C-5 Quality_assu(Updated) 150506

8/15/2019 C-5 Quality_assu(Updated) 150506

1/67

TCE.4857A-C-510-

JSW ENERGY (VIJAYANAGAR) LIMITED

BTG PACKAGE FOR 2 x 300 MW COAL BASED THERMAL

POWER STATION AT TORANAGALLU, BELLARY

VOL – II; Part - I

SEC. : C – 5

Sh. 1 OF 67

UALITY ASSURANCE REUIREMENTS

OF 4

Spec. !.

TCE FORM 329 R3

!"0 INTRODUCTION

The "#$#"%" &%a'#t( A))%ra$ce * &%a'#t( C!$tr!' +&A*&C, re%#re"e$t) a$the )er/#ce) SECC!$tract!r #) epecte t! pr!/#e t! a))%re &%a'#t( A))%ra$ce2 are e)cr#3e #$ th#) )ect#!$. &%a'#t( A))%ra$ce2 #) e#$e a) thee$t#re pr!ra""e a!pte 3( SEC %r#$ e$#$eer#$ pr!c%re"e$t a$c!$)tr%ct#!$ t! a))%re c!$!r"#t( #th the c!$tract )pec##cat#!$). &%a'#t( A))%ra$ce*&%a'#t( C!$tr!' pr!ce%re) pr!p!)e 3( SEC )h!%' are)) the&A*&C re%#re"e$t) %$er the !''!#$ pha)e) ! the pr!9ect:

+a, E$#$eer#$

+3, Pr!c%re"e$t+c, C!$)tr%ct#!$ #$c'%#$ c!""#))#!$#$ te)t#$

SEC )ha'' )%3"#t !c%"e$t) t! e"!$)trate that the SEC a$ #t) )%3-/e$!r)p!))e)) &A*&C pr!ra") "eet#$ the re%#re"e$t) )et !rth #$ )ect#!$.T(p#ca' "#$#"%" #$)pect#!$ re%#re"e$t) !r )!"e ! the cr#t#ca' e%#p"e$t) *c!"p!$e$t ! )tea" e$erat!r )tea" t%r3#$e e$erat!r) ee p%"p) heatecha$er) p#p#$ a$ /a'/e) are %r$#)he a) part ! th#) )ect#!$. SEC )ha''prepare the %a'#t( a))%ra$ce p'a$) !r a'' the !ther e%#p"e$t) %$er th#)c!$tract #$ '#$e #th the a3!/e re%#re"e$t) t! c!/er the !/era'' %a'#t(a))%ra$ce re%#re"e$t). SEC )ha'' )%3"#t a %a'#t( a))%ra$ce p'a$ a'!$ #ththe 3# a) per the !r"at e$c'!)e at the e$ ! th#) )ect#!$. The)e %a'#t(

p'a$) a$ reere$ce !c%"e$t)*)ta$ar) etc. )ha'' 3e )%39ect t! SEVL2)appr!/a' #th!%t h#ch "a$%act%re )ha'' $!t pr!cee. The)e appr!/e!c%"e$t) )ha'' !r" a part ! the C!$tract. I$ the appr!/e &%a'#t( P'a$)SEVL*A%th!r#) h#ch )ha'' 3ecarr#e !%t #$ pre)e$ce ! the SEVL !r h#) a%th!r# )ha'' $!t pr!cee #th!%t c!$)e$t ! theSEVL*A%th!r#


2/67


3/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. OF 67


OF 4

Spec. !.

TCE FORM 329 R3

SEC "%)t #$c'%e #$ #t) &A*&C P'a$ the !c%"e$t c!$tr!' pr!ce%re)e#$#$ :

+a, A%th!r#)e %)e ! !c%"e$t)

+3, ece#pt '!#$ a$ #)tr#3%t#!$ ! !c%"e$t)

+c, Pr!ce%re !r %pat#$ a$ #"p'e"e$tat#!$ ! a#t#!$) a$ re/#)#!$)

+, Pr!ce%re !r !c%"e$t tra$)"#tta' t! SEVL* E@IEE. S!"e! the re%#re"e$t) !r !c%"e$t tra$)"#tta' "a(3e c!/ere #$ !ther part) ! th#) )pec##cat#!$.

3"3 AUDITS

A'' !c%"e$t) )ha'' 3e a%#te 3( e SEC !r c!$!r"a$ce #th the &A*&Cpr!ce%re).

SEVL re)er/e) the r#ht t! re/#e e)#$ eta#') e#ther #rect'( !r thr!%hthe#r C!$)%'ta$t). SEVL "a( a%#t eta#'e e)#$ #$c'%#$ S@*ST@re'ate e)#$ )tr%ct%ra' * !%$at#!$ e)#$)*p#p#$ e)#$ a$ !ther area).

3"$ ENGINEERING SUB%CONTRACTOR

The )%3c!$tract#$ ! eta#'e e$#$eer#$ t! th#r part#e) !e) $!t re'#e/e theSEC the re)p!$)#3#'#t( !r E$#$eer#$ &%a'#t( A))%ra$ce.

$"0 PROCUREMENT

$"! SOURCE UALITY CONTROL

It #) SEVL2) #$te$t that SEC ea' !$'( #th S%3-c!$tract!r) a$Ba$%act%rer) +Ve$!r), h! ha/e e)ta3'#)he a$ e"!$)trate eect#/e%a'#t( a))%ra$ce a$ %a'#t( c!$tr!' pr!ra"). SEVL !e) re%#reh!e/er that SEC per!r" )%ch $!r"a' #$)pect#!$ ! S%3-c!$tract!r)2*Ve$!r)2 !r> a) #) $ece))ar( t! !3ta#$ e%#p"e$t a$ "ater#a') c!$!r"#$ t!

the pr!9ect )pec##cat#!$) a$ the#r )%pp!rt#$ !c%"e$t) +app'#ca3'e c!e)a$ #$%)tr( c!$)e$)%) )ta$ar), a$ !! e$#$eer#$ a3r#cat#!$ pract#ce)a) e)cr#3e here#$. S!%rce &%a'#t( C!$tr!' #) a')! a /a'%a3'e #$p%t !r c!$#r"at#!$ ! e'#/er( per!r"a$ce.

Pr#!r t! #$a'#)at#!$ ! the c!$tract SEC )ha'' prepare a$ )%3"#t a Pr!9ect&%a'#t( A))%ra$ce P'a$ that c!/er) Pr!c%re"e$t a$ a re%#re"e$t) !r pr!c%re #te") !r the c!"p'ete !r>).

$"2 AFTER AWARD OF SUBCONTRACT

O$ce S%3-c!$tract!r) a$ "a$%act%rer) are e)ta3'#)he SEVL a$ SEC

)ha'' re/#e #te"-3(-#te" a'' "a9!r e$#$eere e%#p"e$t a$ )()te") a$ a$(

COS?LTATS: TCE COS?LTI@ E@IEES LIBITE


4/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 4 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

)pec#a' a3r#cat#!$*#tt#$ t! reach a$ aree"e$t !$ the $ee !r prea3r#cat#!$*pre-#$)pect#!$ "eet#$).

$"3 JSWEVL#S PARTICIPATION

SEVL re)er/e) the r#ht t! a%#t the per!r"a$ce ! the S%3-c!$tract!r)*Ba$%act%rer) a$ SEC2) #$)pect#!$ e!rt. Th#) #) $!r"a''(acc!"p'#)he 3( /#)#t#$ the S%3-c!$tract!r)*Ba$%act%rer) #th the SEC)2I$)pect!r at a'' c%)t!"er h!' p!#$t) %r#$ "a$%act%re. SEC #'' #e$t#($!t##cat#!$ p!#$t) a) per the %a'#t( p'a$ appr!/e 3( the SEVL )! thatSEVL2) repre)e$tat#/e+), ca$ 3e pre)e$t at part#c%'ar'( #"p!rta$t )tae) ! a3r#cat#!$ )h!%' SEVL #)h t! atte$. The SEVL re)er/e) the r#ht

h!e/er t! "a>e a$$!%$ce )p!t-chec>) t! ac#'#tate e/a'%at#!$ ! the S%3-SEC a$*!r SEC2) #$)pect#!$ e!rt. SEVL "a( #)h t! h!' tech$#ca'"eet#$ #th the "ach#$er( S%3-c!$tract!r %r#$ the e)#$ a$ a3r#cat#!$ ! the "ach#$er(. Sh!%' SEVL e)#re t! h!' tech$#ca' "eet#$) SEC #''3e a/#)e at a rea)!$a3'e $!t#ce.

%r#$ a%#t /#)#t) t! a3r#cat!r )h!p) SEVL "a( e'ect t! )p!t-chec> 3a)e"ater#a') a$ e') t! /er#( pr!per "eta''%r( %)#$ hate/er "eth!)SEVL "a( #)h t! %t#'#)e 3%t !$'( #$ the pre)e$ce ! SEC2) I$)pect!r %$'e)) !ther#)e aree. S!"e ! the)e re%#re"e$t) ha/e 3ee$ #e$t##e #$the "#$#"%" #$)pect#!$ re%#re"e$t) '#)te #$ th#) )ect#!$.

$"$ COMMUNICATION

#rect t#"e'( c!""%$#cat#!$ 3etee$ SEC2) I$)pect!r) a$ SEVL2)a%#t#$ I$)pect!r) #) "a$at!r( e)pec#a''( #$ c%)t!"er h!' p!#$t) a$ #$ thee/e$t ! pr!3'e") SEVL )ha'' 3e a/#)e #$ a t#"e'( "a$$er ! a'')#t%at#!$) here cha$e) !r c!"pr!"#)e) #$ )pec##cat#!$) are c!$)#ere !r here $!$-c!$!r"a$ce) are 3e#$ e$c!%$tere. S%e)te !r"at !r #$)pect#!$ re%e)t #) e$c'!)e #th th#) )ect#!$.

SEVL !r h#) %'( a%th!r#)e repre)e$tat#/e a$*!r a$ !%t)#e #$)pect#!$ae$c( act#$ !$ 3eha' ! SEVL )ha'' ha/e acce)) at a'' rea)!$a3'e t#"e)t! #$)pect a$ ea"#$e the "ater#a') a$ !r>"a$)h#p ! the !r>) %r#$

"a$%act%re a$ at SEC2) !r h#) )%3-c!$tract!r2) !r>)*pre"#)e). SEC )ha''acc!"pa$( the SEVL*A%th!r#)e epre)e$tat#/e %r#$ )%ch #$)pect#!$.



5/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 5 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

SEC )ha'' #/e SEVL*I$)pect!r #tee$ +15, a() r#tte$ $!t#ce ! C=P+c%)t!"er h!'#$ p!#$t,a$( "ater#a' 3e#$ rea( !r #$)pect#!$* te)t#$. S%chte)t) )ha'' 3e t! the SEC2) acc!%$t ecept !r the epe$)e) ! the I$)pect!r.SEVL*I$)pect!r %$'e)) the #t$e))#$ ! the te)t) #) /#rt%a''( a#/e #''atte$ )%ch te)t) #th#$ #tee$ +15, a() ! the ate !$ h#ch the #$)pect#!$ ! e%#p"e$t #) $!t##e a) 3e#$ rea( !r te)t*#$)pect#!$ a#'#$ h#ch the SEC"a( pr!cee #th te)t h#ch )ha'' 3e ee"e t! ha/e 3ee$ "ae #$ theSEVL*I$)pect!r2) pre)e$ce a$ he )ha'' !rth#th !rar )# +6, c!p#e)!%r har c!p#e) a$ !$e )!t c!p( t! the SEVL*I$)pect!r %'( cert##e te)trep!rt).

