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-----BEGIN PRIVACY-ENHANCED MESSAGE-----Proc-Type: 2001,MIC-CLEAROriginator-Name: [email protected]: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQABMIC-Info: RSA-MD5,RSA, IHY99MKq0g2/7tadDYMwf4UzoHJAsD1DuQJZRt7EVrz9mpr4x+6b/gNPwrKfV5Lm K96Gfp/SvqDJqTyZGSimwA==
0000950152-06-008920.txt : 200611070000950152-06-008920.hdr.sgml : 2006110720061107125533ACCESSION NUMBER:0000950152-06-008920CONFORMED SUBMISSION TYPE:8-KPUBLIC DOCUMENT COUNT:110CONFORMED PERIOD OF REPORT:20061107ITEM INFORMATION:Regulation FD DisclosureITEM INFORMATION:Financial Statements and ExhibitsFILED AS OF DATE:20061107DATE AS OF CHANGE:20061107
FILER:
COMPANY DATA:COMPANY CONFORMED NAME:BRUSH ENGINEERED MATERIALS INCCENTRAL INDEX KEY:0001104657STANDARD INDUSTRIAL CLASSIFICATION:PRIMARY SMELTING & REFINING OF NONFERROUS METALS [3330]IRS NUMBER:341919973FISCAL YEAR END:1231
FILING VALUES:FORM TYPE:8-KSEC ACT:1934 ActSEC FILE NUMBER:001-15885FILM NUMBER:061192974
BUSINESS ADDRESS:STREET 1:17876 ST. CLAIR AVE.CITY:CLEVELANDSTATE:OHZIP:44110BUSINESS PHONE:2163834062
MAIL ADDRESS:STREET 1:17876 ST. CLAIR AVE.CITY:CLEVELANDSTATE:OHZIP:44110
8-K1l22871ae8vk.htmBRUSH ENGINEERED MATERIALS INC. 8-K
Brush Engineered Materials Inc. 8-K
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 8-K
CURRENT REPORT
Pursuant to Section13 OR 15(d) of The
Securities Exchange Act of 1934
Date of Report (Date of earliest event reported) November7, 2006
Brush Engineered Materials Inc.
(Exact name of registrant as specified in its charter)
Ohio
001-15885
34-1919973
(State or other jurisdiction
(Commission
(IRS Employer
of incorporation)
File Number)
Identification No.)
17876 St. Clair Avenue, Cleveland, Ohio
44110
(Address of principal executive offices)
(Zip Code)
Registrants telephone number, including area code 216-486-4200
Not Applicable
(Former name or former address, if changed since last report.)
Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy thefiling obligation of the registrant under any of the following provisions (see General InstructionA.2. below):
o Written communications pursuant to Rule425 under the Securities Act (17 CFR 230.425)
o Soliciting material pursuant to Rule14a-12 under the Exchange Act (17 CFR 240.14a-12)
o Pre-commencement communications pursuant to Rule14d-2(b) under the Exchange Act (17 CFR240.14d-2(b))
o Pre-commencement communications pursuant to Rule13e-4(c) under the Exchange Act (17 CFR240.13e-4(c))
Item7.01 RegulationFD Disclosure
On November7, 2006, Brush Engineered Materials Inc., an Ohio corporation (the Company),updated the Current Investor Update, a slide presentation on its website, a copy of which isattached hereto as Exhibit99.1. This slide presentation shows the Companys corporate strategyand the financial results through the third quarter of 2006.
Item9.01 Financial Statements and Exhibits
Exhibits:
Exhibit Number Description of Exhibit
99.1
Current Investor Update
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has dulycaused this report to be signed on its behalf by the undersigned hereunto duly authorized.
Brush Engineered Materials Inc.
November 7, 2006 By: Michael C. Hasychak
Michael C. Hasychak
Vice President, Treasurer and Secretary
2
EX-99.12l22871aexv99w1.htmEX-99.1
EX-99.1
Brush Engineered Materials Inc.
Profile
Publicly traded since 1956: NYSE-listed since 1972
Founded 1931 as Brush Beryllium Company, recently celebrated 75thanniversary
Building off earlier pioneering technical work at Brush Laboratories
Initial scope was development of commercial markets
With onset of WW II and post war period, significant growth in defenseand eventually, aerospace applications
Mid-70s: major expansion of new commercial markets
Today, commercial markets represent 90% + of revenues
A leading manufacturer of high performance engineeredmaterials - a materials technology company
Operations, service centers and major office locations inNorth America, Europe and Asia
Serving long-term growth oriented global markets:
Telecommunications and computers
Magnetic and optical data storage
Aerospace and defense
Automotive electronics
Industrial components
Appliance
Medical
Brush Engineered Materials Inc.
