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    TE2/TE2-S/TE2-M

    376009

    Operating instructions 1 8Mode demploi 916

    Manual de instrucciones 1724Manual de instrues 2532

    espt

    USA

    CDN

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    TE2 TE2-S TE2-M

    1

    This Product is CertifiedCe produit est homologuProducto homologado por

    Este produto est registrado

    C USAlways w ear

    safety glassesAlways wear ear

    protectorsAlways w ear

    protective glovesWear respiratory protectionwhen the work causes dust

    Porter des lunet-tes de protection.

    Porter un casqueantibruit.

    Porter des gantsde scurit.

    Gafasde seguridad

    Proteccinauditiva

    Guantesde seguridad

    Use sempre cu-los de segurana

    Use sempr efones de prot eopara os ouvidos

    Use sempre luvasde prot eo

    Use mscaras respiratriaspara se proteger da poeira

    Pour les travaux produisantde la poussire, porter un

    masque respiratoire.Proteccin respiratori a en

    trabajos que produzcan polvo

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    TE2-M

    TE2-M

    2

    4

    3

    5

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    6

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    TE2

    TE2-S

    TE2-M

    9 108

    7

    7a 7b 7c 7d

    7

    7a 7b

    7

    7a 7b 7c

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    General information

    In these operating instructions, this symbol indi-

    cates point s of particular im portance to safety. Theinstructions at these points m ust always be observedin order to avoid the risk of serious injury.

    Caution: ElectricalIn this operating instruction, this symbol warns of haz-ards as a result of electri cal current. The instructions atthese points m ust always be follow ed in order to reducethe risk of serious injury or damages to property.

    The num bers refer to the illustrations. The illustr a-tions can be found on the fold -out cover pages. Keep

    these pages open while you read the operating inst ruc-tions.

    In these operating instructions, the power tool to whichthese operating instr uctions apply is referred to as thetool.

    It is essential that the operating

    instructions are read before thetool is operated for the first time.

    Always keep these operating

    instructions together with the tool.

    Ensure that the operating

    instructions are with the tool when

    it is given to other persons.

    Contents Page

    General information 1

    Technical data 2

    General safety rules 3

    Specific safety rules and symbols 4

    Functional description 4

    Assembly 5

    Operation 5

    Care and maintenance 6Accessories 7

    Warranty 7

    Disposal 8

    Troubleshooting 8

    Operating controls Chuck release ring (TE2-M ) Function selector switch Control switch

    Forw ards / reverse switch

    Component parts Dust shield Chuck Side handleGrip Hammering mechanism / gearingMotor Type plate

    TE2 / TE2-S/ TE2-M Rotary Hammer

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    Technical data

    Rated power 600 W

    Rated voltage 120 V

    Rated current input 5.2 A

    Mains frequency 5060 Hz

    Weight of tool 2.3 kg / 5.1 lbs (TE2)2.4 kg / 5.3 lbs (TE2-S)2.6 kg / 5.7 lbs (TE2-M)

    Dimensions ( lhw) 34420079 mm / 13.57.93.1 in (TE2 / TE2-S)35920079 mm / 14.17.93.1 in (TE2-M )

    M inimum distance between w all and hole dr illed 30 mm (1.2 in)

    No load speed 0 930 r.p.m. ( TE2 / TE2-S)(in 1st gear TE2-M )

    02200 r.p.m. (in 2nd gear TE2-M)

    Hammering speed:Precision hammering action 02400 blows/min. (TE2-S / TE2-M)

    Full hammering action 04600 blows/min (TE2 / TE2-S / TE2-MSingle impact energy Nm (J) :Precision hamm ering action 0.6 Nm / 0.4 ft lbs (TE2-S / TE2-M )Full hammering action 1.8 Nm / 1.3 ft lbs (TE2 / TE2-S / TE2-M)

    Typ ical d rill ing per fo rmance in med ium-hard B35 8 mm dia.: 500 mm/min (5/16dia.: 19.7 in/min)concrete 10 mm dia.: 440 mm/min (3/8dia.: 17.3 in/min)

    12 mm dia.: 340 mm /min ( 1/2dia.: 13.4 in/min

    Typical weighted vibration at the handles 10 m/s2

    A-weighted Emission Sound Pressure Level (LpA) 89 dB(A)

    A-weighted Sound Power Level (Lw A) 102 dB(A)

    Right of technical changes reserved

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    Avoid accidental starting. Be sure the switch is off beforeplugging in. Carrying tools with your f inger on the switchor plugging in tools that have the switch on invites acci-dents.

