Break Out Tank So Cc 2011

7/29/2019 Break Out Tank So Cc 2011

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Oklahoma Corporation

CommissionandOklahoma Gas AssociationPipeline Safety Conference

Breakout Tanks


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Part 195.2 Def in i t ions

Break out t ank m eans a t ankused t o :

a) re l ieve surges in a HL PL Syst em ,or

b) rec e ive and s t ore hazardous

l iqu id t ransport ed by a p ipe line fo rre injec t ion and c on t inuedt ranspor t a t ion by p ipe l ine


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Amendments to Part

195195.1 Applicability

195.3 Matters incorporated by reference

Amdt. 195-94 Revised Aug. 11, 2010


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195.132

Des ign and Const ruc t ion o f

Aboveground Break out Tank s


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195.132 Des ign and c onst ruc t iono f aboveground breakout t ank s

(a ) Eac h aboveground b reak out t ankm ust be des igned and c ons t ruc t ed t o

w i t hst and t he int e rnal p ressureproduc ed by t he hazardous l iqu id t obe s to red t here in and any an t ic ipa ted

ex t e rna l loads .


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(b ) ABT p lac ed in serv ic e a ft e rOc t ober 2 , 2000, c om pl ianc e w i t h

paragraph (a) o f t h is sec t ionrequ i res one o f t he fo l low ing:

195.132 Design andc onst ruc t ion of aboveground

b reakou t t ank s


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(1 ) API Spec i f i ca t i on 12F

shop-fabr ic at ed,

ver t ic a l ,

c y l indr ic a l ,

c losed t op,

w elded st ee l t ank s w i t h nom inal c apac i t iesof 90 t o 750 barr e ls (14.3 t o 119.2 m 3)

195.132 Design andc ons t ruc t ion o f aboveground

b reak out t ank s

and with internal vapor spacepressures that are

approximately atmospheric


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(2 ) API Standa rd 620

w elded,

low -pressure (i .e ., in t ernal vapor spac epressure not great er t han 15 psig (103.4 k Pa)),

c arbon s t ee l t ank s t hat have w al l shapes t hatc an be genera ted by a s ing le ver t i c a l ax is o f

revo lu t ion


b reak out t ank s


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(3 ) API St andard 650

ver t ic al ,

c y l indr ic al ,

w elded st eel t ank s w i t h int ernalp ressures a t t he tank t op approx im at ing

at m ospher ic pressures


b reak out t ank s


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(4 ) API Standa rd 2510

high pressure s t ee l t ank s (i .e ., in t erna l gas or vapor spac e pressures great er t han 15 ps ig

(103.4 k Pa)) w i t h a nom ina l capac i t y o f 2000gal lons (7571 l i t ers) or more of l iquef ied

pet ro leum gas (LPG)

195.132 Design and

c ons t ruc t ion o f aboveground

b reak out t ank s


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195.205 Repair , a l t erat ion and

rec onst ruc t ion o f abovegroundb reak out t ank s t hat have been in serv ice .


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195.205 Repair , a l t erat ion andrec onst ruc t ion of aboveground

b reak out t ank s t hat have been in serv ice .

(a ) ... m ust be capab le of w i ths tanding

t he in terna l p ressure produced by t hehazardous l iqu id t o be s t ored t here inand any ant ic ipa ted ex t erna l loads .


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(b ) A ft e r Oc t ober 2 , 2000, c omp l ianc e

w i t h paragraph (a) o f t h is sec t ionrequ i res the fo l low ing fo r t he tank sspec i f ied :


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(1) API St andard 65 3.

For t ank s des igned for approx im at e lya tm ospheric p ressure c onst ruc t ed ofc arbon and low a l loy s tee l ,

w elded or r ivet ed, and


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non-ref r igerat ed and

t ank s bu i l t t o API St andard 650 or i t spredec essor St andard 12C, repai r ,

a l te ra t ion , and recons t ruc t ion

repai r , a l t erat ion, andrec ons t ruc t i on m ust be in

acc ordance w i th API

St andard 653.


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(2 ) Fo r t ank s bui l t t o API Spec i f ic a t ion

12F or API St andard 62 0, t he repair ,a l te ra t ion , and rec onst ruc t ion mus t bein ac c ordance w i th t he des ign , w e lding,exam inat ion, and m ater ia l

requ i rement s o f t hose respec t ives tandards .


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(3 ) Fo r high p ressure t ank s bui l t t o API

St andard 2510, repai rs , a l t erat ions, andrec ons t ruc t ion mus t be in acc o rdanc ew i th API 510.
http://e/Documents%20and%20Settings/stgermaw/Desktop/Alaska%202004/The%20Show/E3-195_262%20Pumping%20Equipment2002.ppt


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195.264 Im poundm ent , p ro tec t ion aga ins tent ry , norm al /em ergenc y vent ing or

pressure/vac uum re l ie f for abovegroundbreak out t ank s .

