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Canadian Industrial Equipment News provides solutions to increased production, efficiency and profit by keeping you informed of the latest technological advances in products, components and maintenance materials for today’s industrial environment.
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plus ... focus on metalworking and machine tools, health & safety, new product highlights
and upcoming events
FACTORY AUTOMATION
Serving Canadian Industry Since 1940
Bluco’s modular fi xturing for welding features 3-D tables and modular elements. page 3
Seco’s high performance machining cutters for aluminum and stainless steel. page 3
Power Pusher allows one person to move the heaviest load with total control. page 4
Industrial vacuums from Nilfi sk are especially designed for metalworking industry. page 6
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Cover Art: Based on an Original Norman Rockwell illustration © The Curtis Publishing CompanyRube Golberg © Rube Goldberg, Inc.
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CIEN_1009.QXD:CIEN 9/15/09 11:21 AM Page 1
101 101
october 2009 Vol. 70 No. 10
Editor and Associate PublisherOlga Markovichtel: (416) 510-5113
Publisher Michael Kingtel: (416) 510-5107
Sales Manager Mark Larchertel: (416) 510-5125
Circulation Diane Rakofftel: (416) 510-5216
Art Director Sheila WilsonProduction Manager Kim CollinsReader Service Liz CallaghanAdministrative Assistant Diane MoskalVice-President, Canadian Publishing Alex PapanouPresident, Business Information Group Bruce Creighton
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Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased produc-tion, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market.
Canadian Industrial Equipment News (ISSN 0319-5902) is published 11 times a year by Business Information Group, L.P., a leading Canadian in-formation company with interests in business-to-business information services.
“Printed in Canada. All rights reserved. The con-tents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.”
The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are re-served and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Mar-kovich at 416-510-5113.
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On the cover ...MODULAR FIXTURINGBluco’s modular fixturing system for welding features 3-D tables and a complete family of modular elements that can be assembled quickly and accurately to fix-ture just about any size and type of part. Whether your requirements are fixtures for prototypes, short runs, spares or high volume, there is a modular solution for your need. In addition to welding, Bluco’s system can also be used for fixturing for inspection, assembly, testing and machining of large parts.Bluco Corporation
CIRCLE NO. 11 ON READER REPLY CARD
MACHINING CUTTERSSeco Tools announces the addition of JHP490 for aluminum and JHP760 for stain-less steel to its family of Jabro High Performance Machining (HPM) cutters. The Jabro HPM solid carbide milling cutters feature a high helix and uniquely designed flute cavity resulting in good chip evacuation. A thick core body offers increased rigidity and the cutting edge design can handle both high strength and low cutting forces. These geo-metric characteristics are optimized with a specially adapted carbide substrate and TiAIN coating. Seco Tools Canada
CIRCLE NO. 12 ON READER REPLY CARD
GET GOING! CALL: SAM DAHANTEL: (514) 735-9673 FAX: (514) 735-1274 EMAIL: [email protected]
TOLL FREE: (800) 269-6426 Santa Monica, CA 90404 USA www.PioneerMagnetics.com
DO YOU NEED THE ONLY 160kW RACK SYSTEM THAT FITS INTO AN SUV?
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www.cienmagazine.com october 2009 3
CIRCLE NO. 102 ON READER REPLY CARD
4 october 2009 www.cienmagazine.com new product highlights
On the cover ...BATTERY OPERATED MOVING MACHINESThe Power Pusher allows one person to move the heaviest load without using a forklift or other equipment. There are four battery operated machines available to move 4000, 50,000 and up to 150,000 lbs. They are easy to use and less likely to cause injury or damage. Power Pusher Canada
CIRCLE NO. 13 ON READER REPLY CARD
THICKNESS GAUGEThe REED ultrasonic thickness gauge TM-8811 features the exclusive micro-computer LSI circuit & crystal time base which offers a high accuracy of +/-0.5% +0.1mm. The digital display always pro-vides exact readings. The broad band re-ceiving sensitivity means the meter can read probes of different frequencies. The instrument also features auto calibration, automatic material calibration, metric or imperial selectable as well as the option to display sound velocity at the touch of a button. The gauge measures the thick-ness of steel, cast iron, aluminum, red copper, zinc, quartz glass, polyethylene, PVC, gray cast iron and modular cast iron.ITM Instruments Inc.
CIRCLE NO. 27 ON READER REPLY [email protected], www.itm.com
MOBILE ANCHOR SYSTEMThe WEIGHTANKA is a non-penetrat-ing, portable, deadweight anchor device designed for use on roofs with up to a 5-degree pitch where installation of pas-sive or collective protection, such as guardrails or permanent anchor devices is not viable because of restricted means of safe access. It utilizes a central pedestal (attachment point) to raise the height at which the arrest force is applied, thus re-ducing the distance the anchor device moves during a fall-arrest event. A basic system weighs 250 kg, with no single item weighing more than 25 kg for ease of in-stallation and provides fall protection for one or two workers that remain at least 50 cm away from the roof edge. It is designed for use with personal protection equip-ment such as harnesses.Kee Safety, Inc.
CIRCLE NO. 28 ON READER REPLY [email protected], www.keeklamp.com
METAL DETECTORSEriez® E-Z Tec® DSP Single Surface Metal Detectors are designed for single surface detection of metal contaminants for web applications. The detectors have a unique flat-surfaced detection area that is positioned beneath the belt or web. The detection surface accommodates a wide variety of applications, including sheet plastics, wood, rubber, woven ma-terials and particle board. The remote control is in a NEMA 4X enclosure and includes a touch screen interface, al-lowing the operator to easily move through the available menus.Eriez
CIRCLE NO. 29 ON READER REPLY [email protected], www.eriez.com
MOTOR MONITORING RELAYSAutomationDirect has extended the proSense line to include phase monitor-ing, alternating and pump seal failure re-lays. The PMRU phase monitoring relays utilize microprocessor-based design to protect against phase loss, reversal, un-balance, undervoltage and overvoltage conditions. With a variety of use-adjust-able settings, PMRU relays also feature a multi-colour LED to indicate normal and fault conditions. AutomationDirect
CIRCLE NO. 30 ON READER REPLY CARDwww.automationdirect.com
NANOSILICA FILLED EPOXYMaster Bond UV22 is a nanosilica re-inforced, UV curable epoxy system that offers a combination of properties not available in conventional epoxy systems. The nano-sized filler gives the cured sys-tem exceptional abrasion resistance, ex-cellent optical clarity, low shrinkage and superb physical strength properties, while still allowing the product to have a low viscosity of 4,000 cps. UV22 cures rapidly upon exposure to UV light at room tem-peratures. It is a single component system and requires no mixing. It has a low co-efficient of thermal expansion and is a su-perior electrical insulator.Master Bond Inc.
CIRCLE NO. 31 ON READER REPLY [email protected], www.masterbond.co31 m
FLEXIBLE SERVICE CORDAutomationDirect has expanded its line of electrical wire for industrial applica-tions to include flexible service cord avail-able in sizes ranging from 18 to 10 gauge, with two, three or four-conductor config-urations. SEOOW type cord has a 600V rating while type SJEOOW has a 300V rating. Both are available in 50 and 250-foot lengths Four-conductor, 8 AWG type W cord with a 2,000V rating is also available, in lengths from 10 to 250 feet. Ideal for indoor and outdoor applications, all flexible cord types are UL and CSA approved and RoHS compliant.AutomationDirect
CIRCLE NO. 21 ON READER REPLY CARDwww.automationdirect.com
HANDHELD MANOMETERThe Omega Engineering HH350 series is a high performance handheld digital manometer with many features found in more expensive units. The HHP351 has an accuracy of 0.05% FS, independent of temperature, while the HHP352 is 0.025%. Both models can display 11 dif-ferent pressure scales as well as one user defined scale. MIN/MAX capture, dis-play damping, backlit display, display hold, auto off and leak test functions are all standard features. In addition, a record feature allows manual or automatic stor-age of up to 240 readings for future recall. Both models include NIST traceable cali-bration certificates.OMEGA
CIRCLE NO. 22 ON READER REPLY [email protected], www.omega.ca
ACOUSTIC MICROSCOPESonoscan Inc. announces that its Sono-Lab® division is offering a new service that provides greatly enhanced acoustic microscope imaging of stacked die assem-blies. The new service uses Sonoscan’s proprietary software, which images die stacks with unprecedented accuracy for internal defect analysis. It can assign a de-fect or other feature to a specific layer within the stack. Sonoscan Inc.
