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*本说明书所列产品涉及专利技术；所刊登的产品图片、制法，可能因技术的进步而有所变更，使用时请再垂询。*BST reserves the design patent and the right to change the figure and dimension by technical improvement, please contact us before using.
SHANGHAI BST ELECTRIC CO., LTD.上海贝思特电气有限公司
Elevator Door Drive
We pursue the best !
公司联络信息地址: 上海市浦东新区航头镇大麦湾工业园区邮编: 201316网址: www.shbst.com
销售联络信息国际业务部电话: +86-21-58222286, 58229708传真: +86-21-58221353邮箱: [email protected]
国内业务部电话: (021)58222800, 58222668传真: (021)58223128, 58225564邮箱: [email protected]
北京办事处北京市海淀区文慧园北路今典花园8号楼101室电话: (010)62267806 传真: (010)62265598邮编: 100088
天津办事处天津经济技术开发区第七大街35号电话: (022)25219478 传真: (022)25219479邮编: 300457
东莞办事处东莞市万江区都会广场会景峰A座2707室电话: (0769)23155189 传真: (0769)23157153 邮编: 528000
沈阳办事处沈阳市大东区机校街13号9门电话: (024)88128024 传真: (024)28117007邮编: 110044
重庆办事处重庆市南岸区万寿路22号B幢2514室电话: (023)61916478 传真: (023)61916479邮编: 400020
Contact information
Add: Da-maiwan Industrial Zone, Hangtou,
Pudong New Area, Shanghai, 201316 China
Website: www.shbst.com
Sales department information
International Business
Tel: +86 21 58222286, 58229708
Fax: +86 21 58221353
E-mail:[email protected]
Domestic Business
Tel: +86 21 58222800, 58222668
Fax: +86 21 58223128, 58225564
E-mail:[email protected]
BG101 series elevator door drives are high performance control drives used for elevator door. Before operation, be sure to read this manual carefully to ensure correct operation and make full use of this drive''s perfect functions. This manual is delivered as an accessory of the drive. Be sure to keep it properly after using. This manual is subject to changes without notification.
Statement
Content
1.Safety Information 11.1 Safety cautions 11.2 Scrap dispose 2
2. Product Information 32.1 Nameplate information 32.2 Applicable scope 32.3 Technical specification 3
3.Product Installation 53.1 Product size 53.2 Installation instruction 53.3 Terminal definition 6
4. System Debugging 94.1 System wiring 94.1.1 Main circuit wiring 104.1.2 Encoder wiring 114.1.3 Input signal wiring 124.1.4 Output signal wiring 154.1.5 Wiring inspection 154.2 Debugging steps 15
5. Panel Debug 185.1 Outline drawing 185.2 Display function 185.3 Keys function 205.4 Operation illustration 21
6. Function Parameters 236.1 Function parameter grouping 236.2 Function parameter list 236.3 Function parameter description 28
7. Troubleshooting 39
8.Maintenance 408.1 Maintenance 408.2 Product storage 408.3 Product repair 40
1.Safety Information
1.1 Safety cautions
Danger: improper operation may cause property damage or casualties.
Attention: Improper use may cause failure to use the drive or mild danger.
Note
Danger
1.2 Scrap disposing
When scrapping the drive, please note:
Electrolytic capacitors on main circuit and electrolytic capacitors on the PCB may explode in fire. The device will produce toxic gases when incinerated. Please treat it as industrial waste.
BG101 User Manual Safety Information BG101 User Manual Safety Information01 02
*Do not install BG101 when the packing list and real products are not match. *Do not install when the drive is found broken after box opened.*Handling with care, otherwise there's the risk of damage to the equipment*Install the drive in a less shaking place. *Encoder must use shielding cable, and shielding layer should be reliable grounding. *Communication cable must use shielding twisted pair with the twisted distance between 20~30mm, and shielding layer should be reliable grounding.*Must connect in accordance with the manual method before use. *No need to do withstand voltage test to any parts of the drive. It has done beofre leaving factory. Otherwise, it may cause accidents. *Do not repair or maintenance to the drive by the personnel without specially trained . Otherwise, it may cause personal injury or equipment damage. *Replacing the drive, parameters must be re-set. *Do not insert or pull out any connectors before power off.
*Must comply with the guidance in this manual, and operate it by professional electrical engineers. Otherwise, there will be an unexpected danger. *Please install it in the flame retardant objects such as metal, and can not be installed in an environment containing flammable and explosive gases. Otherwise, it may cause a fire or explosion. *To prevent the screws, washers and other metal objects from falling into the drive. Otherwise, damage or fire may occur. *Make sure correct earthing as the standard specification. Otherwise, there is risk of electric shock. *Please confirm whether input voltage supply accords with the drive's rated voltage level. Otherwise, it will cause damage to the drive. *Do not connect input power to the drive's output terminals (U, V, W) . Otherwise, it will damage the drive. *Ensure that the wiring line meet the EMC requirements and safety standards in located area. Refer to manual suggestion for diameters of all the cable. If cable end has bare metal, it must be wrapped with insulating tape. Otherwise, an accident may occur. *After power on, do not touch any input and output terminals of the drive. Otherwise, electric shock may occur. *After power on, if parameter identification required, please note rotating motor may cause wounding. *During running, non-professional personnel do not detect the signal. Otherwise, it may cause personal injury or equipment damage. *Do not repair and maintain equipment when it's power on. Otherwise,electric shock may occur.
Risk of electric shock.Disconnect power before servicing.Authorized personnel only.
BG101 User Manual Information BG101 User Manual Information
2. Product Information 2.1 Product nameplate
2.2 Applicable scope
2.3 Technical specifications
03 04
BG101 S2 0P4 A
1. The drive can be adapted to our asynchronous motor (function of adapting to permanent magnet synchronous motor is under development.) 2. Insulation test Please do the insulation short-circuit test on the first installed or long time placed motor and cables. Regular maintenance also need to do this test. Note：when doing this test, the tested part must be disconnected with drive . Recommend to use 500V megger, and measured value should not be less than 5 MΩ.3. Use beyond the rated voltage values If the input supply voltage is not within permitted voltage range as manual required , it is likely to cause drive damage. Therefore, use the pressure regulating device to process the input power.4. Protection class IP20 Elevator door drive BG101 protection class is IP20, even reach IP21 if mounting plate is installed. 5. Derating use At area where the altitude is over 1000 meters, the thin air causes deterioration of drive cooling, please use it by derating.
Project Sub-project Description Single-phase AC180V ~AC264V
Input Power 50 Hz±5%,60Hz±5%
Asynchronous motor Motor
0.4kW
1kVA
2.5A
Three phase, 0~input voltage
0~100Hz
Power Output
150%, 2 mins; 180%, 10 secs
fault
Project Sub-project Description
Reserved input
Fault signal output
Output Power
Encoder Interface
Encoder type
Fault
Control algorithm
Frequency resolution
Torque Compensation
Application environment
Altitude
Operating temperature
Humidity
Vibration
Storage temperature
Protection
CAN or RS485
Embedded (Standard)
Handheld (Optional)
Signal input
Signal output
Encoder interface
Debugger
Status LED
Commnicationinterface
Control ability
Enviornment requirement
A: asynchronous motor S: synchronous motor
0P4: Match the motor power 0.4kW 0P2: match the motor power 0.2kW
Single-phase power source level 200V
Product Series
Rated voltage
Rated working frequency
Motor type
Adapted motor power
Output Rated capacity
Rated output current
Output Voltage
Output frequency
Overload Capacity
Overvoltage protection, undervoltage protection, over temperature protection, overload protection, over-torque error, Door-width self-learning fault, lack of phase protection, EEPROM read and write error alarm, ADC detection error, ADC offset error, belt slip error , encoder fault alarm, communication error alarm, temperature sensor failure, the DC bus voltage detection errors, SPM module fault, lobstruction fault,open door fault, close door fault.
1. Contact max.capacity: AC250V/2A, DC30V/1A; inductive load requir derating.2. Open limit signal and Close limit signal use a common terminal (normal open and normal close are optional); 3. NO or NC are optional for Obstruction signal4. It's normal open contact for fault signal.
24VDC ± 10%; maximum 100mA
collector open circuit output or push-pull output
4-wire Hall-ABZ encoder
Simple debug function
Advanced debug function
Standard configuration RS485, optional configuration CAN
have (some automatically reset, some can't reset until power off.)