Profile
Global Leader in High Performance
Engineered Materials
Note: 2005 revenues were $541.3 million
Handsets
PDAs
DVDs
2005 Revenue by Segment
2005 Revenue by Market
Applications
Routers
Servers
Connectors
Plastic Molds
X-RayWindows
Shielding
Bushings
Bearings
NotebookComputers
Lasers
Switches
Fine Wire
Relays
Thin FilmCircuits
Microelectronics
Group
Metal Systems
Group Other Telecommunications Automotive Magnetic and Data Storage Industrial Components Aeorspace & Defense Appliance 0.1 0.39 0.1 0.12 0.09 0.11 0.09
Other
Telecommunications
& Computer
Industrial
Components
Magnetic &
Data Storage
Automotive
Aerospace
& Defense
Appliance Metal Systems Group Microelectronics Group 0.57 0.43
Global Leader in High Performance
Engineered Materials
Note: 2005 revenues were $541.3 million
Handsets
PDAs
DVDs
2006 Revenue by Segment
2006 Revenue by Market
Applications
Routers
Servers
Connectors
Plastic Molds
X-RayWindows
Shielding
Bushings
Bearings
NotebookComputers
Lasers
Switches
Fine Wire
Relays
Thin FilmCircuits
Microelectronics
Group
Metal Systems
Group Other Telecommunications Automotive Magnetic and Data Storage Industrial Components Aeorspace & Defense Appliance 0.15 0.41 0.09 0.11 0.09 0.09 0.06
Other
Telecommunications
& Computer
Industrial
Components
Magnetic &
Data Storage
Automotive
Aerospace
& Defense
Appliance Metal Systems Group Microelectronics Group 0.57 0.43
BEM Materials are found in a wide range of criticaland demanding applications requiring:
- Strength - Reliability
- Thermal & electrical - Miniaturization
conductivity
- Weight reduction - Corrosion resistance
- Reflectivity
Brush Engineered Materials Inc.
"Advancing the World's Technologies"
Brush Engineered Materials Inc.
End Uses
Magnetic & OpticalData Storage
Industrial products
Life enhancing devices
Cellular phones and other wireless communications
Notebook and network computers
Electronic components in cars and trucks
Investment Highlights and Strengths
Global Leader in High Performance Engineered Materials
Unique Status as Fully Integrated Provider of Beryllium-Containing Products
Broad Metallurgical Capabilities in Precious and Non-precious Metals
Global Sales and Distribution Network
Sales Based on End User Specifications
Strong Value Proposition in Served Markets
Strategic Customer Relationships
Significant Technical Capabilities
Positive Long-term Market Trends
Strong Growth in New Products
High Barriers to Entry
Capacity to Support Profitable Market Growth
Strong Balance Sheet
Microelectronics
Electronic Products
Williams Advanced Materials Inc.
Metal Systems
Alloy Products
Beryllium Products
Technical Materials, Inc.
Brush Resources Inc.
Brush Engineered Materials Inc.
Organized into Two Separate Reportable Segments
Microelectronics Group - YTD Q3-2006 Sales: $271.7 million
$250.3 million; 45%
Precious metal and specialty alloys for highreliability applications
Products include precious and non-precious metalvapor deposition targets, frame lid assemblies,clad and precious metal preforms, high-temperature braze materials and ultra fine wire
Industries served include magnetic and opticaldata storage, semi-conductor, performance film,wireless/photonics and precision optics
$21.4 million; 4%
Products include beryllia ceramic materials,electronic packaging and thick-film circuitry
Products designed to meet exacting performancerequirements of target customers
Industries served include wirelesstelecommunications, medical laser, aerospace,defense and automotive
WilliamsAdvancedMaterials
(WAM)
ElectronicProducts
Metal Systems Group - YTD Q3-2006 Sales: $283.5 million
$53.0 million; 10%
Engineered material systems, including clad, plated andelectron beam welded metals used in demandingconnector applications
Combines precious and non-precious metals in strip formfor use in complex electrical components fortelecommunications systems, computers and automotiveelectronics
$200.1 million; 36%
Copper and nickel-based alloy materials, most of whichincorporate beryllium
Strip products are used in electronic connectors includingPDA's, wireless communications equipment, notebookand network computers and automotive electronics thatrequire high strength, formability and electricalconductivity
Bulk products are rod, bar, tube and plate products forheavy equipment and aerospace bushings and bearings,oil & gas components and plastic mold materials wherestrength, corrosion and wear resistance, thermalconductivity and lubricity are critical performancerequirements
TechnicalMaterials,Inc. (TMI)
AlloyProducts
Metal Systems Group - YTD Q3-2006 Sales: $283.5 million
$28.0 million; 5%
Pure beryllium and aluminum-beryllium compositesfor high-performance applications, principally formedical, space and defense applications wherestiffness, strength, lightweight, dimensional stability,reflectivity and x-ray/nuclear properties are critical.
$2.4 million; 0%
Brush Resources sells beryllium hydroxide producedthrough its Utah operations to outside customers andto businesses within the Metal Systems Group.
BerylliumProducts
BrushResources
Continued
Fully Integrated Beryllium Producer
Beryllium and beryllium alloys are critical to many highperformance applications
Strong
Lightweight
Good formability
Operate the only active bertrandite ore mine in the developed world
7,500 acres in Juab County, Utah
Approximately 100 years of proven reserves
Bertrandite Ore
Mining & Extraction
High reliability
Thermal and electrical conductivity
Corrosion and wear resistant
Delta, UT
Casting, Rolling
& Finishing
Elmore, OH
Thin Gauge Rolling
& Finishing
Reading, PA
Service &Distribution Centers
Global Network
Global Sales and Distribution Network
Operations in the U.S. and ten foreign locations
Recent expansion to Taiwan, China and Korea
International sales for YTD Q3 were 34%
?-------------- Asia / Pacific ------------? ? ---------------- Europe -------------- ? ? - Exports from USA -?
