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Asycube 530
Operating Manual
Document Asyril_ASYCUBE-530_Operating_Manual_EN
000.101.151
Version A Date 04.08.2017
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
2/41
Table of Contents
1. INTRODUCTION ............................................................................................................................... 4
GENERALITIES .......................................................................................................................... 4 1.1.
SAFETY PRECAUTIONS ............................................................................................................. 5 1.2.
General safety precaution ................................................................................................... 5 1.2.1.
Danger .................................................................................................................................... 6 1.2.2.
WARRANTY INFORMATION ........................................................................................................ 7 1.3.
CE INFORMATION ...................................................................................................................... 7 1.4.
2. DESCRIPTION .................................................................................................................................. 8
FIRST GLIMPSE AT THE PRODUCT ............................................................................................. 8 2.1.
GENERAL CHARACTERISTICS ................................................................................................... 9 2.2.
Technical features ................................................................................................................ 9 2.2.1.
Overall dimensions ............................................................................................................. 10 2.2.2.
Visual signals ....................................................................................................................... 11 2.2.3.
Maximal admissible external force on the platform........................................................ 12 2.2.4.
Picking surface .................................................................................................................... 12 2.2.5.
ELECTRICAL INTERFACES ....................................................................................................... 13 2.3.
Overview .............................................................................................................................. 13 2.3.1.
Power connection ............................................................................................................... 14 2.3.2.
Fuse ...................................................................................................................................... 16 2.3.3.
Communication ................................................................................................................... 16 2.3.4.
Backlight Synchronization ................................................................................................. 17 2.3.5.
Digital input 1 and 2 ............................................................................................................ 17 2.3.6.
Digital output for hoppers 1 and 2 .................................................................................... 18 2.3.7.
MECHANICAL INTERFACES...................................................................................................... 19 2.4.
Attachment of the Asycube ............................................................................................... 19 2.4.1.
ACCESSORIES AND OPTIONAL MODULES ............................................................................... 20 2.5.
Additional platform .............................................................................................................. 20 2.5.1.
Backlight ............................................................................................................................... 22 2.5.2.
Cables................................................................................................................................... 22 2.5.3.
3. TRANSPORTATION, HANDLING AND INSTALLATION ....................................................... 23
PACKAGING OF THE PRODUCT, TRANSPORTATION AND HANDLING........................................ 23 3.1.
BEFORE UNPACKING ............................................................................................................... 23 3.2.
UNPACKING INSTRUCTIONS .................................................................................................... 23 3.3.
INSTALLATION AND STORAGE ENVIRONMENT ......................................................................... 25 3.4.
Installation environment ..................................................................................................... 25 3.4.1.
Storage environment .......................................................................................................... 25 3.4.2.
4. MAINTENANCE AND REPARATION ......................................................................................... 26
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
3/41
SAFETY PRECAUTIONS ........................................................................................................... 26 4.1.
General safety precautions ............................................................................................... 26 4.1.1.
MAINTENANCE ........................................................................................................................ 27 4.2.
Periodic maintenance schedule ........................................................................................ 27 4.2.1.
Remove / exchange the platform ..................................................................................... 28 4.2.2.
Platform in purge configuration ......................................................................................... 29 4.2.3.
Control and Cleaning of the platform ............................................................................... 30 4.2.4.
Exchange the flexible joints ............................................................................................... 30 4.2.5.
REPARATION ........................................................................................................................... 32 4.3.
Exchanging / installing the backlight ................................................................................ 33 4.3.1.
Recover IP address using default IP address ................................................................ 38 4.3.2.
TECHNICAL SUPPORT ............................................................................................................. 39 4.4.
For better service … ........................................................................................................... 39 4.4.1.
Contact ................................................................................................................................. 39 4.4.2.
5. ANNEXES ........................................................................................................................................ 40
CE CERTIFICATE .................................................................................................................... 40 5.1.
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
4/41
1. Introduction
Generalities 1.1.
The following document is the property of Asyril S.A. and may not be copied or
circulated without permission. The information contained in this document is subject
to change without notice in the purpose of product improvement. Before operating
your product, please read this document in order to ensure a correct use.
Nevertheless, if you meet difficulties during the operation or the maintenance, feel
free to contact Asyril customer service.
In this manual, the safety precautions that you must respect are classified as:
“Danger”, “Warning” and “Note”; the following symbols are used:
DANGER!
