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Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 1
BO CO MN HC
CAD CAM CNC
Sinh vin thc hin: L Thanh Tng
MSSV: 20802534
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 2
LI NI U
Cng vi pht trin ca t nc trn con ng i mi, ngnh c kh ni chung, ngnh
k thut ch to ni ring cng c nhng tin trin v ng gp nht nh cho s pht
trin chung.
Tuy nhin, khoa hc ngy cng pht trin, khi nhng phng tin gia cng truyn
thng khng th p ng c nhng yu cu cng ngh th mt gii php mi trong ngnh
c kh c a ra l cng ngh CAD/CAM/CNC. Tuy trn th gii cng ngh ny khng cn
mi m, nhng hin nay n vn l gii php tt nht cho nhiu bi ton cng ngh.
Do tnh ng dng cao trong thc t nn mn hc CAD/CAM/CNC c a vo mt
trong nhng mn ging dy chnh trong ngnh k thut ch to ca i hc Bch khoa
TP.HCM. trng vi s hng dn tn tnh ca qu thy c, sinh vin chng em tip
thu v c kt c nhiu kinh nghim qu bo v cng ngh ny.
L mt phn quan trng trong qu trnh ging dy, mi sinh vin chng em u t lm
mt bi tp ln. Qua , da vo nhng kin thc bit v mn hc, chng em c th t
thit k mt quy trnh cng ngh hon thnh mt sn phm c kh bng cng ngh
CAD/CAM/CNC. Bi tp ln nh l mt bi ton thc t, chng em phi t a ra nhng
phng n ti u gii quyt. Tuy nhin, cng khng th hon thnh c bi tp ny nu
thiu s hng dn tn tnh ca qu thy c.
V kinh nghim cha cn yu, nn c s sai st l khng th trnh khi, em knh mong
qu thy c xem xt bi tp v hng dn chng em nhng phng n tt hn.
Hon thnh bi tp mn CAD/CAM/CNC l l yu cu bt buc i vi mi sinh vin
hoc mn CAD/CAM/CNC. Trong qu trnh thc hin em nhn ra c tnh hu ch ca bi
tp ny gip sinh vin cng c nhng kin thc hc v qua c nhng kh nng:
ng dng phn mm CAD xy dng m hnh 3D ca chi tit cn gia cng.
S dng phn mm CAM gia cng chi tit xy dng m hnh 3D.
Em xin chn thnh cm n thy Hunh Hu Ngh tn tnh ging dy cng nh
hng dn em thc hin tt bi tp ln ny.
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 3
I. Nhim v thit k
Thit k thit b optical mouse (chut quang)-thit b nhp cho
my vi tnh.
C th:
S dng phn mm Pro Engineer wildfire 5.0 thit k m
hnh ha mouse
S dng module CAM ca phn mm trn thit lp qu
trnh gia cng cho m hnh to trn.
Xut ra file NC code s dng cho vic gia cng to sn
phm trn my CNC
II. M hnh ha thit b Mouse
Sn phm c hnh dng v mu sc ging nh hnh bn di
Sau y l trnh t thc hin.
Double click vo biu tng m chng trnh.
Giao din hin ra nh sau:
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 4
Chn working directory xc lp th mc mc nh lu
cc file trong qu trnh lm vic.
To mt file mi m hnh ha sn phm. chn New
Mt ca s mi hin ra
Chn Part => Solid b chn Use defaut temple ri Ok
Xut hin ca s chn h n v m ta s thit k trn
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 5
Xut hin giao din thit k nh sau
C nhiu cch m hnh ha sn phm ny. y ti xin
trnh by bng cch dng cc mt phng v mt cong
(khc vi xy dng bng khi c solid)
To mt
Xy dng bn v phc sketch trn mt phng Top
y ta chn
mmns_part_solid
ri chn Ok
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 6
T sketch c ta to mt theo tit din va v bng lnh
Fill.