Impoundm ent , p ro tec t i on agains tent ry , norm al /em ergenc y vent ing

(a ) A m eans m ust be p rovided forc ont a in ing hazardous l iqu ids in t heevent o f sp i l lage or fa i lure o f anaboveground break out t anks .


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195.264 (b ) A ft e r Oc t obe r 2 , 2000, com p li ance w i t h

paragraph (a) o f t h is sec t ion requi res thefo l low ing for t he aboveground break out t anksspec i f ied:

(1) For t ank s bui l t t o API Spec i f ic at ion 12F, APISt andard 620, and ot hers (such as API Standard650 or i t s predec essor St andard 12C), t he

inst a l la t ion o f impoundment m ust be inacc ordance w i th t he fol l ow ing sec t ions o f NFPA30:

(i ) Im poundm ent around a break out t ank m ust be

ins ta l led in acc ordanc e w i t h sect ion 4 .3 .2 .3 .2 ;and (i i ) Im poundm ent by drainage t o a rem ot e

impounding area m ust be ins ta l led in acc ordanc ew i t h sect ion 4.3.2.3.1.


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195.264

(2) For t ank s bui l t t o API 2510, t heinst a l lat ion of impoundm ent m ust be inacc ordance w i t h sec t ion 5 o r 11 of API2510 (inc orporat ed by referenc e, see

195.3).

(c ) Aboveground b reak out t ank sareas m ust be adequate ly p ro t ec t ed

aga inst unaut hor ized ent ry .


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195.264

(d ) Norm a l /emergenc y rel ief ven t ingm ust be p rov ided for eac hat m ospheric p ressure b reak out

t ank . Pressu re/vac uum -re l i ev ingdevic es m ust be p rov ided for eac hlow -pressure and h igh-pressureb reak out t ank .


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195.264

(e ) For norm al /em ergenc y re l ie fvent ing and pressure /vac uum -re l iev ing dev ic es ins t a l led on

aboveground break out t ank s a ft e rOc t ober 2 , 2000, c om pl ianc e w i t hparagraph (d) o f t h is sec t ionrequ i res the fo l low ing fo r t he t ank sspec i f ied :


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195.264

(1) Norm al /em ergenc y re l ief vent inginst a l led on a t m ospheric p ressure t anksbu i l t t o API Spec i f ic a t ion 12F(inc orporat ed by referenc e, see 195.3)

m ust be in acc ordance w i th Sec t ion 4 ,and Append ic es B and C, of APISpec i f ic a t ion 12F (inc orpora t ed byreferenc e, see 195.3).


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195.264

(2) Norm al /em ergenc y re l ief vent ingins ta l led on a t m ospher ic pressure tank s(suc h as those bui l t t o API St andard 650or i t s predec essor St andard 12C) m ust

be in ac c ordanc e w i t h API St andard2000 (inc orporat ed by referenc e, see 195.3).


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195.264

(3) Pressure-re l iev ing and em ergenc yvac uum -re l iev ing devic es inst a l led onlow pressure t anks bu i lt t o APISt andard 620 (IBR, see 195.3) m ust be

in acc ordance w i t h sec t ion 9 of APISt andard 620 ( IBR, see 195.3) and i t sre ferenc es to t he norm al andem ergenc y vent ing requ i rement s in APISt anda rd 2000 (IBR, see 195.3).


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195.264

(4) Pressure and vac uum -rel iev ingdevic es insta l l ed on h igh pressuret ank s bui l t t o API St andard 2510 (IBR,see 195.3) m ust be in acc ordanc e

w i t h sec t ions 7 or 11 o f API St andard2510 (IBR, see 195.3).


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195.307 Pressuret es t ing aboveground

b reak out t ank s

(a) For aboveground break out t ank s

bu i l t t o API Spec i f ic a t ion 12F and f i rs t p lac ed in serv ic e af t er Oc t ober 2 ,2000, pneum at ic t es t ing m ust be in ac c ordance w i t h sec t ion 5 .3 o f API Spec i f ic a t ion 12 F (inc orporat ed byreferenc e, see 195.3).


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195.307

(b) For abovegr ound break out t ank s bu i l t t o API St andard 620 andf i rst p laced in serv ic e a ft e r Oc t ober

2 , 2000, hydrosta t ic and pneum at ic t est ing m ust be in acc o rdance w i th sec t ion 7.18 of API St andard 620

(inc orpora ted by re ferenc e, see195.3).