Failure to observe the instruction may result in serious injury.
DANGER!
Failure to observe the instruction may result in electrocution or serious injury due to
electric shock
WARNING!
Failure to observe the instruction may result in injury or product damage.
NOTE :
The user should read carefully this information to ensure the correct use of the product,
although failure to do so would not result in injury.
REFER TO …
For more information on a specific subject, the reader should read other manual, or refer to
other paragraph.
WARNING!
Asyril shall not be liable whatsoever for any loss or damage arising from a failure to observe
the items specified in “Safety Precautions.” The customer is responsible to provide the
necessary instruction to the persons concerned.
NOTE :
All dimensions in this document are expressed in millimeters
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
5/41
Safety precautions 1.2.
General safety precaution 1.2.1.
Transport 1.2.1.1.
DANGER ! Be aware of the weight and take care when transporting the system. For more information, please refer to chapter 3 “Transportation, handling and installation”
General 1.2.1.2.
DANGER !
Be sure that all power sources are off working on the product.
DANGER !
Only qualified and trained people are authorized to work with the product.
DANGER !
Do not unscrew the housing of the system. Serious injury or death could result from electric shock. Only authorized personnel from Asyril SA are allowed to access this part of the system for maintenance or for repair.
DANGER !
Do not plug or unplug cables of the system unless the power supply is off.
DANGER !
Never modify the product. Unauthorized modification may cause the product to malfunction, resulting in injury, electric shock, fire, etc.
DANGER !
Do not use the product in a place where it may come in contact with water or oil droplets.
Disposal 1.2.1.3.
If the product is not in use anymore, dispose of it properly as an industrial waste.
WARNING! Observe the valid legal regulation for appropriate disposal protecting environment.
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
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Danger 1.2.2.
Safety Equipment for Operators 1.2.2.1.
- For safety reasons operators must wear protective eyewear when using the backlight
NOTE :
It is the customer responsibility to install warning signs informing that anyone working around
the Asycube must wear safety equipment.
Specific danger 1.2.2.2.
Backlight
The Asycube has an integrated
Backlight made of LEDs (Light
Emitting Diodes). These LEDs emit
visible or non-visible radiation
depending on the color of the
Backlight. LEDs illumination can
create discomfort, cornea, retinal and
lens damage.
Figure 1-1 :Specific warnings
The used LEDs are class 0 according to the norm EN 62471, It is the responsibility of
customers to document their own application and instruct employees on procedures to limit
exposure to LED radiation. Following prevention agent can be suggested:
A. Interpose, insofar as the job allows, a high pass filter at x nm depending on the color (see
2.5.2) under a fixed or adjustable connection between the source and the employee
B. When the implementation of the foregoing is not possible, provide workers with goggles
or face shield suitable for blocking radiation beyond 700nm;
C. Prohibit or limit as possible direct access to the source (exposure in the axis of radiation)
D. Establish a security perimeter to prevent operators from approaching the source at
distances beyond the nominal ocular hazard recommended by the manufacturer
E. In all cases, ensure that the means used properly mitigate exposure variables
(characteristics of screens or goggles to choose based on wavelength which operators
are exposed).
Noise Level
The noise level of the Asycube during intensive use, without parts on the vibratory platform,
remains below 72dB(A). Depending on the parts which are to be distributed on the platform,
the noise level can exceed this level. In this case, it is the responsibility of the
customer/system integrator to implement the necessary steps and actions which satisfy the
safety regulations for the machine operator at any time.
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
7/41
Warranty information 1.3.
You will find all the Asyril warranty information (duration, scope of warranty …) on the
general conditions of sale.
CE information 1.4.
The declaration of incorporation as a partly completed machinery can be found here
below.
NOTE:
The partly completed machinery (Asycube) must not be put into service until the final
machinery into which it is to be incorporated has been declared in conformity with provisions
of this directive, where appropriate.
Refer to“5.1 CE Certificate" on page 40 for the complete CE Certificate of the asycube 530.
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
8/41
2. Description
First glimpse at the product 2.1.
Asycube sets new standards in small part feeding. Its 3D vibratory platform allows
fast and flexible presentation of parts (30 mm to 150 mm) to a robot equipped with a
vision system.
