8
Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000 bottles/cans per day, up to 33 Hectoliters per day. Increase product shelf life from 45 days to over 180 days. 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 0.000 0.583 1.167 1.750 2.333 2.917 3.500 4.083 4.667 5.250 5.833 6.417 7.000 7.583 8.167 8.750 9.333 9.917 10.500 11.083 11.667 12.250 12.833 13.417 14.000 14.583 15.167 15.750 16.333 16.917 17.500 18.083 18.667 19.250 19.833 20.417 21.000 21.583 22.167 22.750 23.333 23.917 PASTEURIZATION UNITS TEMPERATURE ( ˚ C) TIME (MINUTES) Spray Temp Avg Product Temp Cold Spot Temp Avg PU's Cold Spot PU's PU Target Process Time (MIN): 24.33 Batch Pasteurization Process BEER—473ML ALUMINUM CANS Descon Batch Pasteurizer Hot Water Storage Tank with plate and frame H/E Energy Saving Utility Skid Cold Water Storage Tank with plate and frame H/E 1 1 2 2 3 3 4 4 FEATURES AND SPECIFICATIONS Double deck design is optimized for overall foot print Quick and easy product loading and unloading with 24-pack crates Easy access doors allow operator loading from both sides Flexibility to pasteurize all types of product containers and beverages (bottles, cans, beer, cider, radler, RTDs, etc.) GENERAL CAPACITIES Product capacity: 576 cans/bottles (24 x 24 packs) per cycle Cycle time: approx. 30 mins/cycle (product and plant utility dependent) Typical production per 8 hour day: 33 Hectoliters (473ml cans) UTILITY REQUIREMENTS City Water —80 USGPM @ 40 PSIG Steam —12 PSIG Electrical—480/600VAC/3PH/60HZ STORAGE TANK OPERATION Storage tanks allow for reuse of hot and cold water Heating and cooling between batches allow for reduction in utility demand STORAGE TANK FEATURES Reduce heat load by 80% Reduce water consumption by 80%

Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

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Page 1: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Batch Pasteurizer

Expand your product line to include

Ciders, Sour Beers and RTD beverages.

Designed to process 7,000 bottles/cans

per day, up to 33 Hectoliters per day.

Increase product shelf life from 45 days to over 180 days.

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

0.0

00

0.5

83

1.16

7

1.7

50

2.3

33

2.9

173

.50

04

.08

34

.66

75

.25

05

.83

36

.417

7.0

00

7.5

83

8.1

67

8.7

50

9.3

33

9.9

1710

.50

011

.08

311

.66

712

.25

012

.83

313

.417

14.0

00

14.5

83

15.1

67

15.7

50

16.3

33

16.9

1717

.50

018

.08

318

.66

719

.25

019

.83

32

0.4

172

1.0

00

21.

58

32

2.1

67

22

.75

02

3.3

33

23

.917

PA

ST

EU

RIZ

AT

ION

UN

ITS

TE

MP

ER

AT

UR

E (

˚C)

TIME (MINUTES)

Spray Temp Avg Product Temp Cold Spot Temp Avg PU's Cold Spot PU's PU Target

Process Time (MIN): 24.33

Batch Pasteurization ProcessBEER—473ML ALUMINUM CANS

Descon Batch

Pasteurizer

Hot Water Storage Tank with plate and frame H/E

Energy Saving

Utility Skid

Cold Water Storage Tank with plate and

frame H/E

1

1

2

2

3

3

4

4

FEATURES AND SPECIFICATIONS

• Double deck design is optimized for overall foot print

• Quick and easy product loading and unloading with 24-pack crates

• Easy access doors allow operator loading from both sides

• Flexibility to pasteurize all types of product containers and beverages (bottles, cans, beer, cider, radler, RTDs, etc.)

GENERAL CAPACITIES

• Product capacity: 576 cans/bottles (24 x 24 packs) per cycle

• Cycle time: approx. 30 mins/cycle (product and plant utility dependent)

• Typical production per 8 hour day: 33 Hectoliters (473ml cans)

UTILITY REQUIREMENTS

• City Water—80 USGPM @ 40 PSIG

• Steam—12 PSIG

• Electrical—480/600VAC/3PH/60HZ

STORAGE TANK OPERATION

• Storage tanks allow for reuse of hot and cold water

• Heating and cooling between batches allow for reduction in utility demand

STORAGE TANK FEATURES

• Reduce heat load by 80%

• Reduce water consumption by 80%

Page 2: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

[email protected]

DesconConveyor.com

1-1274 Ringwell Drive, Newmarket, ON L3Y 9C7

T: 905.953.0455

Work Space Layout

FRONT VIEW

TOP VIEW

DOUBLE DECKER PRODUCT LOADING 576 CAN/BOTTLE CAPACITY

4’5 9/16 TOP

LOADING HEIGHT

2’6 1/2 LOWER

LOADING HEIGHT

HMI TOUCH SCREEN

4’6 3/4

16’1

Page 3: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Container Pasteurizer

Thermal TreatmentSimple operation, easy maintenance and proven top quality thermal treatment.

