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Rapide Gas BoilersBRG 80BRG 120BRG 200
Spare Parts
9500-1006Issue 10 Date Nov 94
Rapide Gas Boilers
BRG 200
Spare Parts
9500-1007Issue 10 Date Nov 94
Key Nº Description Part Nº
10 WATER VALVE (WITHOUT ITEMS 101 & 102)BVE7, BVE10, BVE14,BVE22, and BVS430 14200112ALL OTHER MODELS 14100684
101 FLOAT 14010085
102 FLOAT RODBRG200 36914009BRG80, BRG120 BRS180, BRS300 BRE2.7, BRE 5BRE7.4, BRE 14.45 BREC5 36915002ALL OTHER MODELS 36914003
103 FLOAT LEVER 37144002104 '0' RING 24811154105 PIVOT SCREW 36522302106 WASHER 36863117107 VALVE HEAD ASSY. 14100635108 PUSH ROD 14010095
109 FLUTED SPINDLEBVE 7, BVE 10, BVE 14BVE 22, and BVS 430 36735101ALL OTHER MODELS 36731102
110 WASHER 21814406111 BODY
BVE 7, BVE 10 BVE 14BVE 22, and BVS 430 37145020ALL OTHER MODELS 37145018
112 WASHER 36863118113 JUMPER 14010103114 SPRING 38111005115 CAP 36734304116 VALVE BASE ASSY. (COMPLETE)
HORIZ. (RAPIDE) BOILERS 14100664(FOR VERTICAL BOILERS) ORDER SEPARATE COMPONENTS ONLY)
20 PIN VALVE 14010184201 WASHER 36863110202 NUT 36512502203 GLAND PACKING (36 METRE ROLL) 18611504
(1 METRE LENGTH) 29180006204 SPINDLE 36736301205 WASHER 36124124
9500-1101
Key Nº Description Part Nº
30 WATER FILTER ASSY(REPLACEMENT KIT FOROLD STYLE AS ILLUSTRATED) 49115007
30A WATER FILTER ASSY (NEW TYPE) 24751102301 WASHER (OLD TYPE) 36863121302 WASHER FILTER (OLD TYPE) 38152007
303 FILTER CARTRIDGE (REPLACEMENT KIT FOR OLD STYLE FILTER AS ILLUSTRATED) 19180005
303A FILTER CARTRIDGE (NEW TYPE) 2475190140 WATER REGULATOR 14010151401 DIAPHRAGM 36863119402 WASHER 36124125403 WASHER 36863116404 CONTROL SCREW COMPLETE 14010333405 NUT 22711513406 COVER 36848403407 SCREW 22317719410 SCREW 22315622411 SPINDLE 36732302412 TEE 37145019413 WASHER 36127105414 SCREW 36734305416 SPRING 38111004417 SPRING PLATE 3623550150 SIGHT GLASS VALVE (TOP) 20010185601 NUT 35526506502 WASHER 36124133603 GUARD PLATE 36124512504 SPINDLE ASSY. 20045027505 '0' RING 2481130160 SIGHT GLASS VALVE (BTM) 20010186601 GUARD PLATE 36124513
SERVICE KIT FOR WATER VALVE (ITEM 10) 14200167(CONTAINS ITEMS 104, 105,106, 108,109, 110, 112,113, 114).
RE-WASHEW SET FOR WATERREGULATOR (ITEM 40) 14010147(CONTAINS ITEMS 401, 402, 403, 413. 415).
9500-1101
ETI.PC.332 Page 1 of 4
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Date 6 May 06
EU7349 EU7914
ENGINEERING TECHNICAL INSTRUCTION.
Dismantle / Installation Instructions for BRG200 Thermocouple Pilot Upgrade Kit 00-738645 (nat) & 00-739268 (lpg)
Dismantling Sequence.
