AVT Profile

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AVT-Profile

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  • AuVitronics Limited

    Company Profile

    A PERFORMANCE DRIVEN COMPANY

  • COMPANY : AuVitronics Limited ( AVT )

    Head Office: Factory: 3rd Floor, House of Habib, Plot # 3, Block 7/8 Plot Nos. 137, 138, 153 & 154 Jinnah Co-operative Housing Society, Sector " A " H.I.T.E , Hub Shahrah-e-Faisal District Lasbella, Balochistan. Karachi . - Pakistan. Phones : 34312030-40, 34312191-3, Phones : 0853-303014, 302875, 34312322 302876 and 302438 Fax : 34312195 Fax : 0853-303013 Email : avt@auvitronics.com , avt@hoh.net Email : avthub@super.net.pk Website: www.auvitronics.com www.avtdoors.com

    GROUP / COMPANY The House of Habib is the heir of a rich tradition of commerce and banking dating back to 1841. Beside Banking, the group activities range from automobile to audio media, chemicals, ceramic tiles, jute products, auto parts etc. etc. The House of Habib manages 12 Public and a network of Private companies and has equity and technical collaboration with British, Belgium, Japanese and Norwegian companies. AVT was established by House of Habib in 1983 and is the pioneer in using modern technology for the production of audio cassettes in Pakistan. The company has over 400 employees. AVT takes pride in providing significant employment to females, which comprise over one third of the work force. AVT entered the 21st century by diversifying into Plastic moulding parts and sub-assemblies, in collaboration with a Malaysian and Canadian company. Our high quality products received outright acknowledgment from the auto makers and encouraged us to further invest and induct 3,000 tons injection moulding machine, biggest moulding machine in Pakistan, to improve production capability and product line to meet increase demand of auto makers.

  • CORPORATE MOTTO Customer trust based on prompt service and consistent high quality. As with House of Habib companies our quality assurance philosophy is simple. Each and every employee, not just one department within the company, shares the quality responsibility. The team approach is the key to the manufacturing of consistent, high quality products.

    COMPANY'S STRENGTH

    System certification through SGS for ISO 9001 : 2008 , ISO 14001 : 2004 and OHSAS 18001 : 2007.

    Well-knitted and committed team of dedicated professional managers, staff and skilled work force

    Leadership & consistency in quality

    Leaders in specialized injection moulding & assemblies.

    Injection moulding of parts on machines ranging from 75 tons to 3000 tons. Welding technology. i.e., hot Plate Welding, Vibration Welding, Ultrasonic, Supersonic Welding.

    State of art manufacturing facilities.

    Part of a very strong financial and professional group.

    TECHNICAL ASSISTANCE / COLLABORATION

    Local We have joined hands with a leading design company, namely Simcon International, having world renowned state of art hardware and software, like Unigraphics, Solid edge, Ansys, Image ware, Surface, Minoltas non-contact 3-D Digitizer etc. etc., for meeting all our moulds / tools design requirement. Foreign

    1. Koito Manufacturing Co. Ltd. Japan

    2. Toyoda Gosei Co. Ltd. Japan

    3. Cubic Company Limited Japan

    4. Murakami Corporation Japan

    5. EP Moulds & Dies Malaysia

    6. Krauss Maffei I Germany

    7. Ascends Industries Taiwan

    8. Auto Korea Korea

  • QUALITY ASSURANCE PHILOSOPHY & EQUIPMENT Our products being supplied to Japanese and Korean O.E.Ms, speak volumes of our commitments to meeting international quality standards. This is possible with the help of wide range of quality assurance equipment and well trained workforce. Each stage of operation, from development, purchasing, component manufacture, assembly process, packing and shipping is subject to strict quality control. Major Equipment Make Coordinate Measuring machine Mitutoyo Microscope with camera Nikon Muffle Furnace Blue M. Electronics Constant Temperature Bath Blue M. Electronics Vacuum Oven with vacuum pump Blue M. Electronics Electronic weighing scales Metler Instruments Fiber optic light source Nikon Microscopes with lens 20-160 times (fitted with solid state camera)Nikon Climatic chamber with chart recorder Blue M. Electronics Digital storage Oscilloscope Kikusui Audio test generator Leader Audio test systems Sound Technology Audio test gauges Engunity.

    MANUFACTURING FACILITIES

    * Injection Moulding * Bake painting facility & UV drying system * Blow Moulding * Design & Fabrication of dies & moulds, jigs &

    fixtures. * Cubic Printing * Slitting * Polyurethane moulding * High speed Digital Recording * Precision assembly of components

    PRODUCTS Manufacturer of high quality audio cassette, both pre-recorded and blank.

    Range of auto parts manufacturing includes interior and exterior parts, comprising bumpers, radiator grill, garnishes, scuff plates, duct quarter vents, lamps assemblies, wheel caps, inside & outside door handles, reservoir tanks, etc.

    Range of Hydrographic Cubic Printed parts comprising, Panel instrument cluster finish, Panel console upper & Switch sets power window.

    Range of assembly of precision parts, comprise manual & electrical mirror. Steering wheel, using polyurethane material.