SEVL !r I$)pect!r )ha'' #th#$ )e/e$#tee$ +715, a() r!" the ate ! I$)pect#!$ a) e#$e here#$ #/e $!t#ce #$ r#t#$ t! the SEC ! a$( !39ect#!$t! a$( ra#$) a$ a'' !r a$( e%#p"e$t a$ !r>"a$)h#p h#ch #$ h#)!p#$#!$ are $!t #$ acc!ra$ce #th the C!$tract. The SEC )ha'' #/e %ec!$)#erat#!$ t! )%ch !39ect#!$) a$ )ha'' e#ther "a>e "!##cat#!$) that "a(3e $ece))ar( t! "eet the )a# !39ect#!$) !r )ha'' c!$#r" #$ r#t#$ t! theSEVL*I$)pect!r #/#$ rea)!$) there#$ that $! "!##cat#!$) are $ece))ar(t! c!"p'( #th the c!$tract.

he$ the act!r( te)t) ha/e 3ee$ c!"p'ete at the SEC2) !r )%3-c!$tract!r2)!r>) the SEVL*I$)pect!r )ha'' #))%e a #t$e)) rep!rtcert##cate t! th#)eect #th#$ )e/e$#tee$ +715, a() ater c!"p'et#!$ ! te)t). %t # the te)t)

are $!t #t$e))e 3( SEVL*I$)pect!r the a#/a' )ha'' 3e #))%e 3( theSEVL* I$)pect!r #th#$ )e/e$#tee$ +715, a() ! the rece#pt ! the SEC2)te)t cert##cate. Fa#'%re ! the SEVL*I$)pect!r t! #))%e )%ch a a#/a' )ha''$!t pre/e$t the SEC r!" pr!cee#$ #th the !r>). The c!"p'et#!$ ! the)ete)t) !r the #))%e ! the a#/a' )ha'' $!t 3#$ the SEVL t! accept thee%#p"e$t )h!%' #t !$ %rther te)t) ater erect#!$ 3e !%$ $!t t! c!"p'( #ththe C!$tract. =!e/er #$ ca)e ! a#/a') the SEC )ha'' e$)%re t! carr( !%tthe te)t#$ a) per appr!/e %a'#t( p'a$) a$ )pec##cat#!$ re%#re"e$t) a$)e$ t! c!p#e) ! a'' the te)t re)%'t) t! the SEVL !r h#) re/#e a$appr!/a'.

I$ a'' ca)e) here the C!$tract pr!/#e) !r te)t) hether at the pre"#)e) !r

!r>) ! the SEC !r a$( )%3-SEC the SEC ecept here !ther#)e )pec##e)ha'' pr!/#e ree ! chare )%ch #te") a) 'a3!%r "ater#a') e'ectr#c#t( %e'ater )t!re) apparat%) a$ #$)tr%"e$t) a) "a( 3e rea)!$a3'( e"a$e 3(the SEVL*I$)pect!r !r h#) a%th!r#)e repre)e$tat#/e) t! carr( !%t )%chte)t).

T! ac#'#tate a/a$ce p'a$$#$ ! #$)pect#!$ #$ a#t#!$ t! #/#$ #$)pect#!$$!t#ce the SEC )ha'' %r$#)h %arter'( #$)pect#!$ pr!ra" #$#cat#$ )che%'eate) ! #$)pect#!$ aa#$)t each C%)t!"er =!' P!#$t) a$ #$a' #$)pect#!$)tae). ?pate %arter'( #$)pect#!$ p'a$) #'' 3e "ae !r each threec!$)ec%t#/e "!$th) a$ )ha'' 3e %r$#)he 3e!re 3e#$$#$ ! each ca'e$ar "!$th.



6/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 6 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

e9ect#!$ rep!rt) )ha'' 3e ae r!" the SEC2) I$)pect!r t! SEVL2)epre)e$tat#/e at the )a"e t#"e a) ae t! the SEC2) h!"e !#ce. ep!rt))ha'' 3e ae t! SEC2) h!"e !#ce !r t(p#$ e#t#$ a$ tra$)"#tt#$ t!SEVL.

&"0 PROCUREMENT A'C REUIREMENTS

&"! INSPECTION PLAN

I$)pect#!$ p'a$) #th eta#'e #$)tr%ct#!$) !r the I$)pect!r2) %#a$ce )ha'' 3epr!/#e !r each #te". SEC2) Pr!c%re"e$t I$)pect#!$ %$ct#!$ #'' 3e#$ #th

the aar ! the p%rcha)e !rer a$ c!$c'%e) he$ the I$)pect!r ha)%'( re'ea)e the e%#p"e$t #$ the S%3-c!$tract!r2) )h!p.

&"2 INSPECTION OFFICE

SEC )ha'' #e$t#( the >e( #$)pect#!$ !#ce '!cate at #t) e$#$eer#$ a$c!$)tr%ct#!$ !#ce. A'' #$)pect#!$ a))#$"e$t) #$)pect#!$ #$)tr%ct#!$) ater p'ace"e$t ! the p%rcha)e !rer )ha'' 3e c!/ere r!" th#) e)#$ate !#ce.

O$e #$#/#%a' #$ SEC2) >e( #$)pect#!$ !#ce )ha'' 3e e)#$ate t! #'' the%$ct#!$ !%t'#$e a$ "%)t rep!rt t! the SEC2) Ba$aer ! I$)pect#!$. A#t#!$a' )ta "a( 3e ae a) $ece))ar( pr!/#e the( are %$er the

)%per/#)#!$ ! the #$#/#%a' e)#$ate. Th#) #$#/#%a' #'' hereater 3ereerre t! a) the G&%a'#t( C!$tr!' Pr!9ect I$)pect!r +&CPI,2.

F!r tech$#ca' pr!3'e") ar#)#$ %r#$ "a$%act%r#$ ater p%rcha)e !rer) arep'ace the &CPI #) re)p!$)#3'e !r c'ear#$ )%ch tech$#ca' pr!3'e") #thE$#$eer#$ a$*!r SEVL. A'' p%rcha)e !rer) )ha'' ha/e a c'a%)ere%#r#$ the S%3-SEC t! )%3"#t a'' %e)t#!$) ! a tech$#ca' $at%rec!$c%rre$t'( t! the &CPI a$ re%#)#t#!$#$ e$#$eer #$ r#t#$ /#a a !r 'etter !r re)!'%t#!$. The &CPI #'' 3e re)p!$)#3'e !r !3ta#$#$ rep'#e) r!"e$#$eer#$ !c%"e$t#$ the re)p!$)e t! the S%3-SEC a$ "a>#$#)tr#3%t#!$. The a))#$e &CPI )ha'' 3e !$ #)tr#3%t#!$ !r a'' !ther c!rre)p!$e$ce. he$ tech$#ca' re%e)t) ar#)e r!" re9ect#!$ "ae 3( the

SEC2) )!%rce I$)pect!r the )!%rce I$)pect!r2) re9ect#!$ rep!rt "%)t 3eattache t! the S%3-SEC2) re%e)t !r e$#$eer#$ e/a'%at#!$.

&"3 INSPECTION COORDINATION AND RESPONSIBILITY

The &CPI )ha'' ha/e the !/era'' c!!r#$at#!$ re)p!$)#3#'#t( !r #$)pect#!$act#/#t#e). The &CPI2) re)p!$)#3#'#t#e) )ha'' #$c'%e 3%t $!t 3e '#"#te t! the!''!#$ :



7/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 7 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+a, I))%e a))#$"e$t) !r )!%rce #$)pect#!$

+3, I))%e )pec##c #$)pect#!$ #$)tr%ct#!$) he$ re%#re t! the a))#$e)!%rce #$)pect!r

+c, I$#cate the re%#re t(pe ! rep!rt !r")

+, C!!r#$ate a$ re)p!$ t! %e)t#!$) ! a tech$#ca' $at%re

+e, B!$#t!r #$)pect#!$ rep!rt) t! eter"#$e # #$)pect#!$) are 3e#$per!r"e a) per r#tte$ #$)tr%ct#!$)

+, F!rar a'' re'ate !rer c!rre)p!$e$ce t! the a))#$e )!%rceI$)pect!r

+, ece#/e #$)pect#!$ rep!rt) r!" the )!%rce I$)pect!r a$ "a>e#)tr#3%t#!$ a) re%#re

+h, E$)%re that c!"prehe$)#/e #'e) are "a#$ta#$e !r each 9!3.

&"$ INSPECTORS# UALIFICATIONS

The SEC )ha'' )%3"#t #th the#r &A*&C Ba$%a' re)%"e) ! SEC2) e"p'!(ee)

eta#'#$ the eper#e$ce e%cat#!$ a$ %a'##cat#!$) ! SEC2) #$)pect!r) !r SEVL2) #$!r"at#!$appr!/a'. The I$)pect!r) )ha'' ha/e )%#c#e$t pr#!r eper#e$ce a$ %a'##cat#!$) !r the e%#p"e$t a))#$e.

&"& INSPECTOR#S RESPONSIBILITIES

Ater rece#/#$ the a))#$"e$t r!" the &CPI the )!%rce I$)pect!r )ha''re/#e the !rer c!$%ct a pre-#$)pect#!$ "eet#$ +he$ #$)tr%cte, per!r"the #$)pect#!$) !%t'#$e "a#$ta#$ #e' #'e #$ a$ !ra$#)e "a$$er a$ rep!rtthe re)%'t) t! the >e( !#ce a$ SEVL. The !''!#$ #) a "!re eta#'e3%t $!t #$c'%)#/e '#)t ! hat SEVL t(p#ca''( epect) r!" the SEC2) )!%rce&CPI :

+a, Pre-a3r#cat#!$ "eet#$ - The SEC2) I$)pect!r )ha'' c!$%ct a pre-a3r#cat#!$ "eet#$ #th the S%3-c!$tract!r pr#!r t! )tart ! a3r#cat#!$. The #)c%))#!$ )ha'' #$c'%e 3%t $!t 3e '#"#te t! are/#e ! the !''!#$ #te") :

+#, P%rcha)e !rer re%#re"e$t) #th e"pha)#) !$ a$( )pec#a're%#re"e$t) +tech$#ca' a$ %a'#t(,

+##, C!e e%#re"e$t)



8/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 8 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+###, I$)pect#!$ Ae$c( !r ASBE C!e e%#re"e$t)*Ire%#re"e$t)

+#/, S%3-c!$tract!r2SEC) &%a'#t( C!$tr!' Pr!ra")

+/, Fa3r#cat#!$ Sche%'e

+/#, Cr#t#ca' C!"p!$e$t !r S%3-SEC Fa3r#cat#!$

+/##, Ba9!r S%3-c!$tract!rSEC)

+/###, e'#$ Pr!ce%re Spec##cat#!$ +PS, Pr!ce%re&%a'##cat#!$ ec!r +P&, a$ e'er Per!r"a$ce ec!r)+P,.

+#, Spec#a' e'#$ Pr!ce%re e%#re"e$t)

+, &%a'##cat#!$ ! !$-e)tr%ct#/e Te)t#$ Per)!$$e'

+#, !$-e)tr%ct#/e Ea"#$at#!$ e%#re"e$t)

+##, =eat Treat"e$t e%#re"e$t)

+###, Te)t#$ - =(r!)tat#c a$ P$e%"at#c

+#/, Ba$%act%rer2) ata ep!rt)+/, Pre)er/at#!$ Pac>#$ a$ Sh#pp#$

+/#, Ete$t ! SEVL*SEC I$)pect#!$

+/##, C%)t!"er =!' P!#$t) a$ !t#ce re%#re"e$t).

