CAMTECH MANUFACTURING FZCO is the first and only API ... · SEAT: TCC Coated ENDS: Flanged, Welded ASTM Grades A105, F6a, F5, F11, ... Pa ern Making CNC Pa ern Making Machine 2 Vernier

CAMTECH MANUFACTURING FZCO is the first and only API accredited valve manufacturing company among

UAE, Middle East and GCC, engaged in this business since 1999 for manufacturing mainly Ball Valves, Gate,

Globe, Check, Butterfly, Through conduit, Plug, Pig Valve & Choke valves in metallurgy such as carbon steel,

Stainless steel, Duples and Super duplex steel, for size range from 1/2” to 56” and class rating from 150 to 2500.

Few Other Camtech Strengths

Factory Layout

• In-house facili�es for Destruc�ve Tes�ng to perform Tensile Test, Impact Test, Brinell, Vicker’s and Rockwell Hardness Test, DFT Checking, Salt Spray Test, Holiday Test and Black Light Test.

• We confirm the strength of material by performing Ferrite Check, Hydrogen Induced Cracking (HIC) Test, Sulfide Stress Cracking (SSC), Pi�ng Corrosion Test from outside approved laboratory.

• In-house facili�es for Non-Destruc�ve Tes�ng like Ultrasonic Examina�on, Magne�c Par�cle

Examina�on, Dye penetrant Examina�on, Posi�ve Material Iden�fica�on.

Radiography Test (Outsource to a p p r o v e d

vendor/laboratory)• In-house Welding

facili�es like GMAW, GTAW,

SMAW, SAW.

� In-house

H e a t Tr e a t m e n t

facility.• Specialty in HVOF Coa�ng Machine -

“Robo�cs Programed Tungsten Carbide Coa�ng

System”• Exper�se in fully welded valve by

using latest techniques and technology.

• In-house facility of Low Pressure test, High Pressure Hydraulic Test, High Pressure Gas Test as per Interna�onal

Tes�ng Standards.• In-house facility for Torque test, An�sta�c Test, Type Acceptance

Test, Func�onal Test of the Actuator operated / Gear operated valves.

• In-house facility of Fugi�ve Emission Tes�ng by using Helium Gas.• In-house facility of Cryogenic Tes�ng at Low Temperature up to

-196° C.• Features for Gate Valve & Globe Valve: Rising, Non-rising Stem

design, Extended Stuffing Box Design, Lantern Ring Design, Pressure Seal Design, Gear Operated, Actuator Operated.

• Features for Swing Check Valve: Swivel Type Disc Design, Til�ng Disc Design, Dashpot arrangement, Pressure Seal Design.

• Features for Ball Valve: An�-Blow Out Stem Design, Double Block & Bleed Design, Lip Seal Design, Fire Safe Design, Spring Loaded Seat Design, 2-Way, 3-Way and 4-Way Ball Valve Design, Side Entry, Top Entry Ball Valve, Fully Welded Ball Valve Design, Double piston type design.

• Features for Bu�erfly Valves - Double Offset and Triple Offset Design in Solid Metalic and Laminated Seat.

• API 6A Gate Valves and Choke Valves.• Proven Design, Eagle Eye Quality Methodology, Perfect Machining

and Assembly, Sa�sfactory Test Results, In Time Delivery.

BUILDING A: OFFICE & FACTORY

BUILDING B: WAREHOUSE

CAMTECH MANUFACTURING FZCO

CAMTECH Works

Established : Since 1999

Number of Employees : 130 Employees as of June 2016

Business Line : Design, Manufacturing, Marke�ng, Sales & A�er Sales Services of Cast and Forge Ball Valves (End Entry, Top entry, Floa�ng and Trunnion Mounted Design), Double Isola�on Valve, Gate Valves (Wedge, Slab and Expanding Design), Globe Valves, Swing Check Valves, Dual Plate Check Valves, Bu�erfly Valves, API 6A Choke Valves, API 6A Gate Valves, Plug Valves and Pig Valves.

