16
INSTALLATION, SERVICE INSTRUCTIONS AND PARTS LIST FOR BUILT-IN FIREPLACE WITH Prefabricated Chimney MODELS MODEL NO. SIZE Bl28B TYPE E TYPE E 28”-Zero Clearance 36” - Zero Clearance 42” - Zero Clearance DO NOT INSTALL IN MOBILE HOME THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE FIREPLACE AND CHIMNEY. AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE’PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE FRONT OF THE RIGHT PORCELAIN FIREBOX SHIELD. DO NOT MODIFY OR ALTER THE CONSTRUCTION OF THIS FIREPLACE OR COMPONENTS. ANY MODIFICATION OR ALTERATION OF CONSTRUCTION VOIDS THE WARRANTY AND APPROVALS OF THIS UNIT. Manufactured by PREWAY INC. General Offices and Factory WISCONSIN RAPIDS, WISCONSIN 54494

BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

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Page 1: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

INSTALLATION, SERVICE INSTRUCTIONSAND PARTS LIST

FOR

BUILT-IN FIREPLACEWITH

Prefabricated ChimneyM O D E L S

MODEL NO. SIZE

Bl28B TYPE E

TYPE E

28”-Zero Clearance36” - Zero Clearance42” - Zero Clearance

DO NOT INSTALL IN MOBILE HOME

THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICEFROM THE FIREPLACE AND CHIMNEY. AND ENABLE YOU TO ORDER REPAIRPARTS CORRECTLY. KEEP IN A SAFE’PLACE FOR FUTURE REFERENCE.

WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THEFRONT OF THE RIGHT PORCELAIN FIREBOX SHIELD.

DO NOT MODIFY OR ALTER THE CONSTRUCTION OF THIS FIREPLACE ORCOMPONENTS. ANY MODIFICATION OR ALTERATION OF CONSTRUCTIONVOIDS THE WARRANTY AND APPROVALS OF THIS UNIT.

Manufactured by

P R E W A Y I N C .General Offices and Factory

WISCONSIN RAPIDS, WISCONSIN 54494

Page 2: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

generalRemove 811 parts and check to be sure they are

there. Report to your dealer if any parts are missingor damaged.

One Carton ContainingFireplace and Spark Strips.

ALSOAny other cartons you have ordered to complete

your chimney installation.NOTE: Ta identify pieces, refer to Parts Illustration.

Local CodesLocal building codes should be consulted in all cases

as to the particular requirements concerned with theinstallation of factory built fireplaces,

DO NOT INSTALL IN MOBILE HOME

IMPORTANTThe fireplace may be installed either with the

area above the fireplace open within the en-closed framing (chase framing) or inset from thesides of the fireplace. When insetting is desiredthe chimney spacer MUST be installed (See Fig. 6).

For your safety and protection, fireplace andchimney should be grounded. Use Ground Rod,clamp and wire to ground chimney and fireplace.

MUST TERMINA36” MINIMUMABOVE ROOF

FIREPLACE OPENIN<

FLOOR ‘-‘-PLACE ‘METAL HEARTH EXTENSIONSTRIPS UNDER DIMENSIONS

FIREPLACE ANDHEARTH EXTENSION

NOTE: “J” Clearance may be 12” Minimumwith Preway Insulated Wall Shield or Equivalent.

bottom, sides, and back of the unit. Chimney sectionsabove the i&t area require a minimum clearance ofone inch to combustible materials. Chimney sectionsfrom the top of the fireplace to the first joist are re-quired a minimum cie~rance of 3 inches. Firestopspacers must be installed at every ceiling level whichwill automaticIly provide the necessary clearance tothe joist.

Any fireplace must not be installed closer thanspecified in Chart 2 (Page 3) to any unprotected corn-bustible wall, perpendicular to the fireplace openings(See Fio. 1) unless a Prewav wall shield, Model WS40 or

CLEARANCES:S,des ~ 0”Back ~~ 0”Base ~ 0”

TO TOP OFFIREPLACE,

WIRING ACCESSPLATE AND 78”

See Chart 1 ELECTRIC INLET

CHART 1Dimensions 28”, 36”. 42” Fireplace

Bl28B 81368 81426

A 22” 30” 36”

To Top of FireplaceI 38’8” I 40’%”

18” 20” IOpcnsng I I

J 36” 36” 36-

Clearances! When installed in accordance with these instructions,

the basic unit may touch combustible materials at the

NOTE: This fireplace is NOT intended as a furnace toheat an entire home. Use for supplementary heatingonly.

2

Page 3: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

locationINSTALLATlON

The overall height from bottom of fireplace tochimney flue outlet is to he not less than 16 forModels 81288, 81366 or 12’6” for the 81428 with thestandard chimney termination. (ERTSA or IORTSA). IfDecorative Chimney (DCT) is used overall height maybe reduced on 81288 and 81368 lo 12’6”. 81288 and81368 overall height may be reduced to 11’ by usinga BFSL Thimble in place of a fIrestop spacer at firstioist area. Installation may be 90 feet in height butmust be supported at every 35 foot level.

Fireplace lwdlion will he influenced by such factorsas traffic in rooms, doors and windows and construe-tion above and below the firepldce.