+3, I$#t#a' #$)pect#!$ /#)#t: The I$)pect!r )ha'' per!r" a) a "#$#"%" the!''!#$ #$)pect#!$ act#/#t#e) pr#!r t! )tart ! a3r#cat#!$ :

+#, e/#e a3r#cat#!$ )che%'e t! e$)%re re%#re &%a'#t( C!$tr!'ea"#$at#!$) a$ !ther #$ter"e#ate te)t) ha/e 3ee$ #$c'%e

+##, E)ta3'#)h appr!/a' ! "a9!r S%3-SEC)

+###, Ver#( that e'#$ Pr!ce%re) a$ Pr!ce%re &%a'##cat#!$)ha/e 3ee$ appr!/e

+#/, Ver#( that a'' e'er) a))#$e t! 9!3 are %a'##e



9/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. H OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+/, e/#e B#'' Te)t ep!rt) t! /er#( "ater#a') "eet )pec##cat#!$)

+/#, e/#e S%3-SEC2) Ea"#$at#!$ a$ I$)pect#!$ P'a$

+/##, e/#e S%3-SEC2) pr!ce%re !r #e$t#(#$ a$ tra$)err#$"ater#a' "ar>#$)

+/###, Ba>e a /#)%a' ea"#$at#!$ ! "a9!r "ater#a') /er#( S%3-SEC2)ea"#$at#!$ ! a'' "ater#a') a$ /er#( pr!per )t!rae ac#'#t#e)+e$/#r!$"e$t a$ )ec%r#t(,.

+c, Pr!re))#/e #$)pect#!$ /#)#t):

The !''!#$ "#$#"%" act#/#t#e) here app'#ca3'e )ha'' 3e eec%tea$ rep!rte %p!$ 3( the I$)pect!r:

+#, B!$#t!r !$ a ra$!" 3a)#) the tra$)er ! "ater#a' "ar>#$thr!%h!%t the a3r#cat#!$

+##, I$#t#a' a$ ra$!" #$)pect#!$ ! ee preparat#!$ r!!t ap a$#t %p !r a'' /e))e' a$ a3r#cate "ach#$er( c!"p!$e$t)

+###, I$#t#a' a$ ra$!" #t$e))#$ ! pr!%ct#!$ e'#$ t! /er#(

appr!/e pr!ce%re) %a'##e e'er) a$ pr!per tech$#%e)are 3e#$ %)e

+#/, I$)%re that preheat re%#re"e$t) are !''!e

+/, I$)%re that e'#$ "ater#a') are 3e#$ pr!per'( c!$tr!''e

+/#, I$)pect "a9!r e' )ea") $!et) a$ 3!'t#$ aa#$)t )pec##cat#!$)



10/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 10 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+##, Chec> '!cat#!$ a$ attach"e$t e') !r )%pp!rt c'#p) '%)3rac>et) a$ )a'e)

+###, Ba>e #$a' /#)%a' #$)pect#!$ !r %a'#t( ! !r> a$ !r a"ae

+#/, Ba>e c!"p'ete #"e$)#!$a' #$)pect#!$

+/, Ver#( p!)t e' heat treat"e$t "eet) )pec##cat#!$)

+/#, #t$e)) a'' h(r!)tat#c a$ p$e%"at#c te)t#$

+/##, #t$e)) !%t#$e a$ )pec#a' te)t#$ a) "a( 3e !%t'#$e #$ pr!9ect)pec##cat#!$) !r ata )heet) !r E'ectr#ca' a$ I$)tr%"e$tat#!$

+/###, A))%re e'ectr#ca' a$ #$)tr%"e$t %$ct#!$ a$ !perat#!$a'chec>) ha/e 3ee$ per!r"e a) per pr!9ect )pec##cat#!$).

+, !$-e)tr%ct#/e Ea"#$at#!$ +E, - The I$)pect!r )ha'' per!r" a) a"#$#"%" the !''!#$ E act#/#t#e) %r#$ pr!re))#/e #$)pect#!$) :

+#, a#!raph#c ea"#$at#!$ +E,

• e/#e S%3-c!$tract!r2) ra#!raph( pr!ce%re)

!r appr!/a'

• e/#e a'' ra#!raph) pr!re))#/e'( thr!%h !%t

a3r#cat#!$

• E/a'%ate !r accepta3'e #'" %a'#t( a$ e'

%a'#t(.

+##, ?'tra)!$#c ea"#$at#!$ +?E,

• e/#e S%3-c!$tract!r2) pr!ce%re) a$ I$)pect!r

%a'##cat#!$)

• #t$e)) ?'tra)!$#c ea"#$at#!$)

• e/#e cert##e re)%'t).

+###, Ba$et#c part#c'e ea"#$at#!$ +BPE,

• e/#e S%3-c!$tract!r2) pr!ce%re) a$ I$)pect!r

%a'##cat#!$)

• #t$e)) the #$#t#a' BPE ea"#$at#!$) a) e'' a) a''

ea"#$at#!$) ater repa#r.



11/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 11 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+#/, L#%# pe$etra$t ea"#$at#!$ +LPE,

• Sa"e a) !r BPE

+/, =ar$e)) te)t#$ - pr!%ct#!$ e')

• e/#e pr!ce%re a$ #t$e)) #$#t#a' te)t)

• Ver#( har$e)) /a'%e) %r#$ pr!re))#/e

#$)pect#!$)

• e/#e a'' har$e)) rea#$) !r accepta$ce per

)pec##cat#!$) a$ re%#re cert##e re)%'t)+e, S**+

+#, Ver#( that a'' )h#pp#$ re%#re"e$t) re'ate t! c'ea$#$ r(!%t )%race preparat#!$

+##, Ver#( that pre))%re e%#p"e$t #) appr!pr#ate'( c!e)ta"pe a$ a'' GBa$%act%rer2) Cert##e ata ep!rt)are c!"p'ete a$ pr!per'( )#$e

+###, Ver#( re%#re !c%"e$tat#!$ !r accepta$ce a$ rec!r #)c!"p'ete.

&"- INSPECTION REPORTS

I$)pect#!$ rep!rt) !r #$ter#" #$)pect#!$ /#)#t) )ha'' 3e c!$)ec%t#/e'($%"3ere a$ #e$t#( $!$-c!$!r"a$ce a$ ecept#!$) !%$* c!rrecte atthat t#"e. F#$a' chec> '#)t) )h!%' #$#cate a'' #te") #$)pecte %r#$ #$ter#"#$)pect#!$).

I$)pect#!$ re9ect#!$ rep!rt) )ha'' 3e 3( te'ea t! the >e( !#ce a$SEVL he$ the S%3-SEC2) pr!p!)e re)!'%t#!$ e/#ate) r!" !rer

)pec##cat#!$) !r !%' re%#re repa#r#$.

F#$a' #$)pect#!$ rep!rt) )ha'' 3e 3( chec>! !r a'' "a9!r e%#p"e$t a$ 3%'>p#p#$ c!"p!$e$t). The chec>! #$#cate) the #$)pect#!$) ere per!r"ea$ !%' 3e c!/ere !$ a$ #$ter#" #$)pect#!$ rep!rt.

I$)pect#!$ re'ea)e cert##cate )ha'' 3e #))%e 3( the a))#$e I$)pect!r !$'(ater a'' the re%#re"e$t) ! the p%rcha)e !rer ha/e 3ee$ "et.



12/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 1D OF 67


OF 4

Spec. !.

TCE FORM 329 R3

-"0 CONSTRUCTION

-"! JSWEVL#S PARTICIPATION

Erect#!$ !r> #) %$er SEVL) )c!pe . =!e/er SEC )ha'' pr!/#e &%a'#t( A))%ra$ce*&%a'#t( C!$tr!' p'a$ !r erect#!$ act#/#t(. The 3a)#c #$)pect#!$ #)/e)te #th SEC a$ %a'#t( c!$tr!' re)p!$)#3#'#t( #) /e)te #thSEVLSEC.

SEVL2) a%#t#$ "a( #$c'%e )p!t chec>) ! "ater#a') #$ the #e' t!

a))%re that #$a/erte$t )%3)t#t%t#!$) ha/e $!t 3ee$ "ae #$ the a3r#cat#!$)h!p) !r #$ #e' !rere "ater#a').

-"2 COMMUNICATION

#rect #$!r"a' c!""%$#cat#!$ 3etee$ the SEC2) #e' )%per/#)!rI$)pect!r )a$ SEVL2) a%#t#$ I$)pect!r) #) "a$at!r(. F%rther SEVL )ha''3e a/#)e he$ "a9!r pr!3'e") re'ate t! e)#$ !r a3r#cat#!$ are%$c!/ere.

SEC2) #$-pr!re)) )%per/#)#!$#$)pect#!$ rep!rt) !''! %p*p%$ch !%t )heet)rec!r) ! ra#!raph #$)pect#!$) etc. )ha'' 3e a/a#'a3'e t! SEVL2)

a%#t#$ I$)pect!r) %r#$ the c!%r)e ! the !r>.

At the e$ ! the !r> SEC2) )ta$ar )%per/#)#!$#$)pect#!$ rep!rt) chec>! )heet) ra#!raph) "a)ter c!p( ! '!!p #ara") e'ectr#ca' te)t ata)heet) etc. )ha'' 3e t%r$e !/er t! SEVL #$ a$ !ra$#)e aree %p!$!r"at. SEC )ha'' /er#( that a'' ! the re%#re !c%"e$tat#!$ ! thee%#p"e$t ha) 3ee$ rece#/e a$ p'ace #$ the e%#p"e$t #'e). The SEC #)re)p!$)#3'e !r !3ta#$#$ a$( !%t)ta$#$ !c%"e$tat#!$ r!" the )%pp'#er).

-"3 CONSTRUCTION A'C REUIREMENTS

SEC )ha'' )%3"#t a eta#'e F#e' &%a'#t( A))%ra$ce Pr!ra" !r SEVL2)

re/#e. The pr!ra" "%)t 3e ta#'!re t! )h! c!"pat#3#'#t( #th e$#$eer#$e)#$ c!"p'#a$ce #th app'#ca3'e c!e) )pec##cat#!$) )ta$ar)ra#$) )%pp!rt !c%"e$t) !/er$"e$ta' re%'at#!$) a$ th#) !c%"e$t.



13/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 1 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

F!r the c!$)tr%ct#!$ per#! the SEC )ha'' pr!/#e a %'' t#"e e#cate&%a'#t( A))%ra$ce E$#$eer. A) a "#$#"%" the SEC2) C!$)tr%ct#!$ &%a'#t( A))%ra$ce Pr!ra" )ha'' #$c'%e the !''!#$ :

+a, ./1 4+154 *545/6

A e)cr#pt#!$ ! the pr!ra" t! 3e #"p'e"e$te #t) %)e c!$tr!' a$#e$t##cat#!$ ! h!' a$ #$)pect#!$ p!#$t).

+3, V!#

+, D4.67+1 4+154Th#) )()te" )ha'' e$)%re that the 'ate)t #))%e) ! ra#$) )pec##cat#!$))ta$ar) a$ )%pp!rt#$ !c%"e$t) are 3e#$ %)e !r a3r#cat#!$ a$#$)ta''at#!$ a$ that #e' cha$e) are #$c!rp!rate #$t! #$a' GA) %#'tra#$).

+e, R778+ 4+154Pr!ce%re !r rece#pt ! p%rcha)e #te") e'#/ere at the 9!3 )#te #$#t#a'#e$t##cat#!$ %a'##cat#!$ a$ re/#e ! )%pp!rt#$ !c%"e$t) )ha'' 3ee)cr#3e. I$ a#t#!$ the pr!ce%re )ha'' e$)%re that )pare part) )%pp'#e3( SEC are pr!per'( 'a3e'e 3( the S%3-SEC #th e)cr#pt#!$ a$ p%rcha)e!rer $%"3er.

