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The Modular Edge Treatment System
ATLAS
Deburring TechnologyWith 100 % Flexibility
• Deburring• Edge Rounding • Oxide Removal • Graining • Single Side, Both Sides or
in Combination
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Perfect deburring and finishing results
ATLAS - the best reason to switch to fully automatic edge conditioning now: High performance units with a user friendly control - reliable technology made in Germany. Perfect results in record time.
... with an unprecedented flexibility!
The modular concept lets you configure the machineexactly according to your current application.
And if you later would like to offer your customers newedge processing capabilities, the Atlas concept growswith your entrepreneurial ambition - module for module.
The Better Way to Finish Your Parts ATLAS
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The ModulesATLAS
Module
Cross Belt Brushes
Round edges top and bottom or remove oxide in one single pass
Module
Deburring DrumRemoves the burr withoutremoving material form the surface
Module
Grinding BeltCreates a perfect surface finishafter processing your edges
Module
Spin
Intensive and even edge rounding, also for parts with upforms, galvanized and PVC coated
Module
Rotor
Intensive and even edge rounding at high feed rates, also for parts with upforms, galvanized and PVC coated
Module
Brush RollersBreak edges, round edges,oxide removal. Targeted results with corresponding choice of brush rollers
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Configuration Examples
Deburring
Deburring
Deburring
Deburring
Deburring
Surfacefinish
Edge breakingEdge roundingor removal ofthe oxide layer
Edge breakingEdge roundingor removal ofthe oxide layer
Edge breakingEdge roundingor removal ofthe oxide layer
Intensive edge rounding
Intensive edge rounding
Intensive edge rounding at high feed rates
Intensive edge rounding
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Application
Removal of burrs and heavy slag
Querbürsten
Very flexiblesoft rubber foamdeburring drum
Adapts to surface
Oscillatingdeburring drum
Creates consistent results
Mounted on anair cushion
Adapts to surface variations - distortion and material variance are not a problem
Can be reinforcedwith a fiberglas sheet
Avoids cuts and tears in the abrasive when removing heavy burr
Heavy duty Zirco-nium abrasives up to 24 grit
No pre-chipping or cleaning is needed for slag and burr up to 5mm
Simple rectangular abrasive sheets
Results in much lower abrasive consumables cost
Application ofScotchBrite TM
Allows processing of coated materials such as galvanized or PVC film as well as parts with upforms
Fast change overof abrasives
Increases throughput for your entire parts spectrum
Deburring DrumModule
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Application Removal of burr and slag
Removal of material mainlyaround the contours
Working Width 1500 mm
Material Thickness 0,8 – 100 mm
Width 2704 mm
Depth 580 mm
Height 1650 mm
Power 16 kW
Amperage 32 A
Air Supply 6 bar
Air Consumption 80 Nl/min
Dust Extraction Volume 2500 m³/h
Deburring Drum Technical DataModule
www.ernst-maschinen.de
Application
Breaking edges, rounding edges or removing oxideLarge variety of results based on choice of brush rollers
Querbürs-ten
Counter - rotating pair of brush rollers
Give you consistent results onall edges
• Stainless steel /steel wire - brush rollers
Eliminate sharp edgesby forming edge
• Abrasive strip brush rollers
Round edges more intenselyby removing material
• Spring steel brush rollers
Remove laser oxide on thecutting surfaces in material up to 25mm thickness
Pressure rollersindependently suspended
Secure holding powerregardless of material variance and distortion
Oscillating brush rollers
Lower abrasive consumption - lower cost
Innovativedesign
Speeds up brush roller exchange - flexible in the application
Brush RollersModule
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Application Breaking edges, rounding edges, removing oxideMultiple processes from greater tool variety
Wire brushes Abrasive strip rollers
DetailSpring steel wire
Scotch rollers
Spring steelbrush rollers
Working Width 1500 mm
Material Thickness 0,8 – 100 mm
Width 2704 mm
Depth 870 mm
Height 1650 mm
Power 12 kW
Amperage 24 A
Air Supply 6 bar
Air Consumption 80 Nl/min
Dust Extraction Volume 2500 m³/h
Brush Rollers Technical DataModule
Oxide layerremoval
Edge rounding
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Application
Edge rounding both top and/or bottomorRounding and oxide removal in one pass
2 each counterrotating brush belts top and bottom
Resulting in consistent results onboth top and bottom
Low lateral forces Reliably pass small parts 150mm or longer through the machine
Pressure rollers independently suspended
Secure holding power regardless of material variance and distortion
Combination of brush types is possible
Remove oxide and round edges without brush change over
Top and bottom units can be individually activated
Your choice: work only on top sideor only on bottom side - or on both
Brush units can be pulled out of machine
Allows total access for fast andeasy cleanup and maintenance
Completely new and reinvented configura-tion
Enables fastest brush exchangein the industry
Spring steelbrushes
Provide lowest brush consumablefor oxide removal in the industry
Cross Belt BrushesModule
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Working Width 1500 mm
Material Thickness 0,8 – 90 mm
Width 2704 mm
Depth 580 mm
Height 2080 mm
Power 16 kW
Amperage 32 A
Air Supply 6 bar
Air Consumption 80 Nl/min
Dust Extraction Volume 2500 m³/h
Cross Belt Brushes Technical DataModule
Application Round edges both top and bottomorRound edges and remove oxide in one pass
Sanding blocks
Removeoxide layer
Long life spring steel oxide brush block
Round edges
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Application
Extreme edge rounding with very high consistency of all edgesAlso for coated and galvanized material
Querbürsten
4 abrasive strip brush heads each 260 mm long
Even and intensive edge rounding
Each brush additionally rotating along vertical axis, complete head oscillates 400 mm
Very uniform and intensive edge rounding on all inside and outside contours
Large brushdiameter
Reliable high qualityfrom long lasting tools
Rotation speeds on all axes controlled by variable frequency drives
Consistent resultsindependent of the feed rate
SpinModule
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Extreme edge roundingin thin gauge material ...