The core of Asycube is a platform that can vibrate in three orthogonal directions. By
selecting appropriate vibration signals, a high flexibility in displacing parts on the
platform is reached (forward, backward, sidewise) and flipping is made possible.
It consists of:
(A) A 3D vibrating platform
(B) Electrical interfaces (communication,
power supply, I/Os…)
For more information on electrical
interfaces to the Asycube, please refer
to “2.3. Electrical Interfaces” on page 13
(C) An integrated backlight (D) (optional)
that allows an easy recognition of the
parts from a camera placed above
Figure 2-1 : Asycube overview
For more information on how to remove or change the platform, please refer to ”4.2.2.
Remove / exchange the platform” on page 28
For more information on the procedure to control the platform vibrations, please refer to the
user guidel
For more information on the backlight color, refer to “0 Backlight” on page 22
(B)
(A)
(C)
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
9/41
General Characteristics 2.2.
WARNING !
Do not use the product outside the specifications. In case of non-compliance, the product
guarantee will expire.
Technical features 2.2.1.
Asycube 530
Typical part size from 30 mm to 150 mm side length
Integrated high power LED
backlight Optional
Interchangeable backlight color
(green, red, blue, white, Infrared) please refer to
“2.5.2
Backlight” on page 22 for more information.
Independent vibrations in three
orthogonal directions
Interchangeable vibration
surface
please refer to section “2.5.1 Additional platform” on
page 20 for more information.
Vibration frequency and
amplitudes configurable
Maximal weight on the platform 2 kg
Digital Output for hoppers 2
Digital Input 2
Analog Output 2
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
10/41
Overall dimensions 2.2.2.
Characteristic Asycube 530
Footprint C 372 mm
D 600 mm
G 100 mm
Size of vibration
platform
A 371 mm
B 427 mm
E ± stroke (max ±6mm)
320 ± 8 mm
F (rest position) 255 mm
Weight with platform and backlight 31 kg
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
11/41
Refer to “4.2.2 Remove / exchange the platform” on page 28 for more information on how to
remove the platform.
Visual signals 2.2.3.
The led give important information on
the state of the Asycube :
Led State Meaning
1
Blinking
Time on :
100ms
System in standby
Blinking
Time on :
900ms
System in service
2 On 24V on backlight
synchronization input
3 On 24V on input 1
4 On 24V on input 2
5 On 24V on output 1
6 On 24V on output 2
7 On Platform vibrating
8 On 24V on Power input
9 On 24V on S-Power input (see
2.3.2 for more information)
10 On System in service
11 On Communicating
Figure 2-2 : Asycube Operating Indicator LEDs
(8)
(1)
(9) (10)
(2) (3) (4) (5) (6) (7)
(11)
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
12/41
Maximal admissible external force on the platform 2.2.4.
The maximal admissible external
forces applied on one point of the
platform (e.g. manipulator gripper)
are:
Fx = 10N
Fy = 10N
Fz = 30N
Note that the impact / shock of the
manipulator could damage the
platform surface.
Picking surface 2.2.5.
The maximum picking surface
dimensions corresponds to the
Asycube illuminated platform size :
A 403 mm
B 347 mm
C 530 mm
Figure 2-3 : Picking surface
Fz
x y
z
Fx
Fy
B
A
C
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
13/41
Electrical Interfaces 2.3.
Overview 2.3.1.
Asycube is a standalone module with
its own controller. The electrical
interfaces to the Asycube are situated
at the back of the product:
(A) Backlight synchronization
(B) Digital Input 1
(C) Digital Input 2
(D) Digital and analog Output 1 for
hopper
(E) Digital and analog Output 2 for
hopper
(F) Power connection
(G) Fuse
(H) Ethernet connection (RJ45)
NOTE :
The cables are not part of the feeder,
but can be ordered separately.
(Please, refer to chapter 2.5.3
"Cables")
Figure 2-4 : Electrical interfaces to the Asycube
(H)
(A) (C) (D) (E)
(F)
(B)
(G)
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
14/41
Power connection 2.3.2.
WARNING !
- Before supplying power to the Asycube, check that your distribution voltage is the same
as the nominal voltage.