    Remove adjusting keys or w renches before turning thetool on. A wrench or a key that is left attached to a rotat-ing part of the tool m ay result in personal injury.

    Do not overreach. Keep proper footing and balance atall times. Proper footing and balance enables better con-trol o f the tool in unexpected situations.

    Use safety equipment. Always wear eye pro-tection. Dust m ask, non-skid safety shoes,hard hat, or hearing protection must be usedfor appropriate conditions.

    4. Tool use and care

    Use clamps or other practical way to secure and sup-port the workpiece to a stable platform. Holding thework by hand or against your body is unstable and maylead to loss of cont rol.

    Do not force tool. Use the correct tool for your applica-tion. The correct tool w ill do the job better and safer atthe rate for w hich it is designed.

    Do not use tool if sw itch does not turn it on or off. Anytool that cannot be controlled w ith the switch is dan-gerous and must be repaired.

    Disconnect the plug from the power source before mak-ing any adjustments, changing accessories, or storing

    the tool. Such preventive safety measures reduce therisk of starting the tool accidentally.

    Store idle tools out of reach of children and other untrainedpersons. Tools are dangerous in the hands of un trainedusers.

    Maintain tools with care. Keep cutting tools sharp andclean. Properly maintained tools with sharp cutting edgesare less likely to bind and are easier to control.

    Check for misalignment or binding of m oving parts,breakage of parts, and any other condition that ma yaffect the tools operation. If damaged, have the tool ser-

    viced before using. Many accidents are caused by poor-ly maintained tools.

    Use only accessories that are recom mende d by themanufacturer for your model. Accessories that m ay besuitable for one tool, may become hazardous when usedon another tool.

    5. Service

    Tool service must be performed only by qualified repairpersonnel. Service or maintenance perform ed by un-qualified personnel could result in a risk of injury.

    When servicing a tool, use only identical replacementparts. Follow instructions in the Ma intenance sectionof this manual. Use of unauthorized parts o r failure tofollow maintenance instructions may create a risk ofelectric shock or injur y.

    General safety rules

    Warning! Read and understand all instructions. Failureto follow all instruct ions listed below, may result in elec-tric shock, f ire and/or serious personal injury.

    SAVE THESE INSTRUCTIONS

    1. Work area

    Keep your work area clean and well lit. Cluttered bench-es and dark areas invite accidents.

    Do not operate power tools in explosive atm ospheres,such as in the presence of flamm able liquids, gases, ordust. Power tools cr eate sparks w hich m ay ignite thedust or fum es.

    Keep bystanders, children, and visitors aw ay whileoperating a power tool. Distractions can cause you tolose control.

    2. Electrical safety

    Double Insulated tools are equipped with a polarizedplug (one blade is wider than the other.) This plug willfit in a polarized outlet only one way. If the plug doesnot fit fully in the outlet, reverse the plug. If it still doesnot fit, contact a qualified electrician to install a polar-ized outlet. Do not change the plug in any way. DoubleInsulationZ eliminates the need for the three wire ground-ed power cord and grounded power supply system.

    Applicable only to Class II tools.

    Avoid body contact with grounded surfaces such aspipes, radiators, ranges and refrigerators. There is anincreased risk of electric shock if your body is ground-ed.

    Dont expose power tools to rain or wet conditions.Water entering a power tool w ill increase the risk of elec-tric shock.

    Do not abuse the cord. Never use the cord to carry thetools or pull the plug from an outlet. Keep cord aw ayfrom heat, oil, sharp edges or moving parts. Replacedamaged cords immediately. Damaged cords increasethe risk of electric shock.

    When operating a power tool outside, use an outdoorextension cord marked "W- A" or "W". These cords arerated for out door u se and reduce the risk of electricshock.

    3. Personal safety

    Stay alert, watch what you are doing and use commonsense w hen operating a pow er tool. Do not use toolwhile tired or under the influence of drugs, alcohol, ormedication. A mom ent of inattention w hile operating

    power too ls may result in serious personal injury.Dress properly. Do not wear loose clothing or jewelry.Contain long hair. Keep your hair, clothing, and glovesaw ay from moving parts. Loose clothes, jewelry, or longhair can be caught in moving parts.