CIRCLE NO. 23 ON READER REPLY [email protected], www.sonoscan.com
PVC EXTRUDERThe digitally controlled WELDPLAST S2 PVC hand extruder is designed for use on PVC-U, HD-PE, LD-PE and PP membranes and produces plastic welding results easily and efficiently. It uses either 3- or 4-mm welding rod, which is con-veniently fed into the extrusion section of the welder at one of two points around the barrel. It provides output of up to 2.7 kg/hour. The exclusive rod feed design minimizes excessive twisting of the weld-ing rod during feeding, which reduces “bird nesting” and stoppages. Its ergo-nomic design is especially well suited for plastic welding in tight spaces. The tool features integrated digital electronics with a digital display for precise adjust-ment and control of preheat air temper-ature, extrudate temperature and the out-put rate. Its built-in protection circuit prevents the extruder drive from cold starting.STANMECH Technologies Inc.
CIRCLE NO. 24 ON READER REPLY [email protected], www.stanmech.com
MOTOR CONTROL CENTRESchneider Electric’s multiprotocol, intelli-gent motor control centre (iMCC) stream-lines troubleshooting and maximizes up-time by incorporating “intelligent” com-ponents — PLCs, Altivar 61/71 VFD drives, Altistart 48 softstarters and the Te-SysT motor management system — cab-ling solutions and device-level networks into motor control centres. These high-performance iMCCs are ideally suited for industries requiring critical motor applica-tions — petrochemical, mining, water/wastewater treatment, food and beverage, and conveyor/HVAC systems.Schneider Electric
CIRCLE NO. 25 ON READER REPLY CARDwww.schneider-electric.ca
VACUUM PUMPSEXAIR’s new Adjustable E-Vac® is a ser-ies of compressed air powered vacuum generators where the vacuum and flow rates can be easily adjusted to suit the ap-plication requirements. These vacuum pumps are ideal for a wide variety of “pick and place”, box opening, clamping, lift-ing, chucking, and surface mounting ap-plications. They are maintenance free and have no moving parts to wear out. Engineered for high efficiency, the Ad-justable E-Vac minimizes compressed air use by allowing it to be tuned to the ap-plication.EXAIR Corporation
CIRCLE NO. 26 ON READER REPLY [email protected]. www.exair.com/adjevac.htm
For complete information and to download software, visit:www.automationdirect.com/click-plc or www.clickplcs.com
1-800-633-0405
www.automatio ndirect.com
Complete PLC starting at $69
Product Description AutomationDirectCLICK
Price/Part Number
CHECK OUT JUST A FEW PRICES ON CLICK
AutomationDirect prices are U.S. published prices as of May 2009.Prices subject to change without notice.
PLC CPU with 8 DC inputs / 6 DC outputs (sink-ing), two communication ports
Auxiliary power supply (0.5A), 100-240 VAC input,24 VDC 0.5A output
AC input module, eight 100-120 VAC points
$69.00C0-00DD1-D
$29.00C0-00AC
$40.00C0-08NA
PLC CPU with 4 DC inputs / 4 DC outputs (sink-ing), 2 analog inputs / 2 analog outputs, threecommunication ports, real-time clock
$129.00C0-02DD1-D
prewired I/O cablessave time and effort
photos not to scale
• Seven stand-alone DIN-rail mountable DC-powered CPU combinations including:- 8 DC In / 6 DC Out (sinking)- 8 DC In / 6 DC Out (sourcing)- 8 DC In / 6 Relay Out- 8 AC In / 6 Relay Out- NEW! 4 DC In / 4 DC Out (sinking), 2 analog in,
2 analog out (current / voltage selectable)- NEW! 4 DC In / 4 DC Out (sourcing), 2 analog in,
2 analog out (current / voltage selectable)- NEW! 4 DC In / 4 Relay Out, 2 analog in,
2 analog out (current / voltage selectable)
• Built-in communication ports (two in discrete CPUs,three in analog CPUs)
• Removable terminal blocks for easy wiring• Eleven stackable, discrete I/O option modules• Program AND documentation stored in CPU• Supported by FREE, high-feature programming software
Mighty as a stand-alone unit, or expand to 142 total I/OWith CLICK PLCs, you get a lot of application control in a small package.The new analog CPUs feature 8 discrete and 4 analog I/O built-in, plusbattery-backed memory with real-time clock.
Our shipping policies makeit easier than everto order direct from the U.S.!Free standard ground shipping is available for orders totalingover $300 U.S. (except for items which require LTL shipping, seeWeb site for details). Also, save on brokerage fees when shipping standard ground to Canada -you can choose to allow AutomationDirect to nominate a broker for your shipment for partsshipping via standard ground. This can saveyou big on brokerage fees. See Web site fordetails and restrictions -www.automationdirect.com/canada
Download the free programming softwareand see how easy automation can be.
0910-CIEN[1]-Click-TAB:click-analog 8/27/2009 4:32 PM Page 1
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6 october 2009 www.cienmagazine.com focus on ... factory automation
PROGRAMMABLE LOGIC CONTROLLERMasterLogic high-speed, compact pro-grammable logic controllers can be de-ployed in a stand-alone mode without re-quiring any human machine interface. It is also an additional controller that can be used with Honeywell’s Experion® Process Knowledge System architecture and is compatible with Honeywell’s portfolio of process control systems, including the re-cently released Experion LS. As an addi-tional controller tightly integrated to the control system, Master Logic can help in-crease operational efficiency by allowing plants to control multiple processes with just one common operator interface. Honeywell International
CIRCLE NO. 36 ON READER REPLY CARDwww.honeywell.com
MOTION PROGRAMMING SCRIPTThe new Motion Programming Script (MPS) is an easy-to-use, network-enabled implementation of a BASIC-like program-ming language with commands added spe-cifically for motion control. It empowers electrical and mechanical en gi neers with relatively little programming knowledge to quickly write complex motion sequen-ces and program equipment via short, easy-to-use and intuitively-named com-mands. The MPS is especially useful in stage gantry and robotics applications, where the need for complex motion inter-sects with the need for simple commands.Kollmorgen
CIRCLE NO. 37 ON READER REPLY [email protected], www.danahermotion.com/kollmorgen
PALLETIZING SOLUTIONThe KR 40 PA is a solution for medium pay-load palletizing. The high-speed carbon fiber arm design of the KR 40 PA makes it the ideal robot for the highly efficient small foot-print of the 9x7 foot cell. Equipped with an 8 suction cup vacuum tool, it can pick up two boxes in one cycle. The monoblock cell con-figuration shortens set-up time. The KR 40 PA cell can be configured with different op-tions such as automation pallet dispensing, automatic slip-sheet dispensing, semi-auto-matic pallet dispensing, pallet out-feed con-veyor, vision guidance, case packaging and palletizing.KUKA Robotics Canada
CIRCLE NO. 33 ON READER REPLY [email protected], www.robotics.com
ROD-STYLE ACTUATORThe ICR Basic rod-style actuator is the first model in Tolomatic’s new Smart Actuator series of compact, all-in-one linear actuators (integrated servomotor, drive, controller and actuator) that simplifies motion control for industrial applications. The SmartActuator is built-to-order and ready to ship in five days from factory order. Designed for durability and 100 percent duty cycle performance, the series combines a powerful servomotor with a rugged ball screw housed in a sturdy alum-inum extrusion. The series also incorporates the company’s Endurance TechnologySM features for long service life and no mainten-ance. Requiring only a DC power source and motion inputs from the host PLC, the ICR Basic SmartActuator unit can be installed as a direct replacement for pneumatic and hy-draulic cylinders in a wide variety of pack-aging, material handling, machine tool and general industrial automation applications.Electromate Industrial Sales Ltd.