- Use PELV (protected extra-low voltage) nominal voltage
- Always connect the EARTH pin to the power supply via the power cable
Pin Signal description
(1) 24VDC PELV
S-Power
(2) 0V GND S-Power
(3) EARTH
(11) 24VDC Power
(12) 0V GND Power
(13) Not wired
(14) Not wired
Connector type (on Asycube side) :
Harting 09 14 007 3001
H
a
r
t
i
n
g
Characteristic Value
Voltage +24VDC + 5%
Current Power 6A
Current S-Power 14A
Figure 2-5 : power connection
NOTE:
Use a power supply with an output current of 20A with 150% peak load capability for
3 seconds.
These two power supplies are validated by Asyril:
- PULS QS20.244
- SIEMENS 6EP1336-3BA10
NOTE:
S-Power is the safety power for the actuators and backlight. Cutting this S-Power
ensures that the actuators and backlight stay OFF (e.g. to secure IR backlight
danger).
In any case, both “Power” and “S-Power” have to be supplied for using the
backlight
(5)
(4)
(3)
(2)
(1)
(14 (13
(11(12
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
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Figure 2-6
Power connection without safety relay
Figure 2-7
Power connection with safety relay
Note:
Both Power and S-Power can be connected to a single power supply or to two different
power supplies
Backlight
ASYCUBE
0V
DC
24V
DC
0V
P
ow
er
0V
S
-Po
wer
24V
S
-Po
wer
24V
P
ow
er
0V
DC
24V
DC
Controller
Actuators
ASYCUBE 0V
P
ow
er
0V
S
-Po
wer
24V
S
-Po
wer
24V
P
ow
er
Safe
ty r
ela
y
0V
DC
24V
DC
0V
DC
24V
DC
Controller
Actuators
Backlight
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
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Fuse 2.3.3.
Communication 2.3.4.
The communication with the Asycube is
established by a standard Ethernet
communication via RJ45 port (A)
Characteristic Value
Default IP address
192.168.127.254
Default subnet mask
255.255.255.0
Port 4001
MAC address Can be read by ARP request
For more information on the procedure to
restore the default IP address, please see
chapter 4.3.2.
Figure 2-9 : Ethernet connection RJ45
DANGER !
- Power down the system and unplug it from the supply before opening the fuse box.
Fuse type:
Time Lag T – 16A
Figure 2-8 : fuse
(A)
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
17/41
Backlight Synchronization 2.3.5.
A standard M8 three-pins female cable
enables to synchronize camera acquisition
and Asycube backlight illumination, it must
be connected as follows :
Pin Signal
(1) Not wired
(3) 0V GND
(4) +24 V pulse
(illumination synch.)
Connector type (on Asycube side) :
M8, 3P, male
Figure 2-10 : Backlight synchronization
NOTE :
The Asycube Backlight illumination time corresponds to the length of the pulse signal.
Digital input 1 and 2 2.3.6.
A standard M8 three-pins male cable
connectors enable to read two different
signals (i.e. for starting a vibration*), it
must be connected as follows :
Pin Signal
(1) +24VDC OUT (sensor
power supply)
(3) 0V GND
(4) Input (+24VDC)
Connector type (on Asycube side) :
M8, 3P, female
Figure 2-11 : Digital input
(3)
(4)
(1)
(1)
(4)
(3)
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
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Digital output for hoppers 1 and 2 2.3.7.
A standard M8 four-pins male cable
enables to transmit digital output signal
and analog output signal to hopper. It
must be connected as follows :
Pin Signal Hopper
(1) 0V GND Analog Output 1
(2) 0…10VDC
(3) 0V GND
Digital Output 1 (4)
+24VDC
500 mA
Connector type (on Asycube side) :
M8, 4P, female
Figure 2-12 : Digital output for hoppers
(1) (2)
(3) (4)
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
19/41
Mechanical Interfaces 2.4.
Attachment of the Asycube 2.4.1.
To guarantee a proper behavior of the Asycube a tight fastening (with four M8
screws) to a solid support, ideally made of a steel plate fixed on a frame, is
necessary. The total weight of the plate and frame should be at least 250kg, if not
fixed to the ground, in order to damp a part of the vibrations.
Important remark:
Depending on the weight of the system on which the Asycube is fixed, the vibrations
of the Asycube can interfere with sensible processes around. These interferences
can be reduced by using a heavy support or by fixing it to the floor.
Figure 2-13 : attachment of the Asycube
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
20/41
Accessories and Optional modules 2.5.
Additional platform 2.5.1.
