1020 Series

Fixed Thermal Release (FTR) Cold Air Refractory Baffle Burner

BPC102011 Bloom Engineering Company, Inc.

APPLICATIONS

FEATURES

CAPABILITIES

www.bloomeng.com

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

2

1020 Series Bulletin

Table 1 - Performance and Selection Chart - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*

1 Heat release tailored to suit application 2 at 100˚F (38˚C) Air Temperature 3 Pilots operate at 4" w.c. mixture pressure at the tip

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

Burner Designation 1020 - ___

Max Air Capacity 2 at 12" w.c. (30 mbar) Air Pressure

Oil Burner Size Pilot Part Number 3 3001-___ scfh Nm3/hr FET 1820- LP 1920-

-040 30,800 825 20 20 -050

-060 46,200 1,238 30 30 -050

-065 61,600 1,651 30 45 -050

-080 93,300 2,500 60 60 -050

-085 116,600 3,124 80 60 -050

-100 155,000 4,153 100 100 -100

-120 217,800 5,836 125 150 -100

-140 264,000 7,074 140 175 -100

-160 330,000 8,843 175 220 -150

-180 407,000 10,906 240 220 -150

-200 484,000 12,969 300 330 -150

-220 583,000 15,622 300 330 -150

-240 682,000 18,275 400 330 -150

Table 2 - Performance and Selection Chart - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure*

Burner Designation 1020 - ___

Max Air Capacity 2 at 6" w.c. (15 mbar) Air Pressure

Oil Burner Size Pilot Part Number 3 3001-___ scfh Nm3/hr FET 1820- LP 1920-

-040 22,000 590 15 15 -050

-060 33,000 884 20 20 -050

-065 44,000 1,179 30 30 -050

-080 66,000 1,769 45 45 -050

-085 82,500 2,211 45 45 -050

-100 110,000 2,948 60 60 -100

-120 154,000 4,127 80 100 -100

-140 220,000 5,895 125 150 -100

-160 264,000 7,074 140 175 -150

-180 330,000 8,843 175 220 -150

-200 412,000 11,040 240 220 -150

-220 500,000 13,398 300 330 -150

-240 590,000 15,809 300 330 -150

* See Table 3 for Flame Dimension Options

* See Table 4 for Flame Dimension Options

Bloom Engineering Company, Inc.

3

1020 Series Bulletin

Table 3 - Flame Dimensions - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*

1 Heat release tailored to suit application 2 Flame lengths and diameters are approximate with 10% excess air

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

Baffle: straight holes w/ standard port Baffle: 15˚ spin holes w/ standard port

Burner Designation 1020 - ___

Flame Length 2 Flame Diameter 2 Flame Length 2 Flame Diameter 2

feet meters feet meters feet meters feet meters

-040 5 1.5 1.5 0.5 3.5 1.1 2.5 0.8

-060 6.5 2.0 1.5 0.5 5 1.5 2.5 0.8

-065 7.5 2.3 2 0.6 5.5 1.7 2.5 0.8

-080 10 3.0 2 0.6 7.5 2.3 3 0.9

-085 11.5 3.5 2 0.6 9 2.7 3.5 1.1

-100 14.5 4.4 3 0.9 11 3.4 4 1.2

-120 18 5.5 3.5 1.1 13 4.0 4.5 1.4

-140 20 6.1 3.5 1.1 14.5 4.4 5 1.5

-160 22 6.7 4 1.2 16 4.9 5.5 1.7

-180 24.5 7.5 4.5 1.4 17.5 5.3 6 1.8

-200 27 8.2 4.5 1.4 19.5 5.9 6.5 2.0

-220 29 8.8 4.5 1.4 21.5 6.6 6.5 2.0

-240 31 9.4 5 1.5 22.5 6.9 7 2.1

Baffle: 25˚ spin holes w/ standard port Baffle: 25˚ spin holes w/ special port

Burner Designation 1020 - ___

Flame Length 2 Flame Diameter 2 Flame Length 2 Flame Diameter 2

feet meters feet meters feet meters feet meters

-040 2.5 0.8 3 0.9 2 0.6 3.5 1.1

-060 4 1.2 3.5 1.1 2.5 0.8 4 1.2

-065 4.5 1.4 3.5 1.1 3 0.9 4 1.2

-080 6 1.8 4 1.2 4.5 1.4 4.5 1.4

-085 7 2.1 4.5 1.4 5 1.5 5 1.5

-100 8.5 2.6 5 1.5 6.5 2.0 5.5 1.7

-120 10.5 3.2 6 1.8 8 2.4 6.5 2.0

-140 11.5 3.5 6.5 2.0 9 2.7 7 2.1

-160 13 4.0 7 2.1 10 3.0 8 2.4

-180 14.5 4.4 7.5 2.3 11 3.4 8.5 2.6

-200 16 4.9 8.5 2.6 12 3.7 9 2.7

-220 17.5 5.3 9 2.7 13 4.0 10 3.0

-240 18.5 5.6 9.5 2.9 14 4.3 10.5 3.2

* See Table 1 for Performance and Selection

Bloom Engineering Company, Inc.

