EFFECTIVE DATE: October 2015

FOREWORDThis publication is designed to help authorized Arctic Cat ATV/ROV dealers in identifying the special tools available from Arc-tic Cat Inc. Each of these special tools is identified by part number and by name. A brief function description is also included for each special tool.

In several cases, two or more tools of those listed will serve the same purpose. Determine which of the tools will best suit your needs and order accordingly. If additional information is required about any of the special tools, call the Service Depart-ment at Arctic Cat Inc.

Order all special tools using any of the following methods:

A. Cat Tracker Online

B. For Phone Orders, call our WATS line (7 a.m. to 6 p.m. Central Time) - U.S. 1-800-279-2281

C. For Telefax Orders, call (24 hours a day, 7 days a week - after hours voice mail) 800-279-1916

D. For Mail Orders, address to ARCTIC CAT INC.P.O. Box 810Thief River Falls, MN 56701ATTN: Service Department

Pickup Orders require 24-hour notice. Pickup Orders will automatically be shipped 3 days after processing unless a special pickup date is requested.

Remember to include Dealer NameDealer NumberPurchase Order NumberMethod of Shipment (1 day or 2 day service is available)Specify if Emergency Service Processing (ESP) is desired

1

TABLE OF CONTENTSBODY/SUSPENSION ........................................................ 3-5

Shock Spanner Wrench .......................................... (p/n 0644-447) .......3Shock Spanner Wrench (Front/Rear) ............... (p/n 0444-141,132) .......3Shock Spanner Wrench (66 mm) ............................ (p/n 0441-587) .......3Shock Spanner Wrench .......................................... (p/n 0544-020) .......3 Rivnut Tool............................................................... (p/n 0644-232) .......3Rivnut Tool Insert Bit ..... (p/n 0644-233,405,430,431,526,564,565) .......3Replacement Rivnuts

(p/n 0623-557,582/627,581,699, 529/779,1623-797,0423-391).......3Plastic Rivet Setter .................................................. (p/n 0444-056) .......3Pivot Lock Nut Wrench ........................................... (p/n 0444-201) .......3Tie Rod Ball Joint Remover..................................... (p/n 0444-199) .......3A-Arm Ball Joint Remover ....................................... (p/n 0444-200) .......3Rear Axle Nut Wrench............................................. (p/n 0444-198) .......4Rear Axle Nut Wrench............................................. (p/n 0444-184) .......4Shock Absorber Air Pump ....................................... (p/n 2603-614) .......4Inflation Needle ....................................................... (p/n 0744-020) .......4Inflation Needle Replacement ................................. (p/n 0644-544) .......4Inflation Needle Replacement Tip ........................... (p/n 0644-539) .......4Long Needle Assembly (Kit) - Fox Float 3 Shocks ....p/n: 0644-604 .......4Nitrogen Regulator .................................................. (p/n 0644-151) .......4Spanner Wrench - Fox Float 1 and Fox Float 2 Shocks ....................... (p/n 0744-072) .......4Air Sleeve Installation Tool - Fox Float (EVOL) Shock...................................................................... (p/n 0644-593) .......4Piston Location (IFP) Tool ....................................... (p/n 0644-575) .......4Bearing Cap Seal Protector .................................... (p/n 0644-268) .......4Float Air Sleeve Bushing Installer/Sizer ................. (p/n 0644-614) .......5Air Sleeve Bullet Tool - Fox Float 3 Shocks ..............p/n: 0644-456 .......5

DRIVE SYSTEM ................................................................ 6-9Pinion Puller ............................................................ (p/n 0444-202) .......6Driven Pulley Compressor....................................... (p/n 0444-195) .......6Driven Pulley Compressor....................................... (p/n 0444-140) .......6Hub Retaining Wrench ............................................ (p/n 0444-270) .......6Driven Pulley Compressor....................................... (p/n 0444-272) .......6Final Driven Gear Coupling Holder ......................... (p/n 0444-036) .......6Spanner Wrench ..................................................... (p/n 0444-240) .......6Spanner Wrench ..................................................... (p/n 0444-192) .......6Spanner Wrench ..................................................... (p/n 0544-015) .......6Spider Removal Tool ............................................... (p/n 0444-163) .......7Driven Clutch Holder ............................................... (p/n 0444-271) .......7Spring Compressor Plate ........................................ (p/n 0444-162) .......7Drive Clutch Puller................................................... (p/n 0444-161) .......7Drive Clutch Puller................................................... (p/n 0744-080) .......7Drive Belt Gauge (26°) ............................................ (p/n 0444-177) .......7Internal Hex Socket ................................................. (p/n 0444-104) .......7CV Boot Clamp Tool ................................................ (p/n 0444-120) .......7Final Driven Gear Bearing Installer (R & L)............. (p/n 0444-022) .......7Drive and Driven Clutch Alignment Bar................... (p/n 0544-028) .......7Drive and Driven Clutch Center to Center Tool ....... (p/n 0544-027) .......7Drive Clutch Measurement Tool .............................. (p/n 0444-185) .......7Pinion Gear/Shaft Removal Tool ............................. (p/n 0444-127) .......8Pinion Gear Bearing Nut Wrench............................ (p/n 0444-203) .......8Transaxle Seal Tool Kit ............................................ (p/n 0544-030) .......8Gear Case Seal Installer Tool.................................. (p/n 0444-224) .......8Gear Case Seal Installation Tool ............................. (p/n 0444-273) .......8Slide Hammer Kit .................................................... (p/n 0444-225) .......8CV Joint Attachment................................................ (p/n 0444-261) .......8Torx Bit Insert (5/16-in. Hex Drive) .......................... (p/n 0644-314) .......8Insert Holder (5/16-in.) ............................................ (p/n 0644-315) .......8Torx Bits (1/4-in. Hex Drive).. (p/n 0644-561,562,312,393,215,313) .......9 Quick-Disconnect Coupler....................................... (p/n 0644-308) .......9Hex Bits (1/4-in. Hex Drive) .............................. (p/n 0644-317,316) .......9Phillips-Head Bits (1/4-in. Hex Drive) ............... (p/n 0644-319,318) .......9Drive Clutch Spider Removal Kit ............................. (p/n 0444-281) .......9U-Joint Separator Tool............................................. (p/n 0444-128) .......9Backlash Measuring Tool ................................ (p/n 0544-010, 011) .......9