Yes
Four LEDs lying in the debugger panel show the drive status.Mode: When the light is on, it shows that the drive is running. When the light is off, it shows that the drive is not at work.Openning: When the light is on, it's doing open door actionClosing: When the light is on, it's doing close door actionFault: When the light is twinkling, it means Fault happens
1. Optocoupler isolated inputs; 2. Through the jumper settings, external power supply can be used; External power supply: Common Positive or Common Negative are optional. Rated load DC24V() ,no more than 50mA Internal power supply: common emitter and common±10% collector are optional mode ; Internal....3. Signal priority from high to low as: I. Nudging signal II. open door signal III. close door signal IV. Reserved
Open loop V/F
Free from direct sunlight, no dust,corrosive gas, flammable gas, oil mist, etc.
Digital setting:0.01Hz
Yes
terminal operation mode, Key operation mode,MODBUS communication mode, CAN communication mode(pre-set),demonstrating mode, Encoder mode
Fault reset
Door width self-learning
Operating mode
Natural air cooling
-40~+70
<5.9m/s2(0.6g)
<90% RH, No condensation, no freezing
-10 ~ +50 (derating is required when temperature below -10 or above +40)
Less than 1000 meters ( derating is required above 1000 meters )
IP21 (with the mounting plate); when special needs, require additional protective measures.
Cooling
Mode
Openning
Closing
Open limit signal output
Close limit signal output
Obstruction signal output
Open door signal input
Close door signal input
Nudging signal input ****************
BG101 User Manual Installation BG101 User Manual Installation
3. Product Installation3.1 Product size
3.2 Installation instruction
05 06
It should be installed on the top of the elevator car (external surface).. Please install it on the surface of inflaming object, protection cover is recommended to realize better protection class. When it works, large amount of heat is produced, to guarantee drive's good heat dissipation, vertical installation is recommended, and enough space for dissipating heat is necessary. As below shows:
BG101 dimensions are shown in Figure 3-1, unit is mm.
3.3 Terminal definition As below shows, the bottom side is main circuit terminal, the top side is control circuit terminal. The detailed instruction can refer to table 3.1&3.2.
Figure3-1 Dimensions
Figure 3-3 BG101 Top viewFigure 3-2 Installation Requirement
>50mm
>50mm
>50mm >50mm
电机接口
W
V
U
交流电源
接口
L
N
危险电击危险使用之前，请阅读用户手册
V24
Z
A
公共端 COMIN1IN2IN3IN4COM
K1AK1BCOMK2AK2B
K3AC0MK3BK4AK4B
G24
B
开 门关 门慢关门
公共端
开到位
关到位
堵 转
编码器
接口
故 障
备 用
开门运行曲线
关门运行曲线
W V U L N
V24
Z A COM
IN1
IN2
IN3
IN4
COM
K1A
K1B
COM
K2A
K2B
K3A
C0M
K3B
K4A
K4B
G24
B
mo
tor i
nte
rfac
e
AC
po
wer
in
fter
face
Clo
se d
oo
r ru
nn
ing
cu
rve
Clo
se r
un
nin
g c
urv
e
危险电击危险使用之前，请仔细阅读说明书
W
V
U
L
N
公共端 COMIN1IN2IN3IN4COM
K1AK1BCOMK2AK2B
K3AC0MK3BK4AK4B
开 门关 门慢关门
公共端
开到位
关到位
堵 转
故 障
电机接口
交流电源
接口
备 用
开门运行曲线
关门运行曲线
V24
Z
A
G24
B
编码器
接口
取消 确认
Elec
tric
sh
ock
Read
man
ual
car
efu
lly b
efo
re u
seD
ange
r:Fa
ult
Ob
stru
ctio
n
Doo
r op
ened
Com
ple
tely
Do
or c
lose
d
Co
mp
lete
ly
Enco
der
Inte
rfac
e
MO
DE
O
PEN
C
LOSE
F
AU
LTC
om
Co
m
Op
en d
oo
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Clo
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oo
r
Nu
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: Re
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Slow
clo
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door
: Nud
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ENT
ESC
BG101 User Manual Installation BG101 User Manual Installation
3.3.1 Main circuit terminal definition
3.3.2 Drive terminal definition
07 08
Table 3.1 main circuit terminal table
Table3.2 control main circuit terminal
Figure 3-5 BG101 control terminal view
Figure 3-4 BG101 Main circuit terminal view
--
--W --
--V --
--
U --
L --
--N --
----
Mark Name Single-phase AC 220V input terminal
Output terminal
Earthingterminal
Connect three-phase AC motor
Connect with motor sheltered ground and power sheltered ground separately.
Connect Single-phase AC power
Terminal function instruction L, N U, V,W
24V --0V --Z --B --A --
Name Mark Function Terminal Function Instruction Notes K1A
K1B
Open limit Open limit output terminal A (normal close )
Open limit output terminal B( normal open)
Close limit signal output terminal A (normal close)Close limit signal output terminal B (normal open)Obstruction signal output terminal A (normal close)
Obstruction r signal common terminal
Fault signal output terminal A
Fault signal output terminal B
Encoder shielding wiring terminal
Encoder power +24V interface
Encoder power 0V interface
Open collector / push-pull encoder zero signal terminal ZOpen collector / push-pull encoder signal terminal B
Open collector / push-pull encoder signal terminal A
Input common terminal
Open door signal input terminal
Close door signal input terminal
Nudging close signal input terminal
Reserved terminal
Obstruction signal output terminalB (normal open)
Common terminal
COM Common terminal
K2A
K2B
Close limit
K3A
COM
K3B
Obstruction
K4A
K4B
Fault
shielding wiring terminal
Power positive
Power negative
Signal Z
Signal B
Signal A
Common terminal
Common terminal
Open door
Close door
Nudging
V24
G24
Z
B A
COM
IN1 IN2
IN3
IN4 ——
COM Input common terminal
K3A --COM --
K3B --K4A --K4B --
K1A --K1B --
COM --K2A --K2B --
COM --IN1 --IN2 --IN3 --IN4 --
COM --
--
Output
terminal
Encoder
input
terminal
Relay output interface; Refer to Figure: 4-1.
Encoder output type is push-pull or open collector type; The max. current is 100 mA for this power interface.
Optocoupler isolated inputs
BG101 User Manual System Debugging BG101 User Manual System Debugging09 10
Notes: in figure 4-1, input signals wiring are demonstrated as internal power common emitter wiring, while output of position signal and obstruction signal are demonstrated as normal open connection (For other modes of connection, please refer to 4.1.3, 4.1.4)
4. System Debugging4.1 System wiring Wiring of main circuit
4.1.1 Main circuit wiring
Figure 4-1 BG 101 Wiring Drawing
Be sure to insert MCCB between power input terminals(L,N), to facilitate maintenance and debugg.Select MCCB capacity as 1.5~2.0 times than rated current capacity of the drive.The MCCB's time feature should fully regard the time feature of the drive's overload protection. (150% of rated output current, 2 minute).
Circuit breaker
In the main circuit input side, it is recommended to set the AC input reactor, which can increase the power factor of input side and effectively eliminate the high harmonics of input side. It can protect rectifier bridge and eliminate the input current imbalance caused by the unbalance between different current phase.
AC input reactor
Two phases L, N of input power shall be connected to two terminals L, N in drive.
Terminals connection
In the main circuit output side, please note the following issues:
The output signal wiring
Please connect correspondingly: Output terminals of drive U, V, W, PE and motor extension lines U, V, W, PE.
Connect drive and motor
Please do not connect power cable L/N to output terminals U, V, W. Adding voltage to output terminals will damage the components inside the drive.
Prohibit to connect supply power to output terminals
Do not directly touch the output terminals, no contact between output cable and drive cover, otherwise, electric shock and short circuit many occur
Output terminal is prohibited grounding and short circuit
Do not connect phase advance electrolytic capacitors LC/RC and noise filter to output circuit. Drive cause high-frequency harmonics, it will cause overheating, components burning, and damage to drive.
Prohibit to use phase advance electrolytic capacitors, noise filter
Solution of inhibiting inductive interference from output side. Connect all cables to earthing metal tube.Keep a distance over 30cm from signal cables, the inductive interference will be reduced.