4

1020 Series Bulletin

Table 4 - Flame Dimensions - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure

1 Heat release tailored to suit application 2 Flame lengths and diameters are approximate with 10% excess air

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

Baffle: straight holes w/ standard port Baffle: 15˚ spin holes w/ standard port

Burner Designation 1020 - ___

Flame Length 2 Flame Diameter 2 Flame Length 2 Flame Diameter 2

feet meters feet meters feet meters feet meters

-040 6 1.8 1.5 0.5 3.5 1.1 2.5 0.8

-060 7.5 2.3 1.5 0.5 5 1.5 2.5 0.8

-065 9 2.7 2 0.6 5.5 1.7 2.5 0.8

-080 11 3.4 2 0.6 7.5 2.3 3 0.9

-085 13 4.0 2 0.6 9 2.7 3 0.9

-100 16 4.9 2.5 0.8 11 3.4 3.5 1.1

-120 21 6.4 3 0.9 13 4.0 4 1.2

-140 26 7.9 3.5 1.1 16.5 5.0 4.5 1.4

-160 28 8.5 3.5 1.1 18 5.5 5 1.5

-180 31 9.4 4 1.2 20.5 6.2 5.5 1.7

-200 34 10.4 4.5 1.4 23 7.0 6 1.8

-220 36 11.0 4.5 1.4 25.5 7.8 6.5 2.0

-240 38 11.6 4.5 1.4 27.5 8.4 6.5 2.0

Baffle: 25˚ spin holes w/ standard port Baffle: 25˚ spin holes w/ special port

Burner Designation 1020 - ___

Flame Length 2 Flame Diameter 2 Flame Length 2 Flame Diameter 2

feet meters feet meters feet meters feet meters

-040 2.5 0.8 3 0.9 2 0.6 2 0.6

-060 4 1.2 3 0.9 2.5 0.8 2.5 0.8

-065 4.5 1.4 3 0.9 3 0.9 3 0.9

-080 6 1.8 3.5 1.1 4.5 1.4 4.5 1.4

-085 7 2.1 4 1.2 5 1.5 5 1.5

-100 8.5 2.6 4.5 1.4 6.5 2.0 6.5 2.0

-120 10.5 3.2 5 1.5 8 2.4 8 2.4

-140 13 4.0 6 1.8 10.5 3.2 10.5 3.2

-160 14.5 4.4 6.5 2.0 11.5 3.5 11.5 3.5

-180 16 4.9 7 2.1 13 4.0 13 4.0

-200 18 5.5 8 2.4 14.5 4.4 14.5 4.4

-220 20 6.1 8.5 2.6 16 4.9 16 4.9

-240 22 6.7 9 2.7 17.5 5.3 17.5 5.3

* See Table 2 for Performance and Selection

Bloom Engineering Company, Inc.

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1020 Series Bulletin

Table 5 - Performance and Selection Chart - Slow Heat Release1 (Long Flame) - 3" w.c. (7.5 mbar) Air Pressure

Table 6 - Performance and Selection Chart - Slow Heat Release1 (Long Flame) - 6" w.c. (15 mbar) Air Pressure

Burner Designa-tion 1020 - ___

Max Air Capacity2 at 3" w.c. (7.5 mbar) Air Pressure

Oil Burner Size Flame Length 4 Flame Diameter 4 Pilot Part Number 3 3001-___ scfh Nm3/hr FET 1820- LP 1920- feet meters feet meters