~irepl~e may be installed in any location which willprovide the necessary clearances. A location that r”-yuires cutting the least number of ioists or rafters WIIIsimplify and reduce installation cost. The fireplacemay be installed directly on the floor or elevated on awooden or masonry l,Iatform if desired. However. thefloor or platform must be solid and continuous toprevent any air from entering the room from underthe fireplace. See Page 5 for chase construction.

The fireplace may be positioned and then the fram-ing built around it or the framing may be constructedand the fireplace pushed into the opening. (SeeFig. 10.) The dimensions shown on Pages 2 and 3 maybe used to construci the fireplace opening.

CORNER INSTALLATIONThis can be the most economical in rooms where

wall space is at a premium. Because of the slantedsides, the fireplace seems to take less area of floorspace than being proiected into the room from a flatwall. (See Fig. 5.)

Cross Section

TRIPLE WALL

INSULATION

D A M P E R~~L”L ~T~;l;l”H A N D L E

\ FRAME ‘BOTTOMINSULATION ASSEMBLY

PROJECTION

PROJECTION

. CLEARANCE TO CORNER MUST BE 36”.”IF WS40 WALL SHIELD IS INSTALLED

* CAN BE REDUCED TO 12”

Framing Dimensions

CHART 2 Dimensions 28”. 36” 42” Fireplace

Measurement 1 B12BB 1 81368 1 81428I A 1 14%” SQ. 1 14%” SQ. 1 16%” SQ.B I 7%” I 7w I 8%”

H 2%” 2%” 13/4”

J 38” 46” 52”Y 1 0” 71” 7K*

t

I. 1 , I __I -_

L / 49%” 1 55%” 1 59%”

With 8FSL Firestop Spacerat First Joist Area

A 17%” SQ. 17%” SQ.

6 8A” 87@”

H 1 ‘/s” 1 vi’

HEARTHEXTENSION 42”~ 16” 52”~ 1 6” 66”XzO”

NOTE: Los Angeles code requires Hearth to be 12”each side of Fireplace openirng and 20” deep.

3

Page 4: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installation

spacers (Part No. T18691) must be attached be-

Installationdecide location, type of installation, etc. and lay-““, on floor.Frame cavi!), (closet) or opening for fireplace.Prepare floor by installing hearth extension andplatform, if desired. Place metal strips (provided)under fireplace and extending out to where itwill be under hearth also. (See Fig. I.) This willprevent any sparks from reaching the floor.

P l a c e iNreplace in pos i t ion . Attach e l b o w orrIr,agt~~t scct~on of triple wall pipe in place on topoi f’rep’arc Atta:h with 3 screws provided.Wnen triple ‘wa I pipe ruses through ioist area. usei~restnp s~nacer. N O T E : If IO” d i a m e t e r t r i p l ewall pope ,s used, ioist w i l l have to be cuI a n db o x e d . (See Fit. 11.1Frame around fireplace sides and up to ceilingadd sections of pipe as you frame.If triple wall p,pe sect,“,, goes through f ramedopening in ceiling, instali fIrestop spacer by slid-ing up over triple wall pipe section and nailingto bottom side of joists.If an offset is needed to miss a joist or beam, usetwo elbows and pipe as needed. See instructionsbelow.

To Install ElbowsMaintain I inch minimum clearance to combustibles

for sections located above the joist area where thefireplace is located. Maintain 3 inch clearance tocombustibles for sections located directly above thefireplace (See Figure 6).

1. Place elbow (without straps) on vertical triple wallpope. (or an fireplace), pointed in the directfonr:,fF,ct 1s rci,.,,rrd Turn shghlly u n t i l s<rcw holestiligrl drid ;~llci~h \Nlttl tt,rce ~crcws provided~

2 . T o .ichievc minimum o f f s e t , (ice chart on b;lrkpage) cilt,ict, return e l b o w (.*iti~ lij” srrfii)ij II) f~rsle lbow wit/? screws provided. To a&eve furtheroffset, you may install various iengths of triplewall pipe between the elbows to a maximumlength of 15 feet. (This must be supported withstraps every 6 feet.) (See Back Page.)

IMPORTANT: If gas line or outside combustionair is to be built in to fireplace - install it beforeframing in fireplace.

Frame ,w”rk around the fireplace (either in flush orproject% installatfons) can be planned to incorporate,book shelves. wood bins, closets, etc.

F,replace framing w,ll be governed by the face~mater,als used, <and how far above and-to each sidethey WIII extend.

When the fireplace is installed on a combustiblefloor, a non-combustible hearth extension mus+ beused +” prorect the floor in front of the opening. (SeeChart on Page 2 for proper dimensions.)

The fireplace may be placed on a platform in orderto apply the face material completely around the open-ing. CAUTION - Do not block off air opening atbottom of fireplace.

The Hearth Extension must extend at least 16” infront of and at least 8” beyond each side of the fire-place opening for the 8128 and 6136 and 20” in front,12” on each side of the fireplace opening for the 8142.Use Preway Hearth Extension Yl3917 for 28”. Y13259for 36” and Yl3560 for the 42” fireplace. The HearthExtension may be covered with non-combustible ma-terials which do not ignite and burn. These are steel,iron, brick, tile, concrete, slate, asbestos, glass orplaster or any combination

Chimney Enclorures

‘ I R E S T O P - I I

ENCLOSURES

FLOOR AND

‘LOORS ABOVEFIRST JOIST

CHASE FRAMING INSET FRAMING 1

NOTE: Use only four elbows per installation andnever over 30” maximum. Elbow maybe used directly on fireplace.

