Bharat Forge

Established in 1960

No.1 in Engg. steel

No.1 in Axle aggregates

No.1 in Forging

Products

AutomotiveCrankshaft, cam

Shaft etc.

Non

Automotive

Shipping

Aerospace

Power

1. Production division

Forge Shop

Forge Modernization Division 1,2&3

A2 Line

Heat Treatment Division

Machined Component Division 1&2

Heavy Forge Division 1&2

2. Designing And Quality Control

Metallurgical Quality Control(MQC)

Closed Die Forging Division(CDFD)

3. Corporate Office Department

Production & Planning

Sales

Material

Finance

International Trade Division

4. Other Departments

Environmental Engg. Or Civil Department

Machine Tool Building

Safety Department

Forging is a manufacturing process involving the shaping of metal using localized compressive forces

Processes: Drawn out Upset Squeezed in closed

compression dies

Introduction: Automated forging plant

Closed Die Forging Process(Below 30 tones)

Products- Crankshaft & Front Axle beam

Material Cutting Material Heating De scaling

SizeReduction-Bending,Blocking&Finishing

PunchingTrimming

16000T WEINGARTEN press

6000T PSH press

LKM

LKM-4000

LMZ-2500

PZS-5000

FMD-2

PZS2-16000 tones capacity for screw press line Ajax – 6000 tones capacity for mechanical press line EUMUCO- 5000 tones capacity for mech. press line Maxi—2500 tones capacity for mech. Press line

12500 tones press line for front axle beam and

crankshaft.

8000 tones press line for FAB, crankshaft, connecting rod.

5500 tones press line for crankshaft.

forging of very heavy jobs.

Two divisions

Hydraulic manipulator having capacity of 35 tones.

Thermal stability furnace, Vertical heat treatment furnace.

Pressure capacity 16000 tones.

Band saw

Presses

Rotary Hearth Furnace

Induction Heating

Robotic Arms

CNC’s VMC’s

Machining capacity 650,000 units per annum

500,000 Front Axle Beams

750,000 Steering Knuckles per annum

Head of all department.

Media for interaction

Customers satisfaction

Fulfillment of requirement

Holds important departments viz.

PPC,Finanace,ITD,Materials etc.

The ITD in BFL stands for “International Trade Division”.

Sales and marketing in the international market.

Major customers of BFL -Cummins, Caterpillar, Ford, Dana group, Dangler, etc..

International sales account for 50% of total sales from BFL.

This department provides- all kinds of documentation.

Packing, arrangements, contacting with supplying lines etc.

Large containers used-

which are filled with goods to transport.

Takes one month to reach the goods to customer in US, 15 to 20 days in Europe and 10 to 15 days in Singapore