Main Benefits• All stainless steel 304 hygienic design and fabrication

• Hot water buffer tank with ring circuit provides consistent hot water source

• Non-clogging stainless steel spray nozzles

• Stainless steel pump chambers with dual mesh filtration

• Data recording/monitoring with integrated HMI touch screen

Page 4: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Container Pasteurizer

Product QualityOur thermal process provides gentle warming and cooling to ensure product taste and color are not compromised.• Closed loop PID temperature control

• Non-clogging nozzles with stainless steel distribution

piping

• High percentage residual water removal at discharge

• Automatic fresh water make-up systems

• Pasteurization of glass, PET, and metal cans

Clean Design PrincipalsClean machine design reduces the likelihood of con-tainer contamination. Product quality is paramount.• Smooth side walls and sloped floors facilitate easy

cleaning

• Continuous Clean-In-Place distributes water on interior

surfaces to avoid algae growth

• Rotary spray Clean-In-Place

• Boil-Out systems

• Large access doors for easy access

• Dosing systems for water treatment

Container HandlingMachine transfers are critical to ensure upright, stable containers in fully populated format.• Polypropylene modular belt main bed• Stainless steel chevron pattern carry way ensures long life and

even wear• Stainless steel drive and idler shafts• Integrated dynamic transfer conveyors• Frequency control of all conveyor motors• Stepped infeed rail design ensures fully populated main belt• Double deck configurations to reduce process area footprint

[email protected] | DesconConveyor.com

Page 5: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Container Warmer

Thermal TreatmentDesigned to eliminate condensation of cold-filled products by safely warming to an ambient temperature.

Main Benefits• Flow-through transport bed for optimum heat transfer

• Stainless steel housing and pumps with dual mesh filtration

• Dynamic transfer DTS conveyors

• Easy-to-navigate graphical operator interface

• Observation windows, marine lighting

• Shell and tube or gas boiler type heat sources with condensate return

Page 6: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Container Warmer

Product QualityOur thermal process provides gentle warming to ensure product taste and color are not compromised.• Closed loop PID temperature control

• Non-clogging nozzles with stainless steel distribution

piping

• High percentage residual water removal at discharge

• Automatic fresh water make-up systems

• Warming of glass, PET, and metal cans

Clean Design PrincipalsClean machine design reduces the likelihood of container contamination. Product quality is paramount.• Smooth side walls and sloped floors facilitate easy

cleaning

• Continuous Clean-In-Place distributes water on interior

surfaces to avoid algae growth

• Rotary spray Clean-In-Place

• Boil-Out systems

• Large access doors for easy access

• Dosing systems for water treatment

Container HandlingMachine transfers are critical to ensure upright, stable containers in fully populated format.• Polypropylene modular belt main bed

• Stainless steel chevron pattern carry way ensures long life and

even wear

• Stainless steel drive and idler shafts

• Integrated dynamic transfer conveyors

• Frequency control of all conveyor motors

• Stepped infeed rail design ensures fully populated main belt

• Double deck configurations to reduce process area footprint

[email protected] | DesconConveyor.com

Page 7: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Container Cooler

Thermal TreatmentDescon Coolers use the latest in thermodynamic technology to reduce core temperature of hot-filled products.

Main Benefits• Stainless steel housing and pumps with dual mesh filtration

• Dynamic transfer DTS conveyors

• Easy-to-navigate graphical operator interface

• Observation windows, marine lighting

• Evaporative cooling tower package for maximum water savings

• Closed-loop external evaporative cooling tower and heat exchanger systems

Page 8: Batch Pasteurizer - Descon Conveyor Solutions · 2019-06-21 · Batch Pasteurizer Expand your product line to include Ciders, Sour Beers and RTD beverages. Designed to process 7,000

Container Cooler

Design FeaturesOur thermal process ensures gentle cooling to assure product taste and color are not compromised.• Closed loop PID temperature control

• Non-clogging nozzles with stainless steel distribution

piping

• Evaporative cooling tower package for maximum utility

savings

• High percentage residual water removal at discharge

• Automatic fresh water make-up systems

• Cooling of all products in glass bottle, PET containers and

cans

Clean Design PrincipalsClean machine design reduces the likelihood of container contamination. Product quality is paramount.• Smooth side walls and sloped floors facilitate easy

cleaning

• Continuous Clean-In-Place distributes water on interior

surfaces to avoid algae growth

• Rotary spray Clean-In-Place

• Boil-Out systems

• Large access doors for easy access

• Dosing systems for water treatment

Container Handling Machine transfer are critical to ensure upright, stable containers in fully populated format.• Polypropylene modular belt main bed

• Stainless steel chevron pattern carryway ensures long life and

even wear

• Stainless steel drive and idler shafts

• Integrated dynamic transfer conveyors

• Frequency control of all conveyor motors

• Stepped infeed rail design ensures fully populated main belt

• Integrated infeed and discharge container conveyance systems

[email protected] | DesconConveyor.com