Inductive interference Inhibit Solution
Radio interference happens in input & output cables and drive cover. Set noise filter in input side and set shielding inside metal box of drive will help to reduce radio interference.
Radio interference inhibit solution
When set magnetic contactor (MC) between drive and motor, it is not allowed to switch on /off during the operation of motor. When set magnetic contactor (MC) as ON, during the operation there shall be large current flows out of drive. Switching MC shall trigger over-current protection of drive.
Prohibit to use magnetic contactor switch (MC) to control motor.
0V
Z
B
A
24V
PG
BG101
MCCB
V
U
W
M
L
N
220VAC
50 /60Hz
Use shielded cable
24V 0V
123S2
24V0V
123S1
21S3
Opening
Closing
Nudging
Input Common Terminal
Open limit(Normal Open)
Close limit(Normal Open)
Obstruction Signal (Normal Open)
Obstruction output common terminal
Fault signalContact 1
Fault signalContact 2
Common Terminal
Power Switch
leakage current Breaker
Single-phase power
Normal Open Contact
Normal Close Contact
Normal Close Contact
Normal Close Contact
Normal Open Contact
Normal Open Contact
Control System
BG101 User Manual System Debugging BG101 User Manual System Debugging11 12
4.1.2 Encoder wiring
4.1.3 Input signal wiring
Figure 4-2 Open collector output pulse encoder wiring
Figure 4-3 push-pulled output pulse encoder wiring
When wiring is too long, it will increase the high harmonic leakage current from the wire. Moreover, it will increase the output current of drive,which may bring adverse effects upon surrounding machines.
Stably installation of encoder, correct and reliable wiring.Encoder signal cable and the strong electricity circuit shall be arranged in different groove to prevent interference.It's better to directly connect encoder cable into drive. If the cables are not long enough and extension cables required, the extension cables are required shielding and connection to original wires by heated-tool welding is prefered.Encoder shield is required reliable wiring at the end of drive.Two types of encoder, open collector output and push-pull output, can be used (working power supply: 24V). Open collector output pulse encoder wiring as figure 4-2, and push-pull output pulse encoder wiring as figure 4-3.
Wiring distance between drive and motor
Pulse signal from encoder is an important guarantee for system to achieve precise control, major check required before debugging.
Factory default is the internal power supply common emitter mode. The jumpers inside drive are setted as: S1, S2 shall be shorted pins 1&2; S3 do not short. At this time, common terminal is 0V. Wiring refers to figure 4-4.If Internal power supply common collector mode is used, then S1,S2 on the main board of drive shall be shorted pins 2&3. S3 do not short. At this time, common terminal is 24V, Wiring refers to figure 4-5.If external power supply common anode mode is used, then S1, S2 of main board shall not be shorted, S3 shall be shorted. At this time, common terminal is the positive end of 24V external power supply. Wiring refers to figure 4-6. If external power supply common cathode mode is used, then S1, S2 of drive main board shall not be shorted, S3 shall be shorted. At this time, common terminal is the negative end of 24V external power supply. Wiring refers to figure 4-7.
Control signal input isolated through optocouplers. Internal power supply can be used.(recommended way: driving power is DC24V). External power source also can be used(pay attention to power specification requirement). Support four interface modes:
24
V 0V Z B A
24V
0V Z B A
0V
0V
0V
BG10
1
24
V 0V Z B A
24V
0V Z B A
0V
0VBG
101
0V
The
end
of sh
ield
ing
wire
gro
undi
ng.
The
part
with
dot
ted
line
unde
rlyin
g is
vol
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out
put e
ncod
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The
end
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BG101 User Manual System Debugging BG101 User Manual System Debugging13 14
Figure 4-4 Internal power supply common emitter mode wiring(Factory default setting )
Figure 4-6 external power supply Common anode mode wiring
Figure 4-5 Internal power supply common collector mode wiring Figure 4-7 external power supply common cathode mode wiring
0V24V
0V24V
24V0V
321S2
24V 0V
321S1
21S3
24V0V
321S2
24V 0V
321S1
21S3
0V24V
0V24V
24V0V
321S2
24V 0V
321S1
21S3
24V
24V0V
321S2
24V 0V
321S1
21S324V
S2 shorted pins 2, 3. S3 shorted
S2 shorted pins 1,2
S1 shorted pins 2, 3.
S1 shorted pins 1&2
Input signal
Input signal
Input signal
Common terminal
Common terminal
S3 shortedCommon terminal
Input signal
Common terminal
BG101 User Manual System Debugging BG101 User Manual System Debugging15 164.1.4 Output signal wiring
4.1.5 Connection inspection
4.2 Debugging steps
Figure 4-9 Debugging steps for door operator drive
Position signal and obstruction signal input by SPDT Relay, which can be divided into normal open and normal close. Wiring can accord with requirements. Figure 4-8 is for normal open wiring. Fault signal output reply is normal open SPST.
This section describes and explains the basic debugging steps and parameter setting method for those who select BG101 series drive to constitute door system.
Whether wiring is correct and accords to wiring diagram.Whether connectors are in the proper position.Whether bare wire of the terminals contact with other terminals.Whether resister value between three-phase cable and earthing cable is infinite.Whether resister value between the following terminals and earthing terminal is infinite: a.) between L, N and earthing terminal;b) between U, V, W and earthing terminal;c) Between encoder 24V, 0V, A, B, Z and earthing terminal.
Debugging procedure
Figure 4-9 demonstrates a normal debugging order. Under the circumstance that the external circuit and mechanical installation in place , begin debugging the door drive.
Do not plug power terminal into this signal terminal.
After completing wiring, be sure to check:
When begin debugging BG101 door system on site, the elevator must be kept in the state of maintenance.
If the wiring is incorrect, then cannot normally perform door opening and closing.
Confirm the wiring is correct and reliable
Step 1: Confirm the wiring is correct and reliableWiring in accordance with the requirements in section 4.1. And check every item in line with the inspection items in 4.1.5.
Step 2: Confirm the parameters of motor and encoderThe parameters of motor and encoder must be checked before debugging.
P02.00: Confirm the amount of motors are in use (Single asynchronous motor: P02.00=0; dual asynchronous motor: P02.00=1);P03.00: Confirm encoder's specification and parameters (factory default is P03.00=4), in accordance with the actual situation of the encoder.
Step 3: Confirm the cable sequence of motor and encoderSet BG101 as panel control mode (namely,P01.00=1), in the interface of status code P00.00, press to perform door opening action, and press to perform closing action.If the actual moving direction of the door is opposite to the above action, then swap any of the two cables of the motor. If the door open&close indicating light is opposite to the actual moving direction, then swap cable A and B of encoder.
Step 4: Door width self-learningIn the panel control mode (P01.00=1), set parameter P03.02=1, the door will start self-learning: close the door first, then open the door, close the door again. When P03.02 automatically changed to 0, self-learning will complete. Check door width data through P03.03&P03.04. If self-learning failed, BG101 will send an alarm signal, restudy is required.
Due to certain reasons such as belt slipping, the data received from door width self-learning may differ distinctively from the actual data. Therefore, the following steps can be taken to confirm the data of door width self-learning: BG101 power off, keep the door at the position of sufficient close, then BG101 power on, slowly pull the door to the position of sufficient open to observe the data of P00.05 and P00.06, if the data differ from that of self-learning, then belt and other machinery have to be checked whether they meet for the requirements, whether abnormal factors occurred during self-learning. After confirming that no abnormalities, start self-learning one more time.
Step 5: Opening and closing parameters adjustmentBG101 series drive's open and close control mode is distance control. Please debug the parameters for door opening and closing according to the following contents;
When self-learning completed, the drive will record door width data automatically.If power on, opening signal or closing signal enabled, the door will be opened slowly and then closed slowly, only when the door is opened completely and closed completely, the door system can operate normally.In panel control mode, external signal of debug the door system opening and closing is not valid, therefore, it is recommended that in panel mode. After finishing the debug in panel mode, verify the operate status of the door system in the terminal mode.When the parameters are in disorder, please set P01.14 = 21, and then all parameters are reset to defaults.
Door close speed adjustmentDoor close speed is imainly affected by P05.09 (door close high speed)the door close time will be reduced by increasing P05.09 parameter value.If door impact happens, reduce P05.10 (door close low speed), and increase P05.11 (door close deceleration distance);If door stake set does not close completely, or weak in closing, then increase P05.13 ( close creeping distance) and P05.14 (close creeping speed);If the creeping distance is too long or landing door can not close completely, reduce P05.11 (door close deceleration point distance.