In order to improve the availability of components on the surface of the feeder, it is
possible to structure the platform surface. Asyril can provide various types of plates
on request. The following structures are frequently used on the Asycube 530:
Platform
type Example – picture Example – drawing Advantage
Flat
Ex : Bolts
This type of plate can be used for a
large variety of components mainly
components with a flat surface
allowing a stable resting position.
Grooves
(deep)
Ex : Screws, Rivets
Screw type components can be fed in
vertical position when the plate is
structured with deep grooves.
Grooves
(wide)
Ex : Cylinders, Needles
Wide grooves are useful when
cylindrical components are fed. They
reduce the stabilising time significantly
after component displacements on the
plate surface (stop the components
from rolling on the surface).
Grooves
(narrow)
Ex : Thin washers
Narrow grooves are necessary to
reduce surface contact especially for
flat and light components. This
reduces adhesion forces and improves
the component displacements on the
feeder surface. It also improves the
pick-performance of the robot.
Asycube 530
Operating manual © Copyright Asyril S.A.
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Holes
Ex : Pins
Holes are useful when cylindrical
components are to be fed and
presented upright.
NOTE :
For more information on these bespoke platforms, contact Asyril customer’s service.
The customer can also make his own platforms, respecting the following dimensions:
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
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Backlight 2.5.2.
Following backlights are available:
Backlight Asycube 530
Color Wavelength
Blue 465 nm
Green 550 nm
Infrared 850 nm
Red 645 nm
White 6500 K
If this option is ordered at the same time than the Asycube, it is delivered mounted in
the feeder
DANGER :
IR light is invisible to human eyes.
DO NOT use the IR light without platform (A).
When the platform (A) is mounted on the
Asycube the system is safe for the operator.
Cables 2.5.3.
Following cables are available:
Product
Power cable
Ethernet RJ45 cable
Synchro-backlight cable
Input Cable
Output cable
NOTE :
For more information on these cables, look at the price list or contact Asyril customer support.
WARNING :
All these cables are NOT adapted for cable carriers (cable tracks).
(A)
Asycube 530
Operating manual © Copyright Asyril S.A.
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3. Transportation, handling and installation
Packaging of the product, transportation and handling 3.1.
The transportation of the product must be made in accordance with the specific terms
indicated on the package (top, bottom and fragile …). In addition, pay particular
attention to the following points :
WARNING !
- Be aware of the weight and take care when transporting the system.
- The operator should not carry heavy shipping boxes by himself.
- If the shipping box is to be left standing, it should be in a horizontal position.
- Do not climb or place heavy objects on the shipping box.
The Asycube is shipped in a pallet with the following dimensions:
Dimensions 800x500xh550 mm
Gross weight ≈ 50 kg
Before unpacking 3.2.
Before unpacking, look at the ShockWatch Label.
If the ShockWatch is red, or if any evidence of damage during transit is detected
please :
(A) request that the carrier’s agent be present at the time of
unpacking.
(B) pay special attention to any damage on the exteriors of the product
(C) If any damage has occurred, do not sign the delivery slip and
contact Asyril
(D) In every cases, make a notation on the delivery slip
Figure 3-1 : ShockWatch
NOTE :
If the items received do not match to your order, or are damaged, do not sign the receipt,
and contact Asyril as soon as possible.
Unpacking instructions 3.3.
NOTE
Do not remove the Asycube from its packaging until you are ready to install it.
Asycube 530
Operating manual © Copyright Asyril S.A.
000.101.151 Version : A
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WARNING !
Keep the packaging material and the shipment box in case of return
Locate the identification sticker at
the back of the product and ensure
that the serial number corresponds
to the delivery slip.
You will need the serial number for
any kind of correspondence with
Asyril.
Figure 3-2 : Product sticker
Asycube 530
Operating manual © Copyright Asyril S.A.
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Installation and storage environment 3.4.
WARNING !
The Asycube must be mounted on a smooth, flat and strong surface.
Installation environment 3.4.1.
The Asycube can be used under following conditions:
- Protection class : IP50
- Working temperature: +5°C to +40°C
- Humidity: 30% to 80%max. non-condensing
WARNING !
In the case of humidity or temperature variation, note that it might affect the global
performances of the Asycube.
- Do not expose the Asycube to water or liquid.
WARNING !
