August Report 2011

8/4/2019 August Report 2011

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OEMS REPORTFY 2011-2012(Aug)


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OEM Product Apr,11 May,11 Jun,11 Jul,11 Aug,11 Sep,11 Oct,11 Nov,11 Dec,11 Jan,12 Feb,12 Mar,12

Advantec SAC 8301 9815 3043 800 0

Advantec WRAC 5495 5604 8245 2955 110

Advantec

WRAC

KIT 0 0 0 500 150

Lloyd(D) SAC 26112 3046 2035 1777 2176

Lloyd(P) SAC 9793 2708 560 5275 2816

Lloyd(K) WRAC 1437 0 0 0 0

Amber SAC 8826 5718 1186 1844 2208

Amber WRAC 5553 4965 5538 0 0

Amber-R WRAC 0 0 0 0 0

MONTHLY DISPATCHES FROM OEMS


3/27

DISPATCH 2208

TOTAL DEFECT 73

T-DEFECT % 3.49%

PART DEFECT 47

PA-DEFECT % 2.25%

PROCESS DEFECT 26

P-DEFECT % 1.24%


4/27

DELIVERY PERFORMANCE OFAMBER DEHRADUN

4974

8151

7722

8826

5718

1186

1844

2088

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

Jan Feb March April May June July Aug


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PROCESS V/S VENDOR DEFECTSAT AMBER

1-

Aug

2-

Aug

3-

Aug

4-

Aug

5-

Aug

6-

Aug

7-

Aug

8-

Aug

9-

Aug

10-

Aug

11-

Aug

12-

Aug

13-

Aug

14-

Aug

15-

Aug

16-

Aug

17-

Aug

18-

Aug

19-

Aug

20-

Aug

21-

Aug

22-

Aug

23-

Aug

24-

Aug

25-

Aug

26-

Aug

27-

Aug

28-

Aug

29-

Aug

30-

Aug

Production 0 0 0 176 241 208 0 108 123 105 37 153 0 0 0 0 122 41 0 0 24 0 403 91 58 0 75 0 97 28

Vendor

Defect0 0 0 6 3 1 0 2 1 1 2 2 0 0 0 0 4 5 0 0 6 0 4 1 5 0 3 0 1 0

Process

Defect0 0 0 0 2 2 0 0 1 2 0 2 0 0 0 0 0 1 0 0 0 0 6 4 0 0 2 0 4 0

0

1

2

3

4

5

6

7

0

50

100

150

200

250

300

350

400

450

1-Aug

2-Aug

3-Aug

4-Aug

5-Aug

6-Aug

7-Aug

8-Aug

9-Aug

10-Aug

11-Aug

12-Aug

13-Aug

14-Aug

15-Aug

16-Aug

17-Aug

18-Aug

19-Aug

20-Aug

21-Aug

22-Aug

23-Aug

24-Aug

25-Aug

26-Aug

27-Aug

28-Aug

29-Aug

30-Aug

Production

Vendor Defect

Process Defect


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FIRST TIME RIGHT ANDTOTAL DEFECT TREND AT AMBER

Year Jan11 Feb'11 Mar'11 Apr'11 May'11 Jun'11 Jul'11 Aug'11 Sep'11 Oct'11 Nov11 Dec11

Total Def % 3.01% 1.51% 1.07% 1.06% 1.01% 2.17% 4.01% 3.49%

FTR % 96.99% 98.49% 98.93% 98.94% 98.99% 97.83% 95.99% 95.99%

96.99%

98.49%

98.93% 98.94% 98.99%

97.83%

95.99% 95.99%

3.01%

1.51%

1.07% 1.06% 1.01%

2.17%

4.01%

3.49%

0.00%

0.50%

1.00%

1.50%

2.00%

2.50%

3.00%

3.50%

4.00%

4.50%

94.00%

94.50%

95.00%

95.50%

96.00%

96.50%

97.00%

97.50%

98.00%

98.50%

99.00%

99.50%

Jan'11 Feb'11 Mar'11 Apr'11 May'11 Jun'11 Jul'11 Aug'11 Sep'11 Oct'11 Nov'11 Dec'11