Confirm the parameters of motor and encoder
Confirm the wiring sequence of motor and encoder
Adjust the parameters, according to the effects of door open and close.
Over
door width self-learning
BG101 User Manual System Debugging BG101 User Manual Panel Debugger17 18
Four status lights are mode indicator (run indicator), door opening indicator, door closing indicator, fault indicator. A five-digit seven-segment display is used for displaying debugging information. Key board consists of four direction keys, a cancel key and a confirm key.
The panel debugger has several display interfaces including EOP software version , status function code, status parameter, password login, system function code, system parameter, revision, real-time warning of sudden fault.
Real-time browse the status parameter (group P00 ), browse or revise system parameters (group P01-P09)Password login and parameters modification: after lodging by correct password, the user, can browse or revise system parameters, browse fault history record and revise passwordInitial Password:1234Real-time display of fault information: if sudden fault occurs, the information will be displayed in real-time which can be ignored by pressing cancel key.P01.00=1, Press "Left key" to open the door, release the key to stop opening. P01.00=1, Press "right key" to close the door, release the key to stop closing.P01.00=5, Press "left key" to achieve inverter operation control mode. P01.00=2, Achieve external MODBUS communication control mode (EOP will not play any functions at this time, unless power on again.).
Torque adjustment
Revise P06.01 (door open maintenance torque ) and P06.06 (door close maintenance torque) to achieve door open limit and door close limit maintenance torque. When abnormal impact of door occurs , reduce maintenance torque of door open or close. If door cannot completely open or close, increase maintenance torque of door open or close; Revise P04.13 (door open limit point distance), P05.12 (Door close limit point distance) to change door open limit and door close limit relay output;
Notes: For door system newly released by the factory, its wires should have been checked already. Therefore, step1/3 can be skipped; if its motor or driver has been altered, or wiring has been changed, all 5 inspection steps above have to be carried out.
5. Panel Debugger
5.1 Outline drawingOutline drawing of panel debugger EOP is shown as below. It consists of four status lights, a five-digit red seven-segment display, and six keys
5.2 Display Function
Mode Door open
Door close Error
取消 确认
up key
Status light
7-segment display
Right key/door close key
Confirm key
Left key/door open key
Cancel key
downward key
By using this panel debugger, the following functions can be realized:
Open speed adjustment
Door open speed is mainly affected by P04.09 (Door open high speed), increase P04.09, door open time will be reduced;If creeping distance is too long, reduce P04.11 (door open deceleration point distance);If vibration occurs before completing door open, increase P04.11( door open deceleration point distance) ; meanwhile relevantly adjust P04.10 (Door open end low speed);If door skate impact happens during door opening, then increase P04.00 (Door open start distance).
模式 开门 关门 故障
BG101 User Manual Panel DebuggerBG101 User Manual Panel Debugger 19 20
5.3 Key functionsFunctions of keys are as below：
P00.00 P00.01 P00.16 PL
E1031
...
P01.00P02.00P03.00P10.00...
parameter value
Password: 1234
revision value
Status function codeInterface
System function codeInterface
Status Parameters Interface
System parameter Interface
Parameter revision Interface
Software version Interface
confirm
confirm confirm confirm
confirm
confirmcancel cancel confirm cancel confirm cancel
confirm cancelconfirm cancelconfirm cancelconfirm cancel
confirm cancelconfirm cancelconfirm cancel confirm cancel
Err01
Real-time warning Interface
Interface demonstration
Display Display Description
Software versionInterface
Status Function Code Interface
Status Parameters Interface
Password Login Interface
System Function Code Interface
EOP software version number:E1042, meaning: 10 years 42weeks
Status function code P00.01 interface
Parameters value corresponding to status function code P00.01
Password login interface; Refer to 5.14 for password login
System function code P01.00 interface
Display Display Description
System parameter Interface
Revision Interface
Parameter value corresponding to system function code P01.00
Data input interface ( when performfunctions as password login orparameter revision)
Real-time fault warning Interface
IO statusInterface
Input status
Interface
Output status
Interface
Real-time fault warning (to ignore fault code display by cancel key)
Four inputs:1. Open input2. Close input3. Slow close input4. Reserved inputIf the decimal point in the right bottom illumines, the signal input are valid (Opening signal is valid in this example)
Four outputs:1. Open limit signal output2. Close limit signal output3. Blocked signal output4. fault signal outputIf the decimal point in the right bottom illumines, the signal output sare correspondingly valid (close limit signal is valid in this example)
Left key
Right key
Up key
parameter value
parameter value
parameter value
parameter value
parameter value
parameter value
revision value
revision value
revision value
"Panel mode" (P01.00=1), in status function code interface, constantly press left key to open the door, and release the button, to stop opening.Inverter mode (P01.00=5), in status function code interface, press once left key to make motor running, press it once again, motor shall stop.In the interface "pasword login", left key realizes the left shift of position of password value modified.In the interface "system function code", left key enables the switching of system function code group. In the interface "parameters modification", left key realizes the left shift of position of parameters value modified.
"Panel mode" (P01.00), in status function code interface, constantly press right key to open the door, and release the button, door will stop closing.In the interface "pasword login", right key realizes the function of right shift of password changeIn the interface "system function code", right key enables the switching of system code group. In the interface "parameters modification", right key enables the right shift of position of parameters value modification.
In status function code interface, press upward key to progressively increase status function code,In the interface "pasword login",upward key realizes the function of increasing of password changeIn the interface "system function code", upward key enables the increasing of system function codeIn the interface "parameters modification", upward key enables the increasing of revision value.
BG101 User Manual Panel DebuggerBG101 User Manual Panel Debugger 21 22
Down
key
Confirm key
Cancel key
5.4 Operation illustrationkeys function as follows:
1) Process of power onThe software version number will be shown (E1042 in this example) when its power on. If online is failed, the version number will remain displaying, which means it's under status of online connecting. Once online is completed, fault inspection will start. If the fault exists, fault code will be displayed on digit display in real-time, and fault indicator will flash. If no fault found, it will enter the interface of P00.00 of "status function code".
3) Password loginIn the password login interface PL, press confirm button to enter the edit status with flashing digit to be revised. At this moment, input password 1234 by keys, then press confirm button to enable login process (system function code P01.00 will be displayed after login):
4) System parameters browsing and modificationAfter successfully login, select four keys to check "system function code". Press confirm key to check corresponding "system parameters". In this example,check the parameters value corresponding to P01.00( Display as 0 in this example)
Change P01.00 parameters value from 0 into 4:
2) Status parameters browsingFor instance, check on the status parameters corresponding to P00.03 status function code:
E1042 Fault?
Errxx
P00.00
Y
N
confirm
confirm
confirm
confirm
confirm
cancel
cancel cancel cancelcancel cancel
cancel
cancel
cancel cancel
cancel
P00.00 312P00.01 P00.02 P00.03
0 4 04 34
03423402341234P01.00
0
PL P00.00
P01.00 0
P01.00 0
confirm
cancel
confirmconfirm
cancel
cancel
0 4 P01.01
Flashing Flashing
In status function code interface, press downward key to progressively decrease status function code,In the interface "pasword login",downward key realizes the negative cycle of valueIn the interface "system function code", downward key enables the decreasing of system function codeIn the interface "parameters modification", downward key enables the decreasing of revision value.
In the interface "parameters modification", press cancel key to exit, and enter the interface of "system parameters"In the interface "system parameters", press cancel key to exit, and enter the interface of "system function code"In the interface "system function code", press cancel key to exit, and enter the interface of "status function code"In the interface "password login", press cancel key to exit, and enter the interface of P0.00 of "status function code"
In the interface "status function code", press confirm key to enter the interface "status parameters"In the interface "status function code", press confirm key to enter the interface "status parameters" which is corresponding to next interface "status function code"In the interface "password login", press confirm key to enter the interface of "password input"In the interface "password input", press confirm key to enter the interface of "system function code" (if password is correct.)In the interface "system function code", press confirm keyn to enter the interface of "system parameters"In the interface "system parameters", press confirm key to enter the interface of "parameters modification"In the interface "parameters modification", press confirm key to complete modification and enter next interface of "system function code"
取消
确认
BG101 User Manual Function Parameters BG101 User Manual Function Parameters23 246. Function Parameters6.1 Function parameters grouping
P00--Status parameters P01--Basic parameters P02--Motor parameters P03--Encoder closing parametersP04--Opening parameters P05--Closing parametersP06--Open auxiliary parameters P07--Terminal setting parameters P08--Performance control parameters P09--Function Enhancement parametersP10--Fault records
“●”：Means the parameter shall not be changed regardless of the motor is running or not.“★”：Means the parameter can be changed regardless of the motor is running or not.“☆”：Means the parameter shall only be changed during the motor stops.