CIRCLE NO. 34 ON READER REPLY [email protected], www.electromate.com
ROBOTMotoman’s fast and powerful 4-axis MPK50 robot with dynamic, next-generation DX100 controller offers performance and reliability in a wide variety of packing applications. The MPK50 robot features a 50 kg payload and a wide 360-degree work envelope. A slim ma-nipulator design enables it to reach into con-fined spaces, reducing cycling time and improving system productivity. The flexible, high-speed robot is floor mounted and has a 1,668 mm vertical reach, 1,997mm horizon-tal reach and +/-0.5mm repeatability. Only 1,014.5mm wide, the streamlined MPK50 has a minimal interference radius, which al-lows it to work in close proximity with con-veyors and other equipment.Motoman Inc.
CIRCLE NO. 35 ON READER REPLY [email protected], www.motoman.com
On the cover ...
VACUUMSThe Nilfisk WSS 100 and WST 100 DV industrial vacuums are specifically designed to eas-ily collect and discharge oil and coolants in applications common to the metalworking industry. Built with high-quality, durable materials, the WSS 100 and WST 100 DV can collect, separate, discharge and recycle 100 liters of metalworking fluids (MWF) in just minutes, saving time and reducing costs. The WSS 100 is a base model for coolant/chip collection with a gravity fed drain valve. The WST 100 DV is equipped with a diverting valve that reverses the flow of air to pump out the tank quickly and easily. It is also equipped with a tilting motor head, allowing easy access to the internal chip basket.Nilfisk CFMCIRCLE NO. 14 ON READER REPLY CARD
MICRO SERVERThe 3rd generation Newport® iServer MicroServer is a 32-bit microprocessor based on ARM technology with 72 MHz speed. It is a simple, easy way to put
anything on the network without writing a single line of code. The new iServer features 10/100 Ethernet, dy-namic Web server, full IP pack, Modbus protocol sup-port, email notifications, SNMP traps, programmable I/Os, firmware upgrade over Ethernet, authentication and access restrictions for security. Three versions are avail-able: Embedded MicroServer for OEM’s to network en-able their products, the Industrial MicroServer mounts
on a standard DIN rail and the wall-mount MicroServer for most commercial and IT applications.Newport Electronics
CIRCLE NO. 32 ON READER REPLY CARDkhurd@newportUS .com, www.newportUS.com,
CIRCLE NO. 105 ON READER REPLY CARD
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Tired of the same routine?
Stop throwing your money away on electric vacuum cleaners that are sure to fail. EXAIR vacuums have been engineered to withstand the dust, dirt, chips and liquids common to industrial environments. Ours have no electric motors or other moving parts to clog or wear out.
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The Vac-u-Gun™ uses compressed air to provide solutions to a wide variety of industrial housekeeping problems. This versatile tool is a vacuum gun, blow gun and a transfer tool all in one. Three Vac-u-Gun systems with tools are available.
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The Line Vac™ air powered conveyors convert ordinary hose, tube, or pipe into a complete conveying system for bulk materials, plastic granules, scrap, trim and other complex shapes. Many sizes and new heavy duty models are available.
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www.exair.com/16/464.htm
Vacuum SourceTwelve Sizes
The compressed air powered Reversible Drum Vac™ will quickly fi ll or empty a 55 gallon drum in 90 seconds. Coolant sumps can be easily refi lled, fl oor spills vacuumed or contaminated liquids transferred to fi ltration tanks in minutes.
Mini Drum Vac™ is available!
Durable stainless steel •
No motors to clog or wear out•
Video demo on web site•
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Two-WayDrum Pump
••••••••••••••••••• • •••••••••••••••••••••
Chip Vac™ is powered by compressed air and vacuums chips directly into a drum. It is easy to move from drum to drum to keep materials separate for recycling. Clean chips from fl oors, fi xtures, work surfaces and machines.
Mini Chip Vac™ is available!
Dust free operation•
50% quieter than electric vacs•
Video demo on web site•
www.exair.com/16/465.htm
Chip Vacuum HasNo Moving Parts
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www.exai5.htm
CIRCLE NO. 106 ON READER REPLY CARD
8 october 2009 www.cienmagazine.com
SPEC PAK CONNECTORThe 4 Position SPEC Pak (Sealed Power for Environmental Connec-tions) has environmentally sealed IP67 shells which protect existing APP powerpole housings and con-tacts from environmental contamin-ants. It may be used anywhere a rug-ged or waterproof high power signal and ground interconnect solution is required, such as in factory auto-mation, off-road vehicles, mass trans portation, oil and petro-chem-ical exploration. The 4 Position SPEC Pak shells will handle up to 25 amps when fully loaded with #10 AWG wire.Anderson Power ProductsCIRCLE NO. 42 ON READER REPLY CARD
www.andersonpower.com
INCREMENTAL ENCODERSThe DFS 60 Incremental Encoders are now available in fully program-mable versions to accommodate any value from 1 to 65,536 pulses per revolution. With the help of a simple programming tool, users, system in-tegrators and distributors are able to select any number of lines between 1 and 65,536 via their PC or notebook. They are also able to set the zero pulse width of 90°, 180° or 270° and program the electrical interface to either HTL or TTL. The DFS60 is a universal device for determining angles, positions, speeds and acceler-ations in automation technology.Sick Stegmann, Inc.CIRCLE NO. 43 ON READER REPLY CARD
[email protected], www.stegmann.com
TERMINAL BLOCKSA 3.5mm wide terminal block rated for 600 volts leads the new 2000 Series from Wago’s TOPJOB®S family. The termin-al blocks provide fast, vibration-proof ter-minations to space-restricted machinery and building installations requiring con-ductors 16-24 AWG. The series provides maintenance-free, push-in terminations for solid or ferruled conductors. Stripped stranded conductors are easily terminated via screwdriver actuation. Available in 2-, 3- and 4-conductor feed through and ground terminal blocks, TOPJOB® an-chors Wago’s line of spring pressure DIN-rail mount terminal blocks, which spans from 24 AWG to 4/0.WAGO Corporation
CIRCLE NO. 40 ON READER REPLY [email protected], www.wago.com
FACTORY REPORTING SOFTWAREA new version of the Line Efficiency Tracking Software (LETS), the flexible and scalable factory reporting software solution that automated the process of col-lecting production data from production machinery and processes is now available. LETS Version 3.4 allows customers to more accurately track overall equipment effectiveness (OEE) in applications where production rate is dictated by machine configuration. LETS Version 3.4 calcu-lates OEE by applying an ideal rate for each part/machine combination. It also adjusts the ideal rate by applying a factor based on configuration of the machine.Honeywell International
CIRCLE NO. 41 ON READER REPLY CARDwww.wintriss.com, www.honeywell.com
3
Call your sales office now to get more information!
PLANETARY GEARHEADSXTRUE™ True Planetary Gearheads are available in 40mm, 60mm, 80mm, 120mm and 160mm frame sizes. They are spe-cially engineered to move large loads more easily and quietly with True Planet-ary™ gearing through improved load capacity and lower backlash. They deliver precise 13 arc-mins operation, with torque capacity up to 876 Nm and ration availability of 3:1 through 100:1. The gearheads feature a tapped face output that enables easy, drop-in replacement for similarly configured European gearheads.Thomson, A Danaher Motion Company
CIRCLE NO. 39 ON READER REPLY [email protected], www.thomsonlinear.com
focus on ... factory automation
CIRCLE NO. 107 ON READER REPLY CARD
LINEAR MOTION STAGESMMG Mini-Mag precision linear motion stages provide greater machine uptime for end users in production environments. The ability to deliver MMG prototypes rapidly speeds the proof-of-concept phase of an in-strument under development. Four models are available that deliver 25mm, 40mm, 100mm, and 500mm travel, respectively. They provide accuracy ranging from 2um to 8um and resolution ranging from 1.0um to 5nm. Each model delivers repeatability to +/-0.4um and is rated for 8kg load capacity. The Integral anti-creep linear guideway can in-crease uptime by as much as 15% in high duty cycle applications by eliminating the need for homing moves typically required to reset standard crossed roller bearing retainer cages.Dover, A Danaher Motion Company
CIRCLE NO. 38 ON READER REPLY CARDwww.dovermotion.com
Advertisement
Gooseneck Clamp StrapsRecess The Clamping NutNew Gooseneck Clamp Straps, shown
here in the Double End version, recess theclamping nut to provide a low overall pro-file. Double-End Clamp Straps have twoclamping ends, for holding two workpiecessimultaneously. Turn strap 90º for clearingloading.