Singapore
Japan
Hong Kong
UK
Germany
Philippines
Taiwan
China
Ireland
Korea
Corporate Structure
Key Financial Statistics
$in millions
In 2001, the computer and telecom market decline drove sales back to mid-90's levels
In 2003, growth began to return to historical rates
In 2004 and 2005 growth accelerated 92 93 94 95 96 97 98 99 0 1 2 3 4 5 Sales 265 295 346 370 376 434 410 456 564 473 373 401 495 541 % Growth 0.11 0.17 0.07 0.02 0.15 -0.05 0.11 0.24 -0.16 -0.21 0.05
Historic Growth Rates
1992 - 1997 10.4%
1992 - 1999 8.2%
Computer &Telecom marketdecline
Year
ReturningtoHistoricalGrowthRates
The decline in the telecom/computer market resulted in a50% drop in the market segment's revenue comparing2003 to 2000. Since 2004, this market continues to grow.
$ in millions
Change
2000 2003 2004 2005 04-05
Telecom/Computer $277 $139 $206 213 $7
Automotive 62 53 59 53 (6)
Industrial 62 42 43 51 8
Magnetic and Optical Data Storage 56 53 52 67 15
Defense/Aerospace 34 37 49 58 9
Appliance 19 27 33 46 13
All Other 54 50 55 53 (2)
$564 $401 $497 $541 $44
The 3rd quarter 2006 was the fifteenth consecutivequarter where sales were higher than the comparablequarter of the prior year. Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 143.9 147.2 145.5 128.2 106.2 92.4 89.6 100.8 93.5 89.6 99.5 101.8 94.2 105.6 125.9 128.6 125.8 116 130.4 134.7 135.6 140.6 167.7 187.1 200.4
2000
2001
2002
2003
2005
2004
2006
Positive Market Trends
Electronic component manufacturers are being driven by end userdemands to produce products that are smaller, lighter and faster
Increased electronic component performance characteristics requirematerials that have enhanced mechanical, electrical and thermalproperties
Growing opportunity for thin film physical vapor deposition (PVD)products in the LCD, data storage and semiconductor markets
Spending and conditions in the telecommunications and computermarket have improved
Conditions have improved in the oil and gas, undersea, aerospaceand heavy equipment markets.
Brush has generated year-over-year sales growth in fifteen consecutive quarters
Capacity to Support Profitable Market Growth
Operating with significant available excess capacity
$140 million invested between 1996 and 2000
Alloy Products capacity utilization is currently at 50%
Significant productivity gains in recent years
Well-positioned to support rapid sales growth withoutsignificant incremental cash investment
Financial and Operational Initiatives
Expanding and diversifying the revenue base
New products
New applications
Improving margins through increased operating efficiency
Six Sigma and Lean Manufacturing
Controlling overhead costs
Maintaining a strong balance sheet
Positioning for global market growth
Improve quality, cost, speed and service
Our on-going performance improvement initiatives are
focused on five key areas
New markets
New geographies
Expand and Diversify Revenue Base
New Products
Alloy 390 - Telecom &Datacom
PM Plated Strip -Telecom & Auto
Toughmet - Bushings &Bearings
MoldMax XL - PlasticMolds
Welded Tube - Oil & Gas
Silver DVD Alloy (Silx) -DVD
Visi-Lid - Telecom &Military
New End Use Markets
Alloy
Heavy Equipment
Pumps, Valves,Fittings
Oil & Gas SafetyComponents
WAM
Semiconductors
Data Storage
Magnetic Media
Thin FilmTransistor/LiquidCrystal Display
New High-Growth Regions
Singapore
Taiwan
Hong Kong
Korea
China
BEM continues to aggressively work to broaden its base with initiatives targetedat new products, new end use markets and new high-growth regions
Improving Margins Through IncreasedOperating Efficiency
Increased pounds sold per employee 18%
Increased pounds shipped 50%
Reduced inventory1 41%
Improved yields 12%
Reduced manufacturing overhead 20%
Improved safety performance 43%
Reduced unplanned equipment downtime 35%
1days of sales on hand
Lean Manufacturing and Six Sigma initiatives enabled Brush's AlloyProducts business to improve operational efficiency and reduce costs from2002 to 2005
Debt Obligations
($ in millions) YTD
Q3
2000 2004 2005 2006
Balance Sheet Debt & AEP Lease $128.4 $ 72.5 $57.2 80.5
**Off-balance Sheet Leases 17.9 13.1 11.8 10.6
Total $146.3 $85.6 $69.0 $91.1
Debt to Debt Plus Equity 36% 26% 21% 24%
*2000 Balance Sheet debt includes major equipment lease
**Note - Excludes precious metal consignment
and leases of: $51.0 $17.1 $43.7 $59.1
*
Historical Gross Margins 2000 2001 2002 2003 2004 2005 2006F Margin% 0.21 0.14 0.13 0.18 0.22 0.2 0.21 Sales 564 473 373 401 496 541 740
$564
21%
$473
14%
$373
13%
$401
$496
18%
Sales ($M)
Margin %
22%
$740
Growth % +24% -16% -21% +8% +24% +9% +36-38%
20%
$541
21%
Segment Sales Review
2002 2003
$ % $ %
Microelectronics $139.2 37% $157.3 39%
WAM 109.1 29% 127.8 32%
Electronic Products 30.1 8% 29.5 7%
Metal Systems $233.6 63% $243.7 61%
Alloy 151.9 41% 162.3 40%
TMI 44.4 12% 41.9 11%
Beryllium Products 31.6 8% 35.2 9%
Brush Resources* 5.7 2% 4.3 1%
TOTAL $372.8 100% $401.0 100%
$ in millions
*Effective 1/1/05 Brush Resources Inc. is included in Metal Systems Group.