    Door Panels comprise high pressure injection moulded outer skin with reaction injected moulded Polyurethane. Frames and Windows are made from extruded wood plastic.

  • ENVIRONMENTAL HIGHLIGHTS AVT manufacturing process and products are environment friendly. All plastic waste is very carefully recycled before disposal. All liquid, gas and fumes effluents are precisely controlled through Environment Manufacturing System ISO 14001 : 2004.

    FUTURE PLANS We aim to expand our product range with emphasis on plastic related items / parts for automobiles etc. In pursuance of our objective, we would like to enter into T.A Agreement with renowned manufactures. We plan to introduce new technologies such as Plastic Chrome plating, Expanded Poly Propylene moulding, Besides Metalizing, BMC moulding, Silicon coating etc. for reflector and lamps. We plan to put up above facilities in new plant located at PQA. Being low cost quality conscious manufacturer. We are fully geared up to become a reliable supplier of Auto parts to OEMs.

    MAJOR CUSTOMERS

    Audio cassettes manufacturing facilities have been closed as this media is no more in demand.

    Automotive parts are supplied to customers only, as under : Indus Motors Company. Dewan Farooque Motors Limited. Atlas Honda Limited. Sigma Motors. Thal Engineering. Procon Engineering.

  • PRODUCT RANGE

    REAR COMBINATION LAMP

    FRONT TURN SIGNAL

    OUTSIDE

    RESERVE TANK WASHER TANK

    BRACKET

    HANDLE OUTSIDE HANDLE INSIDE HANDLE ASSEMBLE

    HANDLE OUTSIDE HANDLE OUTSIDE HANDLE INSIDE

    HEAD LAMP BACKUP LAMP

    PIPE FUEL FILLER ASH RECEPTACLE GARNISH FRONT DOOR

    REAR LICENSE PLATE LAMPSIDE TURN SIGNAL

    RESERVE TANK

  • PRODUCT RANGE

    GLOVE COMPARTMENT

    GARNISH FRONT PILLAR

    PLATE REAR DOOR SCUFF

    COVER STEREO OPENING

    QUARTER VENT

    OUTER MIRROR MANUAL OUTER MIRROR ELECTRICAL

    PILLAR UPPER

    STEERING WHEEL STEERING WHEEL

    PILLAR LOWER

    GARNISH CENTERGARNISH CENTER PILLAR

    BACK VIEW MIRROR

    STEERING WHEEL DUCT ASSEMBLY

    WHEEL CAPAUDIO CASSETTE

    GARNISH ROOF SIDE INNERPLATE FRONT DOOR SCUFF

    COROLLA 3 SPOKE COROLLA 4 SPOKE LANDROVER

    IMV-HILUX

    STEERING WHEEL

  • PRODUCT RANGE

    INTERIOR PARTS

    BOX CONSOLE RR

    PANEL SUB ASSY

    INSTRUMENT LWR

    PANEL ASSY PACKAGE

    TRAY TRIM

  • PRODUCT RANGE

    ENGINE COMPARTMENT PARTS

    HEATING & VENTILATING PARTS

  • PRODUCT RANGE

    HYDROGRAPHIC PRINTING PARTS

    EXTERIOR PARTS

  • MANUFACTURING FACILITIES ( KOITO LAMP PLANT )

    General View Sealent Application

    Photometric Testing Vibration Welding Annealing Furnace

    Head Lamp Assembly Line

  • MANUFACTURING FACILITIES (MOULDING)

    1680 TON MOULDING

    700 TON TO 1000 TON MOULDING 75 TON TO 350 TON MOULDING

    3,000 TON MOULDING

  • MANUFACTURING FACILITIES

    COMPONENT ASSEMBLY LADIES COMPONENT ASSEMBLY GENTS

    CLIMATIC TESTING DIGITAL RECORDINGFINAL TESTING OF LAMPS

  • MANUFACTURING FACILITIES ( PAINTSHOP)

  • MANUFACTURING FACILITIES ( CUBIC PLANT )

  • MANUFACTURING FACILITIES ( PU PLANT )

  • STEERING WHEEL DEVELOPMENT

    Finished Product Mould Insert CNC machining

    Start up of the process with the help of 3D scanning of the part

    Point cloud data from Vivid 900 is translated into surface by using UG surfacer.

    Part model and mould parting surfaces are generated by UG mould Wizard

    Tool path generation and mould surface inspection

    1 2

    3

    4

    5 6 7

  • PEELING STRENGTH

    CHEMICAL RESISTANCE TEST

    APPLYI

    STEERING WHEEL TESTING

    GRIP WEAR RESISTANCE TESTSTRENGTH

    CHEMICAL RESISTANCE

    HARDNESS TESTING

    ENERGIZING CONFIRMATION TEST

  • MACHINE DESIGN & DEVELOPMENT

    HOT PLATE WELDING : JAR AND PUMP WASHER TANK

    HOT PLATE WELDING MACHINE CAD MODEL HOT PLATE WELDING MACHINE

    Contributing to the strengths of Auvitronics Ltd our strong Machine design an