MUKHTAR AHMED KHANMobile: +971-505673042,+91-9559241817,E-Mail: email@example.com D.O.B 01/07/1974Linkedin : https://www.linkedin.com/profile/view?id= linkedin.com/pub/mukhtar-khan/69/315/31bSr.QA/QC Coordinator/ QA/QC Team Leader Scholastics: Degree in Mechanical Engineering & Certification: CSWIP3.1, NACE, IRCA LEAD AUDITOR, RPO , ASNT LEVEL2 (RT, UT, MT, PT), ASNTLevel3 Basic,QMS, ARAMCO approval SAP#70003769 & Supervisor Skill Training Certification. Extensive experience with Oil & Gas Major project, Brown field project Govt. sector, Marine major project, PMC & EPC Companies at FEED, Design, Procurement, Construction, Commissioning & completion stage in Onshore & Offshore Projects in Greenfield.(18thYears) CAREER SNAPSHOT
Offering 18 years of rich experience in Quality Assurance & Quality Control Functions at different stages of Onshore oil & gas, Marine & EPC projects at details engineering, procurement, fabrication, construction, pre commissioning, commissioning, start-up stage and various associated activities like but not limited to Fabrication inspection & coordination, Procurement QA/Q.C/Vendor & TPI inspection ,Vendor assessment, internal & external Audit, establishment and review of quality plan, procedure and project specific ITP, Welding WQT, WPS/PQR review & Witnessing welder Qualification test, maintaining project KPI, Prepare and review the ASME Vessel manufacturing data record (MDR) and data book of the fab vessel, Destructive & Non Destructive Testing, Coating inspection, Project inspection Management, insulation, Installation & Commissioning. QA/QC technical trainer. Leadership & strong commitment to HSSE and follows interdependent HSSE Culture. Domain expertise in Onshore and offshore including ASME Pressure vessel, Jackets & Modules, Oil & Gas Plant, Refinery , LNG, Petrochemical, Marine new build rig manufacturing, Tank Terminal, skid, Manifolds and Pipelines Construction industries. Currently working with ZADCO DEVELOPMENT COMPANY(ZADCO Govt sector). BROWN FILED PROJECTS-ZRC (ZIRKU ISLAND) as SR.QA/QC Engineer. January 2015 to till date. Extensive experience in QMS Planning and establishment, Flawless Project delivery, Asset integrity, Risk assessment, Criticality rating assessments, intervention level assessments, maintaining records and final documentations, KPIs, managing inspection activities, qualification and training of welding procedures & welding and NDE personnel and monitoring welding jobs and vendor activities across Onshore and Offshore projects. Extensive experience in developing of PQP (Oil & gas, Marine), ITP, NDE MAP, ASME MDR, Internal & Vendor Audit and relevant project specific procedure. Rich experience in Procurement functions quality in Vendor/supplier capability pre-award assessments, technical bid reviews and post award surveillance audits, Vendor qualifications and validations, clarification & deviations negotiations with vendors in technical quality requirements, IRN, IRB, MRB etc. Extensive experience in project inspection strategies implementation, selection of TPI/TPIAs, issuing inspection assignments, Close coordination with subordinates & vendor ,conducting Kick off & pre-inspection meetings, review of inspection reports and monitoring/measuring their performance ,and subcontractor/ TPIAs Performance appraisals, final documentations and completion and release of the equipment/product manufacturing.
Extensive experience in QA/QC Requirements of multi-discipline products range (i.e. ASME Pressure vessel, offshore Jackets platform & Modules, offshore self-elevating jack up drilling new Rig manufacturing, bulks materials, static equipments, pipelines, machinery, and packaged equipments).
Rich experience in technical training presentation of ASME sectionV111 Div1, ASME SecX, API2B, NBIC23, and ABS class certification including QA/QC function & QMS.
Extensive experience in coordination and performing inspection activities along with clients/End-user rep, ASME AI Surveyors for Vessel & Class body Surveyors for jack up drilling unit, in addition experience in QA/QC Requirements for different materials such as Carbon Steels, Low temperature Carbon steels, HIC tested materials, low alloy materials, high alloy materials (SS, SS,DSS/SDSS grades including 625/825/718 & ABS grades including Grade A, EH, DH) CRA Weld overlay and claddings, and GRE materials fabrications and testing. Highly experienced in fabrication inspection, Vendor TPI activities & Vendor documents review in Manufacturing Procedure Specifications Qualifications and step wise tests viz. but not limited to heat treatments/NDE/Destructive tests, flattening tests, Impact tests, HIC Tests, SSC, SCC, SOHIC, IGC, Corrosion Tests, Bend Tests, Ferrite tests, PMI, Tensile tests, fracture toughness tests, Metallography, etching etc.
