BALL VALVES - SPECIAL SERVICE - Global Supply Line | Valve ... · In addition, APV ball valves are fugitive emission certified to ISO 15848. Fire Test Report ANSI/API Standard 607,

BALL VALVES - SPECIAL SERVICE

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SHORT VERSION

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QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT

Quality�is�Our�First�Priority.�

Consistent�product�quality�and�a�proven�

track�record�makes�Australian�Pipeline�

Valve�a�dependable�choice�for�cast�

Gate,�Globe�and�Check�Valves,�where�

total�reliability�is�the�number�one�concern.

Since�its�founding,�APV’s�philosophy�has

been�focused�on�quality.�Our�valves

are�manufactured�in�full�compliance

to�worldwide�standards�(such�as�ASME,�

ANSI,�API�6D,�API�600,�EN,�ISO,�BS,�AS).

70-78�Stanbel�Road�Salisbury�Plain�South�Australia�5109��Telephone�+61�(0)8�8285�0033��Fax�+61�(0)8�8285�0044

email:�[email protected]

AUSTRAL IAN P I P E L I N E VA LVE 3

Firesafe & Fugitive Emission Certification 4~7 *

Standards & Specifications 8 *

Valve Materials & Service Applications 9~10 *

Metal Seated Trunnion & Floating Overview 11~12 *

Metal Seated Trunnion Ball Valve FS9000-MS 13~15*

Metal Seated Floating Ball Valve SLFSBV01-MS 16~17*

Metal Seated Floating Ball Valves BV100-MS 18 *

Metal Seated Full Port Ball Valves KI-L830 Series 19~20*

Seating Systems Trunnion Ball Valve 21~23 *

Ceramic Ball & Disc Slide Valves 24~26 *

Rising Stem, Top Entry Ball Valve 27~35 *

Pig Type Ball Valve 36~39 *

Double Block & Bleed Ball Valve 40~45 *

Floating Ball Valve DB&B BVF100-F26 46~47 *

Single Ball Floating Design DB&B SLFSBV01-DBB 48 *

Welded Body Trunnion Mounted Ball Valves BVF100/QF/QS/RG/CV 49~51 *

Top Entry Forged & Cast Steel Ball Valves FSTE/CSTE Series 62~74 *

V-Port Segment Ball Control Valves 75~77 *

Technical Liability Limitations 78

CONTENTS - SHORT VERSION*

�©�Copyright�Australian�Pipeline�Valve�1990�-�2019�Edition

Catalogues,�photos,�brochures�and�technical�publications�are�the�exclusive�property�of�Australian�Pipeline�Valve.Any�unauthorised�reproduction�in�total�or�in�part,�shall�result�in�prosecution.�Products�and�data�sheets�in�this�publication�are�subject�to�change�at�anytime�without�notice.�Australian�Pipeline�Valve�reserves�the�right�to�carry�out�amendments�to�products�and�materials.

* This�version�excludes�some�of�these�pages,�refer�to�full�version�at�website.

AUSTRALIAN PIPELINE VALVE

DNV WITNESSED Australian Pipeline Valve is one of the few companies in the world to hold firesafe certification to the latest 6th edition of API 607 and ISO 10497. In addition, APV ball valves are fugitive emission certified to ISO 15848.

Fire Test ReportANSI/API Standard 607, 6th Edition, 2010

ISO 10497: 2010Performed for

Australian Pipeline Valve


2 inch Class RF Ball Valve3 Piece Trunnion Mounted API 6D Valve

Code: BVF100-FTCG2213AAABF

Project Number: 213099Test Date: January 15, 2014

Performed by

YARMOUTH RESEARCH AND TECHNOLOGY, LLC

434 Walnut Hill RoadNorth Yarmouth, ME 04097 USA

(207) [email protected]



Australian Pipeline Valvewww.australianpipelinevalve.com.au/

8 inch Class 150 Trunnion Mounted Ball Valve

Product Code: BVF100-FTAA2213AAAAA

Project Number: 215067- 1.8Test Date: July 21, 2015

Performed by








2 inch Class 150 Ball Valve 1 Piece End Entry Floating Ball

API608, API6D, ANSIB16Valve Code: SLFSBV02-AB6AHAABN1


Performed by







www.australianpipelinevalve.com.au/

2 inch Class 600 Full Port Firesafe Ball ValveProduct Code: FS9000-FTCA1213AABA

Project Number: 215067- 1.6.1Test Date: July 6, 2015

Performed by








8 inch Class 150 RF Ball Valve 2 Piece Floating Ball

Valve Code: SLFSBV01-AB1AHAABA1


Performed by




Fire Test Report

ANSI/API Standard 607, 7th Edition, 2016 ISO 10497: 2010

Performed for



6 inch Class 150 Ball Valve 1 PieceValve Code: SLFSBV02-AA6AHAABN3S

Project Number: 217131Test Date: May 15, 2017

Performed by



(207) 829-5359 [email protected]




www.australianpipelinevalve.com.au/

2 inch Class 1500Stainless Steel Floating Ball Valve

Valve Code: BV100-AK3G3AC4M

Project Number: 215067- 1.1ATest Date: July 7, 2015

Performed by








2 inch Class 300 RF Ball Valve 2 Piece Floating Ball

API608, API6D, ANSIB16Valve Code: SLFSBV01-BB1APAABA1


Performed by






Australian Pipeline Valvewww.australianpipelinevalve.com.au/

8 inch Class 600 Trunnion Mounted Ball ValveProduct Code: BVF100-FTCA2523KAAAA

Project Number: 215067- 1.9Test Date: July 23, 2015

Performed by




AUSTRAL IAN P I P E L I N E VA LVE4

CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

For certain applications such as abrasive media or high temperature,it is unthinkable to use soft seated ball valves and the best solution would be to have a top quality metal seated valve at a reasonable price.

APV is glad to introduce it’s range of METAL SEATED BALL VALVES,a high performance, high quality, standard production ball valvewith competitive price and relatively short delivery term.

APV meets the market demand for a valve that will perform criticalservice but which can be tailored to suit different needs at a cost effective price.

The production of APV METAL SEATED ball valves has been divided in two different categories: LOW PRESSURE / HIGH TEMPERATURE and CORROSIVE / ABRASIVE SERVICE.

FS9000-MS

FULL BORE CV INFORMATION

This brochure is general in nature and can vary at any time without notice

Valve Size 150# 300# 600# 900# 1500# 2500#

1/2 26 26 26 26 26 20

3/4 62 62 62 52 52 33

1 114 114 114 85 85 62

1-1/2 271 271 271 223 223 145

2 498 498 498 432 432 271

2-1/2 799 799 799 640 640 432

3 1176 1176 1176 1071 978 640

4 2159 2159 2159 2014 1749 1071

6 5076 5076 5076 4641 4019 2603

8 9300 9300 8985 8120 7023 4641

10 14866 14866 14096 12966 11289 7561

12 21800 21800 20857 18579 16045 10881

DIMENSIONS & MATERIALSPlease refer to APV Soft Seat Split Body dimension tables & materials. Ball, seat and stem can be hardened chrome, tungsten carbide, stellite, nitrided to 900 Hv 0.3mm etc.

OVERVIEW - METAL SEATED

METAL SEATED BALL VALVETRUNNION & FLOATING OVERVIEW

• Precision machined external stem bearings eliminate radial movement which causes packing wear.

• Extensive stuffi ng box with dual anti-extrusion rings keeps packing in place and eliminates leak paths.

• Tested to MSS-SP-61, API 598, ISO5208 or Class V or VI shutoff.

• The ball and seats are mate-lapped for 100% sealing area contact which ensures absolute shutoff.

• Fire safe to API 607 5th & 6th Edition.

• The ball protects the seats from fl ow when the valve is open or closed which reduces wear on sealing surfaces.

• The seat spring combined with line pressure provides a constant mechanical force while allowing for thermal expansion.

• Each valve is individually tested prior to leaving the factory.

• All pressure containing components meet or exceed the ASME B16.34 and ASME Section VIII standards, and API 6D.


OVERVIEWAustralian Pipeline Valve manufacture severe and critical service ball valves. Valves can be manufactured in class IV, V and VI shut off as well as API 598 and MSS-SP61. Special resilient and metal seated high performance ball valves with ‘cam action seats’ are also available. This seat design lifts off the ball/disc during opening and closing to avoid seat damage. The design also protects the seat from high velocity and abrasion damage during initial opening. Trunnion Mounted Ball Valves designed for abrasive service, feature a metal to metal sealing between the ball and seat rings, while the sealing between the seat and the seat housing shoulders is achieved by means of o-rings, graphite gaskets or lip seal o-rings or bellows seals depending on service conditions.

The ball and the seat rings are hard-faced using different coating mediums such as Electro-less Nickel, Chrome Carbide, Tungsten Carbide, Chromium Carbide and Stellite depending on media, temperature & service to be handled. A specially designed seat ring avoids the inclusion of sand or other debris in the spring recess.

Special flushing systems for the seat pocket area are available on request for valves to be used in extremely “dirty” services. Valves can be bi-directional or uni-directional

MATE LAPPINGProprietary mate-lapping is available which produces the tightest, most reliable seal available. All metal seated ball valves rely on continuous, unbroken contact between the ball and metal seat to create an isolating seal. 360° mate-lapping of the entire ball and seat produces optimal roundness, producing 100% ball to seat contact, regardless of the positioning. Traditional cup-lapping methods mate only the sealing band of the ball to seat surfaces creating ridges that distort the balls roundness and compromise the coating thickness. The sealing “sweet spot” is much smaller and a leak path may develop if even slightly misaligned resulting in reduced valve life, more maintenance and higher actuation costs.

Seat area on Trunnion Mounted Style

FS9000-MS SERIES - METAL SEATED

FS9000-MS SERIES METAL SEAT BALL VALVE TRUNNION MOUNTED



Seat Spring Design Metallic energised design provides flexibility to stress and thermal expansion. Elastomer free for high temperatures will not jam like conventional coil springs.

Drain For drain or DB&B

BallHardened Surface TreatmentStainless Steel +HCr/TC/Stellite...etc. For High Temperature, Abrasive Services

Flexible Graphite Stem Packing For Severe Services & High Temperature

Seat DesignDesigned to ‘scrape off’ and resist slurries, muds or other viscous fluids & solid mediums. Special Hardened Surface Treatment: Stainless Steel + HCr/TC/Stellite etc.

