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Bodycote Thermal Processing de Mexico Bodycote Thermal Processing de Mexico Silao, Gto. Silao, Gto. Rev May 2009

Bodycote Silao May.2009

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Bodycote Thermal Processing de Mexico, Silao Plant profile

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Page 1: Bodycote Silao May.2009

Bodycote Thermal Processing de MexicoBodycote Thermal Processing de Mexico

Silao, Gto.Silao, Gto.

Rev May 2009

Page 2: Bodycote Silao May.2009

slide number 2

Who is Bodycote?Who is Bodycote?

Bodycote plc is a Publicly Traded Company. (Symbol: BOY)

2007 Sales Approaching $1B US

Core Competencies Include Metallurgical Services (heat treat, brazing and HIP)

10,000 Colleagues

Over 200 Locations in 36 Countries

Page 3: Bodycote Silao May.2009

slide number 3

Asia:

China: 1 plant

India: 3 plants

Americas :

Canada: 2 plants

US: 44 plants

Mexico: 1 plant

SA: 6 plants

International Locations Heat TreatmentsInternational Locations Heat TreatmentsInternational Locations Heat TreatmentsInternational Locations Heat Treatments

AMERICASAMERICAS ASIAASIAEUROPEEUROPE

Europe :

UK: 25 plants

Germany: 18 plants

Netherlands: 5 plants

Austria: 2 plants

Switzerland: 2 plants

Italy: 4 plants

Liechtenstein: 1 plant

Czech: 6 plants

Poland: 5 plants

Romania: 1 plant

Hungary: 1 plant

France: 32 plants

Belgium: 3 plants

Sweden: 13 plants

Finland: 6 plants

Denmark: 2 plants

Turkey: 6 plants

Page 4: Bodycote Silao May.2009

slide number 4

Silao GreenfieldLocation: Silao, Mexico

Greenfield, SOP Nov 2007

8,000 sq meters

(1) one, (6) six cell LPC systems w/ HPGQ –expandable to (12) twelve

(+ 20 Bar N2 Quench)

(2) Two Batch 36”X48”x36”(914 x 1220 x 914 mm) Sealed Quench Furnaces

(3) Three Shot Peening / Blasting Machines

Bodycote Thermal Processing de Mexico

Silao, GTO, Mexico

Page 5: Bodycote Silao May.2009

slide number 5

What can we do?

Gears & ShaftsGears & ShaftsGears & ShaftsGears & ShaftsCarburizing

Ferritic NitrocarburizingInduction Harden

Torque ConverterTorque ConverterTorque ConverterTorque ConverterCarbonitriding

Ferritic NitrocarburizingNeutral HardenPress Temper

Stamping VariousStamping VariousStamping VariousStamping VariousCarburizing

Ferritic NitrocarburizingNeutral Harden

Rear Axle Ring & PinionRear Axle Ring & PinionRear Axle Ring & PinionRear Axle Ring & PinionVacuum Carburizing

TransmissionsTransmissionsTransmissionsTransmissionsVacuum Carburizing

Shot PeeningCarbonitriding

Drive ShaftDrive ShaftDrive ShaftDrive ShaftCarburizing

Electron Beam WeldingInduction Harden

Page 6: Bodycote Silao May.2009

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Our Capabilities at the Silao Our Capabilities at the Silao

LocationLocation

Gas Carburizing

Carbonitriding

Ferritic Nitrocarburizing

Neutral hardening

Normalizing

Annealing

Atmosphere Line

Low Pressure Carburizing

Vacuum Harden (Tool Steels)

Stainless Steel Annealing(*)

Vacuum Line

Lindure

AISI 316L AISI 316L

Vacuum Vacuum

AnnealingAnnealing

Page 7: Bodycote Silao May.2009

slide number 7

Our Capabilities at the Silao Our Capabilities at the Silao

LocationLocation

Shot Peening

Shot Blast

Glass Bead

Shot Peening Line

Lindure

Press Temper

Normally used for thin quench parts by controlling:

Time

Temperature

Pressing

BEFORE AFTER

Page 8: Bodycote Silao May.2009

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Low Pressure CarburizingLow Pressure Carburizing

Carburizing cells are capable of 1000C and can process load sizes of 23.5” W x 26” T x 40”deep.

The quench cell is capable of 20 bar gas quench with variable speed fan control

Page 9: Bodycote Silao May.2009

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Atmosphere Batch Furnace LineAtmosphere Batch Furnace Line

2 Furnaces processing…CarburizingCarbonitridingFerritic NitrocarburizingNeutral hardeningTop cool

Carburizing chamber are capable of 960oC and can process load sizes of 900 x 1,200 x 900 mm and 1,500 Kg.

Hot Oil (250F) quench with variable speed fan control

Page 10: Bodycote Silao May.2009

slide number 10

Shot PeeningShot Peening

Shot Peening

Cut Wire

Glass

Shot Blast

Page 11: Bodycote Silao May.2009

slide number 11

Metallurgical LabMetallurgical Lab

Sample Preparation

Full automatic polishing system

Hardness Testing

Page 12: Bodycote Silao May.2009

slide number 12

Metallurgical LabMetallurgical Lab

Microhardness Testing

Hardness Profile

0

100

200

300

400

500

600

700

800

0.0 0.1 0.2 0.3d mm

Hv

SAMPLE 1 (A) SAMPLE 1 (B) SAMPLE 2 (A)

SAMPLE 2 (B) SAMPLE 3 (A) SAMPLE 3 (B)

Page 13: Bodycote Silao May.2009

slide number 13

Metallurgical LabMetallurgical Lab

Metallography & Image Analysis

Ferritic Nitrocarburizing: HSLA 050 XLF steel

0.015 mm Compound layer (white layer)

Page 14: Bodycote Silao May.2009

slide number 14

Help Us Quote Your Work

We need…

Volumes

Sizes and Weights of Parts (Part Prints)

Heat Treat/Peening Specifications

Material Chemistry

Description of fluids on parts as shipped to Bodycote

Special Dimensional Requirements

Page 15: Bodycote Silao May.2009

slide number 15

Bodycote Thermal Processing de MexicoAutomotive and Commercial Heat Treatment division

North America and Asia

Thank You!Thank You!

Av. Olmo No 100,Parque Industrial y de Negocios Las Colinas,

C.P. 36270, Silao, Gto. MexicoE-mail: [email protected]

[email protected]

[email protected]

Phone: 011 52 472 103 5500Web: www.bodycote.com