Do not use the product in a corrosive atmosphere. Rust may form and reduce the
lifetime of the product.
Storage environment 3.4.2.
The storage environment should be similar to the operating environment. In addition,
you should protect the Asycube against dust
Asycube 530
Operating manual © Copyright Asyril S.A.
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4. Maintenance and reparation
Safety precautions 4.1.
General safety precautions 4.1.1.
WARNING !
There are no user serviceable parts inside the product. Contact Asyril or your local
supplier for maintenance. In cases of non-compliance, the product guarantee will expire.
DANGER !
Do not operate the system when it is damaged.
DANGER !
Power down the system and unplug it from the supply before any kind of
maintenance.
DANGER !
Do not pour water onto the product. Spraying water over the product, washing it
with water or using it in water may cause the product to malfunction.
Asycube 530
Operating manual © Copyright Asyril S.A.
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Maintenance 4.2.
WARNING !
For any kind of maintenance, always use Asyril products.
Periodic maintenance schedule 4.2.1.
Our Asycube are largely maintenance-free, however, simple inspections should be
done at regular intervals to ensure optimum performances, and safety operating of
your product.
Item Period Reference
Cleaning of the machine Week
Visual check and cleaning of the plate Week Section 4.2.4
Exchange the flexible joints 2 years or 4000h vibration Section 4.2.5
Table 4-1 : periodic maintenance schedule
NOTE :
The information given in the “Table 4-1 : periodic maintenance schedule” is only
informative, maintenance and times must be modified by the operator in accordance
with your particular system, its operating environment and the amount of usage.
Asycube 530
Operating manual © Copyright Asyril S.A.
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Remove / exchange the platform 4.2.2.
DANGER !
Be sure that the backlight is off
before removing the platform
module.
Risk of crushing. Ensure that the
Asycube is off before removing
the platform module
Steps Step 1 Loosen the eight M4 Allen screws
(A)
Steps Step 2 Remove the whole platform frame
from the Asycube
Steps Step 3 Remove the platform from the
frame
Steps Step 4 Mounting:
Place the platform into the frame
Place the frame on the feeder and
tighten the screws (2.2Nm)
Figure 4-1 : remove the platform
(A)
Asycube 530
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Platform in purge configuration 4.2.3.
Steps Step 1 Loosen the four M2.5 screws (A)
with a screw driver torx 8 and
remove the side wall (B)
Steps Step 2 Mount the adapting part (C) and fix
it with the two screws (0.6Nm)
Part (C) is available in option
Figure 4-2 : Platform in purge configuration
(A)
(A)
(B)
(C)
Asycube 530
Operating manual © Copyright Asyril S.A.
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Control and Cleaning of the platform 4.2.4.
Clean the platform with:
- Lint-free cloth
- isopropanol alcohol
WARNING :
A damaged or spotted surface
could obstruct vision or influence
the behavior of parts. In this case it
must be replaced
Figure 4-3 : Platform
Exchange the flexible joints 4.2.5.
Step 1 Remove the platform.
Unscrew the 4 bolts (A) while
holding the extension (B)
Use a flat wrench size 13
and 17
Step 2 Remove the upper assembly
(B)
(A)
(B)
(B)
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Step 3 Maintain the axis (C) with a
flat wrench size 10 while
unscrewing the flexible joint
(D)
Step 4 Put a drop of glue (type:
Loctite 243 or similar) on the
external thread of the new
flexible joint
Screw firmly BY HAND (do
not use a tooling) the new
flexible joint assembly (D)
(silentbloc + extension) while
maintaining the axis (C) with
a flat wrench size 10
Step 5 Place the upper assembly
(B) onto the four flexible
joints and align carefully the
holes in front of the threads
(C)
(D)
(D)
(C)
(B)
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Step 6 Put a drop of glue (type:
Loctite 243 or similar) on the
bolts
Tighten (4.4Nm) the four
bolts WHILE MAINTAINING
the hexagonal extension (H)
with a flat wrench size 17
Reparation 4.3.
This section gives the procedure how the customer can replaced some components
of the Asycube.
For any other repair, contact our customer support.
WARNING !
For any kind of reparation, always use Asyril products.
Table 4-2 : Replaceable parts
Part name
Backlight assembly
Platform and platform frame (see 4.2.2)
Platform flexible joints (see 4.2.5)
(H)
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Exchanging / installing the backlight 4.3.1.
