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7/25/2019 Canon Imagerunner Advance Ir c5051 Ir c5045 Ir c5035 Ir c5030 Service Manual Download
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imageRUNNER ADVANCEC5051/C5045/C5035/C5030 Series
Service Manual
September 24, 2009
Revision 0
Product Outline
Function
Periodic Servicing
Parts Replacing and Cleaning
Adjustments
Troubleshooting
Error Code
Service Mode
Installation Appendix
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Application
This manual has been issued by Canon Inc. for qualied persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
(C) CANON INC. 2009
Caution
Use of this manual should be strictly supervised to avoid disclosure of condentialinformation.
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Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle.
Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
F-0-1F-0-1F-0-2F-0-2
F-0-3F-0-3 -0-4-0-4
F 0-5F 0-5 -0-6-0-6
F 0-7F 0-7 0-80-8
0-90-9 F 0-10F 0-10
0-110-11 F-0-12F-0-12
0-130-13
0-140-14
F-0-15F-0-15
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specic functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.
The expression "turn on the power" means ipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the eld. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
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CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Safety of Toner
Notes When Handling aLithium Battery
Notes Before Servicing
imageRUNNER ADVANCE
C5051/5045/5035/5030
Series
Safety Precautions
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CDRH Act
The Center for Devices and Radiological Health of the US Food and Drum Administration put
into force regulations concerning laser products on August 2, 1976. These regulations apply
to laser products manufactured on and after August 1, 1976, and the sale of laser products
not certied under the regulations is banned within the Untied States. The label shown here
indicates compliance with the CDRH regulations, and its attachment is required on all laser
products that are soled in the United States.
CANON INC.
MANUFACTURED:
30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN
THIS PRODUCT CONHORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
A different description may be used for a different product.
Laser Safety
Laser beam radiation may pose a danger to the human body. A laser scanner mounted on the
machine is sealed with the protection housing and external cover to prevent the laser beamfrom leaking to the outside. The laser beam never leaks out of the scanner as far as users
operate the machine normally.
F-0-16F-0-16
Handling of Laser System
When servicing the area around the laser assembly, be sure to turn off the main power.
The machine's covers that can reect laser light are identied by means of a warning label
(Figure). If you must detach a cover showing the label, be sure to take extra caution during
the work.
F-0-17F-0-17
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1
1
Product Overview
Product Lineup
Feature
SpecicationsName of Parts
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2
Technology
Basic Conguration
Controller System
Laser Exposure SystemImage Formation System
Fixing System
Pickup Feed System
MEAP
Embedded RDS
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3
3
Periodical
Service
Consumable Parts andCleaning Parts
Cleaning Parts
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4
Parts Replacement and Cleaning
Main Controller
Laser Exposure System
Image Formation System
Fixing System
Pickup
Feed
System
Option
List of Parts
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5
5
Adjustment
Main Controller
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6
Troubleshooting
Initial Check
Test Print
Troubleshooting itemsUpgrading procedure
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7
7
Error Code
Overview
Error Code
Jam CodeAlarm Code
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8
Service Mode
Overview
BOARD
COPIER
FEEDER
SORTER
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9
Installation
How to Check this Installation
Procedure
Things to do Before Installation
Pointsto
Note
Before
Installation
Combination Table of
AccessoryInstallation
Checkingthe
Contents
Installation Procedure
Printer Cover-C12.5 inch/80GB HDD-C1
Removable HDD Kit-AC1
HDD Mirroring Kit-D1
2.5 inch/250GB HDD-D1
Reader Heater Unit-G1
Cassette Heater Unit-37Cassette Heater Unit-32
Utility Tray-A1
Key Switch Unit-A2
Voice Operation Kit-C1
Voice Guidance Kit-F1
Card Reader-C1
Inner 2-Way Tray-F1
Additional Memory B 512MB
Expansion Bus-F1,IPSec Board-B2,Wireless LAN Board-B1
Unpacking
C - 1 opy Tray J
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Service Tools
General Circuit Diagram
General Timing ChartUser Mode
Backup Data
Appendix
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Jul 3 2012
PARTS CATALOG
imageRUNNER ADVANCE
C5051 /5045 /5035 /5030
Series
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PREFACE
This Parts Catalog contains listings of parts used
Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.
COPYRIGHT (C) 1999 CANON INC.
Use of this manual should be
strictly supervised to avoid
disclosure of confidential
information.