-040 22,000 590 15 15 8 2.4 1.5 0.5 -050

-060 33,000 884 20 20 9 2.7 1.5 0.5 -050

-065 44,000 1,179 30 30 12 3.7 2 0.6 -050

-080 66,000 1,769 45 45 16 4.9 2 0.6 -050

-085 82,500 2,211 45 45 18 5.5 2 0.6 -050

-100 110,000 2,948 60 60 21 6.4 2.5 0.8 -100

-120 154,000 4,127 80 90 28 8.5 3 0.9 -100

-140 220,000 5,895 125 120 36 11.0 3 0.9 -100

-160 264,000 7,074 140 180 39 11.9 3.5 1.1 -150

-180 330,000 8,843 175 180 43 13.1 4 1.2 -150

-200 412,000 11,040 240 240 46 14.0 4 1.2 -150

-220 500,000 13,398 300 240 46 14.0 4 1.2 -150

-240 590,000 15,809 300 - 46 14.0 4 1.2 -150

Burner Designa-tion 1020 - ___

Max Air Capacity2 at 3" w.c. (7.5 mbar) Air Pressure

Oil Burner Size Flame Length 4 Flame Diameter 4 Pilot Part Number 3 3001-___ scfh Nm3/hr FET 1820- LP 1920- feet meters feet meters

-040 22,000 590 15 15 8 2.4 1.5 0.5 -050

-060 33,000 884 20 20 9 2.7 1.5 0.5 -050

-065 44,000 1,179 30 30 12 3.7 2 0.6 -050

-080 66,000 1,769 45 45 16 4.9 2 0.6 -050

-085 82,500 2,211 45 45 18 5.5 2 0.6 -050

-100 110,000 2,948 60 60 21 6.4 2.5 0.8 -100

-120 154,000 4,127 80 90 28 8.5 3 0.9 -100

-140 220,000 5,895 125 120 36 11.0 3 0.9 -100

-160 264,000 7,074 140 180 39 11.9 3.5 1.1 -150

-180 330,000 8,843 175 180 43 13.1 4 1.2 -150

-200 412,000 11,040 240 240 46 14.0 4 1.2 -150

-220 500,000 13,398 300 240 46 14.0 4 1.2 -150

-240 590,000 15,809 300 - 46 14.0 4 1.2 -150

1 Heat release tailored to suit application 2 at 100˚F (38˚C) Air Temperature 3 Pilots operate at 4" w.c. mixture pressure at the tip 4 Flame lengths and diameters are approximate with 10% excess air

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

Bloom Engineering Company, Inc.

6

1020 Series Bulletin

Table 7 - Burner Dimensions

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

A air

N M B gas

C D

E

G

Square

K—dia. 4 holes

Customer to have a good seal

Port block by customer. Surface must be smooth and free of irregularities

H

H

Observation Port

125# Standard Air Flange Data: R—O.D. , O—B.C., P—Dia. S—Holes equally spaced straddling centerlines

T

B—125# Standard Flange Connection

AA AB

12 9/16

2”

2”

NOTE: General Dimension Information. See Bloom Representative for certified dimensions for construction

Bloom Engineering Company, Inc.

7

1020 Series Bulletin

Table 10 - Standard Port Block Dimensions

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

NOTES:

General Dimension Information. See Bloom Representative for certified dimensions for construction

The port block is normally rammed as an integral portion of the furnace wall. However, refractory port blocks are available at extra cost

B square A

D F

G

Table 8 - Gas Line Size Chart

Table 9 - Excess Air Limits

Burner Air Static Pressure Rating

Rich Gaseous Fuels Oil (LP Burner)

Oil (FET Burner) Baffle Design

"w.c. mbar No Spin 25˚ Spin Distillate Distillate Residual

3 7.5 1500 - 2000% - N/A N/A N/A

6 15 400 - 500% 500 - 750% 100 - 150% 100 - 150% 50 - 60%

12 30 200 - 300% 300 - 500% 100 - 150% 100 - 150% 50 - 60%

Bloom Engineering Company, Inc.

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1020 Series Bulletin

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

NOTE: General Dimension Information. See Bloom Representative for certified dimensions for construction

Table 11 - Spare Parts List

Part Number Must be Preceded by Catalog Number

(EXAMPLE: To Order Baffle Part 02 for 1020-080 Burner, specify 1020-080-02)

Flame Safety

Flame Safety

Lighting Hole

Lighting Hole

* Please consult Bloom Representative for selection of direct spark igniter type

Part Number Description

01 Body

02 Baffle

03 Nozzle Assembly

06 Observation Port

07 Port Block

Bloom Engineering Company, Inc.

Table 12 - Lighting Hole and Flame Safety Connection Sizes and Details

9

1020 Series Bulletin

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations

Table 13 - Burner Numbering Designation 102X-YYZ

Bloom Engineering Company, Inc.