6.2 Function parameters list
P00.00 Feedback speed —— 0.01Hz —— ● P00.01 Reference speed —— 0.01Hz —— ● P00.02 Speed deviation —— 0.01Hz —— ● P00.03 DC bus voltage —— 1V —— ● P00.04 Output Current —— 0.01A —— ● P00.05 Door width low bit —— —— —— ● P00.06 Door width high bit —— —— —— ● P00.07 Actual position low bit —— —— —— ● P00.08 Actual position high bit —— —— —— ● P00.09 Output voltage —— 1V —— ● P00.10 Input signal state —— —— —— ● P00.11 Output signal state —— —— —— ● P00.12 Heatsink temperature —— 1℃ —— ● P00.13 Software version —— —— —— ● P00.14 Maximum DC bus voltage —— 1V —— ●
P00 Status
Parameters
P01 Basic
Parameters
P02 Motor's
Parameters
P03 Encoder's
Parameters
P04 OD's
Parameters
P00.15 Minimum DC bus voltage —— 1V —— ●
●
P01.00
Operating command selection
1 0 ☆
P01.01 Control mode 1 0 ★ P01.02 Maximum output frequency P2.04~100.00Hz 0.01Hz 50.00Hz ★ P01.03 Low speed operating setting 1.00~10.00Hz 0.01Hz 5.00Hz ★
P01.04 Operation direction setting 0:Same as the setting direction1:Opposite to the setting direction
0:Distance control
0:Terminal mode1:Panel mode2:Modbus communication mode3:CAN communication mode (reserve)4:Demo mode5:Universal drive
0 ☆
P01.05 Carrier frequency 5~15kHz 1kHz 8 kHz ☆
P01.06-P01.13
Reserved parameters
P01.14 Parameters initialization 0:No operation21:Restore factory settings
0:Single induction motor1:Dual induction motor
1 0 ☆
P01.15 Manual stop 0:No operation1000:Forced stop2000:Resume normal function
1000 0 ★
P02.00 Motor selection
1 0 ☆
P02.01 Reserved 1~750W 1W ●●
P02.02 Reserved ●
P02.03 Reserved 0.20~2.50A 0.01A 1.10A ●
P02.04 Reserved 1.00Hz~99.99Hz 0.01Hz 50.00Hz ●
P02.05-P02.15
Reserved ●
P03.00 Encoder pulse number per revolution
0~9999
0~9999Door width = P03.04*10000+P03.03
0~9999
1.00~15.00Hz
1:Enable(under P01.00 = 1)
1 4 ☆
P03.01 Door width auto-learning speed 0.01Hz 3.00Hz ★
P03.02 Door width auto-learning enabling 1 0 ☆
P03.03 Door width low bit 1 95 ☆
P03.04 Door width high bit 1 0 ☆
P03.05-P03.15
Reserved ●
P04.00 OD Startup distance 0~65535 1 12 ★
P04.01 OD startup ACC time 0.1~20.0s 0.1s 0.2s ★
P04.02 OD Startup speed 0~15.00Hz 0.01Hz 2.50Hz ★
P04.03 OD ACC time 0.1~20.0s 0.1s 1.2s ★
P04.04 Initial time of "S" shape curve inOD ACC process
10%~50% 1% 40% ☆
P04.05 Rising time of "S" curve in OD ACC process
10%~50% 1% 40% ☆
P04.06 OD DEC time 0.1~20.0s 0.1s 0.6s ★
P04.07 Initial time of "S" shape in OD DEC process
10%~50% 1% 40% ☆
P04.08 Dropping time of "S" shape curve in OD DEC process
10%~50% 1% 40% ☆
P04.09 OD High speed 0~P01.02 0.01Hz
0.01Hz
15.00Hz ★
P04.10 Low speed in OD ending phase 0~15.00Hz 2.50Hz ★
P04.11 OD DEC point distance 1~65535 1 33 ★
P04.12 OD limit point distance 1~P04.11 1 8 ★
P04.13-P04.15
reserved parameters ●
P05.00 CD startup distance 0~65535 1 8 ★P05.01 CD startup ACC time 0.1~20.0s 1.0s 0.1s ★
Functiongroup
Functiongroup
Functioncode Description Description Smallest
UnitFactorySetting
ChangeProperties
Functioncode
SmallestUnit
FactorySetting
ChangePropertiesDescription Setting Range
BG101 User Manual Function Parameters BG101 User Manual Function Parameters25 26
P05.02 CD startup speed 0~15.00Hz 0.01Hz 2.50Hz ★
P05.03 CD ACC time 0.1~20.0s 0.1s 0.8s ★
P05.04 Initial time of CD ACC "S" shape curve
10~50% 1% 40% ☆
P05.05 Rising time of CD ACC "S" shape curve
10~50% 1% 40% ☆
P05.06 CD DEC time 0.1~20.0s 0.1s 0.6s ★
P05.07 Initial time of CD DEC "S"shape curve
10~50% 1% 40% ☆
P05.08 Dropping time of CD DEC "S" shape curve
10~50% 1% 40% ☆
P05.09 CD high speed 0~P01.02 0.01Hz 12.00Hz ★
P05.10 CD low speed 0~15.00Hz 0.01Hz 1.20Hz ★
P05.11 CD DEC point distance 1~65535 1 38 ★
P05.12 CD limit point distance 1~ P05.11 1 10 ★
P05.13 CD creeping distance 1~ P05.12 1 8 ★
P05.14 CD creeping speed 0~50.00Hz 0.01Hz 3.50Hz ★
P05.15 Close creeping DEC pointdistance
1~P05.13 1 4 ★
P06.00 OD startup torque 10.0%~100.0%(Motor rated torque) 0.1% 60.0% ★
P06.01 OD holding torque 20.0%~100.0%(Motor rated torque) 0.1% 60.0% ★
P06.02 Motor maximum torque limit
30.0%~150.0%(Motor rated torque) 0.1% 100.0% ★
P06.03 OD limit final holding torque
20.0%~100.0%(Motor rated torque) 0.1% 50.0% ★
P06.04 Time of switching OD holding torque to final holding torque
0.1~60.0s 0.1s 2.0s ★
P06.05 CD startup torque 10.0%~100.0%(Motor rated torque) 0.1% 60.0% ★
P06.06 CD holding torque
Maximum torque for CD
Torque for CD creeping distance
Final holding torque for CD limit
20.0%~100.0%(Motor rated torque) 0.1% 50.0% ★
P06.07
30.0%~150.0%(Motor rated torque) 0.1% 80.0% ★
P06.08
10.0%~100.0%(Motor rated torque) 0.1% 35.0% ★
P06.09
20.0%~100.0%(Motor rated torque) 0.1% 30.0% ★
P06Auxiliary
Parameters
P05 CD's
Parameters
P06.10 The time of switching CD holding torque to final holding torque
0.1~60.0s 0.1s 1.0s ★
P06.11 Curve selection 0:Polyline1:S Curve
1 0 ☆
P06.12-P06.15
Reserved ●●
P07.00 Terminal filter time setting
1~200ms 1ms 20ms ★
P07.01 OD limit selection 0:OD limit signal mode 01:OD limit signal mode 1
1 1 ★
P07.02 CD limit selection 0:CD limit signal mode 01:CD limit signal mode 1
1 1 ★
P07Terminal Setting
Parameters
P08PerformanceParameters
P07.03-P07.15
Reserved ●
P08.00 Minimum output frequency 0.70~10.00Hz 0.01Hz 0.80 Hz ★ P08.01 Low Voltage 2~100V 1V 35V ★ P08.02 Intermediate Frequency P08.00~ P02.04 0.01Hz 10.00Hz ★ P08.03 Intermediate voltage P08.01~ P02.02 1V 70V ★ P08.04 Low-speed torque
compensation 0~30%(Compensating
once it is less than 2.00Hz ) 1% 5% ★
P08.05 Speed deviation setting 0~10.00Hz 0.01Hz 0.00Hz ★
P09 Enhanced Parameters
P08.06-P08.15
Reserved ●
P09.00 OD time setting 0-3600s 0.1s 15.0s ★
P09.01 CD time setting 0-3600s 0.1s 15.0s ★
P09.02 Block handling 0: follow host command1: automatic anti-open
1 0 ★
P09.03 Memory selection
0: function valid1: function void
1 0 ★
P09.04 PRI of OD and CD setting
0: Preference to OD 1: Preference to CD
0: do not close the door1: CD operation when no host command
1 0 ★
P09.05 Action setting for Power on
1 0 ★
P09.06 Demo mode OD limit holding time
0.1~10.0s 0.1s 3.0s ★
P09.07 Demo mode CD limit holding time
0.1~10.0s 0.1s 3.0s ★
P09.08 Abnormal deceleration time 0.1~20.0s 0.1s 0. 2s ★ P09.09-P09.12
Reserved
Reserved
●
●
P09.13 Login password setting ★
P09.14-P09.15
Functiongroup
Functiongroup
Functioncode
Functioncode
SmallestUnit
SmallestUnit
FactorySetting
FactorySetting
ChangeProperties
ChangePropertiesDescription DescriptionSetting Range Setting Range
27 28
P10.00 Latest fault code 0:No abnormal records
1:Undervoltage
2:Overvoltage
3:Heatsink overheat
4:Output phase loss
5:Motor-blocked
6:EEPROM fault
7:Doorwidth Auto-learning fault
8:ADC sensing fault
9:ADC bias error
10:Belt slipping error
11:Over torque error
12:Encoder Fault
13:Temperature sensor fault
14:DC bus voltage fault
15:SPM module fault
16:Drive overload
17:OD timeout
18:CD timeout
●●
P10.01 Last but one fault code ●
P10.02 Last but two fault code ●
P10.03 Last but three fault code ●
P10.04 Last but four fault code ●
