CABLE PROFILE FOR BOX GIRDER DESIGN

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  • 7/28/2019 CABLE PROFILE FOR BOX GIRDER DESIGN

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    1.Cable Sizing:

    (i) Calculate the factored moment at the critical positive and negative moment

    positions.

    (ii) At each critical section, calculate the lever-arm distance between the centroid

    of the assumed compression block of the concrete section and the centroid ofthe prestress cable group (alowing for necessary cover and cable spacing).

    (iii) Determine required final prestress force by dividing factored moment by

    lever-arm.

    (iv) Calculate prestress area by dividing this final prestress force by the strand

    factored resistance (Phi x GUTS)

    (v) Confirm number of cables required, and re-check the cable positioning

    constraints in section (and re-calc the lever arm as required).

    2. Back-calculate jacking force:

    Jacking force is approximately 25% higher than final prestress force calculated

    above, assuming 20% losses (10% initial losses, 5% creep, 2% shrinkage, 3%

    prestressing steel relaxation). The initial losses come from typical values of 5%

    for friction & wobble, 2.5% for a 6mm wedge slip, and 2.5% for elastic

    deformation of the girder section.

    3. Check concrete SLS extreme fibre stresses against code limits using service

    moments, secondary effects from the presressing and C&S and the following

    effective primary prestress forces (i.e. after resp. losses):

    (i) At initial prestress transfer using 90% of jacking force

    (ii) At final stage using 80% of jacking force

    You probably have the "preliminary sizing" for your cables after the very quick

    step 1, but need to do checks in Step 2 & 3 to confirm that your whole section

    arrangement is working.

    Before sizing tendons I would ask myself the following question:

    What do I want to achieve with the prestressing-effect?

    This question has many possible answers such as (a) increased stiffness, (b)

    fewer concrete cracks, (c) smaller crack widths, (d) increased slenderness, (e)

    avoiding mild steel congestion, (f) saving material and cost, (g) an increased

    durability and robustness (g) an accelerated construction process etc.

    But there is another point I would like to mention. Eugne Freyssinet, a pioneer

    of prestressed concrete, believed that prestressing should ensure that the

    concrete never experiences any tensile stresses. Today we know that in many

    cases even high degrees of prestress (you will find a definition in my lastparagraph) did not achieve this objective and did not deliver the most

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    economical solutions. On the other hand, we all know that the use of high-

    strength prestressing steel requires strict crack control rules and that a low

    degree of mild steel may be fatal if cracks do occur.

    I believe that partly-prestressed structures with a minimum amount of mild steel

    are the best to achieve effective and durable concrete structures. The degree ofprestress depends on many factors (e.g. structural purpose, geometry, dead and

    live load, time depending effects).

    How does this work in the real world? Ask yourself the following questions:

    1. What is the minimum mild steel prescribed by the design standard?

    2. Does the minimum mild steel required by code provide proper crack control in

    my case?

    3. What degree of prestress is required to satisfy the ULS design scenarios if I

    use only the selected mild steel required for crack control?

    4. Do I achieve my SLS objectives (e.g. crack control, concrete and steel

    stresses, deformations) with the selected degrees of prestress and mild steel?

    5. What does this mean for detailing (e.g. anchorage zones, splices, construction

    joints)?

    6. How can I optimize my design in respect to cost and construction schedule?

    I mentioned several times the terms (i) degree of prestress and (ii) degree of

    mild steel and I owe you definitions. There are no generally accepted definitions

    so I give you mine:

    (i) You achieve a 100% degree of prestress if you satisfy SLS and ULS design

    scenarios with high-strength prestressing steel only.

    (ii) You achieve a 100% degree of mild steel if you satisfy SLS and ULS designscenarios with mild steel only.