4

Page 5: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installationChimney Chases

STUD(JOISTS)

INSULATE ” ?. . __^^

FbF CHASE COLLAR

SPACER

CHASE COLLAR

STORM COLLARCHASE METAL

1 b, -INSULATE

STUb.5

SOLIDCONTINUOUS

REFER TO PAGE 3 FOR MINIMUMOVERALL HEIGHT OF FIREPLACETO FLUE OUTLET. 8128 AND 6136MAY USE BCC CHASE CAP WITH8CCSA SPARK ARRESTOR.

5

Page 6: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installationINSTALLING THE OPTIONALOUTSIDE AIR KIT (CAK-42)NOTE: This Kit must be installed before fireplace is

WALL

\

,I

HOSE ;

framed in.

Installing the Optional CombustionAir Kit (CAK-42)The kit consists of an inlet collar (with barometricdamper), 42” length of 4” flexible metal duct, outside“en+ cover assembly and +wo hose clamps.Remove the 2” diameter knockout on the lower leftside of the fireplace and mount the air inlet collar overit (6 screws). The barametric damper in the inlet willautomatically open or close as the combustion air isneeded.

The combustion air duct can be straight upward ordownward along side of fireplace, or to the rear iffireplace is on an outside wall or in a chase,The barometric damper will allow the combustion airto be taken from any direction.

DO NOT TAKE AIR FROM ATTIC SPACE, ABOVE THEROOF, OR ANY OTHER ROOM (ESPECIALLY GARAGE).Do not take air from any area where another fuelburning appliance is installed.If the flexible duct is not long enough to reach theoutside, it can be extended with any c diameter metalpipe to any length needed.When installing the inlet collar, be sure the label “ThisSide Up” is toward the top or the dampers will notwork properly. Attach the duct to the inlet and out-side vent securely with the hose clamps. Use ducttape on all joints to be sure they are air tight.

InstallationI. Remove 2 inch round knockout from lower lefi

side of fireplace.2. Position inlet collar (Label “This Side Up” must

be facing up). Fasten securely with six screwprovided.

3. Locate outside vent cover and cut a 5” mindiameter hole for the 4” flexible air duct. Be sure

6

to extend the 5” opening all the way through tooutside. It must be through any insulation, vaporbarrier, or sheet metal to the outside of ihe home.

Attach duct to outside vent cover with hose clampprovided, push duct (with vent cover attached)through wall or floor from outside and secureduct to inlet collar on fireplace with hose clampprovided. Use duct tape on all ioints to be surethey are air tight.

Attach outside vent cover to wall or flooringwith four screws provided.

FINISHINGFireplace may be installed so face material is flush

with, or projecting in front of finished wall. For flushinstallation, fireplace is recessed back of finished wallsurface, the thickness of the face material.

For projecting installation, the fireplace is flush withfinished wall at minimum and can be any distance intothe room. (See Fig. 4.)

Flush installations are recommended for smooth orthin face materials. Use a molding to cover crack be-tween finished wall and face material.

Projecting the fireplace into a room alloys a mOieshallow cavity to be used to contain the fireplace. Itwill accent large natural materials (i.e. fieldstone) usedfor face materials The cracks between face materialand wall can be filled with colored caulking, 01 mortar.The top is usually covered by a mantel

NOTE: Any mantel must be at least 12” from thetop of fireplace top grille opening.

l Do not block off the air opening at the bottomof the fireplace

2” MIN. HEIGHT CT O M A N T E L . I

I/\-

I

1 tI lllllllllllllln”“1”1111111111111

:~~~~~

llllllllllllllllllllllllllllllllllll

-A

-8

NOTE IDo not allow any opening between the front ofthe fireplace and the surrounding materials. Coldair may enter or hot air be lost if there is anopening. Fill this area with non-combustible caulkor equal. Check with local codes for installationprocedures.

A Do not install combushble mater ia l c loser thanline A.

6 ~ Do not install non-combustible material any closerthan %” to line B for clearance for doors.

C - Non-combustible material can be installed up tothis line.

c

Page 7: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installationFINISHING

For f inishes using non-combustible facings, thematerials may overlap the frame of the fireplaceup to within ‘iz” of the opening on either side. Itshould not extend below Line C (Fig. 9) above thefireplace opening. The finished materials may beanchored using metal screws into the fireplaceframe.

. The framing of the fireplace May be covered withany non-combustible facing material, 1.e.. light-weight stone, brick, veneer, ceramic tile, etc.

CAUTIONDo not block off the circulating air opening atthe bottom front of the fireplace.

TO FUSE Framing1 OR CURCUlT STUDS

BREAKEll HEADER \

- --- NOT SVPPLED

OPTIONAL BLOWERWIRING DIAGRAM

24”

T O R E M O V E F R O N T B O T T O MGRILLE TO INSTALL BLOWER, RE-MOVE THESE SCREWS LIFT PANELUP AND OUT.

