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Assembly Instructions 4ft x 6ft Greenhouse EV/G1/6X4/M IMPORTANT Please read these instructions thoroughly before starting assembly. Check all parts are present before assembly; call 020 3011 2040 for replacement parts. These instructions should be kept in a safe place for future use. EVIKA Greenhouses - 020 3011 2030

Assembly Instructions G1 Evika Greenhouse... · Web viewAssembly Instructions 4ft x 6ft Greenhouse EV/G1/6X4/M IMPORTANT Please read these instructions thoroughly before starting

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Assembly Instructions

Assembly Instructions

4ft x 6ft Greenhouse

EV/G1/6X4/M

IMPORTANT

Please read these instructions thoroughly before starting assembly.

Check all parts are present before assembly; call 020 3011 2040 for replacement parts.

These instructions should be kept in a safe place for future use.

ContentsIntroduction2Hints, Tips & Safety3Tools Required3Maintenance4Parts List4Sub-Assemblies Preparation9Base Gaskets9Window Assembly11Door Assembly14Louvre Assembly17Base Assembly21Corners22Gutters23Roof24Front & Rear Upright Support25Roof Beams23Bracing Bars25Window Gasket26Window Panels26Window Fixing28Louvre Panels30Sliding Door31Guttering35Finishing Trim35Window Opener37Anchor Brackets37

Introduction

Thank you for purchasing one of our Evika G1 Greenhouses.

Please read through these instructions and familiarise yourself with the construction process before you begin.

We operate a programme of continuous product improvement, and we reserve the right to change the specification without prior notice.

Although we take great care to ensure this kit is complete, occasionally we make mistakes. There are no robots involved in the production of our products, just hard-working people. Please check that you have all of the parts listed before starting the assembly.

If there are any damaged or missing parts, please call us on 020 3011 2030. We will express any missing parts to you as soon as possible.

Keep these instructions in a safe place for future use. They can be useful for identifying parts when ordering replacements.

We are confident you will get a long life from your product. We offer a 1-year manufacturer’s warranty against manufacturing faults or defects. Sadly, we are unable to cover against storm or weather damage. If you experience any difficulties with your product, please call the number above for support.

Hints, Tips & Safety

· All frame parts are identified with the part number, and all other parts can be identified by measuring and comparing to the list of materials in this manual.

· Layout all your parts in organised groups before commencing assembly.

Caution

· Two people are required to assemble this product safely.

· Where possible, wear personal protective equipment such as safety gloves and glasses when working with metal parts.

· Keep children and pets away from the assembly area.

· Keep the area around your work area clean and tidy.

· Take care when handling sharp tools and never carry sharp tools in your pocket.

· Never leave your product unattended or partially built, especially outside on a windy day.

Tools Required

· Drill/impact driver with T20 (Torx) bit

· Tape Measure

· Spirit level

· Speed Square/roofing square (optional)

· 10mm Spanner /socket wrench (x2)

· Scissors

· Ladder

· Appropriate fixings to attached to base/ground

Maintenance

· We advise that periodically you check all nuts, bolts, and screws, and tighten where necessary.

· Clean using warm soapy water and a non-abrasive cloth.

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Parts List

(1x AX-10-01012x AX-10-01021x AX-10-01031x AX-10-0104) (1x AX-10-0201) (1x AX-10-0301) (2x AX-10-04012x AX-10-0402) (2x AX-10-05011x AX-10-05021x AX-10-05032x AX-10-05041x AX-10-05051x AX-10-0506) (2x AX-10-0601) (2x AX-10-07012x AX-10-0702) (1x AX-10-0801) (1x AX-10-09011x AX-10-0902) (1x AX-10-1001)Framework

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(1x AX-10-11012x AX-10-11021x AX-10-1103) (1x AX-10-1201) (1x AX-10-1301) (8x AX-10-14011x AX-10-14022x AX-10-14031x AX-10-1404) (1x AX-10-1501) (1x AX-10-16011x AX-10-16024x AX-10-1603)

Gaskets and Trim

(1x PX-10-0102 (49m)) (2x PX-10-02012x PX-10-02024x PX-10-02036x PX-10-02048x PX-10-02052x PX-10-02064x PX-10-02072x PX-10-02084x PX-10-02092x PX-10-0210) (1x PX-10-0301 (4m)) (1x PX-10-0502 (18m))

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Roof & Windows

4x SAN50 (1490mm x 609mm)

3xSAN53(1162mm x609mm)

1x SAN54 (609mm x 590mm)

1x SAN55 (611mm x 564mm)

2x SAN56 (874mm x 614mm)

SAN51

(1970mm x 609mm)

SAN52

(1800mm x 609mm)

SAN57

(424mm x 609mm)

Louvre Blades

SAN59

(100mm x 567mm)

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Hardware

79x

FX-01-0101

2x

FX-01-0102

77x

FX-01-0201

2x

FX-01-0202

2x

FX-01-0203

30x

FX-01-0311

8x

FX-01-0312

20x

FX-01-0313

3x

FX-01-0313

4x

FX-01-0401

2X

FX-01-0501

1x

FX-01-0101

2x

FX-02-0301

1x

FX-02-0401

1x

FX-02-1101

2x

FX-03-0301

2x

MW-10-0003

2x

MW-10-0004

2x

MW-10-0005

4x

MW-10-0007

2x

MW-10-0008

1x

MW-10-0009

1x

MW-10-0010

2x

MW-10-0014

Sub-Assemblies Preparation

Base Gaskets

A1 - Insert PX-10-01 gasket into all the 4 profiles shown and snip to length.