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Contents
NUMERICAL INDEX
imageRUNNER ADVANCE C5051/5045/5035/5030 Series(Numerical Index)
1-1
imageRUNNER ADVANCE C5051/5045/5035/5030 Series(Parts Catalog)
A1 ASSEMBLY LOCATION DIAGRAM ......................................2-1
A2 OPTION PARTS CATALOG LIST .........................................2-9
001 ACCESSORIES ............. ......................................................2-10
100 EXTERNAL COVERS, PANELS, ETC. ...............................2-11
101 FRONT COVER ASSEMBLY ..............................................2-16
102 RIGHT OUTER DOOR ASSEMBLY ....................................2-18
103 MACHINE FRONT PLATE ...................................................2-23
104 INTERNAL COMPONENTS 1 .............................................2-26
105 INTERNAL COMPONENTS 2 .............................................2-28
106 INTERNAL COMPONENTS 3 .............................................2-30
107 INTERNAL COMPONENTS 4 .............................................2-32
108 MACHINE REAR PLATE 1 ..................................................2-34
109 MACHINE REAR PLATE 2 ..................................................2-36110 MACHINE REAR PLATE 3 ..................................................2-38
130 CONTROL PANEL ASSEMBLY ..........................................2-40
140 POWER CORD TERMINAL ASS'Y .....................................2-44
251 DRUM DEVELOPING DRIVE ASSEMBLY .........................2-46
270 SHUTTER DRIVE MOUNT ASSEMBLY .............................2-48
300 CASSETTE ASSEMBLY (MIDDLE) .....................................2-49
301 CASSETTE ASSEMBLY (LARGE) ......................................2-52
310 PAPER PICK-UP ASSEMBLY, 1 (EXCEPT CN) .................2-55
310A PAPER PICK-UP ASSEMBLY, 1 (CN) ................................2-58
311 PAPER PICK-UP ASSEMBLY, 2 (EXCEPT CN) .................2-61
311A PAPER PICK-UP ASSEMBLY, 2 (CN) ................................2-64
313 PAPER PICK-UP DRIVE ASSEMBLY .................................2-67
315 MULTI FEEDER DRIVE ASSEMBLY ..................................2-68
316 PRE-REGISTRATION GUIDE ASS'Y ..................................2-70
321 PATT. READ SHUTTER DRIVE ASS'Y ...............................2-71
322 DUPLEXING REG. DRIVE ASSEMBLY ..............................2-72
323 SENSOR UNIT,REGISTRATION PATCH ...........................2-74
330 RIGHT LOWER DOOR ASSEMBLY ...................................2-76
331 RIGHT INNER DOOR ASSEMBLY .....................................2-78
332 M.P. PICK UP MOUNT ASSEMBLY ....................................2-81
333 RIGHT LOWER INNER DOOR ASS'Y ................................2-84
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Contents
350 FIRST PAPER DELIVERY ASSEMBLY ..............................2-85
351 2ND/3RD PAPER DELIVERY ASS'Y ..................................2-87352 THIRD PAPER DELIVERY ASSEMBLY ..............................2-90
353 SECOND PAPER DELIVERY ASSEMBLY .........................2-93
460 LASER ASSEMBLY .............................................................2-95
530 INTER.TRANSFER BELT ASS'Y .........................................2-96
530A INTER.TRANSFER BELT ASS'Y .........................................2-99
531 TRANSFER CLEANER ASSEMBLY .................................2-105
600 PROCESS-KIT FRAME ASSEMBLY .................................2-106
620 SET ON HOPPER BK ASSEMBLY ...................................2-110
621 SET ON HOPPER CL ASSEMBLY ...................................2-111
623 SET ON DRIVE ASSEMBLY, BLACK ...............................2-112
624 SET ON DRIVE ASSEMBLY, CL .......................................2-113
626 BOTTLE FRONT INNER DOOR ASS'Y ............................2-114
627 BOTTLE BASE ASSEMBLY, BLACK ................................2-116
628 BOTTLE BASE ASSEMBLY, CL .......................................2-118
