2
Head Office and Surface Coating Division Somta House, 290-294 Moses Mabhida (Edendale) Road, Pietermaritzburg, 3201 Private Bag X401, Pietermaritzburg, 3200 South Africa Tel: Factory: +27 33 355 6600 Fax: Factory: +27 33 394 0564 Tel: Sales: +27 11 390 8700 (Local) Fax: Sales: +27 11 397 6720/1 (Local) Email: [email protected] (Local) Tel: Sales: +27 33 355 6600 (Exports) Fax: Sales: +27 33 394 7509 (Exports) Email: [email protected] (Exports) Gauteng Sales Office 43 Bisset Road, Hughes Ext. 7, Boksburg, 1459 P.O.Box 14212, Witfield, 1467 South Africa Tel: +27 11 390 8700 Fax: +27 11 397 6720/1 Sharecall: 086 010 4367 Email: [email protected] Technical Information: Email: [email protected] Toll Free Number: 0800 331 399 Manufacturers & Suppliers of Drills, Reamers, End Mills, Bore Cutters, Taps & Dies, Toolbits, Solid Carbide Tooling, Carbide Insert Tooling, Custom Tools and Surface Coatings C H I P B R E A K E R D R I L L S YEAR OF PRINT: 2019 DISTRIBUTOR STAMP AVAILABLE FROM: Material Type Recommended Suitable Cast Iron Titanium Copper Aluminium Stainless Steel Steel Hardness HB 16 20 12 15 Free Cutting Steel Structural Steel Plain Carbon Steel Alloy Steel Alloy Steel - Hardened Alloy Steel - Hardened Free machining Stainless Steel Austenitic Stainless Steel Ferritic and Martensitic Stainless Steel Lamellar Graphite Cast Iron Lamellar Graphite Cast Iron Nodular Graphite, Malleable Cast Iron Nodular Graphite, Malleable Cast Iron Titanium unalloyed Titanium alloyed Titanium alloyed Nickel unalloyed Nickel alloyed Nickel alloyed Copper Beta Brass, Bronze Alpha Brass High strength Bronze Aluminium Magnesium unalloyed Aluminium Alloy < 5% Si Aluminium Alloy 5 to 10% Si Aluminium Alloy > 10% Si Duroplastics (short chipping) Thermoplastics (long chipping) Fibre reinforced synthetic materials Recommended Surface Speed in m/min Recommended feed in mm per revolution Drill Diameter in mm 0.304-0.506 0.240-0.400 0.210-0.350 0.186-0.310 0.161-0.269 0.141-0.235 0.161-0.269 0.210-0.350 0.120-0.200 0.304-0.506 0.210-0.350 0.161-0.269 0.161-0.269 0.210-0.350 0.141-0.235 0.120-0.200 0.210-0.350 0.161-0.269 0.101-0.169 0.364-0.606 0.304-0.506 0.240-0.400 0.186-0.310 0.304-0.506 0.270-0.450 0.240-0.400 0.186-0.310 0.338-0.563 0.304-0.506 0.240-0.400 0.270-0.450 0.210-0.350 0.180-0.300 0.158-0.263 0.135-0.225 0.116-0.194 0.135-0.225 0.180-0.300 0.098-0.163 0.270-0.450 0.180-0.300 0.135-0.225 0.135-0.225 0.180-0.300 0.116-0.194 0.098-0.163 0.180-0.300 0.135-0.225 0.081-0.135 0.323-0.538 0.270-0.450 0.210-0.350 0.158-0.263 0.270-0.450 0.240-0.400 0.210-0.350 0.158-0.263 0.300-0.500 0.270-0.450 0.210-0.350 0.262-0.436 0.203-0.339 0.173-0.289 0.152-0.253 0.130-0.216 0.112-0.186 0.130-0.216 0.173-0.289 0.094-0.156 0.262-0.436 0.173-0.289 0.130-0.216 0.130-0.216 0.173-0.289 0.112-0.186 0.094-0.156 0.173-0.289 0.130-0.216 0.077-0.129 0.314-0.524 0.262-0.436 0.203-0.339 0.152-0.253 0.262-0.436 0.233-0.388 0.203-0.339 0.152-0.253 0.291-0.485 0.262-0.436 0.203-0.339 0.236-0.394 0.182-0.304 0.154-0.256 0.134-0.223 0.113-0.188 0.098-0.163 0.113-0.188 0.154-0.256 0.083-0.138 0.236-0.394 0.154-0.256 