Embed Size (px)
Citation preview
P L A S T I C I Z I N G S C R E W S A N D B A R R E L SBrixiaplast®IdentityLab
P L A S T I C I Z I N G S C R E W S A N D B A R R E L SBrixiaplast®
WWW.
BRIXI
APLA
ST.IT
Industry4.0
®SEGUICI SUI SOCIAL MEDIA - FOLLOW US ON SOCIAL MEDIA
www.brixiaplast.it
®Made in italy
Premium Quality
BRIXIA PLAST S.r.l.Via Bonfadina 35 25046 Cazzago San Martino (BS) Italy
Telephone +39 030 68 54 456 Fax +39 030 65 36 60
MODULOGREENMade in Brixiaplast
WW
W.J
ELUX
.IT
PRODUCTIVITY
QUALITY
EFFICIENCY
PERSONALIZATION
ENERGY SAVINGup to 30%
Personalized solutions, studied to answer to any customer need, based on processed polymers and required performances.
From nitrided, to bimetallic, to powder metallurgy: the best certified materials, with guaranteed European origin.
increase up to 30%
reduced substitution timeprocess optimization
PRODUCTIVITY
QUALITY
EFFICIENCY
PERSONALIZATION
ENERGY SAVINGup to 30%
Personalized solutions, studied to answer to any customer need, based on processed polymers and required performances.
From nitrided, to bimetallic, to powder metallurgy: the best certified materials, with guaranteed European origin.
increase up to 30%
reduced substitution timeprocess optimization
Certified company
WWW.
BRIXI
APLA
ST.IT
Industry4.0
®
®Made in italy
Premium Quality
Vite MultiCompound
Vite MultiCompound
reduced installation time (1/4 compared to the installation of single components), and therefore reduced machine shutdown.
PLUG AND PLAY MODULES, for every injection moulding machine brand and model
HIGH PLASTICIZING MULTICOMPOUND SCREW
PLUG AND PLAY
The Multi Compound screw, suitable for a WIDE polymer range (including PP, PE, PC, ABS, PC/ABS, PMMA, PA6, POM etc...), has multiple advantages:- waste reduction; - better homogenization of the melt;- better quality of the final product;- reduction of the energy torque, required for the screw rotation; - reduction of melt temperatures;- reduction of plasticizing time
SPECIAL MACHINING IN THE FEEDING ZONE
For feeding constancy and regularization
INSULATIONS
high energy saving: - teflon impegnated fabric- ecologic ceramic fibers insulation- spring or velcro fastening systems- avarage energy saving: 20%
MODULOGREENMade in Brixiaplast
Vite MultiCompound
Vite MultiCompound
Vite MultiCompound
reduced installation time (1/4 compared to the installation of single components), and therefore reduced machine shutdown.
PLUG AND PLAY MODULES, for every injection moulding machine brand and model
HIGH PLASTICIZING MULTICOMPOUND SCREW
PLUG AND PLAY
The Multi Compound screw, suitable for a WIDE polymer range (including PP, PE, PC, ABS, PC/ABS, PMMA, PA6, POM etc...), has multiple advantages:- waste reduction; - better homogenization of the melt;- better quality of the final product;- reduction of the energy torque, required for the screw rotation; - reduction of melt temperatures;- reduction of plasticizing time
SPECIAL MACHINING IN THE FEEDING ZONE
For feeding constancy and regularization
INSULATIONS
high energy saving: - teflon impegnated fabric- ecologic ceramic fibers insulation- spring or velcro fastening systems- avarage energy saving: 20%
MODULOGREENMade in Brixiaplast
Vite MultiCompound
Qualità europeaPlug and Play energy saving
30%
PRODUCTIVITY
30%
ARBURG ALLROUNDER 420M 1000 3504 cavities mould
Screw diameter: 35mmDosing pressure: 105 bar
Polymer: ABSInjection weight: 59 g
Annual Production Saving
20days/year
ARBURG ALLROUNDER 320M 500 2104 cavities mouldScrew diameter: 30mmDosing pressure: 195 barPolymer: PCInjection weight: 24 gr
Annual Energy Saving
3,08Mw/h
Annual Production Saving
41days/year
Annual Energy Saving
4,4Mw/h
ca
se study
ca
se study
EFFICIENCYORIGINAL INJECTION
UNIT Modulo Green X5.0
WASTE % 2% 0.2%
BACKPRESSURE ON THE POLYMER
40 bar 5 bar
PRODUCTIVITYORIGINAL INJECTION
UNIT Modulo Green X5.0
plasticizing time 12 sec 10 sec
pieces/shift 6000 7360
cycle/h 187 230
cycle time 18 sec 15.5 sec
ENERGY SAVING ORIGINAL INJECTION
UNIT Modulo Green X5.0
*energy/shift 70 kW-h 60 kW-h
energy/piece 11 W-h 9 W-h
nozzle t. 320 °C 285 °C
T. zone 1 315 °C 285 °C
T. zone 2 310 °C 290 °C
T. zone 3 305 °C 290 °C
* the measurement of energy consumption, both on the original unit and on the Modulo Green x5.0, has been done using a power meter, in cooperation with the customer
PRODUCTIVITY
30%
energy saving
30%
ARBURG ALLROUNDER 420M 1000 3504 cavities mould
Screw diameter: 35mmDosing pressure: 105 bar
Polymer: ABSInjection weight: 59 g
Annual Production Saving
20days/year
ARBURG ALLROUNDER 320M 500 2104 cavities mouldScrew diameter: 30mmDosing pressure: 195 barPolymer: PCInjection weight: 24 gr
Annual Energy Saving
3,08Mw/h
Annual Production Saving
41days/year
Annual Energy Saving
4,4Mw/h
ca
se study
ca
se study
EFFICIENCYORIGINAL INJECTION
UNIT Modulo Green X5.0
WASTE % 3% 0.5%
BACKPRESSURE ON THE POLYMER
28 bar 11 bar
PRODUCTIVITYORIGINAL INJECTION
UNIT Modulo Green X5.0
plasticizing time 11 sec 9.5 sec
pieces/shift 5600 6160
cycle/h 175 193
cycle time 19.5 sec 17 sec
ENERGY SAVING ORIGINAL INJECTION
UNIT Modulo Green X5.0
* energy/shift 80 kW-h 73 kW-h
energy/piece 14 W-h 11 W-h
nozzle t. 230 °C 225 °C
T. zone 1 205 °C 210 °C
T. zone 2 215 °C 215 °C
T. zone 3 220 °C 210 °C
* the measurement of energy consumption, both on the original unit and on the Modulo Green x5.0, has been done using a power meter, in cooperation with the customer
PRODUCTIVITY
30%
energy saving
30%
P L A S T I C I Z I N G S C R E W S A N D B A R R E L SBrixiaplast®IdentityLab
P L A S T I C I Z I N G S C R E W S A N D B A R R E L SBrixiaplast®
WWW.
BRIXI
APLA
ST.IT
Industry4.0
®SEGUICI SUI SOCIAL MEDIA - FOLLOW US ON SOCIAL MEDIA
www.brixiaplast.it
®Made in italy
Premium Quality
BRIXIA PLAST S.r.l.Via Bonfadina 35 25046 Cazzago San Martino (BS) Italy
Telephone +39 030 68 54 456 Fax +39 030 65 36 60
MODULOGREENMade in Brixiaplast
WW
W.J
ELUX
.IT