Made of high-grade steel, the Double-End Gooseneck Clamp Straps are availableto fit stud sizes from M12 to M16. Manynew varieties come just with the clamp
strap, with a spherical nut and washer, witha flange nut, with hand knob and sphericalwasher, or with an acorn nut and sphericalwasher.
For more information, go to car-rlane.com, click the New Items link in theonline catalogue, then “Clamps and Acces-sories”.Carr Lane Mfg. Co., www.carrlane.com.
Lift Your Load SafelyWith Carr Lane Hoist Rings
NEW! Extra-large Swivel HoistRings with our patented EZ-Torque™ system allows tighteningseveral smaller bolt heads with astandard torque wrench instead oftightening one large bolt with a spe-cial tool. Swivel Hoist Rings pivot180 degrees and swivel 360 degreessimultaneously to allow lifting fromany direction.
ISO 9001-2008 CERTIFIED
MANUFACTURING CO.4200 Carr Lane Ct., P.O. Box 191970
St. Louis, Missouri 63119-7970Phone: 314-647-6200, FAX: 314-647-5736
Web Site: www.carrlane.com
Pivoting hoist rings, swivel hoist rings, side-pull swivel hoist rings andlifting eyes are some of the types offered by Carr Lane, ranging from lowprofile versions to heavy-duty, extra-large types with load capacities upto 250,000 lbs.
Visit CarrLane.com and search our online catalogue for hoist rings andany of our 100,000 other products.
R
Toggle Clamps with Safety Locks.Carr Lane has introduced a variety ofnew toggle clamps with optionalsafety locks, including latch-action,vertical-handle, horizontal-handle, andpush/pull types. All Carr Lane toggleclamps have a comfortable handlegrip, in steel or optional stainless.
Carr Lane Mfg. Co., www.carrlane.com
Quick Release Pins. Carr Lane pinscome with L, T, button or ring handles.Choose from ball lock pins, liftingpins, detent pins, or the ball lockmounting clamp. Many sizes available.
Carr Lane Mfg. Co., www.carrlane.com
Knobs, Handles, Hand Wheels. Needto take hold? A variety of knobs,handles and hand wheels, in metal orplastic, are available from Carr Lane.Many new items.
Carr Lane Mfg. Co., www.carrlane.com
Large to Small...
From large to small, indozens of types, Carr Lanehas the hoist ring for yourapplication.
Carr Lane’s lot number markingguarantees quality by providing traceability for:• Date of manufacture • Material certification• Magnaflux testing certification• Heat treatment certification
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10 october 2009 www.cienmagazine.com focus on ... metalworking & machine tools
PLASMA CUTTING PACKAGESESAB introduces the new PowerCut 1300 & 1600 plasma cutting packages. PowerCut 1300 has a cutting capacity of up to 32mm and severs 38mm. PowerCut 1600 has a cutting capacity of up to 38mm and severs 44mm. Both packages come fully assembled and ready-to-cut once input cable is plugged in and system is hooked up to a compressed air source. Each package includes PT-38 heavy-duty plasma cutting torch, touch holder and spare parts kit. Each kit can also be con-verted for mechanized cutting using the PT-37 mechanized cutting torch. Stan-dard features include digital display, auto-matic switching between gouge, grate, and normal modes, blowback technology to eliminate high frequency interference with nearby electronic devices, silicone-sealed switches for protection against corrosion, automatic fan and much more.ESAB Group Canada, Inc.
CIRCLE NO. 44 ON READER REPLY [email protected], www.easb.ca
CUTTING FLUIDKoolRite™ 2365 is a metalworking cool-ant specially formulated for high pressure applications which traditionally have cre-ated foam control problems. Containing mineral oil and extreme pressure additives, the coolant can be used with cast iron, all steels and non-ferrous metals with the ex-ception of magnesium. In addition to con-trolling foam from high pressure chip re-moval systems, the coolant will not stain non-ferrous metals and has good corro-sion protection for ferrous metals.JTM Products, Inc.
CIRCLE NO. 45 ON READER REPLY [email protected], www,koolrite.net
FUME EXHAUST UNITLincoln Electric announces the Mo-biflex® 100-NF welding fume exhaust unit, a portable, low-vacuum system de-signed for the continuous removal of welding fumes. It is ideal for shop weld-ing applications where removing welding fume from the source is needed without filtration. The unit increases worker flex-ibility through its ability to adapt to vari-ous work locations and welding applica-tions, including stick, TIG, MIG and flux-cored. Its lightweight and rugged de-sign, along with standard carrying handle, makes it easy to move around the job site.The Lincoln Electric Company
CIRCLE NO. 46 ON READER REPLY CARDwww.lincolnelectric.com
FLAP DISCWith a totally new flap wheel design, the POLIFAN® CURVE WSG-PLUS is designed for precision grinding of fillet welds on steel and stainless steel work-pieces. Its unique radial shape allows for aggressive grinding with not only the bottom edge of the flap disc but also with the top edge as well. POLIFAN® CURVE is recommended for use with high powered angle grinders having a minimum output of 1200W and is ideal for the precision grinding of fillet welds as well as for deburring, chamfering and all grinding of steel and stainless steel.PFERD Canada
CIRCLE NO. 47 ON READER REPLY CARDinfo@pferdcanada,ca, www.pferdcanada.ca
SHOT BLAST SYSTEMThe Wheelabrator® Monorail Shot Blast system is fully-automated and designed to descale and remove rust from large frames, weldments and fabricated struc-tural steel elements for heavy equipment such as wind towers and components. This high-productivity system effectively cleans work pieces up to 84-inches wide and 96-inches high, eliminating the en-vironmental problems associated with manual air blasting. The machines are available in six standard models to handle a broad range of part sizes with custom sizes available to meet special customer requirements. Each system is designed for use with recyclable, long-lasting steel shot, and comes equipped with heavy-duty Autoblast® wheels.Wheelabrator
CIRCLE NO. 48 ON READER REPLY [email protected], www.wheelabratorgroup.co48 m
MILLING GRADESeco’s new PVD-Coated MP3000 Mill-ing Grade is designed for milling steel and tool steels with relatively thin average chip thickness. The new grade is espe-cially effective in square shoulder and copy milling applications where wear re-sistance and tool life need to be improved. The new MP3000 cemented carbide is produced to provide the grade a high hardness combined with relatively good toughness. A slightly thicker PVD coat-ing increases wear resistance over a large application range and an improved coat-ing process greatly increases coating ad-hesion, edge quality and edge integrity.Seco Tools Canada
CIRCLE NO. 49 ON READER REPLY [email protected], www.secotools.com
TUMBLE BLAST MACHINEThe ALMCO Model ATB-7 abrasive blasting machine has been designed for scale and flash removal from castings and other metal parts. Its compact size and unusual lift points top and bottom allow moving the machine from one location to another if required. Designed for safe operation and operator friendliness, the unit features a patented Smartwheel™ blasting wheel that delivers 325 pounds per minute of abrasive at 300 feet per second velocity, for faster cleaning and cycle times. A special NEMA 12 control panel completely wired, and a swing-away design allows access to mill rolls and bear-ings. A heavy-duty, 40-inch-wide, re-inforced mill belt with specially designed ribs aids in tumbling and unloading.Alexander Tools Ltd.