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    Specific safety rules and symbols

    Hold tool by insulated gripping surfaces w hen per-forming an operation where the cutting tool may con-tact hidden wiring or its ow n cord. Contact wi th a "live"wire will m ake exposed metal parts of the tool "live" andshock the operator.

    Wear ear protectors when using the tool forextended periods. Prolonged exposure to highintensity noise can cause hearing loss.

    Use the tool only for purposes for which it is designed.Failure to do so may result in electric shock, damagesto property and/or serious personal injury.

    Always hold tool in both hands when it is in use. Alwaysuse the side handle. Ensure that the side handle is fit-ted correctly and tightened securely. Hold the sidehandle at its outer end when drilling and pay atten-tion at all times. The drill bit m ay become stuck anytime,

    which m ay result in the tool tw isting if it is not properlyheld.

    Unplug tool immediately if supply cord becomesdamaged during work ing. Have supply cord replacedby a qualified electrician. Damaged supply cords pre-sent a risk of fir e and/or electric shock.

    Never operate the tool w hen it is dirty or wet. Dirt/dustor dampness on the surface of the tool m ake it slipperyand difficult to hold and may, under un favourable con-ditions, present a risk o f electric shock.

    Ensure that the insert tools are equipped with the appro-priate connection end for the chuck system in use andthat they are locked in position correctly in the chuck.Inserting tools w ith a different connection end will resultin m alfunction and damage to the tool and m ay evencause injury by breaking parts. Incomplete insertion mayresult in insert tool falling out of chuck, causing dam-age or injur y to persons.

    Keep electric tools in a secure place.Electric tools, when not in use, should be locked awayin a dry place, out of the reach of ch ildren.

    Symbols used on the tool:

    V ............................ volts~ ............................ alternating cur rentHz ............................ her tzW ............................ w attsA ............................ am peresn0 ............................ no load speed

    n ............................ speed under normal load/m in ............. .......... ..... revolut ions per m inute ............................ diameterZ ............................ double insulated

    Functional description

    The TE2 / TE2-S / TE2-M is an electrically powered rotaryhammer with pneumatic hammering mechanism designed

    for p rofessional use.The follow ing items are supplied: pow er tool, (quick-release chuck TE2-M), operating inst ructions, grease,toolbox.

    The following conditions must always be observedwhen the tool is in use: The too l must be connected to an alternating current

    electric supply in com pliance with t he inform ationgiven on the type plate.

    The too l is for hand-held use on ly.

    The too l m ust not be used in places w here the sur-rounding conditions may present a risk of explosion.

    Main features of the tool Electri cal pro tect ion class II (double insulated) Z M echanical to rque-l im it ing clutch Grip and side handle wi th vibration absorpt ion TE-C chuck w ith twist lock TE-C insert tool system Variable speed sw itch Dr il ling modes Gearing and hammering mechanism with perm a-

    nent grease lubrication Pivotable side handle M echanical depth gauge Interface for quick-release chuck (TE2-M) Precis ion hammering action (TE2-S / TE2-M) High spindle speed w ithout ham mering action

    (TE2-M)

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    Assembly

    It is essential that the safety precautions print-ed in these operating instructions are read and observed.

    The supply voltage must correspond to the infor-mation on the type plate.

    If extension cords are used: Only extension cor dsof a type approved for the intended use and of adequatecross section may be used. Failure to observe this pointmay result in reduced performance of the tool and over-heating of the cord. Damaged extension cords must bereplaced.

    Conductor cross-sectionmm2 AWG

    Voltage 1.5 2.0 2.5 3.5 14 12

    110120 V 20 m 30 m 40 m 50 m 75 ft 125 ft

    Do not use 1.25 mm 2 and 16 AWG extension cords.

    Use only insert tools w ith TE-C connection end.

    Dont exert excessive pressure on the tool. This will notincrease its hamm ering power.

    At low temperatures: The tool r equires to reach a mini-m um operating temperature before the ham m eringmechanism begins to operate. Switch on the tool andposition the tip of the drill bit on the work surface. Whilethe tool is running, apply light pressure briefly and repeat-edly until the hammering mechanism begins to oper-ate.

