Canon Imagerunner Advance Ir c5051 Ir c5045 Ir c5035 Ir c5030 Service Manual Download

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    654321

    imageRUNNER ADVANCEC5051/C5045/C5035/C5030 Series

    Service Manual

    September 24, 2009

    Revision 0

    Product Outline

    Function

    Periodic Servicing

    Parts Replacing and Cleaning

    Adjustments

    Troubleshooting

    Error Code

    Service Mode

    Installation Appendix

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    0-2

    0-2

    Application

    This manual has been issued by Canon Inc. for qualied persons to learn technical theory,

    installation, maintenance, and repair of products. This manual covers all localities where the

    products are sold. For this reason, there may be information in this manual that does not

    apply to your locality.

    Corrections

    This manual may contain technical inaccuracies or typographical errors due to improvements

    or changes in products. When changes occur in applicable products or in the contents of this

    manual, Canon will release technical information as the need arises. In the event of major

    changes in the contents of this manual over a long or short period, Canon will issue a new

    edition of this manual.

    The following paragraph does not apply to any countries where such provisions are

    inconsistent with local law.

    Trademarks

    The product names and company names used in this manual are the registered trademarks

    of the individual companies.

    Copyright

    This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may

    not be copied, reproduced or translated into another language, in whole or in part, without the

    written consent of Canon Inc.

    (C) CANON INC. 2009

    Caution

    Use of this manual should be strictly supervised to avoid disclosure of condentialinformation.

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    0-3

    0-3

    Explanation of Symbols

    The following symbols are used throughout this Service Manual.

    Symbols Explanation Symbols Explanation

    Check. Remove the claw.

    Check visually. Insert the claw.

    Check the noise. Use the bundled part.

    Disconnect the connector. Push the part.

    Connect the connector. Plug the power cable.

    Remove the cable/wire

    from the cable guide or wire

    saddle.

    Turn on the power.

    Set the cable/wire to the

    cable guide or wire saddle.

    Remove the screw.

    Tighten the screw.

    F-0-1F-0-1F-0-2F-0-2

    F-0-3F-0-3 -0-4-0-4

    F 0-5F 0-5 -0-6-0-6

    F 0-7F 0-7 0-80-8

    0-90-9 F 0-10F 0-10

    0-110-11 F-0-12F-0-12

    0-130-13

    0-140-14

    F-0-15F-0-15

    The following rules apply throughout this Service Manual:

    1. Each chapter contains sections explaining the purpose of specic functions and the

    relationship between electrical and mechanical systems with reference to the timing of

    operation.

    In the diagrams, represents the path of mechanical drive; where a signal name

    accompanies the symbol, the arrow indicates the direction of the electric

    signal.

    The expression "turn on the power" means ipping on the power switch, closing the

    front door, and closing the delivery unit door, which results in supplying the machine with

    power.

    2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is

    "High", while '0' is used to indicate "Low". (The voltage value, however, differs from

    circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD

    signal goes on when '0'.

    In practically all cases, the internal mechanisms of a microprocessor cannot be checked

    in the eld. Therefore, the operations of the microprocessors used in the machines

    are not discussed: they are explained in terms of from sensors to the input of the DC

    controller PCB and from the output of the DC controller PCB to the loads.

    The descriptions in this Service Manual are subject to change without notice for product

    improvement or other purposes, and major changes will be communicated in the form of

    Service Information bulletins.

    All service persons are expected to have a good understanding of the contents of this Service

    Manual and all relevant Service Information bulletins and be able to identify and isolate faults

    in the machine.

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    CDRH Act

    Laser Safety

    Handling of Laser System

    Turn power switch ON

    Safety of Toner

    Notes When Handling aLithium Battery

    Notes Before Servicing

    imageRUNNER ADVANCE

    C5051/5045/5035/5030

    Series

    Safety Precautions

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    0

    00-2

    CDRH Act

    The Center for Devices and Radiological Health of the US Food and Drum Administration put

    into force regulations concerning laser products on August 2, 1976. These regulations apply

    to laser products manufactured on and after August 1, 1976, and the sale of laser products

    not certied under the regulations is banned within the Untied States. The label shown here

    indicates compliance with the CDRH regulations, and its attachment is required on all laser

    products that are soled in the United States.

    CANON INC.