P10.05 Bus voltage in the time of latest fault
●
P10.06 Output current in the time of lastest fault time
●
P10.07 Operating frequency in the time of latest fault
●
P10.08 Door position in the time of latest fault
●
P10.09 High operating frequency ●
P10.10 Low operating frequency ●
P10.11 Bus voltage maximum value during operation
●
P10.12 Bus voltage minimum value during operation
●
P10.13 Reserved ●
P10.14 Reserved ●
P10.15 Reserved ●
6.3 Function parameters description
P01.00 Operating command selectionRange：0：Terminal mode 1：Panel mode 2：Modbus communication mode 3：CAN communication mode (reserved) 4：Demo mode 5：Universal drive mode0：Terminal mode: when drive works at this mode, it will receive operating order from main system, such as OD, CD, and LCD to drive the door. The logic is as follows;
P01.01 Control mode selection
P01 Basic parameters
OD CD LCD Slowly Close Door × × 1 LCD 1 × 0 OD(Open door) 0 1 0 CD(Close door) 0 0 0 Halt (not in the holding area)
1:Door panel mode Users can debug the controller. Enter P01.00 and set the parameter as 1, exit to status code display interface P00.00. Press " " button to CD, and press " " to OD, release the button to stop the operation.2:Modbus communication mode Debug BG101 via external debugger or control BG101 under this mode.3:CAN communication mode (reserved).4:Demo mode set this mode to demonstrate and test door in factory. USet the door operating curve fisrt under the panel mode,auto demo mode can be secondly set. The interval between OD and CD can be set by P03.05 and P03.06. 5:Universal mode . Under this mode, press left button, motor will run; press it once again, motor will stop running. The running speed is set by P01.03, Maximum current limit is set by P06.02
Setting range: 0: distance control mode The drive operates in V/F control mode with speed sensor. The parameters of pulse encoder must be set properly in order to avoid door width deviation. Under distance control mode, self-learning must be accomplished and the door width should be stored before BG101 is applied.Real-time pulse counting shall be applied in the process. Compare counting value and set value to realize speed change and position limit handling.
P01.02 Maximum output frequency
Setting range: Maximum output frequency of P2.04~100.00 is the highest output frequency allowed by drive. Refer to the fmax as shown in figure 6-1. fb is rated frequency, also called basic operating frequency, which is the output frequency corresponding to the rated voltage of drive. When S basic frequency is set too low, it will cause overheat of motor and even damage the motor during long-term operation. Vbase is usually set same as rated voltage of load motor.
SmallestUnit
FactorySetting
ChangeProperties
Functiongroup
Functioncode Description Setting Range
P10 Fault
Records
BG101 User Manual Function Parameters BG101 User Manual Function Parameters
BG101 User Manual Function Parameters BG101 User Manual Function Parameters29 30
P01.03 Low-speed operation setting
Setting range: 1.00~10.00HzThis function code sets the speed of low-speed operation. When conducting slow OD, slow CD, startup and other abnormalities, the door will operate at the setting speed. The drive will run at a low speed when it receives order from elevator system until it reaches the close limit or open limit, if the actual door width got is the same as that auto-learned, then it will conduct normal OD or CD.
fmaxfbfmidfmin
Vbase
Vmid
Vmin
Figure 6-1 Motor voltage-frequency diagram
Note: Under the condition that the time of OD and CD isright to the elevator system, the value shall be as little as possible to avoid crashing during the low-speed operation
Note: it's better to rewire the motor than to change this parameter.
P01.04 Operation direction selectionSetting range: 0: the same as the present direction 1: reverse as the present direction.Motor's running direction can be changed by setting the parameter. When motor is wired , change the setting to change the operation direction without rewiring the motor.
P01.05 Carrier frequencySetting range: 5~15KHZWhat the table shows is the drive's performance trends with carrier frequency. It shows carrier frequency will affect motor's noise absolutely, as well as driver's cooling and so on. When the ambient noise is louder than motor's, carrier frequency can be reduced, which would benefit on reducing the temperature of drive. When carrier frequency increases, noise will be lowered. Wiring and low-speed effect shall be taken into consideration.
Carrier frequency
Electromagnetic noise
Harmonic/Leakage current
Low-speed torque rippleIPM Power
5KHZ
10KHZ
15KHZ
P01.14 Parameters InitializationSetting range: 0: No operation21: Factory settingParameters P01.00~P09.12 are reset to factory values.
P02.00 Motor type selection
P02.02 Motor rated voltage
Setting range: 0: One AC induction motor1: Two AC induction motors
Setting range: 0~220VThis parameter value is corresponding to motor rated voltage value. When supply voltage changes, output voltage shall compensate based on this parameter.
P02.03 Motor rated currentSetting range: 0.20~2.50AThis parameter value is motor rated current. Drive overload protection, current limit protection shall be based on this parameter.
P03.00 Encoder pulse number per revolutionSetting range: 0~9999The parameter is the encoder output pulse number when motor runs one revolution. The drive can not work normally if this parameter is set wrongly.
P03.01 Speed of door width auto-learning
Setting range: 1.00~15.00HzThe speed of door width auto-learning shall not be set too fast, in order to avoid clashing.
P03.02 Door width auto-learning enabling
Setting range: 0~1When P01.00 set as 1, set P03.02 as 1, door width auto-learning will run at P03.01. Close the door, open the door, close the door again. When P03.02 automatically turns to be 0, auto-learning completes. Check door width data via P03.03 and P03.04.
When parameters changed, please restart drive and adjust current limit value in P06 group.
Note: It is necessary the two sets of parameters of the two motor to be same. Different motors working together may cause error in drive.
Note:1) Please correctly set encoder pulse number (P03.00) before auto-learning2) Before auto-learning, please confirm whether motor running direction and control direction are the same. If not, set P01.04 or power off and change any two wires of motor to change the direction.3) Before auto-learning, please confirm the encoder's wiring. Otherwise error will occur.
P02 Motor parameters
P03 Encoder parameters
large
largesmall
small
large
small
large
small
BG101 User Manual Function Parameters BG101 User Manual Function Parameters31 32 P03.03 The low bit of door width
Setting range: 0~9999This parameter shows the door width low bit auto-learned. this parameter can be revised directly without auto-learning as it's known.