CIRCLE NO. 50 ON READER REPLY CARD
PARTING TOOLSThe Dura-Die parting tool with replace-able die inserts offers punch press fabrica-tors a quick alternative to replacing the entire die in parting applications. The re-placeable inserts are engineered with the exclusive Ultima® premium tool steel for wear resistance and maximum grind life. The die base is made of shock-resistant steel, allowing it to withstand even the highest punching force. Dura-Die part-ing tools are available for standard part-ing in C, D and E stations — close-to-clamp is available in D and E stations. Positive SlugHugger2 relief options are also available.Wilson Tool International
CIRCLE NO. 51 ON READER REPLY [email protected], www.wilsontool.com
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Ontario: 905-669-1313 • Quebec 514-336-4974 • www.allanfyfe.com
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www.cienmagazine.com october 2009 11
CARBON-GRAPHITEMetcar grades M-106 and M-400 resin impregnated carbon-graphite materials are available for mechanical parts that must run submerged in liquids. These materials replace oil-grease lubricated parts in submerged applications where oil-grease lubricants could dissolve, wash away or contaminate the product being handled. These materials are self-lubri-cating throughout, non-galling, self-pol-ishing, dimensionally stable, and high in compressive strength. Rubbing or sliding parts made from these materials provide low friction and long wear life. Addition-ally, these materials are chemically resist-ant to all liquids except for extremely strong oxidizing acids and alkalis.Metallized Carbon Corporation
CIRCLE NO. 55 ON READER REPLY CARDwww.metcar.com
GRINDING WHEELSThe Choice Cut line of thin cutting wheels features four wheel types with a wide selection of job-matched premium abrasive grains and engineered resin bond formulas to provide optimum cutting speeds and wheel life. All wheels are avail-able in 4.5” x 7/8” and 6” x 7/8” diam-eters. Both the Original Slicer and Slicer-Plus are offered as a Type 1 cutting wheel. Each features two full layers of high-strength fiberglass for added user safety.Metabo
CIRCLE NO. 52 ON READER REPLY [email protected], www,metabousa.com
focus on ... metalworking & machine tools
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CORE CUTTING SYSTEMSWith Appleton core cutting systems, manufacturers can control parent core handling, cut-to-length core cutting and cut core handling activities. This allows reduced labour to leverage resources and provide operators with more time to per-form other tasks while the core cutting system is running. The full line of auto-mated core cutting solutions allows manufacturers to quickly increase, de-crease, or stop production with its easy-to-use control panel.Appleton Mfg. Division
CIRCLE NO. 56 ON READER REPLY CARDwww.appletonmfg.com
NONFERROUS METAL TOOLING KITSThe Techno Nonferrous Upcut and Nonferrous Downcut Tooling Kits are specifically designed for cutting softer alloy metals such as aluminum, brass, and copper. Each versatile kit is capable of slashing production rates and production time in half through the utilization of ‘O’ Flute Geometry. This unique design ensures clean one-pass cutting solutions for the softer metal applications. The cutting tools are ideal for keeping friction away from the router bit by ejecting chips in an upwards and downwards motion which prolongs the lifespan of each.Techno, Inc.CIRCLE NO. 57 ON READER REPLY CARD
[email protected], www.techno-isel.com/tooling
[email protected], www.sunnen.com
LATHE CONTROLThe MANUALplus 620 Turning Control features a new NC kernel. With it, the cycle programming fea-ture of this control enables the ma-chinist to quickly and efficiently pro-gram and machine workpieces with-out having to write NC programs. With this simple-to-program control and its increased functions, now both cycle and CNC lathes can effectively be handled. A key addition to this control is the new programming mode “Smart.Turn”. This new mode allows users another friendly inter-face, allowing inputs of working blocks simply and quickly. Smart.Turn is intended to supplement pro-gramming on cycle based lathes, though it also allows work with stan-dard CNC lathes. This new control also includes the implementation of a tool database (up to 250 tools) and a technology database.Heidenhain CorporationCIRCLE NO. 54 ON READER REPLY CARD
[email protected], www.heidenhain.com
USA MADE - USA QUALITY - USA SUPPORT
Safety Makes $ense
with patented technology like EZ-Coil® controlled retraction that safely recoils up to 80% slower than conventional spring driven reels.
with patented technology like EZ-Coilcontrolled retraction that safely recoils
FIRST...with patented technology like EZ-Coilwith patented technology like EZ-Coil
FIRST...FIRST...FIRST...FIRST...FIRST...FIRST...
and largest selection of high quality, professional grade hose, cable and safety reels for air, water, oil and electricity in the industry.
and largest selection of high quality, professional grade
BEST...and largest selection of high and largest selection of high
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100% pure Coxreels quality in every reel we design & build.
100% pure Coxreels ALWAYS...
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USA MADE - USA QUALITY - USA SUPPORTUSA MADE - USA QUALITY - USA SUPPORTUSA MADE - USA QUALITY - USA SUPPORTUSA MADE - USA QUALITY - USA SUPPORT
Eriez’ offers the widest selection of compact permanent liftmagnets. SafeHold® is available in four different styles to meet anyprice or performance requirement with capacities up to 10,000 lbs.
Eriez’ SafeHold® Lift MagnetsSafeHoldSelectionGuide!
Call 888-300-3743 or visit www.eriez.com
NEW
1987 SafeHoldAd-CIEN709:layout 5/29/09 1:30 PM Page 1
HONING SYSTEMSunnen’s new SV-1000 Series vertical CNC honing machine is designed for manufacturers of outdoor power equip-ment. Using TC superabrasive tools — custom designed for blind, ported cylinder bores — the manual or auto-loaded hon-ing machine produces cylinders with mi-cron-accurate size, geometry and exact surface finish to enhance combustion effi-ciency, engine durability and power out-put, with reduced emissions. TC abrasive tools are ideal for cylinders plated with chrome, Nikasil and other hard coatings. An industrial PC control ensures reliabil-ity and an easy support path with software-
based updates and commercially available replacement parts.Sunnen Products Company
CIRCLE NO. 53 ON READER REPLY CARD
For more products and news visit:
www.cienmagazine.com
12 october 2009 www.cienmagazine.com
SAFETY TOOLWith the SafeDESIGNER development and configuration tool, B&R provides an integrated safety tool for programming safety-related functions from within the Automation Studio development en-vironment. Thanks to complete integra-tion of the safety technology, program-ming the safety application is reduced to virtual wiring of logical function blocks. In addition to function blocks and lan-guage elements that conform to IEC61131-3, users have a library certified by TUV Rheinland with 20 function blocks for machine automation available to them. All function blocks correspond to the PLCopen standard. The safety ap-plication created in SafeDESIGNER is processed in a safe controller — the Safe-LOGIC — which supports cycle times starting at 1 ms and connection of up to 100 peripheral devices.B&R Industrial Automation Inc.
CIRCLE NO. 60 ON READER REPLY [email protected], www.br-automation.com
SINGLE GAS DETECTORSThe Draeger Pac 3500 and Draeger Pac 5500 are designed for personal protec-tion. These gas detectors measure the concentration of oxygen, carbon monox-ide or hydrogen sulfide in the air. The Pac 3500 has a life span of approximately two years and the Pac 5500 has an in-definite life span with proper mainten-ance and servicing. Both instruments use minimal battery power and need low maintenance.Draeger
CIRCLE NO. 61 ON READER REPLY [email protected], www.draeger.com
focus on ... health & safety
Special Pricing On NewRobust Swing Clamps
16345 Westwoods Business Park Dr. • Ellisville, MO 63021(636) 386-8022 • Fax (636) 386-8034
For Tech. Support Call (800) 827-2526 • email [email protected]
ON-TIMESHIPPING
• High ClampingForce @ 5000 psiOperating Pressure
• Position MonitoringAvailable
• Double Acting
• Robust SwingMechanism ForFaster ClampingCycles
IndexableClamping Arm
Indexing of theclamping arm in
a pre-determinedposition is possible
Metal WiperOptional
Optimumswarf protection
by metallic wiper
FKM WiperStandard
Standard elementequipped with
FKM wiper
Enhanced RobustSwing Mechanism
Sturdy swing mechanism forshort clamping times
With this new swing clamp, you get the same high quality you’ve cometo expect from Carr Lane Roemheld, but at reduced pricing.
Contact Swiftsure Engineering and ask aboutCLR-1843-XXX-SCD and CLR-1844-XXX-SCD.
• • • • • • • • • • • • •• • • • • • • • • • • • • • • • • • • • • • • • •• • • • • • • • • • • • • • • • • • • • • • • • •• • • • • • • • • • • •
SWIFTSURE®
■ Tough probes, robust housing, strong warranty■ Automatic Ferrous/Non-Ferrous substrate recognition■ Free Certificate of Calibration traceable to NIST■ High resolution and accuracy
Tougher,Smarter featuresand still...
Tougher,Smarter featuresand still...
Simple.Durable.Accurate.