Rich experience in the fabrication inspection of pressure vessel, jackets structural platform& Module, pipeline, piping, Deck piping, static and rotary equipment erection jobs preparation. Expertise in preparation and review of ASME vessel MDR and MRB, Heavy structural fabrication QA/QC Dossiers like jackets& Module, self-elevating-jack up drill unit dossiers and EPC plant relevant inspection activities dossiers. Deft in swiftly ramping up projects in close co-ordination with contractors, consultants, and other external agencies, ensuring on time deliverables. Expertise in review & approval of subcon quality procedures, Inspection & Test Plan (ITP), NDT procedures and method statement for fabrication/welding/Painting/pressure test procedure/Impact Testing /PMI/Ferrite testing etc. Conduct internal/external audit program as per project requirements. Perform regular Audits on contractors quality systems and implement suitable correct measures to meet project requirements and specifications
Control all Non-Conformance Reports and undertake remedial action. Possess sound knowledge of various international code ASME(ASME B31.3 , ASME B31.4, API 1104, ASME Sec IX, AWS D1.1, ASME SEC V111 Division1&2 , ASME NBIC ,ASTM ,API,510, 650,API RP 2A& 2X , EN 288, EN 287 & Specification, DNV Rules, ABS Rules &GL Rules) ,major Oil & Gas companies standard viz. eni, Chevron, TOTAL, BP, SHELL, Saudi Aramco, PDO, SABIC, QP etc.
Rich experience in application and interpretation of various international codes/standards viz. ASME, ASNT, AWS, ASTM, API, NACE, NBIC 23 , ABS Class & DNV Class , PIP, BSI, PFI, OHSAS, etc. and ISO/TS 29001,ISO 9000 series of QMS standards and ISO 14001 & ISO 18001 Standards. Possess excellent Leadership, Relationship Management and Communication skills.
SCHOLASTICS B.E. (Mechanical Engineering) Gulbarga University Karnataka , India
CERTIFICATIONS CSWIP 3.1 Welding Inspector NACE Coating inspector QMS: ISO 9001:2008 Lead Quality Auditor Certificate(Course Certified by IRCA under Reference A17258) ASNT NDT Level-II (RT, MT, UT, PT, ) , Level 3 Basic. RPO (Radiation protection officer)
Aramco approval certificate SAP#70003769 Supervisor skill certification
Fire and safety training certification by Hedgehog consultant.IT SKILLS Operating System
: Windows 95/98, XP, Vista
: Microsoft Office 2003, 2007 (Word, Excel, Publisher, PowerPoint)
CAREER SUMMARYTotal Experience
: 18 Years
: 18 Years
PROJECT SUMMARY (KEY PROJECTS HANDLED)Project TitleClientDurationPosition
1) Brown Field EPC project Govt.sector Zirku Island -UAEAs ZADCO Govt.Employee (ADNOC Group )January 2015 to till date.Sr.QA/QC Engineer
2) Manufacturing of ASME pressure vessel, Skids, Jackets& Modules, pressure piping including, EPC Plant Expansion for Various project Like: SNOC,DUSUP,ENOC plantA) Sharjah National Oil Company (SNOC)/Petrofec Molecular Sieve Tower Vessel.
B) Gasco Saipem job#4661 pressure vessel.
C)Petrofac Turkisman Sulphur VesselD)ZADCO Job#5355 stainless steel vessel
E)NEXEN pressure Piping , PUQ jackets & Wellhead NexenF)Self elevating jack up Rig drilling unit Vessel (ASME-coded P tank, Mud gas separator,E)DP & ZADCO MODULE Jackets and ModuleD)Manufacturing of new build Self elevating jack up Rig drilling unit& Refurbishment.
E)MOS (Millennium offshore accommodation Rig vessel)
F) NDC Rig
G) NABORS, GDI , AL GHALAN & ROWAN RigVarious client details as listed below.SNOC/ Petrofac-UAEZADCO-UAEPetrofac
ZADCO-UAENexen petroleum- UK
Self-drillingPETROFAC/ZADCO-UAENDC-UAE, NABORS-USA, Saipem-ItalyMOSNDCNDC-UAENabors-USA,NDC-UAE ,GDI-QATAR
Dec 2006-31stDec2014Sr.QA/QC Coordinator
3) AL Takreer Plant Project UAEA) Aramco SFNY, ZULF & MRJN Jackets.B) JAPAN Gas Corporation (JGC) Boiler & Heat Exchanger (Total capacity 630Tons-JCP Project.Gasco Takreer plant -UAESaudi Aramco-UAE/KSAJCP-UAE/KSASept03-Nov06 Sr. Q.C Inspection Engineer cum Procurement Quality/vendor Inspection Engineer
4)ALBA Line 5 Expansion Project Bahrain
ALBA-BahrainDec02 Aug03QA/QC Engineer
A) Olefins 111 propane project (Aramco petrokemya )C) Jizan Bulk plant
D) Qatif Bulk plant
E) Jizan to Abha Supply pipe line & Booster pump stationAramco petrokemya-KSAAramco-KSA
QA/QC Engineer cum Aramco approved welding inspector
4) LNG PROJECTSur-OMANSept97-Oct98
Asst. QA/QC Engineer
: Sr.QA/QC Engineer ( Brown field project Govt.sector employee)Duration
: January 2015 to till date.Company
: ZADCO (ADNOC GROUP) -UAEProject
: Brown field Oil & Gas project at Zirku IslandOwner
: ZADCO employee (Employee#I.D#15949)Project Type
: EPC WORK Duties and responsibilities @ ZADCO Brown Field project:1-Ensure that all actions, works and services undertaken by PMC contractor, are in accordance with the respective agreement with company.
