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BHARAT METAL CUTTING GAS
BPCL WELCOMES ALL DELEGATES
BYBPCL (R&D) & LPG TeamA seminar on Energy conservation & Global WarmingKota, 16.4.2009
BPCL : A PROFILEBPCL is a Fortune 500 companySecond largest oil marketing companyMarket share of 23% in 2008-09
Bharat Metal Cutting Gas BMCG is an unique hydrocarbon industrial gas mixed with an innovative additive that enhances flame temperature and produces fine cut finish at very low cost compared to DA.
BharatMetal Cutting Gas
BHARAT METAL CUTTING GAS IS COMPLETELY SAFE AND OPERATOR-FRIENDLY.Explosive limits (flammability) % in air BMCG ----- 2.3 9.5 Acetylene -- 2.5 80 Has lower explosive limits in air than acetylene, therefore, BMCG is less flammable than acetylene. BHARAT METAL CUTTING GAS IS NON-TOXIC AND HAS NO BACKFIRE. IN CASE OF A LEAK, BHARAT METAL CUTTING GAS CAN BE DETECTED EASILY BECAUSE OF ITS UNIQUE PUNGENT SMELL. BHARAT METAL CUTTING GAS IS STORED AT LOWER PRESSURE, THEREFORE, SAFER THAN ACETYLENE.
Acetylene Cylinder --is it Dangerous ?Un dissolved Acetylene Gas Can Explode With Shock Only
Stored Without Filter Pad
No Fire Required
Decomposition
1 Gm C2H2 = 3.5 Gms of TNT
LakhsNo. of orders
LakhsNo. of orders
BHARAT METAL CUTTING GAS: Bharat Metal Cutting gas is fortified with an innovative additive which enhances the cutting properties of the gasAchieves flame temp. around 3000 deg C - closer to Acetylene (3150 deg. C)High penetration and faster cutting speedVery effective for cutting metals of higher thickness (40 mm & above)Smooth cutting surface and reduction in slag formation
Comparison in basic properties and behaviour of DA & BMCG LEL for BMCG = 2.5 % LEL for DA = 2.5 %
HEL for BMCG = 9.5 % HEL for DA = 80 %
Operating pressure for BMCG = 0. 5 kgs/cm2
Operating pressure for DA = 3 Kgs/cm2 (around 40 psi)
BMCG cylinder pressure = 3 to 6 kgs/cm2
DA cylinder pressure = 18 to 20 kg/cm2.
HEATING VALUE OF FUEL GASES
BHARAT METAL CUTTING GAS: APPROVALSResearch Design and Standards Organization (RDSO), Lucknow
Welding Research Institute (WRI), Trichy
Naval Material Research Institute (NMRI), Ambernath
Naval Head Quarters Approval
Chief Controller of Explosives (CCOE), Nagpur
Messer, Germany for BMCG usage for gas equipment
Delhi Metro Rail Corporation
B.H.E.L.
Advantages of BMCG Is marketed in Kgs and could be measured easily. Less Carbon formation hence low maintenance and long life of nozzles. Operator friendly. Reduces fuel inventory. Yields 40 % cost savings on overall cutting cost.
Advantages of using BMCG Virtually impossible to back fire or flash back Flame is much less Luminous, so less harmful to eye-sight
Less cylinder handling cost
Lower frequency for changing the cylinders
Safer as the operating pressure is lower in cylinder
Advantages of using BMCG
Faster cutting rate as secondary flame is higher (19080 Vs 8570 DA Kcal).
Smooth cutting surface and reduction in slag formation.
Competitively priced
For BMCG the same torch used for DA can be used.Only the cutting nozzle has to be changed. 3 seater torch / nozzles give better economy and lesser flash backEasy Change over from DA to BMCG
BMCG: WE OFFERUninterrupted supply all over India on door delivery basisVariety of packages with ease of handling19 kg, 35 kg, & 47.5 kg cylindersCENVAT benefit available to customersTrials at customers unit and necessary Technical Assistance
WE OFFERCorrect Q & Q Uninterrupted supply24 hrs help lineDedicated sales forceWider networkRegular awareness and Education on Safety to end users
Bhillai Steel Plant, BhillaiVisakhapatnam Steel Plant, VizagSAIL, DurgapurBHEL Hyderabad , Jhansi & Varansi, TiruchirapalliIndian Railway workshops BEMLLarsen& Toubro ( L& T )Burn Standard Company, Burnpur Hindustan Zink Ltd, UdaipurCochin Shipyard, CochinHindustan Shipyard, VisakhapattanamSingareni collieries , KothagudemNeyveli Lignite Corporation, NeyveliSISCOL , Jindal Group
MAJOR CUSTOMERS
BHARAT METAL CUTTING GAS : Applications
CUTTINGBRAZINGHEATING SOLDERINGCOATING, GAS SURFACINGFLAME SPRAYINGFLAME STRAIGHTENING & HARDENINGSTRESS RELIEF
PANCHATANTRASLess flash backLess operating pressureLesser Slag Lesser carbon deposits Cost savings Min 40%BHARAT METAL CUTTING GAS
BHARAT METAL CUTTING GAS
THANK YOU.
BYBPCL (R&D) & LPG TeamA seminar on Energy conservation & Global WarmingKota, 16.4.2009