KNOCKOUTFOR

OUTS IDE AIR

An electric junction box (with grounded receptacle)is located at the lower riaht. behind the bottom grille(Fig. IO). This is for use with the optional bloweronly(Page 15). The front of bottom grille may be removedby unscrewing three screws in grille and lifting grilleup and out (Fig. 10). Electrical wiring connections maybe made through the wiring access plate without re-moval of receptacle or grille,

Wire the receptacle into an electrical circuit duringthe framing of the fireplace. A U.L. listed AC generaluse wall switch rated at 15 Amp. 125 VAC minimummay be used in the circuit or the speed control sup-plied with blower. The fireplace junction box has a

ECEPTICLCFOR USE

WI TH)PTlONALBLOWER

/

wiring access plate, next +o the %” hole provided forconnection of an electric wire fitting. Refer to wiringdiagram above. Locate the switch in a wall box closeto the fireplace.

Instal lation of wir ing mus: comply with the Na-tional Electrical Code and <II local codes and theirrequirements. The wir ing should be instal led by aqualified person.

Secure fireplace in place with blocks nailed to floor.IMPORTANT: For your safety and protection, the fire-place and chimney should be grounded. Use a groundrod, clamp and wire or other means to ground fireplaceand chimney, Consult codes having jurisdiction.

7

Page 8: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installationCutting Hole in Ceiling

I

L

DOUBLEHEADERS

BOXED JOISTS FOF8” DIA.

FIRESTOP SPACER

1~ Locate renter of opening in ceiling to preventjoist being cut i f possible. Firestop spacer inceiling for 8” dia. pipe will fit between standardspacing of ioists.

2, Drill hole in center of opening through ceiling andlayout 14!$” square opening on ceiling for 8” dia.pipe, (1 6’92” square opening for 10” dia. pipe)firestop spacer.

3. Cut out opening. Double headers should beplaced between ioists for extra support and nailedin place. (See Figs. 11 and 12.) NOTE: If 30’firestop spacer is used, the long side of openingmust be 22%“, with 8” dia. pipe; or 24%” with10” dia. pipe.

FIRE STOP SPACER

NOTE: If BFSL Thimble is used, boxed area willhave to be 17%” sq.

BOTTOM SIDE OF JOISTS

located at the bottom of each framed opening in anyfloor or ceiling that the Triple Wall Pipe passes through,(See Fig. 13). except uppermost where insulation isbetween ioists. Then spacer must be on top of ioists.

Portions of the chimney that may pass through ac-cessible spaces must be enclosed maintaining 1” mini-mum clearance to avoid personal contact with ordamage to the chimney.Keep Insulation Away From Chimney!

installing the chimneyIf Chimney Passes ThroughFloor or Ceiling

If chimney passes through a floor or ceiling, a fire-stop spacer must be used. Firestop spacer should be

TRIPLE WALL PIPEREMOVE

\ NAILS FROMSHINGLES

WHERE FLASHING

ATTACH WITH

8

Page 9: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installing the chimneyCutt ing Hole in Roof

I. Find the size hole to cut into roof by using a stringand plumb bob and marking four sides of thetriple wall pipe on the inside of the roof.

2. Lay out roof opening larger, lo keep 1” minimumclearance from triple wall pipe to combustibles infinished opening.

3. Cut out opening. Save shingles for covering flash-ing, A rafter may have to be cut to make op5n-ing. Place headers between remaining raftersand nail in place. Place additional rafter sectionto maintain 1” clearance (See Fig. 14).

Adding Pipe Sections1. Add sections of triple wall pipe. Rotate each

section until seam is aligned and key and notchare mated.

2. Fasten together until top section is at least 29”above highest point of roof cutout.

3. Caulk seam notch and any open screw holes, onany joints above flashing (See Fig. 17).

installation, contemporaryround chimney above roof

w- R A I N C A P m

SPARK ARRESTOR

e ADAPTOR

STORM COLLAR

III-

TRIPLE WALL PIPE

FLASHING 1Installing Flashing

Place flashing over triple pipe and mark outline onroof. Remove nails from shingles in this outline toboitom edge of roof cutout (See Fig.17). Coat areaon roof with roof cement. Slide flashing under shinglesinto position and renail top and side shingles. DO NOTnail through lower portion of flashing. If necessary,cover side and top of flashing with salvaged shingles.

FLASHING IN POSITIONBELOW SHINGLES

FLASHINGABOVE SHINGLES

Installing Storm CollarInstall storm collar and raise upward. Apply water-

proof caulking around flashing where collar fits at topof flashing. Push storm collar down securely on sealerand flashing (See Fig. 18).

ml- CAULKING

Finishing ChimneyImportant: Chimney outlet must be at least 3 feet

above roof c”to”+. It also musi be at least 2 feet abovethe highest point of the roof within 10 feet in ohcrirontal plane.

If the Triple Wall Pipe is not 29” above Ihe highestpoint of the roof cutout, additional Triple Wall PipeMUST be used to attain proper roof clearance. Thesesections are attached as described prev;ously.

ADAPTOR

TRIPLE‘WALL PIPE

STORMCOLLAR

FLASHING

When triple wall pipe is used to extend chimney,extra sections are attached as described previously.The RTSA Round Top Assembly is then attached to thetriple wall pipe To attach, slide the Round Topbrackets over outside wall of triple wall pipe androtate until holes line up. Attach with three screwsprovided (See Fig. 19).

It is recommended that all exposed parts of the chim-ney be painted with galvanized primer paint. Then acoat of paint to match the decor of the home may beapplied.