Prior years have been restated to reflect this change.
Segment Sales Review
YTD
2004 2005 Q3-2006
$ % $ % $ %
Microelectronics 195.6 39% 235.0 43% 271.7 49%
WAM 165.7 33% 209.6 38% 250.3 45%
Electronic Products 29.9 6% 25.4 5% 21.4 4%
Metal Systems $300.7 61% $306.3 57% $283.5 51%
Alloy 202.9 41% 208.2 39% 200.1 36%
TMI 53.6 11% 49.9 9% 53.0 10%
Beryllium Products 39.5 8% 42.6 8% 28.0 5%
Brush Resources* 4.7 1% 5.6 1% 2.4 0%
TOTAL $496.3 100% $541.3 100% $555.2 100%
$ in millions
*Effective 1/1/05 Brush Resources Inc. is included in Metal Systems Group.
Prior years have been restated to reflect this change.
Segment Earnings 2002 - 2006
YTD Q3
2002 2003 2004 2005 2006
Microelectronics $3.8 $12.6 $18.5 $19.0 $24.1
Metal Systems (34.8) (16.0) 4.5 6.3 10.0
Other 8.2 (5.5) 2.0 (5.8) (3.3)
Total Operating Profit $(22.8) $(8.9) $25.0 $19.5 $30.8
$ in millions
What We Do
Williams Advanced Materials develops, manufactures andmarkets materials and services of unique value for the DataStorage, Wireless/Photonics, Semiconductor, Optics,Hybrid Microelectronics and Performance Coatingindustries. We also support emerging technologies such asTFT/LCD, MRAM and Nanotechnology. Williamsproducts are primarily based on specialty metal productsused in high reliability and performance applications.
Sales History 1990 1994 1999 2004 2005 2006 Q3 East 38 72 110 168 218
$253MMYTD
Revenue by Market
1st Qtr 2nd Qtr 3rd Qtr 4th Qtr East 20.4 27.4 90 20.4 West 30.6 38.6 34.6 31.6 North 45.9 46.9 45 43.9
2004
2006 DVD Traditional Micro. Magnetic Data Storage Semiconductor Wireless and Photonics Other 5500 13900 13300 2600 13400 11300
DVD Traditional Micro. Magnetic and Data Storage Semiconductor Wireless and Photonics Other 1800 16000 21000 6000 19000 7100
International/Domestic Revenue
2006 Intl. U.S. 25 75
WilliamsAdvancedMaterials Inc.
WAMCorporate
ThinFilmProducts
ElectronicPackagingProducts
Business Structure Today andEvolving
ThinFilmServices
FabServices
SpecialtyInorganicMaterials
WAM Headquarters
Buffalo, NY USA - Manufacturing Facility
100,000 Sq. Ft. overall, 6,500 Sq. Ft. of cleanroom, state-of-the-artmachining/ milling/rolling/stamping/ cladding centers, target bonding,hydrostatic wire extrusion, high purity refining/recycling, metals casting,automated plating, full analytical capabilities, product Research &Development.
Specialty Alloys Operations
Wheatfield, NY USA- Williams Specialty Alloys
30,000 Sq. Ft. with volume vacuum casting, rolling, annealing,powder atomizing and machining. 10 acres for expansion.
Williams Thin Film Products Operations
Brewster, NY USA -
35,000 Sq. Ft. with vacuum melting, hot-pressing, milling, hot & coldrolling automated machining and target bonding capabilities.
Acreage to more than double our facility as needed.
Far East Operations
Singapore - WAM Far East Pte. Ltd.
Target bonding, bonding wireproduction, Combo-Lids(r). assembly
Taoyuan County, Taiwan - WAM Taiwan
Target bonding, evaporation materials & bonding wire.
Subic Bay, Philippines
Combo-Lids(r), low-cost lids andpreform - assembly, inspection andpackaging.
Limerick, Ireland - OMC Scientific, Ltd.
Subsidiary of WAM
Provides precision parts cleaning and reconditioning services for filmPhysical Vapor Deposition (PVD) customers in Europe.
Unique technology applied to opportunities in North America andAsia.
Efforts focused in the semiconductor, magnetic media and othertechnology based markets.
European Operation
Thin Film Technology (TFT)
Buellton, CA
Subsidiary of WAM
Thin film coating and substrate patterning.
Visi-Lid(tm) supply chain management.
Capabilities: Electron Beam Evaporation, DC/RF Magnetron Sputtering,
Photolithography (Substrate Patterning), Dicing, Tooling design,
In House Machine shop
CERAC
Milwaukee, WI
Subsidiary of WAM
Physical Vapor Deposition (PVD) materials for opthalmic, optic andperformance applications.