+, R778+ +9*714+Th#) )ha'' e)ta3'#)h the "eth! ! $!t##cat#!$ a$ #$)pect#!$ t! 3e per!r"e!$ rece#/e #te") t! /er#( the c!$#t#!$ a$ c!$!r"a$ce t! the appr!pr#ateaccepta$ce )ta$ar) reere$ce !r c!$ta#$e #$ the p%rcha)e !c%"e$t).

+, S.:%4+15/1459 +4+%4+;456/+7Th#) )ha'' pr!/#e !r !c%"e$tat#!$ a$ #)p!)#t#!$ ! $!$-c!$!r"a$ce)re)%'t#$ r!" S%3-c!$tract!r err!r) a$ )h#pp#$ a"ae t! "ater#a'a3r#cat#!$) a$ e%#p"e$t rece#/e at the 9!3 )#te. It a')! pr!/#e) !r #$terace #th the e)#$ e$#$eer he$ the $!$-c!$!r"a$ce !e) $!tc!"p'( #th the e$#$eer#$ e)#$.



14/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 14 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+h, S145/7 /+< M/+17+/+7 4; M/175/9 /+< E=.*67+1Th#) )()te" )ha'' e)cr#3e the c!$tr!') a$ #$)pect#!$ per!r"e t! )h!that the ha$'#$ )t!rae a$ pre)er/at#!$ ! "ater#a') a$ e%#p"e$t areper!r"e t! pre/e$t a"ae !r har"%' eter#!rat#!$ t! the "ater#a') a$e%#p"e$t rece#/e at the 9!3 )#te.

-"& INSPECTION, E>AMINATION AND TESTING OF ON%SITE FABRICATIONAND INSTALLATION

Th#) )ect#!$ )ha'' e)ta3'#)h the re)p!$)#3#'#t( !r per!r"a$ce a$ rec!r#$

! ea"#$at#!$) te)t) a$ #$)pect#!$) a) re%#re 3( the e$#$eer#$e)#$.

I$)pect#!$ ! !r> #$ pr!re)) t! eter"#$e c!$!r"a$ce #th ra#$))pec##cat#!$ a$( #e' e#$#t#!$ aree t! )ha'' 3e #$c'%e. S!"e ! the#$)pect#!$) are '#)te 3e'! :

+a, Per!r"#$ ra$!" #"e$)#!$a' chec> a$ /#)%a' "ater#a'/er##cat#!$ ! #e' a3r#cate pre))%re e%#p"e$t a$ ! a$( p#p#$/e))e' e'ectr#ca' a$ #$)tr%"e$t #$)ta''at#!$.

+3, I$ter$a' chec>#$ ! a'' /e))e') !r :

+#, C'ea$'#$e))

+##, Pr!per #$ter$a'). Th#) #$/!'/e) !pe$#$ the /e))e' "a$a()a$ re"!/a' ! #$ter$a').

+c, #t$e)) te)t#$ a$ #$)ta''at#!$ ! #te") )%ch a) :

+#, e'er te)t#$ a$ %a'##cat#!$) a$ "a#$te$a$ce ! rec!r) there!

+##, e' ea"#$at#!$ a$ "a#$te$a$ce ! rec!r) there! #$

acc!ra$ce #th app'#ca3'e c!e) a$ )pec##cat#!$)

+###, B!$#t!r )e'ecte #e' p!)te' heat treat#$

+#/, =(r!te)t) h(r!-p$e%"at#c te)t) p$e%"at#c te)t)'ea a$ )er/#ce te)t)

+/, E'ectr#ca' #$)pect#!$ a$ te)t#$ h#ch #$c'%e) #t$e))#$! =#p!t te)t#$ "eer te)t#$ AC p!er act!r te)t#$etc.

+/#, I$)tr%"e$t "!e'*$a"e p'ate ata /er##cat#!$



15/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 15 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+/##, I$)tr%"e$t #$)ta''at#!$ chec>!%t

+/###, I$)tr%"e$t '!!p chec>)

+#, Becha$#ca' a$ e'ectr#ca' e%#p"e$t 3ear#$ '%)h#$ a$#''#$

+, Becha$#ca' e%#p"e$t c!' a'#$"e$t chec>) a$ r!tat#!$/er##cat#!$

+#, #t$e)) /er##cat#!$ that p#p#$ '!a) !$ "ach#$er(e%#p"e$t "eet )pec##cat#!$)

+##, P%"p #$)ta''at#!$ chec> !%t

+###, C!at#$ a$ '#$#$ te)t)

+#/, S%race preparat#!$ pa#$t app'#cat#!$ a$ th#c>$e))/er##cat#!$.

+, F#$a' chec>#$ ! #$)ta''e ac#'#t#e) c!"p'et#$ chec> !%t !r")a$ )#$#$ !$ 3eha' ! the SEC !c%"e$t) atte)t#$ c!"p'et#!$

! the !r> a) ca''e !r #$ the C!$tract !c%"e$t).

+e, B!$#t!r#$ !r #$)pect#$ the !r> ! S%3-c!$tract!r) Th#) re%#re)pre-aar a$ pre-#e' )tart "eet#$) !r "a9!r )%3c!$tract) #thSEC) * S%3-SEC* SEVL part#c#pat#!$ t! e)ta3'#)h %a'#t(+&A*&C, re%#re"e$t) a$ h! the( #'' 3e "et. T(p#ca' area)*#)c#p'#$e) "a( #$c'%e 3%t $!t 3e '#"#te t! the !''!#$ :

+#, F!%$at#!$)

+##, F#e' a3r#cate /e))e'

+###, Ta$>)+#/, P#p#$

+/, E'ectr#ca'

+/#, I$)tr%"e$tat#!$

+/##, I$)%'at#!$

+/###, Pa#$t#$

+#, %#'#$)

+, Eec%te SEC2) )ta$ar %a'#t( trac>#$ pr!ra"



16/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 16 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+, Per!r" #$a' chec> ! #$)ta''e ac#'#t#e) #th SEVL2)repre)e$tat#/e) t! /er#( c!"p'ete$e)) a$ acc%rac( #$ acc!ra$ce#th Pa$I2)*E$#$eer#$ F'! #ara") a$ !ther )c!pe!c%"e$t) a) "a( 3e re%#re

+h, GS!%rce #$)pect*"!$#t!r a$( #e' aar )h!p a3r#cat#!$ !rer) #$acc!ra$ce #th Sect#!$ .0 ! th#) !c%"e$t

+#, See that pr!per pr!tect#/e pr!ce%re) are e"p'!(e a$"a#$ta#$e !r ear'( #$)ta''e e%#p"e$t a$ e%#p"e$t )t!re #$

!)#te )ta#$ area).

-"- NON%CONFORMANCES OF ON%SITE FABRICATION AND INSTALLATION

Th#) )ect#!$ )ha'' c!$tr!' !$-)#te a3r#cat#!$ a$ #$)ta''at#!$ #te") h#ch !$!t c!$!r" t! the e$#$eer#$ e)#$ !r !r h#ch the e$#$eer#$ e)#$ #)#$c!rrect.

-"? CALIBRATION OF TEST EUIPMENT

Ca'#3rat#!$ ! t!!') a%e) #$)tr%"e$t) a$ !ther "ea)%r#$ a$ te)t#$e/#ce) )ha'' 3e #$c'%e.

-"@ A PERSONNEL UALIFICATION AND CERTIFICATION

The %a'##cat#!$ re%#re ! &A*&C per)!$$e' )ha'' 3e !%t'#$e.

-" UALITY ASSURANCE'UALITY CONTROL RECORDS

The )()te" h#ch )ha'' e$)%re that a'' %a'#t( a))%ra$ce rec!r) are"a#$ta#$e !r rea( reere$ce a$ )ha'' a')! pr!/#e !r theacc%"%'at#!$ e/a'%at#!$ rete$t#!$ a$ #)tr#3%t#!$ ! &A*&C rec!r).

-"!0 INTERFACE WITH STATUTORY AUTHORITIES

Part#c#pat#!$ ! )tat%t!r( a%th!r#t#e) h#ch re%#re te)t#$ #t$e))#$ a$#$)pect#!$ )ha'' 3e pr!/#e.

-"!! AUDITS

e%#re"e$t) !r a%#t) t! /er#( #"p'e"e$tat#!$ ! the &A*&C pr!ra" !$a re%'ar 3a)#) )ha'' 3e #$c'%e.



17/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 17 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

-"!2 MECHANICAL COMPLETION ACCEPTANCE

SEC )ha'' per!r" #$a' #$)pect#!$ ! the !r> #$ acc!ra$ce #th theC!$tract !c%"e$t).

6.1 Per#!#c rep!rt#$ ! &A*&C act#/#t#e) +!$ce a "!$th !r ear'#er, a) re%#re)ha'' 3e )%3"#tte.

INSPECTION REUEST FORM

F546 :

T4 :

Att$: Br ear S#r)

Ite") eta#'e 3e'! are rea( !r #$)pect#!$. P'ea)e arra$e #$)pect#!$ a$ c!$#r"the ate ! #$)pect#!$ :

1. SEVL

D. Pr!9ect

. SEVL2) !rer reere$ce

4. C!$)%'ta$t2) reere$ce

5. S%3-!rer reere$ce

6. S%3-SEC2) $a"e a$%'' are))

7. P'ace ! I$)pect#!$+%'' are)),



18/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 18 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

8. C!$tact per)!$ te'eph!$e$!. a$ a $!.

H. e)cr#pt#!$ ! #te" a$%a$t#t(

10. at%re ! #$)pect#!$ re%#re

11. Pr!p!)e ate+),

1D. ee>'( h!'#a(

e c!$#r" that the #te") ha/e 3ee$ %''( #$)pecte*te)te 3( %) at a'' )tae) ! #$)pect#!$ a) per %a'#t( p'a$ a$ a'' "ater#a' te)t cert##cate) &C rec!r). te)tep!rt) ca'#3rat#!$ rec!r) ! "ea)%r#$*te)t#$ #$)tr%"e$t) #th tracta3#'#t( t! $at#!$a''e/e' are a/a#'a3'e #th %).

Tha$>#$ (!% a$ aa#t#$ (!%r c!$#r"at#!$

J!%r) a#th%''(

cc : S%3-c!$tract!r

OTE : 1. F!''!#$ c'ear $!t#ce per#!) +ate ! rece#pt t! ate ! #$)pect#!$, arere%#re :

+a, L!ca' I$)pect#!$ +#th#$ I$#a, - 15 a()

+3, O/er)ea) I$)pect#!$ +O%t)#e I$#a, - 150 a()

.



19/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 1H OF 67


OF 4

Spec. !.

TCE FORM 329 R3

?" MINMUM INSPECTION REUIREMENTS

(!) S+7 SEC /9 6/+.;/1.57< /54.+< 2 00 +.6:759 4; 300MW*475 7+75/14+ .+19, 1 /9 /.6./17< /:.+


20/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D0 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

(0)Fit,:

8%# Sea4 a#$ Circ4ere#tial Sea4 it, A

(c) PS PR a#$ P : el$i# ,r%ce$re 7aliicati%# a#$ "el$er;s a#$"el$i# %,erat%r;s ,er%r4a#ce 7aliicati%# as

,er ASME SEC Iisal 1''

%tt !#$t) : T +100K, +e!re =eatTreat"e$t,

A

A

(e) ?ise$ e#$s : N%r4alisi# : 6T cart re!ie"

I##er a#$ Oter Srace : MT (1'')

C

A

() Ma#%le ct %t : ,%rti%#

Te#sile Test it#ess A

INSPNCATEGORY

3. ?i4e#si%#al cec/ : O!alit5Tic/#essI?