Fire Safe Design

StemHard Surfaced Multi-Packing Design Anti-Blow-Out Anti-Static

Double Contact Metal Seat Design

FS9000-MS SERIES - METAL SEATED

FS9000-MS SERIES - DESIGN FEATURES

Indicative design only. Numerous design configurations available depending on size class etc.


FIRESAFE CERTIFIED API 607 5TH EDITION AND API 6FA 3RD EDITION

FEATURES:• Same face to face dimensions as API 6D standard teflon seated ball valves for easy changeover and replacement• Quick 90° operation• Tight shut off (Class V & VI available)• Full through flow - no obstruction to fluid, minimum pressure drop• Long service life

1. Durability The metal contact mechanism between ball and seat is ensured by spring energised seat and provides long life.

2. Half opening control The metal mechanism enables the possibility of half opening the valve to control flow. Consult us, as options like V-Port may need to be considered. Also extreme wear through cavitation can occur when valve is in half open position.

3. Low torque operation Small friction coefficient between ball and seat, and spring energised seats make manual operation easy.

4. Leakage The seat is spring energised against the ball to maximise the effectiveness of the seat sealing process. Design is class V or VI shut off, uni-directional (also available bi-directional)

Body materials Cast Steel (WCB), Stainless steel (CF8M) etcPressure rating ANSI 150, 300 & 600Temperature 10°C ~ 500°CSize 15mm ~ 300mm (1/2” ~ 8”)Applications High temperature, Abrasive & corrosive ServicesConstruction Stainless steel seat & ball, graphite gasket for body sealing, anti blow-out stem. Both seats are 304SS or 316SS stellited, nitrided or hard chrome. The ball is 304SS or 316SS stellited or hard chrome/nitrided. The stem is 304SS or 316SS or 17-4PH hardened/nitrided or stellited.

SLFSBV01-MS SERIES - METAL SEATED

SLFSBV01-MS SERIES METAL SEATED BALL VALVE FLOATING - FLANGED STYLE

Item Description Stainless Steel Carbon Steel Q’ty

1 Body ASTM A351 CF8M ASTM A216 WCB 1

2 Body Cap ASTM A351 CF8M ASTM A216 WCB 2

3 Ball ASTM A351 CF8M/316 ( Hardened / Coatings ) ASTM A351 CF8M/316 ( Hardened / Coatings ) 1

4 Seat ASTM A276 316 ( Hardened / Coatings ) ASTM A276 316 ( Hardened / Coatings ) 2

5 Seat Gasket Graphite Graphite 2

6 Seat Packing AISI 304 AISI 304 2

7 Seat SpringJIS G3565 SWOCV-V/ ASTM A276 304

ASTM B637 Inconel X-750JIS G3565 SWOCV-V/ ASTM A276 304 /

ASTM B637 Inconel X-7508-16

8 Body GasketPTFE PTFE 2

Graphite Graphite 2

9 Thrust WasherPTFE PTFE 1

Graphite Graphite 1

10 Stem Packing Graphite Graphite 1

11 Gland AISI 304 AISI 304 1

12 Belleville Washer DIN 17221 50CrV4 DIN 17221 50CrV4 2

13 Stem ASTM A276 316 / ASTM A564 17-4PH ASTM A276 316 / ASTM A564 17-4PH 1

14 Gland Nut AISI 304 AISI 304 1

15 Lock Clip AISI 304 AISI 304 1

16 Spring Washer AISI 304 AISI 304 1

17 Handle Nut AISI 304 AISI 304 1

18 Body Bolt ASTM A193 B8 ASTM A193 B7 8-12

19 Handle AISI 304 Zinc Plated Steel 1

20 Sleeve Vinyl Plastisol Vinyl Plastisol 1

21 Stop Pin AISI 304 Carbon Steel 1

22 Stem O-Ring Viton Viton 1

23 Anti-Static Device AISI 316 AISI 316 1

Size ØD L E F G H W ØA BISO 5211

Weights KGIN DN IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM

1/4” 8 0.43 11.0 4.92 125.0 0.35 9.0 0.31 8.0 1.48 37.5 2.76 70.0 5.51 140.0 0.56 14.2 0.39 10.0 F04 1.4

3/8” 10 0.43 11.0 4.92 125.0 0.35 9.0 0.31 8.0 1.48 37.5 2.76 70.0 5.51 140.0 0.69 17.6 0.39 10.0 F04 1.3

1/2” 15 0.55 14.0 4.92 125.0 0.35 9.0 0.31 8.0 1.48 37.5 2.76 70.0 5.51 140.0 0.86 21.8 0.51 13.0 F04 1.3

3/4” 20 0.81 20.5 5.31 135.0 0.43 11.0 0.43 11.0 1.97 50.0 3.54 90.0 7.09 180.0 1.07 27.2 0.51 13.0 F04-F05 1.7

1” 25 0.98 25.0 5.91 150.0 0.43 11.0 0.43 11.0 2.36 60.0 3.94 100.0 7.09 180.0 1.33 33.9 0.59 15.0 F04-F05 2.8

1-1/4” 32 1.24 31.5 6.69 170.0 0.55 14.0 0.63 16.0 2.83 72.0 4.41 112.0 8.46 215.0 1.68 42.7 0.59 15.0 F07 3.3

1-1/2” 40 1.46 37.0 6.50 165.0 0.55 14.0 0.63 16.0 2.99 76.0 4.53 115.0 8.46 215.0 1.92 48.8 0.63 16.0 F10 5.4

2” 50 1.97 50.0 7.48 190.0 0.55 14.0 0.63 16.0 3.66 93.0 5.24 133.0 8.46 215.0 2.41 61.2 0.63 16.0 F10 8.8

DIMENSIONS

MATERIAL LIST

• Size Range: 1/4” - 2” (DN8 - DN50) • Pressure Rating: 2000 PSI (800 Class) • End Connection: Threaded, Socket Weld and Buttweld • Service Application: Slurries, Pulp Stock, Solid-Containing Fluids • Firesafe API 607

21

18

10 11 12 13 14 15 16 17 19 20

22

9

23

8

7

6

5

4

3

2

1

SOCKET WELD

ØA

H

GF

L

ØD

W

B

ISO5211

E

BV100-MS SERIES - METAL SEATED

BV100-MS SERIES (MODEL KI-L830)METAL SEATED BALL VALVE 8~50NB



Since leather was combined with timber to improve the bow, composite solutions have provided solutions for demanding applications. Yet when it comes to trunnion ball valve seats, most manufacturers only offer a single seat insert solution which is easily damaged. Service considerations include temperature, media type, pressure etc. In the end materials like Nylon, Devlon & PEEK® are a compromise that must serve many masters. Hard seat inserts have no resilience or memory for indentations and can have trouble sealing at very low pressures. In addition, these materials increase the valves torque and reduce the temperature range.

APV offers double & triple seating solutions utilising metal, teflon, hard Viton, Devlon etc. In addition we can supply special ‘cam action’ axial lift seats that lift off during opening & closing protecting the seat from high velocity & abrasive damage.

Seat types include:-

A-PMSS®-PRIMARY METAL SECONDARY SEALThis design provides ‘metal to metal’ class IV or V shut off in addition to API598 zero leakage provided by a resilient seat insert. This is a conventional seating design but APV optionally reduces the standard metal to metal tolerances for drip tight or bubble tight applications.

A-PMSS+S®-PRIMARY METAL SECONDARY SEAL + SCRAPERThe A-PMSS+S® design is the same as the PMSS® above except for the addition of a scraper. On conventional trunnion ball valve seating systems, APV offers the PR-A-PMSS+S® seat design option (8” and above). A protective scraper ring is inserted in front of the soft seat insert to remove solid particles, dirt or debris that could damage or clog the contact area between ball and soft seat insert ring. This feature assures that the working area of the seat will be clean allowing the seats to work effectively.This design prolongs seat life whilst only minimally increasing cost and is particuarly advantageous for valves that cannot be removed from the line for repair such as buttweld valves, welded body valves, buried service valves as well as known non clean service applications.

A-DRS®-DOUBLE RESILIENT SEALThis design marries teflon or an elastomeric seal such as hard viton which has excellent memory providing indentation resilience with Devlon, Nylon or PEEK® which handle higher pressures but are also more scratch resistant. Even with this system there is still primary metal to metal seating but it is not mate lapped like in the PMSS® Seat.

A-TRS®-TRIPLE RESILIENT SEALIn addition to Double Resilient Seal® a third hardened Viton resilient seal is added which has more resilience to indentation & ensures a bubble tight seal even at very low pressures. This third seal will still also handle high pressures even if the other two seals fail. Many manufacturers use this as their only seal.

The above systems are ideal for applications that require redundant sealing and where access to repair the valve is not feasible. Lower torque and lower shut off pressures are additional advantages of this design.

In summary, these seating systems provide a much longer leak free life at a lower cost compared to metal to metal seated ball valves and can supplied in quicker delivery. These seating systems offer the additional advantages of lower torque as well as high and very low pressure sealing assurance.

APV can also hard coat and treat ball and/or seat with low friction sinterised coatings to reduce friction coefficient and solve wedging problems.

A-DRS® Seal

A-DRS® Seal

A-PMSS® Seal

A-TRS® Seal

A-DRS® Seal

A-PMSS+S® Seal

SEATING SYSTEMS - METAL/SOFT

SEATING SYSTEMS FOR ABRASIVE & DIRTY SERVICECOMPOSITE SEATING


This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

The APV Rising Stem Trunnion Mounted Ball Valve design provides true friction free operation.The valve features a mechanically set sealing feature that provides a bubble tight shutoff against liquids and gases. There is no pinch point effect to wiredraw seats or core face. The valve is designed to be inherently fi resafe and incorporates an anti-blowout stem feature. The OR-B150 valve is suitable for use in petrochemical industries, liquifi ed petroleum gas storage, refi nery, natural gas, compressor system, oil and gas transportation pipelines, light industry and other industries.

FEATURES1. Stem packing design reduces emissions through bonnet.

Packing is injectable while valve is in-line.

2. In-line repairable. Top entry design provides easy repair after shutting off fl ow.

3. Springs which will weaken with use, are not required for sealing.

4. Mechanically energised tight seal, non lubricated, differential pressure not required for sealing, single seat design means no need for thermal relief.

5. Perpendicular movement of ball away from seat allows immediate full fl ow, preventing uneven erosion or abrasion of seat or ball. Also provides low torque.