    MANUFACTURED:

    30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN

    THIS PRODUCT CONHORMS WITH DHHS RADIATION

    PERFORMANCE STANDARD 21CFR CHAPTER 1

    SUBCHAPTER J.

    A different description may be used for a different product.

    Laser Safety

    Laser beam radiation may pose a danger to the human body. A laser scanner mounted on the

    machine is sealed with the protection housing and external cover to prevent the laser beamfrom leaking to the outside. The laser beam never leaks out of the scanner as far as users

    operate the machine normally.

    F-0-16F-0-16

    Handling of Laser System

    When servicing the area around the laser assembly, be sure to turn off the main power.

    The machine's covers that can reect laser light are identied by means of a warning label

    (Figure). If you must detach a cover showing the label, be sure to take extra caution during

    the work.

    F-0-17F-0-17

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    1

    1

    Product Overview

    Product Lineup

    Feature

    SpecicationsName of Parts

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    2

    2

    Technology

    Basic Conguration

    Controller System

    Laser Exposure SystemImage Formation System

    Fixing System

    Pickup Feed System

    MEAP

    Embedded RDS

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    3

    3

    Periodical

    Service

    Consumable Parts andCleaning Parts

    Cleaning Parts

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    4

    4

    Parts Replacement and Cleaning

    Main Controller

    Laser Exposure System

    Image Formation System

    Fixing System

    Pickup

    Feed

    System

    Option

    List of Parts

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    5

    5

    Adjustment

    Main Controller

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    6

    6

    Troubleshooting

    Initial Check

    Test Print

    Troubleshooting itemsUpgrading procedure

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    7

    7

    Error Code

    Overview

    Error Code

    Jam CodeAlarm Code

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    8

    8

    Service Mode

    Overview

    BOARD

    COPIER

    FEEDER

    SORTER

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    9

    9

    Installation

    How to Check this Installation

    Procedure

    Things to do Before Installation

    Pointsto

    Note

    Before

    Installation

    Combination Table of

    AccessoryInstallation

    Checkingthe

    Contents

    Installation Procedure

    Printer Cover-C12.5 inch/80GB HDD-C1

    Removable HDD Kit-AC1

    HDD Mirroring Kit-D1

    2.5 inch/250GB HDD-D1

    Reader Heater Unit-G1

    Cassette Heater Unit-37Cassette Heater Unit-32

    Utility Tray-A1

    Key Switch Unit-A2

    Voice Operation Kit-C1

    Voice Guidance Kit-F1

    Card Reader-C1

    Inner 2-Way Tray-F1

    Additional Memory B 512MB

    Expansion Bus-F1,IPSec Board-B2,Wireless LAN Board-B1

    Unpacking

    C - 1 opy Tray J

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    Service Tools

    General Circuit Diagram

    General Timing ChartUser Mode

    Backup Data

    Appendix

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    Jul 3 2012

    PARTS CATALOG

    imageRUNNER ADVANCE

    C5051 /5045 /5035 /5030

    Series

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    PREFACE

    This Parts Catalog contains listings of parts used

    Diagrams are provided with the listings to aid the service technician in identifying clearly, the

    item to be orderd.

    Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each

    item. Be sure to include, in the Parts Request, the full item description, the item part number,

    and the quantity.

    COPYRIGHT (C) 1999 CANON INC.

    Use of this manual should be

    strictly supervised to avoid

    disclosure of confidential

    information.

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    Contents

    NUMERICAL INDEX

    imageRUNNER ADVANCE C5051/5045/5035/5030 Series(Numerical Index)

    1-1

    imageRUNNER ADVANCE C5051/5045/5035/5030 Series(Parts Catalog)

    A1 ASSEMBLY LOCATION DIAGRAM ......................................2-1

    A2 OPTION PARTS CATALOG LIST .........................................2-9

    001 ACCESSORIES ............. ......................................................2-10

    100 EXTERNAL COVERS, PANELS, ETC. ...............................2-11

    101 FRONT COVER ASSEMBLY ..............................................2-16

    102 RIGHT OUTER DOOR ASSEMBLY ....................................2-18

    103 MACHINE FRONT PLATE ...................................................2-23

    104 INTERNAL COMPONENTS 1 .............................................2-26

    105 INTERNAL COMPONENTS 2 .............................................2-28

    106 INTERNAL COMPONENTS 3 .............................................2-30

    107 INTERNAL COMPONENTS 4 .............................................2-32

    108 MACHINE REAR PLATE 1 ..................................................2-34

    109 MACHINE REAR PLATE 2 ..................................................2-36110 MACHINE REAR PLATE 3 ..................................................2-38