ENGINE OVERHAUL .................................................... 10-14Output Shaft Holder................................................. (p/n 0444-035) .....10Deep Socket (1/2-in. Drive/52 mm) ......................... (p/n 0444-237) .....10Deep Socket (1/2-in. Drive/22 mm) ......................... (p/n 0444-046) .....10Ring Compressor .................................................... (p/n 0644-378) .....10Connecting Rod Holder ........................................... (p/n 0444-006) .....10Valve Spring Compressor........................................ (p/n 0444-197) .....10Adjustable Holder .................................................... (p/n 0444-193) .....10Seal Removal Tool .................................................. (p/n 0644-072) .....10Multi-Seal Remover................................................. (p/n 0644-180) .....10Spring Tool .............................................................. (p/n 0644-554) .....10Spring Tool (15”)...................................................... (p/n 6639-904) .....10

Starter One-Way Clutch Puller .................................(p/n 0444-188) .....10Starter One-Way Clutch Nut Wrench .......................(p/n 0444-191) .....11Starter Torque Limiter Socket...................................(p/n 0444-033) .....11Crankshaft Rotation Bolt ..........................................(p/n 0444-249) .....11Valve Clearance Adjuster .........................................(p/n 0444-255) .....11Valve Gap Adjuster...................................................(p/n 0444-092) .....11Valve Clearance Adjuster .........................................(p/n 0444-178) .....11Tappet Adjuster ........................................................(p/n 0444-189) .....11Piston Pin Puller.......................................................(p/n 0644-328) .....11Clutch Spanner Wrench ...........................................(p/n 0444-182) .....11Rigid Hone Stone Set (2.7-4.1-in.) ...........................(p/n 0644-043) .....11Ball Hone.................(p/n 0644-290,291,292,293,294,531,532,533) .....11Crankshaft Bearing Remover ...................................(p/n 0144-302) .....12V Blocks ...................................................................(p/n 0644-535) .....12Surface Plate............................................................(p/n 0644-016) .....12Crankshaft Protector ................................................(p/n 0444-248) .....12Rotor/Flywheel Puller ...............................................(p/n 0444-165) .....12Magneto Rotor Remover Set....................................(p/n 0444-082) .....12Magneto Rotor Remover Set....................................(p/n 0444-254) .....12Magneto Rotor Remover ..........................................(p/n 0444-186) .....12Magneto Rotor Remover ..........................................(p/n 0444-187) .....12Primary Clutch Shoe Remover.................................(p/n 0444-034) .....12Primary Clutch Shoe Removal Kit............................(p/n 0444-244) .....12Clutch Sleeve Hub Holder ........................................(p/n 0444-007) .....13Secondary Drive Gear Holder ..................................(p/n 0444-253) .....13Crankcase Separator/Crankshaft Remover .............(p/n 0444-152) .....13Crankshaft Installer ..................................................(p/n 0444-018) .....13Slide Hammer 6 mm Adapter...................................(p/n 0644-310) .....13Crankshaft Bearing Puller ........................................(p/n 0444-194) .....13Bearing Holder .........................................................(p/n 0444-080) .....13Bevel Gear Shaft Retainer .......................................(p/n 0444-083) .....13Bevel Gear Shaft Retainer .......................................(p/n 0444-242) .....13Bearing/Seal Driver Kit.............................................(p/n 0444-190) .....13Blind Bearing Puller Kit ............................................(p/n 0444-196) .....13Seal Protector ..........................................................(p/n 0444-126) .....13Seal Protector Tool...................................................(p/n 0444-252) .....14Clutch Cover Seal Installation Tool...........................(p/n 0444-274) .....14Socket ..............................................................(p/n 0444-265, 266) .....14