Specialty Inorganic Materials
Unique technologies in chemical and powder processing
Target Bonding Centers
Localized debonding/bonding of PVD targets tobacking plates:
Buffalo, NY
Brewster, NY
Santa Clara, CA
Limerick, Ireland
Singapore
Taiwan
Global Service and Support
Regional Offices (Sales and Applications Engineering support)
Buffalo, NY Tokyo, Japan
Brewster, NY Taoyuan, Taiwan
Boston, MA Singapore
Tucson, AZ Manila, Philippines
Santa Clara, CA London, England
Buellton, CA Seoul, Korea
Milwaukee, WI Limerick, Ireland
Worldwide Representatives
Florida Italy France
India China Germany
Sweden Israel
Product Mix Thin Film Products Packaging Materials 62 38
Thin Film Products
PVD Materials
Precious Metal Target Materials
Non-Precious Metal, Cermets, Ceramics
Vacuum Induction Melting
Hot Pressing
Hot Isostatic Pressing
EVAPro(tm) Evaporation Materials
Localized Target Bonding
Chamber Services
Shield Cleaning and conditioning
PM Refining and Upgrading
Logistics Support
Buffalo
Brewster
Milwaukee
Wheatfield
Singapore
WAM
Taiwan
Santa Clara
Ireland
End Product Examples Utilizing
Thin Film Deposition Materials
Packaging Materials
FLA/Combo-Lid(r)
Seam Seal/Microlid(tm)
Preforms
Clad Materials
Braze Materials
Ni Alloys
Dental
Coating, patterning and Visi-Lid(tm) (TFT)
Packages (Zentrix)
Buffalo
Singapore
Wheatfield
Buellton
WAM
Taiwan
WAMPhilippines
New Product and TechnologyDevelopment
Visi-Lid(tm) - A transparent lid for Photonics applications
Semiconductor Target designs and enhancements for waferfabrication
Silver Alloys for HD-DVD and Blue Ray Discmanufacturing
UBM Grade(tm) materials for Flip Chip applications
Expanded refining/chamber services supporting the thinfilm materials business
TFT-LCD services
Magnetic Media materials
Nanotechnology Materials
Key Markets - Wireless and Photonics
Thin Film and Packagingmaterials for variedwireless and photonicapplications including RFPower Amplifiers, HBT's,SAW Devices, LightEmitting Diodes (LEDs),Laser Recorders andMicro Electro MechanicalSystems (MEMS)
Key Markets - Semiconductor WaferFabrication
Thin film materials andchamber services for siliconwafer and UBM (Under BumpMetallization) technologies.
Numerous commercial andmilitary microelectronicapplications.
Key Markets - SemiconductorPackaging
High reliability semiconductorpackaging materials.
Applications focused in space,military and satellite marketsegments.
Thin film materials forboth the read/write headand disc platter.
Chamber Servicescomplement materialsoffering.
Applications growing intomany commercial andmobile electronicproducts.
Key Markets - Magnetic Head andMedia
Customer Service
Value "Packaging"
Niche Exploitation
Flexible Manufacturing
Cost Model
Product Breadth
Global Presence
Reputation
Distinctive Competencies
Wireless/Photonics
Semiconductor Fab
Magnetic Media
Optical Media
High Temp. Joining
Semiconductor Pck.
Magnetic Head
Memory
TFT/LCD
Nanotechnology
New Platforms by Market
New Thin Film Materials and Designs for:
Magnetic Media
Semiconductor Wafer Fabrication
Under Bump Metallization (UBM) for Flip Chip
Wireless and Photonics
Our focus is on materials, circuitry, subassemblies andpackaging for the wireless and fiber-optic telecom market,military, medical and automotive applications
Signal amplifiers transmit signals through air (wireless) oroptical fiber media by boosting signal strength whilemaintaining integrity. Thermal management andreliability properties are of paramount importance.
Signal amplifiers are critical active components located inbase stations for wireless (cellular) and in regeneratorstations along fiber-optic (Internet) links.
Our Overall Strategy
Vertically integrate materials to subsystem assembly,providing customized solutions
Meet the Customer's needs
Materials or subassemblies
Fast Flexible Manufacturing Systems
Responsive to market needs
Revenue by Market
1st Qtr 2nd Qtr 3rd Qtr 4th Qtr East 20.4 27.4 90 20.4 West 30.6 38.6 34.6 31.6 North 45.9 46.9 45 43.9
2005
YTD 3Q 2006 Telecom and computer Automotive Aerospace & Defense Other Medical 0.3758 0.0826 0.2416 0.1408 0.1592
Telecom and computer Automotive Aerospace & Defense Other Medical 0.3082 0.0942 0.3204 0.1183 0.1589
International/Domestic Revenue
2006 Intl. U.S. 0.3172 0.6828
Electronic Products
Business Groups
Packaging
Electronic Packaging Products
Circuitry
Circuits Processing Technology
Materials
Brush Ceramic Products
Electronic Packaging Products
Located in Newburyport, Massachusetts
Products
RF Power Packages for base stations in cellular phone& wireless data networks, for cellular handsets, formilitary radar applications and for digital TV
Automotive Components for ignition systems in carsand trucks
Power Circuit Assemblies for DC motor controls
Circuits Processing Technology (CPT)
Located in Oceanside, California
Products
High Frequency Military and Aerospace Circuitry usedin military radar and missile guidance
High Frequency Wireless circuitry for satellitecommunications, flight hardware and other telecomapplications
Fiber Optic Package components for amplifiers in fiberoptic networks
Medical equipment and implant circuitry
Brush Ceramic Products
Located in Tucson, Arizona
Products
Ceramic substrates used in commercial and militarypackaging applications
Ceramic laser bores for gas lasers used in medical andindustrial applications
Machined ceramic components used in military, oil andgas, semiconductor and microwave applications
New Products & Platforms by Market
Electronic Products
BW 1000 Substrate sales started this year
E-materials Packaging applications
Luxtel reflectors - development program in final stages.