40 Years of Quality
NewNew
Separate Probe Available
COATING THICKNESS GAGESCOATING THICKNESS GAGES
DeFelsko CorporationOgdensburg, NY Phone: 315-393-4450 [email protected]
1-800-448-3835 or www.defelsko.com
CONTROLLED DESCENT DEVICE
With an increased descent speed and twin exit hubs designed into the casing, the Derope GEN-2 is efficient and durable. Additional new features include: dual descent control pig tails, external cooling fins, integrated rope locking cleat and completely sealed brake hous-ing which allows the Derope to pass the ridge wet and cold testing procedures at the Canadian Stan-dards Association. The Derope
emergency evacuation/control-led descent device also has op-tional features that include a crank handle for raising and lowering and a ladder and tripod
bracket.Tractel Ltd.
CIRCLE NO. 58 ON READER REPLY [email protected], www.tractel.com
SAFETY GOGGLEUvex Stealth OTG goggles protect against impact, dust and airborne par-ticles, chemical splash, and optical radia-tion while offering a high level of comfort and performance. Designed to fit com-fortably over prescription eyewear, the goggles feature sleek styling. Its flexible, high quality elastomer body conforms to facial contours for a secure yet comfort-able gap-free fit, while its low-profile, wrap-around lens styling provides com-plete coverage and a clear field of vision. With pivoting headband clips and a wide adjustable-slide headband, Uvex Stealth OTG goggles offers a wide range of ad-justability and fit comfortably even with hard hats.Sperian Protection
CIRCLE NO. 59 ON READER REPLY CARDwww.uvex.us
INDUSTRIAL GLOVESThe SemperGuard® heavy duty latex powder-free industrial gloves are for users interested in heavy duty protection. The gloves are thicker and longer than stan-dard industrial latex gloves providing additional barrier protection for the wrist and lower forearm. The textured surface provides improved tactile sensitivity with increased gripping characteristics.Sempermed USA, Inc.
CIRCLE NO. 62 ON READER REPLY [email protected], www.sempermedusa.com
SAFETY LIGHT SCREENBanner has expanded its EZ-SCREEN® family of safety light screens to include low-profile models, which pair a space-saving footprint — ideal for safeguarding of smaller machines — with reliable per-formance suited even for large power presses. The first and last screens of the new EZ-SCREEN Low Profile are pos-itioned at the ends of the light screen, de-livering continuous detection along the entire light screen length and eliminating the dead zones found on traditional safety light curtains. Banner Engineering Corp.
CIRCLE NO. 63 ON READER REPLY [email protected], www.bannerengineering.com
Rigid, Room TemperatureCuring, ThermallyConductive Epoxy
For Service Up To 400˚F
154 Hobart St., Hackensack, NJ 07601TEL: 201-343-8983 ■ FAX: 201-343-2132
www.masterbond.com ■ [email protected]
Master Bond EP21TCHT-1Thermal conductivity of 10BTU•inch/ft2•hr•˚F • Superior
electrical insulation properties • Serviceable from4˚k to +400˚F • NASA qualified for low outgassing
applications • Shore D hardness >80 • 100 to 60 mixratio by weight • High bond strength • Low thermal
expansion coefficient • Chemical resistant • Light pasteviscosity: easy application • Convenient packaging
4394 3.375 x 4.875" 7/07/08 2:12 PM Page 1
CIRCLE NO. 121 ON READER REPLY CARD
STATIC MONITORINGThe danger of fires and explosions posed by a build-up of static electricity when filling or discharging material from Type C Flexible Intermediate Bulk Containers (FIBCs) and similar semi-conductive containers is controlled by the use of the Earth-Rite® FIBC grounding system. The system constantly monitors Type C containers (SuperSacks) and similar con-tainers, ensuring that the container’s anti-static features are, in fact, within the cor-rect specifications and achieving a con-stant positive ground connection.Newson Gale Inc.
CIRCLE NO. 64 ON READER REPLY [email protected], www.newson-gale.com
DIPPED GLOVESCombining the comfort of a nylon or poly/cotton base material with the func-tionality of a dipped glove, these Posi-Grip® gloves provide extra grip on wet or oily materials, and better surface ad-hesion on dry applications. Sizes from xs to xxl ensure a proper fit and optimal dex-terity. Materials available include nitrile, polyurethane, latex and bi-polymer (ni-trile & polyurethane blend) to handle set and dry applications such as bottling and canning, recycling, manufacturing, gen-eral mechanical applications, assembly, and handling of small oily parts.West Chester Holdings
CIRCLE NO. 65 ON READER REPLY [email protected], www.west-chester.net
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Industrial Literature Reviews www.cienmagazine.com october 2009 13
VACUUM CUPS AND ACCESSORIESNew Vi-Cas catalogue features replacement vacuum cups for lifters, manipulators, pick-and-place systems, packaging, label applicators, and more. Thousands of styles and sizes are detailed in materials to suit any application. Custom cups quoted from customer-supplied drawings, or reverse engineering from
customer-supplied cups. Visit us at www.vi-cas.comVi-CasFREE CATALOGUE CIRCLE NO. 83
STAINLESS STEEL REELS CATALOGUEHannay Reels offers a new four-colour cata-logue featuring complete information and speci-fications on their most popular stainless steel hose reels. Hannay’s stainless steel reels are designed for washdown, chemical transfer, potable water, food ingredient transfer, fuel, and fire protection applications.
http://go.hannay.comHannay Reels FREE CATALOGUE CIRCLE NO. 82
MACHINE GUARDING SAFETY PRODUCTSSchmersal’s new hand-book and catalogue presents design tech-niques to meet ANSI, OSHA and European safety standards. Topics include risk assessment, use of safety controllers, and control reliability. CE-compliant and UL-CSA listed products include keyed interlock switches,
non-contact safety sensors, hinged safety interlocks, plus more. www.schmersalcanada.comSchmersalFREE CATALOGUE CIRCLE NO. 84
CONDENSED REEL CATALOGUEReelcraft Industries intro-duces a new “Condensed Reel Catalogue” show-casing Reelcraft’s best-selling line of high qual-ity, industrial grade hose, cord and cable reels in just 12 pages. Designed for low, medium and high-pressure tasks, the applications range from air, water, oxygen/acetyl-ene, dual welding, fuel
and oil handling to heavy-duty chassis lubrication. www.reelcraft.comReelcraft Industries, Inc.FREE CATALOGUE CIRCLE NO. 94
ACCESSORIES — AIR AND DUST HANDLING SYSTEMSThis fully illustrated 8-page catalogue fea-tures a wide variety of accessories including: stamped and rolled angle rings, blast gates, galvan-ized spiral duct, diverters, clean outs, nozzles, duct silencers, rotary air locks, exhaust fans, etc., etc. www.nrmurphy.com
N.R. Murphy Ltd.FREE CATALOGUE CIRCLE NO. 85
HERKULES PNEUMATIC SCISSOR LIFT SYSTEMSHerkules Equipment Corporation excels in manufacturing custom made lift systems for assembly and manufac-turing applications. Lifts powered by Herkules pat-ented Air Bag technology are clean, environment-ally friendly, and virtu-ally maintenance free. All lift systems can easily
provide solutions from simple lift modules to fully-customized lift applications. www.herkules.usHerkules Equipment CorporationFREE CATALOGUE CIRCLE NO. 87
COXREELS CATALOGUE FOR 2009Coxreels’ full colour catalogue showcases the expanding line of Coxreels’ high quality professional grade hose, cord and cable reels. The catalogue’s new cleaner format navigates eas-ily and makes ordering options and accessor-ies for your reel a snap. Choose from a variety of mounting brackets, roller
guide options, motor speed controllers, and so much more. www.coxreels.comCoxreelsFREE CATALOGUE CIRCLE NO. 88
ELECTRO-PNEUMATIC DEVICESThe new Rexroth fifty-six page catalogue SC-600 provides technical infor-mation, drawings and ordering information on electro-pneumatic pro-portional control valves, positioners and electronic flowmeters. Rexroth E/P’s are known for their precision and low hyster-esis characteristics. www.boschrexroth.ca
Bosch RexrothFREE CATALOGUE CIRCLE NO. 93
QUALITY INDUSTRIAL AUTOMATION PRODUCTSAutomationDirect’s volume 12 catalogue offers 6,500 industrial automation products for a wide range of applica-tions. The latest volume, with over 2,000 pages, features product descrip-tions, technical data,