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195.307

(c ) For aboveground break out t anks bu i l t t o API St andard 650(inc orporat ed by re ferenc e, see 195.3 and f i rst p lac ed in servic e a f t e r Oc t ober 2 , 2000, t es t ing m ust be in acc ordanc e w i t h Sec t ion 5 .2 o f API St andard 650 (inc orporat ed

by refe renc e, see 195.3).


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195.307

(d) For aboveground at m ospher ic

pressure break out t ank sc ons t ruc t ed o f ca rbon and low a l loy s t ee l , w e lded or r ivet ed, and non-

re fr igera t ed and t ank s bu i l t t o API St andard 650 or i t s p redec essor St andard 12C t hat are ret urned t o serv ic e a f t e r Oc t ober 2 , 2000, t he nec essi t y fo r t he hydros ta t ic t es t ing o f repai r , a l t e ra t ion , andrecons t ruc t ion i s covered in sec t ion

10.3 of A PI St andard 653.


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195.307

(e) For abovegr ound break out t anks bu i lt t o API St andard 2510and f i rs t p lac ed in serv ic e a ft e r Oc t ober 2 , 2000, pressure

t est ing m ust be in ac c ordance w i t h ASME Boi ler and PressureVessel Code, Sec t ion VI I I ,

Div is ion 1 or 2.

195 405 Prot ec t ion aga inst ign i t ions


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195.405 Pro t ec t ion aga inst ign i t ionsand safe ac c ess/egress invo lv ing

f loa t ing roofs

(a ) A f te r Oc t ober 2 , 2000,prot ec t ion p rov ided aga inst

ign it ions a r ising ou t o f s t a t ice lec t r ic i t y , l ight n ing , and s t rayc ur ren t s dur ing operat ion and

m a int enanc e ac t i v it i es involv ingaboveground break out t anks m ustbe in ac c ordance w i t h APIRec om m ended Prac t ic e 2003,


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195.428 Overpressure safet ydevic es and over f i l l p ro t ec t ion

sys tems

(b) In t he c ase of re l ie f va lves on

pressure break out t ank s c ont a in ingh igh ly vola t i le l iqu ids , eac h opera t or shal l t es t each va lve at in t e rvals no t

ex c eeding 5 years .


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195.428

(c ) Aboveground b reak out t ank s t hat

a re c ons t ruc t ed or s ign i f i c ant l ya l t e red ac c ord ing t o API St andard2510 a ft e r Oc t ober 2 , 2000, m ust have

an overf i l l p rot ec t ion sys tem ins ta l ledac c ord ing t o sec t ion 5 .1 .2 o f APISt andard 2510.


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195.428

Ot her aboveground b reak outt anks w i t h 600 gal lons (2271l i t e rs) o r m ore o f s t orage

c apac i t y t ha t a re cons t ruc t ed o rs igni f i c an t ly a l t e red a f te rOc t ober 2 , 2000, m ust have anover f i l l pro t ec t ion sys temins ta l led ac c ording t o APIRec om m ended Prac t ic e 2350.


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195.428

How ever , opera t ors need not c om p ly w i t h any par t o f API Rec om m ended Prac t ic e 2350

for a par t i c u lar b reak out t ank i f t he opera t o r no t es in t he m anual requi red by 195.402w hy comp l ianc e w i t h t ha t par t i s no t nec essary fo r sa fet y o f t he t ank .


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195.428

(d ) A ft e r Oc t ober 2 , 2000, t herequ i rem ent s o f paragraphs (a)and (b) o f t h is sec t ion fo rinspec t ion and t es t ing o f

p ressure c on t ro l equipm entapply to t he inspec t ion andt es t ing o f over f i l l pro t ec t ion

sys tems.


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195.432 Inspec t ion of in-serv ic e

b reak out t ank s .

(a ) Ex c ep t f or b reak out t ank sinspec t ed under paragraphs (b)and (c ) o f t h is sec t ion , eac h

opera tor sha l l , a t in t erva ls notex c eeding 15 mont hs , bu t a t leastonc e eac h c a lendar year , inspec t

each in -servic e b reakout t ank .


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195.432

(b ) Each ope ra to r m ust i nspec t t hephys ic a l in tegr i t y o f in-serv ic ea t m ospheric and low -pressure s t ee l

aboveground break out t ank sac c ord ing t o API St andard 653(inc orpora ted by re ferenc e, see

195.3).


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195.432

How ever , i f s t r uc t u ra l c ond it i onsp revent acc ess to t he t ank bot t om,t he bot t om in t egr i t y may be

assessed ac c ording t o a p laninc luded in t he opera t ions andm ain tenanc e m anua l under

195.402(c)(3).