0.113-0.188 0.113-0.188 0.154-0.256 0.098-0.163 0.083-0.138 0.154-0.256 0.113-0.188 0.068-0.113 0.289-0.481 0.236-0.394 0.182-0.304 0.134-0.223 0.236-0.394 0.210-0.350 0.182-0.304 0.134-0.223 0.263-0.438 0.236-0.394 0.182-0.304 < 120 < 200 < 250 < 250 250-350 > 350 < 250 < 320 < 300 < 150 150-300 < 200 200-300 < 200 < 270 270-350 < 150 < 270 270-350 < 100 < 200 < 200 < 470 < 100 < 150 < 120 - - - - 35 30 27 23 17 10 24 11 17 35 28 22 17 28 20 11 15 7 6 38 40 27 21 33 30 30 27 35 28 20 Synthetic Nickel 0.304-0.506 0.240-0.400 0.210-0.350 0.186-0.310 0.161-0.269 0.141-0.235 0.161-0.269 0.210-0.350 0.120-0.200 0.304-0.506 0.210-0.350 0.161-0.269 0.161-0.269 0.210-0.350 0.141-0.235 0.120-0.200 0.210-0.350 0.161-0.269 0.101-0.169 0.364-0.606 0.304-0.506 0.240-0.400 0.186-0.310 0.304-0.506 0.270-0.450 0.240-0.400 0.186-0.310 0.338-0.563 0.304-0.506 0.240-0.400 0.270-0.450 0.210-0.350 0.180-0.300 0.158-0.263 0.135-0.225 0.116-0.194 0.135-0.225 0.180-0.300 0.098-0.163 0.270-0.450 0.180-0.300 0.135-0.225 0.135-0.225 0.180-0.300 0.116-0.194 0.098-0.163 0.180-0.300 0.135-0.225 0.081-0.135 0.323-0.538 0.270-0.450 0.210-0.350 0.158-0.263 0.270-0.450 0.240-0.400 0.210-0.350 0.158-0.263 0.300-0.500 0.270-0.450 0.210-0.350 0.262-0.436 0.203-0.339 0.173-0.289 0.152-0.253 0.130-0.216 0.112-0.186 0.130-0.216 0.173-0.289 0.094-0.156 0.262-0.436 0.173-0.289 0.130-0.216 0.130-0.216 0.173-0.289 0.112-0.186 0.094-0.156 0.173-0.289 0.130-0.216 0.077-0.129 0.314-0.524 0.262-0.436 0.203-0.339 0.152-0.253 0.262-0.436 0.233-0.388 0.203-0.339 0.152-0.253 0.291-0.485 0.262-0.436 0.203-0.339 0.236-0.394 0.182-0.304 0.154-0.256 0.134-0.223 0.113-0.188 0.098-0.163 0.113-0.188 0.154-0.256 0.083-0.138 0.236-0.394 0.154-0.256 0.113-0.188 0.113-0.188 0.154-0.256 0.098-0.163 0.083-0.138 0.154-0.256 0.113-0.188 0.068-0.113 0.289-0.481 0.236-0.394 0.182-0.304 0.134-0.223 0.236-0.394 0.210-0.350 0.182-0.304 0.134-0.223 0.263-0.438 0.236-0.394 0.182-0.304 35 30 27 23 17 10 24 11 17 35 28 22 17 28 20 11 15 7 6 38 40 27 21 33 30 30 27 35 28 20 Cast Iron Copper Aluminium Steel Hardness HB Free Cutting Steel Structural Steel Plain Carbon Steel Alloy Steel Alloy Steel - Hardened Alloy Steel - Hardened Lamellar Graphite Cast Iron Lamellar Graphite Cast Iron Nodular Graphite, Malleable Cast Iron Nodular Graphite, Malleable Cast Iron Copper Beta Brass, Bronze Alpha Brass High strength Bronze Aluminium Magnesium unalloyed Aluminium Alloy < 5% Si Aluminium Alloy 5 to 10% Si Aluminium Alloy > 10% Si Recommended Surface Speed in m/min Recommended feed in mm per revolution Drill Diameter in mm < 120 < 200 < 250 < 250 250-350 > 350 < 150 150-300 < 200 200-300 < 100 < 200 < 200 < 470 < 100 < 150 < 120 - 35 30 25 20 12 9 30 24 20 14 35 35 35 16 26 30 28 23 Material Type Recommended Suitable 15 16 10 12 0.240-0.400 0.240-0.400 0.158-0.263 0.158-0.263 0.135-0.225 0.116-0.194 0.240-0.400 0.135-0.225 0.135-0.225 0.135-0.225 0.158-0.263 0.240-0.400 0.210-0.350 0.158-0.263 0.270-0.450 0.240-0.400 0.210-0.350 0.210-0.350 0.233-0.388 0.233-0.388 0.152-0.253 0.152-0.253 0.130-0.216 0.112-0.186 0.233-0.388 0.130-0.216 0.130-0.216 0.130-0.216 