Site (Building) : Office 28,000 sq. �. : Factory 110,000 sq. �. : Warehouse 33,000 sq. �. : Total Facility 260,000 sq. �.

Authorized as the plant : Trade License No. 2313 - JAFZA, for Manufacturing Valves Dubai, U.A.E.

Acquired Qualifica�on : API 6D, API 6A, API 600, API Spec Q1, ISO 9001, ISO 14001, ISO 18001, CE, ATEX, SIL & GOST R (TR-CU)

Capacity

(Monthly Produc�on in Inches of Valves) : 7,000 inches

Some Main Customers

UAE ADCO, ADMA, ZADCO, GASCO, ADGAS, TAKREER, PETROFAC, DUBAI PETROLEUM, DUTCO, SUEZ, BOROUGE, BUNDUQ, NPCC, ENOC, DEWA, ADEWA, EMARAT, EMAL, RAKGAS, TOTAL, CH2M HILL

OMAN PDO, OCCIDENTAL, DALEEL, ORPIC, CCED, SOHAR REFINERY, BP - KHAZZAN

BAHRAIN BANAGAS, BAPCO, TATWEER, GPIC

QATAR QATAR PETROLEUM, QATAR GAS, MAERSK OIL QATAR

KUWAIT KOC, KNPC

EGYPT GUPCO, ENPPI, PHPC, KHALDA, PETROBEL, BAPETCO, ETHYDCO, ASORC, GASCO, EGPC, EGAS, WASCO,

Some Main Customers

SAUDI ARABIA SABIC

KAZAKHSTAN KPO, KSS

GREECE METRON SA

KENYA KENYA PETROLEUM COMPANY

TURKMENISTAN DRAGON OIL

ALGERIA SONATRACH, SONEL GAS, CAMEG S.p.A

GHANA TROJAN POWER LTD, GNPC

EUROPE SEIMENS, ABB, SAIPAM, ENI, SNAM PROGETTI, ELSTER, PALL INTERNATIONAL, KROHNE, NABUCCO, PEERLESS

INDONESIA VICO, PGN GAS, HUSKY OIL

MALAYSIA PETRONAS, MURPHY SARAWAK OIL CO., SAPURA KENCANA

INDIA ONGC, CIL, IOCL

VENEZUELA PETROLEOS DE VENEZUELA

TUNISIA PIRECO, STEG

Some Main Suppliers

CASTING Gulf Metal, ETC, Fonderia Special, Baikor, Innox Naparra, Safas

FORGING Siderforgerossi, RTD, Special Flange, Inoxfucine

GASKETS Inmarco, Spira Power, Raycom

O-RINGS James Walker, F.LLI Paris, Gasket Interna�onal, Raycom

SEAT/LIP SEAL OTMP, Saint Gobain, Effeciemme

FASTENERS Pressbolt, Triplefast, Roll Stud, SI Stud

ROUND BAR Valbruna, Stemcor, Maher Ltd, Sumitomo, Sandvik, Rolled Alloy

ACTUATORS Rotork Fluid System, Auma, Be�s, Biffi

GEARBOX Sambo, Construzioni, Rotork

LABORATORY Lonestar, Indogulf, Dubai Laboratory

CALIBRATION Sunpower, General Tech, Caltrols, Arabian Calibra�on

License, Qualifica�ons, Qualified Personnel

Non-Destruc�ve Inspec�on:• PT (ASNT Level II) - 5 Persons • MT (ASNT Level II) - 5 Persons• UT (ASNT Level II) - 4 Persons • RT (ASNT Level II) - 5 Persons

Special Equipment’s

• Surface Grinding • CNC Horizontal & Ver�cal Machine Centre � CNC Horizontal Boring Machine

• CNC Ver�cal Turning Centre

IRAQ SOC, NOC, MOC

LIBYA SOC, WOC, NOC

TURKEY AKFEL GROUP


Available Types, Size and Class Ra�ng of Valve:


Valve Type / Manufacturing Standard MaterialsSpecifica�on

SizeRange

PressureDesigna�on Valve Type / Manufacturing Standard Materials

Specifica�onSize

RangePressure

Designa�on

GATE VALVEAPI 600

API 598

ASME B 16.10

ASME B 16.34

ASTM GradesWCB, LCB, LCC, CF8,

CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: Stellite,

Hard Face

ENDS: Flanged,

Welded

2”- 56”

(DN50 -

DN1400)

150 - 2500

GLOBE VALVEBS 1873

BS EN 12266 -

1 & 2

ASME B 16.10

ASME B 16.34

SWING CHECK

VALVEBS 1868

API 6D

BS EN 12266 -

1 & 2

ASME B 16.10

ASME B 16.34

DUAL PLATECHECK VALVE

API 594

API 598

ASME B 16.10

ASME B 16.34

TRUNNION MOUNTED BALL VALVE

API 6D

ASME B 16.34

ISO 5208

ASME B 16.10


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: Stellite,

Hard Face

ENDS: Flanged,

Welded


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: Stellite,

Hard Face

ENDS: Flanged,

Welded


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: Stellite,

Hard Face

ENDS: Wafer,

Lugged, Double

Flanged, Welded

ASTM GradesA105, LF2, LF3, F316,

F51, F55, WCB, LCB,

LCC, CF8, CF8M, CF3,

CF3M, DUPLEX,

SUPER DUPLEX,

INCONEL

TRIM: F6a, F316,

F55, Inconel

SEAT: So� & Metal Seated

ENDS: Flanged,

Welded

2”- 36”

(DN50 -

DN900)

2”- 36”

(DN50 -

DN900)

2”- 36”

(DN50 -

DN900)

2”- 56”

(DN50 -

DN1400)

150 - 2500

150 - 2500

150 - 2500

150 - 2500

TOP ENTRY BALL VALVE

API 6D

ASME B 16.34

ISO 5208

ASME B 16.10


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: F6a, F316,

F55, Inconel


ENDS: Flanged,

Welded

2”- 56”

(DN50 -

DN1400)

150 - 2500

DOUBLE ISOLATION BALL VALVE

API 6D

ASME B 16.34

ISO 5208

FLOATING BALL VALVE

API 608

ISO 17292

API 598

ASME B 16.10

ASME B 16.34

BUTTERFLY VALVE

(DOUBLE AND TRIPLE

OFFEST)API 609

API 598

ASME B 16.10

ASME B 16.34


F51, F55, WCB, LCB,


CF3M, DUPLEX,

SUPER DUPLEX,

INCONEL

TRIM: F6a, F316,

F55, Inconel


ENDS: Flanged,

Welded


F51, F55, WCB, LCB,


CF3M, DUPLEX,

SUPER DUPLEX,

INCONEL

TRIM: F6a, F316,

F55, Inconel


ENDS: Flanged,

Welded


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: F6a, F316,

F55, Inconel


ENDS: Wafer,

Lugged, Flanged

2”- 24”

(DN50 -

DN600)

½”- 10”

(DN15 -

DN250)

2”- 36”

(DN50 -

DN900)

150 - 2500

150 - 300

150 - 600

Available Types, Size and Class Ra�ng of Valve:

Produc�on, Manufacturing Process Flow


Valve Type / Manufacturing Standard MaterialsSpecifica�on

SizeRange

PressureDesigna�on Valve Type / Manufacturing Standard Materials

Specifica�onSize

RangePressure

Designa�on

THROUGH

CONDUIT

GATE VALVEAPI 6D

ISO 5208

ASME B16.34

ASME B 16.10


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: F6a, F316,

F55, Inconel


ENDS: Flanged, Welded

2”- 56”

(DN50 -

DN1400)