    Operation

    Inserting the insert tool

    a) Unplug the supply cord from the electr ical sock-et to prevent unintentional starting .

    b) Check that the connection end of the insert tool isclean and light ly greased. Clean it and grease it if nec-essary. Check that the sealing l ip of the dust shieldis clean. Wipe it off if necessary. Take care to ensurethat no drilling dust finds its w ay into the interior ofthe chuck. The dust shield m ust be replaced w henthe sealing lip is damaged. Please refer to the sectionon care and maintenance.

    The tool is designed for the following uses:

    Use Required insert tools Diameter range

    TE2 / TE2-S / TE2-M :Hamm er drilling in concrete, Drill bits with TE-C connection end Drilling in concrete:m asonry and natural stone Short ham mer drillbits Anchor holes of 420 m m (3/163/4) dia.

    Long hamer dril l b its Through holes o f 420 m m (3/163/4) dia.

    TE2-S / TE2-M :Drilling with precision Drill bits with TE-C connection end Drilling in brittle materials:hammer ing act ion in per forated TE-CX hammer d ri ll b its Anchor holes of 420 mm (3/163/4) dia.brick, tiles and marble Thin-barrel core bits Cutting sockels of 2568 mm (12 5/8) dia.

    TE2 / TE2-S:Drilling in wood, drywall panels Quick-release chuckand metal with TE-C adaptor

    for insert toolswith cylindrical shank or hexagonal shankfor rotary-only drillingWood drill bits 420 mm (3/163/4) dia.

    Metal drill bits 313 mm (

    3

    /16

    1

    /2

    ) dia.Hole saws 2568 mm (12 5/8) dia.

    TE2-M:Drilling in w ood, drywall panels, Interchangeable quick-release chucktiles and metal for insert tools

    with cylindrical shank or hexagonalshank for rotary-only drilling:Wood drill bits 410 mm (3/163/8) dia. in 2nd gear

    1020 mm (3/83/4) dia. in 1st gearMetal /stepped drill bits 3 8 mm (3/165/16) dia. in 2nd gear

    813 mm (5/161/2) dia. in 1st gearThin-barrel core bits 2568 mm (12 5/8) dia. in 2nd gear

    Hole saws 2568 mm (12 5/8) dia. in 2nd gear

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    Use of a high spindle speed can be advantageous whendrilling in m etal or wood. For higher dril ling speed, thefunction selection sw itch m ust be engaged in the 2ndgear position .

    Changing the chuck (TE2-M)Pull the chuck release ring towards the front and removethe chuck completely. When fitting the chuck, pull therelease ring towards the fron t and hold it in this posi-tion. Push the chuck onto the guide tube as far as it w illgo and release the ring. Rotage the chuck until it engagesand the ring snaps back into its original position. TheTE-C interchangeable chuck or q uick- release inter-changeable chuck may be tited to the TE2-M with chuckinterface.

    Drill ing using the depth gaugeWe recomm end the use of the depth gauge for drilli ngholes accurately to the desired depth. The depth gaugeis integrated in t he side handle, which can be pivotedand locked in posi tion. Release the side handle (tu rncounter-clockwise), set the depth gauge to the desireddrilling depth and tighten the side handle (turn clock-wise).

    Forwards / reverse rotationFor screwdriving, the desired direction of rotation canbe selected simply by m oving the switch . For f or-wards rotation, select position (R ) and forreverse rotation, select position (L ). When the toolis operated in reverse rotation, the functi on selection

    switch

    should be engaged in the position for drillingwithout ham mering action ( /1st gear). For drilling,always ensure that forwards rotation (R ) isselected.

    Care and maintenanceCare of the tool

    The outer casing of t he tool is made from impact-resis-tant plastic. Grip sections, the dust shield and the sup-ply cord protective sleeve are made from an elastomermaterial.

    Clean the outside of the tool at regular inter-vals using a slightly damp cloth. Dont use a spray, steampressure cleaning equipment or running water for clean-ing. This may negatively affect the electrical safety of thetool. Always keep the grip sur faces of the tool f ree fromoil and grease. Dont use cleaning agents which containsilicone.