8e#t N%le l%cati%#sMa#%le it ,

A

+. Fi#al P%st el$ 6eat :Treat4e#t

6T cart re!ie" Ter4%c%,le cali0rati%#!eriicati%#

Meca#ical test as ,er I*R

N?T ater P6T :

*tt @%i#ts Fll : &T (1'') MT (1'')Tr%at N%le el$s

Oter N%les a#$ : MT (1'')Attac4e#t "el$s

C

A

A

A

. 65$ralic Test : it#ess cec/ %r I*R c%4,lia#ce A

B. I#ter#al Asse40l5 : 8ea/ tit#ess test % se,arati# ca40er=sr%$asse40l5

A

-. E,a#si%# %les :(i a,,lica0le)

Cec/ %r %le %le i#is ,itc e,a#si%# ,r%ce$re A

D. Fi#al I#s,ecti%# : Cec/ %r sta4,i# $etails (I*R) i#is ,ai#ti# e#$ A



21/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D1 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

ca,,i# % st0s ais 4ar/i# liti# l%cati%# ,laci# % silica el $%c4e#tati%# re!ie" as ,erI*R=stae i#s,ecti%# rec%r$s.

NOTES:

(A) INSPN CATEGORY :

A ITNESSE? *Y TCE = P&RC6ASER* ITNESSE? *Y TCE = P&RC6ASER;S ?ISCRETION

C CERTIFICATES RE>IE *Y TCE = P&RC6ASER

(*) ACCEPTANCE NORMS :

(1)MATERIA8S :

(2)E8?ING :

(3) NON?ESTR&CTI>E :

TESTING

As ,er a,,lica0le 4aterial s,eciicati%#s

As ,er ASME Secti%#I= Secti%#>III ?i! 1=Secti%#Ire7ire4e#ts=I*R

(C) PT 8I&I? PENETRANT TESTING

MT MAGNETIC PARTIC8E TESTING

&T &8TRASONIC TESTING

RT RA?IOGRAP6IC TESTING

2"0 MINIMUM INSPECTION REUIREMENT FOR HEADERS

1. MATERIA8S INSPECTION CATEGORY

Sea4less ,i,es (A) >isal i#s,ecti%# A

Plates se$ %r ,late %r4e$ ,i,i# (*) Ra" 4aterial i$e#tiicati%# A

T0es %r st0s sta4,i#



22/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. DD OF 67


OF 4

Spec. !.

TCE FORM 329 R3

8 ,lates (C) Material test certiicates C

Re!ie"

(?) Sta4, tra#ser $ri# * ,r%cessi#

(E) 65$ralic test C(F) &T %r ,i,es t0es 1'' C

≥ 3.B 44 tic/#ess

(G) E$$5 crre#t test %r t0es 1'' C

% tic/#ess H 3.B 44

(6) &T % ,lates se$ %r ,late 1'' C%r4e$ ,i,i# a#$ l ,lates

(I) S,,le4e#tar5 tests %r Ete#t % testi# %r

All%5 Steel Pi,es s,,le4e#tar5 tests :(SA 33 P11 P22 P91)

se$ %r ea$ers:

i) Pr%$ct a#al5sis

ii) Tra#s!erse te#si%# test 2 ,i,es ,er l%t %# ,i,e r%4 %#e e#$

(Sie D a#$ a0%!e)

iii) Flatte#i# test %# ,i,er%4 %#e e#$

2. FITTINGS Reer TCE.M+1D+3 %r itti#s re7ire4e#ts

3. IN PROCESS CONTRO8

(i) 6%t "%r/i# (A) 6eat treat4e#t cart C re!ie"

(ii) el$i# (A) el$i# ,r%ce$re *7aliicati%# a#$

"el$er;s a#$ "el$i#%,erat%r;s ,er%r4a#ce7aliicati%# as ,er ASME SEC I


23/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D OF 67


OF 4

Spec. !.

TCE FORM 329 R3

(C) 6eat treat4e#t cart re!ie"C

(?) *tt N%le *ra#c St0 MT 1'' A 8%a$ 0eari# attac4e#t"el$s (ater 6eat Treat4e#t)

+. FINA8 INSPECTION (A) >isal i#s,ecti%# A

(*) ?i4e#si%#al i#s,ecti%# A

(C) 65$ralic test A

(?) I#ter#al rec%r$s re!ie" C

(E) Cali0rati%# re,%rts re!ie" C NOTES

(A) INSPN CATEGORY:

A ITNESSE? *Y TCE=P&RC6ASER * ITNESSE? *Y TCE=P&RC6ASER;S ?ISCRETION C CERTIFICATES RE>IE *Y TCE=P&RC6ASER

(*) ACCEPTANCE NORMS:

(1) MATERIA8S : As ,er a,,lica0le 4aterial s,eciicati%#s

(2) E8?ING : As ,er ASME Secti%#IE : As ,er ASME Secti%#I > >III ?i!. 1=I*R TESTING re7ire4e#ts

(C) PT 8I&I? PENETRANT TESTING MT MAGNETIC PARTIC8E TESTING &T &8TRASONIC TESTING RT RA?IOGRAP6IC TESTING

3. MINIMUM INSPECTION REQUIREMENTS FOR TUBES AND TUBULAR

ELEMETNS:INSPN

CATEGORY

1. RA MATERIA8

T0es (A) >isal i#s,ecti%#

(*) Ra" 4aterial test certiicate re!ie"

(C) 65$ralic test 1''

A

C

C



24/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D4 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

(?) E$$5 crre#t test %r tic/#ess H 3.B 44 1''

(E) &T %r t0es ≥ 3.B 44 tic/ 1''

(F) Ra" 4aterial i$e#tiicati%# c%rrelati%#

C

C

A

2 IN PROCESSINSPECTION

el$i#(A) el$i# ,r%ce$re 7aliicati%# "el$ers ,er%r4a#ce 7aliicati%# as ,er

ASME SEC Iisal i#s,ecti%# A

(*) ?i4e#si%#al i#s,ecti%# i# la5%t A

(C) Trial Asse40l5 % ,a#els 1' A

(?) 65$ralic test A

(E) Cali0rati%# re,%rt re!ie" "it tracea0ilit5 t%#ati%#al sta#$ar$ C

(F) S,%#e test (%r C%ils)

(G) Steel *all test (%r las 0tt "el$i# Strait t0e 0tt "el$i#

Fsi%# a#$ Fi# "el$e$ ,a#els)

A

A

NOTES

(A) INSPN CATEGORY:



25/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D5 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

A ITNESSE? *Y TCE=P&RC6ASER

* ITNESSE? *Y TCE=P&RC6ASER;S ?ISCRETION

C CERTIFICATES RE>IE *Y TCE=P&RC6ASER



(2) E8?ING : As ,er ASME Secti%# IE : As ,er ASME Secti%#>=Secti%#I=I*R re7ire4e#ts TESTING





4. MINIMUM INSPECTION REQUIREMENTS FOR BOILER FEED PUMP/

BOILER FEED BOOSTER PUMP / CONDENSATE EXTRACTION PUMP:

INSPN CATEGORY

A88 CASTINGS= CASINGS Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

Re!ie" % testCertiicates

C

6eat Treat4e#t cart re!ie" C

MT a#$ RT ater ,r%%

4aci#i# (all accessi0le areas)

1'' A

PT %# seali# a#$ 4aci#e$area (ater i#al 4aci#i#)

1'' A

65$r% test A

?IFF&SER = IMPE88ER(AS APP8ICA*8E)

Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

Re!ie" % testcertiicates

C

6T cart re!ie" C

MT a#$ RT ater ,r%% 1'' A



26/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D6 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

4aci#i# (all accessi0le areas)

S6AFT:



C

MT a#$ &T ater ,r%%4aci#i#

1'' A

PT ater i#al 4aci#i# 1'' A

EAR RING Meca#ical Pr%,erties

Ce4ical C%4,%siti%#

Re!ie" % test

certiicates

C

6ar$#ess tests A

&T ater ,r%% 4aci#i# 1'' A

S&CTION *RANC6 :S&CTION G&I?ERING SECTION?ISC6ARGE *RANC6 (ASAPP8ICA*8E)


MT a#$ RT=&T ater ,r%%4aci#i#(all accessi0le areas)


1''

C

A

PT ater %!erla5 4aci#i# 1'' A

*A8ANCE ?R&M : Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

MT a#$ &T


1''

C

A

CASING ST&?S AN? N&TS : Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

MT 0e%re trea$i#

?i4e#si%#al cec/


C

A

C

*EARING S6E88 T6R&ST :*EARING JO&RNA8*EARING F8Eeriicati%#

C

IMPE88ERS : PT ater i#al 4aci#i#

Static ?5#a4ic 0ala#ci#

1'' A

A

ROTOR ASSEM*8Y : Cec/ %r c%#ce#tricit5 A



27/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D7 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

s7are#cess a#$ r#%t

Static ?5#a4ic 0ala#ci# AP&MP ASSEM*8Y Cec/ %r !ari%s cleara#ces

Per%r4a#ce test (#$er ,er4issi0le c%#$iti%#s at te"%r/s%,s)

NPS6 test ($elete$)

Stri, $%"# test

Fi#al I#s,ecti%#

C

A

A

A

A

*EARINGS PT a#$ &T %# *%#$i#(8i#i#s)

?i4e#si%#al cec/

A

A

MOTORS F%r 4%t%rs K 3'L T5,e test

R%ti#etest

F!r "!t!r) ≤ 0 -

!%t#$e te)t

C

A

C

NOTE:



* ITNESSE? *Y TCE P&RC6ASER;s ?ISCRETION


(*) ACCEPTANCE NORMS :



28/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D8 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

(1) MATERIA8S As ,er a,,lica0le 4aterial s,eciicati%#s

(2) E8?ING As ,er ASME Secti%#I<

(3) NON?ESTR&CTI>E As ,er ASME Secti%#>=Secti%#>III ?i!. 1 re7ire4e#ts TESTING

(+) PERFORMANCE TEST IS 12'= %r %ter e7i!ale#t i#ter#ati%#al sta#$ar$

() ?YNAMIC *A8ANCING As ,er ISO 19+'=>?I 2'B' %r e7i!ale#t i#ter#ati%#alsta#$ar$

(B) NOISE 8E>E8 Ma D $* at 1.' 4 $ista#ce

(-) >I*RATION 8E>E8 >?I 2'B G%%$; %#e





5. MINIMUM INSPECTION REQUIRTEMENTS FOR AXIAL AND RADIAL

FANS:

INSPNCATEGORY

1. RA MATERIA8Plates *la$es SatF%ri#s

Meca#ical ,r%,ertiesCe4ical c%4,%siti%#

Re!ie" % testcertiicates C

Sat F%ri#s Satt0es Plates %r

i4,eller

1'' &T C

*la$es Pr%ile ?i4e#si%#al cec/ *

I4,eller asse40l5 a) 6T cart Re!ie"

0) Static ?5#a4ic*ala#ci#

C

*

2. E8?INGRE&IREMENT

a) *tt "el$s

0) Fillet "el$s

1'' RT=&T

1'' MT=PT

A

A



29/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. DH OF 67


OF 4

Spec. !.