0.152-0.253 0.233-0.388 0.203-0.339 0.152-0.253 0.262-0.436 0.233-0.388 0.203-0.339 0.203-0.339 0.210-0.350 0.210-0.350 0.134-0.223 0.134-0.223 0.113-0.188 0.098-0.163 0.210-0.350 0.113-0.188 0.113-0.188 0.113-0.188 0.134-0.223 0.210-0.350 0.182-0.304 0.134-0.223 0.236-0.394 0.210-0.350 0.182-0.304 0.182-0.304 0.199-0.331 0.199-0.331 0.124-0.206 0.124-0.206 0.105-0.175 0.089-0.149 0.199-0.331 0.105-0.175 0.105-0.175 0.105-0.175 0.124-0.206 0.199-0.331 0.171-0.285 0.124-0.206 0.224-0.373 0.199-0.331 0.171-0.285 0.171-0.285 25 20 0.300-0.500 0.300-0.500 0.206-0.344 0.206-0.344 0.180-0.300 0.158-0.263 0.300-0.500 0.180-0.300 0.180-0.300 0.180-0.300 0.206-0.344 0.300-0.500 0.266-0.444 0.206-0.344 0.334-0.556 0.300-0.500 0.266-0.444 0.266-0.444 0.270-0.450 0.270-0.450 0.186-0.310 0.186-0.310 0.161-0.269 0.141-0.235 0.270-0.450 0.161-0.269 0.161-0.269 0.161-0.269 0.186-0.310 0.270-0.450 0.240-0.400 0.186-0.310 0.304-0.506 0.270-0.450 0.240-0.400 0.240-0.400 40 30 0.330-0.550 0.330-0.550 0.240-0.400 0.240-0.400 0.214-0.356 0.190-0.316 0.330-0.550 0.214-0.356 0.214-0.356 0.214-0.356 0.240-0.400 0.330-0.550 0.299-0.498 0.240-0.400 0.364-0.606 0.330-0.550 0.299-0.498 0.299-0.498 0.315-0.525 0.315-0.525 0.221-0.369 0.221-0.369 0.195-0.325 0.171-0.285 0.315-0.525 0.195-0.325 0.195-0.325 0.195-0.325 0.221-0.369 0.315-0.525 0.281-0.469 0.221-0.369 0.349-0.581 0.315-0.525 0.281-0.469 0.281-0.469 50 0.345-0.575 0.345-0.575 0.257-0.429 0.257-0.429 0.233-0.388 0.206-0.344 0.345-0.575 0.233-0.388 0.233-0.388 0.233-0.388 0.257-0.429 0.345-0.575 0.314-0.523 0.257-0.429 0.377-0.629 0.345-0.575 0.314-0.523 0.314-0.523 Parameters based on ideal conditions. Please adjust parameter accordingly to real applications. % Speed and Feed reduction for deep hole drilling: More than 3 x Drill Diameter - 10%, More than 4 x Drill Diameter - 20%, More than 5 x Drill Diameter - 30%, More than 6 x Drill Diameter - 40% 10F, 10L 16 20 12 15 Recommended Surface Speed in m/min Recommended feed in mm per revolution Drill Diameter in mm 2A9 2A7 0.364-0.606 0.299-0.498 0.266-0.444 0.240-0.400 0.214-0.356 0.190-0.316 0.214-0.356 0.266-0.444 0.165-0.275 0.364-0.606 0.266-0.444 0.214-0.356 0.214-0.356 0.266-0.444 0.190-0.316 0.165-0.275 0.266-0.444 0.214-0.356 0.141-0.235 0.426-0.710 0.364-0.606 0.299-0.498 0.240-0.400 0.364-0.606 0.330-0.550 0.299-0.498 0.240-0.400 0.398-0.663 0.364-0.606 0.299-0.498 0.349-0.581 0.281-0.469 0.248-0.413 0.221-0.369 0.195-0.325 0.171-0.285 0.195-0.325 0.248-0.413 0.146-0.244 0.349-0.581 0.248-0.413 0.195-0.325 0.195-0.325 0.248-0.413 0.171-0.285 0.146-0.244 0.248-0.413 0.195-0.325 0.124-0.206 0.409-0.681 0.349-0.581 0.281-0.469 0.221-0.369 0.349-0.581 0.315-0.525 0.281-0.469 0.221-0.369 0.383-0.638 0.349-0.581 0.281-0.469 0.334-0.556 0.266-0.444 0.233-0.388 0.206-0.344 0.180-0.300 0.158-0.263 0.180-0.300 0.233-0.388 0.135-0.225 0.334-0.556 0.233-0.388 0.180-0.300 0.180-0.300 0.233-0.388 0.158-0.263 0.135-0.225 0.233-0.388 0.180-0.300 0.115-0.191 0.394-0.656 0.334-0.556 0.266-0.444 0.206-0.344 0.334-0.556 0.300-0.500 0.266-0.444 0.206-0.344 0.368-0.613 0.334-0.556 0.266-0.444 30 40 25 2A1, 2A2

