown in the comprehensive equipment maintenance programmes designed by Total Fuel Systems to give through life support to critical bulk fuel storage, handling and transfer equipment.

Competencies include:

• Programmed maintenance

• Design, construct and retrofit

• Engineering

• Dangerous Goods audits

• All working in dangerous zone certification

• Security clearance

• Certification, commissioning and decommissioning

Page 5: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

ink ENGINEERING PTY LTD ABN 96 155 909 498

Being at the forefront of the industry, Total Fuel Systems brings the latest international technologies as well as home grown innovation, expertise and safety regimes into the dangerous but critical area of 'on-demand' fuel supply.

As a progressive SME, Total Fuel Systems understands the need to be flexible and responsive to Defence needs. T he company works seamlessly within Defence operational requirements to ensure fuel-on­demand status.

Due to its Defence-related contracts, Total Fuel Systems established offices and facilities in NSW, Queensland and Northern Territory to specifically service the increasing demand for reliable fuel equipment for Defence bases and facilities.

Australian Defence is a core business focus for Total Fuel Systems, employing full time a qualified work force of (up to) 38 people. In addition, Petrol ink Engineering is a long-time member of the Australian Industry Defence Network, its staff have been finalists and runner-up in the AIDN Young Achiever Awards in 2014 and 2015.

Page 6: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

ink ENGINEERING PTY LTD ABN 96 155 909 498

AREAS OF EXPERTISE

Project Delivery

Total Fuel Systems executes a range of projects that includes the delivery of a ready to operate bulk fuel facility to the design and installation of a single component. We provide the following services, either as stand alone or integrated:

• Conceptual engineering studies

• Front end engineering design• Detailed design execution

• Project management

• Procurement execution and management• Quality control management

• Fabrication management• Construction support and management

• Commissioning support and management

• Maintenance and operations support• Shutdown support and management

We execute these services in a single or multiple discipline arrangement as required.

Design & Engineering

A full range of design and engineering disciplines by experienced and qualified engineers include:

• Mechanical

• Layouts• Structural

• Instrument/ Controls Mechatronics

• Materials Selection

• Health and Safety

• Civils

• Electrical• Quality

• Coatings

• Environmental

Pipeline Engineering

Total Fuel Systems specialise in pipeline engineering for a range of applications - above ground, below ground and within marine environments. Expertise includes:

• Design

• Linepipe selection• Route reviews

• Risk assessments

• Piping

• Pipeline Integrity Testing

• Pipeline Integrity Management Planning (PIMP)

• Civils

Piping and Layout Engineering

Total Fuel engineers are experienced in piping, equipment and layout engineering at a practical, effective level. This includes (but is not limited to):

• Piping class development• Piping and valve specification and selection in

collaboration with our sister company ValvelinkPty Ltd

• Pipe stressing

• Piping layout development and review

Our experienced engineers execute these disciplines for all levels of project complexity: from simple stand alone equipment to full scale production facilities.

Specialist Consulting

Total Fuel Systems can provide a professional service that can deliver independent expertise in engineering, science and related areas to governments, industries, developers and construction firms. Most consulting engineering services are offered through consulting engineering companies, but are also frequently offered by sole practitioners. Senior Petrol ink engineering personnel have participated in, and contributed to, governmental laws and legislation and industry body regulation, code development and implementation.

Services by Qualified Specialists include:

• Process analysis, fault finding and troubleshooting

• Rotating equipment analysis and troubleshooting• Hazardous Areas Classification and Verification

Dossiers

• Reliability and maintainability assessments• Dangerous Goods & Hazardous Material

assessments and reporting• Peer and third party reviews

Project Teams

Total Fuel Systems can provide management individuals and teams, single or multiple disciplines:

• Design engineering

• Project management

• Owners engineer and customer representation

Page 7: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

ink ENGINEERING PTY LTD ABN 96 155 909 498

Fabrication, Installation, Commissioning, Decommissioning, Shutdown Support & Management

Total Fuel Systems can provide teams or individuals experienced in the engineering, planning and management of petrochemical storage and handling facilities, as well as for the commissioning, decommissioning and shutdown support of facilities large and small.

The company also operates and maintains its own fabrication facilities at its Penrith headquarters.

Operations & Maintenance Support

The provision of professional and experienced technicians to support operations and maintenance of bulk fuel facilities and maintenance workshops is a specialised discipline perfected by Total Fuel Systems.