2-Ensure compliance with companys objectives, requirements priorities, policies, procedure, rules, regulations and guidelines provided by company.
3-Ensure that cost effective solutions in engineering design are adopted while maintaining quality, constructability, operability and maintainability.
4-Ensure that project is technically sound and optimally designed, engineered to appropriate standards and specifications, meeting required product specification and meeting the requirement.
5-Guide & direct PMC/ contractor, as applicable to ensure that project deliverables fully reflect QA/QC requirements and other specific guidelines set by company.
6-Avoid/minimize the variations from PMC/contractor and associated rework cost by taken proactive/preventive actions.
7-Supervise contractor QA/QC performance through spot inspection.
8-Ensure provision of proper technical coordination to PMC and solving operation and process problem and support various project groups to resolve and prevent quality issue.
9-Ensure that QA/QC culture is fully visible across the project levels.
10-Closely monitor the site construction activities and report any non conformance and required corrective action.
11-Verify all non-conformities report raised and assist company project team in taking effective corrective actions for their closure.
12-Coordinate with relevant parties for the issuance of approved inspection test plan, method statements, approved drawing, job safety analysis and issuance of periodic reports and quality performance indicator, trends, review those documents and take necessary action to resolve/improve quality issues.
13-Ensure through PMCs that all relevant inspection/punch listed items are completed prior to Mechanical completion.
14-Support/Participate in Quality & technical Audits with technical expertise across all the project. Review and verify project audit.
15-Support project team members on resolution of quality/Technical issues.
16-Assessing/Ensuring submission of the PMC/contractor project quality docs.
17-Seek, share knowledge, introduce and adopt best practice solution /Lessons learnt across the all project activities.
18-Promote quality behavior within the organization and facilitate and improvement culture.
19-Internally & externally having good Work contact with all projects PMC/contractor/TPI and operations team. Position
: Sr.QA/QC CoordinatorDuration
: December 2006 to 31December 2014 Company
: Lamprell Energy ltd.UAE + MIS (Part of the lamprell group)Project
: Oil & Gas project, MARINE & EPCOwner
: GASCO, TECHNIP, ZADCO, PDO, PETROFAC & SAIPEM, SNOC, DUSUP, ENOC & NDCProject Type
: Onshore& Ofshore, Fabrication of pressure vessel, jackets structural platforms and Modules. Skids, deck piping, Refinery & Gas plan Plant expansion & Self Elevating new Build Rig manufacturing.Duties and responsibilities @ U.A.E project:
Lead a team of QA/QC Engineer, Inspector & Procurement quality Vendor team of different project disciplines. Preparation, implementation, monitoring, revision and updating of the project specific Contract Quality Plan. Development, preparation, implementation and monitoring of all projects Specific QA/QC procedures, Manual and Work Instructions. Develop project Quality Control Plans(PQCP), Inspection test plan (ITP), NDE Map as per project base scope of works , ASME code division, NBIC23, Certification of class Rules (Like ABS &DNV Class) and project specific specification &
Procedure. Plan and coordinate quality assurance and quality control activities following Project Quality Plan, in line with national and international quality norms /rules /regulations Review PQRS, WPS & WQT performance records as per the project scope of work requirements. Liaison with the Company on matters related to Quality and provides technical support/coordination with PMC/PMT. Review and Monitoring of Sub-Contractors Quality Systems, WQT performance records and quality performance. Coordinate & Review of WPS/PQR, NDE Procedures, ITP, etc., submitted by Vendors /Subcontractors. Coordinate and record regular quality meetings with subcontractor project team. Conduct of Auditing - internal and external as per project requirement, and follow up of Corrective Actions. Overall control, supervision and implementation of Contract quality and ASME & Class Authority technical requirements; resolution of quality problems; preparation and maintenance ofContract quality records. Review of contract documents to ensure identification and comprehension of all quality requirements. Establish supplier QA/QC coordination procedure and inspection Management Plan. Ensure availability of adequate and qualified resources for project relevant Vendor Inspection. Supervise and/or direct Inspectors and Resident Inspectors as applicable, directly or through theinspection coordinator.a)Confirm that the in...