TCE FORM 329 R3

3. FINA8INSPECTION

a) I#let i$e !a#e=$a4,erc%#tr%l %,erati%#al cec/

0) Gear 0% r# tests

c) Trial asse40l5 % casi#s

$) Static ?5#a4ic 0ala#ci# % R%t%rasse40l5

e) Per%r4a#ce test i#cl$i#

#%ise le!el !i0rati%# le!el#atral re7e#c5 cec/s

O#e a# % eac t5,e

(First a# t% 0e teste$)

A

A

*

A

A

NOTES:







(2) E8?ING : As ,er ASME Secti%#I<

(3) NON ?ESTR&CTI>E TESTING : As ,er ASME Secti%#>=Secti%#>III?i!. 1 re7ire4e#ts

(+) ?YNAMIC *A8ANCING : As ,er ISO 19+'=>?I 2'B' GR B.3 %re7i!ale#t i#ter#ati%#al sta#$ar$

() NOISE 8E>E8 : Sall #%t ecee$ D $* at $ista#ce %1 4etre

%#e 4eter $ista#ce

(B) >I*RATION 8E>E8 : >?I 2'B G%%$; %#e

(-) PERFORMANCE TEST : *S D+D Part 1 %r e7i!ale#t





30/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 0 OF 67


OF 4

Spec. !.

TCE FORM 329 R3



6. MINIMUM INSPECTION REQUIRTEMENTS FOR ROTARY AND TUBULAR

AIR PREHEATER:

A. ROTARY AIR PREHEATER

INSPNCATEGORY

1. RA MATERIA8

Plates F%ri#sCasti#s

Ce4icalc%4,%siti%#Meca#icalPr%,erties

Re!ie" % test certiicates C

Mai# !ertical

Tr##i%# sat%ri# S,,%rt

0eari# %si#

Ater ,r%% 4aci#i# 1'' &T A

2. E8?INGRE&IREMENT

el$i# Pr%ce$re el$er;s Per%r4a#ce aliicati%#s

R%t%r ea$ "el$i#

?ia,ra4 ,late t%r%t%r ,%st "el$i#

Heat treatmentchart

1'' MT=PT

Review

C

A

C

All %ter "el$s 1' MT=PT *

3. FINA8INSPECTION

a) Clea#i# $e!ice%,erati%#al cec/

A

0) 6eati# ele4e#t A



31/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 1 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

0as/et asse40l5i#s,ecti%#s

c) Trial asse40l5 A

$) ?i4e#si%#al cec/ A

INSPNCATEGORY

1. RA MATERIA8

Seets Plates A#lesCa##els T0es*ea4s

Ce4ical c%4,%siti%#Meca#ical Pr%,erties Re!ie" % test certiicates C

2. E8?INGRE&IREMENT

a) el$i# Pr%ce$re el$er;sPer%r4a#ce aliicati%#s

0) All "el$s 1' MT=PT

C

A

3. IN PROCESSINSPECTION

a) M%c/ , test %T0e t% T0eseet

@%i#t

0) T0eseet $rilli#$i4e#si%#al cec/

Ti##i# 6a44er testLer%se#e 8ea/ test

A

A

c) T0e ii# i# tet0eseet a#$ t0ee,a#si%#

i) T0e ,r%@ecti%# 0e5%#$t0eseet ace

ii) Ti##i# cec/

iii) 6a44er test

i!) Ler%se#e lea/ test

A

A

A

A

3. FINA8 INSPECTION a) >isal ?i4e#si%#alCec/

A

NOTES:




32/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. D OF 67


OF 4

Spec. !.

TCE FORM 329 R3






(2) E8?ING : As ,er AS ?1.1

(3) NON ?ESTR&CTI>E TESTING : As ,er ASME Secti%#>=AS ?1.1 re7ire4e#ts





. MINIMUM INSPECTION REQUIREMENTS FOR ELECTROSTATIC

PRECIPITATORS:

A) CASIN!S" RID!ES" #ALLS" ROOF BEAMS $ ROOF PANELSINSPNCATEGORY

1. RA MATERIA8 a) Material Tests Certiicates Re!ie" C



33/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. OF 67


OF 4

Spec. !.

TCE FORM 329 R3

2. INPROCESS CONTRO8

el$i# a) el$i# Pr%ce$rea#$ el$er;sPer%r4a#ce aliicati%# as

,er AS ?1.1

0) R%% *ea4s

i) *tt el$s %te#si%# la#es

ii) Oter 0tt "el$s

iii) Fillet "el$s 0et"ee# te#si%#la#es a#$ "e0s

c) el$s i# %terstrctres

1'' MT=PT

1' MT=PT

1'' MT=PT

1' MT=PT

C

A

A

A

A

3. FINA8 INSPECTION a) R%% 0ea4s a#$ "alls Trial asse40l5

0) ?i4e#si%#al I#s,ecti%#

A

A

ACCEPTANCE NORMS:

(1) MATERIA8S

(2) E8?ING

(3) NON ?ESTR&CTI>E TESTING

(+) TRIA8 ASSEM*8Y

As ,er a,,lica0le 4aterial s,eciicati%#s

As ,er AS ?1.1

As ,er ASME Secti%#>= AS ?1.1 re7ire4e#ts

As ,er AS ?1.1

B) INTERNALS" FRAMES $ SHOCK BARS

INSPNCATEGORY

1. RA MATERIA8

R%lle$ Secti%#s a) Material Tests Certiicate Re!ie" C


el$i# a) el$i# Pr%ce$re a#$ C



34/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 4 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

el$er;s Per%r4a#ce aliicati%#

3. FINA8 INSPECTION a) ?i4e#si%#al I#s,ecti%#(ali#4e#t ,itc$ia%#als etc.)

0) Fi#ise$ el$s 1' PT

A

A

ACCEPTANCE NORMS:

(1) MATERIA8S (2) E8?ING


: As ,er a,,lica0le 4aterial s,eciicati%#s

: As ,er AS ?1.1

: As ,er ASME Secti%#>=AS ?1.1 Re7ire4e#ts

C) COLLECTIN! ELECTRODES

INSPNCATEGORY

1. RA MATERIA8

Seets=Plates a) Material Tests Certiicates Re!ie" C


a) el$i#a) el$i# Pr%ce$re

a#$ el$er;sPer%r4a#ce aliicati%#s

C

3. FINA8 INSPECTION a) ?i4e#si%#al

I#s,ecti%#

0) Fi#ise$ el$s 1' PT

A

A

ACCEPTANCE NORMS:

(1) MATERIA8S

(2) E8?ING



: As ,er AS ?1.1

: As ,er ASME Secti%#>=AS ?1.1 re7ire4e#ts



35/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 5 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

D) EMITTIN! ELECTRODES

INSPNCATEGORY

1. RA MATERIA8

R%lle$ Secti%#s a) Material Tests

0) Metall%ra,5

c) Cl%ri$e i%# cec/

$) Srace $eectcec/

Certiicates Re!ie"

Micr%strctre ea4i#ati%#

C

A

A

A

2. FINA8 INSPECTION a) ?i4e#si%#alI#s,ecti%#

0) S,ri# *ac/ test O#e electr%$e ,er l%t

A

A

ACCEPTANCE NORMS:

(1) MATERIA8S

(2) E8?ING

(3) C68ORI?E ION C6ECL

(+) S&RFACE ?EFECT C6ECL


: As ,er AS ?1.1

: Ma. '.2 4=$42

: Ma. 2' 4icr%#s $e,t

%. MINIMUM INSPECTION REQUIREMENTS FOR SOOT BLO#ERS:

INSPNCATEGORY

1. RA MATERIA8

8a#ce Fee$er T0es N%le Casti#s

a) Material Tests Certiicates Re!ie" C

2. IN PROCESS CONTRO8

a) el$i# a) el$i# Pr%ce$re a#$ "el$er;s ,er%r4a#ce aliicati%#

0) *tt el$s 1' RT=&T

C

A



36/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 6 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

c) N%le=Fla#e el$s 1' PT A

0) >al!e Asse40l5 a) 65$ralic test %r *%$5 Seat Air Seat Tests

A

c) S0Asse40lies : P%"er Pac/

Tra!elli#carriae asse40l5

Rac/ Gear 6%si#Gear *%esCltc Asse40lies

a) Per%r4a#ce Test A

3. FINA8 INSPECTION a) ?i4e#si%#al I#s,ecti%#

0) R# Test

A

A

+. MOTORS R%ti#e test C

NOTES:


A ITNESSE? *Y TCE = P&RC6ASER

* ITNESSE? *Y TCE = P&RC6ASER;S ?ISCRETION

C CERTIFICATES RE>IE *Y TCE = P&RC6ASER




(3) NON?ESTR&CTI>E : As ,er ASME Secti%#>=Secti%#>III ?i!.1TESTING re7ire4e#ts

(+) >A8>E 8EALAGE TESTS : As ,er ANSI * 1B.3+ = API 9D %re7i!ale#t i#ter#ati%#al sta#$ar$





37/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 7 OF 67


OF 4

Spec. !.

TCE FORM 329 R3



&. MINIMUM INSPECTION REQUIREMENTS FOR COAL BURNER

INSPNCATEGORY

1. RA MATERIA8

Plates R%#$s Casti#s a) Material Tests Certiicates Re!ie" C


a) el$i# a) el$i# Pr%ce$rea#$ el$er;sPer%r4a#ce aliicati%#s

0) Ti, el$i#

1'' PT

C

A

3. FINA8 INSPECTION a) ?i4e#si%#al

I#s,ecti%#

0) *r#er C5clic Tilti#Cec/

A

A

NOTES:


A ITNESSE? *Y TCE = P&RC6ASER * ITNESSE? *Y TCE=P&RC6ASER;S ?ISCRETION




(2) E8?ING : As ,er AS ?1.1

(3) NON?ESTR&CTI>E : As ,er ASME Secti%#> = AS ?1.1 re7ire4e#ts TESTING (C) PT 8I&I? PENETRANT TESTING




38/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 8 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

&T &8TRASONIC TESTING RT RA?IOGRAP6IC TESTING

'. MINIMUM INSPECTION REQUIREMENTS FOR STEAM TURBINE

ROTORS (HP" IP" LP) $ TURBINE ASSEMBLY:

INSPNCATEGORY

1. 6PIP ROTOR:

IP ROTOR 8P ROTOR

Meca#ical ,r%,erties

Ce4ical C%4,%siti%#

6eat Treat4e#t Re,%rtCarts Re!ie"

Resi$al stress 4easre4e#t

=eat )ta3#'#t( te)t+F!r =P- M IP r!t!r ),

UT after machining before groovecutting

Micr%strctre ($elete$)

BT ater pr!! "ach#$#$

V#)%a' #"e$)#!$a' a$ %$!%tchec>) ater #$#)h "ach#$#$

*%r%sc%,ic a#$ 0%r%s%#ic ea4i#ati%#s (i a,,lica0le)

C%,,er sl,ate test %# 8%c/ Scre"s a#$8aci# ire (#%t a,,lica0le)

R#%t cec/ (%# 0la$e$ r%t%r)

*ala#ci# a#$ %!ers,ee$ tests

*>i0rati%# a#al5sisala#ci# a#$ %!ers,ee$tests;re,%rt

Fi#al r#%t cec/s


100%

100%

C

C

C

*

C

A

A

A

A

A

A

A

A

CA

A



39/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. H OF 67


OF 4

Spec. !.

TCE FORM 329 R3

2. STATOR AN? :ROTOR *8A?ES6P IP AN? 8P)

Meca#ical Pr%,erties

Ce4ical C%4,%siti%#

6eat Treat4e#t Carts Re!ie"

6ar$#ess cec/

&T %# %ri#s=0arst%c/=Ra" 4atls.