6. Firesafe combination of metal and soft seat.

7. No cavity to trap product.

8. Wedge type sealing tapers at bottom of stem provide a mechanically energised and adjustable dead-tight seal at all pressure ranges. Wear resistant hard ball provides long life.

Special services easily accommodated i.e. high temperature, H2S service, low temperature etc.

H

LL L2

H

OR-B150 SERIES - TOP ENTRY

TOP ENTRY RISING STEM BALL VALVE OR-B150 SERIES - OVERVIEW

CLASS 150 (mm) CLASS 300 (mm)DN L L2 H W (Kg)

2” 178 216 381 27

3” 203 295 400 36

4” 305 368 508 82

6” 403 508 691 172

8” 457 594 778 236

10” 673 673 959 517

12” 762 762 1184 880

14” 826 826 1289 993

16” 902 991 1556 1814

DN L L2 H W (Kg)

2” 216 216 381 32

3” 282 295 400 45

4” 305 368 508 91

6” 403 508 691 172

8” 502 594 778 263

10” 673 673 959 549

12” 762 762 1184 925

14” 825 826 1289 993

16” 902 991 1556 1674

DN L L2 H W (Kg)

2” 292 216 381 32

3” 356 295 492 64

4” 432 368 575 118

6” 559 473 773 254

8” 660 660 933 426

10” 787 787 1238 794

12” 838 838 1348 1275

14” 889 889 1478 1583

16” 991 991 1556 1814

DN L L2 H W (Kg)

2” 371 270 478 59

3” 384 337 559 77

4” 460 368 575 168

6” 613 584 870 358

8” 740 737 1202 630

10” 814 838 1326 943

12” 968 965 1508 1533

CLASS 600 (mm) CLASS 900 (mm)


No. Description Carbon Steel Stainless Steel Duplex

1 Body A216 WCC A352 LCC A351 CF8M A890 4A

2 Bonnet A216 WCC A352 LCC A351 CF8M A890 4A

3 Core A216 WCC A352 LCC A351 CF8M A890 4A

4 Outside Seat A105 A350 LF2 A182 F316 A182 F51

5 Inside Seat A105 A350 LF2 A182 F316 A182 F51

6 Seat Insert PTFE

7 Stem 17-4PH

8 Drive Nut Cast Iron

9 Bonnet Stainless Steel

10 Packing Ring Copper

11 Trunnion Bushing 17-4PH

12 Gland A216 WCC A352 LCC A351 CF8M A890 4A

13 Stem Protector Carbon Steel

14 Rod Seal Plastic

15 Indicator Stainless Steel

16 Handwheel Carbon Steel

17 Lifting Lug Carbon Steel

18 Stem Guide 17-4PH

19 Hex Nut Carbon Steel

20 Gasket Metal & Flexible Graphite

21 Packing PTFE

22 Packing PTFE

23 Packing PTFE

24 Bearing Washer Carbon Steel

25 Thrust Washer Carbon Steel

26 Core Pin 17-4PH

27 Support Pin Stainless Steel

28 Bolt A193 B7 A320 L7 A193 B8M A193 B8MLCuN

29 Bolt A193 B7 A320 L7 A193 B8M A193 B8MLCuN

30 Nut A194 2H A194 7 A194 8M A194 8MLCuNa

31 Screw Stainless Steel


33 Nut A194 2H A194 7 A194 8M A194 8MLCuNa

34 Stem Packing Injection Assembly

35 Lower Lube Fitting Stainless Steel

36 Packing PTFE

38 Graphite Flexible Graphite

39 Drain Fitting Assembly

58 Lube Fitting Stainless Steel

MATERIALS*Orbit® style One piece Cast Body Top Entry Rising Stem Type Downstream Seal Low Torque, Low Emission Long Service Life Reduced Bore Available Actuation Available

Basic Design: ASME B16.34 Face to Face: ASME B16.10 End Flanged: ASME B16.5 BW End: ASME B16.25 Test and Inspection: API 598 or ISO 5208 Manufacturing to NACE latest version on request

FEATURES

SPECIFICATIONS

15

13

31

16

12

8

24

25

7

10

9

2

3

1

6 5 4

14

19

58

18

35

38

17

2321 22

*Orbit® is a registered trademark. APV is not affiliated or associated with Orbit® in any way.


SOFT SEAT OR-B150 SERIES - SPECIFICATIONS

34 28

30

29

20

27

26

39

33

36

32

11


Description150LB 300LB

Valve Size Valve Size2” 3” 4” 6” 8” 10” 12” 16” 2” 3” 4” 6” 8” 10” 12” 16”

Flanged End Lin 7.00 8.00 12.00 15.88 18.00 26.50 30.00 35.50 8.50 11.13 12.00 15.88 19.75 26.50 30.00 35.50

mm 178 203 305 403 457 673 762 902 216 282 305 403 502 673 762 902

Weld End L1in 8.50 11.63 14.50 20.00 23.38 36.50 30.00 39.00 8.50 11.63 14.50 20.00 23.38 26.50 30.00 39.00

mm 216 295 368 508 594 673 762 991 216 295 368 508 594 673 762 991

Height Hin 17.32 21.50 25.20 28.66 33.15 40.16 46.73 56.34 17.32 21.50 25.20 28.66 33.15 40.16 46.73 56.34

mm 440 546 640 728 842 1020 1187 1431 440 546 640 728 842 1020 1187 1431Handwheel

Dia C.in 7.87 7.87 9.84 15.75 19.69 23.62 31.50 30.00 7.87 7.87 9.84 15.75 19.69 23.62 31.50 30.00

mm 200 200 250 400 500 600 800 762 200 200 250 400 500 600 800 762

Height Ein 3.35 4.13 5.12 6.50 7.68 9.06 11.02 12.99 4.72 5.31 6.69 8.07 9.84 11.42 12.99 14.96

mm 85 105 130 165 195 230 280 330 90 115 140 170 200 230 280 350Weight Kg 24 32 74 140 212 469 791 1530 29 41 82 155 237 494 833 1590


Valve Size Valve Size2” 3” 4” 6” 8” 10” 12” 16” 2” 3” 4” 6” 8” 10” 12” 16”

Flanged End Lin 11.50 14.00 17.00 22.00 26.00 31.00 33.00 39.00 14.50 15.00 18.00 24.00 29.00 33.00 38.00 44.50

mm 292 356 432 559 660 787 838 991 368 381 457 610 737 838 965 1130

Weld End L1in 8.50 11.63 14.50 18.82 26.00 31.00 33.00 39.00 10.63 13.27 14.49 22.99 29.02 32.99 37.99 44.50

mm 216 295 368 473 660 787 838 991 270 337 368 584 737 838 965 1130

RTJ L2in 11.61 14.13 17.13 22.13 26.14 31.14 33.11 39.13 14.63 15.13 18.11 24.13 29.13 33.13 38.13 44.88

mm 295 359 435 562 664 791 841 994 371 384 460 613 740 841 968 1140

Height Hin 17.32 21.50 25.20 31.18 35.83 42.13 48.94 58.19 19.99 24.09 25.20 34.06 43.54 48.03 54.62 68.90

mm 440 546 640 792 910 1070 1243 1478 508 612 640 865 1106 1220 1387 1750Handwheel

Dia C.in 7.87 9.84 15.75 19.69 19.69 24.02 27.56 30.00 9.84 13.78 17.72 19.69 24.02 24.02 24.02 35.98

mm 200 250 400 500 500 610 700 762 250 350 450 500 610 610 610 914

Height Ein 3.74 4.53 5.91 7.48 8.66 10.63 11.22 14.37 4.72 5.31 6.69 8.07 9.84 11.42 12.99 14.96

mm 95 115 150 190 220 270 285 365 120 135 170 205 250 290 330 380Weight Kg 36 58 106 230 416 715 1148 1633 56 73 121 375 599 896 1456 2788


Valve Size Valve Size2” 3” 4” 6” 8” 10” 12” 2” 3” 4” 6” 8”

Flanged End Lin 14.50 18.50 21.50 27.76 32.76 39.00 44.50 17.76 22.76 26.50 35.98 40.24

mm 368 470 546 705 832 991 1130 451 578 673 914 1022

Weld End L1in 10.63 13.27 21.50 27.76 32.76 39.00 44.50 17.76 22.76 26.50 35.98 40.24

mm 270 337 546 705 832 991 1130 451 578 673 914 1022

RTJ L2in 14.61 18.62 18.07 27.99 33.11 39.37 45.12 17.88 23.00 26.88 36.50 40.80

mm 371 473 459 711 841 1000 1146 454 584 683 927 1036

Height Hin 20.00 24.35 26.78 42.82 61.71 69.75 82.55 21.22 25.55 37.06 45.63 60.59

mm 508 618 680 1088 1568 1772 2097 539 649 941 1159 1539

Handwheel Dia C.in 9.84 17.72 17.72 24.02 24.02 24.02 24.02 9.34 11.81 13.78 24.02 30.31

mm 250 450 450 610 610 610 610 250 300 350 610 770

Height Ein 4.72 5.71 6.50 8.27 10.04 12.20 14.37 5.12 6.50 7.48 10.04 11.42

mm 120 145 165 210 255 310 365 130 165 190 255 290Weight Kg 56 107 168 690 1185 1930 2714 90 168 333 841 1592

FULL PORT DIMENSIONS

C

C

HC

LOSE

HC

LOSE

E E

L L(RF) (RF)

(BW) (RTJ)L1 L2


SOFT SEAT OR-B150 SERIES DIMENSIONS - FULL PORT



Valve Size Valve Size

3x2” 4x3” 6x4” 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 3x2” 4x3” 6x4” 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16”

Flanged End Lin 14.00 17.00 22.00 26.00 31.00 33.00 35.00 39.00 43.00 47.00 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 48.00 52.00

mm 356 432 559 660 787 838 889 991 1092 1194 381 457 610 737 838 965 1029 1130 1219 1321

Weld End L1in 8.50 11.61 18.62 18.62 31.00 33.00 35.00 39.00 43.00 47.00 10.63 13.27 18.62 23.00 29.00 38.00 40.50 44.50 48.00 52.00

mm 216 295 473 473 787 838 889 991 1092 1194 270 337 473 584 737 965 1029 1130 1219 1321