C H I P B R E A K E R D R I L L S file=chipbreaker-drills...Recommended feed in mm per revolution Drill Diameter in mm < 120 < 200 < 250 < 250 250-350 > 350 < 150

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  • Head Office and Surface Coating DivisionSomta House, 290-294 Moses Mabhida (Edendale) Road, Pietermaritzburg, 3201Private Bag X401, Pietermaritzburg, 3200South Africa

    Tel: Factory: +27 33 355 6600Fax: Factory: +27 33 394 0564Tel: Sales: +27 11 390 8700 (Local)Fax: Sales: +27 11 397 6720/1 (Local)Email: [email protected] (Local)Tel: Sales: +27 33 355 6600 (Exports)Fax: Sales: +27 33 394 7509 (Exports)Email: [email protected] (Exports)

    Gauteng Sales Office 43 Bisset Road, Hughes Ext. 7, Boksburg, 1459P.O.Box 14212, Witfield, 1467South Africa

    Tel: +27 11 390 8700Fax: +27 11 397 6720/1Sharecall: 086 010 4367Email: [email protected]

    Technical Information:Email: [email protected] Free Number: 0800 331 399

    Manufacturers & Suppliers

    of Drills, Reamers, End Mills,

    Bore Cutters, Taps & Dies,

    Toolbits, Solid Carbide Tooling,

    Carbide Insert Tooling,

    Custom Tools and

    Surface Coatings

    C H I P B R E A K E R D R I L L S

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    54

    -0.2

    56

    0.0

    98

    -0.1

    63

    0.0

    83

    -0.1

    38

    0.1

    54

    -0.2

    56

    0.1

    13

    -0.1

    88

    0.0

    68

    -0.1

    13

    0.2

    89

    -0.4

    81

    0.2

    36

    -0.3

    94

    0.1

    82

    -0.3

    04

    0.1

    34

    -0.2

    23

    0.2

    36

    -0.3

    94

    0.2

    10

    -0.3

    50

    0.1

    82

    -0.3

    04

    0.1

    34

    -0.2

    23

    0.2

    63

    -0.4

    38

    0.2

    36

    -0.3

    94

    0.1

    82

    -0.3

    04

    < 1

    20

    < 2

    00

    < 2

    50

    < 2

    50

    25

    0-3

    50

    > 3

    50

    < 2

    50

    < 3

    20

    < 3

    00

    < 1

    50

    15

    0-3

    00

    < 2

    00

    20

    0-3

    00

    < 2

    00

    < 2

    70

    27

    0-3

    50

    < 1

    50

    < 2

    70

    27

    0-3

    50

    < 1

    00

    < 2

    00

    < 2

    00

    < 4

    70

    < 1

    00

    < 1

    50

    < 1

    20

    - - - -

    35

    30

    27

    23

    17

    10

    24

    11

    17

    35

    28

    22

    17

    28

    20

    11

    15 7 6 38

    40

    27

    21

    33

    30

    30

    27

    35

    28

    20

    Syn

    theti

    c

    Nic

    kel

    0.3

    04

    -0.5

    06

    0.2

    40

    -0.4

    00

    0.2

    10

    -0.3

    50

    0.1

    86

    -0.3

    10

    0.1

    61

    -0.2

    69

    0.1

    41

    -0.2

    35

    0.1

    61

    -0.2

    69

    0.2

    10

    -0.3

    50

    0.1

    20

    -0.2

    00

    0.3

    04

    -0.5

    06

    0.2

    10

    -0.3

    50

    0.1

    61

    -0.2

    69

    0.1

    61

    -0.2

    69

    0.2

    10

    -0.3

    50

    0.1

    41

    -0.2

    35

    0.1

    20

    -0.2

    00

    0.2

    10

    -0.3

    50

    0.1

    61

    -0.2

    69

    0.1

    01

    -0.1

    69

    0.3

    64

    -0.6

    06

    0.3

    04

    -0.5

    06

    0.2

    40

    -0.4

    00

    0.1

    86

    -0.3

    10

    0.3

    04

    -0.5

    06

    0.2

    70

    -0.4

    50

    0.2

    40

    -0.4

    00

    0.1

    86

    -0.3

    10

    0.3

    38

    -0.5

    63

    0.3

    04

    -0.5

    06

    0.2

    40

    -0.4

    00

    0.2

    70

    -0.4

    50

    0.2

    10

    -0.3

    50

    0.1

    80

    -0.3

    00

    0.1

    58

    -0.2

    63

    0.1

    35

    -0.2

    25

    0.1

    16

    -0.1

    94

    0.1

    35

    -0.2

    25

    0.1

    80

    -0.3

    00

    0.0

    98

    -0.1

    63

    0.2

    70

    -0.4

    50

    0.1

    80

    -0.3

    00

    0.1

    35

    -0.2

    25

    0.1

    35

    -0.2

    25

    0.1

    80

    -0.3

    00

    0.1

    16

    -0.1

    94

    0.0

    98

    -0.1

    63

    0.1

    80

    -0.3

    00

    0.1

    35

    -0.2

    25

    0.0

    81

    -0.1

    35

    0.3

    23

    -0.5

    38

    0.2

    70

    -0.4

    50

    0.2

    10

    -0.3

    50

    0.1

    58

    -0.2

    63

    0.2

    70

    -0.4

    50

    0.2

    40

    -0.4

    00

    0.2

    10

    -0.3

    50

    0.1

    58

    -0.2

    63

    0.3

    00

    -0.5

    00

    0.2

    70

    -0.4

    50

    0.2

    10

    -0.3

    50

    0.2

    62

    -0.4

    36

    0.2

    03

    -0.3

    39

    0.1

    73

    -0.2

    89

    0.1

    52

    -0.2

    53

    0.1

    30

    -0.2

    16

    0.1

    12

    -0.1

    86

    0.1

    30

    -0.2

    16

    0.1

    73