P03.04 The high bit of door widthSetting range:0~9999This parameter shows the low bit of door width after self-learned. this parameter can be revised directly without auto-learning as it's known.Door width = P03.04 X10000 + P03.03
P04.00 Door opening start distance
Setting range: 0~65535Set the active range of start speed
P04.01 Door opening start accelerating time
Setting range: 0.1~20.0sSet time for accelerating speed from 0 to door opening start speed
P04.02 Door opening start speed
Door opening procedure instruction:1) when door opening command is active, door operator opens skate set at door opening start speed (P04.02), and accelerating time is P04.012) when door operator detects present door position is over than door opening start distance (P04.00) , operator accelerates speed to high level (P04.09) after time P04.03, and then open at constant speed.3) when door operator detects present door position is over than door opening decelerating point (P04.11), operator decelerates speed to door opening completing low speed (P04.10) after time P04.06. After completing decelerating, operator run at speed P04.10. When door arrives at opening limited position (P04.12) and the motor is blocked.the drive will enter the opening torque holding status and keep at P06.01. after P06.04, door will be opened completely, and then shift to opening final holding torque status.
Door opening procedure as below:
Figure 6-3 Door opening curve
P04.02
P04.10
P04.09
P04.01 P04.03 P04.06
P04.11
P04.12
P04.00
ON
P04.03 Door opening accelerating time
Setting range: 0.1~20.0sSet time for door opening from starting low speed to high speed
P04.04 Initial time of door opening accelerating speed S curve
Setting range: 10~50% Set percentage ratio between accelerating S curve initial time and whole accelerating time
P04.05 Ascent time of door opening accelerating speed S curve
Setting range: 10~50% Set percentage ratio between accelerating S curve ascent time and whole accelerating time
P04.06 Door opening decelerating time
Setting range: 0.1~20.0sSet time for decelerating from high speed to door opening completing low speed
P04.07 Initial time of door opening decelerating speed S curve
Setting range: 10~50% Set percentage ratio between opening decelerating S curve initial time and whole decelerating time
P04.08 Descent time of door opening decelerating speed S curve
Setting range: 10~50% Set percentage ratio between opening decelerating S curve descent time and whole decelerating time
P04.09 Door opening high speed
Setting range: 0.00~P01.02Set frequency of door opening high speed operation
P04.10 Door opening completing low speed
Setting range: 0~15.00HzSet frequency of door opening completing low speed operation
P04.11 Door opening decelerating point distance
Setting range: 1~9999Set door opening decelerating point distance. This set is related to max speed and decelerating time. Suitable value can ensure better door opening
P04.12 Door opening limited postion distance
Setting range: 1~65535Set handle interval of sufficient door opening
Door closing procedure as below:
Setting range: 0~15.00HzSet frequency of starting low speed running for opening
P04 Door opening operation parameters
P05 Door closing operation parameters
BG101 User Manual Function Parameters BG101 User Manual Function Parameters33 34
P05.00 Door closing start distance
Setting range: 0~65535Set the operation range of start speed
P05.01 Door closing start accelerating time
Setting range: 0.1~20.0sSet time for accelerating speed from 0 to door closing start speed
P05.02 Door closing start speed
Setting range: 0~15.00HzSet frequency of starting low speed running
P05.03 Door closing accelerating time
Setting range: 0.1~20.0sSet time from door closing start low speed to closing high speed
P05.04 Initial time of door closing accelerating speed S curve
Setting range: 10~50% Set percentage ratio between closing accelerating S curve initial time and whole accelerating time
Door closing procedure instruction:
1) when door closing command is active, door operator run at door closing start speed (P05.02), and accelerating time is P05.012) when door operator detects present door position is over than door closing start distance (P05.00) , operator accelerates speed to high level (P05.09) after time P05.03, and then runs at constant speed.3) when door operator detects present door position is over than door closing decelerating point (P05.11), operator decelerates speed to door closing completing low speed (P05.10) after time P05.06. When arriving at skate set closing position (P05.13), run at constant speed after accelerating to P05.14 at abnormal speed. After arriving at position P05.13, decelerating to P05.10 at abnormal speed. When door arrives at closing limited position (P05.12) and after the motor is blocked, shift to CD holding torque (P06.06). After keeping certain period (P06.10), shift to final holding torque for CD limit (P06.09).
Figure 6-4 Door Closing Curve
P05.02
P05.10
P05.09
P05.01 P05.03 P05.06
P05.12
P05.15
P05.00
P05.13
P05.14
P05.11
P05.05 Ascent time of door closing accelerating speed S curve
Setting range: 10~50% Set percentage ratio between closing accelerating S curve ascent time and whole accelerating time
P05.06 Door closing decelerating timeSetting range: 0.1~20.0sSet time for closing decelerating from high speed to door closing completing low speed
P05.07 Initial time of door closing decelerating speed S curveSetting range: 10~50% Set percentage ratio between closing decelerating S curve initial time and whole decelerating time
P05.08 Descent time of door closing decelerating speed S curveSetting range: 10~50% Set percentage ratio between closing decelerating S curve descent time and whole decelerating time
P05.09 High speed in CDSetting range: 0.00~P01.02Set frequency of high speed running
P05.10 Low speed in CD ending phaseSetting range: 0~15.00HzSet frequency of low speed operation in CD ending phase
P05.11 Door closing decelerating point distanceSetting range: 1~65535Set door closing decelerating point distance. This set is related to max speed and decelerating time. Suitable setting can ensure better door closing
P05.12 Door closing limited postion distanceSetting range: 1~P05.11Perform relevant processings of sufficient closing
P05.13 Crawl distance of closing skate setSetting range:1~P05.12Define distance between skate set closing position and close limit position
P05.14 Crawl speed of closing skate setSetting range: 0~50.00HzDefine max running frequency of skate set closing
P05.15 Decelerating point distance of skate set closing
Setting range:0~P05.13Define the decelerating distance of skate set closing. it can reduce skate set closing time together with P05.13/P05.14.
P06.00 Door opening starting torque
Setting range: 10.0~100.0% (motor rated torque)
P06 Door opening & closing auxiliary parameters
BG101 User Manual Function Parameters BG101 User Manual Function Parameters35 36P06.01 Door opening holding torqueSetting range: 20.0%~100.0% (motor rated torque)Define ending torque of door opening to avoid impact
P06.02 Door opening max. torque limitSetting range: 30.0%~150.0% (motor rated torque) Define max. running torque during door opening procedure
P06.03 Final holding torque at sufficient door openingSetting range: 20.0%~100.0% (motor rated torque) To prevent overheat of motor which caused by long time open status of operator. Set this parameter as small as possible, but too small parameter may cause insufficient holding force.
P06.04 Switching time from door opening holding torque to final holding torqueSetting range: 0.1~60.0sDefine the switching time from holding torque to final holding torque
P06.05 Door closing start torqueSetting range: 10.0%~100.0% (motor rated torque)Define starting torque at beginning of door closing, to ensure better effects of starting door closing
P06.06 Door closing holding torqueSetting range: 20.0%~100.0% (motor rated torque)Define ending torque of door closing to avoid impact
P06.07 Door closing max. torque limitSetting range: 30.0%~150.0% (motor rated torque) Define max. running torque during door closing procedure, to avoid clamping persons. WSet this parameter as small as possible if it would not affect normal closing
P06.08 Skate set closing decelerating distance torque
Setting range: 10.0%~100.0% (motor rated torque)To prevent impact caused by too fast speed of skate set closing. Set this parameter as small as possible if it would not affect normal closing
P06.09 Final holding torque at sufficient door closingSetting range: 20.0%~100.0% (motor rated torque) To prevent overheat of motor which caused by long time close status of operator.
