Báo Cáo Môn Học Cad Cam Cnc

Embed Size (px)

DESCRIPTION

mô phỏng gia công cnc

Citation preview

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 1

    BO CO MN HC

    CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng

    MSSV: 20802534

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 2

    LI NI U

    Cng vi pht trin ca t nc trn con ng i mi, ngnh c kh ni chung, ngnh

    k thut ch to ni ring cng c nhng tin trin v ng gp nht nh cho s pht

    trin chung.

    Tuy nhin, khoa hc ngy cng pht trin, khi nhng phng tin gia cng truyn

    thng khng th p ng c nhng yu cu cng ngh th mt gii php mi trong ngnh

    c kh c a ra l cng ngh CAD/CAM/CNC. Tuy trn th gii cng ngh ny khng cn

    mi m, nhng hin nay n vn l gii php tt nht cho nhiu bi ton cng ngh.

    Do tnh ng dng cao trong thc t nn mn hc CAD/CAM/CNC c a vo mt

    trong nhng mn ging dy chnh trong ngnh k thut ch to ca i hc Bch khoa

    TP.HCM. trng vi s hng dn tn tnh ca qu thy c, sinh vin chng em tip

    thu v c kt c nhiu kinh nghim qu bo v cng ngh ny.

    L mt phn quan trng trong qu trnh ging dy, mi sinh vin chng em u t lm

    mt bi tp ln. Qua , da vo nhng kin thc bit v mn hc, chng em c th t

    thit k mt quy trnh cng ngh hon thnh mt sn phm c kh bng cng ngh

    CAD/CAM/CNC. Bi tp ln nh l mt bi ton thc t, chng em phi t a ra nhng

    phng n ti u gii quyt. Tuy nhin, cng khng th hon thnh c bi tp ny nu

    thiu s hng dn tn tnh ca qu thy c.

    V kinh nghim cha cn yu, nn c s sai st l khng th trnh khi, em knh mong

    qu thy c xem xt bi tp v hng dn chng em nhng phng n tt hn.

    Hon thnh bi tp mn CAD/CAM/CNC l l yu cu bt buc i vi mi sinh vin

    hoc mn CAD/CAM/CNC. Trong qu trnh thc hin em nhn ra c tnh hu ch ca bi

    tp ny gip sinh vin cng c nhng kin thc hc v qua c nhng kh nng:

    ng dng phn mm CAD xy dng m hnh 3D ca chi tit cn gia cng.

    S dng phn mm CAM gia cng chi tit xy dng m hnh 3D.

    Em xin chn thnh cm n thy Hunh Hu Ngh tn tnh ging dy cng nh

    hng dn em thc hin tt bi tp ln ny.

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 3

    I. Nhim v thit k

    Thit k thit b optical mouse (chut quang)-thit b nhp cho

    my vi tnh.

    C th:

    S dng phn mm Pro Engineer wildfire 5.0 thit k m

    hnh ha mouse

    S dng module CAM ca phn mm trn thit lp qu

    trnh gia cng cho m hnh to trn.

    Xut ra file NC code s dng cho vic gia cng to sn

    phm trn my CNC

    II. M hnh ha thit b Mouse

    Sn phm c hnh dng v mu sc ging nh hnh bn di

    Sau y l trnh t thc hin.

    Double click vo biu tng m chng trnh.

    Giao din hin ra nh sau:

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 4

    Chn working directory xc lp th mc mc nh lu

    cc file trong qu trnh lm vic.

    To mt file mi m hnh ha sn phm. chn New

    Mt ca s mi hin ra

    Chn Part => Solid b chn Use defaut temple ri Ok

    Xut hin ca s chn h n v m ta s thit k trn

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 5

    Xut hin giao din thit k nh sau

    C nhiu cch m hnh ha sn phm ny. y ti xin

    trnh by bng cch dng cc mt phng v mt cong

    (khc vi xy dng bng khi c solid)

    To mt

    Xy dng bn v phc sketch trn mt phng Top

    y ta chn

    mmns_part_solid

    ri chn Ok

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 6

    T sketch c ta to mt theo tit din va v bng lnh

    Fill.