High-strength metallization for military applications
High Conductivity ceramic packages booked over $0.5M
Licensed plastic ACP technology from RJR Polymers
Brush Wellman Inc. Alloy Vision
Brush Wellman Alloy Products is the leading global supplier ofHigh Performance Copper Alloys providing technical,manufacturing, supply chain, and commercial excellence in theform of high reliability products and tailored services to satisfyour customers most demanding applications.
We provide these services in a culture of local support andglobal teamwork.
Safely and reliably provide the highest quality,innovative products and services, fast and on-time toall customers, when they want them at the lowestpossible cost.
Brush Wellman Inc. Alloy Mission
Alloy Products
Operations Strategy-Lean Sigma
Safety practices to provide an injury and illness free workplace
Lean Manufacturing to reduce cycle times, further increasecapacity, and provide industry leading service to our customers
Six Sigma to provide industry leading product quality and toreduce costs
Supply Chain Management to provide exactly what is needed,when it's needed, to where it's needed in exactly the rightquantity
Total Productive Maintenance to provide industry leadingequipment reliability
Sales Based on End UserSpecifications
Component Fabrication
ComponentManufacturing
Sourcing
Demand
Generator
Distribution Sales Marketing
Brush Wellman Inc.
Specifications
Products
Brush Wellman Inc. Alloy Products
Product families:
Strip products include thin gauge precision strip and thindiameter rod and wire. These products provide acombination of high strength, formability and electricalconductivity for connectors, contacts, switches, relaysand shielding used in mobile communications devices,wireless communications equipment, storage areanetwork systems, data networking equipment, servers,personal computers, appliances, and automotiveelectronics.
Bulk products include rod, bar, tube and plate. Theseproducts are known for superior strength, corrosion andwear resistance, thermal conductivity and lubricity.Applications include bearings and bushings foraerospace and heavy equipment, welding rods, oil & gasdrilling components, plastic mold tooling andtelecommunications housing equipment Strip Bulk East 90694000 41952000
The largest business within the Metal Systems Group, Alloy Products represents $203million, or 70% of the Metal Systems Group (YTD September 2006 data)
Manufactures and sells copper and nickel based alloy systems metallurgically tailoredto meet customers' specific performance requirements
Appliance Automotive Computer & Telecom Aerospace & Defense Industrial Process Other 9900000 8100000 24600000 6200000 13700000
Alloy Products Revenue by Market
Nine Months 2006
Strip Alloy Applications
(strength, conductivity, spring characteristics)
Automotive electronics
Appliance switches
Pressure ResponsiveDevices
Fire Extinguisher SprinklerHeads
EMI Shielding
Current Carrying Springsand Relays
Integrated Circuit Sockets
Electrical and ElectronicConnectors in MobileHandsets, PDA's, BaseStations, Storage AreaNetworks, Servers, andPersonal Computers
Strip Products - Strategy
Maintain focus on major end-use markets
Computer
Telecommunications (mobile & Infrastructure)
Automotive
Appliance
Military
Medical
Defend leadership in traditional alloy strip, rod & wire
Reduce total cost of manufacture to allow penetration of mid-range alloy applications
Enhance product properties to provide additional value to customers
Introduce new alloys to meet needs of targeted marketopportunities
Geographic Growth
Strip Products Strong Value Proposition
(Formability, Conductivity,Stress Relax)
$ per Pound
Performance Parameter
High
Low
TraditionalCopper-Beryllium Alloys
390
Brush 60
Alloy 174
CuNiSi
HS PhosBronze
PhosBronze
Brass
Brush Value Proposition
Unique, high-performancematerials
Technical designcapabilities
Outstanding service centernetwork
Global marketing, salesand distribution
Competitive Alloy Comparison
Copper-beryllium alloys, while premium priced, provide best-in-class performance
Note: Blue denotes Brush Engineered Materials' alloys; beige represents competitive materials.
BF 47
Bulk Alloy Applications
(strength, corrosion resistance, non-galling, conductivity)
Aircraft Bushings
Heavy Equipment Bearing andWear Applications
Oilfield well drilling,completion and productionequipment
Plastic Injection & Blow Molds
Power Generation
Tooling for Metalworking
Undersea/Marine Housings forTelecom & Instrumentation
Welding Electrodes & Dies
Bulk Products - Strategy
Maintain focus on traditional end-use markets
Aerospace
Oil & Gas
Plastics
Power Generation
Resistance Welding
Undersea
Introduce new alloys or product forms to meet needs of targeted marketopportunities
Focus on new non-traditional growth markets
Bearings, Condensers, Heat Exchangers, Heavy Equipment & Mining, Marine,Offshore & Downhole power cables, Oil & Gas well completions, and Pumps
Geographic Growth
Expand commercial operations in Asia Pacific, improve customer awareness anddistribution
MoldMAX(r) Alloys for the PlasticsIndustry
Value Proposition
Provides molders with 20-40%increase in productivity
Capital avoidance due to increasedproductivity
Enables improved quality of moldedparts
ROI < 3 months
Technical advantages
Hardness of steel with the thermalconductivity of copper
Fast machining rates
High polishability
Brush Wellman engineers useinfrared imaging at the customersfacility to pinpoint whereMoldMAX(r) will provide themaximum benefit.
Lorain Casting Facility
Spinodal and EquacastTM Technology-Winning!