    -0.2

    89

    0.0

    94

    -0.1

    56

    0.2

    62

    -0.4

    36

    0.1

    73

    -0.2

    89

    0.1

    30

    -0.2

    16

    0.1

    30

    -0.2

    16

    0.1

    73

    -0.2

    89

    0.1

    12

    -0.1

    86

    0.0

    94

    -0.1

    56

    0.1

    73

    -0.2

    89

    0.1

    30

    -0.2

    16

    0.0

    77

    -0.1

    29

    0.3

    14

    -0.5

    24

    0.2

    62

    -0.4

    36

    0.2

    03

    -0.3

    39

    0.1

    52

    -0.2

    53

    0.2

    62

    -0.4

    36

    0.2

    33

    -0.3

    88

    0.2

    03

    -0.3

    39

    0.1

    52

    -0.2

    53

    0.2

    91

    -0.4

    85

    0.2

    62

    -0.4

    36

    0.2

    03

    -0.3

    39

    0.2

    36

    -0.3

    94

    0.1

    82

    -0.3

    04

    0.1

    54

    -0.2

    56

    0.1

    34

    -0.2

    23

    0.1

    13

    -0.1

    88

    0.0

    98

    -0.1

    63

    0.1

    13

    -0.1

    88

    0.1

    54

    -0.2

    56

    0.0

    83

    -0.1

    38

    0.2

    36

    -0.3

    94

    0.1

    54

    -0.2

    56

    0.1

    13

    -0.1

    88

    0.1

    13

    -0.1

    88

    0.1

    54

    -0.2

    56

    0.0

    98

    -0.1

    63

    0.0

    83

    -0.1

    38

    0.1

    54

    -0.2

    56

    0.1

    13

    -0.1

    88

    0.0

    68

    -0.1

    13

    0.2

    89

    -0.4

    81

    0.2

    36

    -0.3

    94

    0.1

    82

    -0.3

    04

    0.1

    34

    -0.2

    23

    0.2

    36

    -0.3

    94

    0.2

    10

    -0.3

    50

    0.1

    82

    -0.3

    04

    0.1

    34

    -0.2

    23

    0.2

    63

    -0.4

    38

    0.2

    36

    -0.3

    94

    0.1

    82

    -0.3

    04

    35

    30

    27

    23

    17

    10

    24

    11

    17

    35

    28

    22

    17

    28

    20

    11

    15 7 6 38

    40

    27

    21

    33

    30

    30

    27

    35

    28

    20

    Cast

    Iro

    n

    Co

    pp

    er

    Alu

    min

    ium

    Ste

    el

    Hard

    ness

    HB

    Free C

    uttin

    g S

    teel

    Struct

    ura

    l Ste

    el

    Pla

    in C

    arb

    on S

    teel

    Allo

    y Ste

    el

    Allo

    y Ste

    el -

    Hard

    ened

    Allo

    y Ste

    el -

    Hard

    ened

    Lam

    ella

    r G

    raphite

    Cast

    Iro

    nLa

    mella

    r G

    raphite

    Cast

    Iro

    nN

    odula

    r G

    raphite

    , Malle

    able

    Cast

    Iro

    nN

    odula

    r G

    raphite

    , Malle

    able

    Cast

    Iro

    n

    Copper

    Beta

    Bra

    ss, B

    ronze

    Alp

    ha B

    rass

    Hig

    h s

    trength

    Bro

    nze

    Alu

    min

    ium

    Magnesi

    um

    unallo

    yed

    Alu

    min

    ium

    Allo

    y < 5

    % S

    iA

    lum

    iniu

    m A

    lloy

    5 to 1

    0%

    Si

    Alu

    min

    ium

    Allo

    y > 1

    0%

    Si

    Reco

    mm

    en

    ded

    Su

    rface S

    peed

    in m

    /min

    Reco

    mm

    en

    ded

    feed

    in

    mm

    per

    revo

    luti

    on

    Dri

    ll D

    iam

    ete

    r in

    mm

    < 1

    20

    < 2

    00

    < 2

    50

    < 2

    50

    25

    0-3

    50

    > 3

    50

    < 1

    50

    15

    0-3

    00

    < 2

    00

    20

    0-3

    00

    < 1

    00

    < 2

    00

    < 2

    00

    < 4

    70

    < 1

    00

    < 1

    50

    < 1

    20

    -

    35

    30

    25

    20

    12 9 30

    24

    20

    14

    35

    35

    35

    16

    26

    30

    28

    23

    Mate

    rial Typ

    e

    Reco

    mm

    ended

    Suita

    ble

    15

    16

    10

    12

    0.2

    40

    -0.4

    00

    0.2

    40

    -0.4

    00

    0.1

    58

    -0.2

    63

    0.1

    58

    -0.2

    63

    0.1

    35

    -0.2

    25

    0.1

    16

    -0.1

    94

    0.2

    40

    -0.4

    00

    0.1

    35

    -0.2

    25

    0.1

    35

    -0.2

    25

    0.1

    35

    -0.2

    25

    0.1

    58

    -0.2

    63

    0.2

    40

    -0.4

    00

    0.2

    10

    -0.3

    50

    0.1

    58

    -0.2

    63

    0.2

    70

    -0.4

    50

    0.2

    40

    -0.4

    00

    0.2

    10

    -0.3

    50

    0.2

    10

    -0.3

    50

    0.2

    33

    -0.3

    88

    0.2

    33

    -0.3

    88

    0.1

    52

    -0.2

    53

    0.1

    52

    -0.2

    53

    0.1

    30

    -0.2

    16

    0.1

    12

    -0.1

    86

    0.2

    33

    -0.3

    88

    0.1

    30

    -0.2

    16

    0.1

    30

    -0.2

    16

    0.1

    30

    -0.2

    16

    0.1

    52

    -0.2

    53

    0.2

    33