RTJ L2in 14.13 17.13 22.13 26.14 31.14 33.11 35.12 39.13 43.11 47.25 15.12 18.11 24.13 29.13 33.11 38.11 40.87 44.88 48.50 52.50

mm 359 435 562 664 791 841 892 994 1095 1200 384 460 613 740 841 968 1038 1140 1232 1334

Height Hin 17.32 21.50 25.20 31.18 35.83 42.13 48.94 48.94 58.19 58.19 19.99 24.09 25.20 34.06 43.54 48.03 54.62 54.62 68.90 68.90

mm 440 546 640 792 910 1070 1243 1243 1478 1478 508 612 640 865 1106 1220 1387 1387 1750 1750

Handwheel Dia C

in 7.87 9.84 15.75 19.69 19.69 24.02 27.56 27.56 30.00 30.00 9.84 13.78 17.72 19.69 24.02 24.02 24.02 24.02 35.98 35.98

mm 200 250 400 500 500 610 700 700 762 762 250 350 450 500 610 610 610 610 914 914

Height Ein 3.74 4.53 5.91 7.48 8.66 10.63 11.22 11.22 14.37 14.37 4.72 5.31 6.69 8.07 9.84 11.42 12.99 12.99 14.96 14.96

mm 95 115 150 190 220 270 285 285 365 365 120 135 170 205 250 290 330 330 380 380

Weight Kg 50 82 168 295 508 921 1456 1547 1932 2053 64 91 223 454 727 1025 1683 1787 3284 3434



3x2” 4x3” 6x4” 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16” 3x2” 4x3” 6x4” 8x6” 10x8” 12x10” 14x12” 16x12” 18x16” 20x16”

Flanged End Lin 8.00 9.00 15.50 18.00 21.00 30.00 32.50 35.50 36.00 39.00 11.10 12.00 15.88 19.75 22.38 30.00 32.50 35.50 36.00 39.00

mm 203 229 394 457 533 762 826 902 914 991 282 305 403 502 568 762 826 902 914 991

Weld End L1in 8.50 11.61 18.62 18.62 23.50 30.00 22.25 39.00 36.00 39.00 8.50 11.61 18.62 18.62 23.50 30.00 32.52 39.00 36.00 39.00

mm 216 295 473 473 597 762 565 991 914 991 216 295 473 473 597 762 826 991 914 991

Height Hin 17.32 21.50 25.20 28.66 33.15 40.16 46.73 46.73 56.34 56.34 17.32 21.50 25.20 28.66 33.15 40.16 46.73 46.73 56.34 56.34

mm 440 546 640 728 842 1020 1187 1187 1431 1431 440 546 640 728 842 1020 1187 1187 1431 1431

Handwheel Dia C

in 7.87 7.87 9.84 15.75 19.69 23.62 31.50 31.50 30.00 30.00 7.87 7.87 9.84 15.75 19.69 23.62 31.50 31.50 30.00 30.00

mm 200 200 250 400 500 600 800 800 762 762 200 200 250 400 500 600 800 800 762 762

Height Ein 3.35 4.13 5.12 6.50 7.68 9.06 11.02 11.02 12.99 12.99 3.54 4.53 5.51 6.69 7.87 9.06 11.02 11.02 13.78 13.78

mm 85 105 130 165 195 230 280 280 330 330 90 115 140 170 200 230 280 280 350 350

Weight Kg 32 45 100 177 263 649 957 1041 1619 1706 36 54 118 191 314 712 1048 1177 1728 1837

REDUCED PORT DIMENSIONS

C

C

HC

LOSE

HC

LOSE

E E

L L(RF) (RF)

(BW) (RTJ)L1 L2


SOFT SEAT OR-B150 SERIES DIMENSIONS - REDUCED PORT



3x2” 4x3” 6x4” 8x6” 10x8” 12x10” 14x12” 16x12” 3x2” 4x3” 6x4” 8x6” 10x8”

Flanged End Lin 18.50 21.50 27.75 32.75 39.00 44.50 49.50 54.50 22.75 26.50 36.00 40.25 50.00

mm 470 546 705 832 991 1130 1257 1384 578 673 914 1022 1270

Weld End L1in 10.63 13.27 18.62 32.75 39.00 44.50 4950 54.50 22.75 26.50 36.00 40.25 50.00

mm 270 337 473 832 991 1130 1257 1384 578 673 914 1022 1270

RTJ L2in 18.62 21.61 28.00 33.11 39.37 45.12 50.24 55.39 23.00 26.89 36.50 40.87 50.87

mm 473 549 711 841 1000 1146 1276 1407 584 683 927 1038 1292

Height Hin 20.00 24.35 26.78 42.82 61.71 69.75 82.55 82.55 21.22 25.55 37.06 45.63 60.59

mm 508 618 680 1088 1568 1772 2097 2097 539 649 941 1159 1539

Handwheel Dia Cin 9.84 17.72 17.72 24.02 24.02 24.02 24.02 24.02 9.84 11.81 13.78 24.02 30.31

mm 250 450 450 610 610 610 610 610 250 300 350 610 770

Height Ein 4.72 5.71 6.50 8.27 10.04 12.20 14.37 14.37 5.12 6.50 7.48 10.04 11.42

mm 120 145 165 210 255 310 365 365 130 165 190 255 290

Weight Kg 86 127 277 930 1418 2313 3069 3259 109 236 426 1028 1742


No. Description Carbon Steel Stainless Steel

1 Body A216 WCC A351 CF8M

2 Bonnet A216 WCC A351 CF8M

3 Core A216 WCC A351 CF8M

4 Outside Seat A105 A182 F316

5 Inside Seat A105 A182 F316

6 Seat Insert 316SS

7 Stem Alloy Steel

8 Drive Nut Cast Iron

9 Bonnet Sleeve Stainless Steel

10 Packing Ring Copper

11 Trunnion Bushing Alloy Steel

12 Gland A216 WCC A351 CF8M

13 Stem Protector Carbon Steel

14 Rod Seal Plastic

15 Indicator Stainless Steel

16 Handwheel Carbon Steel

18 Stem Guide Alloy Steel

20 Gasket Metal & Flexible Graphite

24 Bearing Washer Carbon Steel

25 Thrust Washer Carbon Steel

26 Core Pin Alloy Steel

27 Support Pin Stainless Steel

28 Bolt A193 B7 A193 B8M

30 Nut A194 2H A194 8M


33 Nut A194 2H A194 8M

39 Drain Fitting Assembly

50 Washer Stainless Steel

51 Packing Gland A105 A182 F316

52 Packing Gland Retainer A216 WCC A351 CF8M

53 Packing Flexible Graphite

54 Packing Inconel Wire Braided Graphite

55 Eyebolt A193 B7 A193 B8M

56 Nut A194 2H A194 8M

57 Pin Carbon Steel Stainless Steel

MATERIALS*Orbit® style One piece Cast Body Top Entry Rising Stem Type Downstream Seal Low Torque, Low Emission Long Service Life Reduced Bore Available Actuation Available

Basic Design: ASME B16.34 Face to Face: ASME B16.10 End Flanged: ASME B16.5 BW End: ASME B16.25 Test and Inspection: API 598 or ISO 5208 Manufacturing to NACE latest version on request

FEATURES

SPECIFICATION

*Orbit® is a registered trademark. APV is not affiliated or associated with Orbit® in any way.

15

14

13

16

12

52

51

53

54

28

20

27

26

11 39

57

56 55

30

33

50

32 24

18

258

7

10

2

9

3

1

5

6

4

• 50NB~300NB (2” to 12”) sizes. • 150 to 1500LB • Bonnet: Enclosed (soft seated) or OS&Y (metal seated)


METAL SEAT OR-B150 SERIES - SPECIFICATIONS


PRODUCTION RANGE

DN 50-600 NPS 2” - 24”

PN16, 25, 40, 64, 100

ANSI: Class 150, 300, 600, 900, 1500

Operation: Manual, Pneumatic, Electric

Medium: Water, Oil, Natural Gas, etc.

(Working Temperature): -29ºC ˜ +200ºC

FEATURES

• Reduced space & weight requirements without expense of pigging traps

• Can retro fi t in existing lines without expensive bypass modifi cations.

• APV Pig Valves provide a double block & bleed valve that can send or receive pigs.

• Safe, effi cient, cost effective means for pigging.

• Capable of sending and receiving “Bullet”, “Scraper” and “Spherical” type pigs.

• Trunnion mounted ball for extended seat life and ease of operation (all size ranges).

• Environmentally superior to Pig “T’s” and Traps.

• Standard temperature range is -50ºF (-46ºC) to +250ºF (+121ºC).

• Body available in LF2, A105, WCB, 316 etc.

• Available for both sweet and sour services.

• Designed in accordance with ANSI, API, MSS and NACE requirements.

This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

STANDARD VERSIONS

“By pass” sender version “Shut-off” receiver version

BVF100-FEP SERIES PIG VALVE

PIG BALL VALVES BVF100 FEP SERIES


APPLICATIONS

Used for scrapers launching / receiving (Pigs) in pipelines for gas, oil, etc.They also can be used for solids in the form of powder, viscous liquids(cellulose).

BENEFITS

In most cases they eliminate the need for launching / receiving stations.Allow the use of different types of Pigs.Depending on the installation, the same type of valve can serve as scraper launching or receiving.

DESIGN

Designed using the same basic structure as APV’s traditional block andbleed ball valve.

Two styles:- by pass at the insertion and the evacuation of the scraper, the fl uid can still fl ow through the pipe- shut off at the insertion and the evacuation of the scraper pig.

TYPICAL SCRAPER PIG LAUNCHING AND RECEIVING SEQUENCES BVF100 FEP SERIES

RECEIVING VALVE1 - Scraper Receiving2 - Valve Closing3 - Scraper Evacuation4 - Access Closing5 - Opened Valve

LAUNCHING VALVE1 - Opened Valve2 - Valve Closing3 - Scraper Insertion4 - Access Closing5 - Launching

The launching valve has full through conduit fl ow, no pockets to trap wax or debris. After closing the launching valve, vent body cavity pressure, then insert the pig and complete steps 4 & 5.The shut off valve contains a perforated heavy screen to launch the pig whilst allowing fl ow.