640 DEVELOPING ASSEMBLY ...............................................2-120
770 WASTE TONER CASE ASSEMBLY .................................2-121
810 FIXING ASSEMBLY ...........................................................2-122
811 SHUTTER ASSEMBLY ......................................................2-126
812 GUIDE, FIXING DELIVERY, LOWER ................................2-128
813 FIXING DRIVE ASSEMBLY ...............................................2-130
815 FIXING DELIVERY DRIVE ASSEMBLY ............................2-132900 CONTROLLER BOX ASSEMBLY .....................................2-134
910 MAIN CONTROLLER PCB ASS'Y, 1 .................................2-136
911 POWER SUPPLY ASSEMBLY ..........................................2-137
920 MAIN CONTROLLER PCB ASS'Y, 2 .................................2-138
960 DRUM DRIVER PCB ASSEMBLY .....................................2-140
961 CASSETTE FEED PCB ASSEMBLY .................................2-141
962 PAPER FEED DRIVER PCB ASSEMBLY .........................2-142
963 AC DRIVER PCB ASSEMBLY ...........................................2-143
980 4C TRNS, BK DEV/ PRIM HV ASS'Y ................................2-145
981 2ND TRNSFR. HIGH VOLTAGE ASS'Y ............................2-147
A01 ATTACHMENT PARTSREVERSE ADF) .......................2-148
A10 ADF MAIN BODYREVERSE ADF) ................................2-149
A11 BASE ASSEMBLYREVERSE ADF) ...............................2-152
A12 PAPER PICK-UP COVER ASS'YREVERSE ADF) ........2-154
A13 DOCUMENT TRAY ASS'YREVERSE ADF) ..................2-157
A21 DRIVE ASSEMBLYREVERSE ADF) .............................2-159
A41 FEEDER ASSEMBLYREVERSE ADF) ..........................2-161
A90 ADF PCB ASSEMBLYREVERSE ADF) .........................2-166
B01 ATTACHMENT PARTS(ONE-PATH ADF) ........................2-167
B11 INTERNAL COMPONENTS 1(ONE-PATH ADF) ..............2-168B12 INTERNAL COMPONENTS 2(ONE-PATH ADF) ..............2-171
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Contents
B13 INTERNAL COMPONENTS 3(ONE-PATH ADF) ..............2-174
B14 INTERNAL COMPONENTS 4(ONE-PATH ADF) ..............2-177B15 INTERNAL COMPONENTS 5(ONE-PATH ADF) ..............2-179
B16 DOCUMENT TRAY ASSEMBLY(ONE-PATH ADF) ..........2-181
B17 OPEN/CLOSE PANEL ASSEMBLY(ONE-PATH ADF) .....2-184
B18 BASE FRAME ASSEMBLY(ONE-PATH ADF) ..................2-186
B19 WHITE PLATE ASSEMBLY(ONE-PATH ADF) .................2-188
B20 ESTRANGEMENT DRIVE ASSEMBLY(ONE-PATH ADF) 2-189
B30 PAPER PICK-UP ASSEMBLY(ONE-PATH ADF) ..............2-190
B31 DELIVERY CROSSMEMBER ASSEMBLY(ONE-PATH ADF) 2-193
B32 OPEN/CLOSE GUIDE ASSEMBLY(ONE-PATH ADF) ......2-196
B40 PLATEN ROLLER ASSEMBLY, 1(ONE-PATH ADF) ........2-197
B41 PLATEN ROLLER ASSEMBLY, 2(ONE-PATH ADF) ........2-199
B42 PAPER FEED GUIDE ASSEMBLY, 1(ONE-PATH ADF) ..2-201
B43 READ 2 PAPER FEED GUIDE ASS'Y(ONE-PATH ADF) .2-203
B90 DADF DRIVER PCB ASSEMBLY(ONE-PATH ADF) .........2-205
D01 ATTACHMENT PARTS(READER) ....................................2-206
D10 EXTERNAL COVERS, PANELS, ETC.(READER) ............2-207
D11 INTERNAL COMPONENTS 1(READER) ..........................2-209
D11A INTERNAL COMPONENTS 1(READER) ..........................2-211
D12 INTERNAL COMPONENTS 2(READER) ..........................2-213
D90 READER CONTROLLER PCB ASSEMBLY(READER) ....2-215
D91 READER CONTROLLER PCB ASSEMBLY(READER) ....2-216T20 G3 FAX ASSEMBLY, 1 LINE(FAX) ...................................2-217
T21 SPEAKER ASSEMBLY(FAX) ............................................2-218
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .......2-219
ZZB MECHANICAL STANDARD PARTS (SCREWS) ..............2-220
ZZC MECHANICAL STANDARD PARTS (BOLTS) ..................2-227
ZZD MECHANICAL STANDARD PARTS (NUTS) ....................2-228
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-229
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