1. Disconnect all services. 2. Remove Access Cover. 3. Remove Gas Feed Retaining Bar from Access Surround. 4. Disconnect Gas Feed Pipe from Gas Regulator and Burner. 5. Disconnect Pilot Feed Pipe from Flame Failure Valve and Pilot. 6. Remove Coupling from Flame Failure Valve. 7. Disconnect Pilot Generator terminals from rear of Flame Failure Valve. 8. Remove Burner from Boiler. 9. Remove Pilot Generator from Burner assembly. Installation Sequence (Pilot Upgrade Kit 00-738645 or 00-739268). 1. Connect Elbow and M10 Nut to the Pilot Assy (as per fig.1). 2. Assemble Pilot Burner and Thermocouple together (as per fig 1). 3. Assemble Pilot Burner / Thermocouple assembly to Burner and replace under
Boiler (as per fig1). 4. Connect Pilot Pipe to Thermocouple (as per fig 1). 5. Connect Pilot Pipe to flame Failure Valve using 6mm Olive and Tubing Nut. 6. Reconnect Gas Feed Pipe to Gas Regulator and Burner. 7. Assemble Thermocouple parallel to the Pilot Pipe using cable ties and connect to
the rear of the Flame Failure Valve (as per fig.2) 8. Reassemble Gas Feed Retaining Bar to Access Surround. 9. Replace Access Cover and retest appliance.
ETI.PC.332 Page 2 of 4
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Date 6 May 06
EU7349 EU7914
Figure 1. (View inside Access Surround) Pilot Burner 25521110 (nat) 25521111(lpg) M10 Nut 21711119 Elbow 24233580
Pipe 00-738644 Thermocouple 28521102
ETI.PC.332 Page 3 of 4
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Date 6 May 06
EU7349 EU7914
Figure 2. (View from the top) Thermocouple 28521102 Tubing Nut PFM-E-24-5 & 6mm Olive PFM-E-24-4
ETI.PC.332 Page 4 of 4
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Date 6 May 06
EU7349 EU7914
Kit 00-738645 – Thermocouple and pilot burner upgrade – NATURAL GAS ONLY
Part No. Description Qty 23544102 Polybag 30”x 12” 1
ETI-PC-332 Installation Instruction 1 EP-E-1-37 Cable Tie 4
PFM-E-24-5 6mm Nut Black Technigas 123/352 1 PFM-E-24-4 6mm Olive Black Technigas 123/325 1 24233580 Elbow M10 / 6mm 1 21711119 M10 Thin Nut 1 25521110 Pilot Burner 1 28521102 Thermocouple 1 00-738644 Pipe – FF Valve to Pilot 1
Kit 00-739268 – Thermocouple and pilot burner upgrade – LPG GAS ONLY
Part No. Description Qty 23544102 Polybag 30”x 12” 1
ETI-PC-332 Installation Instruction 1 EP-E-1-37 Cable Tie 4
PFM-E-24-5 6mm Nut Black Technigas 123/352 1 PFM-E-24-4 6mm Olive Black Technigas 123/325 1 24233580 Elbow M10 / 6mm 1 21711119 M10 Thin Nut 1 25521111 Pilot Burner 1 28521102 Thermocouple 1 00-738644 Pipe – FF Valve to Pilot 1
Note. Only difference between the two above kits is the Pilot Burner.