DANGER !
Be sure that all power sources and other cables to the unit are disconnected before
changing the backlight.
Material needed :
- New backlight assembly ordered from asyril
- Flat wrench size 5.5
- Torx key size 10
Step 1 Unscrew the 11 screws on
both sides (A) and remove
the two side covers
Use an torx key size 10
Step 2 On both sides, unscrew the
four bolts (B)
Use a flat wrench size 5.5
(A)
(B)
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Step 3
Step 4
Carefully unplug the 4
backlight connectors (C)
Remove the backlight
assembly (D)
Replace the complete
backlight assembly or only
one backlight print by
unscrewing the 8 screws (E)
Use an torx key size 10
(D)
(E)
(C)
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Step 5
Step 6
Step 7
Replace the backlight print
respecting the connector
position (F) and tighten the 8
screws (0.7Nm)
Use an torx key size 10
Insert the backlight assembly
(G), align it flush with the
support
And tighten the four bolts (H)
Use a flat wrench size 5.5
(F)
(G)
(H)
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Step 8 Plug the 4 backlight
connectors (I)
Step 9 Replace both covers (J) and
tighten (1.3Nm) the 11
screws on both sides
Use an torx key size 10
(0.8Nm)
Configure the Asycube with a new backlight color 4.3.1.1.
You can set the color of the backlight in the Asycube. It is useful for example for
adapting interfaces depending of the color or if there is no backlight.
With HMI
To modify the parameter, use the following procedure:
Figure 4-4 : change backlight color in HMI
Ref. Designation Description
(A) "Asycube" button Press this button to display the Asycube screen.
(I)
(J)
(A)
(C)
(B)
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(B) "Asycube configuration" button
Press this button to display the Asycube configuration tab.
(C) “Color” select box This select box allows selecting the color of the backlight.
If “None” is chosen, backlight tab and backlight switches
disappear.
For more information about the HMI, please refer to the user interface documentation.
With dll
To modify the parameter with plugin.Net, use this function:
SetBacklightColor(BacklightColor color, string password)
The password is important: you need to be logged in the firmware as Integrator for
changing this parameter, Password: 1234.
For more information on the DLL, please refer to the integration guide documentation.
Using tcp commands
To modify the parameter with TCP commands, use this sequence of commands:
Command Function More informations
1 {wp7=1234} Login in integrator mode
2 {wp97=”x”} Write color of backlight
“x”:
0: Green
1: Red
2: Blue
3: IR
4: UV
5: White
99: None
3 {df} Save configuration in flash memory
4 {wp7=1} Logout
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Recover IP address using default IP address 4.3.2.
The following procedure explains how to reboot the Asycube on the default IP
address, subnet mask and tcp port number to be able to modify IP address, subnet
mask and tcp port number when they are unknown and cannot be found. Following
this procedure, you are able to connect on the Asycube with default parameters and
then modify unknown parameters.
Step 1 Disconnect the power cable
(A) (or switch off the power
on the Asycube).
Step 2 Keep the “Reset IP”
button(B) pressed while
connecting the power cable
or switching on the power on
the Asycube
The Asycube will take default
parameters at startup :
IP: 192.168.127.254
SubnetMask: 255.255.255.0
TCP Port: 4001
Step 3 Parameters in memory can now be modified (by direct access with commands to the
Asycube, by functions in dll or by Asycube configuration page in HMI (see relative
documentations for more details)).
(A)
(B)
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Technical support 4.4.
For better service … 4.4.1.
You have read the related manuals without finding answers to your questions ?
Before calling the support service, note the following information for your system:
- serial number and product key of your material
- software version
- alarm or error message displayed on the screen
Contact 4.4.2.
You can find lot of information on our website: www.asyril.com
You can also contact us by mail or through our web-site contact form:
+41 26 653 7190
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5. Annexes
CE Certificate 5.1.
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Review history
Rev. Date Author Comments
A 04.08.2017 BeJ Initial Version
This document is the property of Asyril S.A. and may not be copied or circulated without
permission. The information contained in this document is subject to change without notice for
the purpose of product improvement.
asyril sa
z.i. le vivier 22
ch-1690 villaz-st-pierre
switzerland
tel. +41 26 653 71 90
fax +41 26 653 71 91
www.asyril.com