    -0.3

    88

    0.2

    03

    -0.3

    39

    0.1

    52

    -0.2

    53

    0.2

    62

    -0.4

    36

    0.2

    33

    -0.3

    88

    0.2

    03

    -0.3

    39

    0.2

    03

    -0.3

    39

    0.2

    10

    -0.3

    50

    0.2

    10

    -0.3

    50

    0.1

    34

    -0.2

    23

    0.1

    34

    -0.2

    23

    0.1

    13

    -0.1

    88

    0.0

    98

    -0.1

    63

    0.2

    10

    -0.3

    50

    0.1

    13

    -0.1

    88

    0.1

    13

    -0.1

    88

    0.1

    13

    -0.1

    88

    0.1

    34

    -0.2

    23

    0.2

    10

    -0.3

    50

    0.1

    82

    -0.3

    04

    0.1

    34

    -0.2

    23

    0.2

    36

    -0.3

    94

    0.2

    10

    -0.3

    50

    0.1

    82

    -0.3

    04

    0.1

    82

    -0.3

    04

    0.1

    99

    -0.3

    31

    0.1

    99

    -0.3

    31

    0.1

    24

    -0.2

    06

    0.1

    24

    -0.2

    06

    0.1

    05

    -0.1

    75

    0.0

    89

    -0.1

    49

    0.1

    99

    -0.3

    31

    0.1

    05

    -0.1

    75

    0.1

    05

    -0.1

    75

    0.1

    05

    -0.1

    75

    0.1

    24

    -0.2

    06

    0.1

    99

    -0.3

    31

    0.1

    71

    -0.2

    85

    0.1

    24

    -0.2

    06

    0.2

    24

    -0.3

    73

    0.1

    99

    -0.3

    31

    0.1

    71

    -0.2

    85

    0.1

    71

    -0.2

    85

    25

    20

    0.3

    00

    -0.5

    00

    0.3

    00

    -0.5

    00

    0.2

    06

    -0.3

    44

    0.2

    06

    -0.3

    44

    0.1

    80

    -0.3

    00

    0.1

    58

    -0.2

    63

    0.3

    00

    -0.5

    00

    0.1

    80

    -0.3

    00

    0.1

    80

    -0.3

    00

    0.1

    80

    -0.3

    00

    0.2

    06

    -0.3

    44

    0.3

    00

    -0.5

    00

    0.2

    66

    -0.4

    44

    0.2

    06

    -0.3

    44

    0.3

    34

    -0.5

    56

    0.3

    00

    -0.5

    00

    0.2

    66

    -0.4

    44

    0.2

    66

    -0.4

    44

    0.2

    70

    -0.4

    50

    0.2

    70

    -0.4

    50

    0.1

    86

    -0.3

    10

    0.1

    86

    -0.3

    10

    0.1

    61

    -0.2

    69

    0.1

    41

    -0.2

    35

    0.2

    70

    -0.4

    50

    0.1

    61

    -0.2

    69

    0.1

    61

    -0.2

    69

    0.1

    61

    -0.2

    69

    0.1

    86

    -0.3

    10

    0.2

    70

    -0.4

    50

    0.2

    40

    -0.4

    00

    0.1

    86

    -0.3

    10

    0.3

    04

    -0.5

    06

    0.2

    70

    -0.4

    50

    0.2

    40

    -0.4

    00

    0.2

    40

    -0.4

    00

    40

    30

    0.3

    30

    -0.5

    50

    0.3

    30

    -0.5

    50

    0.2

    40

    -0.4

    00

    0.2

    40

    -0.4

    00

    0.2

    14

    -0.3

    56

    0.1

    90

    -0.3

    16

    0.3

    30

    -0.5

    50

    0.2

    14

    -0.3

    56

    0.2

    14

    -0.3

    56

    0.2

    14

    -0.3

    56

    0.2

    40

    -0.4

    00

    0.3

    30

    -0.5

    50

    0.2

    99

    -0.4

    98

    0.2

    40

    -0.4

    00

    0.3

    64

    -0.6

    06

    0.3

    30

    -0.5

    50

    0.2

    99

    -0.4

    98

    0.2

    99

    -0.4

    98

    0.3

    15

    -0.5

    25

    0.3

    15

    -0.5

    25

    0.2

    21

    -0.3

    69

    0.2

    21

    -0.3

    69

    0.1

    95

    -0.3

    25

    0.1

    71

    -0.2

    85

    0.3

    15

    -0.5

    25

    0.1

    95

    -0.3

    25

    0.1

    95

    -0.3

    25

    0.1

    95

    -0.3

    25

    0.2

    21

    -0.3

    69

    0.3

    15

    -0.5

    25

    0.2

    81

    -0.4

    69

    0.2

    21

    -0.3

    69

    0.3

    49

    -0.5

    81

    0.3

    15

    -0.5

    25

    0.2

    81

    -0.4

    69

    0.2

    81

    -0.4

    69

    50

    0.3

    45

    -0.5

    75

    0.3

    45

    -0.5

    75

    0.2

    57

    -0.4

    29

    0.2

    57

    -0.4

    29

    0.2

    33

    -0.3

    88

    0.2

    06

    -0.3

    44

    0.3

    45

    -0.5

    75

    0.2

    33

    -0.3

    88

    0.2

    33

    -0.3

    88

    0.2

    33

    -0.3

    88

    0.2

    57

    -0.4

    29

    0.3

    45

    -0.5

    75

    0.3

    14

    -0.5

    23

    0.2

    57

    -0.4

    29

    0.3

    77

    -0.6

    29

    0.3

    45

    -0.5

    75

    0.3

    14

    -0.5

    23

    0.3

    14

    -0.5

    23

    Pa

    ram

    ete

    rs b

    ase

    d o

    n i

    de

    al

    co

    nd

    itio

    ns. P

    lea

    se a

    dju

    st

    pa

    ram

    ete

    r a

    cc

    ord

    ing

    ly t

    o r

    ea

    l a

    pp

    lic

    ati

    on

    s.