    130 CONTROL PANEL ASSEMBLY ..........................................2-40

    140 POWER CORD TERMINAL ASS'Y .....................................2-44

    251 DRUM DEVELOPING DRIVE ASSEMBLY .........................2-46

    270 SHUTTER DRIVE MOUNT ASSEMBLY .............................2-48

    300 CASSETTE ASSEMBLY (MIDDLE) .....................................2-49

    301 CASSETTE ASSEMBLY (LARGE) ......................................2-52

    310 PAPER PICK-UP ASSEMBLY, 1 (EXCEPT CN) .................2-55

    310A PAPER PICK-UP ASSEMBLY, 1 (CN) ................................2-58

    311 PAPER PICK-UP ASSEMBLY, 2 (EXCEPT CN) .................2-61

    311A PAPER PICK-UP ASSEMBLY, 2 (CN) ................................2-64

    313 PAPER PICK-UP DRIVE ASSEMBLY .................................2-67

    315 MULTI FEEDER DRIVE ASSEMBLY ..................................2-68

    316 PRE-REGISTRATION GUIDE ASS'Y ..................................2-70

    321 PATT. READ SHUTTER DRIVE ASS'Y ...............................2-71

    322 DUPLEXING REG. DRIVE ASSEMBLY ..............................2-72

    323 SENSOR UNIT,REGISTRATION PATCH ...........................2-74

    330 RIGHT LOWER DOOR ASSEMBLY ...................................2-76

    331 RIGHT INNER DOOR ASSEMBLY .....................................2-78

    332 M.P. PICK UP MOUNT ASSEMBLY ....................................2-81

    333 RIGHT LOWER INNER DOOR ASS'Y ................................2-84

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    Contents

    350 FIRST PAPER DELIVERY ASSEMBLY ..............................2-85

    351 2ND/3RD PAPER DELIVERY ASS'Y ..................................2-87352 THIRD PAPER DELIVERY ASSEMBLY ..............................2-90

    353 SECOND PAPER DELIVERY ASSEMBLY .........................2-93

    460 LASER ASSEMBLY .............................................................2-95

    530 INTER.TRANSFER BELT ASS'Y .........................................2-96

    530A INTER.TRANSFER BELT ASS'Y .........................................2-99

    531 TRANSFER CLEANER ASSEMBLY .................................2-105

    600 PROCESS-KIT FRAME ASSEMBLY .................................2-106

    620 SET ON HOPPER BK ASSEMBLY ...................................2-110

    621 SET ON HOPPER CL ASSEMBLY ...................................2-111

    623 SET ON DRIVE ASSEMBLY, BLACK ...............................2-112

    624 SET ON DRIVE ASSEMBLY, CL .......................................2-113

    626 BOTTLE FRONT INNER DOOR ASS'Y ............................2-114

    627 BOTTLE BASE ASSEMBLY, BLACK ................................2-116

    628 BOTTLE BASE ASSEMBLY, CL .......................................2-118

    640 DEVELOPING ASSEMBLY ...............................................2-120

    770 WASTE TONER CASE ASSEMBLY .................................2-121

    810 FIXING ASSEMBLY ...........................................................2-122

    811 SHUTTER ASSEMBLY ......................................................2-126

    812 GUIDE, FIXING DELIVERY, LOWER ................................2-128

    813 FIXING DRIVE ASSEMBLY ...............................................2-130

    815 FIXING DELIVERY DRIVE ASSEMBLY ............................2-132900 CONTROLLER BOX ASSEMBLY .....................................2-134