    Never operate the tool when the ventilation slotsare blocked. Clean the ventilation slots carefully usinga dry br ush. Dont perm it foreign objects to enter theinterior of the tool.

    7d

    c) Turn the chuck quickly (quick twist) tow ards the ( )symbol. Push the insert tool into the chuck as far asit wi ll go and then rotate the insert tool unt il the dri-ving g rooves engage and the tool can be pushed allthe way into the chuck. Turn the chuck (quick tw ist)towards the () symbol to lock the insert t ool in thechuck. Check that it is engaged securely by pulling

    on the insert tool.Removing the insert tool

    a) Unplug the supply cord from the electr ical sock-et to prevent unintentional starting .

    b) Turn the chuck towards the( ) symbol and pull outthe insert tool.

    Wear protective gloves. The insert tool maybe very ho t after long periods of use.

    Drilling

    Hammer drilling /precision hamm ering action (TE2-S / TE2-M )a) Insert the drill bit into the chuck.b) Turn the function selection switch t o the hamm er

    drilling position ( ) until the switch mechanism andthe gearing are engaged ). Rotate the chuck spin-dle slightly if necessary. Check that forw ards rotationis selected.

    c) Use of the precision hamm ering action ( ) is advan-

    tageous w hen drilling in brit tle materials (e.g. tiles,marble, perforated br ick). This will improve the qual-ity of the holes drilled .

    d) Connect the supply cord to the power supply.e) Pivot the side handle, with or w ithout the depth gauge,

    to the desired angle and tighten the handle to lock itin th is posi tion. Check that the side handle is seatedand attached securely.

    f) Bring the tip of the drill bit into contact with the worksurface at the position w here the hole is to be dril ledand press the control switch slowly. Drill at low speeduntil the drill bit centres itself in the hole.

    g) Press the control sw itch fully and continue drilling atfull pow er.

    Rotary-only drilling(without hammering action) (TE2 / TE2-S)Turn th e function selection sw itch to the drilling posi-tion ( ) . W hen the sw itch is in this position,only the rotary m ovement is transmit ted to the TE-Cinsert t ool or chuck adaptor for insert tools w ith cylin-drical shanks.

    Rotary-only drilling(without hammering action) (TE2-M )Turn the function selection switch to the 1st gear or 2nd

    gear drilling position . When the switch is in thesepositions, only the rotary movement is transmitt ed tothe TE-C insert tool or quick-release chuck.

    7d7b

    7b

    7c

    7a

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    Clean the dust shield on the chuck at regular intervalsusing a clean, dry clot h. Careful ly wipe the sealing lipand grease it w ith a lit tle Hilti g rease. It is essential thatthe dust shield is replaced when the sealing lip is dam-aged. Proceed as follow s: Insert a screwdriver at theedge of the dust shield and lift it out in a forw ards direc-tion. Clean the contact surf ace and insert a new dust

    shield. Press it in fir m ly until it engages.Also take care of your insert tools. Clean off d irt and dustdeposits and protect your insert tools from corrosionby wiping them from time to time with an oil-soaked rag.Always keep the connection end clean and lightly greased.

    Maintenance

    Regularly check all external part s of the tool f ordamage and that all controls operate faultlessly. Dontoperate the tool w hen parts are damaged or wh en the

    contro ls do not function faultlessly. Have your toolrepaired by a Hilti service center.

    AccessoriesUse only insert tools w ith TE-C connection end.

    Hilti power tools have been designed to work opti-ma lly as a system together with Hilti insert tools.Accordingly, highest performance a nd longest lifeexpectancy can be achieved when you use this pow-er tool with Hil ti insert tools. A compr ehensive pro-gram of insert tools and accessories is available for theTE-C system . The most im portant insert tools forhammer- and rotary-only drilling are shown on the insideof the toolbox. Details of the entire prog ramm e can befound in the current Hilti product catalogue.Should you require insert tools not included in the stan-dard programme, please contact the Hilti custom er ser-

    vice department or your Hilti sales representative. Hiltioffers a comprehensive range of special insert tools inprofessional quality.

    Check your insert tools at r egular in tervals andreplace them in good t ime. A damaged or b adly wornconnection end may result in damage to the power tool.Drill bits w ith chipped or broken carbide tips m ay nolonger drill holes of the specified diameter, thus influ-encing their suitability for anchor fastenings.Please observe the instruc tion s on care and m ainte-nance of your insert tools given in the follow ing section.