9

Page 10: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

installation cording to instructions with kit. Seal around nippiewith furnace cement. Use pip” compound on all iointsaooroved for use with natural or L.P. Gas.Installing Gas Line for Gas Lighter

IMPORTANT: Instal l gas l ine before framing f ire-place.

If desired, a gas lighter may be installed. Use onlyiron pipe, %” size, and appropriate steel or malleableiron fittings.

When installing a gas line, a valve of an approved+ype, designed for installation outside the fireplace, isrecommended.

Gas line may enter fireplace from either side. Referto Page 2 for outside entrance knockout locaiion. Re-move knockout from outside of fireplace casing withscrewdriver. Remove knockout from refractory sidecarefully to avoid cracking. Center of knockout (markedwith a dimp!e) is 6%” forward from rear refractorychannel and 2%” up from hearth.

Run gas line to iust outside entrance hole of fire-p l a c e . P a r t a n d p u s h g a s l i n e n i p p l e (7”min.) through to reach inside of fireplace. Attachnipple to gas line. Finish installation by either cappinggas line inside fireplace or attaching gas lighter, ar-

:

Th,s ,nita’lat,on m u s t ronforr:: w~fh ‘ocal codes,In the absence of local codes, the installation mustconform with American Ndtional Standrrd Ins+;&Irlt;on of Gas Appliances and Gas Piping, 2223~ I-1974 or Can&an installation codes for naturaland propane gas burning appliances and equlp~men+ CSA 8149.1 and 2.

Test for Gas LeaksAll gas piping and connections must be tested

for leaks after the installation is completed.Be sure the unit is turned off.Apply soap suds solution to all connections and

joints and if bubbles appear, leaks can be de-tected and corrected.

Do not use a match or open flame of any kindto test for leaks.

Never operate any appliance with leaky con-nections.

care and operation of your preway fireplaceNOTE: This fireplace is NOT intended as a furnace to heat an entire home. Use for supplementary heating only.

NOTE: Some smoke and odor may occur on first light.This is from oil used in manufacture. This should notreoccur.

To Build a FireStart with small f i res to “season” f i re brick a n d

hearth. Gradually increase sire of fires to desiredthe,yht and amount of heat.

Chimney damper opens by pulling handle fo rightside of slot as far as it will go. Weighted damper willswing fully open. Damper should be open at all timeswhen heat is present in the fireplace. Outside com-bustion air may be supplied through the installation ofa outside Combustion Air Kit CAK-42 (See Page 6). Donot take combustion air from a garage. basement orany other enclosed areas. If Preway glass doors are in-stalled IWO combustion air dampers are located atfront bottom - To open pull knobs toward outside offireplace.

I. Open mesh screen.

2. Be sure proper size grate is placed as far backir fireplace as it can go. Place several crumpledpieces of paper on grate. Cover paper with smallpieces of kindiing wood.

3. Light a piece of crumpled paper, open chimneydamper (See Above) and hold high inside thechimney. Repeat until a roaring sound is heard.

4. tight the paper in the grate. Never use gasoline,kerosene or lighter fluid to light the fire. As th,ekindling catches, add more or heavier wood untilfire is well established, being careful not to“smother” fire. If equipped with Preway glassdoors, open inlet air damper % to ‘~2 open andclose glass doors and,!or mesh screen completely.When fire settles down and burns steady, re-adjust dampers to proper position for desired fire.

5. Keep Preway glass doors and’or mesh screenclosed at all times except when adding fuel.Adjust dampers to desired position, being surefireplace does not smoke.

r CAUTIONResinous, green, or sappy wood should not beburnt in this fireplace. When these woods areburnt, volatile products such as turpentine, tarand pitch (creosote) frequently condense on theinner surface of the chimney. These will ac-cumulate over a period of time and then igniteduring a hot fire. The result is a roaring noise inthe flue, sparks and possible flames out of thechimney top for a short period. To prevent chim-ney fires check and clean your chimney whenllEX62SSary.L

Hints for Best ResultsYour fireplace may be operated with Preway glass

doors installed for best results. It should be under-stood, that with the doors open (even though moreradiant heat is felt in front of the fireplace), more heatis lost by using expensive room air that has beenheated by yovr furnace or boiler, for combustion andlost up the chimney, Operating the fireplace withthe Preway glass doors closed, and using outsidecombustion air prevents this loss and will provide themos+ efficient way of supplying supplementary heat.

Keeo chimnev and flue oioe clean to avoid anyI.

2.

3.

4.

0

flue‘ blockage or smoking: Check and clean a’tleast once a year (more often if necessary).Always open all dampers completely before iight-ing fire and warming chimney.Keep base of fireplace clear of excess ash ac-cumulation. This will prevent grate “burnout”.If starting a fire ir> a cold room be sure and wormthe chimney first, see instru:I:on 3, “To Build ,JFire”. (It m;iy take two or three pieces of paperbefore it is warv.) O t h e r w i s e f i r e p l a c e wil!smoke unt i l flce is warm

Page 11: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

5~ A proper size grate promotes a quick and evenfire, Be sure grate is placed as far back in fire-place as it can go to allow air to enter the firefrom all directions. Be sure ashes do not ac-

c

cumulate under grate. The proper size grate willthen be approximately 1%” to 2” from each sideand 4” to 6” from glass doors. If it is closer, theexcess heat may cause glass breakage.