DIESEL ENGINE.................................................................15Drive Clutch Removal Tool .......................................(p/n 0444-226) .....15Timing Belt Tensioning Tool .....................................(p/n 0444-231) .....15Main Bearing Seal Installation Tool ..........................(p/n 0444-233) .....15Unit Injector Retainer Nut Tool .................................(p/n 0444-227) .....15Pre-Combustion Chamber Ring Nut Tool .................(p/n 0444-235) .....15Pre-Combustion Chamber Removal Tool .................(p/n 0444-228) .....15Pre-Combustion Chamber Index Tool ......................(p/n 0444-229) .....15Valve Seal Installation Tool.......................................(p/n 0444-230) .....15Fuel Injector Timing Tool ..........................................(p/n 0444-234) .....15Compression Test Adapter Kit..................................(p/n 0544-014) .....15

TROUBLESHOOTING/TUNE-UP ................................. 16-18Cat Advanced Tech Tool Version 2 (CATT II) ...........(p/n 0544-029) .....16Throttle Position Sensor (TPS) Adjustment Tool Kit .(p/n 3639-891) .....1690° Hex Driver (1/4-in.) ............................................(p/n 0644-550) .....16Fluke Model 77 Multimeter w/Case..........................(p/n 0644-559) .....16Timing Light..............................................................(p/n 0644-296) .....16Peak Voltage Reading Adapter ................................(p/n 0644-307) .....16Tachometer ..............................................................(p/n 0644-275) .....16Battery Tester ...........................................................(p/n 1436-430) .....16Battery Charger (1.5 Amp).......................................(p/n 0436-634) .....16Battery Charger (3.3 Amp).......................................(p/n 5639-419) .....17Battery Maintainer....................................................(p/n 5639-418) .....17Compression Tester Kit ............................................(p/n 0444-213) .....17MaxiClips..................................................................(p/n 0744-041) .....1712 mm Compression Tester Adapter........................(p/n 0444-093) .....17Oil Filter Wrench ......................................................(p/n 0644-551) .....17Ignition Test Plug......................................................(p/n 0144-306) .....17Metric T-Handle Wrench......................(p/n 0644-257,024,025,026) .....17T-Handle Wrench .....................................................(p/n 0644-021) .....17Stud Runner ...............................................(p/n 0644-018,019,020) .....17Digital Torque Wrench (1/2-in. Drive) .......................(p/n 0644-576) .....17Vacuum/Pressure Test Pump...................................(p/n 0644-131) .....18EFI Fuel Pressure Test Kit .......................................(p/n 0644-587) .....18Fuel Pressure Test Kit ..............................................(p/n 0644-493) .....18Fuel Screw Adjustment Tool.....................................(p/n 0544-006) .....18Oil Pressure Test Kit.................................................(p/n 0644-495) .....18Exhaust Spring Pliers (0°) ........................................(p/n 0644-391) .....18Exhaust Spring Pliers (90°) ......................................(p/n 0644-397) .....18Hose Clamp Pliers ...................................................(p/n 0644-545) .....18Engine Leak-Down Tester ........................................(p/n 0644-522) .....18Test Plug/Code List ..................................................(p/n 0486-219) .....18Electric Choke Test Harness ....................................(p/n 0444-247) .....18

2

BODY/SUSPENSION

Shock Spanner Wrenchp/n: 0644-447Usage: Adjust pre-tension for front and rearsuspension shocks on 2009 and laterProwler XTZ models.

0644-447

Shock Spanner Wrench (Front/Rear)p/n: 0444-141 (Front)p/n: 0444-132 (Rear)Usage: Adjust pre-tension for suspensionshocks.

0444-141

Shock Spanner Wrench (66 mm)p/n: 0441-587Usage: Adjust pre-tension for front and rearsuspension shocks.

0441-587

Shock Spanner Wrenchp/n 0544-020Usage: Adjust pre-tension for Walker-Evans shocks on 2012-2013 Wildcatmodels.

0544-020

Rivnut Toolp/n: 0644-232Usage: Collapse and install rivnuts.

0644-232

Rivnut Tool Insert Bitp/n: 0644-233 (1/4 x 20)p/n: 0644-405 (10-32)p/n: 0644-430 (5/16 x 18)p/n: 0644-431 (3/8 x 16)p/n: 0644-526 (M6 x 1.0)p/n: 0644-564 (M5 x 0.8)p/n: 0644-565 (8-32)Usage: With Rivnut Tool (p/n 0644-232),replace rivnuts.

0644-233

Replacement Rivnutsp/n: 0623-557 (1/4 x 20)p/n: 0623-582/627 (1/4 x 20)p/n: 0623-581 (5/16 x 18)p/n: 0623-699 (3/8 x 16)p/n: 0623-529/779 (10-32)p/n: 1623-797 (M5 x 0.8 P)p/n: 0423-391 (M6 x 1.0 P)Usage: With Rivnut Tool (p/n 0644-232),replace rivnuts.

0623-557

Plastic Rivet Setterp/n: 0444-056Usage: Secure fender extensions on allmodels.

0444-056

Pivot Lock Nut Wrenchp/n: 0444-201Usage: Remove/install rear swing-arm pivotlock nut on the following models:• 2006-2009 250 Utility• 2010 and later 300 Utility

0444-201

Tie Rod Ball Joint Removerp/n: 0444-199Usage: Release tie rod ball joint on variousmodels.

0444-199

A-Arm Ball Joint Removerp/n: 0444-200Usage: Release A-arm ball joint on variousmodels.