Launching Valve

Receiving Valve

1 2 3 4 5

1 2 3 4 5

BVF100-FEP SERIES PIG VALVE

PIG BALL VALVE BVF100 FEP SERIES


BVF100 DOUBLE BLOCK & BLEED VALVESTWIN BALL TRUNNION DESIGN

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

29

14

15

16

17

18

19

20

29

21

22

23

24

25

26

27

28

35

36

37

38

39

40

41

41

40

39

38

37

36

35

33

31

322

30

34

56

78

5

43

29

1011

1213

15

42

1110

92

34

56

87

65

43

21

12

13

3334

30

31

32

DOUBLE BLOCK & BLEED VALVES


No. Part NameMaterial

Carbon Steel Stainless Steel

1 Body ASTM A105 ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

2 Spring INCONEL X750

3 Firesafe packing Graphite

4 O-Rings VITON VITON VITON VITON VITON

5 Seat seals ASTM A105 + ENP ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

6 Seats PTFE/NYLON/PEEK/PPL

7 Ball ASTM A105 + ENP ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

8 Studs A193 B7M A320 B8 A320 B8M A320 B8 A320 B8M

9 Firesafe gasket SST + Graphite

10 O-Ring VITON

11 Tailpiece ASTM A105 ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

12 Check valve Assembly Assembly Assembly Assembly Assembly

13 Sealant injection valve Assembly Assembly Assembly Assembly Assembly

14 Anti-static device Assembly Assembly Assembly Assembly Assembly

15 Stem ASTM A182 F6a ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

16 Sliding Bearing Metal + PTFE Metal + PTFE Metal + PTFE Metal + PTFE Metal + PTFE

17 Thrust bearing PTFE

18 O-Ring VITON

19 O-Ring VITON

20 Anti-fire gasket SST + Graphite

21 Seal gland ASTM A105 • ENP ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

22 Socket head cap screw A193 B7M A320 B8 A320 B8M A320 B8 A320 B8M

23 Pin ANSI 1035 ANSI 1035 ANSI 1035 ANSI 1035 ANSI 1035

24 Packing Graphite Graphite Graphite Graphite Graphite

25 Packing gland ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB

26 Hexagon Bolt A193 B7M A320 B8 A320 B8M A320 B8 A320 B8M

27 Stopper A3 • HZn A3 • HZn A3 • HZn A3 • HZn A3 • HZn

28 Retainer ring 65Mn 65Mn 65Mn 65Mn 65Mn

29 Stem injection fitting Assembly Assembly Assembly Assembly Assembly

30 Vent valve Assembly Assembly Assembly Assembly Assembly

31 Check Valve Assembly Assembly Assembly Assembly Assembly

32 Seat injection Fitting Assembly Assembly Assembly Assembly Assembly

33 Drain Valve Assembly Assembly Assembly Assembly Assembly

34 Drain Valve Assembly Assembly Assembly Assembly Assembly

35 Thrust bearing PTFE

36 Sliding Bearing Metal + PTFE Metal + PTFE Metal + PTFE Metal + PTFE Metal + PTFE

37 O-Ring VITON

38 Firesafe gasket SST + Graphite

39 Trunnion ASTM A105 • ENP ASTM A182 304 ASTM A182 316 ASTM A182 304L ASTM A182 316L

40 Stud A193 B7M A320 B8 A320 B8M A320 B8 A320 B8M

41 Hexagon nut A194-2HM A194-8 A194-8M A194-8 A194-8M

42 Hexagon nut A194-2HM A194-8 A194-8M A194-8 A194-8M

Design and manufacturing API 608, API 6D

Face-to-face dimensions ASME B16.10, API 6D

Type of connection Flange ASME B16.5/ASME B16.47 Butt Welding ASME B16.25

Pressure test API 598, API 6D

Indicative of bill of material only, refer to as built drawing.

BILL OF MATERIALS

38

3

4

38

4

16

30

3A

6 4 2

43

Gland Plate

AntiStatic DeviceSystem

Seat RingNeedle Valve (Optional)

1/2” NPTF

BVF100 TWIN DOUBLE BLOCK & BLEED VALVES




Pressure Rating

NominalDiameter d

Flanged Raised Face FlangeH H1

Weight

Class NPS DN L(RF) L(RTJ) L(BW) D D1 D2 D3 f b NØd (kg)

150

2” 50 50 356 369 394 150 120.5 92 - 2 14.5 93 88 ∆

3” 80 75 457 470 537 190 152.5 127 - 2 17.5 118.5 117 ∆

4” 100 100 502 514 578 230 190.5 157 - 2 22.5 143.5 137 ∆

6” 150 150 787 799 850 280 241.5 216 - 2 24 208 178.5 ∆

8” 200 201 902 915 966 345 298.5 270 - 2 27 248 235 ∆

10” 250 252 991 1004 1017 405 362 324 - 2 29 294 288 ∆

12” 300 303 1130 1142 1155 485 432 381 - 2 30.5 345 330 ∆

14” 350 334 1245 1258 1321 535 476 413 - 2 33.5 377 360 ∆

16” 400 385 1372 1385 1448 595 540 470 - 2 35 418 400 ∆

300

2” 50 50 394 410 394 165 127 92 - 2 21 93 88 ∆

3” 80 75 495 510 495 210 168.5 127 - 2 27 118.5 117 ∆

4” 100 100 568 584 568 255 200 157 - 2 30.5 143.5 137 ∆

6” 150 150 826 842 826 320 270 216 - 2 35 208 178.5 ∆

8” 200 201 991 1007 991 380 330 270 - 2 40 248 235 ∆

10” 250 252 1054 1070 1054 445 387.5 324 - 2 46.5 294 288 ∆

12” 300 303 1194 1210 1194 520 451 381 - 2 49.5 345 330 ∆

14” 350 334 1346 1362 1346 585 514.5 413 - 2 52.5 377 360 ∆

16” 400 385 1473 1489 1473 650 571.5 470 - 2 56 423 345 ∆

600

2” 50 50 470 473 470 165 127 92 - 7 26 107 91.5 ∆

3” 80 75 610 613 610 210 168.5 127 - 7 32 140 119 ∆

4” 100 100 762 765 762 275 216 157 - 7 38.5 164 150 ∆

6” 150 150 978 981 978 355 292 216 - 7 48 224 208 ∆

8” 200 201 1143 1147 1143 420 349 270 - 7 56 272 248 ∆

10” 250 252 1372 1376 1372 510 432 324 - 7 64 318 303 ∆

12” 300 303 1448 1451 1448 560 489 381 - 7 67 355 341 ∆

14” 350 334 1549 1552 1549 605 527 413 - 7 70 390 370 ∆

16” 400 385 1778 1781 1778 685 603 470 - 7 77 400 415 ∆

ØD

ØD

1

ØD

2

Ød

bN-Ø

D

f

b fN-Ø

D

L

∆ Please refer to as built drawing.

ØD

ØD

1

ØD

2

ØD

3

Ød




Pressure Rating

Nominal Diameter d

FlangedButt

WeldingRaised Face Flange

H H1Weight

Class NPS DN L(RF) L(RTJ) L(BW) D D1 D2 D3 f b N-Ød (kg)

900

2” 50 50 610 613 610 215 165 124 95.25 7.92 38.5 126.5 105 ∆

3” 80 75 660 663 660 240 190.5 156 123.83 7.92 38.5 150 130 ∆

4” 100 100 826 829 826 290 235 181 149.23 7.92 45 172.5 158 ∆

6” 150 150 1054 1057 1054 380 317.5 241 211.12 7.92 56 230 210 ∆

8” 200 201 1295 1298 1295 470 393.5 308 269.88 7.92 64 290 255 ∆

10” 250 252 1473 1476 1473 545 470 362 323.85 7.92 70 330 316 ∆

12” 300 303 1651 1654 1651 610 533.5 419 381 7.92 79.5 366 351 ∆

14” 350 322 1880 1889 1880 640 559 467 419.1 11.13 86 415 376 ∆

16” 400 373 1930 1940 1930 705 616 524 469.9 11.13 89 452 421 ∆

1500

2” 50 50 610 613 610 215 165 124 95.25 7.92 38.5 126.5 105 ∆

3” 80 75 826 829 826 265 203.2 168 136.53 7.92 48 166 149 ∆

4” 100 100 965 968 965 310 241.3 194 161.93 7.92 54 219 178 ∆

6” 150 144 1232 1238 1232 395 317.5 248 211.14 9.53 83 268 234 ∆

8” 200 192 1448 1457 1448 485 393.7 318 269.88 11.13 92 305 270 ∆

10” 250 239 1778 1787 1778 585 482.6 371 323.85 11.13 108 358 336 ∆

12” 300 287 2083 2099 2083 675 571.5 438 381 14.27 124 414 395 ∆

14” 350 315 2286 2305 2286 750 635 489 419.1 15.88 134 471 441 ∆

16” 400 360 2422 2445 2422 825 704.8 546 469.9 17.48 146.5 498 456 ∆

2500

2” 50 42 762 765 762 235 171.4 133 101.6 7.92 51 149 123 ∆

3” 80 62 1029 1153 1029 305 228.6 168 127 9.53 67 215 171 ∆

4” 100 87 1143 1562 1143 355 273 203 157.18 11.13 76.5 245 206 ∆

6” 150 131 1549 1559 1549 485 368.3 279 228.6 12.7 108 306 265 ∆

8” 200 179 1880 1896 1880 550 438.2 340 279.4 14.27 127 361 336 ∆

ØD

ØD

1

ØD

2

ØD

3

Ød

ØD

ØD

1

ØD

2

Ød

b f

b f

N-Ø

D

N-Ø

D

L

∆ Please refer to as built drawing.



NPS Body Flanged EndButt-Weld Ends (BWE)

Ball Stem Back-Up Ring Seat Back-Up Seal Stem Seal

1/2”

A105N/LF2 A105N/LF2 A105N/LF2

A350 LF2 +ENP

AISI 316F51

X20Cr13F6A410

17-4PHF51

CS + Ni-CR SS

F6A410F51

PTFE;PTFE+CDevlonDelrinPEEK

HNBR Viton

Graphite

HNBR Viton

Graphite PTFE

3/4”

1”

1 1/4”

1 1/2”

2

2 1/2”

3”

4”

6”

8”

10”

12”

14”

16”

20”

24”

28”

32”

MATERIALS - 150/300 CLASS

BUTT WELD ENDS

STEM

BODYSEALS

SEALS

BALL

BODY SEALS

BODY

SEATS FLANGED END

Example B.O.M. only. Refer to as built drawing.