FTR%

Total Defect %


7/27


8/27

DISPATCH 2176

PRODUCTION 1183TOTAL DEFECT 98

T-DEFECT % 8.28 %

PART DEFECT 71

PA-DEFECT % 6.00 %PROCESS DEFECT 27

P-DEFECT % 2.28 %


9/27

FIRST TIME RIGHT AND

TOTAL DEFECT TREND AT LLOYD

96.54%96.25% 96.41%

94.32%

96.49%

94.78%

94.43%

95.61%

97.65%

95.94%

91.72%

3.46%

3.75% 3.59%

5.68%

3.51%

5.22%

5.57%

4.39%

2.35%4.06%

8.28%

0.00%

1.00%

2.00%

3.00%

4.00%

5.00%

6.00%

7.00%

8.00%

9.00%

86.00%

88.00%

90.00%

92.00%

94.00%

96.00%

98.00%

100.00%

Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June'11 July'11 August'11

FTR % Total Def %

Year Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June'11 July'11August'1

1

Total Def % 3.46% 3.75% 3.59% 5.68% 3.51% 5.22% 5.57% 4.39% 2.35% 4.06% 8.28%

FTR % 96.54% 96.25% 96.41% 94.32% 96.49% 94.78% 94.43% 95.61% 97.65% 95.94% 91.72%


10/27

PROCESS V/S VENDOR DEFECTS

AT LLOYD

0

2

4

6

8

10

12

14

16

18

20

0

50

100

150

200

250

1-Aug

2-Aug

3-Aug

4-Aug

5-Aug

6-Aug

7-Aug

8-Aug

9-Aug

10-Aug

11-Aug

12-Aug

13-Aug

14-Aug

15-Aug

16-Aug

17-Aug

18-Aug

19-Aug

20-Aug

21-Aug

22-Aug

23-Aug

24-Aug

25-Aug

26-Aug

27-Aug

28-Aug

29-Aug

30-Aug

Production

Vendor Defect

Process Defect

1-

Aug

2-

Aug

3-

Aug

4-

Aug

5-

Aug

6-

Aug

7-

Aug

8-

Aug

9-

Aug

10-

Aug

11-

Aug

12-

Aug

13-

Aug

14-

Aug

15-

Aug

16-

Aug

17-

Aug

18-

Aug

19-

Aug

20-

Aug

21-

Aug

22-

Aug

23-

Aug

24-

Aug

25-

Aug

26-

Aug

27-

Aug

28-

Aug

29-

Aug

30-

Aug

31-

Aug

Production 0 0 57 0 0 226 0 0 0 0 182 85 0 0 0 0 0 0 0 0 0 0 18 170 122 0 0 0 196 127 0

Vendor

Defect0 0 9 0 0 18 0 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 0 10 9 0 0 0 12 3 0

Process

Defect0 0 6 0 0 6 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 4 2 0 0 0 6 2 0


11/27


12/27

DISPATCH 2816

PRODUCTION 2410TOTAL DEFECT 118

T-DEFECT % 4.90 %

PART DEFECT 91

PA-DEFECT % 3.77 %PROCESS DEFECT 27

P-DEFECT % 1.12 %


13/27

FIRST TIME RIGHT AND

TOTAL DEFECT TREND AT LLOYD

96.54%96.25% 96.41%

95.46%

98.29%

95.92%

98.20%

96.14%

100.00%

97.25%

95.10%

3.46%3.75%

3.59%

4.54%

1.71%

4.08%

1.80%

3.86%

0.00%

2.75%

4.90%

0.00%

1.00%

2.00%

3.00%

4.00%

5.00%

6.00%

92.00%

93.00%

94.00%

95.00%

96.00%

97.00%

98.00%

99.00%

100.00%

Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June 11' July'11 August'11

FTR % Total Def %

Year Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June'11 July'11 August'11