    Dust removalA DRS extraction head can be attached to the side han-dle / depth gauge. An indust rial vacuum cleaner is usedto remove drilling dust and fragments.

    Warranty

    Hilti warrants that the tool suppl ied is free of defects inm aterial and workm anship. This w arranty is valid solong as the tool is operated and handled correctly, cleanedand serviced properly and in accordance with the HiltiOperating Inst ructi ons, all warranty claim s are made

    within 12 months from the date of the sale (invoice date),and the technical system is maintained. This means thatonly original Hilti consum ables, components and spareparts may be used in the tool.

    This warranty pr ovides the free-of- charge repair orreplacement of defective parts only. Parts requiring repairor replacement as a result of norm al wear and tear arenot covered by this warranty.

    Additional claims are excluded, unless stringent nation-al rules prohibit such exclusion. In particular, Hil ti isnot obligated for direct, indirect, incidental or conse-

    quential damages, losses or expenses in connectionwith, or by reason of, the use of, or inability to use thetool for any purpose. Im plied wa rranties of me r-chantabili ty or fitness for a particula r purpose a respecifically excluded.

    For repair or replacement, send too l and /or related partsimmediately upon discovery of the defect to the addressof the local Hilti m arketing or ganization provided.

    This constitutes Hiltis entire obligation with regard towarranty and supersedes all pr ior or contemporaneous

    comments and oral or written agreements concerningwarranties.

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    Disposal

    Most of the materials from which Hilt i power too ls are manufactured can be recycled. The materials must be cor-rectly separated before they can be recycled. In many countr ies, Hilti has already made arrangements for takingback your old electric tools fo r recycling. Please ask your Hilti customer service departm ent or Hilti sales repre-sentative for further information.Should you w ish to return the electric tool yourself to a disposal facility for recycling, proceed as follows: Dismantle

    the tool as far as possible w ithout the need for special too ls. Use absorbent paper to w ipe lubricated parts cleanand to collect the oil that runs out (total quantity approx. 50 ml ). This paper should also be disposed of correctly.On no account should oil be allowed to enter the waste water system or to find its way into the ground.

    The individual parts should be separated as follows:

    Part / assembly Main material Recycling

    Toolbox Plastic Plastic

    Gear housing Plastic with Scrap metalmagnesium alloy / brass part

    Bearing plate Magnesium alloy / brass Scrap metal

    Grip, side handle Plastic Plastic

    Motor housing Plastic Plastic

    Grip cover Plastic Plastic

    Fan Plastic Plastic

    Motor (ro tor and stator) Steel and copper Scrap metal

    Supply cord Copper, elastom er sheath Scrap metal

    Gearing parts, hammering mechanism parts Steel Scrap metal

    Screws, small parts Steel Scrap metal

    TroubleshootingSymptom Possible cause Possible solution

    The tool doesnt start Fault in the electric pow er supply Plug in another electric tool and checkwhether it starts

    Defect ive supply cord or p lug Have i t checked by an elec tr icalspecialist and replace if necessary

    Switch defective Have it checked by an electricalspecialist and replace if necessary

    No hammering action The tool is too cold Allow tool to reach the minimumoperating temperatureSee section Before use

    Function selection sw itch Set function selection sw itchset to rotary drilling to hammer drilling

    Tool doesn t p roduce ful l Cross-sect ion of the Use an extension cord of adequate cross-power extension cord is inadequate sectional area. See section Before use

    Control switch is not pressed fully Press the control switch as far as it will go

    Function selection switch set Set function selection switchto p recision hammer ing act ion to hammer dr il ling

    Forwards / reverse swi tch set Set forwards / reverse swi tchto reserve when drilling to forwards

    Drill bit cannot be released Chuck not opened fully Rotate the chuck (quick twist)towards ( ) and pull out the inserttool.

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    Hilti Corporation

    FL-9494 SchaanTel.: +423 / 234 21 11Fax: +423 / 234 29 65www.hilti.com

    Hilti = registered trademark of Hilti Corp., Schaan W 2740 0803 10-Pos. 3 1 Printed in Liechtenstein 20 02Right of technical and progr amm e changes reserved S. E. & O. 3

    76009/7

    B