6. When the fire has gone completely out, close alldampers to prevent excess heat loss and cold airentering. This will also prevent condensation inthe chimney and resulting water in hearth. Ifdampers are not closed, it will result in increasedheating bills.

7. To close chimney damper, pull handle to left asfar as it will go. To close glass door air dampers,pull knobs to center as far as they will go.

CAUTION

Ventilating fans, exhaust hoods or central heat-ing systems often cause fireplaces to smoke bystealing the fireplace combustion air. I f thevolume is enough, it can even cause a reverseflow of air down the fireplace chimney causingsmoking.

An optional “blower” (190 CFM) is available to aidin the circulation of the heated air from the fireplace(See Optional Equipment, Page 15). It has an adjust-able speed control to prevent any cold drafts. It willnot create a “blast” of air, but simply keep the roomair gently circulating. This will eventually create aneven heat throughout the room. This air circulator canbe installed at any time and is a very simple procedure(See Note on Junction Box, Page 7). This is why it is

*.important +o prewire the fireplace during the framingoperation.

If Preway Glass Doors Are Installed

NOTE: Only Preway Glass Doors designed for thismodel meet U.L. approval for installation.

Only install Preway glass doors designed for thesize fireplace.

Always open dampers at bottom of doors (pushhandles to sides of fireplace) any time heat is presentin fireplsce.

Keep glass doors closed and dampers full open whenburning “solid fuel”.

Keep doors closed for most efficient results.

Operation, Preway Bi Fold Glass DoorsClose left door first, being sure door is behind

center top retainer clip.Lift door slightly by handle and push in, until door

catch slides over frame edge into proper locked posi-iion and holds door closed.

Repeat with right door.

If fireplace is to be operated with Preway glassdoors open, the mesh screen must be keptclosed to prevent sparks or embers from entermg

Preway Bi Fold Glass Door AdjustmentClose doors to be svre they hang evenly. If adiust-

men+ is needed, Ilinges may be raised or lowered foradiusiment ds the holes are slotted.

Adjust until frames are level. Be sure door is nottight at bottom or top.

If doors tend +o “pop” open in center, adiust thedoor catch behind each handle. Loosen screws, hold-ing handles and push catch down slightly. Retiqhtenscrews. (Catch can also be bent slightly to close orexpand the “Vee” which catches on the bottom edgeof frame.)

Check doors by closing both and see if they remainin closed position. If they still “pop” open, repeatprocedure until corrected, The hinges may also haveto be raised or lowered.

closer, there is a possibility of glass breakage.

Hearth and Refractory CracksThe hearth and rear and Gde refractories have metal

shields behind them to prorect any combustibles out-side the fireplace if a crack occurs. A crack can becaused by sudden changes in temperature (thermalshock, very hot fires, drafts, etc.). A crack does notimpair any usage of fireplace. If you wish to cover andseal a crack, order the F3060 Sealant Kit from yourdealer.Fireplace Parts Replacement ProcedureTo Remove Screens

1. Remove screw from top center al lowing rodhanger to drop down.

2. Drop end of rod down out of top keyhole.3. Remove screen and rod.

To Remove Rear RefractoryI.2.

3.

4.

5.

6.

Remove screens as above.Remove smoke shield (4 screws).

Remove front bottom grill and ash guard (twoWWS).

Remove top rear refractory holder (one screweach) at top rear corner of refractory sides.

Pull rear refractory forward from top carefully(it is heavy). Raise up to clear channel and removefrom fireplace.

To replace, place refractory on hearth in bottomchannel and tilt top backward.

To Remove Side Refractory1. Remove rear refractory as above.

2. Remove top front bracket (one screw) holdingrefractory.

3. Swing front s ide panel out f rom bottom andremOYe.

4. Swing front of refractory until it points straightforward.

5. Pull forward until it clears rear holder.6. Tip toward center and remove.

7. Repeat for other side.To Remove Hearth

1. Remove rear and side refractory as above.

2. Remove 4 screws on each side holding hearth.3. Remove spacer from each side and rear refractory

holder.

4. Remove rear spacer (one screw at top).

5. Remove remainder of screws from hearth pan.6. Lift one end until it clears front frame.

7. Lift hearth and remove.

To Replace, Reverse Above Procedures.

Page 12: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

Iv 2531

17

/

I 12

32/ 33

li'

31

PARTS ILLUSTRATIONModel Nos.Bl28B TYPE EBl36B TYPE E81428 TYPE E

I9

c

7

26

\

12

Page 13: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

how to order repair parts

PARTS LISTAll parts l isted herein may be

o r d e r e d t h r o u g h y o u r d e a l e r .Selling prices will be furnished onrequest, or parts wil l be shippedat prevail ing prices and you wil lbe bi l led accordingly.

W H E N ORDERING REPAIRPARTS, ALWAYS GIVE THE FOL-L O W I N G I N F O R M A T I O N .1.

2.

3.

The Part Number in this list.The Part Name in this list.

The Model and Stock Numberis on the nameplate of the fire-p lace wh ich i s on the f ron tright porcelain shield.