... as well asheavy plate
Working Width 1500 mm
Material Thickness 0,8 – 100 mm
Width 2704 mm
Depth 870 mm
Height 2130 mm
Power 5 kW
Amperage 10 A
Air Supply 6 bar
Air Consumption 10 Nl/min
Dust Extraction Volume 2500 m³/h
Spin Technical DataModule
Application Intense and uniform rounding of all edges in any contour, also for coated and galvanized parts
Abrasive strip brush strip brush rollers
Spin unit with 4 rotating brushes
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Application
Extreme edge rounding with very high consistency of all edges - for flat parts as well as parts with forms, also coated materials, i.e. galvanized or PVC
Querbürsten
8 abrasive stripbrush heads each500 mm long
Very highprocessing speeds 1000 RPM
Entire rotor unit spins itself
Very uniform and intense edge rounding on all inside and outside contours
Large brushdiameter
Reliable high qualityfrom long lasting tools
Rotation speeds on all axes controlled by variable frequency drives
Consistent resultsindependent of the feed rate
RotorModule
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Extreme edge roundingin thin gauge material...
... as well asheavy plate
Working Width 1500 mm
Material Thickness 0,8 – 100 mm
Width 2704 mm
Depth 2120 mm
Height 2080 mm
Power 20 kW
Amperage 40 A
Air Supply 6 bar
Air Consumption 10 Nl/min
Dust Extraction Volume 4500 m³/h
Rotor Technical DataModule
Application Intense and uniform rounding of all edges in any contour. For flat parts and parts with forms as well asany film coated and galvanized/aluminized parts
Top viewRotation unit
Abrasive strip brush strip brush rollers
Rotation unit with 8 counter rotating brush rollers
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Application
Surface finish –graining finish from a high end contact roller
Querbürsten
Electronicallycontrolled abrasivethickness adjustment
Fast setup
Belt centering control for dusty environment
Dependability
Option: frequencycontrolled RPM
Optimal surfacefinishing results
Option: switch ablegrinding direction
Your choice:smoother surface or higher material removal
Contact roller withcustomized rubber shore hardness
Perfection applied toeach material and component
Wide variety ofabrasives and gritsl
Individual surface pattern
Adjustableoscillation amplitude
Optimation of grain pattern
Grinding BeltModule
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Application Surface finish - graining finishfrom a high end contact roller
Working Width 1500 mm
Material Thickness 0,8 – 100 mm
Width 2704 mm
Depth 580 mm
Height 2150 mm
Power 20 kW
Amperage 40 A
Air Supply 6 bar
Air Consumption 80 Nl/min
Dust Extraction Volume 2500 m³/h
Grinding Belt Technical DataModule
Grained stainless steel component
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Querbürsten
Machine Conveyors
Vacuum for small partsincluding stainless and aluminum alloys (down to post card size)
Magnet for ferritic small parts(down to credit card size)
Conveyor belt material according toapplication made from extremely wearresistant rubber or heat and sparc resistantnatural leather
Peripheral Equipment
Belt and roller conveyor tables
Automatic gauge detection
Dust collectors for all air volumes
Material Abrasives and consumables available in a large selection
Service Affordable maintenance contracts
Competent advice and support
Fast response times
Other than that ...
We also supply wet deburring technology for customers who wish to mix alloys such asstainless, aluminum, galvanized materialand regular steel
OptionsFuther
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Paul ERNST Maschinenfabrik GmbHAlte Meckesheimer Str.74927 EschelbronnGermany
Telephone +49 6226 9504-0E-Mail: [email protected]
The modular edge and surface treatment systemPerfect Finish - New Flexibility