    Chn Edit ri click vo biu tng lnh Fill trong khung

    s xung

    Trong giao din lnh Fill chn sketch trn ta c mt ca

    mouse

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 7

    Gi chng ta s to mt cong lng ca Mouse bng lnh

    Swept Blend.

    Trc tin ta xy dng sketch ca ng cong dn trong

    mt phng Right nh hnh v

    Vi lnh Swept blend ta s ph mt mt cong bt u t

    ng cong section 1 n ng cong section 2 theo

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 8

    ng dn origin l ng cong va to trn. C th cch

    lm nh sau:

    Section 1 chnh l ng offset ca ng cong ngoi

    cng bn phi ca mt

    Section 2 chnh l ng offset ca ng cong ngoi

    cng bn tri ca mt

    ng dn c chn l ng cong u tin dng

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 9

    Sau khi dng cc ng trn ta chn ok

    tin hnh dng mt cong. Ta c c kt qu

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 10

    Tip theo ta s to cc mt cong ph xung quanh bng

    lnh Boundary Blend hai chiu.

    Trc tin ta s to 4 ng Curve ni cc nh ti cc

    gc ca mt lng v mt tng ng.

    Chn biu tng hin ln cc ca s bn di v yu

    cu chn hai im. ta chn hai im nh hnh

    Nh vy l ta c mt ng curve.

    Tng t to 3 ng cho 3 gc cn li.

    Thc hin lnh Boundary Blend bng cch chn biu

    tng . Xut hin giao din bn di

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 11

    Chn tng ng 2 cp ng spline theo 2 chiu. sau

    chn ok ta c ngay mt ph bn hng ca Mouse. Ta c

    kt qu

    Tng t ta to ba mt cn li. ta c c kt qu

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 12

    Cc mt chng ta va to l nhng mng tch ri. khi thc

    hin lnh Round sau ny s b li. do vy ta phi dn

    chng li bng lnh Merge. Chn tt c cc mt va dng

    kt hp gi phm Ctrl. Sau chn biu tng lnh

    Ta c kt qu, sau chn ok kt thc lnh.

    Gi ta c mt th dnh lin cc mt

    Sau y ta s bo trn cc cnh ca Mouse

    Chn lnh Round nhp vo bn knh bo trn l 7

    Sau chn cc cnh nh hnh

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 13

    Chn ok hon tt lnh, ta c kt qu

    Tng t nh vy vi lnh round cho cc cnh giao vi

    mt . Ta c kt qu

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 14

    Sau y ta s t mu cho sn phm bng cch chn biu

    tng . Biu tng cy bt lng hin ra, chn cc mt

    cn t mu, y ti c

    Vy l ta hon thnh qu trnh m hnh ha Mouse

    bng mt s lnh n gin.

    III. M phng qu trnh gia cng Mouse trn phn mm CAD +

    CAM Pro Engineer wildfire 5.0

    1. To phi.

    To file gia cng New >> manufacturing b chn use defaut

    temple >> chn empty

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 15

    Chn chi tit gia cng insert>>reference model>>assemble

    Chn file part ca mouse va thc hin trc .

    Chn same model

    Chn insert>>workpiece>>create nhp tn phi mouse_wp

    Ri ok.

    Trong menu maneger hin ra chn solid>>Protrusion

    Chn extrude>>solid>>done

    hin ra giao din sketch dng phi.

    Phi c dng c kch thc mt ct l tit din nh hnh

    Chn front l mt phng v pht.

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 16

    Sau chn ok, v chn chiu cao n l 42, hng v pha

    ph ht chi tit.

    Chn ok ta c phi ca chi tit cn gia cng, v lng bn

    trong l chi tit

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 17

    2. Cc nguyn cng

    Ta thc hin 4 nguyn cng:

    Phay ph mt xung quanh profile_rough

    Phay tinh mt xung quanh profile_finish

    Phay th mt cong lng face_rough

    Phay tinh mt cong lng facre_finish

    1. Nguyn cng 1

    - Chn kiu my phay v trc ta

    Chn steps>>operation hp thoi operation setup hin

    ln, click chn open machine bn phi NC machine,

    hp thoi machine tool setup hin ln

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 18

    Chn machine type: mill, numbers of axis: 3 axis >>ok

    Hp thoi operation setup ti hin, chn mi tn en

    bn phi machine zero, chn PRT_CSYS_DEF mn

    hnh bn tri trong mn hnh ha v

    NC_PRT_CSYS_DEF hin ln c hp thoi ln m

    hnh phi chi tit

    Chn mt an ton cho dng c: trong retract mc

    surface chn mi tn en ri chn vo

    NC_ PRT_CSYS_DEF, nhp khong cch 30

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 19

    Thay i v tr im 0 ca my

    Trn model tree chut phi vo

    NC_PRT_CSYS_DEF chn edit definition>>chn

    attributes v reference, chn done>>chn 3 plane ri

    chn done

    Chn mt trn cng v hai mt bn tri phi t

    im zero mi

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 20

    Xc nh tham s my phay

    Click phi vo phi trn model tree tm n

    phi

    Chn steps>profile milling

    Click chn name, retract surf >done

    Nhp profile_rough vo nhp liu > ok

    Hp thoi tool setup hin ln nhp Name: T8,

    Type:endmill, ng knh mi phay 8, click apply,

    hp bn tri chn save>ok

    Hp thoi edit parameters hin ln, nhp cc tr s

    nh hnh ri file>save as: profile_rough

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 21

    Chn cc mt chi tit trong hp thoi surface, kt hp gi

    phm Ctrl to individuals surface>ok

    Menu play path hin ln chn screen play ri play forward

    Trong ca s play path hin ln, chn save as:

    profile_rough

    2. Nguyn cng 2

    Phay tinh: thc hin ging nh phay th nhng chn tc

    nhanh hn v ng knh dao nh hn. Khc bit cc

    hnh nh sau

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 22

    3. Nguyn cng 3

    To mill window. Click cng c mill window bn

    phi mn hnh, mt hp thoi hin ln v placement c

    mu .

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 23

    Chn mt trn cng ca phi>>apply kt thc vic

    chn mill window

    Phay th tch

    Chn steps>>volume rough, menu maneger hin ln,

    nh du chn cc thng s nh hnh >>done

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 24

    Nhp face_rough >>ok hp thoi tool setup hin ln chn cc

    thng s nh hnh v

    Hp thoi select hin ln chn mill window 1>>ok

    Menu play path hin ln chn screen play, file>>save as

    4. Nguyn cng 4

    Phay tinh nguyn cng 3. Trnh t ging ht, ch khc bit

    l gim ng knh dao v tng tc trc chnh.

    Chn steps>>finishing

    Menu maneger hin ln chn

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 25

    nhp: face_finish

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 26

    Trong menu play path chn file >> save as :face_finish

    3. Lin kt cc bc gia cng v xut file NC

    Chn edit>>CL data>>output set

    Menu output set hin ln, chn create nhp tn file tng hp

    cc bc mousemfg_1234 ri apply

    Chn tools>CL data>post process

    Hp thoi m ra chn file mousemfg_1234 ri open

    Menu PP OPTION hin ln chn done ri chn

    UNCX01.P20

    Hp thoi information window hin ln thng bo hon

    thnh qu trnh xut file chn close. File c to c dng

    mousemfg_1234.tap trong th mc mc nh

    Ni dng file NC c on u nh sau: %

    (Date:05/10/14 Time:02:56:11)

    G98G80G90G49G17

    ( / MOUSE_MFG)

    T1M6

    S1000M3

    M8

    G0X69.203Y73.82

    G43Z30.H1

    Z-6.935

    G1Z-10.935F500.

    X99.447Y75.405

    Z30.

    G0Y4.595

    Z-6.935

    G1Z-10.935F500.

    X69.204Y6.18

    Z30.

    G0X61.992Y73.442

  • Bo co mn hc CAD CAM CNC

    Sinh vin thc hin: L Thanh Tng CK08TKM Page 27

    TI LIU THAM KHO

    1. Bi ging CAD CAM CNC thy Hunh Hu Ngh

    2. Lp trnh gia cng trn my CNC vi phn mm Pro Engineer

    wildfire 5.0 - on Cng m

    3. Creating milling sequences with Pro Engineer wildfire - PTC

    phay th 1phay tinh 1phay th 2phay tinh 2