BVF100 SERIES - WELDED BODY

WELDED BODY TRUNNION MOUNTED BALL VALVE MODEL BVF100 CLASS 150/300


NPS BODY FLANGED ENDBUTT-WELD ENDS (BWE)

BALL STEM BACK-UP RING SEAT BACK-UP SEAL STEM SEAL

1/2”

A105N/LF2 A105N/LF2 A105N/LF2

A350 LF2 +ENP

AISI 316F51

X20Cr13F6A410

17-4PHF51

CS + Ni-CR SS

PTFE;PTFE+C

HNBR Viton

Graphite

HNBR Viton

Graphite PTFE

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

6”

8”

10”

12”

14”

16”

20”

BODY

STEM

STEM SEAL

BUTT WELD ENDS (BWE)

SEAT

BACK-UP SEAL

FLANGED END

BALL BACK-UP RING

MATERIALS - 600 CLASS

Example B.O.M. only. Refer to as built drawing.

BVF100 SERIES - WELDED BODY

WELDED BODY MODEL BVF100 - CLASS 600


DESIGN BV100-QF

In conjunction with the European designer and patent holder, the proven Extremely Low Torque (ELT) ball valve is available as a simple option on APV valves. This design breaks the traditional ratio between the valve sealing force and the resulting valve operating torque. High sealing reliability and long lifespan are achieved whilst having an extremely low operating torque. Whilst the BVF100-QF valve is not marketed for dirty service, any impurities that may damage the soft seat will not effect the seat during opening or closing as is the case with conventional trunnion ball valves. For dirty service we recommend BVF100-EV design variation detailed below.

TECHNICAL FEATURES BV100-QF

Based on the design of a BVF100 trunnion mounted ball valve, the BVF100-QF utilises the existing proven conventional double piston effect self relieving seat design. A check valve is opened through a push pin upon rotating the stem to open & close. The original sealing force is diverted to push the seat away from the ball (only during opening or closing) by using the fluid pressure of the internal pipe line acting upon the piston action seat (utilising the existing automatic overpressure seat release feature.) The seat is separated from the ball during the opening and closing process ensuring extremely low torque, zero leakage and long lifespan. The seat spring tightness can be greater than a traditional trunnion ball valve when the ball is full open or closed provides superior sealing.

CAM ACTION OPTION BVF100-QF-EV

Another design variation for dirty & abrasive service is the cam action seat design. The BVF100-EV cam action design offers the same advantages as the BVF100-QF but is more suitable for dirty service as it does not rely on fluid diversion behind the seat. Instead it employs a cam action seat which lifts off ball during opening and closing to avoid seat damage. The design also pro-tects the seat from high velocity and abrasion damage during initial opening. Composite triple seats can also be supplied with nylon/teflon/metal.This valve is a superior alternative for dirty & abrasive service applications.to a slurry valve or a full port plug valve. The cam action ‘axial lift off’ seat means this valve has all the advantages for dirty & abrasive service applications of a metal seated ball valve but without the disadvantages. As the valve turns the unique seat lifts off the ball during the turning motion whilst opening and closing. This reduces torque and prevents seat/ball damage. The cam action seat design prevents jamming and significantly increases the life of the valve. These metal seated valves are supplied to API 598 or ANSI class IV shut off only (class V and VI on request). Importantly the seat design enables the valves to continue to close off to class IV, even after continued use in abrasive or dirty service applications. This style of valve also offers the advantages of being compact and fast acting quarter turn design. Further advantages are gained in automated applications as quarter turn actuators are more competitive than linear actuators as used in rising stem ball valves and of course a lower torque enables the use of a smaller actuator. This style of ball valve is suited to min-ing, slurry and other abrasive service applications where particulates in the media represent a problem for traditional valves.

Design Standards• API 6D - API 598 - API 6A• ASME B16.34 - ASME B31.3 - API 6A

Sizefrom 15mm to 500mm NB (DN 1/2” to DN 20”)

ClassASME 150 to 1500 and PN10 to 260

Materials of ConstructionCarbon steel, Stainless steel, Duplex, Super Duplex, Monel, Inconel 625,Aluminium-Bronze etc.

BVF100-QF SERIES - LIFT OFF SEAT

BVF100-QF TRUNNION BALL VALVESLOW TORQUE / LOW ABRASION LIFT OFF SEAT


No. Description No. Description

1 Lifting Lug 16 Seat Follower

2 Vent Plug 17 O-Ring

3 Key 18 Check Valve

4 Bush 19 Sealant Injection

5 Bonnet Flange 20 Nut

6 Stem 21 Cap

7 Pin 22 Support Foot

8 Bonnet 23 Stud

9 Push 24 Spring

10 Fire Safe Seal 25 Seat Retainer

11 O-Ring (Stem) 26 Stop Pin

12 Bolt 27 Bearing Plate

13 Guide Block 28 Thrust Washer

14 Push Pin 29 Ball

15 Pin Holder 30 Body

MAJOR COMPONENTS

• Triple life span:- The ball and seat are separated during the closing and opening process so there is no contact with the sealing surface which damages the seat in traditional valves so that the lifespan of the seat has been prolonged with triple of the traditional.

• Lower actuator cost: The ELT ball valve torque is 95% lower. The cost of an actuator is massively lower.

• Lower installation and maintenance cost:- Because the ELT ball valve has a low operating torque, this ensures excellent sealing performance and long lifespan. The smaller sized actuator largely reduces the installation space and makes the valve more reliable. The operation, maintenance costs and maintenance difficulty are greatly reduced.

• Stronger seal pressure when full open or closed (as seat springs can be tighter without affecting open/close torque.)

ADVANTAGES

• Extremely low torque: 5% of the traditional design.

DESIGN TORQUETorque is up to 95% less than a traditional valve

SEALINGDouble that of traditional valves

SEALING LIFESPANTriple that of traditional valves

BVF100-QF Conventional Valve

MINUTES 80 5

9080706050403020100

80 MINUTESZERO

LEAKAGE

HIGH PRESSURE CLOSURE TEST

14000

12000

10000

8000

6000

4000

2000

0

Equipped with a large

actuator

$ $ $BVF100-QF Conventional Valve

BREAK TORQUE TEST AT FULL PRESSURE

NM 480NM 11500

BVF100-QF SERIES - LIFT OFF SEAT

BVF100-QF SERIES TRUNNION BALL VALVES

10

11

12

13

14

15

1

3

2 8

7

6

5

4

9

30

29 28 27 26 25 24

2223


TRUNNION MOUNTED BALL VALVES FOR MINING, OIL AND GAS

• The RG series suits harsh and high pressure isolation applications.• Its unique trim design sets this valve design apart from any conventional spherical ball design• 3 piece forged body (the best choice in the harsh & high pressure operating conditions)• The RG Series can replace ball valves with standard face-to-face dimensions. • Gate valves which require reduced face-to-face dimensions can be replaced with the wafer version.

Forged Body

Trunnion bearing

Bottom bearing

Spacer

Trunnion housing pressure

Bottom trunnion housing

Body & seat pressure seats

Bonnet

Ball (‘Core’)

Forged stem

Thrust bearing

Bonnet & stem bearings

Stem and bonnet ‘O’ ring sealing

Operator mounting fl ange to ISO 5211

PTFE soft seat

Duplex SS soft seat clamp ring

Duplex SS metal seat

Forged end piece

DESIGN FEATURES

• Firesafe & Anti-Static• Non spherical, non contacting ‘core’ (‘Mapegaz’ design)• The ball ‘core’ does not require any grinding or polishing to achieve tightness• The core acts as the carrier of the replaceable soft seat inserts, which are retained and locked into grooves in the ball by a F51 SS fl ange.• F51 SS metal seat rings are positioned and retained between body segments

The RG series is radically different to conventional ball valves and was specifi cally developed to operate under harsh conditions such as abrasive fl uids and high differential isolation. Yet unlike ‘metal to metal’ seat ball valves the RG series has a replaceable soft seat insert for bubble tight shut off with lower purchase and maintenance coststhan metal to metal seat ball valves. In addition this valve can be easily serviced in the fi eld and is less prone to malfunctioning under dirty service conditions.

The non-spherical core which acts only as a carrier of soft seats, eliminates problems encountered with conventional ball valves such as the seats being in constant contact with the polished sphere which tends to cause leakage due to scouring and erosion during opening and closing.

BVF100-RG SERIES SEAT ON BALL

BVF100-RG TRUNNION BALL VALVESBALL MOUNTED SEAT - ABRASIVE / DIRTY SERVICE

27

26

10

11

16 30

24

20

34

35

33

17

14

12

36

31

28

9

22 25

13

15

2

18

23

3

5

4

21

19

6

7

8

1

29

32

Range of MaterialAPV’s top entry ball valves have complete fl exibility in the use of materials for body, trim and seal gasket selection. For this reason, they can be trimmed to meet your most severe applications.

Body/Bonnet Material• Carbon steel• Stainless Steel• Duplex Stainless Steel• Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel)

Trim Material• Carbon steel+ (Overlay or Hard facing)• Stainless Steel• Duplex Stainless Steel• Nickel Alloy (Inconel, Incoloy, Hastelloy, Monel)

Material for Seat InsertsMaterial for seat inserts are selected among the best polymers in order to meet the critical conditions of temperature, pressure and corrosive fl uids.• PTFE, PEEK, Devlon, Viton, Metal

Hard Facing optionsStellite, HVOF (TCC, CCC, others)Self Fluxing Alloy Powder Coating (Ni Base)