0444-200

3

Rear Axle Nut Wrenchp/n: 0444-198Usage: Loosen/tighten rear axle nut on 2006 and later DVX 250/300 models.

0444-198

Rear Axle Nut Wrenchp/n: 0444-184Usage: Loosen/tighten rear axle nut onDVX 400 model.

0444-184

Shock Absorber Air Pumpp/n: 2603-614Usuage: Adjust air pressure on Fox AirShocks.

2603-614

Inflation Needlep/n: 0744-020Usage: Pressurize rebuildable gas shockabsorbers with nitrogen.

0744-020

Inflation Needle Replacement p/n: 0644-544Usage: Replacement needle assembly forInflation Needle (p/n 0744-020).

0644-544

Inflation Needle Replacement Tipp/n: 0644-539Usage: Update earlier inflation needles forFox Float shock absorbers.

0644-539

Long Needle Assembly (Kit) - Fox Float 3 Shocksp/n: 0644-604 Usage: Fill Fox shock absorbers on WildcatTrail XT models.

0644-604

Nitrogen Regulatorp/n: 0644-151Usage: Recharge rebuildable gas shockabsorbers.

0644-151

Spanner Wrench - Fox Float 1 and Fox Float 2 Shocksp/n: 0744-072Usage: Remove and install the bearing capon Fox Float shocks.

0744-072

Air Sleeve Installation Tool - Fox Float (EVOL) Shock p/n: 0644-593Usage: Prevent seal damage during airsleeve installation.

0644-593

Piston Location (IFP) Toolp/n: 0644-575Usage: Precisely locate the floating piston(IFP) in the rebuildable gas shock absorber.

0644-575

Bearing Cap Seal Protectorp/n: 0644-268 (3/8 in. I.D. x 1/2 in. O.D.)Usage: Protect cap seal on rebuildableshock absorbers.

0644-404

Limited Stock

4

Float Air Sleeve Bushing Installer/Sizer p/n: 0644-614Usage: Size 2” sleeve bushing on Fox Floatshock absorbers.

0644-585

Air Sleeve Bullet Tool - Fox Float 3 Shocks p/n: 0644-456Usage: Install air sleeve on Fox Float 3shock absorbers.

0644-456

5

DRIVE SYSTEM

Pinion Pullerp/n: 0444-202Usage: Remove pinion gear on 2006-2009250 models.

0444-202

Driven Pulley Compressorp/n: 0444-195Usage: Compress driven pulley spring fordisassembling/assembling driven pulley on2006-2009 50 models, 2006-2009 250models, and 2006 and later 90/150/300models.

0444-195

Driven Pulley Compressorp/n: 0444-140Usage: Compress driven pulley forservicing on 375/400 automatictransmission models.

0444-140

Drive Clutch Spanner Wrenchp/n: 0644-136Usage: Hold flyweight drive clutches in placeduring removal and installation. Comet,Arctic, and Rapid Response.

0644-136

Hub Retaining Wrenchp/n: 0444-270Usage: Secure the axle hub for removing/installing hub nut.

0444-270

Driven Pulley Compressorp/n: 0444-272 (Complete Set) p/n: 0443-069 (Base)p/n: 0443-006 (Wing Nut)p/n: 0443-007 (Spanner)p/n: 0443-008 (Handle)p/n: 0443-009 (Bushing) Usage: Compress driven pulley forservicing on 500 automatic transmissionand 650 H1 models.

0444-121

Final Driven Gear Coupling Holderp/n: 0444-036Usage: Hold final driven gear coupler onpre-2000 400 and 500 models.

0444-036

Spanner Wrenchp/n: 0444-240Usage: Hold drive pulley/clutch assembliesand driven pulley assemblies on H1, H2,and diesel models.

0544-005

Spanner Wrenchp/n: 0444-192Usage: Hold drive/driven pulleys forremoving/installing on 50/90/250 models.

0444-192

Spanner Wrenchp/n: 0544-015Usage: Hold drive and driven pulleys (350/366/400/425/450 models), driven pulley(375/400 Suzuki models), and centrifugalclutch (366/400/425/500/H1/H2 models).

0544-015

Limited Stock

6

Spider Removal Toolp/n: 0444-163Usage: Remove spider assembly on driveclutch for servicing on 650 V-Twin models.

0444-163

Driven Clutch Holderp/n: 0444-271Usage: Hold driven clutch for removing/installing on 2012-2014 models.

0444-271

Spring Compressor Platep/n: 0444-162Usage: With Driven Pulley Compressor (p/n0444-121), compress driven pulley forservicing on 650 V-Twin and H1/H2Duramatic models.

0444-162

Drive Clutch Puller p/n: 0444-161Usage: Remove drive clutch fromcrankshaft for servicing on the 650 V-Twinmodels.

0444-161

Drive Clutch Pullerp/n: 0744-080Usage: Remove drive clutch from all 2013-current Wildcat models with the RapidResponse drive clutch.

0744-062

Drive Belt Gauge (26°)p/n: 0444-177Usage: Measure drive belt width onautomatic transmission models.