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195.432

(c ) Each ope ra to r sha l l i nspec t t hephys ic a l int egr i t y o f in -serv ic e s t ee laboveground break out t ank s bu i l tt o API St andard 2510 ac c ord ing t osec t ion 6 o f API 510.


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195.432

(d ) The int e rvals o f inspec t ionspec i f ied by doc um ents re fe rencedin paragraphs (b) and (c ) of t h is

sec t ion begin on May 3, 1999, or ont he operat o r 's last rec orded da te o ft he inspec t ion , w h ic hever is ear l ie r .


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195.565 How do I ins ta l l c a t hodicp ro tec t ion on b reak out t ank s

A fte r Oc t obe r 2 , 2000, w hen you ins ta l l ca thodicprot ec t ion under Sec . 195.563(a) t o pro tec t t hebot t om o f an aboveground breakout t ank o fm ore than 500 barre ls (79.5m 3) c apaci t y bu i l t t o

API Spec if i c at ion 12F, API St andard 620, or APISt andard 650 (or i t s predec essor St andard 12C),you mus t inst a l l t he sys tem in acc ordanc e w i thAPI Rec om m ended Prac t ic e 651.


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195.565

How eve r, i ns ta l l at i on of t he syst emneed no t c om ply w i th APIRec om m ended Prac t ic e 651 on anyt ank for w h ic h you not e in the

c or ros ion c ont ro l p roceduresest abl ished under Sec . 195.402(c )(3)w hy c omp l ianc e w i th a l l or ce r ta in

prov is ions o f API Rec om m endedPrac t ic e 651 is no t nec essary for t hesafet y o f the tank .


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(d ) B reak out t ank s . You m ustinspec t eac h c a thodic p ro tec t ionsys t em used to c ont ro l co r ros ion on

t he bo t t om o f an abovegroundbreak out t ank t o ensure t hatopera t ion and m a in tenance o f t he

sys t em a re in ac c ordanc e w i t h APIRec om m ended Prac t ic e 651.

195.573 What must I do t o m on it o r ex t e rna l c o r rosion c ont ro l?


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195.573

How ever , t h is inspec t i on is no trequ i red i f you not e in t hec or ros ion c on t ro l p roceduresest ab l ished under Sec .

195.402(c )(3 ) w hy c om pl ianc e w i t ha l l o r c er ta in opera t ion andm ain t enanc e prov is ions o f API

Rec om m ended Prac t ic e 651 is notnec essary fo r t he safe ty o f t het a n k .


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195.573

(e ) Co rrec t i ve ac t ion . You m ust

c or rec t any iden t i f ied de fic iency inc or ros ion c ont ro l as requ i red bySec . 195.401(b). How ever, i f t he

def ic ienc y invo lves a p ipel ine in anin t egr it y m anagem ent p rogramunder Sec . 195.452, you m ust

c o rrec t t he def i c iency as requ iredby Sec . 195.452(h).


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195.573

How ever , t h is inspec t i on is no trequ i red i f you not e in t hec or ros ion c on t ro l p roceduresest ab l ished under Sec .




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195.573

How ever , t h is inspec t i on is no t

requ i red i f you not e in t hec or ros ion c on t ro l p roceduresest ab l ished under Sec .



195 579 What m ust I do t o


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195.579 What m ust I do t o

m i t iga t e in te rnal c orros ion?

(d ) B reak out t anks . A ft e r Oc t obe r 2 ,2000, w hen you ins ta l l a t ank bo t t oml in ing in an aboveground break out

t ank bu i l t t o API Spec i f i c a t ion 12F,API St andard 620, or API St andard650 (or i t s p redec essor St andard

12C), you m ust ins t a l l t he l in ing inac c ordance w i t h API Recom m endedPrac t ic e 652.


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195.579

How ever, i ns ta l la t i on o f t he l in ingneed not c om p ly w i t h APIRec om m ended Prac t ic e 652 on anyt ank for w h ich you no te in t he

c or ros ion c on t ro l proc eduresest ab l ished under Sec .195.402(c )(3 ) w hy c om pl ianc e w i t ha l l o r c er t a in prov is ions o f API

Rec om m ended Prac t ic e 652 is notnecessary fo r t he safe ty o f t het a n k .


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Now le ts c ons ide r som e sc enar ios oft ank inst a l la t ions

What is and w hat isn t a regu la tedbreak out t ank


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C


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Contact Information

Wallace McGaugheyPipeline Safety Specialist

U.S. Department of TransportationPHMSA Office of

Inspector Training and Qualifications

Main (405) 954-7219

Office (405) 954-6806

Fax (405) 954-0206