Chn Edit ri click vo biu tng lnh Fill trong khung
s xung
Trong giao din lnh Fill chn sketch trn ta c mt ca
mouse
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 7
Gi chng ta s to mt cong lng ca Mouse bng lnh
Swept Blend.
Trc tin ta xy dng sketch ca ng cong dn trong
mt phng Right nh hnh v
Vi lnh Swept blend ta s ph mt mt cong bt u t
ng cong section 1 n ng cong section 2 theo
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 8
ng dn origin l ng cong va to trn. C th cch
lm nh sau:
Section 1 chnh l ng offset ca ng cong ngoi
cng bn phi ca mt
Section 2 chnh l ng offset ca ng cong ngoi
cng bn tri ca mt
ng dn c chn l ng cong u tin dng
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 9
Sau khi dng cc ng trn ta chn ok
tin hnh dng mt cong. Ta c c kt qu
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 10
Tip theo ta s to cc mt cong ph xung quanh bng
lnh Boundary Blend hai chiu.
Trc tin ta s to 4 ng Curve ni cc nh ti cc
gc ca mt lng v mt tng ng.
Chn biu tng hin ln cc ca s bn di v yu
cu chn hai im. ta chn hai im nh hnh
Nh vy l ta c mt ng curve.
Tng t to 3 ng cho 3 gc cn li.
Thc hin lnh Boundary Blend bng cch chn biu
tng . Xut hin giao din bn di
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 11
Chn tng ng 2 cp ng spline theo 2 chiu. sau
chn ok ta c ngay mt ph bn hng ca Mouse. Ta c
kt qu
Tng t ta to ba mt cn li. ta c c kt qu
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 12
Cc mt chng ta va to l nhng mng tch ri. khi thc
hin lnh Round sau ny s b li. do vy ta phi dn
chng li bng lnh Merge. Chn tt c cc mt va dng
kt hp gi phm Ctrl. Sau chn biu tng lnh
Ta c kt qu, sau chn ok kt thc lnh.
Gi ta c mt th dnh lin cc mt
Sau y ta s bo trn cc cnh ca Mouse
Chn lnh Round nhp vo bn knh bo trn l 7
Sau chn cc cnh nh hnh
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 13
Chn ok hon tt lnh, ta c kt qu
Tng t nh vy vi lnh round cho cc cnh giao vi
mt . Ta c kt qu
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 14
Sau y ta s t mu cho sn phm bng cch chn biu
tng . Biu tng cy bt lng hin ra, chn cc mt
cn t mu, y ti c
Vy l ta hon thnh qu trnh m hnh ha Mouse
bng mt s lnh n gin.
III. M phng qu trnh gia cng Mouse trn phn mm CAD +
CAM Pro Engineer wildfire 5.0
1. To phi.
To file gia cng New >> manufacturing b chn use defaut
temple >> chn empty
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 15
Chn chi tit gia cng insert>>reference model>>assemble
Chn file part ca mouse va thc hin trc .
Chn same model
Chn insert>>workpiece>>create nhp tn phi mouse_wp
Ri ok.
Trong menu maneger hin ra chn solid>>Protrusion
Chn extrude>>solid>>done
hin ra giao din sketch dng phi.
Phi c dng c kch thc mt ct l tit din nh hnh
Chn front l mt phng v pht.
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 16
Sau chn ok, v chn chiu cao n l 42, hng v pha
ph ht chi tit.