150 - 1500

API 6A GATE

VALVEAPI 6A

ASME SEC VIII

ISO 5208

ASME B 16.34

API 6A CHOKE

VALVEAPI 6A

ASME SEC VIII

ISO 5208

ASME B 16.34

GENERAL PURPOSE

BALL VALVEAPI 608

ISO 17292

API 598

ASME B 16.34

FORGED STEEL VALVE

API 602

API 598

ASME B 16.34

ASTM Grades410, 4130, A487 4C,

CA15, CF8M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: API Class

AA - HH

SEAT: TCC CoatedENDS: Flanged,

Welded

ASTM Grades410, 4130, A487 4C,

CA15, CF8M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: API Class

AA - HH

SEAT: TCC CoatedENDS: Flanged,

Welded

ASTM GradesA105, F6a, F5, F11,

F22, LF2, F304, F316,

F316L, F55, INCONEL

TRIM: F6a, F316,

F55, Inconel


ENDS: Flanged, Screwed, Socket,

BWE

ASTM GradesA105, F6a, F5, F11,

F22, LF2, F304, F316,

F316L, F55, INCONEL

TRIM: F6a, F316,

F55, Inconel

SEAT: Stellite,Hard Face

ENDS: Flanged, Screwed, Socket,

BWE

2 1/16” -

4 1/16”

2 1/16” -

4 1/16”

½” - 2”

(DN15 -

DN50)

½” - 2”

(DN15 -

DN50)

2000 -

10,000

2000 -

10,000

150-1500

800 - 2500

PRESSURE

BALANCE PLUG VALVE

API 599

API 598

API 6D

ASME B 16.34

ASME B 16.10


CF8M, CF3, CF3M,

DUPLEX, SUPER

DUPLEX, INCONEL

TRIM: F6a, F316,

F55, Inconel



2”- 36”

(DN50 -

DN900)

150 - 2500

PIG VALVEAPI 598

API 6D

ASME B 16.34

ASTM GradesA105, LF2, LF3, F316

TRIM: F6a, F316,

F55, Inconel



2”- 12”

(DN50 -

DN300)

150 - 1500

IN-PROCESS INSPECTION

Inspec�on of machinedcomponents

MACHINING

Component machining

RAW MATERIAL

Raw material receivinginspec�on

ASSEMBLY

Valve assembly, Finalinspec�on of Valve

PAINTING

Surface Prepara�on,Blas�ng, Pain�ng

PACKING

Packing of paintedvalves

DISPATCH

Pre-dispatch inspec�onas per Packing List

TESTING

High/Low PressureTests, Halium Test,

Cryogenic Test, CycleTest and Torque Test

Main Equipments


Category Name of Equipment No. of Units Category Name of Equipment No. of Units

Welding and

Overlay

Quality and

Measurements

Machining:

Turning

Facing

Boring

Milling

Drilling

Shaping

CNC Pa�ern Making MachinePa�ern Making 2 Vernier Calipers,

Micrometers, Shore Durameters,

Bore Gauges, Height Guages

Universal Tes�ng Machine

Charpy Impact Tes�ng Machine

Hardness Testers

Salt Spray Test Chamber, Metallurgical

Cu�ng Machine, Image Analyzer, Double Disc Polishing Machine, Belt

Grinder, UV Light Torch, Density Tes�ng Machine, Notch Broaching Machine

Cryogenic Tes�ng BenchFour tanks for sizes:Tank 1 - up to 2”Tank 2 - up to 2” to 6”Tank 3 - up to 8” to 12”Tank 4 - up to 14” to 24”

Fire Safe Test Rig

Fugi�ve Emission Test Rig

Valve Hydraulic Test Bench up to 12”





Capacity: 50 Tons

Capacity: 20 Tons

Capacity: 10 Tons

Capacity: 5 Tons

Quality and

Measurements

Quality

Laboratory

Inspec�on & Tes�ng Facility

Valve Tes�ng

Li�ing Equipment

Overhead

Crane

Lot

1

1

3

8

1 Set

1

2

2

Valve Hydraulic Test Bench up to 6” 10

1

1

1

1

2

3

2

5

6

2

2

3

2

2

6

25

1

16

1

2

2

2

2

3

Blas�ng

Pain�ng

CNC Horizontal Machine Centre

CNC Ver�cal Machine Centre

Ver�cal Turning Centre

CNC Horizontal Boring Machine

Horizontal Boring Machine

CNC Lathe Machine

Blas�ng Booth

Portable Hardness Tester

Magne�c Par�cle Machine (Yoke Type)