0444-177

Internal Hex Socketp/n: 0444-104Usage: Install or remove hex nut securingpinion gear/shaft assembly in all gear casesstamped “Arctic Cat” and Prowler 500.

0444-104

CV Boot Clamp Toolp/n: 0444-120Usage: Install clamps on CV boots on allmodels.

0444-120

Final Driven Gear Bearing Installer (R & L)p/n: 0444-022Usage: Install bearing on final drive on 400and 500 models.

0444-022

Drive and Driven Clutch Alignment Barp/n: 0544-028Usage: Align the drive and driven clutcheson Wildcat Trail models.

0544-028

Drive and Driven Clutch Center to Center Toolp/n: 0544-027Usage: Check the drive and driven clutchcenter to center distance on Wildcat Trailmodels.

0544-027

Drive Clutch Measurement Toolp/n: 0444-185Usage: Measure drive clutch installationlength on 650 V-Twin models.

0444-185

Limited Stock

7

Pinion Gear/Shaft Removal Toolp/n: 0444-127Usage: Remove pinion gear/shaft assemblyfrom all gear cases stamped “Arctic Cat”and Prowler 500.

0444-127

Pinion Gear Bearing Nut Wrenchp/n: 0444-203Usage: Remove/install pinion gear nut onthe 250 final drive gear case.

0444-203

Transaxle Seal Tool Kitp/n: 0544-030 (Complete Kit)p/n: 0444-292 (Seal Protector)p/n: 0444-293 (Shift Drum Spring

Installation Tool)p/n: 0444-294 (47/52 mm Seal Installa-

tion Tool)p/n: 0444-295 (70 mm Installation Seal

Tool)p/n: 0444-296 (Shaft Sleeve)p/n: 0444-299 (Gear Restrainer)p/n: 0444-300 (Installation Plug)p/n: 1653-960 (Instructions)Usage: Installing new seals.

0544-030

Gear Case Seal Installer Toolp/n: 0444-224Usage: Install front and rear gear casehousing seal.

0444-224

Gear Case Seal Installation Toolp/n: 0444-273 (Complete Kit)p/n: 0443-073 (Seal Driver - 40 mm)p/n: 0443-072 (Seal Driver - 48 mm)p/n: 0443-070 (Handle)p/n: 0453-811 (Instructions)Usage: Install front and rear gear casehousing seal on 2012-2014 Wildcat.

0444-273

Slide Hammer Kitp/n: 0444-225 (Complete Kit)p/n: 0444-119 (CV Joint Attachment -

2000 and Later Models)p/n: 0443-002 (Front Drive Axle Gripper

- 1999 and Earlier Models)Usage: Remove drive axle from differentialhousings on 1999 and earlier models andCV joints from 2000 and later models.

0444-225A

CV Joint Attachmentp/n: 0444-261Usage: With Slide Hammer Kit (p/n0444-225), remove drive axle fromdifferential housings on 2010 Mud Promodels.

0444-261

Torx Bit Insert (5/16-in. Hex Drive)p/n: 0644-314Usage: With Insert Holder (p/n 0644-315),remove and install torx-head screws.

0644-314

Insert Holder (5/16-in.)p/n: 0644-315Usage: With Torx Bit Insert (p/n 0644-314),remove and install torx-head screws.

0644-315

8

Torx Bits (1/4-in. Hex Drive)p/n: 0644-561 (#15)p/n: 0644-562 (#20)p/n: 0644-312 (#25)p/n: 0644-393 (#27)p/n: 0644-215 (#30)p/n: 0644-313 (#40)Usage: With Quick-Disconnect Coupler (p/n0644-308), remove and install torx-headscrews.

0644-314

Quick-Disconnect Couplerp/n: 0644-308Usage: Hold 1/4-in. hex drive Torx Bits, HexBits, and Phillips-Head Bits.

0644-308

Hex Bits (1/4-in. Hex Drive)p/n: 0644-317 (5 mm)p/n: 0644-316 (6 mm)Usage: With Quick-Disconnect Coupler (p/n0644-308), remove and install Allen-headscrews.

0644-316

Phillips-Head Bits (1/4-in. Hex Drive)p/n: 0644-319 (#2)p/n: 0644-318 (#3)Usage: With Quick-Disconnect Coupler (p/n0644-308), remove and install Phillips-headscrews.

0644-318

U-Joint Separator Toolp/n: 0444-128 (Complete Set) p/n: 0444-144 (17 mm Pin)p/n: 0444-146 (Bearing) p/n: 0444-145 (21 mm Pin)Usage: Separate U-joint.

0444-128

Backlash Measuring Toolp/n: 0544-010 (24-Spline Axle) p/n: 0544-011 (27-Spline Axle)Usage: With a dial indicator, accuratelymeasure ring gear to pinion backlash.

GC067

Drive Clutch Spider Removal Kitp/n: 0444-281 (Complete Kit)p/n: 0744-037 (Handle)p/n: 0744-062 (Clutch Puller)p/n: 0544-021 (Clutch Holder)p/n: 0544-022 (Spider Remover)Usage: Disassemble/assemble spider on2013-2014 Wildcat X and Wildcat 4/4Xmodels.

0444-281

9

ENGINE OVERHAUL

Output Shaft Holderp/n: 0444-035Usage: Hold the output shaft on 375, 400,and 500 models.