Total Def%

3.46% 3.75% 3.59% 4.54% 1.71% 4.08% 1.80% 3.86% 0.00% 2.75% 4.90%

FTR % 96.54% 96.25% 96.41% 95.46% 98.29% 95.92% 98.20% 96.14% 100.00% 97.25% 95.10%


14/27

PROCESS V/S VENDOR DEFECTS

AT LLOYD

0

5

10

15

20

25

0

50

100

150

200

250

300

350

400

1-Aug

2-Aug

3-Aug

4-Aug

5-Aug

6-Aug

7-Aug

8-Aug

9-Aug

10-Aug

11-Aug

12-Aug

13-Aug

14-Aug

15-Aug

16-Aug

17-Aug

18-Aug

19-Aug

20-Aug

21-Aug

22-Aug

23-Aug

24-Aug

25-Aug

26-Aug

27-Aug

28-Aug

29-Aug

30-Aug

31-Aug

Production

Vendor Defect

Process Defect

1-

Aug

2-

Aug

3-

Aug

4-

Aug

5-

Aug

6-

Aug

7-

Aug

8-

Aug

9-

Aug

10-

Aug

11-

Aug

12-

Aug

13-

Aug

14-

Aug

15-

Aug

16-

Aug

17-

Aug

18-

Aug

19-

Aug

20-

Aug

21-

Aug

22-

Aug

23-

Aug

24-

Aug

25-

Aug

26-

Aug

27-

Aug

28-

Aug

29-

Aug

30-

Aug

31-

Aug

Production 0 0 0 0 0 0 0 0 210 0 0 0 0 0 0 150 125 205 216 0 0 0 360 269 130 120 325 0 100 200 0

Vendor

Defect0 0 0 0 0 0 0 0 7 0 0 0 0 0 0 7 7 8 7 0 0 0 23 8 3 4 10 0 1 6 0

Process

Defect0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 4 6 0 0 0 2 0 3 3 4 0 0 4 0


15/27

ADVANTEC COILS PVT LTD,

NALAGARH

ODU Improvements for the Month of Aug 2011


16/27

OEM-ACPL 1

ODU Defect Trend Analysis

&

Actions Taken For Improvement inAug.2011



17/27

Total Production At ACPL :0

Total Rejection At ACPL : 0



18/27

0

5000

10000

15000

20000

JAN FEB MARCHAPRIL MAY June July Aug Sept Oct Nov Dec Jan-11 Feb-11 Mar-11 Apr-11 May-11Jun-11 Jul-11 Aug-11

13045

19117 19644 19602 19627

3010 1228

0 328

3642

55374602

2152

56895018

89229629

3024

8000

PRODUCTION

J AN F EB M ARCH APRI L M AY J u n e J u l y Au g Se p t Oc t No v De c J a n-1 1 F eb -1 1 M a r-1 1 Ap r-1 1 M a y -1 1 J u n-1 1 J u l -1 1 Au g -1 1

Production Comparison



19/27



20/27

FIGURES (ACPL)

Total Defect Qty. 0

T-Defect % 0

Vendor Defect Qty 0

V-Defect % 0

Process Defect Qty 0

P-Defect % 0

USED QTY 0



21/27

OQC/ ELT PPM Vs PRODUCTION

Total Production 0 Total OQC Defect - 0 OQC/ELT PPM -00


0

400

800

1200

1600

2000

0

0

0

0

0

1

1

1

1

1

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31


22/27

Total Production : 0 Total Process Defect :0 Process Defect PPM: 0

Total Part Defective : 0 Part Defective PPM : 0

PART PPM Vs PROCESS PPM


0

20000

40000

60000

80000

100000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31


23/27

OEM-ACPL 2

WRAC Defect Trend Analysis

&

Actions Taken For Improvement in

Aug2011

WAC Improvements for the Month of Aug 2011


24/27

PRODUCTION COMAPRISON


WAC I t f th M th f A 2011


25/27

OQC/ ELT PPM Vs PRODUCTION

Total Production 260 Total OQC Defect -0 OQC/ELT PPM 0


0

400

800

1200

1600

2000

0

20

40

60

80

100

120

140

160

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WAC I t f th M th f A 2011


26/27

Total Production : 260 Total Process Defect : 5 Process Defect PPM:19,231

Total Part Defective :3 Part Defective PPM : 11,538

PART PPM Vs PROCESS PPM


0

20000

40000

60000

80000

100000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31


27/27

Documents

August Report 2011