Ultrasonic Tes�ng Machine & Instruments

1Co-ordinate Measuring Machine (CMM)

Pain�ng Booth

Posi�ve Material Iden�fica�on Machine

HVOF Coa�ng Machines

GMAW, GTAW, SMAW, SAW, Plasma Cu�ng Machine

Manual Lathe Machine, Milling

Machine, Tapping Machine, Drilling

Machines, Swing, Engraving, Shaping Machines, Slo�ng Machines

CNC Ver�cal Turning Centre

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CAMTECH MANUFACTURING FZCOP.O. Box 17788, Plot No. S40309, Jebel Ali Free Zone, South

Dubai, United Arab Emirates

Telephone No. : +971 4 881 3133

Fax No. : +971 4 8815051, 881 9166

Email Address : [email protected]

Website : www.camtechvalve.com, www.camtech-group.org

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Certificate / Certificat

Zertifikat /

Evaluating Assessor

Certifying Assessor

Page 1 of 2

CAM 1511061 C001

exida hereby confirms that the:

Place embossed

seal here for

originals, lining it

up at the bottom

Floating Ball Valve

Has been assessed per the relevant requirements of:

IEC 61508 : 2010 Parts 1-7

and meets requirements providing a level of integrity to:

Systematic Capability: SC 3 (SIL 3 Capable)

Random Capability: Type A, Route 2H Device

PFDAVG and Architecture Constraints

must be verified for each application

Safety Function:The Ball Valve will move to the designed safe position per the actuator design within the specified safety time.

Application Restrictions:

The unit must be properly designed into a Safety Instrumented Function per the Safety Manual requirements.

CAMTECH Manufacturing FZCO.

Jebel Ali Free Zone, Dubai - UAE

ANSI Accredited ProgramPRODUCT CERTIFICATION

#1004

The manufacturer

may use the mark:

Revision 1.0 February 19, 2016

Surveillance Audit Due

February 18 , 2019

Certificate / Certificat

Zertifikat /

Evaluating Assessor

Certifying Assessor

Page 1 of 2

CAM 1511061 C002

exida hereby confirms that the:

Place embossed

seal here for

originals, lining it

up at the bottom

Trunnion Mounted Ball Valve

Has been assessed per the relevant requirements of:

IEC 61508 : 2010 Parts 1-7

and meets requirements providing a level of integrity to:

Systematic Capability: SC 3 (SIL 3 Capable)

Random Capability: Type A, Route 2H Device

PFDAVG and Architecture Constraints

must be verified for each application

Safety Function:The Ball Valve will move to the designed safe position per the actuator design within the specified safety time.

Application Restrictions:

The unit must be properly designed into a Safety Instrumented Function per the Safety Manual requirements.

CAMTECH Manufacturing FZCO.

Jebel Ali Free Zone, Dubai - UAE

ANSI Accredited ProgramPRODUCT CERTIFICATION

#1004

The manufacturer

may use the mark:

Revision 1.0 February 19, 2016

Surveillance Audit Due

February 18 , 2019

FULL QUALITY

ASSURANCE CERTIFICATE

Acknowledgement of Receipt - EC

1 of 3

DNV Nemko Presafe AS, Gaustadaleén 30, 0373 Oslo, Norway

Acknowledgement Number:

65117-2009-CE-IND Rev. 2

This Acknowledgement consists of 3 pages

This is to confirm that the Technical File for the

following product(s):

Gate, Globe, Check & Ball Valves

With the type designation(s): See page 2

Manufactured by: Camtech Manufacturing FZCO

P.O. Box 17788, Jebel Ali Free Zone,

Dubai, U.A.E.

has been received and stored according to the conformity assessment procedure described in Article

8.1.(b).(ii), of Council Directive 94/9/EC (ATEX) of 23 March 1994, category 2 non-electrical equipment.