Model Nos.81288 TYPE E81368 TYPE E81428 TYPE E

<EYVO.-

123456789

1 011121314151617I8192 0212 22 32 4

;z

;:2 93 0313 233

;:3 63 73 83 94 041x

:

MODEL MODEL81288 81368

TYPE E TYPE E

T18068RY14495RTl9641RT19956RY15287RY15289RT19962RT19941RT19944RT19742RY13877RF3504.1 RTl9752RYl4508RT19741RT19963RT19964RK15748RT19450-IRY14879-IRTl9960RYl3452RK17036RZ3393R

Y14517RT19269RKl5589RK14273RY13321RKl6731RKl5311RK17033RTl9448RT19901RY15156RT18137RT17993RT18684RT19544RT18687RTl9902RTl9495R

F3824F3060

T17992RY14484RT19642RT19940RY15254RY15255RT19955RT19760RT19944RT I 9744RY15221RF3504-1 RT19754RY14508RTl9743RT19955RT19764RK15748R

T19450-IRY14879.IRT19943RY13452RK17036RZ3393R

Y14522RT19269RK15244RKl4273RY13321RKl6389RK1531lRK17033RT19448RT19901RYl5157RT18137RT17993RT18685RTl9544RT18687RT19902RT19931R

F3824F3060

MODELBl42B

TYPE E

T18037RY 14506RTl9644RTl9965RY15290RY15255RT19971 RT19966RT19969RT19746RY13879RF3504-1 RTl9756RY14508RT19745RT19970RT19972RK15748Ril9450-IRYl4879-IFT19943RY13468RK17037RZ3393R

Y14523RT19269RK15572RK14273RY13321RK16738RK153llRKl7033RT19448RT19901RYl5158RT18138RT17993RT18686RT18689RT18687RT19902RT19495R

F3824F3060

DESCRIPTION

Top FrameTop GrillSmoke ShieldRear Refractory ChannelRear RefractorySide Refractory (2 Req.)Left Rear Top SpacerRear SpacerSide Retainer (2 Req.)Right FrameHearthKnob (2 Req.)Bottom GrillDraft Slide (2 Req.)Left FrameRight Rear Top SpacerFront Side Panel (2 Req.)KnobRiser Rod Bracket (2 Req.)Riser RodSide Spacer (2 Req.)DamperDamper RodSpacerComplete Screen (2 Req.)Rod HangerRod (2 Req.)Ring lHandle (2 Req.)Screen (2 Req.)Screen Clip (2 Req.)ReceptacleCoverJunction BoxAsh GuardTop ShieldSpacer (2 Req.)Case TopTop InsertTop Spacer (2 Req.)Wiring Access PlateSpark StripmManual, Parts ListSealant

* BIZBB and Bl36B Req. One Rear Spacer; Bl42B Req two.+ NOTE: Bl28B Req. Sixteen Rings; Bl36B Req. Eighteen Rings;

81428 Req. Twenty Rings.WNOTE: Bl36B Req. One Spark Strip; Bl28B and 61428 Req Twot Not Illustrated.Standard Hardware Not Shown ~ Procure Locally.

13

Page 14: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

PREFABRICATED BUILT IN FIREPLACE WITH ALL FUEL CHIMNEY c7 7 -...i

8” Diameter Round ChimneyYi” PARTNi)~ N c; ~LSCRIPTION

TIE691 R Chimney Spacer Kit

t BRTSA (8” Dia.) Round Top (Y14273)

8F6. 8F12, 8F18, 8F24 Flashing 8 Collar (8”)

i 818 , 8 2 4 , 8 3 6 , 848 . Triple Wal l Piae (8”)

51 Y 1 4 5 8 75 2 Y 1 4 5 8 9I5 3 Y145915 4 Y14585

5 5 Y 1 3 2 7 55 6 Y12787

i 8El5. 8E30. E lbow 18”)

1 5 Elbcw, T o p I 8E15 I

t 8FS, 8FS30.8FSL Firestop Spacers (8”)

i 8DCTR, BDCTW Decorative Chimney (8”)

6 0 118143.46 0 118143.3I-6, Y14410.46, Y14410.36 2 Y 1 4 3 6 2* T17901 I~D e c . Chn;. Ext. 36’.White (DE36W)

10” Diameter Round ChimneyKEY PART IN O NC~ UiSCRlPTlON

) 44 ) T18696R 1 Ch imney Spacer K i t 1 TSKlO 1

t 1ORTSA (10” Dia.) Round Top (Yl4958)

lOF6, lOFl2, lOFl8, lOF24 Flashing 8 Collar 110”)

i 1018, 1024, 1036, 1048, Triple Wall Pipe (10”)

51 Y14700 Tr ip le Wal l P ipe (18” ) 10185 2 Y14701 Triple Wall Pipe (24”) 10245 3 Y14702 Trinle W a l l Pioe (36”) 103h

i lOE15, lOE30 Elbow(l0”)

t 1OFS lOFS30 Firestop Spacer (10”)

T 1 8 1 0 9 Firestop S p a c e r 1OFST18089 Firesrop S p a c e r , 3 0 ” lOFS30

i_ IODCTR, IODCTW Decorative Chimney (10”)

60 T18143.4 D e c . C h m . P k g . - R e d (1 ODCTR)6 0 T18143-3 D e c . C h m . P k g . - W h i t e (1 ODCTW:6 1 Yl4410-4 D e c . C h m . E x t . 36”.Red (DE36R)6 1 Y14410.3 Dec . Chm. Ex t . 36” -Whi te (DE36W)6 2*I I

Y14362 Spark Ar res to r Cap (SA8 IO)717901 Strar, Support Kit (SK901

I I I I

,I Refer to Your Dealer for These Parts.l Not Illustrated.

