Belt Conveyor

Components

Belt Conveyor

Components

in ursuit of excellencep

A reliable single sourceA reliable single source

5

Experience

Years

+252

Group Activities

l Flow Control Products l Bulk Material handling Systems l Dust Control Systems l Solar Power Systems

Municipal Solid Waste Processing Technologies l Belt Conveyor Components l Conveyor Chain & Accessories

l

Hyquips belief in continuous refinement of design,

manufacturing process and creating most modern facilities

has helped in positioning it as a preferred supplier status

with end users in Cement, Sugar, Power, Steel and Food

sectors including all leading OEMs.

Hyquips focus on application based solutions across the

industry, since its inception, has been the main reason for its

huge success. This success has encouraged in adding

more range of products / components year on year to cater

to the market demands of improved efficiency and higher

throughputs which simply do not allow for maintenance

stoppages / break downs.

In this cluster of competitors Hyquip stands out as a single

reliable source, constantly working towards creating value

to its customers.

HYQUIP has addressed

most of the

critical applications

in the

Cement, Steel,

Sugar and Power

sectors, a

dependable experience

The company

Conveyor Idlers

Hyquip manufactures conveyor rollers of various types

and capacities to meet several applications. A constant

improvement in design, manufacture and service

ensures Hyquip in meeting and exceeding customer

expectations.

Main features :

r Precision manufactured with CNC machines to

ensure close tolerances and fits of bearing

assembly.

r Low starting and frictional resistance result in power

cost savings.

r Excellent low eccentricity for low noise even at

higher speeds.

r The bearing life is guaranteed for a minimum of

40,000 working hours.

r Built for a maintenance free operation.

Carrying Idler

Return Idler

Impact Idler

Self Aligning Carrying Idler

Self Aligning Return Idler

Conveyor Pulleys

Hyquip conveyor pulleys are manufactured

according to customer specification and drawings.

The in-house design and calculations are based on

FEM and all drawings are produced on CAD

software.

Hyquip offers pulleys for medium and heavy duty

applications of various types used in the belt

conveyors like Drive, Driven, Snub, Bend and

Takeup.

The standard diameters offered, range from 220 mm

to 1000 mm and upto 2500 mm face width. The

shafts can be of shrink fit or keyless friction lock

assemblies in connection with solid end discs.

The rubber lagging is either hot or cold with plain or

grooved finish to a optimum shore hardness for

longer life.

As a standard practice all the pulleys are statically

balanced, dynamic balancing is carried out on

request.

Skirt Sealing

For any Belt Conveyor operation irrespective of the

material conveyed, the challenge is to contain and

control the spillage and dust at the transfer points.

Hyquip, has the knowledge and the product range to

offer the most cost effective skirt sealing solutions.

Customers, rely upon Hyquip to provide application

specific product which are value priced, apart from

meeting their ISO-14000 requirements.

r Inter locked segments for effective sealing.

r Skirt blocks slid on cerrated clamps preventing

upward movement.

r Simple to install and adjust by hammering down

towards belt.

r Special wear resistant rubber ensures longer life

without causing belt damage.

Belt Cleaners

Apart from protecting the Idlers / Rollers, Belt Cleaners play an

important role in increasing the life of a Belt Conveyor plus contributing

their bit in keeping the environment clean.

Hyquip offers, segmental blades made out of rubber / polymer /

polyurethane depending upon the application with an option of having

the lead edge cleaner tips made of Tungsten Carbide or Stainless

Steel.

r Primary Scraper

Used as a pre-scrapper for external belt cleaning to remove

Coarse lumpy material.

r Secondary Scraper

Used as Main Scraper for maximum external cleaning in case the

material handled is wet and sticky.

r Reversible Scraper

Used as Main Scraper for external side of reversible conveyors.

Located after the Tangential Take off Point from head pulley.

r Rotary Scraper

Engineered for belts handling fine powdery materials with a

specially designed rotary brush arrangement.

r V and D Plough Internal Scraper

Used for internal cleaning of belt, to prevent material from going in

between belt and tail pulley. Located near the Tail pulley on the

inner side of the belt, ensuring full protection for pulley and belt.

Primary

Secondary

Reversible

Rotary Belt

V Plough

D Plough

Conveyor Walkways

There is more in a conveyor walkway than being a safe

walking area. Hyquip provides innovative, high quality,

dependable and sustainable fall protection system that you

can trust.

Apart from the mandatory application of protecting the

material, belt, and other items of the conveyor from the cross

winds and rains, Hyquip focuses more on improving

personnel safety and ease of maintenance; with OSHA

compliance.

Gratings manufactured from carbon steel with either

galvanized or all weather protection coatings for safety and

durability in nearly all environments.

r The gratings are designed to a high strength-to-weight

ratio, capable of supporting even heavy component

loads.

r The unique modular design of the Handrails supplied

along with connectors and hardware lowers the cost and

time of field fabrication and erection.

r Standardized cover design allows quick installation and

better logistic. Integrated and ergonomic fixtures to hold

the hood in place while maintenance is carried out.

r Designed to permit easy access to all parts from either

side of the belt conveyor.

Gratings, Railings & Hood

Design & engineering

Hyquip offers design and drawing of belt conveyor

structurals, transfer towers, bunker / crusher houses for

site fabrication by client for gaining substantial savings

on project costs.

r All Designs confirm to IS and DIN standards.

r Approved by all leading Indian Engineering

consultants.

r Structural calculations in STAAD-Pro.

r Analysis of critical components by FEA

software.

r Detail Engineering through X-steel for accuracy

and speed

r Layout preparation on existing contours & site

conditions.

r GA and Shop drawings are prepared on the

Approved and Marked Layouts.Conveyor Gallery Analysis

Crusher House Structural Analysis

Manufacturing Facilities

r ISO accredited facilities.

r Shop floor area of 1,50,000 sft.

r Structural fabrication capacity of 500 tons

per month.

r State of the art facilities for manufacture

of conveyor components.

r The planning and standard operating

procedures are monitored through

DORE software.

r The manufacturing processes are well

established and continuously refined for

better quality.

r All facilities are backed by uninterrupted

power supply.

Partial list of Clients

LNV TECH

THERMAX

Andhra Paper Mills

sales@hyquip.org

www.hyquip.com

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