9500-1007Always quote Model No. & SerialNo. (from data label) and correctPart No. when ordering spares
ISSUE 11
DATE May 2006
ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO1 FUME DISPERSER 2001 0252 49 BOILER SHELL 2310 022 FUME STANDARD 2001 0329 50 WATER & GAS COCK3 NUT & BOLT 2215 7857 CONTROL ASSY4 WASHER 2252 4504 NATURAL GAS 2310 02865 FUME EXTENSION 3682 9006 . LPG. & SIMULATED TG5 2310 11436 PLUG 2413 8526 51 CONNECTION S/A 2310 11027 WASHER 2181 4405 52 FLANGE GASKET 00-737 2978 RELIEF VALVE 2515 2231 53 BOILER CLAMP 3142 60019 PRESSURE GAUGE NUT 3651 3102 54* LEVEL DETECTOR TYBE ASSY 2310 029010 WATER VALVE COMPLETE 1410 0684 55* FLANGE SEAL 3815 204211 GAUGE EXTENSION 3673 4101 56* MOUNTING FLANGE ASSY 2310 110412 PRESSURE GAUGE 144 724 57* LEVEL DETECTOR ASSY 2410 107013 PRESSURE GAUGE WASHER 2181 4404 58* NUT 3653 550114 SIGHT GLASS 3686 3181 59* ‘O’ RING 2481 115415 SIGHT GLASS WASHER 3686 3113 61 TEST NIPPLE 2413 242116 SIGHT GLASS CAP 3673 3502 64 ACCESS SURROUND 2310 029317 CONNECTION S/A 2310 0298 65 ACCESS COVER 3373 720118 FIBRE WASHER 2181 4401 66 LIGHTING INSTRUCTION LBL 2010 055019 CONNECTION S/A 2310 0300 68 PIVOT 3631 530120 PIN VALVE COMPLETE 1401 0184 69 PUSH-ON FIX 2298 530521 WASHER 2181 4402 72 CONNECTION S/A22 SCREW SCM-E -5-36 (NATURAL GAS WITH CLOCK) 2310 114723 NUT NUM-E -3-24 75 CONNECTION S/A24 WASHER WAM-E -8-5 (NATURAL GAS WITH CLOCK) 2310 114625 DRAIN COCK 2514 1201 76 AUTO GAS CONTROLLER 2513 410127 PILOT JET (SERIAL NUMBER
97 0163 661 ONWARDS)77 ELBOW 2423 3611
NATURAL GAS (0.015) 2552 1110 78 COUPLING (COMPLETELPG (0.008) 2552 1111 WITH ITEM 79) 2423 4143
28 CONVERSION KIT–THERMOCOUPLEAND PILOT BURNER (PRIOR TOSERIAL NUMBER 97 0163 661)
79 OLIVE 2433 6362
NATURAL GAS 00-738 645 80 RELAY VALVE COMPLETE 2515 3103LPG 00-739 268 82 INSULATION PAD 3142 1705
30 WATER FILTER CARTRIDGE 4918 0005 84 THERMAL CUT-OUT 2815 1151(UP TO 30.6.91) 90 GAS REGULATOR COMPLETE 1401 0129
32 CONNECTION S/A 2310 1101 901 SCREW 2231 771133 BENT COUPLING 902 COUPLING 3623 9105
(INCLUDES ITEM 34) 2423 4441 903 NUT 3651 210234 BRASS OLIVE 3854 1020 904 DIAPHRAGM ASSY 1401 013835 BURNER ASSY 2010 0237 905 WASHER 3686 312536 INJECTOR 906 BY PASS SCREW 3673 2304
NATURAL GAS. 2511 5223 907 DIAPHRAGM PLATE 3684 7001L.P.G. 2511 5225 908 SPRING 3811 1006SIMULATED TG5 2511 5224 909 NUT 3651 2103
38 CABLE TIE EP-E -1-37 910 ‘O’ RING 144 33839 CONNECTION TUBE 00-738 644 ITEMS NOT ILLUSTRATED40 WATER REGULATOR COMPLETE 1401 0151 BOILER SEATING PAD 2 OFF 3142 364641 STUD COUPLING RE-WASHER SET 2310 0573
BEFORE 01.04.90 use 2423 4145 (COMPRISES ITEMS 13, 15, 18, 21, 52, 55, 104, 112,AFTER 01.04.90 use 2310 1239 113,114, 301, 302, 401, 403, 411 AS SHOWN ON SHEET
42 BRASS OLIVE PFM-E -24-4 NO 9500-1101)46 FLAME FAIL VALVE WATER PRESSURE REDUCING
BEFORE 01.04.90 use F/F VALVE KIT 4912 5004 VALVE ADJUSTABLE 2515 4104AFTER 01.04.90 use F/F VALVE 2515 3119 GAS GOVERNOR ½” 144 672-2
47 INTERRUPTER DEVICE 2852 1151 FUME STANDARD GUARD 2010 017348 CONNECTION S/A 2310 0784 END PLATE S/A 2310 0291
*WATER FILTER CARTRIDGE(AFTER 30.6.91)
2475 1901
* TO CONVERT FROM FLOAT SWITCH LOW LEVEL DETECTORTO THERMAL CUT OUT (ITEM 84) USE KIT 4912 4010