Strength and hardness found inCuBe products
Thermal conductivity
The value proposition differentiates:
Corrosion resistance
Superb tribological properties (lowfriction, excellent wear resistance)adding value in reliability, uptime,and maintenance savings
Machinability and design simplicityadding cost benefits to offsetincreased material costs
Casting capability including size,shapes, tubes and quality
No EH&S issues
Lorain Technology: ExpandingBrush Wellman's market andapplication reach
Developing applications inmarkets where we are strong:
Drilling Equipment, AircraftParts, Mold Tooling
High performance copper basedengineered materials:
Developing markets/applicationswhere technology is strong:
Oil Well Completion Equipment,Mining, Heavy Equipment,Drivetrain Components, HydraulicSystems, Engine Bearings,Semiconductor Fabrication
ToughMet(r) Outlasts Conventional Bearing Materials
in 300-ton Mining Truck Steering Test
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Hardened Steel 0 0.009 0.013 0.0375 Aluminum Bronze 0 0.0075 0.009 0.01 0.011 0.011 0.0125 0.015 0.016 0.019 0.02 0.022 0.025 0.0275 0.03 0.0325 0.035 0.0365 0.038 0.0405 0.0425 ToughMet 3 0 0 0 0 0 0 0 0 0 0 0.0005 0.001 0.0015 0.002 0.0026 0.0032 0.0038 0.004 0.0046 0.0051 0.006
Simulated Steering Wheel Turns (x1,000)
Surface Wear (inches)
Using identical bearing designs,this tests proved the averagewear rate of steel was 90xgreater than ToughMet 3, andthe average wear rate ofAluminum Bronze was 7xgreater than ToughMet 3.
ToughMet Bushings Protect Steel Mating Parts.Example: Lubrication failure on bulldozer undercarriage
Left side pin after 500 running hoursagainst ToughMet 3 CX105 bushing.
Right side pin after 500 running hoursagainst hardened steel (HRC 50)bushing.
Pin hardness = HRC60.
Steel pin damagedby steel bushing
Steel pin protected byToughMet bushing
ToughMet(r) Industrial Components Results:
Significantly Higher Durability has beenConfirmed for ToughMet(r)
Brush International, Inc.
Brush International Inc. is awholly owned subsidiary ofBrush Engineered Materials
Service centers in Germany,England, Japan and Singapore
Representative offices in Korea,China and Taiwan
Primary focus on the distributionof alloy products while providinglocal support to other BrushEngineered Materials'subsidiaries operatinginternationally Domestic International 0.47 0.53000000013148
International/Domestic Revenue
Nine Months 2006
Singapore
BW Technical / Marketing & BW Service Centers
Tokyo / Fukaya
Dongguang
Hong Kong
Reading, UK
Stuttgart
Taipei
Shanghai
Seoul
Italy
Spain/
Portugal
BWS BWC BWT BWJ BWK
S.E. Asia China Taiwan Japan Korea
ASIA
EUROPE
EXPORT
BWL BWG BWG BWG
UK/ Ireland Germany Italy Spain
BWI
Export
Brush International, Inc.
TMI - From a Customer Perspective
WHAT TMI provides our customers the ability to demand variedperformance (electrical, thermal, or mechanical) from ametal surface area or section.
WHO We provide this "service" to the telecommunication,automotive, computer, semiconductor and otherindustries.
HOW By offering various forms of strip metal products: cladmetals, plated metals, electron beam welded, solderplated, reflowed or printed-on, milled and/or skived metalstrip or various combinations of the above.
Sales Growth
1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Fcst. Sales 22.8 28 33.8 43 47 51.5 50.45 63 83.5 50 45 42.8 55.7 50.8 69
$ Millions
Our Major Markets
Automotive
Telecommunications
Computer
Jewelry
Semiconductor
Appliances
Medical
Aircraft Automotive Telecom Computer Misc. 40 20 25 15
Misc.
11%
Telecom
13%
Computer
27%
Automotive
49%
International/Domestic Revenue
2006 Fcst. Intl. U.S. 10 88
Technical Materials Inc.
International 10%
Domestic 90%
Major Applications, New Products
and Platforms
1st Qtr 2nd Qtr 3rd Qtr 4th Qtr East 20.4 27.4 90 20.4 West 30.6 38.6 34.6 31.6 North 45.9 46.9 45 43.9
Data Storage Energy Systems Medical Electronics Other Automotive 20 10 10 20 10 30
Our Major Applications
Capacitors
Coins and Tokens
Connectors
Contact Probes
Fuses
Leadframes
Micro Motor
Microwave
Potentiometers
Relays
Sensors
Solder Clips
Switches
Air Bag Sensor
Leadframe
Connectors
Electroplating
Precious and non-precious metals
Overall and selective stripe capabilities
Combination with current TMI technologies
Stripe Plating Application
Cellular Phone Battery Contact
Base Material: BeCu
Overall Ni plating
Selective Au (one side)
Selective SnPb (bothsides)
Base Material
Competitive Advantage
Quality
ISO 9001:2000 / ISO 14001
State-of-the-art equipment
Vision Systems / PLC Systems for consistent quality
Design Support
Technical knowledge
Engineering expertise
Overall Capabilities
Slitting and leveling
Inlay / Electron-Beam Welding / Solder / Milling / Skiving / Plating
Any combination of the above processes
Large coil handling capability
Strategic Concept
Total capability under one roof
Make it easy for our customers to get what theyneed to satisfy their customers' requirements
Make our customers competitive with reliableproducts
Solve problems for our customers with engineeredstrip metal solutions
Explore and develop new markets and geographicregions for manufacturing (China).