    910 MAIN CONTROLLER PCB ASS'Y, 1 .................................2-136

    911 POWER SUPPLY ASSEMBLY ..........................................2-137

    920 MAIN CONTROLLER PCB ASS'Y, 2 .................................2-138

    960 DRUM DRIVER PCB ASSEMBLY .....................................2-140

    961 CASSETTE FEED PCB ASSEMBLY .................................2-141

    962 PAPER FEED DRIVER PCB ASSEMBLY .........................2-142

    963 AC DRIVER PCB ASSEMBLY ...........................................2-143

    980 4C TRNS, BK DEV/ PRIM HV ASS'Y ................................2-145

    981 2ND TRNSFR. HIGH VOLTAGE ASS'Y ............................2-147

    A01 ATTACHMENT PARTSREVERSE ADF) .......................2-148

    A10 ADF MAIN BODYREVERSE ADF) ................................2-149

    A11 BASE ASSEMBLYREVERSE ADF) ...............................2-152

    A12 PAPER PICK-UP COVER ASS'YREVERSE ADF) ........2-154

    A13 DOCUMENT TRAY ASS'YREVERSE ADF) ..................2-157

    A21 DRIVE ASSEMBLYREVERSE ADF) .............................2-159

    A41 FEEDER ASSEMBLYREVERSE ADF) ..........................2-161

    A90 ADF PCB ASSEMBLYREVERSE ADF) .........................2-166

    B01 ATTACHMENT PARTS(ONE-PATH ADF) ........................2-167

    B11 INTERNAL COMPONENTS 1(ONE-PATH ADF) ..............2-168B12 INTERNAL COMPONENTS 2(ONE-PATH ADF) ..............2-171

    http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://service-repair-manual.com/pcf/pages/canon/canon-imagerunner-advance-c5051-c5045-c5035-c5030-service-manual.phphttp://service-repair-manual.com/pcf/pages/canon/canon-imagerunner-advance-c5051-c5045-c5035-c5030-service-manual.phphttp://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/http://0.0.0.0/
  • 7/25/2019 Canon Imagerunner Advance Ir c5051 Ir c5045 Ir c5035 Ir c5030 Service Manual Download

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    Contents

    B13 INTERNAL COMPONENTS 3(ONE-PATH ADF) ..............2-174

    B14 INTERNAL COMPONENTS 4(ONE-PATH ADF) ..............2-177B15 INTERNAL COMPONENTS 5(ONE-PATH ADF) ..............2-179

    B16 DOCUMENT TRAY ASSEMBLY(ONE-PATH ADF) ..........2-181

    B17 OPEN/CLOSE PANEL ASSEMBLY(ONE-PATH ADF) .....2-184

    B18 BASE FRAME ASSEMBLY(ONE-PATH ADF) ..................2-186

    B19 WHITE PLATE ASSEMBLY(ONE-PATH ADF) .................2-188

    B20 ESTRANGEMENT DRIVE ASSEMBLY(ONE-PATH ADF) 2-189

    B30 PAPER PICK-UP ASSEMBLY(ONE-PATH ADF) ..............2-190

    B31 DELIVERY CROSSMEMBER ASSEMBLY(ONE-PATH ADF) 2-193

    B32 OPEN/CLOSE GUIDE ASSEMBLY(ONE-PATH ADF) ......2-196

    B40 PLATEN ROLLER ASSEMBLY, 1(ONE-PATH ADF) ........2-197

    B41 PLATEN ROLLER ASSEMBLY, 2(ONE-PATH ADF) ........2-199

    B42 PAPER FEED GUIDE ASSEMBLY, 1(ONE-PATH ADF) ..2-201

    B43 READ 2 PAPER FEED GUIDE ASS'Y(ONE-PATH ADF) .2-203

    B90 DADF DRIVER PCB ASSEMBLY(ONE-PATH ADF) .........2-205

    D01 ATTACHMENT PARTS(READER) ....................................2-206

    D10 EXTERNAL COVERS, PANELS, ETC.(READER) ............2-207

    D11 INTERNAL COMPONENTS 1(READER) ..........................2-209

    D11A INTERNAL COMPONENTS 1(READER) ..........................2-211

    D12 INTERNAL COMPONENTS 2(READER) ..........................2-213

    D90 READER CONTROLLER PCB ASSEMBLY(READER) ....2-215

    D91 READER CONTROLLER PCB ASSEMBLY(READER) ....2-216T20 G3 FAX ASSEMBLY, 1 LINE(FAX) ...................................2-217

    T21 SPEAKER ASSEMBLY(FAX) ............................................2-218

    ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .......2-219

    ZZB MECHANICAL STANDARD PARTS (SCREWS) ..............2-220

    ZZC MECHANICAL STANDARD PARTS (BOLTS) ..................2-227

    ZZD MECHANICAL STANDARD PARTS (NUTS) ....................2-228

    ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-229

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