Crac> etect#!$ !$ #$#)he 3'ae)

Spectr!)c!p#c te)t !$ #$#)he3'ae)

>i0rati%#=Fre7e#c5 cec/ %# 8P 0la$es


1''

MT 100%

1'

1'

C

C

C

C

A

A

A

A

3. STEAM IN8ET :>A8>ES

?i4e#si%# % s,i#$le

>al!e 8it

A

A

+. 6P T&R*INE :ASSEM*8Y

Cec/ %r cleara#ce 0et"ee# sat sealcasi# a#$ sat seali# ri#s

Cec/ %r cleara#ces %# a#tir%tati%#$e!ice i# sat seal casi# @%i#t

Cec/ %r ra$ial a#$ aial ali#4e#t %i##er a#$ %ter casi#s

Aial a#$ ra$ial 0la$e cleara#ces

Casi# 0%lts i$e#tiicati%# a#$ tite#i# ,r%ce$re !eriicati%#

B#$#"%" ra#a' a$ a#a'

c'eara$ce) ! a))e"3'et%r3#$e

A

A

A

A

A

A

. IP T&R*INE :ASSEM*8Y8P T&R*INEASSEM*8Y

Cec/ %r Asse40l5 cleara#ces Ra$ialali#4e#t % i$e 0la$e carriers

Aial a#$ Ra$ial ali#4e#t % casi#s

A

A

B. ?ISC AN?CO&P8ING :FORGING (Ia,,lica0le)


Micr%strctre

Ce4ical C%4,%siti%#

C

A

C



40/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 40 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

6eat treat4e#t cart re!ie"

&T MT 1''

C

A

-. PERFORMANCETEST :

N% l%a$ ,er%r4a#ce tests (i a,,lica0le) A

NOTES:








(3) NON ?ESTR&CTI>E : As ,er ASME Secti%#>=Secti%#>III ?i! 1 TESTING re7ire4e#ts

(+) ?YNAMIC *A8ANCING : As ,er ISO 19+'=>?I 2'B'

() NOISE 8E>E8 : Ma D $* at 1.'4 $ista#ce

(B) >I*RATION 8E>E8 : >?I 2'B G%%$; %#e

(-) NO 8OA? PERFORMANCE TEST : As ,er PTC (C) PT 8I&I? PENETRANT TESTING




''. MINIMUM INSPECTION REQUIREMENTS FOR STEAM TURBINE

CASIN!S

INSPNCATEGORY

1. 6P Casi# : Meca#ical ,r%,erties C



41/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 41 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

(Oter I##er) Ce4ical C%4,%siti%#

Micr%strctre

>isal ?i4e#si%#al cec/s(*e%re 4aci#i#)


T ?T a$ BT !$ a'' acce))#3'earea) 3e!re "ach#$#$

RT=&T a#$ MT %# all illet "el$c%##ecti%#s % #%les=attac4e#ts %#te casi#

#"e$)#!$a' #$)pect#!$ ater #$a'"ach#$#$

65$ralic tests

?T ! =P ca)#$ +I$$er, 3e!re

r!!/e c%tt#$

1''

1''

A

C

C

A

A

A

A

2. 8P Casi# :(Oter I##er)

Meca#ical Pr%,erties Ce4icalC%4,%siti%#

&T % ,lates

el$i# Pr%ce$re el$er;s Per%r4a#ce aliicati%#s


>isal ?i4e#si%#al cec/s


1''

C

C

C

C

A

3. IP Casi# :(Oter I##er)

(I a,,lica0le)

RT % 0tt @%i#ts

BT*PT !$ a'' #''et e')c!$$ect#!$) !$!


42/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 4D OF 67


OF 4

Spec. !.

TCE FORM 329 R3

&T % ,lates=casti#s

>isal ?i4e#si%#al cec/s


RT % "el$ e#$s (ater i#is 4aci#i#)

MT %# all accessi0le areas

RT % 0tt @%i#ts

RT=&T a#$ MT %# all illet "el$c%##ecti%#s % #%les=attac4e#ts %#te casi#

65$ralic tests

1''

1''

1''

1''

C

A

C

A

A

A

A

A

NOTES:






(1) MATERIA8S

(2) E8?ING



: As ,er ASME Secti%#I<

: As ,er ASME Secti%# >= Secti%#>III ?i!. 1re7ire4e#ts






43/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 4 OF 67


OF 4

Spec. !.

TCE FORM 329 R3


'. MINIMUM INSPECTION REQUIREMENTS FOR PO#ER PLANT PIPIN! (IBR):

A MATERIA8S INSPNCATEGORY

PIPES = PIPE FITTINGS6ANGER=S&PPORTS

a) >isal i#s,ecti%#

0) Material test certiicate

!eriicati%#

c) S,,le4e#tar5 tests %rAll%5 Steel Pi,es (SA 33P11 P22 P91 ,i,es) :

i) Pr%$ct a#al5sis

ii) Tra#s!erse te#si%# test

%# ,i,e r%4 %#e e#$(Sie D a#$ a0%!e)

iii) Flatte#i# test %# ,i,er%4 %#e e#$

$) I$e#tiicati%# C%rrelati%#

sta4,i#

e) All%5 Car0%# steel ,i,es

) All ,i,es

(car0%# a#$ all%5 steel)

) Tests %r r%t a#$a#$ Cast itti#s :

Reer TCE.M+1D+3(Mi#i44 i#s,ecti%#re7ire4e#ts %r itti#s)

) Tests %r tie r%$s a#$a#ers (>86 C86) :

Reer TCE.M+1D'3

Ete#t % testi# %rs,,le4e#tar5 tests :

2 ,i,es ,er l%t

&T %r ,i,es ≥ 3.B 44

tic/#ess 1'' e$$5crre#t test %r ,i,esH 3.B 44 tic/#ess

65$r% Static test at

s%,=4ills

A

C

C

A

C

C



44/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 44 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

(Mi#i44 i#s,ecti%#re7ire4e#ts %ra#ers a#$ tie r%$s)

* INPROCESSINSPECTION

1. E8?ING a) el$i# ,r%ce$re7aliicati%# as ,erASME SEC I<

0) el$ersQ a#$ el$i#O,erat%rsQ Per%r4a#ce

aliicati%# as ,erASME SEC I<

*

*

2. *EN?S(CO8?=6OT FORME?)

a) 6eat treat4e#t cartre!ie" as ,er ASME * 31.1

0) *e#$ Area 1'' MT=PT

C

A

3. E8? EN?S

+. 6EAT TREATMENT

a) el$ e#$ ,re,arati%#

0) el$ e#$s (i) % Car0%# steel ,i,i#

%r te4,eratre ,t%+''%C a#$ ,ressrea0%!e -1 0ar

(ii) % all All%5 steel ,i,i#(iii) % *%iler ee$ $iscare

a#$ ass%ciate$ ,i,i# (i!) C%l$ Reeat a#$

ass%ciate$ ,i,i#

c) All %ter "el$ e#$s

$) *tt "el$ e#$s

e) Pre eati# as ,erCl. 131 % ASME * 31.1

) R%%t r#

a) Stress relie=P%st "el$eat treat4e#t as ,erASME * 31.1 = I*R

>isal i#s,ecti%#

1'' MT=PT

1' MT=PT

?i4e#si%#al i#s,ecti%#

Rec%r$ re!ie"

1'' MT=PT

ec!r) re/#e

A

A

A

A

C

*

C

. FINIS6 E8?



45/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 45 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

a) Pi,i# liste$ 0el%" : i) All%5 steel ,i,i#

ii) *%iler ee$ $iscare a#$ass%ciate$ ,i,i#

iii) Mai# stea4 a#$ass%ciate$ ,i,i# i!) 6%t Reeat a#$ass%ciate$ ,i,i# !) C%l$ Reeat a#$ass%ciate$ ,i,i#

a) *tt "el$s

0) N%le 0ra#c Sie K N* 1''

Sie ≤ N* 1''

c) All %ter attac4e#t "el$s$) Re4%!al % "el$ $eects

05 ri#$i#=4aci#i#

e) el$ re,air

1'' RT 1'' MT=PT

1'' RT 1'' MT=PT

1'' MT=PT

1'' MT=PT

1'' MT=PT

Sa4e testi# 4et%$se$ earlier

A

A

A

A

A

A

0) Car0%# Steel Class I ,i,i#as ,er I*R i# "ic a#5 %#e

% te %ll%"i# c%#$iti%#seist :

i) ?esi# te4,. K 21D % Cii) ?esi# ,ressre %r

stea4 K 1-.B /=c42 ()iii) ?esi# ,ressre %r ee$ "ater K 2+.B /=c42()

a) *tt "el$s K N* 1''

0) *tt "el$s %r ≤ N* 1''

c) N%le *ra#c "el$s%r sie K N* 1'' tic/#ess K 1944

$) All %ter attac4e#t"el$s

e) Re4%!al % "el$ $eect 05 ri#$i#=4aci#i#

) el$ re,air

1'' RT 1''MT=PT

1' RT 1' MT=PT

1'' RT 1'' MT=PT

1' MT=PT

1'' MT=PT

Sa4e testi#sta#$ar$s se$ earlier

A

A

A

A

C

A

(c) Car0%# Steel Class II ,i,i#

as ,er I*R i# "ic all %te %ll%"i# c%#$iti%#seist :

i) ?esi# te4,. ≤ 21D % C

ii) ?esi# ,ressre %r

stea4 ≤ 1-.B /=c42 ()

iii) ?esi# ,ressre %r ee$

"ater ≤ 2+.B /=c42

()

a) *tt "el$s K N* 1''

0) *tt "el$s %r ≤ N* 1''

c) N%le a#$ attac4e#t"el$s

$) Re4%!al % "el$ $eect 05 ri#$i#=4aci#i#

1'' RT 1'MT=PT

1' RT 1' MT=PT

1' MT=PT

1'' MT=PT

A

A

A

C



46/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 46 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

e) el$ re,air Sa4e testi#

sta#$ar$s se$ earlier A

C. FINA8 INSPECTION a) ?i4e#si%#al i#s,ecti%#

0) I#ter#al rec%r$s re!ie"i#cl$i# I*R $%c4e#ts

c) 65$r%static test(c%4,lete$ "el$s %

s%,=site)

A

C

A

NOTES:

(1) INSPECTION CATEGORY:

A ITNESSE? *Y TCE=P&RC6ASER * ITNESSE? *Y TCE=P&RC6ASER;S ?ISCRETION C CERTIFICATES RE>IE *Y TCE=P&RC6ASER

(2) ACCEPTANCE NORMS:

(a) MATERIA8S : As ,er a,,lica0le 4aterial s,eciicati%#s (0) E8?ING : As ,er ASME Secti%#IE TESTING : As ,er ASME Secti%#>=ASME * 31.1=I*R re7ire4e#ts

(3) PT 8I&I? PENETRANT TESTING MT MAGNETIC PARTIC8E TESTING &T &8TRASONIC TESTING

RT RA?IOGRAP6IC TESTING >86 >ARIA*8E 8OA? 6ANGERS

C86 CONSTANT 8OA? 6ANGERS

'3. MINIMUM INSPECTION REQUIREMENTS FOR SAFETY *AL*ES $

SAFETY RELIEF *AL*ES:

INSPNCATEGORY

1. RAMATERIA8

a) Material Tests

0) S,ri#s : i) MT ii) 6ar$#ess cec/ iii) Per%r4a#ce test

0) I#let #ec/ a#$ seat 0si#

c) N%le

$) *%$5 a#$ *%##et % Cast

Certiicates Re!ie"

1''1'1'

1'' &T

1'' RT=&T

1'' RT

C

A

A

A

A



47/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 47 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

Car0%# a#$ Stai#less Steel!al!es (B'' rati# a#$ a0%!e)Ferritic All%5 Steel !al!es(All rati#s)

e) *%$5 a#$ *%##et % %re$ Steel !al!es (1'' rati# a#$

a0%!e)) *%$5 a#$ *%##et % all !al!es

) Ste4

1'' &T

1'' MT (PT %r#%#4a#etic 4atls.)