Chn ok ta c phi ca chi tit cn gia cng, v lng bn
trong l chi tit
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 17
2. Cc nguyn cng
Ta thc hin 4 nguyn cng:
Phay ph mt xung quanh profile_rough
Phay tinh mt xung quanh profile_finish
Phay th mt cong lng face_rough
Phay tinh mt cong lng facre_finish
1. Nguyn cng 1
- Chn kiu my phay v trc ta
Chn steps>>operation hp thoi operation setup hin
ln, click chn open machine bn phi NC machine,
hp thoi machine tool setup hin ln
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 18
Chn machine type: mill, numbers of axis: 3 axis >>ok
Hp thoi operation setup ti hin, chn mi tn en
bn phi machine zero, chn PRT_CSYS_DEF mn
hnh bn tri trong mn hnh ha v
NC_PRT_CSYS_DEF hin ln c hp thoi ln m
hnh phi chi tit
Chn mt an ton cho dng c: trong retract mc
surface chn mi tn en ri chn vo
NC_ PRT_CSYS_DEF, nhp khong cch 30
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 19
Thay i v tr im 0 ca my
Trn model tree chut phi vo
NC_PRT_CSYS_DEF chn edit definition>>chn
attributes v reference, chn done>>chn 3 plane ri
chn done
Chn mt trn cng v hai mt bn tri phi t
im zero mi
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 20
Xc nh tham s my phay
Click phi vo phi trn model tree tm n
phi
Chn steps>profile milling
Click chn name, retract surf >done
Nhp profile_rough vo nhp liu > ok
Hp thoi tool setup hin ln nhp Name: T8,
Type:endmill, ng knh mi phay 8, click apply,
hp bn tri chn save>ok
Hp thoi edit parameters hin ln, nhp cc tr s
nh hnh ri file>save as: profile_rough
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 21
Chn cc mt chi tit trong hp thoi surface, kt hp gi
phm Ctrl to individuals surface>ok
Menu play path hin ln chn screen play ri play forward
Trong ca s play path hin ln, chn save as:
profile_rough
2. Nguyn cng 2
Phay tinh: thc hin ging nh phay th nhng chn tc
nhanh hn v ng knh dao nh hn. Khc bit cc
hnh nh sau
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 22
3. Nguyn cng 3
To mill window. Click cng c mill window bn
phi mn hnh, mt hp thoi hin ln v placement c
mu .
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 23
Chn mt trn cng ca phi>>apply kt thc vic
chn mill window
Phay th tch
Chn steps>>volume rough, menu maneger hin ln,
nh du chn cc thng s nh hnh >>done
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 24
Nhp face_rough >>ok hp thoi tool setup hin ln chn cc
thng s nh hnh v
Hp thoi select hin ln chn mill window 1>>ok
Menu play path hin ln chn screen play, file>>save as
4. Nguyn cng 4
Phay tinh nguyn cng 3. Trnh t ging ht, ch khc bit
l gim ng knh dao v tng tc trc chnh.
Chn steps>>finishing
Menu maneger hin ln chn
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 25
nhp: face_finish
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 26
Trong menu play path chn file >> save as :face_finish
3. Lin kt cc bc gia cng v xut file NC
Chn edit>>CL data>>output set
Menu output set hin ln, chn create nhp tn file tng hp
cc bc mousemfg_1234 ri apply
Chn tools>CL data>post process
Hp thoi m ra chn file mousemfg_1234 ri open
Menu PP OPTION hin ln chn done ri chn
UNCX01.P20
Hp thoi information window hin ln thng bo hon
thnh qu trnh xut file chn close. File c to c dng
mousemfg_1234.tap trong th mc mc nh
Ni dng file NC c on u nh sau: %
(Date:05/10/14 Time:02:56:11)
G98G80G90G49G17
( / MOUSE_MFG)
T1M6
S1000M3
M8
G0X69.203Y73.82
G43Z30.H1
Z-6.935
G1Z-10.935F500.
X99.447Y75.405
Z30.
G0Y4.595
Z-6.935
G1Z-10.935F500.
X69.204Y6.18
Z30.
G0X61.992Y73.442
Bo co mn hc CAD CAM CNC
Sinh vin thc hin: L Thanh Tng CK08TKM Page 27
TI LIU THAM KHO
1. Bi ging CAD CAM CNC thy Hunh Hu Ngh
2. Lp trnh gia cng trn my CNC vi phn mm Pro Engineer
wildfire 5.0 - on Cng m
3. Creating milling sequences with Pro Engineer wildfire - PTC
phay th 1phay tinh 1phay th 2phay tinh 2