FSTE SERIES TOP ENTRY

FORGED STEEL TOP ENTRY BALL VALVEFSTE SERIES - TRUNNION MOUNTED



Item Part Name Material Material Material

A105N-316 A105N - ENP F316

1 Body ASTM A105N ASTM A105N ASTM A182 F316

2 End Adapter ASTM A105N ASTM A105N ASTM A182 F316

3 Ball ASTM A182 F316 ASTM A105N+ENP ASTM A182 F316

4 Stem ASTM A182 F316 ASTM A105N+ENP ASTM A182 F316

5 Seat Ring ASTM A182 F316 ASTM A105N+ENP ASTM A182 F316

6 Seat Insert RPTFE RPTFE RPTFE

7 Spring Plate ASTM A182 F316 ASTM A105N+ENP ASTM A182 F316

8 Spring Inconel X750 Inconel X750 Inconel X750

9 Gland ASTM A105N ASTM A105N ASTM A182 F316

10 Gland Plate ASTM A105N ASTM A105N ASTM A182 F316

11 Stem Packing Graphite Graphite Graphite

12 Anti-fire Gasket SW.316+Graphite SW.316+Graphite SW.316+Graphite

13 Anti-fire Gasket SW.316+Graphite SW.316+Graphite SW.316+Graphite

14 O-ring Viton Viton Viton





19 Ball Thrust Bearing AISI 1045 + PTFE AISI 1045 + PTFE AISI 1045 + PTFE

20 Ball DU Bearing AISI 1045 + PTFE AISI 1045 + PTFE AISI 1045 + PTFE

21 Stem Thrust Bearing AISI 1045 + PTFE AISI 1045 + PTFE AISI 1045 + PTFE

22 Stem DU Bearing AISI 1045 + PTFE AISI 1045 + PTFE AISI 1045 + PTFE

23 End Adapter DU Bearing AISI 1045 + PTFE AISI 1045 + PTFE AISI 1045 + PTFE

24 Body Stud ASTM A193 B7 ASTM A193 B7 ASTM A193 B8

25 Body Nut ASTM A194 2H ASTM A194 2H ASTM A194 8

26 Gland Screw ASTM A193 B7 ASTM A193 B7 ASTM A193 B8

27 Pin AISI 1045 AISI 1045 AISI 1045

28 Vent Valve ASTM A105N ASTM A105N ASTM A182 F316

29 Plug SS316 SS316 SS316

30 Sealant Injection Fitting Assembly ASTM A105N ASTM A105N ASTM A182 F316

31 Sealant Injection Fitting Assembly ASTM A105N ASTM A105N ASTM A182 F316

32 Anti-static Ball SS316 SS316 SS316

33 Anti-static Spring SS316 SS316 SS316

34 Key SS316 SS316 SS316

35 Spring Pin Slotted SS316 SS316 SS316

36 Lug Carbon Steel Carbon Steel Carbon Steel

BILL OF MATERIALS

Indicative only, refer to as built drawing

FSTE SERIES TOP ENTRY

FORGED STEEL TOP ENTRY BALL VALVEFSTE SERIES


ANSI CLASS 600

SizeA

B B1 C D E F G H1 WGTRF RTJ WE

2X1 1/2 292 295 292 38 51 85 180 450 - - - 35

2 292 295 292 51 51 85 180 600 - - - 42

3X2 356 359 356 51 77 85 180 600 - - - 55

3 356 359 356 77 77 112 230 1000 - - - 75

4X3 432 435 432 77 102 112 230 1000 - - - 105

4 432 435 432 102 102 145 283 1000 - - - 160

6X4 559 562 559 102 152 145 283 1000 - - - 195

6 559 562 559 152 152 220 325 336 340 700 - 300

8X6 660 664 660 152 203 220 325 336 340 700 - 340

8 660 664 660 203 203 260 415 395 340 700 - 500

10X8 787 791 787 203 254 260 415 395 340 700 - 600

10 787 791 787 254 254 311 505 415 545 700 - 760

12X10 838 841 838 254 305 311 505 415 545 700 - 850

14X10 889 892 889 254 337 311 505 415 545 700 - 930

12 838 841 838 305 305 366 585 461 545 700 - 1050

16X12 991 994 991 305 387 366 585 461 545 700 - 1350

14 889 892 889 337 337 428 680 526 575 700 - 1450

16 991 994 991 387 387 450 730 568 575 700 - 1940

20X16 1194 1200 1194 387 489 450 730 568 575 700 - 2400

18 1092 1095 1092 438 438 473 784 629 579 700 - 2500

20 1194 1200 1194 489 489 580 900 682 579 700 - 3050

24X20 1397 1406 1397 489 591 580 900 682 579 700 - 4150

22 1295 1305 1295 540 540 590 890 711 579 700 - 4450

24 1397 1406 1397 591 591 600 1070 808 950 1400 - 5000

30X24 1651 1664 1651 591 736 600 1070 808 950 1400 - 6100

26 1448 1460 1448 635 635 635 1115 880 950 1400 - 6300

28 1549 1562 1549 686 686 700 1210 945 950 1400 - 7700

30 1651 1664 1651 737 737 750 1492 1200 950 1000 1050 8700

32x26 1778 1794 1778 635 781 640 1120 - - - 900 8200

32 1778 1794 1778 781 781 850 1580 - - - 1100 10500

34x28 1930 1946 1930 686 832 700 1250 - - - 950 10000

34 1930 1946 1930 832 832 900 1670 - - - 1150 11700

36x30 2083 2098 2083 737 874 750 1500 - - - 1050 11300

36 2083 2098 2083 874 874 950 1690 - - - 1200 14000

40x34 2337 2337 2337 832 978 900 1670 - - - 1150 15250

40 2337 2337 2337 978 978 1050 1870 - - - 1300 19500

42x36 2437 2437 2437 874 1022 950 1690 - - - 1200 18200

42 2437 2437 2437 1022 1022 1100 1880 - - - 1400 22500

48x42 2540 2540 2540 1022 1166 1100 1880 - - - 1400 29300

48 2540 2540 2540 1166 1166 1250 2100 - - - 1500 32000

• Dimensions in mm • All weights in kg are approximate

FSTE / CSTE SERIES TOP ENTRY

FSTE / CSTE SERIES - DIMENSIONSF

G

DA

C

B1

E

H

C

A

E

B1

F1

B


F

G

DA

C

B1

E

H

C

A

E

B1

F1

B

ANSI CLASS 900

SizeA


2X1-1/2 368 371 368 38 51 85 195 450 - - - 602 368 371 368 51 51 85 195 600 - - - 67

3X2 381 384 381 51 77 85 195 600 - - - 803 381 384 381 77 77 112 240 1000 - - - 95

4X3 457 460 457 77 102 112 240 1000 - - - 1304 457 460 457 102 102 145 295 291 360 500 - 190

6X4 610 613 610 102 152 145 295 291 360 500 - 2706 610 613 610 152 152 225 330 313 340 700 - 380

8X6 737 740 737 152 203 225 330 313 340 700 - 4708 737 740 737 203 203 260 425 378 545 700 - 650

10X8 838 841 838 203 254 260 425 378 545 700 - 88010 838 841 838 254 254 320 525 430 545 700 - 950

12X10 965 968 965 254 305 320 525 430 545 700 - 115014X10 1029 1038 1029 254 324 320 525 430 545 700 - 1400

12 965 968 965 305 305 375 600 493 575 700 - 155016X12 1130 1140 1130 305 375 375 600 493 575 700 - 1750

14 1029 1038 1029 324 324 440 695 545 575 700 - 210016 1130 1140 1130 375 375 465 750 605 579 700 - 2930

20X16 1321 1331 1321 375 473 465 750 605 579 700 - 355018 1219 1232 1219 425 425 485 800 650 579 700 - 369020 1321 1331 1321 473 473 600 925 775 950 1400 - 4950

24X20 1549 1568 1549 473 571 600 925 775 950 1400 - 687024 1549 1568 1549 571 571 620 1095 835 950 1400 - 7900

30X24 1880 1902 1880 571 714 620 1095 835 950 1400 - 925026 1651 1674 1651 619 619 655 1145 915 950 1400 - 950028 1753 1775 1753 667 667 720 1240 979 950 1400 - 1120030 1880 1902 1880 714 714 800 1540 1300 950 1000 1150 13200

32x26 2032 2054 2032 617 762 660 1150 - - - 1000 1240032 2032 2054 2032 762 762 900 1650 - - - 1200 16000

34x28 2159 2188 2159 665 762 720 1250 - - - 1050 1450034 2159 2188 2159 810 810 1000 1750 - - - 1250 18000

36x30 2286 2315 2286 712 810 800 1540 - - - 1150 1720036 2286 2315 2286 857 857 1100 1850 - - - 1300 2300040 2580 2600 2580 958 958 1200 1950 - - - 1350 32000



FSTE / CSTE SERIES - DIMENSIONS


ANSI CLASS 1500

ANSI CLASS 2500

SizeA


2X1 1/2 451 454 451 38 44.5 93 250 600 - - - 96

2 451 454 451 44.5 44.5 105 270 250 297 300 - 130

3X2 578 584 578 44.5 63.5 105 270 250 297 300 - 175

3 578 584 578 63.5 63.5 127 350 305 340 700 - 260

4X3 673 683 673 63.5 89 127 350 305 340 700 - 340

4 673 683 673 89 89 156 400 360 340 700 - 485

6X4 914 927 914 89 133 156 400 360 340 700 - 790

6 914 927 914 133 133 240 480 430 575 700 - 1410

8X6 1022 1038 1022 133 181 240 480 430 575 700 - 2100

8 1022 1038 1022 181 181 280 530 513 575 700 - 2550

10X8 1270 1292 1270 181 226 280 530 513 575 700 - 2950

10 1270 1292 1270 226 226 365 720 620 590 700 - 3400

12X10 1422 1445 1422 226 267 365 720 620 590 700 - 3980

12 1422 1445 1422 267 267 430 860 740 505 620 - 4600

SizeA


2X1 1/2 368 371 368 38 51 85 205 450 - - - 75

2 368 371 368 51 51 85 205 600 - - - 80

3X2 470 473 470 51 77 85 205 600 - - - 95

3 470 473 470 77 77 120 250 1000 - - - 130

4X3 546 549 546 77 102 120 250 1000 - - - 180

4 546 549 546 102 102 155 310 295 340 700 - 270

6X4 705 711 705 102 146 155 310 295 340 700 - 340

6 705 711 705 146 146 240 370 333 545 700 - 635

8X6 832 841 832 146 194 240 370 333 545 700 - 770

8 832 841 832 194 194 280 455 410 575 700 - 1150

10X8 991 1000 991 194 241 280 455 410 575 700 - 1500

10 991 1000 991 241 241 340 565 460 575 700 - 1610

12X10 1130 1146 1130 241 289 340 565 460 575 700 - 2120

14X10 1257 1276 1257 241 317 340 565 460 575 700 - 2190

12 1130 1146 1130 289 289 400 670 511 575 700 - 2750

16X12 1384 1406 1384 289 362 400 670 511 575 700 - 3250

14 1257 1276 1257 317 317 467 730 575 579 700 - 3400

16 1384 1406 1384 362 362 495 790 620 579 700 - 5250

18 1537 1559 1537 407 407 520 840 740 950 1400 - 6300

20 1664 1686 1664 457 457 639 965 795 950 1400 - 7900

24 2043 2071 2043 534 534 640 1145 979 1045 1400 - 12500

30 2590 2610 2590 688 688 1350 1750 - - - 1250 30000

32 2770 2790 2770 732 732 1500 1900 - - - 1300 35000

36 3110 3130 3110 821 821 1800 2200 - - - 1400 50000

F

G

DA

C

B1

E

H

C

A

E

B1

F1

B



FSTE / CSTE SERIES - DIMENSIONS


DESIGN FEATURES• Top Entry, Floating Ball• Body-cover Bolted joint not affected by Pipe stress• Firesafe, blow-out proof and Anti-static stem• Tight shut-off and long cycle life• Permits In-line access for seat replacement• Welding into line possible without disassembly• Mechanically energised seat• Flanged, BW, SW, NPT ends