photos and price lists for PLCs, touch screen mon-itors, AC drives/motors, general purpose motors, text panels, sensors, encoders, pushbuttons, switch-es and more. www.automation-direct.comAutomationDirectFREE CATALOGUE CIRCLE NO. 95
AIR AND ELECTRIC POWERED TOOLSAllan Fyfe Equipment offers a full range of Novatek/Trelawny air and electric powered tools for all types of sur-face preparation includ-ing vibration reduced tools and vacuum tools. Visit us at www.allanfyfe.comAllan Fyfe Equipment
FREE CATALOGUE CIRCLE NO. 86
COATING THICKNESS GAUGE FOR ALL METAL SUBSTRATESCatalogue describes the tougher, smarter features of the PosiTector® 6000 Coating Thickness Gauge including the addition of Bluetooth Wireless Technology, large impact-resistant Lexan® display, IP5X ingress protection and protective rubber holster. Still, simple, dur-
able and accurate, it measures coatings on all met-als. www.defelsko.comDeFelsko CorporationFREE CATALOGUE CIRCLE NO. 92
ULTRA HIGH PRESSURE WATER JETTINGCertified Coating Specialists are SSPC certi-fied to operate UHPWJ equipment. A well known technology deployed for the cleaning and preparation of surfaces for receipt of surface tolerant coats. Best uses are on structural steel in corrosive environments, tanks, vessels, mechanical
systems, dam gates and penstocks and more. www.ccscoatings.caCertified Coating Specialists Inc.FREE CATALOGUE CIRCLE NO. 90
AIR SAVING BLOWOFF IS SUPER QUIETThe low cost Super Air Knife™ dramatically reduces compressed air usage and noise when compared to other blowo-ffs. It delivers a uniform sheet of laminar airflow with hard-hitting force across the entire length. Energy use is comparable to a blower without the maintenance or down-
time. Many sizes in aluminum or stainless steel. www.exair.com/16/123.htmEXAIR CorporationFREE CATALOGUE CIRCLE NO. 89
MistMax™ MIST COLLECTOR BROCHURENew full-colour brochure from Micro Air Clean Air Systems details their new MistMax™ Series High-Efficiency Mist Collector line for controlling oil and coolant mist in metal-working applications. The brochure contains engin-eering data and perform-ance charts on Tested Filter Efficiency and Filter
Life Consumption. www.microaironline.comMicro Air Clean Air SystemsFREE CATALOGUE CIRCLE NO. 91
NEW BULLETIN ON WASHING, RINSING AND DRYING OPTIMIZATIONA Guide to Parts and Equipment Washing, Rinsing and Drying Using Spray Technology, a new bulletin from Spraying Systems Co., provides information on how to improve efficiency and lower operating costs in spray operations. Also provided is detailed infor-
mation on more than 20 product lines. www.spray.comSpraying Systems Co.FREE CATALOGUE CIRCLE NO. 81
NECK SHADESThese Neck Shades are made to easily at-tach to any hardhat in seconds. They pro-vide shade for the side of the worker’s head as well as the neck and shoulders. The material of the basic model is light-weight polyester, which allows air to eas-ily pass through ensuring comfort even in the hottest days of summer. Neck Shades are also made from Arc Flash/Fire Resist-ant fabric and waterproof Nylon for rain, snow and chemicals. Small slips come with every neck shade to anchor it to the shirt collar so it won’t flap around in the wind. Two Hi-Vis colours (fluorescent orange and fluorescent yellow-green) are offered.Hellberg Safety
CIRCLE NO. 71 ON READER REPLY [email protected], www.hellbergsafety.ca
NEW LENS TINTSSperian has added two new lens tints to its Uvex Protégé XC line which features sports-styling with lightweight comfort and a flexible design. In addition to the current offerings of clear, gray and SCT — Reflect 50 mirrored lens tints, Uvex Protégé XC is now offered with an amber lens tint that provides enhanced contrast in lower light applications, such as work-ing outdoors at dusk or in fog; and an SCT-Blue lens tint, specifically designed for use in areas with high levels of yellow or sodium vapour lighting, such as in the semi-conductor industry.Sperian Protection
CIRCLE NO. 72 ON READER REPLY CARDwww.uvex.us
14 october 2009 www.cienmagazine.com
VENTILATED SAFETY HELMETGateway Safety’s new Serpent™ Venti-lated Safety Helmet helps offset the ad-verse effects of working in hot weather. Its CoolSense™ six-vent air flow system lets heat escape, keeping workers cooler. A soft, cushioned brow pad helps absorb moisture and perspiration. These cool comfort features help ensure worker compliance. Serpent is very comfortable and light with a sleek-looking, snake-head shell design. A six-point nylon sus-pension and durable but lightweight high-density polyethylene material pro-vide both comfort and impart absorption. It is available with a pin-lock or ratchet suspension, which adjusts to fit 6-5/8” to 8 1/4” head sizes. A rain trough helps di-vert water from workers’ faces.Gateway Safety
CIRCLE NO. 68 ON READER REPLY [email protected], www.GatewaySafety.com
PERSONAL DOSIMETERThe QuietDose™ personal dosimeter measures and records a worker’s actual in-ear exposure to noise over an entire work shift. It provides safety managers with personalized data to create the most cus-tomized and effective Hearing Conserva-tion Programs for each worker. Workers themselves can personally monitor and control their noise exposure in real-time. Flashing alerts indicate when noise ex-posure reaches or exceeds prescribed lim-its. If an eartip has not been inserted properly, QuietDose will alert the worker that he is not receiving adequate protec-tion. If a worker removes his eartips for any length of time, QuietDose will assess that additional exposure and alert him should he exceed his allowable dose.Howard Leight/Sperian Hearing Protection, LLC
CIRCLE NO. 69 ON READER REPLY CARDwww.howardleight.com/quietdose
DISPOSABLE GLOVESAnsell launches a new portfolio of vinyl and latex disposable gloves designed for a wide range of food handling, general duty and light industrial applications. Nine Dura-Touch vinyl disposable globe styles are made with PVC for extra durability. The gloves are offered in heavier weight premium lightly powered and powder free styles, and standard weight lightly powdered and powder free styles to cover a wide variety of customer applications. The Conform natural rubber latex styles provide a high level of dexterity while of-fering the strength and comfort charac-teristic of natural rubber latex. Ansell Limited
CIRCLE NO. 70 ON READER REPLY CARDwww.ansellpro.com
SAFETY LIGHT CURTAINSRockwell Automation has expanded its Allen-Bradley Guardmaster GuardShield safety light curtain line with the addition of three options. Designed to provide end users with improved functionality, config-uration flexibility and installation, the new safety light curtains include the GuardShield safe 4 with an integrated laser alignment system, the GuardShield Cascadeable Micro 400 and the Guard-Shield Safe 4 PAC. The GuardShield Safe 4 is equipped with an integrated laser alignment system, allowing for simplified setup and installation. Users can activate or deactivate two visible laser elements located at the top and bottom of the GuardShield Safe 4 safety light curtain by touching the transmitting element, al-lowing for faster and easier light curtain alignment.Rockwell Automation
CIRCLE NO. 66 ON READER REPLY CARDwww.rockwellautomation.com
HARDHAT ADAPTORThe new SensGard® Hardhat Adaptor allows workers in hardhat environments to use comfortable SensGard hearing protection devices. The adapter clips to the back of virtually any hardhat and is designed for use with either the SensGard SG26 or SG 31 hearing protection mod-el. The SensGard system, combining either model with the Hardhat Adaptor, weighs less than 2 ounces, yet both com-ponents are rugged and durable, even in hot and cold temperature extremes. The SG26 and SG31 have noise reduction rat-ings of 26 and 31 decibels, respectively, making the system ideal for use in ex-treme noise environments. They incor-porate patented ZEM technology that uses the mechanical energy of sound waves instead of electronics to minimize sound before it reaches the ears. SensGard LLC
CIRCLE NO. 67 ON READER REPLY [email protected], www.sensgard.com
focus on ... health & safety
October 19-22, 2009 — Canadian Manufacturing Technology Show (CMTS), Society of Manufacturing Engineers, Direct Energy Centre, Toronto, ON www.cmts.ca