Further details are given overleaf.

Jurisdiction:

DNV Nemko Presafe AS is appointed by the Directorate for Civil Protection and Emergency Planning as

Notified Body (No. 2460) under the terms of the Norwegian regulation “Forskrift om utstyr og

sikkerhetssystem til bruk i eksplosjonsfarlig område”, dated 1996-12-09 and Article 9 of Council

Directive 94/9/EC (ATEX), as amended.

____________

Bjørn Spongsveen

For DNV Nemko Presafe AS Information on electronic signature www.presafe.com

PROD 021

Date of issue: 2016-01-07

Validity end date: 2019-01-06

Management System Certificate This is to certify that Environmental Management System of

PLOT NO S40309, JEBEL ALI FREE ZONE – SOUTH, DUBAI – UAE.

Has been assessed and found to confirm to the requirements of

For Following Scope:

DESIGN AND MANUFACTURE OF CAST AND FORGED STEEL GATE,

BALL, GLOBE, CHECK, CHOKE, BUTTERFLY VALVES, PLUG VALVES,

API 6A VALVES, PIGGING VALVES.

Certificate No.: 1011-EMS-BA-01-7102-CIAS-00112-AE

This certificate is valid from 25-Jan-2017 until 25-Jan-2020

and remain valid subject to satisfactory surveillance audits

on 24-Jan-2018 and 24-Jan-2019.

Re-certification audit due on 24-Jan-2020.

Certification expiry on 25-Jan-2020.

John B. Certification Manager

Gulf Lloyds Business Assurance

GULF LLOYDS BUSINESS ASSURANCE is a division of Gulf Lloyds Industrial Services (Canada) Inc., as CAB for System certification.

GL-BA is accredited by CIAS-BAR (Canadian International Accreditation Services – Bureau of Accredited Registrars).

For verification of this certificate: WWW.GL-BA.COM ;

The certificate remains the property of Gulf Lloyds Business Assurance, to whom it must be returned on request.

Lack of fulfillment of certification terms and conditions at all times, may render this certificate invalid.

Management System Certificate This is to certify that Occupational Health and Safety

Management System of

PLOT NO S40309, JEBEL ALI FREE ZONE – SOUTH, DUBAI – UAE.

Has been assessed and found to confirm to the requirements of

For Following Scope:

DESIGN AND MANUFACTURE OF CAST AND FORGED STEEL GATE,

BALL, GLOBE, CHECK, CHOKE, BUTTERFLY VALVES, PLUG VALVES,

API 6A VALVES, PIGGING VALVES.

Certificate No.: 1011-OHSMS-BA-01-7102-CIAS-00113-AE

This certificate is valid from 26-Jan-2017 until 26-Jan-2020

and remain valid subject to satisfactory surveillance audits

on 25-Jan-2018 and 25-Jan-2019.

Re-certification audit due on 25-Jan-2020.

Certification expiry on 26-Jan-2020..

John B. Certification Manager

Gulf Lloyds Business Assurance

GULF LLOYDS BUSINESS ASSURANCE is a division of Gulf Lloyds Industrial Services (Canada) Inc., as CAB for System certification.

GL-BA is accredited by CIAS-BAR (Canadian International Accreditation Services – Bureau of Accredited Registrars).

For verification of this certificate: WWW.GL-BA.COM ;

The certificate remains the property of Gulf Lloyds Business Assurance, to whom it must be returned on request.

Lack of fulfillment of certification terms and conditions at all times, may render this certificate invalid.

Documents

CAMTECH MANUFACTURING FZCO is the first and only API ... · SEAT: TCC Coated ENDS: Flanged, Welded ASTM Grades A105, F6a, F5, F11, ... Pa ern Making CNC Pa ern Making Machine 2 Vernier