0444-035

Deep Socket (1/2-in. Drive/52 mm)p/n: 0444-237Usage: Remove and tighten timing gear nuton 700 EFI model.

0444-237

Deep Socket (1/2-in. Drive/22 mm)p/n: 0444-046Usage: Remove crankshaft nut.

0444-046

Ring Compressorp/n: 0644-378Usage: Compress piston rings for cylinderinstallations. Features a quick-releasefunction for removing tool from underside ofpiston.

0644-378

Connecting Rod Holderp/n: 0444-006Usage: Prevent connecting rod damage onall models.

0444-006

Valve Spring Compressorp/n: 0444-197Usage: Compress valve springs.

0444-197

Adjustable Holderp/n: 0444-193Usage: Hold miscellaneous components.

0444-193

Seal Removal Toolp/n: 0644-072Usage: Remove small seals.

0644-072

Multi-Seal Removerp/n: 0644-180Usage: Remove large seals on all models.

0644-180

Spring Toolp/n: 0644-554Usage: Remove/install exhaust springs.

0644-554

Spring Tool (15”)p/n: 6639-904Usage: Remove/install exhaust springs.

0644-554

Starter One-Way Clutch Pullerp/n: 0444-188Usage: Remove the starter one-way clutchon 2006 and later 90 models.

0444-188

Limited Stock

10

Starter One-Way Clutch Nut Wrenchp/n: 0444-191Usage: Remove the starter one-way clutchnut on 2006 and later 90 models.

0444-191

Starter Torque Limiter Socketp/n: 0444-033Usage: For 400 (2002 and earlier) and 500models.

0444-033

Crankshaft Rotation Boltp/n: 0444-249Usage: Rotate crankshaft for valveadjustment on 1000 H2 models.

0444-249

Valve Clearance Adjusterp/n: 0444-255Usage: Adjust valve clearance faster andeasier on 375, 400, 450, 454, 500, 550 H1,650 H1, 700 H1, and 1000 H2 models.

0444-178

Valve Gap Adjusterp/n: 0444-092Usage: Adjust valves faster and easier on1998-2005 250, 300, and 2004-2006 650 V-Twin models.

0444-092

Valve Clearance Adjusterp/n: 0444-178Usage: Adjust valve clearance faster andeasier on 2004-2005 90 4-stroke modelsand 2006 and later 50, 90, 150, 250, 300,and 366 models.

0444-178

Tappet Adjusterp/n: 0444-189Usage: Adjust valve tappets on 2006 andlater 50/90/150/250/300/366 models.

0444-189

Piston Pin Pullerp/n: 0644-328 (Complete Set)p/n: 0643-073 (Extractor Nut - Small)p/n: 0643-074 (Extractor Nut - Medium)p/n: 0643-075 (Extractor Nut - Large)Usage: Remove piston pins on all models.

0644-328

Clutch Spanner Wrenchp/n: 0444-182Usage: Hold centrifugal clutch assemblywhile removing/tightening clutch hub nut on550 H1, 650 H1, 700 H1, and H2 models.

0444-182

Rigid Hone Stone Set (2.7-4.1-in.)p/n: 0644-043Usage: Replacement rigid hone stones68.5-104.1 mm (2.7-4.1-in.) for CylinderHone (p/n 0644-041).

0644-043

Ball Honep/n: 0644-290 60-64 mmp/n: 0644-291 65-70 mmp/n: 0644-292 72-74 mmp/n: 0644-293 76-83 mmp/n: 0644-294 83-88 mmp/n: 0644-531 90-95 mmp/n: 0644-532 96-101 mmp/n: 0644-533 102-108 mmUsage: Deglaze NiCaSil plated cylinders.All are 320 grit.

0644-291

Limited Stock

Limited Stock

11

Crankshaft Bearing Removerp/n: 0144-302Usage: Remove crankshaft bearings.

0144-302

V Blocksp/n: 0644-535Usage: Check crankshaft runout.

0644-535

Surface Platep/n: 0644-016Usage: True sealing surfaces.

0644-016

Crankshaft Protectorp/n: 0444-248Usage: With Magneto Rotor Remover Set(p/n 0444-254), protect crankshaft on 1000H2 models.

0444-248

Rotor/Flywheel Pullerp/n: 0444-165 (Complete Set)p/n: 0443-020 (Puller Body)p/n: 0443-021 (Puller Bolt)p/n: 0443-022 (Puller Sleeve)p/n: 0443-023 (Crankshaft Protector -

650 V-Twin)p/n: 0443-024 (Crankshaft Protector -

DVX 400)Usage: Remove rotor/flywheel from the 650V-Twin and DVX 400 models.

0444-165

Magneto Rotor Remover Setp/n: 0444-082 (Complete Set)p/n: 0443-019 (Tool)p/n: 0444-164 (Crankshaft Protector)Usage: Remove rotor on 1998-2005 250and 300 models.

0444-082A

Magneto Rotor Remover Setp/n: 0444-254 (Complete Set)p/n: 0444-164 (Crankshaft Protector)Usage: Remove rotor on 366, 375, 400,425, 450, 500, H1, and 700 EFI models andwith Crankshaft Protector (p/n 0444-248),H2 models.