AX-10-11

AX-10-07

AX-10-05

AX-10-04

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Window Assembly

Window 1 - Assemble window sides and crossbar.

Window 2 - Cut PX-10-05 to length and fit to the inside of crossbar.

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Window 3 - Place window panel into the frame.

Window 4 - Slide hinge bar into the assembly and fix both sides.

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Window 5 - Push-fit glazing clip to each side of the window.

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Door Assembly

Door 1 - Slide PX-10-0301 into channel in each AX-10-1102.

Door 2 - Assemble door sides and centre bar.

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Door 3 - Place and slide each window panel into the frame.

Door 4 - Fit top and bottom rail into the door assembly and fix.

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Door 5 - Push-fit glazing clip to each side of each window.

Door 6 - Assemble wheels to top of door.

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Louvre Assembly

Louvre 1 - Assemble a louvre frame.

Louvre 2 - Push-fit all louvre blades.

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Base Assembly

Step 1 - Fix AX-10-0103 & AX-10-0104 to AX-10-0301 using 4x FX-01-0311.

Step 2 - Assemble remaining 3 sides of the base as shown, use AX-10-1603 as corner splice.

Step 3 - Measure diagonally corner to corner, equal distance to square the frame.

Corners

Step 4 - Fix each corner upright in position using 2x Nut and Bolt.

()

Using pliers, compress top edge of Cladding Board to help it fit inside the channel of the RLD.

Step 5 - Fix 8x Wind Brace, ensure corners are square to base before fastening.

Gutters

(IMPORTANTInsert 1 extra fx-01-0201into the taller side of each corner for use later in assembly (see image 4))Step 6 - Fix 2x Gutter between top of corner uprights.

Step 7 - Fix 2x Uprights using 2 fixings in each.

Roof

Step 8 - Slot the 4 Eave sections with screw into the corner section and fix.

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Step 9 - Lift Eave profiles to allow Ridge to drop into position and fix.

Front & Rear Upright Support

Step 10 - Fit front uprights, allow for extra fixings as shown.

(IMPORTANTInsert 4 extra FX-01-0201 for use later in the assembly.) (IMPORTANTInsert 2 extra FX-01-0201 for use later in the assembly.)

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(IMPORTANTInsert 3 extra FX-01-0201 for use later in the assembly.) (IMPORTANTInsert 3 extra FX-01-0201 for use later in the assembly.)Step 11 - Fit rear uprights, allow for extra fixings as shown.

Roof Beams

Step 12 - Insert Roof beams and fix in position

(IMPORTANTInsert 3 extra FX-01-0201 in each AX-10-0504 for use later in the assembly.) (EXTENSION KIT)

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(IMPORTANTPick up on top FX-01-0201. Leave 4 remaining FX-01-0201.)Step 13 - Insert rear cross brace to the inside as shown.

Bracing Bars

(IMPORTANTPick up 2nd FX-01-0201 inserted earlier. Leave 1 FX-01-0201 below for use later in the assembly.) (IMPORTANTPick up 2nd FX-01-0201 inserted earlier. Leave 3 FX-01-0201 above for use later in assembly. )Step 14 - Insert front brace bars to inside as shown.

Window Gasket

Step 15 - Stick self-adhesive PX-10-05 to the top and bottom of each window bay.

Window Panels

Step 16 - Insert all SAN50 and SAN51 panels (insert one at a time with next step)

( Remove blue/green film from SAN panels before insertinginto frame.)

(26)

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Step 17 - Fix glazing clips as shown to retain SAN panels.

Step 18 - Insert SAN-54 into the roof bay to have an opening window.

(IMPORTANTChoose the roof section you would like to locate the window, place SAN-54 in the lower roof position. )

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Step 19 - Fit window bar to the inside, including a strip of PX-10-05 gasket.

Step 20 - Insert Glazing clips as shown

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Window Fixing

Step 21 - Slide the Window assembly into the Ridge section, as shown.

Step 22 - With window in the correct position, fix location lugs either side.

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Step 23 - Place 3 remaining roof windows in position.

Step 24 - Insert Glazing clips as shown

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Step 25 - Insert 2x Glazing clips.

Step 25 - From inside the greenhouse, insert Louvre assembly and fix.

Louvre Panels

Step 26 - From inside the greenhouse, insert Louvre assembly and fix.

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(Include adhesivegasket PX-10-05 along top edge of Louvre Assembly.)Step 27 - Insert SAN-52, fix in position using 2 Glazing clips.

Sliding Door

Step 28 - Fix brackets to the inside of door opening as shown.

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Step 29 - Position AX-10-1601 on top of the brackets and fix.

(Include adhesive gasket PX-10-05 along top edge of door header.)Step 30 - Fix SAN-57 into position using 2x Glazing Clip.

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Step 31 -Fix AX-10-1001 to the brackets from the inside.

Step 32 - Fix AX-10-1404 in position, ensure the track is equal height at each end.

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Step 33 - Slide Door Assembly into track.

Step 34 - Assemble door handle, catch and latch.

(Pick up on twoFX-01-0201inserted earlier in the build.)

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Guttering

Step 34 - Place the guttering elbows on the ends of the gutter

Finishing Trim

Step 35 - Fix all endplates.

Step 36 - Snap the door threshold into position.

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Window Opener

Step 37 - Fix window opener (FX-02-0401) to the inside of the greenhouse.

Anchor Brackets

Step 38 - Locate and fix anchor brackets as shown.

(Fix to ground usingappropriate fixings (not provided).)

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EVIKA Greenhouses

1 Vincent Avenue

Crownhill Industry

Milton Keynes

MK8 0AB

Tel: 020 3011 2030

E-mail: [email protected]

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