Application Check Sheet - Quick Change Products

Please fill-in as much information as possible. The information you provide will help us to properly select a QC model and the modules appropriate for your application.

Customer Info - RequiredName: Company:Phone: Address:Email:

Model SelectionPlease provide a brief description of your process including specific applications(i.e.... welding/material handling/fixturing/combo) and frequency of tool changes

Robot InformationRobot Brand Acceleration (G's) Enter 1, 2, or 3

Model 1 = robot running at 25-50% max Robot Capacity 2= robot running at 50-75% of max

3= robot running at >75% of max

Tool InformationFor each tool, determine Center of Gravity (CG) of your tool & part assembly and the distance (D) from the CG to the bottom of your tool plate as indicated in the drawing below. For each tool, also enter the tool and part weight. For more then six tools, complete a 2nd sheet. The static moment will be automatically calculated.

Tool #D1(mm)=D2(mm)=D3(mm)=

Please email completed form to info@ati-ia.com or fax to 919-772-8259

Tool Weight(kg)=Part Weight(kg)=

Mx= 0 0 0 0 0 0My= 0 0 0 0 0 0Mz= 0 0 0 0 0 0

Module/Accessory Selection

For each robot, or docking station, please indicate the number and type of tool used.Please see the instruction sheet for an example of a completed sheet.For each tool, answer the module questions to determine your module requirements.

Robot/Station #:Tool #:

DeviceNet

-If yes, please skip to the Pneumatic section. If no, please complete the electric module section below

Application/Tool Type

Is this a DeviceNet application (Y/N)?

Electric Modules

Pneumatic Modules

Size

Thread type(NPT/G)

Fluid Modules

Size

Thread type (NPT/G)

High Power Modules

Cable Size

Duty Cycle (%)

Servo ModulesType of servo

Please indicate any other module requirements below:

Number of electrical contacts

Voltage Requirement (v):

Amperage Requirement (A):

Number of pneumatic ports (supply/rtrn)

Pass through(pt) or self-seal(ss)

Are vacuum cups being used?

Number of fluid ports (supply/rtrn)

Voltage Requirements (V)

Amperage Requirements (A)

Servo voltage/amp requirements (V/A)

Number of servo contacts

Encoder voltage/amperage

requirements (V/A)

Number of encoder contacts

**If possible, please supply print of servo motor and encoder connections so we can ensure our servo module matches with your current servo/encoder cables

ATI offers several tool stand options and arrangements for your convenience. We offer complete tool stand assemblies and can also provide individual components

Are you interested in a complete tool stand assy? Qty

Are you interested in any tool stand accessories? Type

Qty

For a detailed description of tool stand options, please click on one of the following links

Submitted forms will be reviewed by our application engineers and you will be contacted by our sales team who will provide you a quote for an appropriate QC for your application.

ATI Modular Tool Stand for use with ATI Large Tool ChangersATI Modular Tool Stand for use with ATI Small Tool Changers

Please email completed form to applications@ati-ia.com or fax to 919-772-8259

Application Check Sheet - Quick Change Products

Instructions

The application check sheet is intended to be used as a tool to select the appropriate QC model for a customers' application. Once completed, the form is sent back to ATI wherewill review the application and information provided and select the appropriate QC model. The customer is then contacted by our sales team who will provide the customer with a quote. The more information the customer can fill out on the sheet, the more accurate the quote will be.

This form is an Excel file. All fields will expand to fit the text that you type. Please save the sheet with a new file name, including the date and your company name (example: 5-5-04ATI), and attach the completed form to an email addressed to

Please forward any questions or problems with the form to applications@ati-ia.com.

1) Customer Info -Fill in all fields with your customer info so we can get back to you

2) Model Selection - Please complete a brief process description indicating what you want to do with the tool changer (i.e.. Adding back-up weld gun, changing between weld gun and end-effector, or change out fixtures on a turntable)

3) Robot Information - Please fill-in the robot brand, model, and capacity.Please select from one of the choices for robot acceleration.Robot information is very important because it is used to assist in sizing the QC and to determine what type of Interface Plate is needed

4) Tool Information - For each tool, please fill in tool/part weight and the distance between robot and center of gravity of tool/part.This information will be used to automatically calculate the staticmoment so the correct size of QC can be chosen.

5) Module/Accessory SelectionFor each robot used, please indicate what tool numbers are used on that robot and the type of tool/application being performed.

applications@ati-ia.com or fax to 919-772-8259.

Example: Customer has a two robot system. Robot 1 is using three tools: Tool #1 (end-effector), Tool #2 (flexdeburr), & Tool #3 (servo gun).Robot 2 is using two tools: Tool #4 (end-effector) & Tool #5 (transgun)

Robot/Station #: 1 1 1 2 2

Tool #: 1 2 3 4 5

End-effector Flexdeburr Servo End-effector Transgun

If you have additional tools, please complete a second sheet.

6) Module Questions - For each tool, please answer the module questions for the DeviceNet,Electrical, Pneumatic, Fluid, and Servo categories. If you have a specific module requirement not listed, please indicate thatin the section provided at the bottom.

7) Accessory Questions - Please indicate if you are interested in a complete tool stand assemblyor any specific tool stand components.

Application/Tool Type