0444-254

Magneto Rotor Removerp/n: 0444-186Usage: Remove rotor/flywheel on 2006 andlater 50/90 models.

0444-186

Magneto Rotor Removerp/n: 0444-187Usage: Remove rotor/flywheel on 2006-2009 150 and 250 models.

0444-187

Primary Clutch Shoe Removerp/n: 0444-034Usage: Remove primary clutch shoe on250, 300, and 400 models.

0444-034

Primary Clutch Shoe Removal Kitp/n: 0444-244Usage: Remove centrifugal clutch shoeassembly on 700 EFI model.

0444-244

12

Clutch Sleeve Hub Holderp/n: 0444-007Usage: Hold clutch housing for nutinstallation or removal on 400 and 500manual transmission models.

0444-007

Secondary Drive Gear Holderp/n: 0444-253Usage: Secure secondary drive gear forremoval/installation on H1 and H2 models.

0444-253

Crankcase Separator/Crankshaft Removerp/n: 0444-152 (Kit)p/n: 0444-157 (5/16 x 3-in. Bolt)p/n: 0444-158 (5/16 x 3 1/2-in. Bolt)p/n: 0444-159 (5/16 x 4-in. Bolt)p/n: 0444-160 (6 mm Adapter)Usage: Separate crankcase on all models.

0444-152

Crankshaft Installerp/n: 0444-018Usage: Aid crankshaft installation on allmodels.

0444-018

Slide Hammer 6 mm Adapterp/n: 0644-310 Usage: Used in conjunction with SlideHammer Kit (p/n 0444-225), threads onto aslide hammer for removing cases.

0644-310

Crankshaft Bearing Pullerp/n: 0444-194Usage: Remove crankshaft bearings on 50/90/250 models.

0444-194

Bearing Holderp/n: 0444-080Usage: Hold output shaft bearings on all4x4 models to aid in shimming bevel gears.

0444-080

Bevel Gear Shaft Retainerp/n: 0444-242Usage: Secure bevel gear for removing andinstalling bevel gear on 2000-2008 500, 550H1, 650 H1, and 700 EFI models. Can alsobe used on a diesel model gear case.

0444-242

Bearing/Seal Driver Kitp/n: 0444-190Usage: Install bearings and seals on allmodels.

0444-190

Blind Bearing Puller Kitp/n: 0444-196Usage: Remove blind bearings frompocket-mount installations.

0444-196

Seal Protectorp/n: 0444-126Usage: Protect crankcase seal on 2000500 automatic models.

0444-126

Limited Stock

Limited Stock

13

Seal Protector Toolp/n: 0444-252Usage: Protect magneto cover seal forinstalling cover on the 1000 H2 models.

0444-252

Clutch Cover Seal Installation Toolp/n: 0444-274 (Complete Set)p/n: 0443-074 (Seal Driver - 66.2 mm)p/n: 0443-070 (Handle)p/n: 0453-813 (Instructions)Usage: Install clutch cover oil seal on 550,650, 700, and 1000 models.

0444-274

Socketp/n: 0444-265Usage: Remove and install the starter idlergear retaining nut on 150 models.

0444-265

Socketp/n: 0444-266Usage: Remove and install the centrifugalclutch lock nut on 2009-2011 150 models.

0444-266

14

DIESEL ENGINE

Drive Clutch Removal Toolp/n: 0444-226Usage: Remove the drive clutch from theengine PTO shaft.

0444-226

Timing Belt Tensioning Toolp/n: 0444-231Usage: With a torque wrench, correctlytension timing belt.

0444-231

Main Bearing Seal Installation Toolp/n: 0444-233Usage: Protect lateral seals in main bearingcaps during installation.

0444-233

Unit Injector Retainer Nut Toolp/n: 0444-227Usage: Remove and install injector nozzleretainer nut.

0444-227

Pre-Combustion Chamber Ring Nut Toolp/n: 0444-235Usage: Remove and install the ring nutssecuring the pre-combustion chambers.

0444-235

Pre-Combustion Chamber Removal Toolp/n: 0444-228Usage: With slide hammer, remove the pre-combustion chamber from the cylinderhead.

0444-228

Pre-Combustion Chamber Index Toolp/n: 0444-229Usage: Align pre-combustion chambersand hold in position while tightening theretainer nuts.

0444-229

Valve Seal Installation Toolp/n: 0444-230Usage: Install valve seals on valve guides.

0444-230

Fuel Injector Timing Toolp/n: 0444-234Usage: Properly adjust fuel injector timing.

0444-234

Compression Test Adapter Kitp/n: 0544-014Usage: Attaches Compression Tester Kit(p/n 0444-213) to the adapter to testcompression on all diesel models.

0544-014

15

TROUBLESHOOTING/TUNE-UP

Cat Advanced Tech Tool Version 2 (CATT II)p/n: 0544-029 (Complete Kit) p/n: 0486-497 (Adapter-diagnostics

Harness)p/n: 1686-735 (Power Supply Harness)p/n: 0486-476 (Diagnostics Harness -

ATV)p/n: 1686-734 (Diagnostics Harness -

Snowmobile)p/n: 0486-515 (USB Cable)Usage: Designed to provide diagnosticcapabilities on Arctic Cat snowmobiles, ATVsand ROVs with onboard diagnostic ports.