Flanged Ends SW, NPT Ends

Buttweld Ends Steam Jacketed

CSTE - KIF SERIES TOP ENTRY

CAST STEEL TOP ENTRY BALL VALVECSTE - KIF SERIES FLOATING BALL CLASS 150/300


No Part Name Materials1 Body CF8M CF8 WCB2 Handle Gland 316 3043 Cap CF8M CF8 WCB4 Body Gasket PTFE/GRAFOIL*5 Ball CF8M CF86 Stem 316 304/A182-F6a7 Spring 316 3048 Adjusting Gasket 316 3049 Guiding Bushing 316 30410 Thrust Washer PTFE11 Stem Packing PTFE/GRAFOIL*12 Stem Gasket 316 30413 Stem Bushing PTFE14 Snap Ring 30415 Handle WCB16 Stop-Lock-Plate 30417 Gland Packing 30418 Bolting A193-B8 A193-B719 Nut A194-8 A194-2H20 Protection Cover PVC21 Ball Seat TFM1600+316 Outer Ring22 Gland 316 30423 Hex. Bolting A193-B8M A193-B824 Spring Washer 316 30425 Screw A193-B826 Bolt A193-B8 A193-B7

APPLICABLE STANDARDS• Design: ASME B16.34 • Wall Thickness: ASME B16.34 • Flanged Ends: ASME B16.5 • Extended Butt Weld: ASME B16.25 • Inspection & Testing: API 598, API 6D

Size W LF LD d R D C f T H N1 h1 N2 h2 E U B A

DN15 1/2” 130 108 140 15 35.0 90 60.3 2 8 120 4 16.0 - - 42 M5 - -

DN20 3/4” 130 117 152 20 43.0 100 69.9 2 8.9 120 4 16.0 - - 42 M5 - -

DN25 1” 160 127 165 25 51.0 110 79.4 2 9.6 130 2 16.0 2 1/2-13UNC 50 M6 - -

DN32 1-1/4” 160 140 178 32 63.5 115 88.9 2 11.2 134 2 16.0 2 1/2-13UNC 50 M6 - -

DN40 1-1/2” 200 190 190 38 73.2 130 98.4 2 12.7 175 4 16.0 - - 70 M8 - -

DN50 2” 200 216 216 50 92.0 150 120.7 2 14.3 200 4 19.0 - - 70 M8 - -

DN80 3” 265 282 356 76 127.0 190 152.4 2 17.5 214 4 19.0 - - 102 M10 78 88.9

DN100 4” 325 432 432 100 157.2 230 190.5 2 22.3 250 8 19.0 - - 102 M10 102 114.3

DN150 6” 800 457 457 150 216.0 280 241.3 2 23.9 350 8 22.3 - - 125 M12 154 168.3

ASME CLASS 150 UNIT:MM

Size W LF LD d R D C f T H N h E U B A

DN15 1/2” 130 140 140 15 35.0 95 66.7 2 12.7 120 4 16.0 42 M5 - -

DN20 3/4” 130 152 152 20 43.0 115 82.6 2 14.3 120 4 19.0 42 M5 - -

DN25 1” 160 165 165 25 51.0 125 88.9 2 15.9 130 4 19.0 50 M6 - -

DN32 1-1/4” 160 178 178 32 63.5 135 98.4 2 17.5 137 4 19.0 50 M6 - -

DN40 1-1/2” 200 190 190 38 73.2 155 114.3 2 19.1 175 4 22.3 70 M8 - -

DN50 2” 200 216 216 50 92.0 165 127.0 2 20.7 200 8 19.0 70 M8 - -

DN80 3” 265 282 356 76 127.0 210 168.3 2 27.0 214 8 22.3 102 M10 78 88.9

DN100 4” 325 432 432 100 157.2 225 200.0 2 30.2 250 8 22.3 102 M10 102 114.3

DN150 6” 800 457 457 150 216.0 320 269.9 2 35.0 350 12 22.3 125 M12 154 168.3

ASME CLASS 300 UNIT:MM

21 22 23 24 25 26

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5

4

3

2

1

W

H

LF

ØD

ØC

ØR

Ød

ØA

ØB

fT

N-ØhN1-Øh1

N2-Øh2

37.5°Butt Weld

Ends

LD

4-U

ØE

BILL OF MATERIALS

CSTE - KIF SERIES TOP ENTRY

CAST STEEL TOP ENTRY BALL VALVECSTE - KIF SERIES FLOATING BALL


Australian Pipeline Valve don’t consider in our design the following factors of risk:

1. Australian Pipeline Valve ‘Standard’ ball valves can be used in a temperature range between -28.8°C to +250°C. For service temperatures below -28.8°C ball valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures between -28.8°C & +250°C ball valves have to be provided with seats & seals able to withstand the temperature degree required. 2. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.

3. Australian Pipeline Valve ‘Standard’ ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request).

4. Australian Pipeline Valve ‘Standard’ ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).

5. In general Australian Pipeline Valve ‘Standard’ ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).

6. In general Australian Pipeline Valve ‘Standard’ ball valves are not designed to bear loads on flanges, on pipe connections or pipeline.

7. In general Australian Pipeline Valve ‘Standard’ ball valves can’t withstand ice inside their bodies (in this case user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve).

8. APV ‘Standard’ ball valves are suitable for low temperature service (up to -196°C) when provided with cryogenic stem extension and other modifications (available on request).

9. Australian Pipeline Valve ‘Standard’ ball valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.

10. The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.

11. Abrasive or dirty service, vacuum service, high temperature service, low temperature service, near zero pressure service and other special applications should be clearly stated when requesting quotation.

BALL VALVE START-UP

Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock, the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service.

Before using the ball valve in a potential explosive atmosphere it’s necessary to: -

• To verify the compatibility between the ball valve and the zone in which the ball valve should be installed.• To consider the pipe-line ground condition on which the ball valve should be installed.• To check that the temperature if the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench).• Before installing ball valves with welding ends make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone.• To avoid mechanical knocks during the installation that may cause sparks.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified.

TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY TO CLIENT FOR BALL VALVES

View our catalogues at www.australianpipelinevalve.com.au

AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

APV FAMILY OF BRANDS RANGE - CATALOGUES

COMPLETE PRODUCT LINE

“Australian Pipeline Valve

produces isolation,

control and flow reversal

protection products for

severe and critical service

media in utility, steam,

pipelines, oil & gas

and process industries.

APV valves and pipeline

products form the most

competitive portfolio

in the market.”

Oilfield Products Valves & Wellheads

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Superseal Butterfly Valves

Steamco Steam Valves

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TwinLok Tube Fittings Uniflo Check ValvesTorqturn Actuators

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball ValvesSpecial Service

Product Brochure

Contact us for your local stockist/distributor

Australian Pipeline Valve don’t consider in our design the following factors of risk:

1. Australian Pipeline Valve ‘Standard’ ball valves can be used in a temperature range between -28.8°C to +250°C. For service temperatures below -28.8°C ball valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures between -28.8°C & +250°C ball valves have to be provided with seats & seals able to withstand the temperature degree required. 2. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.

3. Australian Pipeline Valve ‘Standard’ ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request).

4. Australian Pipeline Valve ‘Standard’ ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).

5. In general Australian Pipeline Valve ‘Standard’ ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).

6. In general Australian Pipeline Valve ‘Standard’ ball valves are not designed to bear loads on flanges, on pipe connections or pipeline.

7. In general Australian Pipeline Valve ‘Standard’ ball valves can’t withstand ice inside their bodies (in this case user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve).

8. APV ‘Standard’ ball valves are suitable for low temperature service (up to -196°C) when provided with cryogenic stem extension and other modifications (available on request).

9. Australian Pipeline Valve ‘Standard’ ball valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.

10. The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials.

11. Abrasive or dirty service, vacuum service, high temperature service, low temperature service, near zero pressure service and other special applications should be clearly stated when requesting quotation.

BALL VALVE START-UP

Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock, the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service.

Before using the ball valve in a potential explosive atmosphere it’s necessary to: -

• To verify the compatibility between the ball valve and the zone in which the ball valve should be installed.• To consider the pipe-line ground condition on which the ball valve should be installed.• To check that the temperature if the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench).• Before installing ball valves with welding ends make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone.• To avoid mechanical knocks during the installation that may cause sparks.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified.

QUALITY ASSURANCE AND CERTIFICATIONWe are continually improving all facets of quality assurance. Full metallurgical and test certificates arealways supplied for all pressure retaining parts, we also provide it on all major trim components.

We�have�endeavoured�to�provide�a�broad�outline�of�our�range�and�capabilities.�Because�we�are�continually�developing�new�productsfor�our�customers�this�catalogue�will,�to�some�extent�be�incomplete.�This�catalogue�is�a�general�overview�only,�individual�drawingsand�data�sheets�can�be�furnished�on�request.

If�you�have�any�requirement�in�the�field�of�valves,�please�contact�us�for�a�prompt�response.�Continuous�development�ofAustralian�Pipeline�Valve�products�may�necessitate�changes�in�the�design�or�manufacturing�processes.�Australian�Pipeline�Valvereserves�the�right�to�effect�any�such�changes�without�prior�notice.


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LOCAL DISTRIBUTOR

A D E L A I D E • B R I S B A N E • P E R T H

Global Supply Line is distributor & stockist, supplying worldwide. Full stock list online www.globalsupplyline.com.au

Contact email: [email protected]

www.globalsupplyline.com.au/stock-list-valves/

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Documents

BALL VALVES - SPECIAL SERVICE - Global Supply Line | Valve ... · In addition, APV ball valves are fugitive emission certified to ISO 15848. Fire Test Report ANSI/API Standard 607,