1'' &T i $ia K '44

A

A

C

2. INPROCESSCONTRO8a) Maci#i#

0) 65$r%test

c) el$i#

Seat Face

*ase asse40l5

*tt el$s

1'' PT

1'' RT

A

A

A

3. FINA8INSPECTION

a) Seat test

0) Set Pressre test

c) *ac/ Pr. test (F%r S.R. >al!es)

$) ?i4e#si%#al i#s,ecti%#

A

A

A

A NOTES:(A) INSPN CATEGORY :






(2) E8?ING : As ,er ASME Secti%#IE TESTING : As ,er ASME Secti%#>=Secti%#>III ?i!. 1 ANSI * 1B.3+ re7ire4e#ts=I*R

(+) >A8>E 8EALAGE : As ,er ASME secti%# I=API 9D=I*R




48/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 48 OF 67


OF 4

Spec. !.

TCE FORM 329 R3




'4. MINIMUM INSPECTION REQUIREMENTS FOR CAST STEEL *AL*ES

(!REATER THAN CLASS 3):INSPNCATEGORY

1. MATERIA8S : *O?Y

*ONNETSTEM

a) MTC >eriicati%#

0) I$e#tiicati%# C%rrelati%#

C

A*YPASSPIPE

STEM

c) >isal I#s,ecti%#

a) &T i $ia K '44

A

C

2. IN PROCESS INSPECTION:

Cast Steel c%4,%#e#ts a) RT % 0%$5 0%##et 1''

0) *%$5 *%##et i#cl$i#4aci#e$ sraces:MT %r 4a#etic 1''

4aterials a#$ PT %r#%#4a#etic 4aterials

A

C

c) Maci#e$ Srace % all c%4,%#e#ts

$) el$i# Pr%ce$realiicati%# el$er;sPer%r4a#cealiicati%# Tests

1'' MT=PT C

*

e) Pr%ce$realiicati%# %r ar$aci#

) PT %r stellite$ seats

) 6ar$#ess test %# seat *ac/seat

) &T=RT % ll

,e#etrati%# "el$s

1''

1''

C

C

C

A



49/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 4H OF 67


OF 4

Spec. !.

TCE FORM 329 R3

i) MT % Fillet J%i#ts 1'' BINSPNCATEGORY

3.' FINA8 INSPECTION FORA88 TYPES OF >A8>ES :

NOTE :Cec/ !al!es t% 0e s0@ecte$t% 5$r% test % 0%$5 5$r%test % seat at 1'' a#$ 2% seat test ,ressre.

a) 65$r% test % 0%$5

0) 65$r% test % 0ac/ seat

c) 65$r% test % seat

$) P#e4atic test % seat

e) Per%r4a#ce test % !al!e "itactat%r

) ?i4e#si%#al i#s,ecti%#

A

A

A

A

A

A NOTES:






(1) MATERIA8S

(2) E8?ING


(+) >A8>E 8EALAGE



: As ,er ASME Secti%# >= ANSI * 1B.3+

re7ire4e#ts

: As ,er IS B1-

(C) PT 8I&I? PENETRANT TESTING MT MAGNETIC PARTIC8E TESTING &T &8TRASONIC TESTING RT RA?IOGRAP6IC TESTING



50/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 50 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

'5. MINIMUM INSPECTION REQUIREMENTS FOR FOR!ED STEEL *AL*ES(!REATER THAN CLASS 3):

INSPNCATEGORY

1. MATERIA8S: *O?Y *ONNET

a) MTC >eriicati%# C

0) I$e#tiicati%# C%rrelati%#

c) >isal I#s,ecti%#

*

*

Ste4 a) 1'' &T %r sat $ia K '44 C

2. IN PROCESS INPECTION:

F%re$ Steel C%4,%#e#ts 1'' class a0%!e :

?T ! 3!( M 3!$$et

B'' class a0%!e :

MT % 0%$5 0%##eti#cl$i# 4aci#e$sraces %r 4a#etic4aterials PT %r

#%#4a#etic 4aterials

F%r all class % !al!es :a) el$i# Pr%ce$re

aliicati%# el$er Per%r4a#cealiicati%# Tests

0) Pr%ce$realiicati%# %rar$ aci#

c) 6ar$#ess test %# seat 0ac/ seat

$) PT %# stellite$ seats 4aci#e$ sraces

a) &T=RT % ll ,e#etrati%# "el$s

0) MT % Fillet J%i#ts

1''

1''

1''

C

C

C

C

C

C

A

3. FINA8 INSPECTION FORA88 TYPES OF >A8>ES: a) 65$r% test % 0%$5INSPNCATEGORY



51/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 51 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

NOTE :Cec/ !al!es t% 0es0@ecte$ t% 5$r% test %

0%$5 5$r% test % seat at1'' a#$ 2 % seat test

,ressre.

0) 65$r% test % 0ac/ seat

c) 65$r% test % seat

$) P#e4atic test % seat

e) Per%r4a#ce test % !al!e "itactat%r

) ?i4e#si%#al i#s,ecti%#

A

A

A

A

A

A

NOTES:






(1) MATERIA8S

(2) E8?ING


(+) >A8>E 8EALAGE



: As ,er ASME Secti%# >= ANSI * 1B.3+re7ire4e#ts

: As ,er IS B1-





'6. MINIMUM INSPECTION REQUIREMENTS FOR SURFACE

CONDENSERS:



52/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 5D OF 67


OF 4

Spec. !.

TCE FORM 329 R3

INSPNCATEGORY

1. S6E88 P8ATES :T&*E P8ATESCO>ER P8ATES

Meca#ical ,r%,erties

Ce4ical C%4,%siti%#

?i4e#si%#al cec/ &T %# ,lates


1''

C

C

C

C

2.T&*ES :


#"e$)#!$a' chec>)

E$$5 Crre#t Test

65$r% test


1''

1''

C

C

C

C

3. NO8ES : Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

&T MT %# #%le %ri#s


1''

C

C



53/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 5 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

+. ASSEM*8Y : T0e t% t0eseet e,a#si%# ,r%ce$re 7aliicati%# (i i# s%,)

T0e e,a#si%# cec/ (i i# s%,)

Air test % t0e t% t0eseet @%i#ts (ii# s%,)

RT %# all 0tt @%i#ts i# Sell T0e ,lates C%!er ,lates a#$ N%les

MT=PT %# #%le "el$s

P#e4atic Test % RF ,a$ "el$s

6eat Treat4e#t (SR)

65$r% Tests

?i4e#si%#al cec/s

1'

1''

A

A

*

A

A

*

C

A

A

NOTES:(A) INSPN CATEGORY :







(3) NON ?ESTR&CTI>E : As ,er ASME Secti%#>=Secti%#>III ?i! 1 TESTING re7ire4e#ts (+) ?IMENSIONA8 TO8ERANCES : As ,er TEMA





'. MINIMUM INSPECTION REQUIREMENTS FOR DEAERATOR/PRESSURE

*ESSELS/PRESSURE FILTERS:



54/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 54 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

INSPNCATEGORY

1. P8ATES FORS6E88 ETC. :

Meca#ical ,r%,ertiesCe4ical C%4,%siti%#

&T %# ,lates


100K

C

C

2. ?IS6E? EN?S : Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

UT on plates before ishing

6eat treat4e#t cart re!ie"

?i4e#si%#al cec/s ater $isi#

BT*PT !$ >$%c>'e p!rt#!$ a$e' ee)

Meca#ical testi# % test c%,%#

ater eat treat4e#t

RT %# all 0tt @%i#ts i a#5 ater$isi#


100K

1''

1''

C

C

A

C

A

C

A

3. NO8ES : Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

&T MT %# N%le %ri#s


1''

C

C

+. ASSEM*8Y RT % l%#it$i#al a#$circ4ere#tial 0tt @%i#ts

RT=&T %# i#al cl%si# sea4

MT=PT % attac4e#t "el$s

RT % #%le t% la#e 0tt @%i#ts a#$l%# sea4 0tt @%i#ts i# #%lesa0ricate$ r%4 ,lates

RT=&T MT=PT %# #%le t% sell"el$s "e# #%le sie ecee$s1''44 N* 1944 tic/.

1''

1''

1'' 1''

1''

A

A

A

A

A



55/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 55 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

All %ter #%le "el$s 1'' MT=PT A

+. ASSEM*8Y 6eat treat4e#t cart re!ie"

P#e4atic Test % Rei#%rce4e#t Pa$"el$s

Meca#ical Testi# % Pr%$cti%# testc%,%#s

65$r% Test

>isal a#$ ?i4e#si%#al cec/

Filter 4e$ia=7a#tit5 a#$s,eciicati%# %r ,ressre ilters

A

A

A

A

A

C

NOTES:(A) INSPN CATEGORY :







(3) NON ?ESTR&CTI>E : As ,er ASME Secti%#>=Secti%#>III ?i! 1 TESTING OT6ER TESTS re7ire4e#ts *S '' I*R





'%. MINIMUM INSPECTION REQUIREMENTS FOR HP HEATERS/LP

HEATERS/DRAIN COOLERS/ OIL COOLERS/!LAND STEAM CONDENSERS/ HEATEXCHAN!ERS:

INSPN

CATEGORY



56/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 56 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

1. P8ATES : FOR S6E88S ETC.


Ce4ical C%4,%siti%#

?i4e#si%#al cec/

?T !$ p'ate)

Re!ie" % test certiicates

100K

C

*

C

2. T&*ES : Meca#ical Pr%,erties

Ce4ical C%4,%siti%#

?i4e#si%#al cec/

6eat Treat4e#t cart re!ie"

E$$5 crre#t test %# t0es % tic/#ess

H 3.B44 a#$ &T %# t0es ≥ 3.B44

tic/#ess

65$r% tests


1''

C

*

C

C

*

3. T&*E :S6EETS


Ce4ical C%4,%siti%#


?T ! t%3e)heet) +# !/er'a( #)$!t app'#ca3'e,

PT M ?T +ater !/er'a( a$"ach#$#$,

?i4e#si%#al cec/


1''

1''

C

C

A

A

C

+. ?IS6E? :EN?S Meca#ical Pr%,erties Ce4icalC%4,%siti%# &T %# ,lates 0e%re $isi#


100K

C

C

INSPNCATEGORY

?IS6E? EN?S :(c%#ti#e$)


?i4e#si%#al cec/ ater $isi#

C

C



57/67

TCE.4857A-C-510-





SEC. : C – 5

Sh. 57 OF 67


OF 4

Spec. !.

TCE FORM 329 R3

MT=PT %# /#c/le ,%rti%# a#$ "el$ e$es

Meca#ical testi# %# test c%,%# ater eat

treat"e$t

T !$ 3%tt 9!#$t) +# a$(, ater #)h#$

1''

1''

A

C

A

. NO8ES : Meca#ical Pr%,ertiesCe4ical C%4,%siti%#

&T a#$ MT %# N%le %ri#s


1''

C

C

B. ASSEM*8Y : T0e t% t0e seet e,a#si%# ,r%ce$re 7aliicati%# = T0e t%t0e seet "el$i# 7aliicati%# tests.

Cec/ %r cleara#ces %# T0e #ests a#$ 0ales

PT %# t0e t% t0e seet "el$ @%i#ts=Cec/ %#T0e e,a#si%#

Air test % t0e t% t0e seet @%i#ts

T !$ a'' '!$ )ea" 3%tt 9

Documents

C-5 Quality_assu(Updated) 150506