    % S

    peed

    and

    Feed

    red

    uctio

    n fo

    r d

    eep

    ho

    le d

    rilli

    ng

    : More

    than 3

    x D

    rill

    Dia

    mete

    r -

    10

    %, M

    ore

    than 4

    x D

    rill

    Dia

    mete

    r -

    20

    %, M

    ore

    than 5

    x D

    rill

    Dia

    mete

    r -

    30

    %, M

    ore

    than 6

    x D

    rill

    Dia

    mete

    r -

    40

    %

    10F, 10L

    16

    20

    12

    15

    Reco

    mm

    en

    ded

    Su

    rface S

    peed

    in m

    /min

    Reco

    mm

    en

    ded

    feed

    in

    mm

    per

    revo

    luti

    on

    Dri

    ll D

    iam

    ete

    r in

    mm

    2A9

    2A7

    0.3

    64

    -0.6

    06

    0.2

    99

    -0.4

    98

    0.2

    66

    -0.4

    44

    0.2

    40

    -0.4

    00

    0.2

    14

    -0.3

    56

    0.1

    90

    -0.3

    16

    0.2

    14

    -0.3

    56

    0.2

    66

    -0.4

    44

    0.1

    65

    -0.2

    75

    0.3

    64

    -0.6

    06

    0.2

    66

    -0.4

    44

    0.2

    14

    -0.3

    56

    0.2

    14

    -0.3

    56

    0.2

    66

    -0.4

    44

    0.1

    90

    -0.3

    16

    0.1

    65

    -0.2

    75

    0.2

    66

    -0.4

    44

    0.2

    14

    -0.3

    56

    0.1

    41

    -0.2

    35

    0.4

    26

    -0.7

    10

    0.3

    64

    -0.6

    06

    0.2

    99

    -0.4

    98

    0.2

    40

    -0.4

    00

    0.3

    64

    -0.6

    06

    0.3

    30

    -0.5

    50

    0.2

    99

    -0.4

    98

    0.2

    40

    -0.4

    00

    0.3

    98

    -0.6

    63

    0.3

    64

    -0.6

    06

    0.2

    99

    -0.4

    98

    0.3

    49

    -0.5

    81

    0.2

    81

    -0.4

    69

    0.2

    48

    -0.4

    13

    0.2

    21

    -0.3

    69

    0.1

    95

    -0.3

    25

    0.1

    71

    -0.2

    85

    0.1

    95

    -0.3

    25

    0.2

    48

    -0.4

    13

    0.1

    46

    -0.2

    44

    0.3

    49

    -0.5

    81

    0.2

    48

    -0.4

    13

    0.1

    95

    -0.3

    25

    0.1

    95

    -0.3

    25

    0.2

    48

    -0.4

    13

    0.1

    71

    -0.2

    85

    0.1

    46

    -0.2

    44

    0.2

    48

    -0.4

    13

    0.1

    95

    -0.3

    25

    0.1

    24

    -0.2

    06

    0.4

    09

    -0.6

    81

    0.3

    49

    -0.5

    81

    0.2

    81

    -0.4

    69

    0.2

    21

    -0.3

    69

    0.3

    49

    -0.5

    81

    0.3

    15

    -0.5

    25

    0.2

    81

    -0.4

    69

    0.2

    21

    -0.3

    69

    0.3

    83

    -0.6

    38

    0.3

    49

    -0.5

    81

    0.2

    81

    -0.4

    69

    0.3

    34

    -0.5

    56

    0.2

    66

    -0.4

    44

    0.2

    33

    -0.3

    88

    0.2

    06

    -0.3

    44

    0.1

    80

    -0.3

    00

    0.1

    58

    -0.2

    63

    0.1

    80

    -0.3

    00

    0.2

    33

    -0.3

    88

    0.1

    35

    -0.2

    25

    0.3

    34

    -0.5

    56

    0.2

    33

    -0.3

    88

    0.1

    80

    -0.3

    00

    0.1

    80

    -0.3

    00

    0.2

    33

    -0.3

    88

    0.1

    58

    -0.2

    63

    0.1

    35

    -0.2

    25

    0.2

    33

    -0.3

    88

    0.1

    80

    -0.3

    00

    0.1

    15

    -0.1

    91

    0.3

    94

    -0.6

    56

    0.3

    34

    -0.5

    56

    0.2

    66

    -0.4

    44

    0.2

    06

    -0.3

    44

    0.3

    34

    -0.5

    56

    0.3

    00

    -0.5

    00

    0.2

    66

    -0.4

    44

    0.2

    06

    -0.3

    44

    0.3

    68

    -0.6

    13

    0.3

    34

    -0.5

    56

    0.2

    66

    -0.4

    44

    30

    40

    25

    2A1, 2A2

  • Drill chips

    CHIPBREAKER

    Chipbreaker Drills Chipbreaker DrillStyle Variations

    Material Types

    STANDARD DRILL IN ACTIONSTANDARD DRILL IN ACTIONSTANDARD DRILL IN ACTION

    CHIPBREAKER DRILL IN ACTIONCHIPBREAKER DRILL IN ACTIONCHIPBREAKER DRILL IN ACTION

    The Chipbreaker Concept

    This outstanding development increases drill cutting efficiency by means of

    greatly improved chip control. A chipbreaker rib is positioned along the length

    of the flutes, which curls and breaks long chip forming material

    into small manageable chips for easier evacuation.