Growth in Electroplating
Precious and non-precious metals
Overall and selective stripe plating capabilities
Combination with other TMI technologies
Proprietary closed contact plating technology
Building additional lines to further increase capacity
New Products & Platforms by Market
Technical Materials Inc.
Surgical devices
Digital cameras & hi-res copier leadframes
Micromotor components for consumer electronics
Resistors and fuses for automotive applications
Disk drive suspension materials
Coatings for automotive
Summary
From 1992-2000 TMI sales more than quadrupled.
2001 and 2003 proved to be extremely difficult years due to major servedmarkets being severely depressed; however, TMI remained profitable allthree years.
2004 sales improved only to be followed by a drop-off in 2005. In bothyears product mix impacted overall profitability.
We have added major new technical capabilities using state-of-the-artequipment in precious metal electroplating to better serve worldwidecustomer demand (both technical & capacity).
We are ISO 9001:2000 and ISO 14001 registered.
We will add additional Plating technology and capacity to service marketdemand as required.
We are making further inroads into new markets (disc drives) and othermarkets (consumer, medical, appliance, energy) in order to broaden ourserved market base and will have a much different served market profile bythe year 2007.
Brush Wellman
Beryllium Products
Products
Beryllium Metal - One of the lightest metals known
- Family of vacuum hot and hot/cold isostatically pressed powder-derived metals
AlBeMet? - Family of lightweight alloy composites
- Extruded, rolled sheet and hot isostatically pressed powder-derived metals
Brush Wellman
Beryllium Products
Products - Cont.
E-Materials - Family of low expansion, lightweight electronic packaging materials
- Composites of beryllium metal and beryllium oxide
Beryllium Oxide/
Chemicals - Ceramic-grade beryllium oxide powder
- Specialty beryllium-containing chemicals
Brush Wellman
Beryllium Products
Facilities
Elmore, Ohio
Fremont, California
Key Product Attributes
Be/AlBeMet(tm)
Light Weight (Density)
High Stiffness (Elastic Modulus)
High Thermal Conductance/Capacity
Low Thermal Expansion
Be
Transparent to X-Rays
Neutron Reflector
Brush Wellman
Beryllium Products
Primary Competition...Alternative Materials
Organic Composites (e.g. Carbon epoxy)
Silicon carbide
Metal Matrix Composites (e.g. Al - silicon carbide)
Pyrolytic graphite
Aluminum (high strength grades)
Major Defense/Aerospace Applications forBrush Wellman Beryllium Products
Optics
Optical substrate and support structure for visual and infrared targetacquisition systems (fighter aircraft, helicopters, unmanned aerialvehicles, tanks), surveillance systems and astronomical telescopes.
Satellites
Structures and sensors for defense and commercial telecommuni-cations satellites.
Electronics
Electronic packaging for defense avionics, radar and electroniccountermeasures systems for helicopters and fighter aircraft.Applications include circuit boards, covers and packages.
Major Commercial Applications for BrushWellman Beryllium Products
X-ray Windows
Radiographic tube components for ? medical diagnostic (x-ray, mammography,CAT-scan), ? industrial and ? scientific equipment.
Optical Scanners
Mirrors for laser scanners used in reprographic and other high-performance laserapplications.
Motion control
Structural components for high-precision semiconductor processing andindustrial robotic equipment
Acoustics
High performance speaker components
Revenue by Market
2005 1st Qtr 2nd Qtr 3rd Qtr 4th Qtr East 20.4 27.4 90 20.4 West 30.6 38.6 34.6 31.6 North 45.9 46.9 45 43.9
Telecom/Computer Defense/Aerospace Industrial Componenst Medical Other 0.01 0.7 0.05 0.1 0.14
Telecom/Computer
1%
Revenue by Market
3rd Quarter 2006 1st Qtr 2nd Qtr 3rd Qtr 4th Qtr East 20.4 27.4 90 20.4 West 30.6 38.6 34.6 31.6 North 45.9 46.9 45 43.9
Telecom/Computer Defense/Aerospace Industrial Componenst Medical Other 0 0.57 0.1 0.22 0.11
International/Domestic Revenue
2006 Intl. U.S. 10 90
Beryllium Products
International 10%
Domestic90%
Major Applications, New Products
and Platforms
Beryllium Products
Product Market
New AlBeMet Products Defense
Fabricated Products Defense
Acoustic Speakers
High grade Be foil Medical x-ray
Beryllium Health and Safety
Improved worker protection programs in place
Rates of sensitization down among new workers
Strong focus on regulations related to beryllium exposure
Brush has continued to make progress on issuesrelated to beryllium health and safety
Litigation
Total Plaintiffs
Total Cases Pending (including spouses)
12/31/04 12 56
09/30/05 15 60
12/31/05 13 54
06/30/06 14 56
09/29/06 12 53
Litigation
In Q-3 2006, one purported class action wasdismissed, and one third party case was settled anddismissed. No cases were filed during the thirdquarter.
Our caseload and number of plaintiffs will vary fromquarter to quarter depending on new cases, additionalplaintiffs, settlements, dismissals, amendments tocomplaints, etc.
The Company believes it has substantial defenses inpending cases.
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