May 18-20, 2010 — Montreal Manufacturing Technology Show (MMTS), Society of Manufacturing Engineers, Place Bonaventure, Montreal, PQ www.mmts.ca
IMTS 2010 — The International Manufacturing Technology Show, McCormick Place, Chicago, IL www.IMTS.com
Event Updates
Index of AdvertisersRS# ADVERTISER PAGE #
BACKUP CAMERATrack-Vision safety backup cameras are mounted on the back of heavy equipment and a 7” colour flat screen LCD is in-stalled in the cab. Additional cameras can be added to increase visibility around the vehicle. Each component has been tested to endure the most severe vibration, dust and temperature fluctuations over years of usage. The camera is also highly accur-ate in extreme low-light conditions. The camera’s features include 115° wide-angle viewing, heated lens surface to prevent condensation or frost, nitrogen-filled, 100% watertight. The special monitor features monitor brightness automatically adjusted to brightness levels, aluminum casing with integrated sun cover, shock-proof and vibration-resistant.RMT Equipment
CIRCLE NO. 73 ON READER REPLY CARDwww.Track-Vision.com
HALF-MASK RESPIRATORThe Advantage 420 Respirator allows users to quickly adjust the mask according to individual needs. Its Anthro-Curve™ II multi-ethnic face-seal design adapts pre-cisely to different head sizes and facial con-tours. Its UniBond facepiece helps to elim-inate multiple leak paths while the textured sealing surface reduces facepiece slippage when working in hot, humid conditions. Its yoke and harness design enables quick and easy switch between lock-down and drop-down harness options.MSA
CIRCLE NO. 74 ON READER REPLY [email protected], www.MSAnet.com
113 Air Technical Industries . . . . . . . . . . . . . . . . . 10
114 Allan Fyfe Equipment Limited . . . . . . . . . . . . 10
107 ATS ElectroLube . . . . . . . . . . . . . . . . . . . . . . . 8
103, 124-128 Automation Direct . . . . . . . . . . . . . . . . . . 5, 16
104 BluCo Corporation . . . . . . . . . . . . . . . . . . . . . 6
108-112 Carr Lane Manufacturing Co. . . . . . . . . . . . . . 9
120 Carr Lane Roemheld Mfg. Co. . . . . . . . . . . . 12
116 Coxreels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
119 DeFelsko Corporation. . . . . . . . . . . . . . . . . . 12
117 Eriez . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
106 Exair Corporation . . . . . . . . . . . . . . . . . . . . . . 7
105 Hammond Manufacturing Co. Ltd.. . . . . . . . . 6
121 Master Bond Inc . . . . . . . . . . . . . . . . . . . . . . 12
101 Omega Engineering . . . . . . . . . . . . . . . . . . . . 2
102, 122 Pioneer Magnetics . . . . . . . . . . . . . . . . . . 3, 14
115 Pioneer Steel . . . . . . . . . . . . . . . . . . . . . . . . 10
118 Power Pusher Canada . . . . . . . . . . . . . . . . . 11
123 Spraying Systems . . . . . . . . . . . . . . . . . . . . . 151-800-269-6426
www.PioneerMagnetics.com
repair - refurbish - replace
P ow e r SuPPlieS
CIRCLE NO. 122 ON READER REPLY CARD
Spray Nozzles
Spray Control
Spray Analysis
Spray Fabrication
1-800-95-SPRAY | spray.com | Specify and order standard nozzles spray.com/ispray
Change the Way You Spray To Save Water and AirThere are many ways to reduce water and compressed air consumption without compromising performance in cleaning, cooling, drying and blow-off operations. Here are just a few:
• Reduce compressed air consumption by up to 90% using air nozzles instead of open or slit pipes
• Eliminate compressed air use completely by using air knife packages powered by reliable regenerative blowers
• Automate cleaning of totes, tanks and vats with tank wash nozzles to reduce water and chemical use
• Replace open hoses with spray guns and reduce water use by 50% or more
Learn More at spray.com/savewaterandairFind these helpful publications on our web site:
• How to Reduce Compressed Air Consumption in Drying and Blow-Off Applications, White Paper 102
• How to Reduce Water Consumption in Cleaning, Cooling and Moisturizing Applications, White Paper 104
• Change the Way You Spray to Maximize Water Conservation in Food Processing Operations, Technical Manual 415
WindJet Air Knife Packages use blowers instead of costly compressed air
WindJet® Air Nozzles and Amplifiers provide fast and effective drying using less compressed air
TankJet™ 4 Fluid-Driven Tank Washer is just one of dozens of automated tank cleaning nozzle options
GunJet® Spray Guns ensure water is “on” only when needed
Now Buy Direct! Call 1-800-95-SPRAYPurchase directly from Spraying Systems Co.
• Factory-direct pricing on the same quality products you already know
• Spray nozzles, showers, headers, lances, automated systems and testing services
• Buy online 24/7 at spray.com/ispray
CIRCLE NO. 123 ON READER REPLY CARD
Convert, isolate and transmit yourprocess signals, starting at $89
• DC selectable model with 3-way isolation for $119offers multiple input/output ranges
• 4-20mA isolated signal conditioner for $89• Thermocouple/mV isolated model for $119• RTD Input signal conditioner for $119
www.automationdirect.com/signal_conditioners
Switches and transmitters sense up to 2,000A, starting at $63
• Output options include 4-20mA or 0-10 VDC• Solid or split-core models for easy retrofit• Panel-mount or DIN rail adapter available for
easy installation• 5-year warranty
www.automationdirect.com/current-sensors
• 1/32, 1/16, 1/8 and 1/4 DIN sizes, all with dual4-digit, 7-segment display
• Universal inputs support 18 signal types • Built-in auto-tuning• FREE configuration and monitoring software
(download online)
www.automationdirect.com/pressure-sensors www.automationdirect.com/process-controllers
PSD25 PRESSURESWITCHES• Available in 145, 1450
and 5800 psi ranges• Vibration and shock-resistant• All models $89.00
PTD25 PRESSURE TRANSMITTERS• Available in 15, 30, 100, 500, 1,000 and 3,000 psi
ranges, or 0 to 100 inches water column, with4-20 mA or 0-10V output options
• All models $125.00
22 models available,starting at $89
For complete information or to order our free catalog, visit: www.automationdirect.com/temperature-sensors
1-800-633-0405
www.automationdirect.com
CURRENT SENSORS
ProSense electronicpressure and vacuumsensors are asolid-state solutionto problems withmechanicalswitches
PRESSURE/VACUUM SENSORS SOLO PROCESS CONTROLLERSSIGNAL CONDITIONERS
Our shipping policies make it easier than ever to order direct from the U.S.!Free standard ground shipping is availablefor orders totaling over $300 U.S. (exceptfor items which require LTL shipping, seeWeb site for details). Also, save onbrokerage fees when -shipping standardground to Canada - you can choose toallow AutomationDirect to nominate abroker for your shipment for parts shippingvia standard ground. This can save you bigon brokerage fees. See Web site fordetails and restrictions -
www.automationdirect.com/canada
The new ProSensetemperature sensors giveyou reliable processmeasurement at great directprices. These high-qualityswitches, transmitters, RTDprobes and thermowells are instock and ready to ship thesame day (when ordered by 6 pm E.T. with credit card or pre-approved credit).
TSD25 Series Temperature Switches• Compact temperature switch with simple setup
using mechanical adjustment dials• Temperature setting range: -4 to 284F (-20 to 140C)• Extremely durable housing with 316 stainless steel
wetted parts• LEDs indicate power and function status• Two DC switching outputs• cULus, CE, RoHS
TTD25 Series Temperature Transmitters• High-accuracy 2-wire temperature transmitter• 1000 ohm, Class A platinum RTD sensing element• 4-20mA analog output signal• Probes made of durable 316 stainless steel• Temperature ranges of 0-100°C or 0-300°F• cULus, CE, RoHS• Available in two form factors
RTD probes• 4-wire, 100 ohm platinum RTD sensing element• 10mm diameter probe made of durable 316 stainless steel• Measuring temperature range of -40 to 302°F
(-40 to 150°C)• Probe lengths of 160mm, 260mm, 360mm, and 560mm• 4-pin M12 plug• cULus, CE, RoHS
Thermowells• Thermowells for ProSense 10mm diameter RTD probes• All wetted parts are 316 stainless steel• 600°F (315°C) temperature and 232 psi (16 bar)
pressure rating
0910-CIEN[2]-Sensors-TAB:sensors 8/27/2009 4:39 PM Page 1
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