P06.10 Switching time from door closing holding torque to final holding torqueSetting range: 0.1~60.0sDefine the switching time from holding torque to final holding torque
P06.11 Curve selection of door opening & closingSetting range: 0: Poly line. Under this mode, speed change accords with solid line mode 1: S line. Under this mode, speed change accords with dotted line mode
Define starting torque at beginning of door opening, to ensure better effects of starting door opening
P07.00 Terminal filtering timeSetting range: 1~200msDefine valid mininum time of terminal signal , to prevent error action caused by interruption
P08.00 Minimum output frequencySetting range: 0.70~10.00HzSet minimum output frequency of V/F curve in Figure 6-1
P08.01 Minimum voltageSetting range: 2~100VSet minimum voltage value of V/F curve in Figure 6-1
P08.02 Intermediate frequencySetting range: P08.03-P02.04Set intermediate frequency of V/F curve in Figure 6-1
P07.01 OD limit selectionSetting range: 0~10: door open limit signal mode 0During door opening, drive pulse counter reaches set value of opening limit, output door sufficient opening signal 1: door open limit signal mode 1During door opening, drive pulse counter reaches set value of opening limit and the motor is blocked, then output door sufficient opening signal
P07.02 CD limit selectionSetting range: 0~10: CD limit signal mode 0During door closing , drive pulse counter reaches set value of closing limit, output door sufficient closing signal 1: CD limit signal mode 1During door opening, drive pulse counter reaches set value of closing limit and locked rotor, output door sufficient closing signal
Figure 6-2 Speed Curve
P07 Terminal setting parameters
P08 Performance parameters
BG101 User Manual Function Parameters BG101 User Manual Function Parameters37 38P08.03 Intermediate voltageSetting range: P08.04-P02.02Set minimum voltage of V/F curve in Figure 6-1
P08.04 Low speed torque compensate
Setting range : 0~30%(less than 2.00Hz)Compensate insufficient torque of asynchronous motor less than 2.00Hz during actual useNotes:No over compensation in case of motor fault
P09.00 Door open time limit
P09.01 Door close time limit
Setting range: 0~3600sThe max time for door close. Correctly setting this value can achieve protect of abnormal door running. Normal running time will not exceed this setting, and when abnormal situation occurs, such as door can not be closed, running time is over set value, door close overtime protect will be triggered.
P09.02 Door block handling
Setting range: 0~10: Follow the elevator system command. Set this mode and when the motor is blocked, BG101 will continue to run according to the elevator system command1: Open the door regardless of the elevator system command. When the motor is blocked, BG101 will open the door automatically, and do as the elevator system after open limit. If control will open door automatically, and carry out corresponding command after sufficient opening. If door close command is always retained, BG101 will operate according to P09.03
P09.03 Memory function selection
setting range: 0~10: Invalid. Close the door normally after open limit1: Valid. Run to the fault position at low speed after open limit, if door operator do not meet block, then it will close the door normally, or else, the operator acts as above
P08.05 Speed deviation setting
Setting range: 0.70~10.00Hz(less than 2.00Hz)Define the speed deviation of AC motor to enhance speed precision. if deviation between actual speed and set speed is high, reduce the difference via this value
Notes: setting principle: P02.02>P08.06>P08.04 and P02.04>P08.05>P08.04The larger the V/F ratio (refer to P01.02 ), the more rigid characteristics of motor, and the greater the output torque. Meanwhile, motor heat will increase. Do not set this value too high to avoid magnetic saturation of motor which would cause current harmonics and overheat. Motor may be damaged
P09.04 Priority setting of OD and CD
Setting range: 0~10: Open priority1: Close priority
P09.05 Action setting for Power onsetting range: 0~10: mode 0, perform according to the elevator system after power on1: mode 1, if no command from the elevator system after power on, BG101 will close the door; if there are commands from the elevator system, then it will operate according to the command
P09.06 Demo mode holding time for OD limit
setting range: 0.1~10.0SWhen door arrived at open limit position, after setted value, operator carries out door closing.
P09.07 Demo mode holding time for CD limitsetting range: 0.1~10.0SWhen door arrived at CD limit position, after setted value, operator carries out door opening.
P09.08 Abnormal deceleration timesetting range: 0.1~20.0Stime for decelerating from present running frequency to speed zero. Under the condition that deceleration without overcurrent and no impact of door, this parameter shall be as small as possible to ensure quick response of door opening and closing.
P09.13 Set login password
Login password can be revised. the default password is 1234Attention: make sure keep the password in mind.
P10.00 Last fault code
P10.01 Nearest second fault code
P10.02 Nearest third fault code
P10.03 Nearest fourth fault code
P10.04 Nearest fifth fault code
P10.05 DC bus voltage for last fault
P10.06 Output current for last fault
P10.07 Running frequency for last fault
P10.08 Door position for last fault
P10.09 High digit of running times
P10.10 Low digit of running times
P10.11 Max. DC bus voltage during running
P10.12 Min. DC bus voltage during running
P09 Enhanced parameters
P10 Fault record parameters
Setting range: 0~3600sThe max time for door opening. Correctly setting this value can achieve protect of abnormal door operation.Normal running time will not exceed this setting, and when abnormal situation occurs, such as door cannot be opened, running time is over set value, door open overtime protect will be triggered
BG101 User Manual Troubleshooting BG101 User Manual Maintenance39 40 7. Troubleshooting
Fault code Name
undervoltage
overvoltage
heatsinkoverheat
lack of phase
motor block
auto-learning fault
AD offset fault
belt slipped fault
IPM fault
over load
overtime of door opening
overtime of door closing
over torque
encoder fault
temperature fault
DC bus voltage sensing fault
E2 PROM
check power supply voltage 1) system power failure or power off2) system insufficient power supply
1) abnormal power supply2) deceleration time is much too short3) improper brake resistor4) overload
1) environmental temperature is too high2) loaded current is too high
1) bad wiring of motor2) load is serious imbalance
1) Overcurrent2) IPM damage
overload occurs
main board abnormal
encoder wiring problem
short circuit or open circuit
Short circuit or open circuit
1) belt broken2) door width differs from real3) belt seriously loosen
1) Motor or door is blocked2)Torque parameters are set too little
1) AC voltage is too low2) over load3) encoder problem
1) door operator blocked2) encoder cable broken or damage3) P09.00 is setted too small
1) door operator blocked2) encoder cable broken or damage3) P09.01 is setted too small
main board abnormal
EEPROM R/W fault
error wiring of motor or encoderencoder's spec error
check working environmentdecrease running current
1) abnormal power supply2) deceleration time is much too short3) improper brake resistor4) overload
check wiring of U/V/W of motorcheck if motor is well
self-recovery
seek for service
seek for service
seek for service
seek for service
check encoder wiringcheck temperature sensor wiring
check wiringcheck door width and encoder's spec
check belt conditioncheck door width and real conditioncheck belt condition
self-recoverycheck torque parameters
check motor wiringseek for service
check voltage conditioncheck overload conditioncheck encoder wiring condition
check door operator overload conditioncheck encoder conditioncheck P09.00
check door operator overload conditioncheck encoder conditioncheck P09.01
Possible reason Solution
Err01
Err02
Err03
Err04
Err05 Err06
Err07
Err08 AD fault Err09
Err10
Err11
Err12 Err13 Err14
Err15
Err16
Err17
Err18
8. Maintenance8.1 Care and maintenance
Lots of factors such as ambient temperature, humidity, acid/alkali substances, dust, vibration, internal component aging and wearing may raise the chance of the occurrence of potential faults. Therefore, it is quite necessary to conduct daily checking and periodical maintenance to the drive that are operated or stored. User shall operate drive according to user manual, maintain drive at regular intervals (12 months as general), ensure reliable running of drive. Maintenance includes:a) if heat dissipation of drive is normalb) check if terminal wiring has been loosenedc) clean dust inside drive at regular intervalsd) check if abnormal matters inside the drive, don't touch PCBA directly inside the drive
our compay will offer repair service if drive occurs below situations:1. under normal use, if drive occurs fault or damage within 18 months (from leave factory date), repair is available; otherwise,repair will cost reasonable maintenance fee 2. Although within 18 months, if below situations occur, reasonable maintenance fee will cost:1) do not correctly operate according to user manual and cause drive damage2) damage caused by fire, flood, abnormal voltage, and so on3) damage caused by applying drive to improper functions3. with regarding to service cost, it will be calculated according to actual cost or according to contract in priority.
8.2 Product storage
8.3 Product repair
Environmental feature
Ambient temperature
Relative humidity
Storage environment
Requirements Remarks
-40℃~70℃
20-90%
Long-time storage temperature should be less than 30 ℃ to avoid the deterioration of the capacitor.
no direct sunshine,no dust, no corrosive and flammable gas, no oil fog, no steam, no gas, no drip, no vibrance and less salt
Suggest using plastic film to seal the drive and