    There is no clogging of chips in the flutes, as small

    chips flow freely along the flutes. The chipbreaker

    drill thus cuts more freely than standard drills.

    The small chips also permit coolant to flow more freely to the drill point, giving

    improved heat dissipation and drilling performance.

    As the chipbreaker rib extends down the entire flute length, the chipbreaker form

    and effect is retained even after conventional sharpening. The chipbreaker rib

    gives added rigidity, markedly increasing the number of holes per re-grind, even

    where chip control is not considered important.

    Chipbreaker Coolant Feed Drills

    The benefits of providing coolant internally directly to the drill cutting edge

    include higher cutting speeds (reduced times by up to 75%), higher feed rates,

    longer tool life (3 to 10 times), and less frequent resharpening. In addition they

    provide a superior finish.

    The coolant assists in clearing chips from the drill point and it's pressure forces

    the swarf along the flutes of the drill facilitating drilling to greater depths without

    repeated withdrawal to clear swarf.

    strength, and connect to all coolant systems.

    Coolant can be provided by the normal coolant pump supplied with most

    machines using soluble oil. However, we recommend using a mist coolant at a

    pressure of 550 to 800 kPa (80 to 120psi). This method is clean and efficient,

    eliminating the problem of collecting, filtering and re-using the coolant.

    Somta offers a range of Straight Shank and Morse Taper Shank

    Chipbreaker Drills, with variations in point angle, HSS grade, Finish

    and coolant feed options.

    Point Styles

    118° & 130° Conical

    The conventional chipbreaker drill

    point angle is 118° or 130°, which

    is suitable for the majority of high

    performance applications. 130° is

    suitable for harder materials.

    The 118° multi-Facet point angle

    requires less thrust than conical

    therefore generates less heat. It is

    self centering and therefore ideal

    for NC Machining.

    118° Multi-Facet

    Coolant Feed Styles

    Normal Chipbreaker

    Oil Tube Chipbreaker

    This is the usual configuration of

    the Chipbreaker Drill, which has

    no coolant feed.

    Coolant is fed through shank cross holes into oil tubes

    which are inserted into a groove which runs down the

    length of the flutes. Oil is fed from the tubes at the outer

    edge of the point diameter directly onto the workpiece,

    cooling the workpiece and stimulating small chip

    evacuation. Because the chipbreaker rib

    breaks up long stringy chips into

    small pieces there is no chance

    of chips snagging and removing

    the coolant tube.

    HSS Material Grades & Finish

    HSS

    Most chipbreaker drills are manufactured from standard

    High Speed Steel material. HSS chipbreakers have a

    black oxide steam tempered finish.

    HSS-Co5

    We also offer HSS-Co5 to extend product life even

    further due to the superiority of HSS-Co5 over HSS. All

    HSS-Co5 chipbreakers are finished with Gold Oxide

    surface treatment or are TiAIN coated to differentiate

    from the HSS steam tempered finish.

    OIL TUBE

    OIL TUBE

    Chipbreaker Product Codes & Features

    The following table represents the standard range of

    Straight Shank & Morse Taper Shank Chipbreaker Drills stocked by Somta.

    For ordering, specify the product code followed by a 4 digit code to represent the diameter.

    For example a 30.5mm diameter oil tube HSS-Co5 170° brad point chipbreaker would be

    ordered as Product Code 2A73050.

    10F

    10L

    2A1

    2A2

    118° Multi-Facet

    118° Multi-Facet

    118° Conical

    130° Conical

    170° Brad

    130° Conical

    Product Code

    Coolant Feed Option Material Point Style Shank Type

    Oil Tube

    Oil Tube

    None

    Oil Tube

    Oil Tube

    Oil Tube

    HSS-Co5

    HSS-Co5

    HSS

    HSS

    HSS-Co5

    HSS-Co5

    SS (5xD)

    SS (10xD)

    MTS

    MTS

    MTS

    MTS

    Chipbreaker

    NORMAL

    Chipbreaker

    OIL TUBE

    OIL FEED

    OIL FEED

    C H I P B R E A K E R D R I L L S C H I P B R E A K E R D R I L L S

    Coolant tubes are located away from the drill web, thus not affecting web

    2A7

    2A9

    Finish

    TiAIN

    TiAIN

    Steam Temper

    Steam Temper

    Gold Oxide

    TiAIN

    Chipbreaker

    NORMAL

    Chipbreaker

    OIL TUBE

    Where through-holes are being

    drilled and there is a requirement for

    high operational efficiency without

    the need for deburring on punch-

    through, we recommend the use of

    a 170° brad point angle.

    170° Brad