Example: 1026-085 this burner is a Gas and LP oil burner with a 1900 series oil gun and an

increased capacity 8” air connection.

X Designation Fuel Oil Burner

0 Gas Only --

1 Gas & Retractable ET Oil 1800 Series

2 Gas & Fixed ET Oil 1800 Series

3 Fixed ET Oil Only 1800 Series

4 TTA Oil Only 1850 Series

5 LP Oil Only 1900 Series

6 Gas & LP Oil 1900 Series

7 Retractable ET Only 1800 Series

8 Gas & Retractable TTA Oil 1850 Series

9 Special --

YY: Air connection dimension in inches from 04-24 (e.g. 08 = 8” diameter air connection)

Z: 0 or 5; 0-Standard capacity, 5-enhanced capacity

10

1020 Series Bulletin

Application Guidelines *

FUEL CAPABILITIES **:

Natural Gas

LP Gas

Coke Oven Gas

Blast Furnace Gas

#2 through #6 Oil

Low Btu/Calorific Mixed Gas

**Please Consult a Bloom Representative for availability of other fuel types

BURNER IGNITION:

Pilot

Direct Spark

Manual

CONTROL:

Volumetric Fuel/Air Ratio

Pressure Balance Ratio Regulators

Tandem Valves

NOTE: Because low gas pressure the burner design, it is recommended that gas distribution orifice plates are installed at each burner in multiple burner zones

Spare Parts and Replacement parts are available for virtually all industrial burners and combustion

systems supplied by Bloom Engineering in the past 50 years. Spare and replacement parts are

manufactured to original dimensions and tolerances to ensure performance is maintained. For

more information, please visit our website at www.bloomeng.com/burner-spare-parts.

SPARE OR

REPLACEMENT PARTS

FLAME MONITORING:

UV Detector

NOTE: Please contact your Bloom Representative for flame monitoring with residual oils

OPTIONS:

Clean-out Doors or Couplings

Angled Mounting flange

Burner block / tile

* NOTE: Due to continual developments in the Bloom Laboratory and results from field research, the applicability of

different fuels and other options listed above are constantly being updated. Please consult a Bloom Representative to

inquire about the availability of any guidelines/options that are not shown above.

Bloom Engineering Company, Inc.

CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to

comply with National Safety Standards and/or Insurance Underwriters recommendations 10

Round mounting flange

Vertical Firing

Air or gas lance for increased

turndown

Angled air riser

Round mounting flange

Removable end plate

Alloy patch plate

11

1020 Series Bulletin

To REQUEST A QUOTE *, Please Contact your local representative at www.bloomeng.com/locate-arep

and provide the following information:

INFORMATION UNITS

General Information:

Application -

Burner Input (MMBtu/hr; kcal/hr; kW) in (HHV or LHV)

Quantity of Burners -

Ignition Type and Fuel -

Main Fuel Information:

Fuel (s) and Heating Value (s) (Btu/ft3; kcal/Nm3; MJ/Nm3) in (HHV or LHV)

Fuel Flow (scfh; Nm3/hr)

Available Fuel Pressure (“w.c.; psi; mbar; kPa)

Fuel Constituents -

Combustion Air Information:

Combustion Air Temperature (˚F; ˚C)

Combustion Air Pressure Available (“w.c.; psi; osi; mbar; kPa)

Minimum / Maximum Excess Air Required (%)

Flame Information:

Desired Flame Length (feet; inches; m; mm)

Desired Flame Diameter (feet; inches; m; mm)

Furnace / Combustion Chamber Information:

Wall thickness (feet; inches; m; mm)

Burner Assembly / Connection Requirements -

Furnace / Chamber Dimensions or Drawings for Emissions estimate -

POC (Products of Combustion) / Furnace Temperature (˚F; ˚C)

Other Information:

Operational / Control Requirements (i.e. Turndown, Control Type) -

Emissions Requirements (NOx, CO) -

Chamber Backpressure -

Oil / Atomizing agent Details -

Any other special requirements -

For more details and a complete listing of products,

please visit our website at:

www.bloomeng.com/industrial-burners

Bloom Engineering Company, Inc.

Corporate Headquarters

5460 Horning Road

Pittsburgh, PA 15236-2822

Main: 412-653-3500

Email: info@bloomeng.com

Web: www.bloomeng.com

* NOTE: Information required to process a quote includes, but may not be limited to, the information specified above.

Additional details may also be required to quote a combustion control system.

Bloom Engineering Company, Inc.

11