Services include:

• Engineering change execution• Troubleshooting

• Planned Maintenance Programmes

• Rating assessments• Plant asset integrity support• Tank and Pipework Integrity Testing• Confined Space Entry

Total Fuel Systems Planned Maintenance for fuel equipment

Planned Maintenance Programmes provide clients with specialist requirements for regular servicing in accordance with manufacturers' recommendations and our industry experience for critical equipment. Planned servicing can eliminate or reduce the risk of costly malfunctions, delays and loss of productivity. Typically, a professional Total Fuel Systems technician will undertake a detailed onsite inspection resulting in a comprehensive report on the overall condition of a client's equipment. At the same time we can develop and recommend essential preventative maintenance strategies.

Our specialised Preventative Maintenance Programs are designed to provide premium care of your fuel facility resulting in fuel availability on demand and appropriate planning for equipment rollover.

Our programs ensure that the highest standards are met by providing accountability of wet stock management under the EPA/POEO Act and Regulations (The legal requirement to own and operate equipment in accordance with UPSS Regulations 2008 and WorkCover Codes of Practice and Australian Standards).

Works are undertaken by qualified Mechanical Engineers, Hazardous Areas Specialists, Industry Accredited Technicians and qualified Dangerous Goods Consultants. Every phase of our works is documented utilising a proprietary Computerised Maintenance System matrix to ensure strict Environmental, WH&S and quality standards are adhered to.

Quarterly Activity Reports are submitted to our clients. These reports can be used to assist accountants in planning forward capital costs of

equipment replacement and depreciation.

Our Maintenance Division is supported by a fleet of service vehicles and technicians - available 18 hours a day/seven days a week should the need arise. This enviable reputation for service excellence continues to see Total Fuel Systems engaged by leading organisations in the Marina, Transport, Defence, Rail and Mining industries throughout Australia.

Page 8: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

ink ENGINEERING PTY LTD ABN 96 155 909 498

PERSONNEL -A BRIEF OVERVIEW

Total Fuel Systems is staffed by qualified tradespeople and engineers, estimators, facility management co-ordinators, service technicians and administrative staff.

Our personnel have extensive industry experience and exposure. Individually they have specific areas of expertise which, combined with a practical and flexible approach offers our clients an unsurpassed range of services. This allows Total Fuel Systems to successfully undertake a broad spectrum of activities within a range of industries.

Total Fuel Systems has undertaken and maintains a range of stringent industry qualifications including:

• Confined Spaces

• Working at Heights

• Dangerous Goods - Risk Management

• Hazardous Zoning Calculations and Electrical Equipment Certification

• Weights and Measures certified

• All field staff First Aid trained

• Total Fuel's integrated safety, quality and environmental management systems are fully compliant withISO and AS/NZS standards

A RICH HERITAGE OF EXPERIENCE AND EXPERTISE

The name Total Fuel Systems has been associated with a significant number of engineering, construction, maintenance and consulting services over the past three decades.

Our many clients include:

• Defence and major defence contractors

• D'albora Marinas

• BHP Billiton

• Rio Tinto

• ACTEW

• Xstrata

• RailCorp

• Queensland Rail

• State Transit Authority

• ANSTO

• CALTEX (Aust)

• Gold Coast Council

• NSW Police Services

• Pacific National

• Patricks

• Spotless

• EPA

• QANTAS

Page 9: CAPABILITY STATEMENT - totalfuelsystems.com.au · CAPABILITY STATEMENT PETroChEMICAL ENgINEErS • PLANNE d Equ IPMENT MAINTENANCE • fABrICATI oN & INSTALLAT IoNS ... force of (up

ink ENGINEERING PTY LTD ABN 96 155 909 498

KEYS TO SUCCESS

Total Fuel Systems keys to successful project delivery include:

• Clearly identifying a client's needs objectives and outcomes.• Ensuring that scoping, managing and executing work is undertaken in a cost effective and timely manner.• Minimising customer costs by employing efficient and practical working practices• Employing and assigning experienced, focused, competent and dedicated staff and contractors• Maintaining a professional and transparent relationship and approach with our clients

WANT TO KNOW MORE?

Total Fuel Systems extensive experience, diverse industrial and professional services and rich heritage of project experience is an asset to any organisation or corporation whose operation depends on the efficient and dependable storage and delivery of petrochemical products and the maintenance of its infrastructure.

Should you wish to know more about Petrol ink Engineering and how we can contribute to your organisation's

success, feel free to contact us through the Head Office, as below:-