0744-056

Throttle Position Sensor (TPS) Adjustment Tool Kitp/n: 3639-891 (Complete Set)p/n: 0644-299 (Analyzer)p/n: 1686-436 (Harness)p/n: 0644-359 (Torx-Head Screwdriver -

#25)p/n: 0644-344 (Torx-Head Screwdriver -

#30)p/n: 0644-345 (Pin Gauge)Usage: Precisely adjust the throttle positionsensor on certain ATV, Prowler, and Wildcatmodels.

3639-891

90° Hex Driver (1/4-in.)p/n: 0644-550Usage: Adjust carburetor faster and easieron 2007 and earlier models. Also, for anyhard to-get-at hex nuts.(A. 6 mm Hex)(B. 0.157-in. D-Head)(C. 1/4-in. Drive)(D. Straight Blade)(E. Phillips-Head)

0644-550

Fluke Model 77 Multimeter w/Casep/n: 0644-559Usage: Test electrical circuits within ± 0.5%accuracy.

0644-559

Timing Lightp/n: 0644-296Usage: Verify ignition timing.

0644-296

Peak Voltage Reading Adapterp/n: 0644-307Usage: With Fluke Model 77 Multimeter (p/n 0644-559), read peak voltage.

0644-307

Tachometerp/n: 0644-275 Usage: Measure engine RPM for 2-stroke,4-stroke, and diesel models.

0644-275

Battery Testerp/n: 1436-430 Usage: Test battery state of charge andbattery condition.

1436-430

Battery Charger (1.5 Amp)p/n: 0436-634Usage: Charge sealed, maintenance-freebatteries.

0436-634

16

Battery Charger (3.3 Amp)p/n: 5639-419Usage: Charge sealed and lead-acid 12 Vbatteries.

5639-419

Battery Maintainerp/n: 5639-418Usage: Maintain 12 V battery charge formaximum output.

5639-418

Compression Tester Kitp/n: 0444-213Usage: Test compression on all models.

0444-213

MaxiClipsp/n: 0744-041Usage: Insulation-piercing test clips forquick, accurate electrical testing.

0744-041

12 mm Compression Tester Adapterp/n: 0444-093Usage: With Compression Tester (p/n0444-038), check engine secondarycompression.

0444-093

Oil Filter Wrenchp/n: 0644-551Usage: Remove/install external oil filter onall Arctic Cat ATV models.

0644-551

Ignition Test Plugp/n: 0144-306Usage: Test ignition system output on allmodels.

0144-306

Metric T-Handle Wrenchp/n: 0644-257 (8 mm)p/n: 0644-024 (10 mm)p/n: 0644-025 (12 mm)p/n: 0644-026 (14 mm)Usage: Remove or install metric nuts andcap screws.

0644-257

T-Handle Wrenchp/n: 0644-021Usage: Drive 3/8-in. sockets or other 3/8-in.accessories.

0644-021

Stud Runnerp/n: 0644-018 (6 mm)p/n: 0644-019 (8 mm)p/n: 0644-020 (10 mm)Usage: Install metric studs in cylinders andcrankcases.

0644-018

Digital Torque Wrench (1/2-in. Drive)p/n: 0644-576Usage: Accurately measure tighteningtorque between 20-204 N-m (15-150 ft-lb).Battery operated LCD readout for appliedand target torque values, pre-set function,and LED/Buzzer for monitoring torque valueprogression.

0644-576

17

Vacuum/Pressure Test Pumpp/n: 0644-131Usage: Check components for eithervacuum or pressure leaks.

0644-131

EFI Fuel Pressure Test Kitp/n: 0644-587Usage: Test fuel pressure on EFI models.

0644-587

Fuel Pressure Test Kitp/n: 0644-493Usage: Test fuel pump output pressure oncarbureted and early EFI models.

0644-493

Fuel Screw Adjustment Toolp/n: 0544-006Usage: Adjust D-style pilot screw on 2007and later 400, 500, and 650 H1 carburetedmodels and 2009 and later 350 and 366carbureted models.

0544-006

Oil Pressure Test Kitp/n: 0644-495Usage: Test oil pressure on 400/500/650H1/650 V-Twin/700 EFI/Prowler models.

0644-495

Exhaust Spring Pliers (0°)p/n: 0644-391Usage: Remove/install exhaust springs.

0644-391

Exhaust Spring Pliers (90°)p/n: 0644-397Usage: Remove/install exhaust springs.

0644-397

Hose Clamp Pliersp/n: 0644-545Usage: Secure fuel hose clamps.

0644-545

Engine Leak-Down Testerp/n: 0644-522Usage: Check for leaking valves or springs.

0644-522

Test Plug/Code Listp/n: 0486-219Usage: Test/reset codes on 6-pindiagnostic connector EFI models.

0444-216

Electric Choke Test Harnessp/n: 0444-247Usage: Connect battery to electric choke totest for proper operation.

0444-247

18

NOTES

19

Printed in U.S.A. ®™Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2260-689