14

Page 15: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

optional equipment

optional equipment

~~

68 BK190-1 Blower 190 CFM X X X69 GDB28AB Bi Fold Door, Antique Brass X69 GDB36AB Bi Fold Door, Antique Brass X69 GDB42AE Ei Fold Door, Antique Brass X70 PAK275.1 Blower 275 CFM X X X71 CAK-42 Combustion Air Kit X X X

,;CA 1 8” Dia. Chase CapSrxark Arrestor for 8CC I :: I :: I

15

Page 16: BUILT-IN FIREPLACE Prefabricated Chimney INSTALLATlON The overall height from bottom of fireplace to chimney flue outlet is to he not less than 16 for Models 81288, 81366 or 12’6”

elbow installation and chimney support

1 FOR CHIMNEYS UP

MUST BEI” M I N I M U MCLLARANCE

90 FEET. C H I M N E Y M U S BESUPPORTED EVERY 35 FEET. R PLE WALL PIPE

ATTACHING SCRFWS (3)

Note: Support AngledPipe Every 6 Feet.

CHIMNEY OFFSET CHART

TO RAFTERS OR JOISTS. NAILSTRAP IN SAME WAY AS

LLBOW STRAP (SEE 8)

Number and Length 8” Dia. 8” Dia. 10” Dia.of Triple Wall Pipe

10” Dia.15” Elbows 30” Elbows 15” Elbows 30” Elbow

8 1 8 8 2 4 8 3 6 8 4 8 Overall Overall1018 1024 1036 1048 Hgt. A Offset B A B A g A B

0 0 0 0 13% 1% 16% 4% I 458 1 +‘a 1 6% 4 %I 0 0 31 6 % 3 2 131% 3 I 34 6 i: 3214 I 3 %0 1 0 0” 3 6 % 8’s 3 1%7 1 4% 3 7’!k a 1% 3 7 % 16%0 0 I 0 48x 11% 4 7 % 2 2 % 49’,4 1 1 ‘,.G 48 2 2 %I 1 0 0 54% 13% 5 2 % 2 5 % 5 5 I 2”4 5 3 % 2 5 %0 0 0 6 0 % 14% 5 8 2al/4 60% 14% 5 8 “1 281%1 0 1

:,6 5 % 15% 6 3 % 311% 66!,2 15% 6 3 % 3 1 %

0 1 1 0 713/ 1 7% 6 9 341% 72?& I 7% 68% 34%I 0 0 1 7 7 % 1 9 73% 3 7% 7 8 ‘a I9 7 4 3 7 %0 0 2 0 83% 2 0 % 7 8 % 401% 8 4 2O’k 79 ‘/L 4 0 %1 1 1 0 89’/8 2 2 8 4 431% 8 9 % 2 2 a 4 !i 4 3 %0 0 : 1 9 5 2 3 % 89% 46% 951% 2 3 ’ 89% 4 6 %1 0 0 100% 25% 94’/k 491% I 0 I % 25’% 9 4 % 49%0 0 0 2 1 0 6 % 2 6 % 99’0 52!/4 I 0 71k 2 6 % 100 5 2 %I 0 I 1 12% 28% 104% 5.5% II3 281% 1051% 5 5 %0 0 :, 118% 2 9 % 109% 5&3x 1 1832 2978 1 , 0% 58%I 0

0”2 124 3 1 ‘/z 115 6 I % 1245,” 3 1 !? 1 1 5 !i 61 %

0 0 2 1 1 2 9 % 3 3 1 20’,,4 641% 130’,2 33 120% 64 1%I 0 3 135% 341,/z 125’,,z 67!‘4 I 36’?4 341’2 126 6 7 %0 0 1 ; 1 4 1 ‘vi 36’% 130% 70% I42 36’8 1 3 1 ‘is 7 0 %I 0 2 1 1 4 7 !?.> 3 7 % 135% 731% :,. 147% 3 7 34 136’X 7 3 %0 0 0 3 1 5 3 391% 141 76% I 5 2 % 3 9 !.‘A 1 4 I ‘ii 7 6 %1 0 I 2 158% 40?4 1 4 6 % 7 9 % 159!1 4o”n 1 4 6 % 7 9 %0 0 3 1 164% 4 2 % I 5 I 3% 82% I ‘J6 5 423/i 151% a2’/21 0 0 3 1 70 ‘i 4 4 1 5 6 % 85x 1 7 I ‘.& 4 4 157 8 5 %0 0 3’ 2 1 7 6 % 45 L/2 I 6 1 3/i 88s 177 45’i 162’%. 88%1 0 1 8 2 ‘.% 4 7 167 9 1 % 182% 4 7 167i/z 9 1 %0 0 1 188 48s l721% 9 4 % I a a lx 48s 1 7 2 % 9 4 %

I

NOTE: All Elbow Kits include Offset and Return. DO NOT use more than 15’of triple wall pipe between elbows. DO N O Tuse more than four elbows per chimney. DO N O T e l b o w more than 30’ . Elbow may be mounted directly onfireplace.

PREWAiY*